CN106513402A - Multifunctional automatic cleaning machine - Google Patents
Multifunctional automatic cleaning machine Download PDFInfo
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- CN106513402A CN106513402A CN201610968312.0A CN201610968312A CN106513402A CN 106513402 A CN106513402 A CN 106513402A CN 201610968312 A CN201610968312 A CN 201610968312A CN 106513402 A CN106513402 A CN 106513402A
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- 238000004140 cleaning Methods 0.000 title abstract description 36
- 238000007789 sealing Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims 5
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000002224 dissection Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000009509 drug development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002068 genetic effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
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- Cleaning By Liquid Or Steam (AREA)
Abstract
一种多功能自动清洗机,包括底座、调距架、驱动电机、离合器,在底座上有左支撑架、右支撑架以及导向槽,驱动电机固定在底座顶部圆柱型凹孔中,离合器安装在导向槽顶端,驱动电机轴的一端与驱动带轮连接,另一端与离合器耦合连接,调距螺杆的一端与离合器耦合连接,另一端与调距架采用螺纹螺孔的连接方式连接,实验器皿放置在托盘中,将托盘安装在调距架的装夹孔处;通过控制驱动电机使调距架沿导向槽轴向移动,将清洗设备调节到需要清洗的位置,通过离合器断开轴向动力,驱动带轮通过带传动的方式分别驱动固定在左支撑架上的左带轮以及固定在右支撑架上的右带轮,并分别带动小径毛刷和大径毛刷旋转清洗实验器皿。
A multifunctional automatic cleaning machine, including a base, a distance-adjusting frame, a driving motor, and a clutch. There are a left support frame, a right support frame, and a guide groove on the base. The driving motor is fixed in a cylindrical concave hole on the top of the base, and the clutch is installed in the At the top of the guide groove, one end of the drive motor shaft is connected to the drive pulley, the other end is coupled to the clutch, one end of the distance-adjusting screw is coupled to the clutch, and the other end is connected to the distance-adjusting frame by threaded screw holes, and the experimental utensils are placed In the tray, install the tray at the clamping hole of the distance-adjusting frame; control the drive motor to move the distance-adjusting frame axially along the guide groove, adjust the cleaning equipment to the position that needs to be cleaned, and disconnect the axial power through the clutch. The driving pulleys respectively drive the left pulley fixed on the left support frame and the right pulley fixed on the right support frame through belt transmission, and respectively drive the small-diameter brush and the large-diameter brush to rotate and clean the experimental utensils.
Description
技术领域technical field
本发明属于生物机械工程技术领域,具体涉及一种多功能自动清洗机,用于生物组织培养过程中所使用培养皿、试管、锥形瓶的清洗。The invention belongs to the technical field of biomechanical engineering, and in particular relates to a multifunctional automatic cleaning machine, which is used for cleaning culture dishes, test tubes and Erlenmeyer flasks used in the biological tissue culture process.
背景技术Background technique
目前,在医疗、药物、基因研究领域的蛋白质研究、生物研究、药物开发实验室以及其它生物技术应用领域,需要使用大量的培养皿、试管以及锥形瓶等实验器皿,对实验样品进行盛放、观察和实验。这些实验器皿用完以后都需要进行清洗,以备重复使用。At present, in the fields of protein research, biological research, drug development laboratories, and other biotechnology applications in the fields of medical treatment, medicine, and genetic research, it is necessary to use a large number of experimental vessels such as petri dishes, test tubes, and Erlenmeyer flasks to hold experimental samples. , observation and experimentation. After these experimental utensils are used up, they need to be cleaned in order to be reused.
目前,使用过的实验器皿一般都是采用人工单独清洗,工作人员的工作量大,效率低,消耗时间多,而且单独清洗容易造成实验器皿的损坏。市场上专门用于同时清洗大量试管、培养皿和锥形瓶的自动清洗装置很少,现有的清洗装置结构复杂,操作繁琐,而且都是针对某一类型实验器皿的单独清洗,不仅降低工作效率低,设备成本高,而且控制不方便,维修艰难。At present, the used laboratory utensils are generally manually cleaned separately, the workload of the staff is heavy, the efficiency is low, and the time is consumed, and the separate cleaning is easy to cause damage to the experimental utensils. There are few automatic cleaning devices on the market that are specially used to clean a large number of test tubes, petri dishes and Erlenmeyer flasks at the same time. The existing cleaning devices are complex in structure and cumbersome in operation, and they are all for individual cleaning of a certain type of experimental utensils, which not only reduces work The efficiency is low, the equipment cost is high, and the control is inconvenient and the maintenance is difficult.
