CN106916723A - A kind of haematococcus pluvialis cultural method and culture apparatus - Google Patents
A kind of haematococcus pluvialis cultural method and culture apparatus Download PDFInfo
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Abstract
Description
发明领域field of invention
本申请涉及微藻工业应用领域,具体而言,涉及一种雨生红球藻(Haematococcuspluvialis)培养方法及培养装置。The present application relates to the field of industrial application of microalgae, in particular to a cultivation method and cultivation device for Haematococcus pluvialis.
发明背景Background of the invention
虾青素已经被证实可以提高机体免疫力,防止紫外线(UV-A)对细胞的损伤,抑制癌细胞生长,延滞衰老过程,预防心血管疾病,因此具有巨大的医疗应用前景(Han D,Li Y,Hu Q.Astaxanthin in microalgae:pathways,functions and biotechnologicalimplications.Algae,2013,28:131-147)。另外,虾青素也是大马哈鱼(Salmon)的色素的主要成份。对于人工养殖的大马哈鱼等,需要在饲料中添加虾青素以保证鱼肉的鲜红色泽。随着这类经济水产动物养殖业的迅速发展,市场对虾青素的需求量也迅速增长。2013年,虾青素作为鱼饲料添加剂的销售额已达五亿美元。Astaxanthin has been proven to improve the body's immunity, prevent ultraviolet (UV-A) damage to cells, inhibit the growth of cancer cells, delay the aging process, and prevent cardiovascular diseases, so it has great medical application prospects (Han D, Li Y, Hu Q. Astaxanthin in microalgae: pathways, functions and biotechnological implications. Algae, 2013, 28:131-147). In addition, astaxanthin is also the main component of the pigment of salmon (Salmon). For artificially farmed salmon, etc., it is necessary to add astaxanthin to the feed to ensure the bright red color of the fish. With the rapid development of this kind of economic aquatic animal breeding industry, the market demand for astaxanthin is also increasing rapidly. In 2013, sales of astaxanthin as a fish feed additive reached half a billion dollars.
雨生红球藻是天然虾青素含量最高的生物,在特定条件下,虾青素含量可占雨生红球藻细胞干重的1%-3%以上,因此雨生红球藻被认为是天然虾青素最好的生物来源。Haematococcus pluvialis is the organism with the highest natural astaxanthin content. Under certain conditions, astaxanthin content can account for more than 1%-3% of the dry weight of Haematococcus pluvialis cells, so Haematococcus pluvialis is considered It is the best biological source of natural astaxanthin.
目前培养雨生红球藻的方法主要采用液体浸没法,典型的代表有开放式跑道池以及平板式、管道式、立柱式等其他的透明容器等构成的封闭式光生物反应器。浸没法是将藻浸没在大量的培养基中,通过搅拌机或循环设备或鼓泡设备使培养基持续处于运动状态,使每个藻细胞可均匀地接受光照和吸收CO2。然而,这些培养方法和培养装置具有能耗大、细胞密度低(细胞干重得率不足1g/L)、污染源内部传播速度快、光利用效率低、占用空间大、用水量大、单位体积空间产率低等缺点。At present, the method of cultivating Haematococcus pluvialis mainly adopts the liquid immersion method, and typical representatives include open raceway pools and closed photobioreactors composed of flat-plate, pipe-type, column-type and other transparent containers. The immersion method is to immerse the algae in a large amount of medium, and keep the medium in a state of motion through agitator, circulation equipment or bubbling equipment, so that each algal cell can receive light and absorb CO 2 evenly. However, these culture methods and culture devices have the disadvantages of large energy consumption, low cell density (the yield of cell dry weight is less than 1g/L), fast propagation speed inside the pollution source, low light utilization efficiency, large space occupation, large water consumption, and limited space per unit volume. Shortcomings such as low yield.
现有的另一种雨生红球藻培养方法是半干法,即将藻附着在片状吸水性材料表面,通过给这些吸水性材料供给培养液,使附着的藻类似青苔一样生长。这些吸水性材料可以一定间距竖直悬挂,并在侧向放置一光墙以提供光照。半干法的好处是无需搅拌培养液,相对浸没法能够节省能耗; 占用空间小,在一个单位空间内可以挂许多片状吸水性材料;且藻细胞附着于吸水性材料表面,可直接利用空气中的CO2,无需人工通入CO2。然而,半干法的吸水材料(如帆布、棉布等)表面非常容易长霉。这是因为霉菌的生长环境与吸水性材料膜片所在的环境非常吻合,霉的生长速度甚至超过藻的速度。一旦染上霉菌,整块吸水性材料都会在一段时间内发生变质变性甚至腐烂破碎。目前没有对藻无毒害残留的霉菌处理方法。此外,半干法培养方式需要连续或间断地将培养液泵到吸水性材料顶端往下喷洒,也有不小的能耗需求。Another existing method for culturing Haematococcus pluvialis is the semi-dry method, that is, the algae are attached to the surface of sheet-shaped water-absorbing materials, and the attached algae grow like moss by supplying culture fluid to these water-absorbing materials. These water-absorbing materials can be hung vertically at certain intervals, and a light wall is placed on the side to provide light. The advantage of the semi-dry method is that there is no need to stir the culture solution, which can save energy compared with the immersion method; it occupies a small space, and many sheet-shaped water-absorbing materials can be hung in a unit space; and the algae cells are attached to the surface of the water-absorbing material, which can be directly used CO 2 in the air, no need to artificially introduce CO 2 . However, the surface of semi-dry water-absorbing materials (such as canvas, cotton, etc.) is very prone to mildew. This is because the growth environment of the mold is very consistent with the environment where the water-absorbing material membrane is located, and the growth rate of the mold even exceeds that of the algae. Once infected with mold, the entire absorbent material will deteriorate and even rot and break within a period of time. There is currently no mold treatment that does not leave a toxic residue on the algae. In addition, the semi-dry culture method needs to continuously or intermittently pump the culture solution to the top of the water-absorbing material and spray it down, which also requires a lot of energy consumption.
