CN107552995A - A kind of welding method and welding structure of titanium steel multiple tube - Google Patents
A kind of welding method and welding structure of titanium steel multiple tube Download PDFInfo
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Abstract
本发明提供了一种钛钢复合管的焊接方法及焊接结构,属于复合管焊接技术领域,包括步骤:A.对钛钢复合管的待焊接管口处的管层进行加工,将外管层内的各内管层依次暴露并分别形成内管层预留段;B.将经步骤A处理后的待焊接管口进行焊接;其中,待焊接管口最内层的内管层预留段与另一待焊接管口最内层的内管层预留段进行焊接,待焊接管口的外管层及其余各内管层预留段分别与另一待焊接管口的外管层及其余各内管层预留段通过对应的连接件一一对应进行焊接。本发明提高了焊接强度,实现了钛钢复合管的可靠焊接,促进了钛钢复合管的应用和发展。
The invention provides a welding method and welding structure of a titanium-steel composite pipe, belonging to the technical field of composite pipe welding, comprising the steps of: A. processing the pipe layer at the mouth of the titanium-steel composite pipe to be welded, and the outer pipe layer Each inner pipe layer inside is exposed in sequence and forms the reserved section of inner pipe layer respectively; B. welding the nozzle to be welded after step A; wherein, the reserved section of inner pipe layer of the innermost layer of the nozzle to be welded It is welded with the reserved section of the innermost layer of the other nozzle to be welded, and the outer pipe layer of the nozzle to be welded and the remaining sections of the inner pipe layer are respectively connected to the outer pipe layer and the other inner pipe layer of the nozzle to be welded. The reserved sections of the remaining inner pipe layers are welded one by one through corresponding connectors. The invention improves the welding strength, realizes the reliable welding of the titanium-steel composite pipe, and promotes the application and development of the titanium-steel composite pipe.
Description
技术领域technical field
本发明属于复合管焊接技术领域,具体涉及一种钛钢复合管的焊接方法及焊接结构。The invention belongs to the technical field of composite pipe welding, and in particular relates to a welding method and a welding structure of a titanium-steel composite pipe.
背景技术Background technique
金属复合管由两种或两种以上不同材料构成,管层之间通过各种变形和连接技术形成紧密结合,其一般设计原则是基层(碳钢层)满足管道设计允许应力,覆层(合金层)抵抗腐蚀或磨损等。The metal composite pipe is composed of two or more different materials, and the pipe layers are tightly combined through various deformation and connection techniques. The general design principle is that the base layer (carbon steel layer) meets the allowable stress of the pipeline design, and the cladding layer (alloy layer) to resist corrosion or abrasion, etc.
由于金属复合管利用了基材和覆层金属的最佳性能,相对于整体合金管能有效降低成本;而且在对整体合金管具有应力、腐蚀开裂敏感性的氯化物和/或酸性环境中,金属复合管可以提高应用的安全性和可靠性,因此,金属复合管已经在腐蚀性较强的石油、石化企业、核工业以及医药、食品加工等领域获得了广泛应用。Since the metal composite pipe utilizes the best properties of the base material and cladding metal, it can effectively reduce the cost compared with the overall alloy pipe; and in the chloride and/or acidic environment that is sensitive to stress and corrosion cracking of the overall alloy pipe, Metal composite pipes can improve the safety and reliability of applications. Therefore, metal composite pipes have been widely used in highly corrosive fields such as petroleum, petrochemical enterprises, nuclear industries, medicine, and food processing.
目前,金属复合管中的不锈钢复合管、镍及镍合金复合管和铜钢复合管等都可以采用熔化焊接的形式实现对接,并且能够获得高质量的焊缝组织。At present, stainless steel clad pipes, nickel and nickel alloy clad pipes, and copper-steel clad pipes in metal clad pipes can all be butted by fusion welding, and high-quality weld structures can be obtained.
但是,钛钢复合管因Ti与Fe、Mn、Ni等元素易形成金属间脆性化合物,固采用熔化焊接直接焊接的方法将形成脆性接头,其不仅无实用价值,而且也是制约了钛钢复合管的应用和发展的主要因素。However, titanium-steel composite pipes are easy to form intermetallic brittle compounds due to Ti and Fe, Mn, Ni and other elements, so the direct welding method of fusion welding will form brittle joints, which not only has no practical value, but also restricts the use of titanium-steel composite pipes. The main factors of application and development.
发明内容Contents of the invention
为了解决现有技术存在的上述问题,本发明提供了一种钛钢复合管的焊接方法及焊接结构,以避免在钛钢复合管的焊接端形成脆性接头,促进钛钢复合管的应用和发展。In order to solve the above-mentioned problems existing in the prior art, the present invention provides a welding method and welding structure of titanium-steel composite pipes, so as to avoid the formation of brittle joints at the welded ends of titanium-steel composite pipes and promote the application and development of titanium-steel composite pipes .
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种钛钢复合管的焊接方法,其包括以下步骤:A welding method for a titanium-steel composite pipe, comprising the following steps:
A.对钛钢复合管的待焊接管口处的管层进行加工,将外管层内的各内管层依次暴露并分别形成内管层预留段;A. Process the tube layer at the mouth of the titanium-steel composite tube to be welded, expose the inner tube layers in the outer tube layer in turn and form the reserved section of the inner tube layer respectively;
B.将经步骤A处理后的待焊接管口进行焊接;其中,待焊接管口最内层的内管层预留段与另一待焊接管口最内层的内管层预留段进行焊接,待焊接管口的外管层及其余各内管层预留段分别与另一待焊接管口的外管层及其余各内管层预留段通过对应的连接件一一对应进行焊接。B. Weld the nozzle to be welded after being processed in step A; wherein, the reserved section of the innermost layer of the nozzle to be welded is carried out with the reserved section of the innermost layer of the innermost layer of the nozzle to be welded Welding, the outer pipe layer of the nozzle to be welded and the reserved sections of the remaining inner pipe layers are respectively welded with the outer pipe layer of the other nozzle to be welded and the reserved sections of the remaining inner pipe layers through corresponding connectors .