因此,设计一种多功能自动清洗机,实现不同类型实验器皿的同时、快速清洗,对降低生产成本,提高工作人员效率具有积极意义。Therefore, designing a multifunctional automatic cleaning machine to realize simultaneous and rapid cleaning of different types of experimental vessels has positive significance for reducing production costs and improving staff efficiency.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足而提供一种由单一电机驱动,多种不同类型实验器皿在一台清洗装置上同时清洗的多功能自动清洗装置。The object of the present invention is to provide a multi-functional automatic cleaning device driven by a single motor to simultaneously clean multiple different types of experimental vessels on one cleaning device.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种多功能自动清洗机,包括底座1、导向槽1-1、主动轴承座1-2、从动轴承座1-3、密封螺栓孔1-4、定位凹槽1-5、安装螺栓孔1-6、右支撑架1-7、左支撑架1-8、调距架2、定位销钉2-1、凹槽2-2、调距螺纹孔2-3、大径托盘3、大径装夹孔3-1、加强板4、大径毛刷5、右定位架6、螺栓孔6-2、密封盖6-1、右驱动轴7、右带轮8、小径托盘9、小径装夹孔9-1、小径毛刷10、左定位架11、左驱动轴12、左带轮13、驱动带轮14、驱动电机15、离合器16、调距螺杆17、大径主动齿轮18、大径从动齿轮19、小径主动齿轮20、小径从动齿轮21;螺栓和安装螺栓孔1-6配套将驱动电机15固定于底座1的顶端,离合器16通过螺栓固定于导向槽1-1顶部,电机轴的一端通过键与驱动带轮14连接,电机轴的另一端和离合器16耦合连接,调距螺杆17的一端和离合器16耦合连接,另一端与调距架2上的调距螺纹孔2-3连接。A multifunctional automatic cleaning machine, including a base 1, a guide groove 1-1, a driving bearing seat 1-2, a driven bearing seat 1-3, a sealing bolt hole 1-4, a positioning groove 1-5, and a mounting bolt hole 1-6, right support frame 1-7, left support frame 1-8, distance adjustment frame 2, positioning pin 2-1, groove 2-2, distance adjustment screw hole 2-3, large diameter tray 3, large diameter Clamping hole 3-1, reinforcement plate 4, large-diameter brush 5, right positioning frame 6, bolt hole 6-2, sealing cover 6-1, right drive shaft 7, right pulley 8, small-diameter tray 9, small-diameter assembly Clamp hole 9-1, small diameter brush 10, left positioning frame 11, left drive shaft 12, left pulley 13, drive pulley 14, drive motor 15, clutch 16, distance adjusting screw rod 17, large diameter driving gear 18, large Diameter driven gear 19, small diameter driving gear 20, small diameter driven gear 21; bolts and mounting bolt holes 1-6 are matched to fix drive motor 15 on the top of base 1, clutch 16 is fixed on the top of guide groove 1-1 by bolts, One end of the motor shaft is connected with the driving pulley 14 through a key, the other end of the motor shaft is coupled with the clutch 16, one end of the distance adjusting screw 17 is coupled with the clutch 16, and the other end is connected with the distance adjusting threaded hole 2 on the distance adjusting frame 2. -3 connections.
调距架2包括定位销钉2-1、凹槽2-2、调距螺纹孔2-3,大径托盘3和小径托盘9分别安装于凹槽2-2,定位销钉2-1分别与大径托盘3和小径托盘9底部加工的定位孔配合安装,大径托盘3和小径托盘9的直径都比调距架2的宽度大。Distance-adjusting frame 2 comprises locating pin 2-1, groove 2-2, distance-adjusting threaded hole 2-3, and large-diameter tray 3 and small-diameter tray 9 are installed in groove 2-2 respectively, and locating pin 2-1 is connected with large diameter respectively. The positioning holes processed at the bottom of the diameter pallet 3 and the small diameter pallet 9 are installed together, and the diameters of the large diameter pallet 3 and the small diameter pallet 9 are all larger than the width of the distance adjusting frame 2.