因此,本领域仍然需要新的雨生红球藻培养方法和装置。Therefore, there is still a need in the art for new methods and devices for cultivating Haematococcus pluvialis.
发明内容Contents of the invention
在一方面,本发明提供了一种层叠式薄板雨生红球藻培养装置,包括在竖直方向上层叠布置的多个薄板,所述多个薄板被支撑使得相邻的薄板之间间隔一预定距离,各薄板沿水平方向延伸,具有相反的上表面和下表面,并且在外围设有从相应薄板的上表面向上延伸的围堰部,各薄板的上表面和围堰部的内表面形成用于容纳雨生红球藻培养液的空间,其中,所述围堰部高出相应薄板的上表面1.5mm-4.5mm。In one aspect, the present invention provides a stacked thin-plate Haematococcus pluvialis culture device, comprising a plurality of thin plates stacked in the vertical direction, and the plurality of thin plates are supported so that adjacent thin plates are spaced apart by For a predetermined distance, each thin plate extends horizontally, has opposite upper and lower surfaces, and is provided on the periphery with a cofferdam portion extending upward from the upper surface of the corresponding thin plate, and the upper surface of each thin plate and the inner surface of the cofferdam portion form The space for accommodating the culture solution of Haematococcus pluvialis, wherein the cofferdam part is 1.5mm-4.5mm higher than the upper surface of the corresponding thin plate.
在一些实施方式中,上下方向相邻的薄板之间设置多个支撑柱,所述支撑柱用于支撑上面的薄板。In some embodiments, a plurality of supporting columns are arranged between adjacent thin plates in the vertical direction, and the supporting columns are used to support the upper thin plates.
在一些实施方式中,所述围堰部与相应薄板一体地形成,或者单独形成之后被附接到相应薄板。In some embodiments, the dam portion is integrally formed with the corresponding sheet, or is formed separately and then attached to the corresponding sheet.
在一些实施方式中,所述支撑柱与相应薄板一体地形成,或者单独形成之后被附接到相应薄板的下表面。In some embodiments, the support posts are integrally formed with the corresponding sheet, or are formed separately and then attached to the lower surface of the corresponding sheet.
在一些实施方式中,所述围堰部相对于相应薄板的上表面成大于或等于90度的倾角。In some embodiments, the dam portion has an inclination angle greater than or equal to 90 degrees with respect to the upper surface of the corresponding sheet.
在一些实施方式中,所述围堰部由与薄板相同或不同的材料制成,和/或所述支撑柱由与薄板相同或不同的材料制成。In some embodiments, the dam portion is made of the same or a different material than the sheet, and/or the support columns are made of the same or a different material as the sheet.
在一些实施方式中,所述支撑柱是具有圆形、长方形或方形横截面的柱或管的形式。In some embodiments, the support column is in the form of a column or tube having a circular, rectangular or square cross-section.
在一些实施方式中,所述薄板由透光的玻璃或透光率高的塑料制成。In some embodiments, the thin plate is made of light-transmitting glass or plastic with high light-transmitting rate.
在一些实施方式中,所述薄板由下述材料之一制成:玻璃,GPPS,透 明ABS,AS(苯乙烯丙烯腈),PVC、PMMA(聚甲基丙烯酸甲酯),PC(聚碳酸脂),PS(聚苯乙烯)。In some embodiments, the sheet is made of one of the following materials: glass, GPPS, transparent ABS, AS (styrene acrylonitrile), PVC, PMMA (polymethyl methacrylate), PC (polycarbonate ), PS (polystyrene).
在一些实施方式中,所述薄板由平板玻璃制成,并且所述围堰部是附接到薄板的胶条,优选为透明胶条,即在该平板玻璃的四周粘接一圈透明胶条形成一个培养液的容纳空间。In some embodiments, the thin plate is made of flat glass, and the coffering portion is an adhesive strip attached to the thin plate, preferably a transparent adhesive strip, that is, a circle of transparent adhesive strip is bonded around the flat glass A storage space for the culture medium is formed.
在一些实施方式中,所述薄板由有机材料制成,并且所述围堰部与薄板一体成型。In some embodiments, the sheet is made of organic material, and the dam part is integrally formed with the sheet.
在一些实施方式中,上下方向各薄板之间的间距相同或不同。In some embodiments, the spacing between the thin plates in the vertical direction is the same or different.
在一些实施方式中,相邻薄板之间的间距为4.5-9.5mm或10.5mm-15.5mm。In some embodiments, the spacing between adjacent sheets is 4.5-9.5mm or 10.5mm-15.5mm.
在一些实施方式中,所述薄板的规格为长度12cm×宽度6cm。In some embodiments, the specification of the sheet is 12 cm in length and 6 cm in width.
在一些实施方式中,所述支撑柱上形成光能够透过的孔。In some embodiments, holes through which light can pass are formed on the supporting columns.
在一些实施方式中,所述雨生红球藻培养装置的侧面设置有光源。In some embodiments, a light source is provided on the side of the Haematococcus pluvialis cultivation device.
在另一方面,本发明提供了一种雨生红球藻培养方法,其中包括在厚度为0.5mm-2.5mm的薄层液体培养基静态培养所述雨生红球藻。在一些实施方式中,所述雨生红球藻是雨生红球藻K-0084藻株。In another aspect, the present invention provides a method for cultivating Haematococcus pluvialis, which includes statically cultivating the Haematococcus pluvialis in a thin-layer liquid medium with a thickness of 0.5mm-2.5mm. In some embodiments, the Haematococcus pluvialis is Haematococcus pluvialis K-0084 strain.