优选地,所述钛钢复合管为外层钢-内层钛结构;所述焊接方法包括以下步骤:Preferably, the titanium-steel composite pipe is an outer layer steel-inner layer titanium structure; the welding method includes the following steps:
A.对钛钢复合管的待焊接管口的管层进行剖切加工,将钢管层内的钛管层暴露并形成钛管层预留段;A. Cutting the tube layer of the titanium-steel composite tube to be welded, exposing the titanium tube layer in the steel tube layer and forming a reserved section of the titanium tube layer;
B.将经步骤A处理后的待焊接管口的钛管层预留段与另一待焊接管口的钛管层预留段进行焊接;B. Weld the reserved section of the titanium tube layer of the nozzle to be welded after step A with the reserved section of the titanium tube layer of another nozzle to be welded;
C.在待焊接管口的钛管层预留段外套设连接件,并将所述连接件的两端分别与待焊接管口处的钢管层和另一待焊接管口处的钢管层进行焊接。C. Set the connecting piece outside the reserved section of the titanium tube layer of the nozzle to be welded, and connect the two ends of the connector with the steel pipe layer at the nozzle to be welded and the steel pipe layer at the other nozzle to be welded respectively. welding.
优选地,所述连接件包括半环形的第一支撑块和半环形的第二支撑块,所述第一支撑块和所述第二支撑块拼接成环形;所述连接件的内径与所述钛管层预留段的外径相匹配,且所述连接件的两端面分别与相应端的钢管层的剖口面贴合。Preferably, the connector includes a semi-annular first support block and a semi-annular second support block, the first support block and the second support block are spliced into a ring; the inner diameter of the connector is the same as the The outer diameters of the reserved section of the titanium tube layer match, and the two end surfaces of the connecting piece are respectively attached to the cutout surfaces of the steel tube layer at the corresponding end.
优选地,所述第一支撑块和所述第二支撑块的内环面分别设置有用于容纳焊缝的凹槽;所述第一支撑块和所述第二支撑块的截面形状为六边形;所述钢管层的剖口面为与所述连接件两端面相配合的斜面,且所述连接件的底腰和所述斜面贴合,所述连接件的顶腰与所述斜面形成三角形的焊接槽。Preferably, the inner ring surfaces of the first support block and the second support block are respectively provided with grooves for accommodating welding seams; the cross-sectional shapes of the first support block and the second support block are hexagonal shape; the sectional surface of the steel pipe layer is an inclined surface matching the two ends of the connecting piece, and the bottom waist of the connecting piece fits with the inclined surface, and the top waist of the connecting piece is formed with the inclined surface Triangular weld groove.
优选地,所述钛钢复合管为外层钛-内层钢结构,所述焊接方法包括以下步骤:Preferably, the titanium-steel composite pipe is an outer titanium-inner steel structure, and the welding method includes the following steps:
A.对钛钢复合管的待焊接管口的管层进行剖切加工,将钛管层内的钢管层暴露并形成钢管层预留段;A. Cutting the tube layer of the titanium-steel composite tube to be welded, exposing the steel tube layer in the titanium tube layer and forming a reserved section of the steel tube layer;
B.将经步骤A处理后的待焊接管口的钢管层预留段与另一待焊接管口的钢管层预留段进行焊接;B. welding the reserved section of the steel pipe layer of the nozzle to be welded with the reserved section of the steel pipe layer of another nozzle to be welded after being processed in step A;
C.在待焊接管口的钢管层预留段外套设连接件,并将所述连接件的两端分别与待焊接管口处的钛管层和另一待焊接管口处的钛管层进行焊接。C. Install a connector outside the reserved section of the steel pipe layer at the nozzle to be welded, and connect the two ends of the connector with the titanium tube layer at the nozzle to be welded and the titanium tube layer at the other nozzle to be welded respectively Do the welding.
优选地,所述连接件为中空的套管;所述套管的内径与所述钛管层的外径相匹配,且所述套管的两端分别与相应端的钛管层的外表面焊接,所述钛管层的剖口面位于所述套管内。Preferably, the connector is a hollow sleeve; the inner diameter of the sleeve matches the outer diameter of the titanium tube layer, and the two ends of the sleeve are respectively welded to the outer surface of the titanium tube layer at the corresponding end , the sectional surface of the titanium tube layer is located in the casing.
优选地,所述套管为钛套管。Preferably, the sleeve is a titanium sleeve.
优选地,所述钛钢复合管为外层钛-中层钢-内层钛结构;所述焊接方法包括以下步骤:Preferably, the titanium-steel composite pipe is an outer titanium-middle steel-inner titanium structure; the welding method includes the following steps:
A.对钛钢复合管的待焊接管口的管层进行剖切加工,依次暴露外层钛管层内的中层钢管层和内层钛管层并分别形成中层钢管层预留段和内层钛管层预留段;A. The pipe layer of the titanium-steel composite pipe to be welded is cut and processed, and the middle steel pipe layer and the inner titanium pipe layer in the outer titanium pipe layer are exposed in turn, and the reserved section of the middle steel pipe layer and the inner layer are respectively formed. Reserved section of titanium tube layer;
B.将经步骤A处理后的待焊接管口的内层钛管层预留段与另一待焊接管口的内层钛管层预留段进行焊接;B. Weld the reserved section of the inner titanium tube layer of the nozzle to be welded with the reserved section of the inner titanium tube layer of another nozzle to be welded after being processed in step A;
C.在待焊接管口的内层钛管层预留段外套设第一连接件,并将所述第一连接件的两端分别与待焊接管口处的中层钢管层预留段和另一待焊接管口处的中层钢管层预留段进行焊接;C. Set the first connecting piece over the reserved section of the inner titanium tube layer of the nozzle to be welded, and connect the two ends of the first connecting piece with the reserved section of the middle steel pipe layer at the nozzle to be welded and the other 1. The reserved section of the middle steel pipe layer at the nozzle to be welded is welded;
D.在所述第一连接件外套设第二连接件,并将所述第二连接件的两端分别与待焊接管口处的外层钛管层和另一待焊接管口处的外层钛管层进行焊接。D. Set the second connecting piece outside the first connecting piece, and connect the two ends of the second connecting piece with the outer titanium tube layer at the nozzle to be welded and the outer titanium tube at the other nozzle to be welded. Layers of titanium tubes are welded.