底座1包括导向槽1-1、主动轴承座1-2、从动轴承座1-3、密封螺栓孔1-4、定位凹槽1-5、安装螺栓孔1-6、右支撑架1-7、左支撑架1-8;右支撑架1-7的主轴承座1-2安装主动轴承,沿圆周等角度分布的四个从动轴承座1-3安装从动轴承,螺栓和密封螺栓孔1-4配套安装将右定位架6的密封盖6-1连接于右支撑架1-7的定位凹槽1-5中,大径主动齿轮18通过键安装于右驱动轴7的一端端部,右驱动轴7安装齿轮的轴端于主动轴承连接,右驱动轴7通过轴肩支撑在右定位架6顶端的轴承上,另一端通过键与右带轮8连接,大径从动齿轮19通过键安装在从动齿轮轴的中间位置,从动齿轮轴的一端于右定位架6中的从动轴承连接,另一端于密封盘中的轴承连接,大径主动齿轮18和大径从动齿轮19采用外啮合的方式,大径毛刷5通过螺栓连接于大径从动齿轮轴。Base 1 includes guide groove 1-1, driving bearing seat 1-2, driven bearing seat 1-3, sealing bolt hole 1-4, positioning groove 1-5, mounting bolt hole 1-6, right support frame 1- 7. The left support frame 1-8; the main bearing seat 1-2 of the right support frame 1-7 installs the active bearing, and the four driven bearing seats 1-3 distributed along the circumference equiangularly install the driven bearing, bolts and sealing bolts The holes 1-4 are matched to install the sealing cover 6-1 of the right positioning frame 6 in the positioning groove 1-5 of the right support frame 1-7, and the large-diameter driving gear 18 is installed on one end of the right drive shaft 7 through a key The shaft end of the right drive shaft 7 where the gear is installed is connected to the driving bearing. The right drive shaft 7 is supported on the bearing at the top of the right positioning frame 6 through the shoulder, and the other end is connected with the right pulley 8 through a key. The large diameter driven gear 19 is installed in the middle of the driven gear shaft through a key, one end of the driven gear shaft is connected to the driven bearing in the right positioning frame 6, and the other end is connected to the bearing in the sealing disc, the large-diameter driving gear 18 and the large-diameter slave Driven gear 19 adopts the mode of external meshing, and large-diameter hairbrush 5 is connected to large-diameter driven gear shaft by bolt.
主动轴承安装于左支撑架1-8的主轴承座1-2,从动轴承安装于左支撑架1-8的沿圆周等角度布置的多个从动轴承座1-3,螺栓和密封螺栓孔配套安装将左定位架11的密封盘固定于左支撑架1-8的定位凹槽中,小径主动齿轮20通过键安装于左驱动轴12的一端端部,左驱动轴12安装齿轮的轴端于主动轴承连接,左驱动轴12通过轴肩支撑于左定位架11顶端的轴承,另一端通过键与左带轮13连接,小径从动齿轮21通过键安装在从动齿轮轴的中间位置,从动齿轮轴的一端于左定位架11中的从动轴承连接,另一端于密封盘中的轴承连接,大径主动齿轮20和大径从动齿轮21采用外啮合的方,小径毛刷10通过螺栓连接于小径从动齿轮轴。The active bearing is installed on the main bearing housing 1-2 of the left support frame 1-8, the driven bearing is installed on the multiple driven bearing housings 1-3 arranged at equal angles along the circumference of the left support frame 1-8, bolts and sealing bolts The holes are installed to fix the sealing disc of the left positioning frame 11 in the positioning groove of the left support frame 1-8, the small-diameter driving gear 20 is installed on one end of the left drive shaft 12 through a key, and the left drive shaft 12 is equipped with the shaft of the gear The end is connected to the active bearing, the left drive shaft 12 is supported by the bearing on the top of the left positioning frame 11 through the shaft shoulder, and the other end is connected to the left pulley 13 through a key, and the small diameter driven gear 21 is installed in the middle of the driven gear shaft through the key One end of the driven gear shaft is connected to the driven bearing in the left positioning frame 11, and the other end is connected to the bearing in the sealing plate. The large-diameter driving gear 20 and the large-diameter driven gear 21 adopt externally meshing square, small-diameter brushes 10 is connected to the small-diameter driven gear shaft by bolts.
大径托盘3包括大径装夹孔3-1和底部设计的定位孔。The large-diameter pallet 3 includes a large-diameter clamping hole 3-1 and a positioning hole designed at the bottom.
小径托盘9包括小径装夹孔9-1和底部设计的定位孔。The small-diameter tray 9 includes a small-diameter clamping hole 9-1 and a positioning hole designed at the bottom.
定位架6包括密封盖6-1和螺栓孔6-2。The positioning frame 6 includes a sealing cover 6-1 and a bolt hole 6-2.
