CN106868552B - A kind of Zinc electrolysis is delaminated scrub unit and its method - Google Patents
A kind of Zinc electrolysis is delaminated scrub unit and its method Download PDFInfo
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- CN106868552B CN106868552B CN201710287901.7A CN201710287901A CN106868552B CN 106868552 B CN106868552 B CN 106868552B CN 201710287901 A CN201710287901 A CN 201710287901A CN 106868552 B CN106868552 B CN 106868552B
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 53
- 239000011701 zinc Substances 0.000 title claims abstract description 53
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 70
- 230000005540 biological transmission Effects 0.000 claims description 29
- 230000001680 brushing effect Effects 0.000 claims description 17
- 230000001681 protective effect Effects 0.000 claims description 11
- 239000013589 supplement Substances 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 238000004070 electrodeposition Methods 0.000 claims description 2
- 230000008450 motivation Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005201 scrubbing Methods 0.000 description 4
- 230000000630 rising effect Effects 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004148 unit process Methods 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
- C25C7/08—Separating of deposited metals from the cathode
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/16—Electrolytic production, recovery or refining of metals by electrolysis of solutions of zinc, cadmium or mercury
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
It delaminates the invention discloses a kind of Zinc electrolysis and scrubs unit, including rejecting line, stripping zinc wire, scrub line, auxiliary scrub line and manually shelling zinc wire, the rejecting line, stripping zinc wire, scrub line and auxiliary scrub line are connected by cathode plate carrier chain one, and the auxiliary scrub line and artificial stripping zinc wire are connected by cathode plate carrier chain two;The rejecting line, stripping zinc wire, scrub line, auxiliary scrub line and artificial stripping zinc wire are set gradually side by side along cathode plate carrier chain one and cathode plate carrier chain two;The invention also discloses a kind of delaminate for the Zinc electrolysis to scrub the process of unit;The present invention provides artificial stripping zinc wire and auxiliary scrub line to automatically stripping cathode plate that is unsuccessful or can not carrying out mechanical stripping, and when machinery stripping zinc breaks down, it can carry out manually shelling zinc, after cathode plate stripping, auxiliary scrub chain is transported to be scrubbed, and plate can be mended in real time, realize effective operating of unit.
Description
Technical field
The present invention relates to zinc abstraction technical fields, delaminate more particularly, to a kind of Zinc electrolysis and scrub unit and its method.
Background technology
In the hydrometallurgy field of nonferrous smelting industry, non-ferrous metal be first pass through electrolysis, the mode of electrodeposition make it is coloured
Metal is attached on the surface of cathode plate forms metal layer, then strips down metal layer from the surface of cathode plate and obtain.
By current production technology, passes through prestripping, stripping and cathode plate successively and scrub process, complete series of process, in addition will have
There are two ways to non-ferrous metal layer is stripped down from cathode plate, one is manual removals, and one is peeling with machines.Using machine
Overburden ratio manual removal speed faster, working efficiency higher, but peeling with machine during can encounter mechanical disorder, cause to remove
The problem of failure or damage cathode plate.In electrolytic metal, there are one for meeting (i.e. at conductive rod) at an upper portion thereof for cathode plate
Section is not covered with the region of metal layer in order to the stripping metal layer in subsequent handling.It, can be to being covered with after electrolytic metal
The cathode plate of metal layer carries out stripping process.