优选地,所述第一连接件的形状为环形;所述第一连接件的内径与所述内层钛管层预留段的外径相匹配,且所述第一连接件的两端面分别与相应端的中层钢管层预留段的剖口面贴合;所述第一连接件包括半环形的第一支撑块和第二支撑块,且所述第一支撑块和所述第二支撑块的内环面分别设置有用于容纳焊缝的凹槽;Preferably, the shape of the first connector is ring-shaped; the inner diameter of the first connector matches the outer diameter of the reserved section of the inner titanium tube layer, and the two ends of the first connector are respectively It fits with the sectional surface of the reserved section of the intermediate steel pipe layer at the corresponding end; the first connecting piece includes a semi-circular first support block and a second support block, and the first support block and the second support block The inner ring surface of each is respectively provided with grooves for accommodating weld seams;
所述第二连接件为中空的套管;所述套管的内径与所述外层钛管层的外径相匹配,且所述套管的两端分别与相应端的外层钛管层的外表面焊接,所述外层钛管层的剖口面位于所述套管内。The second connector is a hollow sleeve; the inner diameter of the sleeve matches the outer diameter of the outer titanium tube layer, and the two ends of the sleeve are respectively connected to the outer titanium tube layer at the corresponding end. The outer surface is welded, and the cut surface of the outer titanium tube layer is located in the casing.
基于上述钛钢复合管的焊接方法,本发明还提供了一中钛钢复合管的焊接结构,其包括:第一焊接管口和第二焊接管口;所述第一焊接管口和所述第二焊接管口均分别设置有外管层以及依次暴露的各内管层预留段;Based on the above-mentioned welding method of titanium-steel composite pipe, the present invention also provides a welding structure of titanium-steel composite pipe, which includes: a first welded nozzle and a second welded nozzle; the first welded nozzle and the The second welded nozzles are respectively provided with an outer pipe layer and reserved sections of the inner pipe layers which are sequentially exposed;
所述第一焊接管口最内层的内管层预留段与所述第二焊接管口最内层的内管层预留段焊接,所述第一焊接管口的外管层及其余各内管层预留段分别与所述第二焊接管口的外管层及其余各内管层预留段通过相应的连接件一一对应焊接。The reserved section of the innermost inner pipe layer of the first welded nozzle is welded to the reserved section of the innermost inner pipe layer of the second welded nozzle, the outer pipe layer of the first welded nozzle and the rest Each reserved section of the inner pipe layer is respectively welded to the outer pipe layer of the second welding nozzle and the remaining reserved sections of the inner pipe layer through corresponding connecting pieces one by one.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明所提供的钛钢复合管的焊接方法及焊接结构,通过将管层最内层的内管层预留段直接焊接以及将外管层和其余各内管层预留段分别通过相应的连接件一一焊接,使不同材料的各管层焊接端分开焊接,避免了因钛钢复合管直接焊接形成的脆性接头,因此,提高了焊接强度,实现了钛钢复合管的可靠焊接,促进了钛钢复合管的应用和发展。The welding method and welding structure of the titanium-steel composite pipe provided by the present invention directly weld the reserved section of the innermost layer of the pipe layer and pass the reserved sections of the outer pipe layer and the remaining inner pipe layers through corresponding The connecting parts are welded one by one, so that the welding ends of the pipe layers of different materials are welded separately, avoiding the brittle joints formed by the direct welding of titanium-steel composite pipes, so the welding strength is improved, and the reliable welding of titanium-steel composite pipes is realized. The application and development of titanium steel composite pipe.
附图说明Description of drawings
图1为实施例1中所述的钢管层的结构示意图;Fig. 1 is the structural representation of the steel pipe layer described in embodiment 1;
图2为实施例1中所述的第一支撑块的结构示意图;Fig. 2 is the structural representation of the first supporting block described in embodiment 1;
图3为实施例1中所述的焊接结构示意图;Fig. 3 is the welding structure schematic diagram described in embodiment 1;
图4为实施例2中所述的焊接结构示意图;Fig. 4 is the welding structure schematic diagram described in embodiment 2;
图5为实施例3中所述的焊接结构示意图。FIG. 5 is a schematic diagram of the welding structure described in Embodiment 3.
图中标记为:Labeled in the figure:
1、内层钛管层预留段;2、外层钢管层;3、第一支撑块;4、内环面;5、凹槽;6、底腰;7、顶腰;8、内层钢管层预留段;9、外层钛管层;10、坡口;11、钛套管;12、中层钢管层预留段。1. Reserved section of inner titanium tube layer; 2. Outer steel tube layer; 3. First support block; 4. Inner ring surface; 5. Groove; 6. Bottom waist; 7. Top waist; 8. Inner layer Steel pipe layer reserved section; 9, outer titanium pipe layer; 10, groove; 11, titanium casing; 12, middle steel pipe layer reserved section.