在一些实施方式中,所述雨生红球藻培养中使用的环境温度为22-28℃。In some embodiments, the ambient temperature used in the cultivation of Haematococcus pluvialis is 22-28°C.
在一些实施方式中,所述雨生红球藻培养中使用的光强为1-600umol·m-2·s-1。In some embodiments, the light intensity used in the cultivation of Haematococcus pluvialis is 1-600umol·m -2 ·s -1 .
在一些实施方式中,所述雨生红球藻培养中使用的培养基是BG11培养基。In some embodiments, the medium used in the cultivation of Haematococcus pluvialis is BG11 medium.
在一些实施方式中,所述雨生红球藻培养中的环境湿度范围是80-99%。In some embodiments, the ambient humidity in the cultivation of Haematococcus pluvialis is in the range of 80-99%.
在一些实施方式中,所述雨生红球藻培养中雨生红球藻初始接种的密度是0.1-0.3OD750。In some embodiments, the initial inoculation density of Haematococcus pluvialis in the culture of Haematococcus pluvialis is 0.1-0.3 OD 750 .
在一些实施方式中,所述雨生红球藻培养在本发明的层叠式薄板雨生红球藻培养装置中进行。在一些实施方式中,多个层叠式薄板雨生红球藻培养装置可以在水平方向被布置成阵列,其中在阵列的一侧布置有光源。In some embodiments, the culture of Haematococcus pluvialis is carried out in the stacked thin-plate Haematococcus pluvialis culture device of the present invention. In some embodiments, multiple stacked thin-plate Haematococcus pluvialis culture devices can be arranged in an array in the horizontal direction, wherein a light source is arranged on one side of the array.
附图简述Brief description of the drawings
图1是根据本发明优选实施例的层叠式薄板雨生红球藻培养装置的立 体图;Fig. 1 is a perspective view of a laminated thin-plate Haematococcus pluvialis cultivation device according to a preferred embodiment of the present invention;
图2是图1的正视图;以及Figure 2 is a front view of Figure 1; and
图3是沿图2中A-A的剖视图。Fig. 3 is a sectional view along A-A in Fig. 2 .
图4A是本发明装置阵列的俯视图,其中左侧设置1m×1m的光源,沿光线传播方向设置10排本发明的装置。Fig. 4A is a top view of the device array of the present invention, in which a light source of 1 m x 1 m is arranged on the left side, and 10 rows of devices of the present invention are arranged along the direction of light propagation.
图4B是传统平板容器型反应器的俯视图,其中左侧设置1m×1m的光源。Fig. 4B is a top view of a conventional flat container reactor, in which a 1 m x 1 m light source is set on the left side.
图5示出不同支撑柱高度下本发明装置阵列各排培养基表面的光强值和最终收获的雨生红球藻生物量。Fig. 5 shows the light intensity values on the medium surface of each row of the device array of the present invention and the final harvested biomass of Haematococcus pluvialis under different support column heights.
图6示出不同支撑柱高度下雨生红球藻的单位面积光源产率。Fig. 6 shows the light source yield per unit area of Haematococcus pluvialis under different support column heights.
发明详述Detailed description of the invention
本发明提供了一种雨生红球藻培养方法,其中包括在厚度为0.5mm-2.5mm的薄层液体培养基静态培养所述雨生红球藻。在一些实施方式中,所述雨生红球藻是雨生红球藻K-0084藻株,其获得自丹麦哥本哈根大学的Scandinavian Culture Collection of Algaeand Protozoa。The invention provides a method for cultivating Haematococcus pluvialis, which comprises statically cultivating the Haematococcus pluvialls in a thin-layer liquid culture medium with a thickness of 0.5mm-2.5mm. In some embodiments, the Haematococcus pluvialis is Haematococcus pluvialis K-0084 strain obtained from the Scandinavian Culture Collection of Algaeand Protozoa, University of Copenhagen, Denmark.
由于本发明的方法中培养基的厚度足够小(0.5mm-2.5mm),因此不需要搅拌混合等均质化操作,仍然能够保证培养液内的雨生红球藻细胞可以较为均匀地获得光照(在光线向水下传递的有效距离内)。并且通过使用本发明所述的培养基厚度(0.5mm-2.5mm),使得雨生红球藻细胞能够通过气体交换从培养液的液面直接获得光合作用所需要的CO2并排放对光合作用产生抑制的O2,因此不需要向培养液进行通气操作。Because the thickness of the culture medium is small enough (0.5mm-2.5mm) in the method of the present invention, therefore do not need the homogenization operation such as stirring and mixing, still can guarantee that the Haematococcus pluvialls cells in the culture fluid can obtain light more evenly (within the effective distance of light transmission to the underwater). And by using the culture medium thickness (0.5mm-2.5mm) described in the present invention, make Haematococcus pluvialis cell can directly obtain the CO needed for photosynthesis from the liquid surface of culture solution by gas exchange and discharge to photosynthesis Inhibited O2 is generated, so aeration of the culture medium is not required.
