It is a kind of to prepare porous brick technology using the cladding rubbish granulation of clay glass dust
Technical field
The invention belongs to build inorganic material and field of environment protection, and in particular to one kind coats rubbish using clay glass dust
Rubbish granulation prepares porous brick technology.
Background technology
With the fast development of continuous improvement and the industrial and agricultural production of people's living standard, increasing rubbish is produced.
Rubbish not only drastically influence daily life, and greatly destruction is also result in environment, threaten the mankind to rely life
The environment deposited, threatens the life and health of the mankind, while causing the significant wastage of resource.Quantity of refuse is big and complicated component is various, tool
There are contaminative, resource and social.Treatment rubbish has turned into a key subjects of the pendulum in face of the mankind, handles rubbish well not
Only it is related to the quality of the life of people, is more related to the big problem of the sustainable development of the mankind.Classification is reclaimed and recycled, fills out
Bury, biodegradable and burning electricity generation is the common processing method of current rubbish.Although people are using simple mechanical and artificial hand
Section to carrying out classification recycling containing rubbish such as recycled writing paper, plastics, rubber, metal, electronic products, but still can have big
The life of amount and industrial refuse cannot be recycled by simple machinery and artificial means.Landfill waste is a kind of most simple
Singly, it is also most widely used waste disposal method that cost is minimum, but will take substantial amounts of soil and can produce around landfill yard
Heavy environmental pollution;Generation investment of burning away the refuse is big, vent gas treatment is costly, operating cost is big and easily produces such as two evils
The new pollution of English;Biological degradation method is high to refuse classification requirement, the resolving time is long and foul smell can be produced to pollute environment.
Garbage disposal is the significant problem that human development is faced, be related to the protection of human habitat, people with
The significant events of the getting along amiably and peacefully of the Nature, resource reutilization and sustainable development.Fired as the energy by the use of rubbish and built
Brick such as can play energy-saving and emission-reduction, turn waste into wealth, economize on resources at the effect.Some relevant inventive techniques directly prepared using rubbish or
Calcining building brick is simultaneously disclosed.Patent of invention " building waste, house refuse raw material manufacture architectural shape building block brick preparation side
Method(Application number:00610009635.3)" disclose with construction garbage brick technology i.e. building waste, gangue, life rubbish
The materials such as rubbish, perlite, ashes, cement, bonding agent, curing agent, bactericidal agent, opacifier, anti-blushing agent pass through direct forming brickmaking,
But stability and hygienic environment-protecting without product prepared by high-temperature calcination cannot be protected;Patent of invention " burn by house refuse
Burn regeneration technique(Application number 201510533006.X)" technology that brick is calcined with rubbish is disclosed, rubbish is broken
Broken fermentation then carries out burning electricity generation in stove, with white bind, gangue, primary rubbish living after cinder and the flying dust collection after burning
Rubbish landfill yard Polluted Soil mixing base is fired again, but this technology carries out dinectly bruning and will increase generation harmfulness using rubbish
The danger of great dioxin;Patent of invention " a kind of garbage disposal and brickmaking technology flow(Application number
201410190664.9)" disclose and use producing bricks from refuse technology, rubbish, cinder, clay are mixed through treatment and is directly sent after shaping
Calcined to kiln, this technology is directly mixed in rubbish in adobe at high temperature that rubbish is by oxidized combustion heat release but simultaneously
Also the danger that pernicious gas is produced will be increased.In a word, the prior art for making building brick using rubbish has some and lacks
Fall into, such as enter horizontal high voltage adding additives under use normal temperature is pressed into fragment of brick rubbish and material of main part, its mechanical property especially material
Stability and hygienic environment-protecting cannot be protected, and some technologies are using rubbish dinectly bruning brick or simply mixing rubbish
High-temperature oxydation burning is carried out in adobe will all increase the danger that pernicious gas is produced.