Zinc electrolysis industry device in China's falls behind at present, is only used with a small number of grassroot projects and automates scrub unit of delaminating, but
This kind of equipment depends on import, due to not known about to China's Zinc electrolysis industry, leads to the low production efficiency of equipment, and cannot
Meet the requirement of China's Zinc electrolysis industry,
The shortcomings that other equipment:
Without prestripping unit, it is unfavorable for stripping unit opening and cuts;Stripping unit, using cathode plate is promoted, broach is fixed
Pattern is too big to cathode dash-board injury;During existing use peeling with machine, machine passes through the stripping that stripping off device controls both sides
Knife is not covered with the region of metal layer from the both sides of cathode plate close to cathode plate top, and the broach edge of a knife is then inserted into metal layer again
Pre- opening between cathode plate, then from top to bottom removes the metal layer on cathode plate.Decline process in broach
In, the broach of both sides was in the state opened before this, was not covered with close to cathode plate top when it drops to the both sides of cathode plate
It when the region of metal layer, needs first to stop carry out closed orientation, after closed orientation, is further continued for being inserted into metal layer and the moon down
It is removed in pre- opening between pole plate;When the broach of both sides drops to extreme lower position, i.e., when metal layer stripping finishes, so
The broach of both sides is controlled again afterwards toward rising, when rising at cathode plate conductive rod, since the broach of both sides is to locate at this time
In closed state, to avoid the broach of both sides from colliding cathode plate conductive rod, and the broach for first stopping control both sides is needed to beat
After opening, it is further continued for toward rising.The opening and closing of the stopping of up and down midway and broach in this way increases entire stripping process
Working time has slowed down peeling rate, reduces working efficiency, increases the number of starts of motor and reduces service life,
Cause the increase of production cost.
Brush scrubbing unit, using nylon rolling brush, effect is not bad for scrub, and the tensioning mode that round brush uses is unreasonable, leads to band
The belt service life of dynamic round brush rotation is short, and scrub tensile force can not be adjusted;Two brush rolls are without synchronizing device, vibration punching when round brush is closed
Hit it is bigger, bearing needs often change.
Technology arrangement is single, does not consider the actual conditions of production, and without picking plate automatically and mending plate function, what prosthetic participated in sets
Meter.
Invention content
In order to overcome the deficiencies of existing technologies the nuclear issue, a kind of Zinc electrolysis of present invention design, which is delaminated, scrubs unit and its side
Method significantly improves the efficiency of cathode plate stripping using the mutual cooperation of peeling with machine and manual removal.
Technical scheme is as follows:
A kind of Zinc electrolysis is delaminated scrub unit, including is rejected line, stripping zinc wire, scrub line, auxiliary scrub line and manually shelled zinc
Line, the rejecting line, stripping zinc wire, scrub line and auxiliary scrub line are connected by cathode plate carrier chain one, and the auxiliary scrubs line
It is connected by cathode plate carrier chain two with artificial stripping zinc wire;The rejecting line, stripping zinc wire, scrub line, auxiliary scrub line and artificial
Stripping zinc wire is set gradually side by side along cathode plate carrier chain one and cathode plate carrier chain two;It is provided with cathode scrubbing brush on the scrub line
Cleaning device is also equipped with cathode plate brushing device on auxiliary scrub line, be provided on the stripping zinc wire prestripping device with
Stripping off device.
Further, the cathode plate brushing device includes rack, is set to the hoisting mechanism of upper rack, is set to machine
Scrub body in the middle part of frame and the retaining mechanism for being set to frame lower, the scrub body includes switching mechanism and brush roll machine
Structure.
Further, the brush roll mechanism is driven by motor, and the brush roll mechanism includes 2 sets of round brush and 2 sets of drivers
Structure, 2 sets of round brush are provided at both ends with mounting base, and 2 sets of transmission mechanism includes motor, driving wheel, follower, belt and prevents
Shield, the motor and driving wheel are connect with follower by belt by key connection, the driving wheel, the follower
It is connected by tensioning sleeve with round brush, the round brush and protective cover are installed by bearing and connected, and 2 sets of transmission mechanism is with rolling
Pendular movement is done in brush opening and closing.
Further, the switching mechanism is fixedly installed in by mounting base in rack, and the switching mechanism includes 2 sets of drives
Motivation structure, 2 sets of cranks and 1 set of synchronizing device, 2 sets of driving mechanisms are connect with 2 sets of cranks, 2 sets of cranks and 2 sets of installations
The protective cover of round brush is connected by tensioning sleeve, and 2 sets of cranks are connected with synchronizing device, and 2 sets of protective covers are with 2 sets of driving machines
Structure rotates, and 2 sets of switching mechanisms ensure that operation synchronizes when opening and closing under the connection of synchronizing device;
2 sets of round brush rotate with 2 sets of driving mechanisms, and 2 sets of transmission mechanism is circle with driving wheel
The heart does pendular movement with round brush rotation, and during the transmission mechanism pendular movement, the Belt Length remains unchanged.