藻体收获和干燥是藻类培养的重要步骤,其能耗大,效率低。然而,根据本发明的方法,使用薄层液体培养基静态培养雨生红球藻,在藻生长至成熟的时候(一般大约8-10天),培养基通常也接近完全消耗。此时,细胞干重已达较高比值,非常有利于藻体收获、干燥。在本发明的培养基厚度范围内(0.5mm-2.5mm),可以根据雨生红球藻接种量、光强、湿度和温度等因素对培养基的厚度进一步进行调整,使得培养基的量恰好可供藻生长到成熟期而不会有过多的富余。此外,由于藻体一直处于薄层培养液中,较不易生霉菌。Harvesting and drying algae is an important step in algae cultivation, which consumes a lot of energy and has low efficiency. However, according to the method of the present invention, Haematococcus pluvialis is statically cultured using a thin-layer liquid medium, and the medium is usually nearly completely consumed when the algae grows to maturity (generally about 8-10 days). At this time, the dry weight of the cells has reached a relatively high ratio, which is very conducive to the harvesting and drying of the algae. Within the thickness range of the medium of the present invention (0.5mm-2.5mm), the thickness of the medium can be further adjusted according to factors such as Haematococcus pluvialls inoculation amount, light intensity, humidity and temperature, so that the amount of the medium is just right. Available for algae to grow to maturity without too much surplus. In addition, since the algae are always in the thin-layer culture solution, it is less prone to mold.
本发明的方法中所使用的培养基厚度可以为大约0.5mm、大约0.7mm、 大约0.9mm、大约1mm、大约1.5mm、大约2mm、大约2.5mm,或所述任意值之间的范围。The thickness of the culture medium used in the methods of the present invention can be about 0.5 mm, about 0.7 mm, about 0.9 mm, about 1 mm, about 1.5 mm, about 2 mm, about 2.5 mm, or a range between any of said values.
在一些实施方式中,所述雨生红球藻培养方法中使用的温度为22-28℃。在一些实施方式中,所述雨生红球藻培养中使用的光强为1-600umol·m-2·s-1。在一些实施方式中,所述雨生红球藻培养中使用的培养基是BG11培养基。在一些实施方式中,所述雨生红球藻培养中的环境湿度范围是80-99%。在一些实施方式中,所述雨生红球藻培养中雨生红球藻初始接种的密度是0.1-0.3OD750,其中OD750是750nm波长下测定的吸光度。0.1-0.3OD750对应初始接种生物量0.16g·L-1-0.54g·L-1。In some embodiments, the temperature used in the method for culturing Haematococcus pluvialis is 22-28°C. In some embodiments, the light intensity used in the cultivation of Haematococcus pluvialis is 1-600umol·m -2 ·s -1 . In some embodiments, the medium used in the cultivation of Haematococcus pluvialis is BG11 medium. In some embodiments, the ambient humidity in the cultivation of Haematococcus pluvialis is in the range of 80-99%. In some embodiments, the initial inoculation density of Haematococcus pluvialis in the culture of Haematococcus pluvialis is 0.1-0.3 OD 750 , wherein OD 750 is the absorbance measured at a wavelength of 750 nm. 0.1-0.3OD 750 corresponds to the initial inoculated biomass of 0.16g·L -1 -0.54g·L -1 .
本发明的雨生红球藻培养方法采用薄层静态培养的方式,其实质是介于浸没法和半干法之间的一种新型雨生红球藻培养方法,如上所述,具有节约能耗,降低培养成本,减少霉菌污染风险的优势。The method for culturing Haematococcus pluvialls of the present invention adopts the mode of thin-layer static cultivation, and its essence is a novel method for cultivating Haematococcus pluvialls between the immersion method and the semi-dry method. The advantage of reducing consumption, reducing the cost of cultivation, and reducing the risk of mold contamination.
在另一方面,本发明还提供了一种层叠式薄板雨生红球藻培养装置,其包括在竖直方向上层叠且呈预定间距布置的多个薄板,所述多个薄板沿水平方向延伸,每个薄板具有用于放置雨生红球藻培养液的上表面和相反的下表面,每个薄板的外围设有从相应薄板伸出的倾斜于相应薄板的上表面向上延伸的围堰部,所述围堰部高出相应薄板的上表面1.5mm-4.5mm。In another aspect, the present invention also provides a stacked thin-plate Haematococcus pluvialis culture device, which includes a plurality of thin plates stacked in the vertical direction and arranged at predetermined intervals, and the plurality of thin plates extend in the horizontal direction , each thin plate has an upper surface for placing Haematococcus pluvialis culture solution and an opposite lower surface, and the periphery of each thin plate is provided with a cofferdam portion protruding from the corresponding thin plate and extending upwardly from the upper surface of the corresponding thin plate , the cofferdam portion is 1.5mm-4.5mm higher than the upper surface of the corresponding thin plate.
图1至3示出了根据本发明优选实施例的层叠式薄板雨生红球藻培养装置100。1 to 3 show a layered thin-plate Haematococcus pluvialis culture device 100 according to a preferred embodiment of the present invention.
从图中可以看出,层叠式薄板雨生红球藻培养装置100包括在竖直方向上层叠布置的多个薄板20和位于相邻的薄板之间的多个支撑柱40。各薄板20沿水平方向延伸,并且具有用于放置雨生红球藻培养液的上表面22和相反的下表面24。每个薄板20的外围设有从相应薄板20伸出的倾斜于相应薄板20的上表面22向上延伸的围堰部26。It can be seen from the figure that the stacked thin-plate Haematococcus pluvialis cultivation device 100 includes a plurality of thin plates 20 stacked in the vertical direction and a plurality of support columns 40 between adjacent thin plates. Each sheet 20 extends horizontally and has an upper surface 22 for placing a culture solution of Haematococcus pluvialis and an opposite lower surface 24 . The periphery of each thin plate 20 is provided with a cofferdam portion 26 extending upward from the upper surface 22 of the corresponding thin plate 20 protruding from the corresponding thin plate 20 .
