CN110130108A - A kind of continuous carbofrax fibre epoxy resin sizing agent and preparation method and application - Google Patents

A kind of continuous carbofrax fibre epoxy resin sizing agent and preparation method and application Download PDF

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Publication number
CN110130108A
CN110130108A CN201910283605.9A CN201910283605A CN110130108A CN 110130108 A CN110130108 A CN 110130108A CN 201910283605 A CN201910283605 A CN 201910283605A CN 110130108 A CN110130108 A CN 110130108A
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Prior art keywords
epoxy resin
parts
agent
fibre
sizing agent
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CN201910283605.9A
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Inventor
郑桦
黄祥贤
谢显斌
庄佳慧
杨灿权
吴怡鑫
晏凌云
叶进发
张燕真
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Fujian Yaxin New Material Co Ltd
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Fujian Yaxin New Material Co Ltd
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Priority to CN201910283605.9A priority Critical patent/CN110130108A/en
Publication of CN110130108A publication Critical patent/CN110130108A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • D06M15/09Cellulose ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/55Epoxy resins

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a kind of continuous carbofrax fibre epoxy resin sizing agents, the continuous carbofrax fibre is prepared from the following raw materials in parts by weight with epoxy resin sizing agent: 65-71.5 parts of deionized water, 20-33.5 parts of epoxy resin, dispersing agent and 0.4-0.8 parts of levelling agent, 0.85-1.75 parts of wetting agent, 1.0-2.0 parts of emulsifier, preservative 0.1-0.3, film forming agent 0.5-0.75 parts of self-control, continuous carbofrax fibre epoxy resin sizing agent provided by the invention, ceramic fibre applied to polycarbosilane precusor conversion, such as the second generation, third generation continuous carbofrax fibre, the ceramic fibres such as broadband absorbing continuous carbofrax fibre, it can reinforce loose fiber filament bonding bunchy;Being conducive to fiber softening reduces the frictional force of fibre bundle and fibre bundle is made to be easier to weave;Be conducive to the cover of fiber surface defect hole and remedy, improves the intensity of fiber;The antistatic property for being conducive to improve fiber surface reduces hydrone and dust granules in absorption atmosphere.

Description

A kind of continuous carbofrax fibre epoxy resin sizing agent and preparation method and application
Technical field
The present invention relates to a kind of its composition of sizing agent and preparation method and application more particularly to a kind of continuous carbofrax fibres With epoxy resin sizing agent and preparation method and application.
Background technique
PCS polymer-derived method produces continuous ceramic fiber, as the second generation, third generation silicon carbide fibre, wave transparent type silicon carbide are fine It of dimension, broadband absorbing silicon carbide fibre (hereinafter referred to as " various fibers ") etc. has high-strength and high-modulus, fire-resistant oxidation resistant, low The characteristics such as creep, low-density, anti-ablation, Flouride-resistani acid phesphatase are the key that long-life hot end structure and stealthy high-performance composite materials Constituent element is the critical material of country's " two machines are special ", belongs to the strategic material of national defence section work, is that high temperature hot end material technology system is high Point has important and is widely applied in the strategic field such as Aeronautics and Astronautics, nuclear power, such material is the military affairs embargoed in the world Sensitive goods and materials, it is all the time external that technology blockage and product embargo are carried out to China.
When prior art technology produces above-mentioned various fibers, fiber is easy to produce lousiness and is even broken, and makes its strength reduction; Next, due to receiving anti-corruption the effects of stretching, friction, being bent, distort, causes fluffing, pine during future usage braiding It dissipates, split silk, cause fiber to be difficult to weave, and strength reduction;In addition, the microstructure of fiber there is also many defects, such as Granular absorption, scratch are uneven, will increase fiber roll around, packed and transported, using the friction of braiding process, cause bigger damage Evil;Meanwhile the fluffiness of fiber, it is invisible, but can cause damages to space environment and human body;Fiber is carried out Slurry surface treatment, makes silicon carbide fibre surface physics coat one layer of thin and smooth organic film, is similar to adhesive, enables fiber Form a film boundling, improves knitting property.Also sizing agent can be allowed to wrap up, fiberfill fibers surface defect, suitably mitigation fiber surface activity, In order to avoid hyperactivity, adsorbs moisture in air and dust, generates and reduce between fiber in this way, sizing agent just can be reduced lousiness Frictional force.In addition, sizing agent is also similar to wetting agent, wetting fibre surface, allow fiber surface preferably with ceramic matrix Precursor combines.