具体实施方式detailed description
实施例1Example 1
本实施例提供了一种内层钛-外层钢结构的钛钢复合管的焊接方法,其包括以下步骤:This embodiment provides a welding method for a titanium-steel composite pipe with an inner layer titanium-outer layer steel structure, which includes the following steps:
钛钢复合管的待焊接管口加工:对钛钢复合管要对接的两端的待焊接管口进行机械加工,将外层钢管层2内的内层钛管层暴露并形成内层钛管层预留段1。优选地,外层钢管层2的剖口面为呈120°的斜面;内层钛管层预留段1预留出5~10mm,并且内层钛管层预留段1的表面加工至钛管层和钢管层的结合面以下0.1~0.15mm。Processing of the nozzles to be welded of the titanium-steel composite pipe: machining the nozzles to be welded at the two ends of the titanium-steel composite pipe to be welded, exposing the inner titanium pipe layer in the outer steel pipe layer 2 and forming the inner titanium pipe layer Reserve segment 1. Preferably, the cut surface of the outer steel pipe layer 2 is a 120° slope; the reserved section 1 of the inner titanium pipe layer is reserved for 5-10 mm, and the surface of the reserved section 1 of the inner titanium pipe layer is machined to titanium 0.1-0.15mm below the joint surface of the pipe layer and the steel pipe layer.
支撑块加工:支撑块有两个,分别为第一支撑块和第二支撑块,第一支撑块和第二支撑块的结构相同,采用机械加工的方式加工两个可拼接形成环形的半环形的支撑块。其中,优选地,两个支撑块的截面形状为六边形,壁厚与钢覆层管层的厚度相同,内径为内层钛管层预留段1的管外径R+(0~0.02)mm;两个支撑块的内环面4和其两侧的两个底腰6的夹角均为120°,两个支撑块的外环面和其两侧的两个顶腰7的夹角均为120°,且支撑块的底腰6与顶腰7连接处的腰楞位于外层钢管层2壁厚的1/3处。同时,两个支撑块的内环面4均还设了一个沿环形周向分布的凹槽5,用于容纳内层钛管层预留段1对接端的焊缝余高。Support block processing: There are two support blocks, namely the first support block and the second support block. The structure of the first support block and the second support block is the same, and two semi-rings that can be spliced to form a ring are processed by machining. support block. Among them, preferably, the cross-sectional shape of the two support blocks is hexagonal, the wall thickness is the same as that of the steel cladding tube layer, and the inner diameter is the tube outer diameter R+(0-0.02) of the reserved section 1 of the inner titanium tube layer mm; the angles between the inner ring surfaces 4 of the two support blocks and the two bottom waists 6 on both sides are 120°, the angles between the outer ring surfaces of the two support blocks and the two top waists 7 on both sides Both are 120°, and the waist corrugated at the junction of the bottom waist 6 and the top waist 7 of the support block is located at 1/3 of the wall thickness of the outer steel pipe layer 2. At the same time, the inner ring surfaces 4 of the two support blocks are also provided with a groove 5 distributed along the circumferential direction of the ring, which is used to accommodate the weld reinforcement at the butt joint end of the reserved section 1 of the inner titanium tube layer.
通过支撑块,不仅可以连接外层钢管层2,保证管-管对接的强度;而且,支撑块对内层钛管层预留段1具有束缚力,保证焊接后的内层钛管层预留段1处可以承受压力。Through the support block, not only the outer steel pipe layer 2 can be connected to ensure the strength of the pipe-pipe butt joint; moreover, the support block has a binding force on the reserved section 1 of the inner titanium pipe layer, ensuring that the inner titanium pipe layer is reserved after welding. Segment 1 can withstand pressure.
内层钛管层焊接:先将两个待焊接管口的管口组对并保证两个管同心;再将两个待焊接管口的内层钛管层预留段1的对接端采用等离子焊、氩弧焊或者搅拌摩擦焊进行焊接,完成内层钛管层的焊接。Welding of the inner titanium tube layer: firstly align the nozzles of the two nozzles to be welded and ensure that the two tubes are concentric; welding, argon arc welding or friction stir welding to complete the welding of the inner titanium tube layer.
支撑块焊接:将两个支撑块套于两个待焊接管口的内层钛管层预留段1的外侧,并拼接成环形;两个支撑块的内环面4与内层钛管层预留端的外表面贴合,两个支撑块的内环面4两侧的底腰6分别与对应的外层钢管层2的剖口面贴合,两个支撑块的外环面两侧的顶腰7分别与对应的外层钢管层2的剖口面形成三角形的焊接槽,于焊接槽处采用手工电弧焊、二氧化碳汽保焊或者埋弧焊进行焊接。Support block welding: put two support blocks on the outside of the reserved section 1 of the inner titanium tube layer of the two nozzles to be welded, and splice them into a ring; the inner ring surface 4 of the two support blocks and the inner titanium tube layer The outer surface of the reserved end is attached, the bottom waist 6 on both sides of the inner ring surface 4 of the two support blocks is respectively attached to the cut surface of the corresponding outer steel pipe layer 2, and the two sides of the outer ring surface of the two support blocks The top waist 7 respectively forms a triangular welding groove with the cut surface of the corresponding outer steel pipe layer 2, and the welding groove is welded by manual arc welding, carbon dioxide gas shielded welding or submerged arc welding.
如图1-3所示,基于上述焊接方法,本实施例还提供了一种内层钛-外层钢结构的钛钢复合管的焊接结构,其包括:第一焊接管口和第二焊接管口;第一焊接管口和第二焊接管口均分别设置有外层钢管层2和暴露的内层钛管层预留段1。As shown in Figures 1-3, based on the above welding method, this embodiment also provides a welded structure of a titanium-steel composite pipe with an inner layer titanium-outer layer steel structure, which includes: a first welding nozzle and a second welding Nozzle; the first welded nozzle and the second welded nozzle are respectively provided with an outer steel tube layer 2 and an exposed inner titanium tube layer reserved section 1 .