Further, the stripping off device includes rack, is set to the elevating mechanism of upper rack, is set to the lifting
Mechanism for stripping in mechanism and 2 sets are set to disk mechanism of the frame lower both sides for conveying cathode plate;The disk mechanism
Including disk and driving motor, for the driving motor with disk by driving axis connection, the disk outer ring is provided with semicircle
Groove, the groove number are 10.
Further, the hoisting mechanism includes that transmission shaft, 2 sets of synchronous belts and hoisting frame, the transmission shaft pass through motor
Driving, the transmission shaft are set to frame top, and 2 sets of synchronous belts include driving wheel, follower, 2 directive wheels and belt,
The driving wheel, follower and 2 directive wheels are connected by belt, and the driving wheel is set to both ends of the drive shaft, the promotion
Frame bolts at two ends is connected on belt.
Further, it is provided with transmission chain on the cathode plate carrier chain, is provided on the transmission chain for putting
Set the groove of cathode plate conductive rod.
Further, be additionally provided on the stripping zinc wire for detect cathode plate stripping whether successful detecting element.
The present invention also provides a kind of delaminate for the Zinc electrolysis to scrub the process of unit, including two kinds of feelings
Unit working method under condition:
The first situation, Zinc electrolysis delaminate scrub unit normal work, cathode plate by special purpose crane be hoisted to stripping zinc it is defeated
It send on chain, stripping zinc carrier chain is set with prestripping unit and stripping unit, and cathode plate conveying is passed sequentially through prestripping list by carrier chain
Member, stripping unit, the cathode plate after the completion of removing have swinging arm device to be transferred to transversal chain conveyor in conveying link ends output, by
The cathode plate removed is delivered to scrub station by transversal chain conveyor from corresponding stripping station, then by swinging arm device by cathode plate
The scrub pipeline of conveying, scrub carrier chain are equipped with brush scrubbing unit, and cathode plate is conveyed and scrubbed by brush scrubbing unit by carrier chain
After convey, then by special purpose crane lifting remove electrolytic cell.
The second situation, Zinc electrolysis, which is delaminated, scrubs unit non-normal working, and cathode plate is hoisted to stripping zinc by special purpose crane
On carrier chain, stripping zinc carrier chain is set with prestripping unit and stripping unit, and cathode plate conveying is passed sequentially through prestripping by carrier chain
Unit, stripping unit;The cathode plate removed not successfully by inspection software detection is demarcated, and cathode plate is defeated in conveying link ends
Go out, transversal chain conveyor is transferred to by swinging arm device, at this point, on the auxiliary transversal chain conveyor two of corresponding auxiliary scrub station
Cathode plate is transported to transversal chain conveyor by swinging arm device, and transversal chain conveyor is inverted at this time, and the cathode plate for shelling zinc station is defeated
It send to part eject station, auxiliary scrub station cathode plate is transported to scrub station, then is transported to pair by the swinging arm device of corresponding station
The pipeline answered.It removes unsuccessful cathode plate and is transported to rejecting pipeline, the cathode plate of supplement substitutes the cathode plate being removed
It is transported to scrub pipeline and carries out scrub output.
It specifically includes and includes the following steps:
1. cathode plate is delivered to stripping zinc wire by special purpose crane, pass through prestripping device and stripping off device successively, completes stripping
Zinc is delivered to carrier chain one after being detected by detecting element, two kinds of situations are divided into after shelling zinc wire;
The first situation:Cathode plate is removed successfully
1. cathode plate is delivered to stripping zinc wire by special purpose crane, pass through prestripping device and stripping off device successively, completes stripping
Zinc is delivered to carrier chain one after being detected by detecting element;
2. being detected by detecting element, cathode plate is removed successfully, and one forward direction of cathode plate carrier chain is delivered to scrub line or auxiliary
Help scrub line;
3. the successful cathode plate of stripping is exported after brushing device is scrubbed by special purpose crane;
The second situation:Cathode plate stripping failure
1. cathode plate is delivered to stripping zinc wire by special purpose crane, pass through prestripping device and stripping off device successively, completes stripping
Zinc is delivered to carrier chain one after being detected by detecting element;
2. being detected by detecting element, cathode plate stripping failure, carrier chain one is reversely delivered to rejecting line;
3. removing the cathode plate of failure by rejecting line, artificial stripping zinc wire is transported to by lifting equipment.Mechanical stripping loses
The cathode plate lost, which has, manually to be removed;
4. the cathode plate after manually shelling zinc wire stripping zinc is delivered to cathode plate carrier chain two and is transported to auxiliary scrub line;
5. manually the stripping successful cathode plate of zinc is exported after brushing device is scrubbed by transport carriage.