The problems such as technique that domestic and international polymer-derived method produces above-mentioned various fibers is similar, encounters fibre pick, defect Also similar, but external sizing agent, the preparation of sizing agent is considered as one of key technology, is holded in close confidence, and domestic PC S is converted Ceramic fibre belongs to emerging field, and to the research of the sizing agent of this kind of ceramic fibre unlike carbon fiber is so mature, domestic literature is fresh It appears in the newspapers and leads.The especially less rarely seen report of the sizing agent of epoxy resin.
Summary of the invention
Go out in process of production in view of the above-mentioned problems, can solve the existing above-mentioned various fibers of processing the present invention provides one kind The sizing agent for the problems such as existing easy fluffing, broken end, defect or dust adsorbs, improves fiber continuity, improves its flexibility and volume Knitting property.
The present invention is achieved by the following technical solutions:
A kind of continuous carbofrax fibre epoxy resin sizing agent, the continuous carbofrax fibre epoxy resin sizing agent by The raw material of following parts by weight is made: 65-71.5 parts of deionized water, 20-33.5 parts of epoxy resin, and dispersing agent and levelling agent 0.4- 0.8 part, 0.85-1.75 parts of wetting agent, 1.0-2.0 parts of emulsifier, preservative 0.1-0.3, make film forming agent 0.5-0.75 parts by oneself.
Preferably, the epoxy resin is by bisphenol A-type tetraglycidel ether epoxy resin (E20) and bisphenol A-type glycidol Ether epoxy resin (E51) is mixed according to the ratio that weight ratio is 1:1.
Preferably, the dispersing agent and levelling agent are carboxymethyl cellulose.
Preferably, the wetting agent is pressed by polyoxyethylene sorbitan monostearate and sorbitan fatty ester It is mixed according to the ratio that weight ratio is 1:1.
Preferably, the emulsifier by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) with And polyether block polymerization amino-modified silicone oil (TF-463) is that 2:2:1 ratio is mixed according to weight ratio.
Preferably, the self-control film forming agent is Acrylate Modified Aqueous Polyurethane, wherein Acrylate Modified Aqueous Polyurethane The preparation method is as follows: by polyether Glycols (GE220) vacuum (1.066kPa), temperature be 120 DEG C in the case where be dehydrated for 24 hours It is spare, load weighted polyether Glycols (GE220) are placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while different Buddhist are added That ketone diisocyanate (IPDI) and catalyst, are warming up to 100 DEG C of reaction 2h, then cool to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N-Methyl pyrrolidone (NMP), 85 DEG C of reaction 6h are slowly warming up to, are continuously added acetone in reaction process to reduce Performed polymer is transferred in high velocity dispersators by the viscosity of reactant when nco value reaches theoretical value in system, in high-speed stirring Mix the polyether type aqueous poly- ammonia of self-emulsifying being scattered in dissolved in the distilled water of chain extender and neutralizer, obtained solid content is 20% Then self-emulsifying polyether type aqueous polyurethane is removed solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure) again by ester, finally, will Load weighted aqueous polyurethane is placed in four-hole boiling flask, and pH adjusting agent is added, and the mixing list emulsified is added dropwise when being warming up to 80 DEG C Body and initiator drip in 2~3h, and keep the temperature 3h at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
The present invention provides a kind of preparation methods of continuous carbofrax fibre epoxy resin sizing agent, it is according to the following steps It carries out:
(1), 20-33.5 parts of epoxy resin, 0.85-1.75 parts of wetting agents, 1.0-2.0 parts of creams are added in heating stirring bucket Agent and 0.5-0.75 parts of self-control film forming agents, and it is uniform in 75 DEG C of at a temperature of high-speed stirred, solution A is made;
(2), 65-71.5 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, Until forming stable lotion B;
(3), 0.4-0.8 parts of dispersing agents and levelling agent and 0.1-0.3 is added in the last lotion B formed into step (2) Part preservative, continues to stir evenly, vacuumizes defoaming, as epoxy resin sizing agent.