各薄板20形成培养装置的培养板,即,各薄板20的上表面22、薄板20的围堰部26的内表面限定盛纳雨生红球藻培养液的空间30。Each thin plate 20 forms a culture plate of the culture device, that is, the upper surface 22 of each thin plate 20 and the inner surface of the coffered portion 26 of the thin plate 20 define a space 30 for containing the culture solution of Haematococcus pluvialis.
形成培养装置的薄板20可采用由玻璃材料或有机材料制成的透明平板。相对于管状的、槽状的、或罐状的培养装置而言,根据本发明的由平板构成的雨生红球藻培养装置加工制造简单、成本低,而且能够做到单个培养板的培养面积较大,厚度也可以相对较薄,透明度可以更高。所述薄板的长度例如可以是10cm-10m,宽度例如可以是5cm-1m。一些实施方式 中,所述薄板的规格为长度12cm×宽度6cm。The thin plate 20 forming the culture device can be a transparent flat plate made of glass material or organic material. Compared with tubular, trough-shaped, or tank-shaped culture devices, the Haematococcus pluvialis culture device made of flat plates according to the present invention is simple to manufacture, low in cost, and can achieve the same culture area as a single culture plate. Larger, the thickness can also be relatively thin, and the transparency can be higher. The length of the thin plate may be, for example, 10cm-10m, and the width may be, for example, 5cm-1m. In some embodiments, the specification of the sheet is 12 cm in length x 6 cm in width.
各薄板20在竖直方向上层叠布置,使结构集成化,单位占地空间的有效培养面积最大化。The thin plates 20 are stacked vertically so that the structure is integrated and the effective cultivation area per unit occupied space is maximized.
由于各薄板20的材料为透明度高的材质,在雨生红球藻的培养初期,由于各薄板20上的雨生红球藻还未形成深色的生物膜,故来自外部的光可以透过各层薄板20上表面达到相邻的下层薄板的培养液面上,同样也可以从各层薄板20的下表面到达上层薄板的培养液面上,光照效率较高。光源从薄板20的上表面直接照射上面的藻细胞并且透过薄板20而照射到在下面的薄板20的上表面22上培养的细胞,所以受光面积大,光利用效率非常高。Because the material of each sheet 20 is a material with high transparency, at the initial stage of the cultivation of Haematococcus pluvialls, because the Haematococcus pluvialls on each sheet 20 has not yet formed a dark biofilm, so the light from the outside can pass through. The upper surface of each thin plate 20 reaches the culture liquid surface of the adjacent lower thin plate, and also can reach the culture liquid surface of the upper thin plate from the lower surface of each thin plate 20, so the light efficiency is higher. The light source directly irradiates the algae cells above from the upper surface of the thin plate 20 and irradiates the cells cultured on the upper surface 22 of the lower thin plate 20 through the thin plate 20, so the light receiving area is large and the light utilization efficiency is very high.
利用本结构的雨生红球藻培养装置,使用的水体少,所以雨生红球藻的培养无需搅拌,节省能耗。另外,由于水量少,收获时可以减少工序因而降低收获成本。因而,利用本结构的雨生红球藻培养装置培养雨生红球藻为静止培养,培养过程中无需输送气体或提供搅拌动力,又能很好地获得光照。With the Haematococcus pluvialis cultivation device of the present structure, less water is used, so the cultivation of the Haematococcus pluvialls does not need stirring, which saves energy consumption. In addition, due to the small amount of water, the harvesting process can be reduced and the harvesting cost can be reduced. Therefore, using the Haematococcus pluvialis culture device of this structure to cultivate Haematococcus pluvialls is a static culture, and there is no need to transport gas or provide stirring power during the cultivation process, and it can obtain light well.
根据本发明,各薄板20的围堰部26可以与薄板20一体形成,也可以单独形成之后附接到薄板20。According to the present invention, the dam portion 26 of each sheet 20 may be integrally formed with the sheet 20 or may be formed separately and then attached to the sheet 20 .
在薄板20由玻璃材料制成时,围堰部26可以是粘接到薄板20外围的一圈胶条,优选透明胶条。对于有机材料的薄板20来说,围堰部26可以与薄板20一体成型。When the thin plate 20 is made of glass material, the dam portion 26 may be a circle of adhesive strips, preferably transparent adhesive strips, bonded to the periphery of the thin plate 20 . For the thin plate 20 of organic material, the dam portion 26 can be integrally formed with the thin plate 20 .
形成薄板20的材料可以为玻璃或透光率高的塑料,如GPPS,透明ABS,AS(苯乙烯丙烯腈),PVC、PMMA(聚甲基丙烯酸甲酯),PC(聚碳酸脂),PS(聚苯乙烯)等。形成围堰部26的材料可以是与薄板20相同的材料,也可以用其它透明材料,如胶条、玻璃胶等。The material that forms thin plate 20 can be the high plastics of glass or light transmittance, as GPPS, transparent ABS, AS (styrene acrylonitrile), PVC, PMMA (polymethyl methacrylate), PC (polycarbonate), PS (polystyrene), etc. The material forming the dam portion 26 can be the same material as the thin plate 20, or other transparent materials, such as rubber strips, glass glue, etc. can also be used.