优选地,外层钢管层2的剖口面为呈120°的斜面;内层钛管层预留段1预留长度为5~10mm;内层钛管层预留段1的表面位于钛钢结合面以下0.1~0.15mm。Preferably, the sectional surface of the outer steel tube layer 2 is a slope of 120°; the reserved length of the reserved section 1 of the inner titanium tube layer is 5-10mm; the surface of the reserved section 1 of the inner titanium tube layer is located at the 0.1-0.15mm below the joint surface.
第一焊接管口与第二焊接管口对接,且第一焊接管口的内层钛管层预留段1与第二焊接管口的内层钛管层预留段1焊接,第一焊接管口的外层钢管层2与第二焊接管口的外层钢管层2通过对应的连接件焊接。The first welded nozzle is docked with the second welded nozzle, and the reserved section 1 of the inner titanium tube layer of the first welded nozzle is welded with the reserved section 1 of the inner titanium tube layer of the second welded nozzle, and the first welding The outer steel pipe layer 2 of the nozzle and the outer steel pipe layer 2 of the second welded nozzle are welded by corresponding connecting pieces.
其中,优选地,连接件为两个可拼接形成环形的半环形的支撑块,两个支撑块的截面形状为六边形,壁厚与外层钢管层2的厚度相同,内径为内层钛管层预留段1的管外径R+(0~0.02)mm;两个支撑块的内环面4和其两侧的两个底腰6的夹角均为120°,两个支撑块的外环面和其两侧的两个顶腰7的夹角均为120°,且支撑块的底腰6与顶腰7连接处的腰楞位于外层钢管层2壁厚的1/3处。同时,两个支撑块的内环面4均还设了一个沿环形周向分布的凹槽5,用于容纳内层钛管层预留段1对接端的焊缝余高。Wherein, preferably, the connector is two supporting blocks that can be spliced to form a ring-shaped semi-circular shape. The cross-sectional shape of the two supporting blocks is hexagonal, the wall thickness is the same as that of the outer steel pipe layer 2, and the inner diameter is The pipe outer diameter R+(0~0.02)mm of the reserved section 1 of the pipe layer; the included angles between the inner ring surfaces 4 of the two support blocks and the two bottom waists 6 on both sides are 120°, and the angles between the two support blocks The included angle between the outer ring surface and the two top waists 7 on both sides is 120°, and the waist corrugation at the connection between the bottom waist 6 and the top waist 7 of the support block is located at 1/3 of the wall thickness of the outer steel pipe layer 2 . At the same time, the inner ring surfaces 4 of the two support blocks are also provided with a groove 5 distributed along the circumferential direction of the ring, which is used to accommodate the weld reinforcement at the butt joint end of the reserved section 1 of the inner titanium tube layer.
第一支撑块3和第二支撑块拼接成环形,并套设于第一焊接管口和第二焊接管口的内层钛管层预留段1外表面;第一支撑块3和第二支撑块的内环面4与内层钛管层预留段1的外表面贴合,且第一支撑块3和第二支撑块的底腰6均与相应端的外层钢管层2的剖口面贴合,顶腰7均与相应端的外层钢管层2的剖口面形成三角形的焊接槽,并于焊接槽处进行焊接。The first support block 3 and the second support block are spliced into a ring, and are sleeved on the outer surface of the inner titanium tube layer reserved section 1 of the first welded nozzle and the second welded nozzle; the first support block 3 and the second The inner ring surface 4 of the support block is attached to the outer surface of the reserved section 1 of the inner titanium tube layer, and the bottom waist 6 of the first support block 3 and the second support block are both connected to the cutout of the outer steel tube layer 2 at the corresponding end. The top waist 7 forms a triangular welding groove with the cut surface of the outer steel pipe layer 2 at the corresponding end, and is welded at the welding groove.
实施例2Example 2
本实施例提供了一种内层钢-外层钛结构的钛钢复合管的焊接方法,其包括以下步骤:This embodiment provides a welding method for a titanium-steel composite pipe with an inner layer steel-outer layer titanium structure, which includes the following steps:
钛钢复合管的待焊接管口加工:将钛钢复合管要对接的两端的待焊接管口进行机械加工,除去外层钛管层9将外层钛管层9内的内层钢管层暴露并形成内层钢管层预留段8。优选地,内层钢管层预留段8的预留长度为15~20mm;同时,在内层钢管层预留段8的端面加工30°坡口10,使两内层钢管层预留段8对接后于对接端的外侧形成一个三角形的焊接槽,这样,不仅有利于焊接的进行,而且还可以提高焊接效果。Processing of the nozzle to be welded of the titanium steel composite pipe: machining the nozzle to be welded at the two ends of the titanium steel composite pipe to be welded, removing the outer titanium pipe layer 9 and exposing the inner steel pipe layer in the outer titanium pipe layer 9 And form the reserved section 8 of the inner steel pipe layer. Preferably, the reserved length of the reserved section 8 of the inner steel pipe layer is 15-20mm; at the same time, a 30° groove 10 is processed on the end face of the reserved section 8 of the inner steel pipe layer, so that the reserved sections 8 of the two inner steel pipe layers After the butt joint, a triangular welding groove is formed on the outside of the butt end, which not only facilitates the welding process, but also improves the welding effect.
钛套管11加工:选用与外层钛管层9同材质的钛套管11进行加工,其中,钛套管11的内径与外层钛管层9的外径相匹配,钛套管11的壁厚与外层钛管层9的厚度一致,钛套管11的长度为50±5mm。Processing of titanium sleeve 11: select titanium sleeve 11 of the same material as the outer titanium tube layer 9 for processing, wherein the inner diameter of the titanium sleeve 11 matches the outer diameter of the outer titanium tube layer 9, and the titanium sleeve 11 The wall thickness is consistent with the thickness of the outer titanium tube layer 9, and the length of the titanium sleeve 11 is 50±5mm.