For the defect that prior art is present, this technology by the use of shale as material of main part, with clay, Kaolin Tailings,
Cinder, house refuse, scrap glass and paper sludge etc. make clay glass dust bag as auxiliary material using granulating technique
The pelletiod thing of combustiblerefuse is covered, then is mixed with shale body material and is pressed into adobe, porous brick is generated by high-temperature calcination, can
Effectively to eliminate the danger of pernicious gas generation.It is the energy-saving and emission-reduction of this technology energy, economical and practical, single brick energy consumption is reduced to zero, skill
Art method simple practical and be avoided that the generation of pernicious gas, really play energy-saving and emission-reduction, eliminate that pernicious gas produces it is important
Effect, can not only increase economic benefit, while playing positive effect at aspects such as environmental protection, the recyclings of resource.
The content of the invention
It is an object of the invention to provide a kind of porous brick technology is prepared using the cladding rubbish granulation of clay glass dust.This skill
It is the energy-saving and emission-reduction of art energy, economical and practical, single brick energy consumption is reduced to zero, technical method is simple and practical and is avoided that the product of pernicious gas
It is raw, energy-saving and emission-reduction, pernicious gas zero-emission, the important function of no pollution are really played, economic benefit can not only be increased, while
The aspects such as environmental protection, the recycling of resource play positive effect.
To achieve the above object, the present invention is adopted the following technical scheme that:
(1)First using discarded object that is simple mechanical or some relatively being had by artificial means value high from life rubbish
Sorted out in rubbish, the house refuse after sorting is crushed using disintegrating machine then;
(2)Broken house refuse, cinder, paper sludge combustible are 1 by weight:1~1.5:0.2 ~ 0.4 weighs and goes forward side by side
Row mixing, wherein the weight that broken house refuse, paper sludge are taken is for weight of giving money as a gift is converted into solid content;
(3)House refuse, cinder, paper sludge are by well mixed after the rubbish that a diameter of 1 ~ 2cm is pressed into comminutor
Spherolite;
(4)Scrap glass pulverizer is ground into glass dust, then is by weight 1 clay, Kaolin Tailings, glass dust:
0.3~0.5:0.2 ~ 0.3 weighs and be mixed into external cladding material, and adds the water to make total moisture content in covering material
Control is sufficiently mixed with water in 5 ~ 10wt%, well mixed covering material and to cover curing 4 ~ 8 with plastic cloth small
When;
(5)It is that 0.2 ~ 0.4cm is obtained through the covering material of overcuring to coat thickness in the appearance of rubbish spherolite with coating machine
Cladding rubbish spherolite(As shown in Figure 1);
(6)Shale is broken into shale particle and added water and is cured, with brickmaking machine the shale particle of curing and cladding rubbish
Spherolite is pressed into wet adobe by required specification together(As shown in Figure 2);
(7)Wet adobe air-dries into dry raw adobe by pre- at room temperature, is re-fed into kiln, and heating is further air-dried in low-temperature space,
Again porous brick product is obtained by high-temperature region calcining(As shown in Figure 3).
Rubbish in the cladding rubbish spherolite that middle warm area is embedded in adobe will be warm by slow oxidation release and lift brick body
Internal temperature, while will generation carbon dioxide, chlorine-containing compound, nitrogen-containing compound, metallic compound, bioxin and unburned
Burn complete various organic matters.The space that the various gases for being generated can pass through clad is slow toward external diffusion, and is diffusing through
The meeting having in journey is absorbed and is reacted with covering material and brick body material the nothing to form stabilization by external sheath material and brick body material
Machine material, have may proceed to even be oxidized by deep oxidation and decompose and the quilt so that atomic ion form is penetrated into material lattice
It is firmly secured at the inorganic material that material internal forms harmless stabilization.
It is limited in not smooth small space because rubbish is wrapped by, garbage energy is aoxidized under the conditions of cold and oxygen deficient and is effectively subtracted
The generation of Shao bioxin, and produce a small amount of bioxin flowing slowly over clad and internal brick in the local small space of cladding
To be removed by exhaustive oxidation during body, so that it is guaranteed that the safety of exhaust emissions.The glass dust added in clad will be
Warm area softens in 500 ~ 800 DEG C, and easily some produced include the metal oxygen of heavy metal in oxidizing process with rubbish
Compound generates silicate and is discharged with tail gas so as to be effectively prevented from the produced heavy metallic oxide in oxidizing process of rubbish.