Further, the cathode plate after manual removal described in the step 3 in the second situation can be used as supplement plate, and equipment is picked
When except the cathode plate for removing failure, while the cathode plate removed is supplemented simultaneously;
In step 2 operational process in described the second situation, the cathode plate on the pipeline of auxiliary scrub station is same
When transversal chain conveyor is transported to by swinging arm device, transversal chain conveyor is inverted at this time, and the cathode plate for shelling zinc station is delivered to
Part eject station, auxiliary scrub station cathode plate is transported to scrub station, then is transported to pipeline by swinging arm device;It removes unsuccessful
Cathode plate be transported to rejecting pipeline, the cathode plate of supplement, which substitutes the cathode plate being removed and is transported to scrub pipeline, to be brushed
Wash output.
The present invention has the beneficial effect that:
1. the mutual cooperation of peeling with machine and manual removal, significantly improves the efficiency of cathode plate stripping, and ensures in machine
In the case that device removes failure, the stripping of cathode plate is still realized;
2. after artificial stripping zinc wire is added, the efficiency of releasing cathode plates is effectively increased;
3. manually stripping zinc wire and auxiliary scrub line, which is added, can realize that cathode plate removes effective benefit plate after unsuccessfully rejecting, protect
Demonstrate,prove cathode plate normal alignment.
Description of the drawings
Fig. 1 delaminates for Zinc electrolysis and scrubs unit schematic diagram;
Fig. 2 is cathode plate brushing device schematic diagram;
Fig. 3 is cathode plate brushing device brush roll structural scheme of mechanism;
Fig. 4 is cathode plate brushing device switching mechanism schematic diagram;
Fig. 5 is that cathode plate shells zinc schematic device;
Fig. 6 is elevating mechanism schematic diagram;
Fig. 7 delaminates for Zinc electrolysis and scrubs unit process flow diagram.
Specific implementation mode
The present invention is further illustrated With reference to embodiment.Wherein, attached drawing only for illustration,
What is indicated is only schematic diagram rather than pictorial diagram, should not be understood as the limitation to this patent;Reality in order to better illustrate the present invention
Example is applied, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product;To those skilled in the art
For, the omitting of some known structures and their instructions in the attached drawings are understandable.
Embodiment
The scrub unit as shown in Figure 1, a kind of Zinc electrolysis is delaminated, including reject line 1, stripping zinc wire 2, scrub line 3, auxiliary scrub
Line 4 and artificial stripping zinc wire 5 are rejected line 1, stripping zinc wire 2, scrub line 3 and auxiliary scrub line 4 and are connected by cathode plate carrier chain one,
Auxiliary scrub line 4 and artificial stripping zinc wire 5 are connected by cathode plate carrier chain two;Reject line 1, stripping zinc wire 2, scrub line 3, pilot bruss
It washes line 4 and artificial stripping zinc wire 5 is set gradually side by side along cathode plate carrier chain one and cathode plate carrier chain two;It is arranged on scrub line 3
There is cathode plate brushing device 6, is also equipped with cathode plate brushing device 6 on auxiliary scrub line 4, shells and be provided with prestripping on zinc wire 2
Device 7 and stripping off device 8.
As shown in Fig. 2, cathode plate brushing device 6, including rack 61, the elevating mechanism 62 for being set to upper rack, setting
Scrub body 63 in central rack and the retaining mechanism 64 for being set to frame lower, scrub body 63 includes 65 He of switching mechanism
Brush roll mechanism 66;
As shown in Figures 2 and 3, brush roll mechanism 66 is driven by motor, and brush roll mechanism 66 includes 2 sets of round brush 661 and 2 sets of transmissions
662,2 sets of round brush 661 of mechanism are provided at both ends with mounting base, and 2 sets of transmission mechanism 662 include motor, driving wheel 662-1, follower
662-4, belt 662-3 and protective cover, motor and driving wheel 662-1 pass through key connection, driving wheel 662-1 and follower 662-4
It is connected by belt 662-3, follower 662-4 is connected with round brush 661 by tensioning sleeve, and round brush 661 and protective cover pass through bearing
Installation connection, 2 sets of transmission mechanism 662 do pendular movement with the opening and closing of round brush 661.