对接焊:先将钛套管11预先套在钛钢复合管的一侧,再将两个待焊接管口的管口组对并保证管-管同心;其中,内层钢管层预留段8的对接端采用手工电弧焊、二氧化碳汽保焊或者埋弧焊进行焊接,且焊接后焊缝的余高小于外层钛管层9的厚度。Butt welding: first put the titanium sleeve 11 on one side of the titanium-steel composite pipe in advance, and then pair the nozzles of the two nozzles to be welded to ensure that the pipes are concentric; among them, the reserved section of the inner steel pipe layer 8 The butt joint ends are welded by manual arc welding, carbon dioxide gas shielded welding or submerged arc welding, and the weld reinforcement after welding is less than the thickness of the outer titanium tube layer 9.
移动钛套管11,使钛套管11位于两待焊接管口的内层钢管层预留段8的外侧,并将钛套管11的两端分别与相应的外层钛管层9的外表面采用等离子焊、氩弧焊或者搅拌摩擦焊进行焊接,并形成角焊缝。Move the titanium sleeve 11 so that the titanium sleeve 11 is positioned at the outside of the reserved section 8 of the inner steel tube layer of the two nozzles to be welded, and connect the two ends of the titanium sleeve 11 with the outer sides of the corresponding outer titanium tube layer 9 respectively. The surface is welded by plasma welding, argon arc welding or friction stir welding, and a fillet weld is formed.
如图4所示,基于上述焊接方法,本实施例还提供了一种内层钢-外层钛结构的钛钢复合管的焊接结构,其包括:第一焊接管口和第二焊接管口;第一焊接管口和第二焊接管口均分别设置有外层钛管层9和暴露的内层钢管层预留段8。优选地,内层钢管层预留段8的预留长度为15~20mm;且内层钢管层预留段8的端面设置有30°坡口10。As shown in Figure 4, based on the above welding method, this embodiment also provides a welded structure of a titanium-steel composite pipe with an inner layer steel-outer layer titanium structure, which includes: a first welded nozzle and a second welded nozzle ; The first welded nozzle and the second welded nozzle are respectively provided with the outer titanium tube layer 9 and the reserved section 8 of the exposed inner steel tube layer. Preferably, the reserved length of the reserved section 8 of the inner steel pipe layer is 15-20 mm; and the end face of the reserved section 8 of the inner steel pipe layer is provided with a 30° bevel 10 .
第一焊接管口的内层钢管层预留段8与第二焊接管口的内层钢管层预留段8焊接,且焊接缝位于两坡口10形成的三角形的焊接槽处;第一焊接管口的外层钛管层9与第二焊接管口的外层钛管层9通过相应的连接件焊接。The reserved section 8 of the inner steel pipe layer of the first welding nozzle is welded to the reserved section 8 of the inner steel pipe layer of the second welding nozzle, and the welding seam is located at the triangular welding groove formed by the two grooves 10; the first welding The outer titanium tube layer 9 of the nozzle and the outer titanium tube layer 9 of the second welded nozzle are welded by corresponding connecting pieces.
优选地,连接件为钛套管11,且钛套管11的两端分别与第一焊接管口和第二焊接管口的外层钛管层9的外表面焊接,并于焊接端处形成角焊缝。其中,钛套管11的内径与外层钛管层9的外径相匹配,钛套管11的壁厚与外层钛管层9的厚度一致,钛套管11的长度为50±5mm。Preferably, the connector is a titanium sleeve 11, and the two ends of the titanium sleeve 11 are respectively welded to the outer surface of the outer titanium tube layer 9 of the first welded nozzle and the second welded nozzle, and formed at the welded end. Fillet welds. Wherein, the inner diameter of the titanium sleeve 11 matches the outer diameter of the outer titanium tube layer 9, the wall thickness of the titanium sleeve 11 is consistent with the thickness of the outer titanium tube layer 9, and the length of the titanium sleeve 11 is 50±5 mm.
本实施例中,包括但不局限于钛套管11,其还可以为其他不含Fe、Mn、Ni等元素的焊接材料制成的中空管,从而避免在与外层钛管层9的焊接过程中形成形成金属间脆性化合物。In this embodiment, including but not limited to titanium sleeve 11, it can also be a hollow tube made of other welding materials that do not contain elements such as Fe, Mn, Ni, etc., so as to avoid contact with the outer titanium tube layer 9. Formation of intermetallic brittle compounds during welding.
实施例3Example 3
本实施例提供了一种外层钛-中层钢-内层钛结构的钛钢复合管的焊接方法,其包括以下步骤:This embodiment provides a welding method for a titanium-steel composite pipe with an outer layer titanium-middle layer steel-inner layer titanium structure, which includes the following steps:
钛钢复合管的待焊接管口加工:对钛钢复合管要对接的两个待焊接管口进行机械加工,将外层钛管层9内的中层钢管层和内层钛管层依次暴露并分别形成中层钢管层预留段12和内层钛管层预留段1。Processing of the nozzles to be welded of the titanium-steel composite pipe: Carry out mechanical processing on the two nozzles to be welded of the titanium-steel composite pipe, expose the middle steel pipe layer and the inner titanium pipe layer in the outer titanium pipe layer 9 sequentially and The reserved section 12 of the middle steel pipe layer and the reserved section 1 of the inner titanium pipe layer are respectively formed.
其中,优选地,中层钢管层预留段12端面的剖口面为呈120°的斜面,中层钢管层预留段12的预留长度为15~20mm;内层钛管层预留段1预留出5~10mm,并且内层钛管层预留段1的表面加工至中间钢管层与内层钛管层的结合面以下0.1~0.15mm。Wherein, preferably, the cut surface of the end face of the reserved section 12 of the middle steel pipe layer is a slope of 120°, and the reserved length of the reserved section 12 of the middle steel pipe layer is 15-20 mm; the reserved section 12 of the inner titanium pipe layer is reserved 5-10 mm is reserved, and the surface of the reserved section 1 of the inner titanium tube layer is machined to 0.1-0.15 mm below the joint surface of the middle steel tube layer and the inner titanium tube layer.