本发明的有益效果是结构紧凑、简单、易于生产,控制、维修方便,具有成本低的优势;单电机驱动,两轴同时工作提高设备利用率;一台清洗机可以同时大量清洗不同类型的实验器皿;自动化程度高,工作人员的工作效率高;可以满足一般实验室中对不同实验器皿的清洗工作。The invention has the advantages of compact structure, simple structure, easy production, convenient control and maintenance, and low cost; driven by a single motor, two shafts work at the same time to improve equipment utilization; one cleaning machine can clean a large number of different types of experiments at the same time Utensils; high degree of automation, high work efficiency of staff; can meet the cleaning work of different experimental utensils in general laboratories.
附图说明Description of drawings
图1是一种多功能自动清洗机的结构图;Fig. 1 is a structural diagram of a multifunctional automatic cleaning machine;
图2是一种多功能自动清洗机的局部剖分图;Fig. 2 is a partial dissection diagram of a multifunctional automatic cleaning machine;
图3是一种多功能自动清洗机的底座结构图;Fig. 3 is a base structure diagram of a multifunctional automatic cleaning machine;
图4是一种多功能自动清洗机的调距架结构图;Fig. 4 is a structural diagram of a distance adjusting frame of a multifunctional automatic cleaning machine;
图5是一种多功能自动清洗机的大径托盘图;Fig. 5 is a large-diameter tray diagram of a multifunctional automatic cleaning machine;
图6是一种多功能自动清洗机的大径齿轮传动图;Fig. 6 is a large-diameter gear transmission diagram of a multifunctional automatic cleaning machine;
图7是一种多功能自动清洗机的小径托盘图;Fig. 7 is a small diameter tray diagram of a multifunctional automatic cleaning machine;
图8是一种多功能自动清洗机的小径齿轮传动图;Fig. 8 is a small-diameter gear transmission diagram of a multifunctional automatic cleaning machine;
图9是一种多功能自动清洗机的定位架结构图。Fig. 9 is a structural diagram of a positioning frame of a multifunctional automatic cleaning machine.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明进行详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in detail:
如图1,一种多功能自动清洗机,包括底座1、导向槽1-1、主动轴承座1-2、从动轴承座1-3、密封螺栓孔1-4、定位凹槽1-5、安装螺栓孔1-6、右支撑架1-7、左支撑架1-8、调距架2、定位销钉2-1、凹槽2-2、调距螺纹孔2-3、大径托盘3、大径装夹孔3-1、加强板4、大径毛刷5、右定位架6、螺栓孔6-2、密封盖6-1、右驱动轴7、右带轮8、小径托盘9、小径装夹孔9-1、小径毛刷10、左定位架11、左驱动轴12、左带轮13、驱动带轮14、驱动电机15、离合器16、调距螺杆17、大径主动齿轮18、大径从动齿轮19、小径主动齿轮20、小径从动齿轮21;螺栓和安装螺栓孔1-6配套安装将驱动电机15固定在底座1的顶端,离合器16通过螺栓固定于导向槽1-1顶部,电机轴的一端通过键与驱动带轮14连接,电机轴的另一端和离合器16耦合,调距螺杆17的一端和离合器16耦合,另一端与调距架2上的调距螺纹孔2-3连接,通过控制电机调节调距架2在竖直方向上的位置,改变两端毛刷与清洗设备之间的清洗位置,最终实现对不同清洗设备不同位置的清洗工作。As shown in Figure 1, a multifunctional automatic cleaning machine includes a base 1, a guide groove 1-1, a driving bearing seat 1-2, a driven bearing seat 1-3, a sealing bolt hole 1-4, and a positioning groove 1-5 , Mounting bolt holes 1-6, right support frame 1-7, left support frame 1-8, distance adjustment frame 2, positioning pin 2-1, groove 2-2, distance adjustment threaded hole 2-3, large diameter tray 3. Large diameter clamping hole 3-1, reinforcement plate 4, large diameter brush 5, right positioning frame 6, bolt hole 6-2, sealing cover 6-1, right drive shaft 7, right pulley 8, small diameter tray 9. Small diameter clamping hole 9-1, small diameter brush 10, left positioning frame 11, left drive shaft 12, left pulley 13, drive pulley 14, drive motor 15, clutch 16, pitch adjustment screw 17, large diameter drive Gear 18, large-diameter driven gear 19, small-diameter driving gear 20, small-diameter driven gear 21; bolts and mounting bolt holes 1-6 are matched to install the drive motor 15 on the top of the base 1, and the clutch 16 is fixed to the guide groove by bolts 1-1 top, one end of the motor shaft is connected with the drive pulley 14 through a key, the other end of the motor shaft is coupled with the clutch 16, one end of the distance adjusting screw 17 is coupled with the clutch 16, and the other end is connected with the distance adjustment frame 2 Threaded holes 2-3 are connected, by controlling the motor to adjust the position of the distance-adjusting frame 2 in the vertical direction, changing the cleaning positions between the brushes at both ends and the cleaning equipment, and finally realizing the cleaning work at different positions of different cleaning equipment.