As shown in Fig. 2,3 and 4, switching mechanism 65 is fixedly installed in by mounting base 67 in rack 61, and switching mechanism 65 wraps
It includes 653,2 sets of driving mechanisms 651 of 2 sets of driving mechanisms, 651,2 sets of cranks 652 and 1 set of synchronizing device to connect with 2 sets of cranks 652,2
Set crank 652 is connected with the protective cover of 2 sets of installation round brush by tensioning sleeve, and 2 sets of cranks 652 and synchronizing device 653 connect, 2 sets
Protective cover rotates with 2 sets of driving mechanisms 651, and switching mechanism 65 ensures opening and closing under the connection of synchronizing device
Shi Yunhang is synchronized;
2 sets of round brush 661 rotate with 2 sets of driving mechanisms, 2 sets of transmission mechanism 662 using driving wheel as the center of circle with
Pendular movement is done in the rotation of round brush 661, and during 2 sets of transmission mechanism, 662 pendular movement, belt 662-3 length remains unchanged.
As shown in figure 5, cathode plate stripping zinc device 8, including rack 81, the elevating mechanism 82 for being set to upper rack, setting
In mechanism for stripping 83 and 2 sets of disk mechanisms 84 for being set to frame lower both sides and being used to convey cathode plate on elevating mechanism;Circle
Disc mechanism 84 includes disk 841 and driving motor 842, and driving motor 842 and disk 841 are by driving axis connection, outside disk 841
Circle is provided with semi-circular recesses.The groove number is 10.
As shown in fig. 6, elevating mechanism 62 or 82, which includes transmission shaft, 2 sets of synchronous belts 22 and hoisting frame, transmission shaft, passes through motor
Driving, transmission shaft 21 are set to rack 61 or 81 tops, and 2 sets of synchronous belts 22 include 222,2 driving wheel 221, follower guiding
Wheel 223 and belt 224, driving wheel 221, follower 222 and 2 directive wheels 223 are connected by belt 224, and driving wheel 221 is arranged
In 21 both ends of transmission shaft, hoisting frame bolts at two ends is connected on belt 224.
It is provided with transmission chain on cathode plate carrier chain, is provided on transmission chain for placing the recessed of cathode plate conductive rod
Slot.
Stripping zinc wire on be additionally provided with for detect cathode plate stripping whether successful detecting element.
As shown in fig. 7, the present invention also provides it is a kind of for the Zinc electrolysis delaminate scrub unit process, including
Following steps:
1. cathode plate is delivered to stripping zinc wire by special purpose crane, pass through prestripping device and stripping off device successively, completes stripping
Zinc is delivered to carrier chain one after being detected by detecting element, two kinds of situations are divided into after shelling zinc wire;
The first situation:Cathode plate is removed successfully
1. cathode plate is delivered to stripping zinc wire by special purpose crane, pass through prestripping device and stripping off device successively, completes stripping
Zinc is delivered to carrier chain one after being detected by detecting element;
2. being detected by detecting element, cathode plate is removed successfully, and one forward direction of cathode plate carrier chain is delivered to scrub line or auxiliary
Help scrub line;
3. the successful cathode plate of stripping is exported after brushing device is scrubbed by special purpose crane;
The second situation:Cathode plate stripping failure
1. cathode plate is delivered to stripping zinc wire by special purpose crane, pass through prestripping device and stripping off device successively, completes stripping
Zinc is delivered to carrier chain one after being detected by detecting element;
2. being detected by detecting element, cathode plate stripping failure, carrier chain one is reversely delivered to rejecting line;
3. the cathode plate of stripping failure collects rejecting line, artificial stripping zinc wire is transported to by lifting equipment.Mechanical stripping loses
The cathode plate lost is by manually being removed
4. the cathode plate after manually shelling zinc wire stripping zinc is delivered to cathode plate carrier chain two and is transported to auxiliary scrub line;
5. manually the stripping successful cathode plate of zinc is exported after brushing device is scrubbed by lifting equipment.