支撑块加工:采用机械加工的方式加工两个可拼接形成环形的半环形的支撑块。其中,优选地,两个支撑块的截面形状为正六边形,壁厚与中层钢管层预留段12的厚度相同,内径为内层钛管层预留段1的管外径R+(0~0.02)mm;两个支撑块的内环面4和其两侧的两个底腰6的夹角均为120°,两个支撑块的外环面和其两侧的两个顶腰7的夹角均为120°,且支撑块的底腰6与顶腰7连接处的腰楞位于中层钢管层预留段12壁厚的1/3处。同时,两个支撑块的内环面4均还设了一个沿环形周向分布的凹槽5,用于容纳内层钛管层预留段1的对接端的焊缝余高。Support block processing: two semi-circular support blocks that can be spliced to form a ring are processed by machining. Wherein, preferably, the cross-sectional shape of the two support blocks is a regular hexagon, the wall thickness is the same as the thickness of the reserved section 12 of the middle steel pipe layer, and the inner diameter is the pipe outer diameter R+(0~ 0.02) mm; the angles between the inner ring surfaces 4 of the two support blocks and the two bottom waists 6 on both sides are 120°, and the angles between the outer ring surfaces of the two support blocks and the two top waists 7 on both sides The included angles are all 120°, and the girdle at the joint between the bottom waist 6 and the top waist 7 of the support block is located at 1/3 of the wall thickness of the reserved section 12 of the middle steel pipe layer. At the same time, the inner ring surfaces 4 of the two support blocks are also provided with a groove 5 distributed along the circumferential direction of the ring, which is used to accommodate the weld reinforcement of the butt joint end of the reserved section 1 of the inner titanium tube layer.
钛套管11加工:选用与外层钛管层9同材质的钛套管11进行加工,加工后的钛套管11的内径与外层钛管层9的外径相匹配,钛套管11的壁厚与外层钛管层9的厚度一致。Processing of titanium sleeve 11: select titanium sleeve 11 of the same material as the outer titanium tube layer 9 for processing, the inner diameter of the processed titanium sleeve 11 matches the outer diameter of the outer titanium tube layer 9, and the titanium sleeve 11 The wall thickness is consistent with the thickness of the outer titanium tube layer 9.
内层钛管层焊接:先将两个待焊接管口组对并保证两个管同心;再将两个待焊接管口的内层钛管层预留段1对接,并采用等离子焊、氩弧焊或者搅拌摩擦焊进行焊接。Welding of the inner titanium tube layer: first, pair up the two nozzles to be welded and ensure that the two tubes are concentric; then connect the reserved section 1 of the inner titanium tube layer of the two nozzles to be welded, and use plasma welding, argon arc welding or friction stir welding.
中层钢管层焊接:将两个支撑块套于两个待焊接管口的中层钢管层预留段12的外侧,并拼接成环形;两个支撑块的内环面4与内层钛管层预留端的外表面贴合,两个支撑块的内环面4两侧的底腰6分别与对应端的中层钢管层预留段12的剖口面贴合,两个支撑块的外环面两侧的顶腰7分别与对应端的中层钢管层预留段12的剖口面形成三角形的焊接槽,并采用手工电弧焊、二氧化碳汽保焊或者埋弧焊于焊接槽处进行焊接。Welding of the middle steel pipe layer: put two support blocks on the outside of the reserved section 12 of the middle steel pipe layer of the two nozzles to be welded, and splice them into a ring; the inner ring surface 4 of the two support blocks is connected with the inner titanium pipe layer The outer surfaces of the remaining ends are attached, the bottom waists 6 on both sides of the inner ring surface 4 of the two support blocks are respectively attached to the cut-out surface of the reserved section 12 of the middle steel pipe layer at the corresponding end, and the two sides of the outer ring surfaces of the two support blocks are The top waist 7 of the steel pipe respectively forms a triangular welding groove with the section surface of the reserved section 12 of the middle steel pipe layer at the corresponding end, and is welded at the welding groove by manual arc welding, carbon dioxide vapor shielded welding or submerged arc welding.
外层钛管层9焊接:移动钛套管11,使钛套管11位于两待焊接管口的中层钢管层预留段12的外侧,并将钛套管11的两端分别与相应端的外层钛管层9的外表面采用等离子焊、氩弧焊或者搅拌摩擦焊进行焊接,并形成角焊缝;其中,优选地,钛套管11的两端面分别与其相应端的外层钛管层9的剖口面的距离为30±5mm。Welding of the outer titanium tube layer 9: move the titanium sleeve 11 so that the titanium sleeve 11 is located on the outside of the reserved section 12 of the middle steel tube layer of the two nozzles to be welded, and connect the two ends of the titanium sleeve 11 to the outer sides of the corresponding ends respectively. The outer surface of the titanium tube layer 9 is welded by plasma welding, argon arc welding or friction stir welding to form a fillet weld; wherein, preferably, the two ends of the titanium sleeve 11 are respectively connected to the outer titanium tube layer 9 at the corresponding end. The distance between the section surface is 30±5mm.
如图5所示,基于上述焊接方法,本实施例还提供了一种外层钛-中层钢-内层钛结构的钛钢复合管的焊接结构,其包括:第一焊接管口和第二焊接管口;第一焊接管口和第二焊接管口均分别设置有外层钛管层9以及依次暴露的中层钢管层预留段12和内层钛管层预留段1。As shown in Figure 5, based on the above welding method, this embodiment also provides a welded structure of a titanium-steel composite pipe with an outer layer titanium-middle layer steel-inner layer titanium structure, which includes: a first welded nozzle and a second Welded nozzles; the first welded nozzle and the second welded nozzle are respectively provided with the outer titanium tube layer 9 and the reserved section 12 of the middle steel pipe layer and the reserved section 1 of the inner titanium tube layer exposed in sequence.