The inorganic material of clad contains the alkaline metal oxides such as Al, Na, Ca, Mg can effectively absorb in clad rubbish in oxidation
During the acidic materials such as produced chlorine-containing compound and nitrogen-containing compound.Additionally, rubbish is in oxidizing process in clad
Produced ash content will be trapped within clad so as to avoid being discharged with tail gas.In clad rubbish by exhaustive oxidation it is complete after
To form cavity in brick body, but heat energy is discharged during being oxidized for rubbish in clad and generation high temperature is favourable around
In clad form form compact and stable structure and be conducive to integral material mechanical property raising, therefore prepared building brick
The hole and the densification of hole surrounding structure being evenly distributed internally are formed, existing good mechanical property can play mitigation brick body again
Weight and with good heat insulating effect.
Remarkable advantage of the invention is:
By the use of clay, Kaolin Tailings and scrap glass powder as covering material, with cinder, house refuse, paper sludge etc.
, used as fuel, coating fuel with covering material can be effectively produced in oxidizing process rubbish in clad for combustiblerefuse
Various pernicious gases and ash content be trapped in clad and form the material of stabilization so as to efficiently control building with clad
Brick exhaust emissions in sintering procedure can reach professional standard, while clad will form form compact and stable structure and be conducive to whole
The raising of the mechanical property of body material makes porous brick performance reach respective country A grades of standard.The present invention can be played to turn waste into wealth, saves
Can emission reduction, environmental protection and the effect of economizing on resources etc., and original kiln production equipment and burning process can be made full use of
And pernicious gas generation is eliminated, and production cost is reduced, business efficiency is improved, while having the social effect of reality.
Brief description of the drawings
Fig. 1 is the structural representation for coating rubbish spherolite.
Fig. 2 is unfired brick structure schematic cross-section.
Fig. 3 is porous brick product cross section schematic diagram.
Specific embodiment
For further disclosure is of the invention rather than limitation, below in conjunction with example, the present invention is described in further detail.
Embodiment 1
It is a kind of to prepare porous brick technology using the cladding rubbish granulation of clay glass dust, concretely comprise the following steps:
(1)First using discarded object that is simple mechanical or some relatively being had by artificial means value high from life rubbish
Sorted out in rubbish, the house refuse after sorting is crushed using disintegrating machine then;
(2)Broken house refuse, cinder, paper sludge combustible are 1 by weight:1.2:0.3 weighs 100 kilograms of lives
Rubbish, 120 kg cinder and 30 kilograms of paper sludges are simultaneously mixed, wherein the weight that broken house refuse, paper sludge are taken
Measure as weight of giving money as a gift is converted into solid content;
(3)House refuse, cinder, paper sludge are by well mixed after the rubbish that a diameter of 1.2cm is pressed into comminutor
Spherolite;
(4)Scrap glass pulverizer is ground into glass dust, then is by weight 1 clay, Kaolin Tailings, glass dust:
0.4:0.2 weighs 100 kilograms of clays, 40 kilograms of Kaolin Tailings and 20 kilograms of glass dust and carries out being mixed into outsourcing respectively
Cover material, and add the water total moisture content control in covering material in 5wt%, well mixed covering material is carried out with water
Sufficiently mixing simultaneously covers curing 6 hours with plastic cloth;
(5)It is that 0.3cm is coated through the covering material of overcuring to coat thickness in the appearance of rubbish spherolite with coating machine
Rubbish spherolite;
(6)Shale is broken into shale particle and added water and is cured, with brickmaking machine the shale particle of curing and cladding rubbish
Spherolite is pressed into wet adobe by required specification together;
(7)Wet adobe air-dries into dry raw adobe by pre- at room temperature, is re-fed into kiln, and heating is further air-dried in low-temperature space,
Obtain porous brick.