Further, the cathode plate after manual removal described in the step 3 in the second situation can be used as supplement plate, and equipment is picked
When except the cathode plate for removing failure, while through reversed supplement cathode plate;
In step 2 operational process in described the second situation, the cathode plate on the pipeline of auxiliary scrub station is same
When transversal chain conveyor is transported to by swinging arm device, transversal chain conveyor is inverted at this time, and the cathode plate for shelling zinc station is delivered to
Part eject station, auxiliary scrub station cathode plate is transported to scrub station, then is transported to pipeline by swinging arm device;It removes unsuccessful
Cathode plate be transported to rejecting pipeline, the cathode plate of supplement, which substitutes the cathode plate being removed and is transported to scrub pipeline, to be brushed
Wash output.
Obviously, above-described embodiment is only intended to clearly illustrate technical scheme of the present invention example, and is not
Restriction to embodiments of the present invention.For those of ordinary skill in the art, on the basis of the above description also
It can make other variations or changes in different ways.Any modification made by all within the spirits and principles of the present invention, etc.
With replacement and improvement etc., should be included within the protection of the claims in the present invention.
Claims (10)
1. a kind of Zinc electrolysis delaminate scrub unit, which is characterized in that including reject line, stripping zinc wire, scrub line, auxiliary scrub line and
Artificial stripping zinc wire, the rejecting line, stripping zinc wire, scrub line and auxiliary scrub line are connected by cathode plate carrier chain one, described auxiliary
Scrub line and artificial stripping zinc wire is helped to be connected by cathode plate carrier chain two;The rejecting line, stripping zinc wire, scrub line, auxiliary scrub
Line and artificial stripping zinc wire are set gradually side by side along cathode plate carrier chain one and cathode plate carrier chain two;It is provided on the scrub line
Cathode plate brushing device, the auxiliary scrub on line and are also equipped with cathode plate brushing device, and pre- stripping is provided on the stripping zinc wire
From device and stripping off device.
The scrub unit 2. Zinc electrolysis according to claim 1 is delaminated, which is characterized in that the cathode plate brushing device includes
Rack, the hoisting mechanism for being set to upper rack, the scrub body for being set to central rack and the locking for being set to frame lower
Mechanism, the scrub body include switching mechanism and brush roll mechanism.
The scrub unit 3. Zinc electrolysis according to claim 2 is delaminated, which is characterized in that the brush roll mechanism is driven by motor
Dynamic, the brush roll mechanism includes 2 sets of round brush and 2 sets of transmission mechanism, and 2 sets of round brush are provided at both ends with mounting base, 2 sets of biographies
Motivation structure includes motor, driving wheel, follower, belt and protective cover, and the motor and driving wheel pass through key connection, the master
Driving wheel is connect with follower by belt, and the follower is connected with round brush by tensioning sleeve, the round brush and protective cover
It is installed and is connected by bearing, 2 sets of transmission mechanism does pendular movement with round brush opening and closing.
The scrub unit 4. Zinc electrolysis according to claim 3 is delaminated, which is characterized in that the switching mechanism passes through mounting base
It is fixedly installed in rack, the switching mechanism includes 2 sets of driving mechanisms, 2 sets of cranks and 1 set of synchronizing device, 2 sets of drivings
Mechanism is connect with 2 sets of cranks, and the protective cover of 2 sets of cranks and 2 sets of installation round brush is connected by tensioning sleeve, 2 sets of cranks
It is connected with synchronizing device, 2 sets of protective covers rotate with 2 sets of driving mechanisms, and 2 sets of switching mechanisms are in synchronizing device
Connection under, ensure opening and closing when operation synchronize;
2 sets of round brush rotate with 2 sets of driving mechanisms, 2 sets of transmission mechanism using driving wheel as the center of circle with
It round brush rotation and does pendular movement, during the transmission mechanism pendular movement, the Belt Length remains unchanged.