围堰部26与薄板20的上表面22成大于或等于90度的角度,以便于在上表面22上培养的雨生红球藻被以高压水/气吹出至薄板20外,从而实现雨生红球藻的收获;较佳地是围堰部26与薄板20的上表面22成大于90度的角度并且在两者结合处之间形成圆角,防止形成收获死角或清洁死角。可选地,所述围堰部26高出相应薄板20的上表面22的距离为1.5mm、2.5mm、3.5mm、4.5mm,或上述任意值之间的范围。例如,所述距离可以是1.5mm-4.5mm。The cofferdam part 26 forms an angle greater than or equal to 90 degrees with the upper surface 22 of the thin plate 20, so that the Haematococcus pluvialis cultivated on the upper surface 22 is blown out of the thin plate 20 with high-pressure water/gas, thereby realizing pluvialls. Harvesting of Haematococcus; preferably, the cofferdam portion 26 forms an angle greater than 90 degrees with the upper surface 22 of the thin plate 20 and forms a rounded corner between the joints to prevent the formation of dead angles for harvesting or cleaning. Optionally, the distance of the dam portion 26 above the upper surface 22 of the corresponding thin plate 20 is 1.5 mm, 2.5 mm, 3.5 mm, 4.5 mm, or a range between any of the above-mentioned values. For example, the distance may be 1.5mm-4.5mm.
各薄板20之间的间距(相邻两个薄板下表面之间垂直距离,或相邻两个薄板上表面之间垂直距离)根据光源布置、雨生红球藻的培养和收获要求来确定。例如,各薄板20之间的间距为4.5mm、5.5mm、6.5mm、7.5mm、8.5mm、9.5mm、10.5mm、11.5mm、12.5mm、13.5mm、14.5mm或15.5mm,或上述任意值之间的范围,例如4.5-9.5mm或10.5mm-15.5mm。The spacing between the thin plates 20 (the vertical distance between the lower surfaces of two adjacent thin plates, or the vertical distance between the upper surfaces of two adjacent thin plates) is determined according to the arrangement of light sources, the cultivation and harvesting requirements of Haematococcus pluvialis. For example, the spacing between the thin plates 20 is 4.5mm, 5.5mm, 6.5mm, 7.5mm, 8.5mm, 9.5mm, 10.5mm, 11.5mm, 12.5mm, 13.5mm, 14.5mm or 15.5mm, or any value mentioned above The range between, such as 4.5-9.5mm or 10.5mm-15.5mm.
支撑柱40的形状、材料、数量、间距以及布置方式可以不限制,只需支撑柱40具有一定强度,足够支撑在上面堆叠的薄板20及其上表面22上的培养液。优选地,支撑柱40采用透明材质,如玻璃、亚克力、PC等材质。支撑柱40可具有任何适宜的形状,包括但不限制于圆柱形、圆管形、方形、长条形等。The shape, material, quantity, spacing and arrangement of the support columns 40 are not limited, as long as the support columns 40 have a certain strength enough to support the culture solution on the stacked thin plates 20 and their upper surfaces 22 . Preferably, the support column 40 is made of transparent materials, such as glass, acrylic, PC and other materials. The support column 40 can have any suitable shape, including but not limited to cylindrical, round tube, square, strip and so on.
在图示实施例中,支撑柱40被成排布置。另外可选地,支撑柱40上设置有用于使光能够透过的孔。In the illustrated embodiment, the support columns 40 are arranged in a row. Optionally, the support column 40 is provided with a hole for allowing light to pass through.
对于玻璃薄板20而言,支撑柱40可以用玻璃柱,也可以是非玻璃柱。支撑柱40可以与上面和下面的薄板20都分离,也可以粘接于上面薄板20的下表面24。For the glass thin plate 20, the support column 40 can be a glass column or a non-glass column. The support column 40 can be separated from both the upper and lower sheets 20 , or can be bonded to the lower surface 24 of the upper sheet 20 .
对于由有机透明材料制成的薄板20而言,支撑柱40可以与薄板20一体成型。For the thin plate 20 made of organic transparent material, the support column 40 can be integrally formed with the thin plate 20 .
本发明的层叠式薄板雨生红球藻培养装置还可进一步设置能够向各薄板20补充培养液的培养液滴注装置50,培养液滴注装置50在图3中示意性地示出了,以及可选地,可配置测量各薄板20的精准液位的液位监测器(未示出)。另外在图3中示出了光源60。光源可以布置在本发明层叠式薄板雨生红球藻培养装置一侧。The stacked thin-plate Haematococcus pluvialis culture device of the present invention can further be provided with a culture solution instillation device 50 capable of replenishing the culture solution to each thin plate 20, and the culture solution infusion device 50 is schematically shown in FIG. 3 , And optionally, liquid level monitors (not shown) that measure the precise liquid level of each sheet 20 may be provided. In addition, a light source 60 is shown in FIG. 3 . The light source can be arranged on one side of the stacked thin-plate Haematococcus pluvialis culture device of the present invention.
另外可选地,本发明的层叠式薄板雨生红球藻培养装置可还包括将层叠式薄板雨生红球藻培养装置包封起来的透光膜罩,为其内部的层叠式薄板雨生红球藻培养装置提供恒定温度、空气湿度的氛围。这可以减少水分的蒸发,给雨生红球藻的培养创造最为适宜的生长条件,如此可在雨生红球藻的培养周期内,无需再补充供应培养液。Optionally, the laminated thin-plate Haematococcus pluvialis culture device of the present invention may further include a light-transmitting film cover for enclosing the laminated thin-plate Haematococcus pluvialis culture device, which is the layered thin-plate Haematococcus pluvialis inside. The Haematococcus culture device provides an atmosphere with constant temperature and air humidity. This can reduce the evaporation of water and create the most suitable growth conditions for the cultivation of Haematococcus pluvialis, so that during the cultivation period of Haematococcus pluvialis, there is no need to replenish the supply of culture fluid.
除了上述示例的层叠式薄板雨生红球藻培养装置外,所述各薄板20还可分别放置在具有数根横杆的支架上,通过该支架来分散各薄板20以及培养液的重力;同样可以达到与前述实例相同的技术效果。In addition to the laminated thin-plate Haematococcus pluvialis cultivation device of the above-mentioned example, each thin plate 20 can also be placed on a support with several cross bars respectively, and the gravity of each thin plate 20 and the culture solution can be dispersed by this support; The same technical effect as the foregoing examples can be achieved.