优选地,中层钢管层预留段12端面的剖口面为呈120°的斜面,中层钢管层预留段12的预留长度为15~20mm;内层钛管层预留段1预留出5~10mm,并且内层钛管层预留段1的表面加工至中间钢管层与内层钛管层的结合面以下0.1~0.15mm。同时,更有地,内层钛管层预留段1的端面设置有30°坡口10。Preferably, the cut surface of the end face of the reserved section 12 of the middle steel pipe layer is a slope of 120°, and the reserved length of the reserved section 12 of the middle steel pipe layer is 15-20 mm; the reserved section 1 of the inner titanium pipe layer is reserved 5-10 mm, and the surface of the reserved section 1 of the inner titanium tube layer is machined to 0.1-0.15 mm below the joint surface of the middle steel tube layer and the inner titanium tube layer. At the same time, more specifically, the end face of the reserved section 1 of the inner titanium tube layer is provided with a 30° groove 10 .
第一焊接管口的内层钛管层预留段1与第二焊接管口的内层钛管层预留段1焊接,且焊接缝位于两坡口10形成的三角形的焊接槽处;第一焊接管口的中层钢管层预留段12与第二焊接管口的中层钢管层预留段12通过对应的支撑块焊接;第一焊接管口的外层钛管层9与第二焊接管口的外层钛管层9通过对应的钛套管11焊接。The reserved section 1 of the inner titanium tube layer of the first welded nozzle is welded to the reserved section 1 of the inner titanium tube layer of the second welded nozzle, and the welding seam is located at the triangular welding groove formed by the two grooves 10; The reserved section 12 of the middle steel pipe layer of a welded nozzle and the reserved section 12 of the middle steel pipe layer of the second welded nozzle are welded by corresponding support blocks; the outer titanium pipe layer 9 of the first welded nozzle is connected with the second welded pipe The outer titanium tube layer 9 of the mouth is welded through the corresponding titanium sleeve 11 .
其中,支撑块包括两个可拼接形成环形的半环形的支撑块,且两个支撑块的截面形状为六边形,壁厚与中层钢管层预留段12的厚度相同,内径为内层钛管层预留段1的管外径R+(0~0.02)mm;两个支撑块的内环面4和其两侧的两个底腰6的夹角均为120°,两个支撑块的外环面和其两侧的两个顶腰7的夹角均为120°,且支撑块的底腰6与顶腰7连接处的腰楞位于中层钢管层预留段12壁厚的1/3处;同时,两个支撑块的内环面4均还设了一个沿环形周向分布的凹槽5,用于容纳内层钛管层预留段1的对接端处的焊缝余高。Wherein, the support block includes two semi-circular support blocks that can be spliced to form a ring. The pipe outer diameter R+(0~0.02)mm of the reserved section 1 of the pipe layer; the included angles between the inner ring surfaces 4 of the two support blocks and the two bottom waists 6 on both sides are 120°, and the angles between the two support blocks The included angle between the outer ring surface and the two top waists 7 on both sides is 120°, and the waist corrugation at the connection between the bottom waist 6 and the top waist 7 of the support block is located at 1/2 of the wall thickness of the reserved section 12 of the middle steel pipe layer. At the same time, a groove 5 distributed along the circumferential direction of the ring is also provided on the inner ring surface 4 of the two support blocks, which is used to accommodate the weld reinforcement at the butt joint end of the reserved section 1 of the inner titanium tube layer .
钛套管11的内径与外层钛管层9的外径相匹配,钛套管11的壁厚与外层钛管层9的厚度一致。The inner diameter of the titanium sleeve 11 matches the outer diameter of the outer titanium tube layer 9 , and the wall thickness of the titanium sleeve 11 is consistent with the thickness of the outer titanium tube layer 9 .
第一支撑块3和第二支撑块拼接成环形,并套设于第一焊接管口和第二焊接管口的内层钛管层预留段1外表面;第一支撑块3和第二支撑块的内环面4与内层钛管层预留段1的外表面贴合,且第一支撑块3和第二支撑块的底腰6均与相应端的中层钢管层预留段12的剖口面贴合,顶腰7均与相应端的中层钢管层预留段12的剖口面形成三角形的焊接槽,并通过焊接槽焊接。The first support block 3 and the second support block are spliced into a ring, and are sleeved on the outer surface of the inner titanium tube layer reserved section 1 of the first welded nozzle and the second welded nozzle; the first support block 3 and the second The inner ring surface 4 of the support block is attached to the outer surface of the reserved section 1 of the inner titanium pipe layer, and the bottom waist 6 of the first support block 3 and the second support block are all connected with the reserved section 12 of the middle steel pipe layer at the corresponding end. The cut surface fits together, and the top waist 7 forms a triangular welding groove with the cut surface of the reserved section 12 of the middle steel pipe layer at the corresponding end, and is welded through the welding groove.
钛套管11的两端分别与第一焊接管口和第二焊接管口的外层钛管层9的外表面焊接,并于焊接端处形成角焊缝,且钛套管11的两端分别与其相应端的外层钛管层9的剖口面的距离为30±5mm。The two ends of the titanium casing 11 are welded to the outer surfaces of the outer titanium tube layer 9 of the first welding nozzle and the second welding nozzle respectively, and fillet welds are formed at the welding ends, and the two ends of the titanium casing 11 The distance from the cut surface of the outer titanium tube layer 9 at the corresponding end is 30±5mm.
以上所述仅为本发明的的优选实施例而已,并不用于限制本发明,对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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