5. Zinc electrolysis according to claim 1 delaminate scrub unit, which is characterized in that the stripping off device include rack,
It is set to the elevating mechanism of upper rack, the mechanism for stripping being set on the elevating mechanism and 2 sets are set to frame lower two
Side is used to convey the disk mechanism of cathode plate;The disk mechanism includes disk and driving motor, the driving motor and disk
By driving axis connection, the disk outer ring to be provided with semi-circular recesses, the groove number is 10.
The scrub unit 6. Zinc electrolysis according to claim 2 is delaminated, which is characterized in that the hoisting mechanism includes transmission
Axis, 2 sets of synchronous belts and hoisting frame, the transmission shaft are driven by motor, and the transmission shaft is set to frame top, described in 2 sets
Synchronous belt includes driving wheel, follower, 2 directive wheels and belt, and the driving wheel, follower and 2 directive wheels pass through belt
Connection, the driving wheel are set to both ends of the drive shaft, and the hoisting frame bolts at two ends is connected on belt.
The scrub unit 7. Zinc electrolysis according to claim 1 is delaminated, which is characterized in that be arranged on the cathode plate carrier chain
There is transmission chain, the groove for placing cathode plate conductive rod is provided on the transmission chain.
The scrub unit 8. Zinc electrolysis according to claim 1 is delaminated, which is characterized in that be additionally provided with use on the stripping zinc wire
In detection cathode plate stripping whether successful detecting element.
9. a kind of process for scrub unit of delaminating for Zinc electrolysis described in claim 1~8 any one, feature exist
In including the following steps:
S1. cathode plate is delivered to stripping zinc wire by special purpose crane, passes through prestripping device and stripping off device successively, and it is logical to complete stripping zinc
It is delivered to carrier chain one after crossing detecting element detection;
S2-1. pass through detecting element to detect, cathode plate is removed successfully, and one forward direction of cathode plate carrier chain is delivered to scrub line or auxiliary
Scrub line;
S3-1. successful cathode plate is removed after brushing device is scrubbed, and is exported by special purpose crane;
S2-2. pass through detecting element to detect, cathode plate stripping failure, carrier chain one is reversely delivered to rejecting line;
S3-2. the cathode plate for removing failure collects in rejecting line, is transported to artificial stripping zinc wire by lifting equipment, mechanical stripping loses
The cathode plate lost, which has, manually to be removed;
S4-2. the cathode plate after manually shelling zinc wire stripping zinc is delivered to cathode plate carrier chain two and is transported to auxiliary scrub line;
S5-2. manually the stripping successful cathode plate of zinc is exported after brushing device is scrubbed by lifting equipment.
10. electrodeposition, which is delaminated, according to claim 9 scrubs the process of unit, which is characterized in that people described in step S3-2
Cathode plate after work stripping can be used as supplement plate, when equipment rejects the cathode plate of stripping failure, while to scrub station supplement
The cathode plate of stripping;
In the step S2-2 operational process, the cathode plate on the pipeline of auxiliary scrub station is transported by swinging arm device simultaneously
To transversal chain conveyor, transversal chain conveyor is inverted at this time, and the cathode plate for shelling zinc station is delivered to part eject station, auxiliary scrub
Station cathode plate is transported to scrub station, then is transported to pipeline by swinging arm device;
It removes unsuccessful cathode plate and is transported to rejecting pipeline, the cathode plate of supplement substitutes the cathode plate being removed and is transported to brush
It washes pipeline and carries out scrub output.
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| CN109055980B (en) * | 2018-07-26 | 2020-12-04 | 北矿机电科技有限责任公司 | Zinc electrolysis negative plate scrubbing unit |
| CN111424292B (en) * | 2019-09-05 | 2023-06-20 | 株洲优瑞科有色装备有限公司 | Copper electrolysis cathode washing and stripping process and cathode washing and stripping unit thereof |
| CN111411374B (en) * | 2020-04-29 | 2021-04-20 | 北矿机电科技有限责任公司 | Zinc stripping, scrubbing and plate removing and supplementing integrated equipment and system |
| CN113969416B (en) * | 2021-10-18 | 2023-02-21 | 广东先导稀材股份有限公司 | A cathode plate automatic processing production line |
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