如图4,调距架2包括定位销钉2-1、凹槽2-2、调距螺纹孔2-3,调距架安装于导向槽1-1,大径托盘3和小径托盘9分别安装在凹槽2-2中,定位销钉2-1分别与大径托盘3和小径托盘9底部加工的定位孔配合安装,试管等直径较小的清洗设备可以装于小径托盘3的小径装夹孔3-1,培养皿、锥形瓶等直径较大的清洗设备安装于大径托盘9的大径装夹孔9-1,大径托盘3和小径托盘9的直径都比调距架2的宽度大,这样设计便于更换托盘。As shown in Figure 4, the distance adjustment frame 2 includes positioning pins 2-1, grooves 2-2, and distance adjustment screw holes 2-3. The distance adjustment frame is installed in the guide groove 1-1, and the large diameter tray 3 and the small diameter tray 9 are respectively installed. In the groove 2-2, the positioning pins 2-1 are installed in cooperation with the positioning holes processed at the bottom of the large-diameter tray 3 and the small-diameter tray 9 respectively, and cleaning equipment with a small diameter such as test tubes can be installed in the small-diameter clamping holes of the small-diameter tray 3 3-1. Cleaning equipment with larger diameters such as petri dishes and Erlenmeyer flasks are installed in the large-diameter clamping hole 9-1 of the large-diameter tray 9. The wide width makes it easy to change pallets.
本发明一种多功能自动清洗机的工作过程是:The working process of a kind of multifunctional automatic cleaning machine of the present invention is:
首先根据需要先更换清洗毛刷型号,将试管、锥形瓶、培养皿等清洗设备安放于小径托盘3的小径装夹孔3-1或大径托盘9的大径装夹孔9-1,其次将托盘安装在调距架2两端的凹槽2-2中,通过定位销钉将两个托盘固定,然后将离合器16调节在结合状态,通过控制驱动电机15使调距架2沿导向槽1-1轴向移动,将清洗设备调节到需要清洗的位置,调节离合器16使调距架2停止轴向移动。驱动带轮14通过带传动的方式驱动左带轮13和右带轮8继续旋转,同时左带轮13驱动左驱动轴12、小径主动齿轮20旋转,与小径主动齿轮20外啮合的小径从动齿轮21(如图8)带动小径毛刷10绕自身轴线旋转,最终清洗试管等小直径实验器皿;右带轮8驱动右驱动轴7、大径主动齿轮18转动,与大径主动齿轮18外啮合的大径从动齿轮19(如图6)带动大径毛刷5绕自身轴线转动,最终清洗培养皿、锥形瓶等大直径实验器皿。First, replace the cleaning brush model as needed, and place cleaning equipment such as test tubes, conical flasks, and petri dishes in the small-diameter clamping hole 3-1 of the small-diameter tray 3 or the large-diameter clamping hole 9-1 of the large-diameter tray 9, Secondly, install the tray in the grooves 2-2 at both ends of the distance-adjusting frame 2, fix the two trays by positioning pins, then adjust the clutch 16 in the combined state, and control the drive motor 15 to make the distance-adjusting frame 2 along the guide groove 1 -1 to move axially, adjust the cleaning equipment to the position that needs to be cleaned, and adjust the clutch 16 to stop the distance-adjusting frame 2 from moving axially. The drive pulley 14 drives the left pulley 13 and the right pulley 8 to continue to rotate through the belt transmission mode, and the left pulley 13 drives the left drive shaft 12 and the small-diameter driving gear 20 to rotate at the same time, and the small-diameter driven gear 20 externally meshes with the small-diameter driving gear Gear 21 (as shown in Figure 8) drives small-diameter brush 10 to rotate around its own axis, and finally cleans small-diameter experimental vessels such as test tubes; The engaged large-diameter driven gear 19 (as shown in FIG. 6 ) drives the large-diameter brush 5 to rotate around its own axis, and finally cleans large-diameter experimental vessels such as petri dishes and Erlenmeyer flasks.
Claims (7)
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