本发明前述的雨生红球藻培养方法可以在本发明的层叠式薄板雨生红 球藻培养装置中进行,使得可以规模化,低成本地培养雨生红球藻。The aforementioned method for culturing Haematococcus pluvialls of the present invention can be carried out in the laminated thin-plate Haematococcus pluvialls cultivation device of the present invention, so that it can be scaled up and cultured Haematococcus pluvialls at low cost.
在所述雨生红球藻培养方法一些实施方式中,多个层叠式薄板雨生红球藻培养装置可以在水平方向被布置成阵列。在一些实施方式中,其中在阵列的一侧布置有光源。多个培养装置水平布置成阵列,由于围堰部将各薄板隔开,可以使得培养中可能出现的污染被限制在较小的范围。In some embodiments of the method for cultivating Haematococcus pluvialis, multiple stacked thin-plate Haematococcus pluvialis cultivating devices may be arranged in an array in the horizontal direction. In some embodiments, a light source is disposed on one side of the array. A plurality of culture devices are horizontally arranged in an array, and because the cofferdam part separates each thin plate, the possible pollution in the culture can be limited to a smaller range.
使用本发明的培养装置对雨生红球藻进行高密度层叠培养,由于每层之间具有间隙,可供光线传播至较远的距离,因此,在光线可及的范围内都能用来培养雨生红球藻。因此直接增大了单位面积光源的生物质产量,大大提高了光能利用率。Use the culture device of the present invention to carry out high-density layered culture of Haematococcus pluvialis. Since there is a gap between each layer, light can be transmitted to a long distance, so it can be used for culture within the reach of light. Haematococcus pluvialis. Therefore, the biomass output per unit area of the light source is directly increased, and the utilization rate of light energy is greatly improved.
使用本发明的装置培养雨生红球藻,假定层间距为4.9mm-11.9mm,培养液厚度为0.5mm-2.5mm,那么在1m高度空间下可以叠起84-204层。若在每一层薄板的围堰内培养雨生红球藻,则1m高度范围内能够养殖的生物量相当可观。在本发明如下实施例中可达到细胞干重416g/m3,净增长量达到309g/m3,单位光源面积净产率达29.4-30.9g/m2/d,单位质量的雨生红球藻的能耗仅为约213-405kJ/g。Use the device of the present invention to cultivate Haematococcus pluvialis, assuming that the layer spacing is 4.9mm-11.9mm, and the thickness of the culture solution is 0.5mm-2.5mm, then 84-204 layers can be stacked in a space of 1m height. If Haematococcus pluvialis is cultivated in the cofferdam of each layer of thin plates, the biomass that can be cultured within the height range of 1m is quite considerable. In the following examples of the present invention, the dry cell weight can reach 416g/m 3 , the net increase can reach 309g/m 3 , the net yield per unit light source area can reach 29.4-30.9g/m 2 /d, and the pluvialis red ball per unit mass The energy consumption of algae is only about 213-405 kJ/g.
实施例Example
为了进一步显示本发明的培养方法和培养装置的有益技术效果,以下实施例对“单位体积产量”“单位面积光源净产率”“单位质量藻粉能耗”“单位质量藻粉耗水量”等因素进行了考察。In order to further demonstrate the beneficial technical effects of the cultivation method and cultivation device of the present invention, the following examples will discuss "production per unit volume", "net production rate of light source per unit area", "energy consumption per unit mass of algae flour", "water consumption per unit mass of algae flour" etc. factors were examined.
实验组:test group:
采用布置成阵列的本发明的培养装置培养雨生红球藻K-0084藻株(也命名为CW316)。该阵列俯视图见图4A。Haematococcus pluvialis K-0084 strain (also named CW316) was cultured using the culture device of the present invention arranged in an array. A top view of the array is shown in Figure 4A.
左侧为长度为1m、高度为1m的光源,光强600umol·m-2·s-1。右侧为若干本发明培养装置组成的阵列。与光源垂直的方向上布置了10排培养装置。其中,每个薄板(玻璃板)规格为120mm×60mm,层间距分别是11.9mm、6.8mm和4.9mm,在垂直方向上层叠至1m。围堰的高度为大约1.5mm。每个薄板都铺满雨生红球藻培养液。每个薄板表面可容纳的藻液量为大约10ml。环境温度控制25度左右,相对湿度80%-99%。每个薄板上的初始接种OD750=0.2,对应接种量0.35g·L-1。培养在完全遮蔽自然光的环境中进行,排除自然光干扰。On the left is a light source with a length of 1m and a height of 1m, with a light intensity of 600umol·m -2 ·s -1 . On the right is an array of several culture devices of the present invention. Ten rows of culture devices are arranged in the direction perpendicular to the light source. Among them, each thin plate (glass plate) has a specification of 120mm×60mm, and the layer spacing is 11.9mm, 6.8mm, and 4.9mm respectively, and is stacked up to 1m in the vertical direction. The height of the cofferdam is about 1.5 mm. Each sheet is covered with culture medium of Haematococcus pluvialis. The amount of algae liquid that can be accommodated on each sheet surface is about 10ml. The ambient temperature is controlled at about 25 degrees, and the relative humidity is 80%-99%. The initial inoculum OD 750 on each thin plate was 0.2, corresponding to an inoculum volume of 0.35 g·L -1 . The cultivation was carried out in an environment completely shielded from natural light to exclude interference from natural light.