Embodiment 2
It is a kind of to prepare porous brick technology using the cladding rubbish granulation of clay glass dust, concretely comprise the following steps:
(1)First using discarded object that is simple mechanical or some relatively being had by artificial means value high from life rubbish
Sorted out in rubbish, the house refuse after sorting is crushed using disintegrating machine then;
(2)Broken house refuse, cinder, paper sludge combustible are 1 by weight:1.1:0.35 weighs 100 public affairs respectively
Jin house refuse, 110 kilograms of cinders and 35 kilograms of paper sludges are simultaneously mixed, wherein broken house refuse, paper sludge institute
The weight for taking is converted into solid content for weight of giving money as a gift;
(3)House refuse, cinder, paper sludge are by well mixed after the rubbish that a diameter of 1.3cm is pressed into comminutor
Spherolite;
(4)Scrap glass pulverizer is ground into glass dust, then is by weight 1 clay, Kaolin Tailings, glass dust:
0.3:0.25 weigh 100 kilograms of clays, 30 kilograms of Kaolin Tailings and 25 kilograms of glass dust respectively and be mixed into outside
Covering material, and add the water to make in covering material total moisture content control in 7wt%, well mixed covering material and water are entered
Row sufficiently mixing simultaneously covers curing 5 hours with plastic cloth;
(5)It is that 0.3cm is coated through the covering material of overcuring to coat thickness in the appearance of rubbish spherolite with coating machine
Rubbish spherolite;
(6)Shale is broken into shale particle and added water and is cured, with brickmaking machine the shale particle of curing and cladding rubbish
Spherolite is pressed into wet adobe by required specification together;
(7)Wet adobe air-dries into dry raw adobe by pre- at room temperature, is re-fed into kiln, and heating is further air-dried in low-temperature space,
Obtain porous brick.
Embodiment 3
It is a kind of to prepare porous brick technology using the cladding rubbish granulation of clay glass dust, concretely comprise the following steps:
(1)First using discarded object that is simple mechanical or some relatively being had by artificial means value high from life rubbish
Sorted out in rubbish, the house refuse after sorting is crushed using disintegrating machine then;
(2)Broken house refuse, cinder, paper sludge combustible are 1 by weight:1.35:0.2 weighs 100 public affairs respectively
Jin house refuse, 135 kilograms of cinders and 20 kilograms are given money as a gift and paper sludge and are mixed, wherein broken house refuse, papermaking are become silted up
The weight that mud is taken is converted into solid content for weight of giving money as a gift;
(3)House refuse, cinder, paper sludge are by well mixed after the rubbish that a diameter of 1.5cm is pressed into comminutor
Spherolite;
(4)Scrap glass pulverizer is ground into glass dust, then is by weight 1 clay, Kaolin Tailings, glass dust:
0.3:0.3 weighs 100 kilograms of clays, 30 kilograms of Kaolin Tailings and 30 kilograms of glass dust and carries out being mixed into outsourcing respectively
Cover material, and add the water total moisture content control in covering material in 8wt%, well mixed covering material is carried out with water
Sufficiently mixing simultaneously covers curing 8 hours with plastic cloth;
(5)It is that 0.4cm is coated through the covering material of overcuring to coat thickness in the appearance of rubbish spherolite with coating machine
Rubbish spherolite;
(6)Shale is broken into shale particle and added water and is cured, with brickmaking machine the shale particle of curing and cladding rubbish
Spherolite is pressed into wet adobe by required specification together;
(7)Wet adobe air-dries into dry raw adobe by pre- at room temperature, is re-fed into kiln, and heating is further air-dried in low-temperature space,
Obtain porous brick.
The all technical and tail gas inspection results value of final products porous brick:Voidage >=26%, compression strength is average
It is >=15.0MPa to be worth, and it is 18%, maximum 20% that 5 hours water boils absorptivity average value.Chimney tail gas does not check bioxin, 24
Hour nitrogen oxide emission is less than 200mg/m3, sulfur-containing compound discharge capacity is less than 60 mg/m within 24 hours3, 24 hours particulate matters
Discharge capacity is less than 20 mg/m3。
Weight of giving money as a gift calculating method:Weigh 1 kilogram of house refuse or paper mill sludge respectively, 120 DEG C of dryings 12 hours are dried
Weight afterwards is weight of giving money as a gift.
The foregoing is only presently preferred embodiments of the present invention, all impartial changes done according to scope of the present invention patent with
Modification, should all belong to covering scope of the invention.