The present invention also provides a kind of applications of continuous carbofrax fibre epoxy resin sizing agent, are used to prepare silicon carbide Fiber comprising following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling on prepared by the present invention The sizing groove for starching agent, using drying oven flash baking, wherein the length of drying oven is 5 meters, and drying temperature is 150-180 DEG C, Drying rate identical as wire travelling speed is 2.0-5.0m/min;
(2), the silicon carbide fibre after drying step (1) is by receiving silk, winding apparatus and paper tube winding to get the company of arriving Continuous silicon carbide fibre.
By the above-mentioned description to structure of the invention it is found that compared to the prior art, the present invention has the advantage that
1, the continuous carbofrax fibre epoxy resin sizing agent of the present invention, the pottery applied to polycarbosilane precusor conversion Porcelain fiber, such as the second generation, third generation continuous carbofrax fibre, broadband absorbing continuous carbofrax fibre ceramic fibre, can reinforce Loose fiber filament bonds bunchy;Being conducive to fiber softening reduces the frictional force of fibre bundle and fibre bundle is made to be easier to weave;Have Conducive to fiber surface defect hole cover and remedy, improve the intensity of fiber;Be conducive to improve the antistatic property of fiber surface Can, reduce the hydrone and dust granules in absorption atmosphere.
2, the continuous carbofrax fibre epoxy resin sizing agent of the present invention, it is living using the non-ionic surface of latest generation Property the components such as agent, dispersing agent, improve dispersion effect and efficiency;These components are mostly to apply in food row, harmless, right Atmosphere is friendly;Each component is free of alkali metal ion (Li+, Na+, K+), and chemical attack will not be caused to fiber and keeps very good Good fire-resistant oxidation resistant performance;And various raw material are easy to get, cheap, technique and its equipment are simple, prepared starching Agent performance is stablized, and is easy, conveniently implements in the continuous production line.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
Embodiment 1
A kind of continuous carbofrax fibre epoxy resin sizing agent, the continuous carbofrax fibre epoxy resin sizing agent by The raw material of following parts by weight is made: 65 parts of deionized water, 31 parts of epoxy resin, and dispersing agent and 0.6 part of levelling agent, wetting agent 1.1 parts, 1.5 parts of emulsifier, 0.3 part of preservative, make 0.5 part of film forming agent by oneself.
Epoxy resin is by bisphenol A-type tetraglycidel ether epoxy resin (E20) and bisphenol A-type tetraglycidel ether epoxy resin (E51) it is mixed according to the ratio that weight ratio is 1:1.
Dispersing agent and levelling agent are carboxymethyl cellulose.
Wetting agent is according to weight ratio by polyoxyethylene sorbitan monostearate and sorbitan fatty ester The ratio of 1:1 is mixed.
Emulsifier is by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) and polyether block Polymerization amino-modified silicone oil (TF-463) is that 2:2:1 ratio is mixed according to weight ratio.
Self-control film forming agent is Acrylate Modified Aqueous Polyurethane, and wherein the preparation method of Acrylate Modified Aqueous Polyurethane is such as Under: polyether Glycols (GE220) are dehydrated spare for 24 hours in the case where vacuum (1.066kPa), temperature are 120 DEG C, will be weighed Good polyether Glycols (GE220) are placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while isophorone diisocyanate are added Ester (IPDI) and catalyst are warming up to 100 DEG C of reaction 2h, then cool to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N- first Base pyrrolidones (NMP), is slowly warming up to 85 DEG C of reaction 6h, is continuously added acetone in reaction process to reduce the glutinous of reactant Degree, when nco value reaches theoretical value in system, performed polymer is transferred in high velocity dispersators, is scattered in high-speed stirred molten In the distilled water for having chain extender and neutralizer, the self-emulsifying polyether type aqueous polyurethane that solid content is 20% is made, then again will Self-emulsifying polyether type aqueous polyurethane removes solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure), finally, by load weighted water Property polyurethane be placed in four-hole boiling flask, pH adjusting agent is added, the mix monomer and initiator that have emulsified are added dropwise when being warming up to 80 DEG C, It is dripped in 2~3h, and keeps the temperature 3h at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
A kind of preparation method of continuous carbofrax fibre epoxy resin sizing agent provided by the invention, it is according to the following steps It carries out:
(1), 31 parts of epoxy resin, 1.1 parts of wetting agents, 1.5 parts of emulsifiers and 0.5 part of self-control are added in heating stirring bucket Film forming agent, and it is uniform in 75 DEG C of at a temperature of high-speed stirred, solution A is made;
(2), 65 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, until Form stable lotion B;
(3), 0.6 part of dispersing agent and levelling agent and 0.3 portion of preservative is added in the last lotion B formed into step (2), Continue to stir evenly, vacuumizes defoaming, as epoxy resin sizing agent, be denoted as sizing agent -01.