经光强检测仪检测,从距离灯源最远的第10排至最近的第1排培养装置中培养基表面的光强示于图5。从图5可以看出,由于层叠的薄板之间有支撑柱,层与层之间存在大量细小的间距,光线可以通过层间的间隙往远侧连续传递过去,越远的地方光强越弱。图5各幅图中从左到右依次是第10排、第9排……第1排培养基表面的光强值和各排最终收获的雨生红球藻生物量。As detected by the light intensity detector, the light intensity on the surface of the medium in the culture device from the 10th row farthest to the light source to the 1st row closest to the light source is shown in FIG. 5 . It can be seen from Figure 5 that due to the support columns between the stacked thin plates, there are a large number of small spaces between the layers, and the light can be continuously transmitted to the far side through the gaps between the layers, and the farther away the light intensity is weaker. . From left to right in each figure in Fig. 5 are the light intensity values on the surface of the culture medium in the 10th row, the 9th row ... the 1st row and the biomass of Haematococcus pluvialis finally harvested in each row.
而经观察,第1排的玻璃薄板由于接近光源,生长状况最好,越远离光源灯板生长状况越差,第10排的生长情况最差。待培养大约6天之后进行收获,统计各排雨生红球藻总生物量,生长情况如图5所示。从中可以看的是,第10排的雨生红球藻虽然生长情况较差,但依然可以获得光源并生长。与光源垂直的方向上布置的排数可以根据光源强度进行调整以获得合适的雨生红球藻生长。After observation, the growth condition of the glass thin plates in the first row is the best because it is close to the light source, the further away from the light source the worse the growth condition of the lamp panels, and the growth condition of the 10th row is the worst. Harvest after about 6 days of cultivation, count the total biomass of Haematococcus pluvialis in each row, and the growth situation is shown in Figure 5. It can be seen from this that although the growth of Haematococcus pluvialis in the 10th row is relatively poor, it can still obtain light and grow. The number of rows arranged in the direction perpendicular to the light source can be adjusted according to the intensity of the light source to obtain suitable growth of Haematococcus pluvialis.
对照组:Control group:
完全遮蔽自然光的环境中进行使用传统平板容器型反应器(金鱼缸式反应器)的雨生红球藻培养。如图4B的俯视图所示,1㎡的光源照射传统的平板容器型反应器的一个侧面,平板容器侧面为1㎡,容器宽度为5cm。传统平板容器型反应器需要搅拌和专门的CO2高压罐供气。The cultivation of Haematococcus pluvialis using a traditional flat-plate container reactor (goldfish tank reactor) was carried out in an environment completely shielded from natural light. As shown in the top view of Fig. 4B, a light source of 1 m 2 illuminates one side of a conventional flat container type reactor, the side of the flat container is 1 m 2 , and the container width is 5 cm. Traditional flat vessel reactors require stirring and dedicated CO2 high-pressure tank gas supply.
光线穿过5cm藻液后的光强测定几乎为0,光线无法进一步传播,导致1㎡的光源仅能供照射一排平板型容器内的雨生红球藻生长。平板容器的容积为1㎡*0.05m=50L。The light intensity measured after the light passed through the 5cm algae liquid was almost 0, and the light could not spread further, resulting in a light source of 1m2 only being able to illuminate the growth of Haematococcus pluvialis in a row of flat containers. The volume of the flat container is 1㎡*0.05m=50L.
结果比较:Result comparison:
如上所述使用本发明的层叠式薄板雨生红球藻培养装置与传统的平板容器型反应器培养雨生红球藻的结果总结如下表1(均以1㎡光源为参考对象):As mentioned above, the results of cultivating Haematococcus pluvialls using the laminated thin-plate Haematococcus pluvialls cultivation device of the present invention and the traditional flat container type reactor are summarized in the following table 1 (all with 1㎡ light source as reference object):
表1Table 1
图6显示在层间距为11.9mm、6.8mm、4.9mm时使用本发明的装置的单位面积光源产率分别为10.83g/m2/d,15.44g/m2/d,19.46g/m2/d。可见使用本发明的培养装置,上述层间距下,单位面积的产率高于传统的平板型容器。不过如果间距过小,藻液易粘连上一层的玻璃薄板,影响雨生红球藻的生长,合适的间距应不小于4.5mm。Figure 6 shows that when the interlayer spacing is 11.9mm, 6.8mm, and 4.9mm, the light source yields per unit area using the device of the present invention are 10.83g/m 2 /d, 15.44g/m 2 /d, and 19.46g/m 2 respectively /d. It can be seen that using the culture device of the present invention, under the above layer spacing, the yield per unit area is higher than that of traditional flat-plate containers. However, if the spacing is too small, the algae liquid will easily stick to the upper glass sheet, which will affect the growth of Haematococcus pluvialis. The proper spacing should not be less than 4.5mm.
可见,本发明的雨生红球藻培养方法和装置显著优于现有技术的方法和装置。此外,本发明培养方法和装置是以静态的方式培养,期间无需供高压CO2实现气浮式搅拌,也无需循环泵、搅拌桨等设备,进一步减少了能耗。另外,本发明使用薄层培养,收获的雨生红球藻已处于半湿状态,进一步减少了浓缩干燥的能耗。It can be seen that the method and device for cultivating Haematococcus pluvialis of the present invention are significantly better than the methods and devices of the prior art. In addition, the cultivation method and device of the present invention are cultivated in a static manner, during which there is no need for high-pressure CO2 to realize air flotation stirring, and no need for circulating pumps, stirring paddles and other equipment, which further reduces energy consumption. In addition, the present invention uses thin-layer culture, and the harvested Haematococcus pluvialis is already in a semi-humid state, further reducing the energy consumption of concentration and drying.
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