The present invention also provides a kind of applications of continuous carbofrax fibre epoxy resin sizing agent, are used to prepare silicon carbide Fiber comprising following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling on prepared by the present invention The sizing groove for starching agent, using drying oven flash baking, wherein the length of drying oven is 5 meters, and drying temperature is 150-180 DEG C, Drying rate identical as wire travelling speed is 2.0-5.0m/min;
(2), the silicon carbide fibre after drying step (1) is by receiving silk, winding apparatus and paper tube winding to get the company of arriving Continuous silicon carbide fibre, is denoted as fiber sample 01.Its rate of sizing is tested using high-temperature calcination.
Embodiment 2
A kind of continuous carbofrax fibre epoxy resin sizing agent, the continuous carbofrax fibre epoxy resin sizing agent by The raw material of following parts by weight is made: 71.5 parts of deionized water, 24 parts of epoxy resin, and dispersing agent and 0.5 part of levelling agent, wetting agent 0.85 part, 1.3 parts of emulsifier, 0.2 part of preservative, make 0.7 part of film forming agent by oneself.
Epoxy resin is by bisphenol A-type tetraglycidel ether epoxy resin (E20) and bisphenol A-type tetraglycidel ether epoxy resin (E51) it is mixed according to the ratio that weight ratio is 1:1.
Dispersing agent and levelling agent are carboxymethyl cellulose.
Wetting agent is according to weight ratio by polyoxyethylene sorbitan monostearate and sorbitan fatty ester The ratio of 1:1 is mixed.
Emulsifier is by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) and polyether block Polymerization amino-modified silicone oil (TF-463) is that 2:2:1 ratio is mixed according to weight ratio.
Self-control film forming agent is Acrylate Modified Aqueous Polyurethane, and wherein the preparation method of Acrylate Modified Aqueous Polyurethane is such as Under: polyether Glycols (GE220) are dehydrated spare for 24 hours in the case where vacuum (1.066kPa), temperature are 120 DEG C, will be weighed Good polyether Glycols (GE220) are placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while isophorone diisocyanate are added Ester (IPDI) and catalyst are warming up to 100 DEG C of reaction 2h, then cool to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N- first Base pyrrolidones (NMP), is slowly warming up to 85 DEG C of reaction 6h, is continuously added acetone in reaction process to reduce the glutinous of reactant Degree, when nco value reaches theoretical value in system, performed polymer is transferred in high velocity dispersators, is scattered in high-speed stirred molten In the distilled water for having chain extender and neutralizer, the self-emulsifying polyether type aqueous polyurethane that solid content is 20% is made, then again will Self-emulsifying polyether type aqueous polyurethane removes solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure), finally, by load weighted water Property polyurethane be placed in four-hole boiling flask, pH adjusting agent is added, the mix monomer and initiator that have emulsified are added dropwise when being warming up to 80 DEG C, It is dripped in 2~3h, and keeps the temperature 3h at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
A kind of preparation method of continuous carbofrax fibre epoxy resin sizing agent provided by the invention, it is according to the following steps It carries out:
(1), certainly toward 24 parts of epoxy resin of the interior addition of heating stirring bucket, 0.85 part of wetting agent, 1.3 parts of emulsifiers and 0.7 part Film is made, and uniform in 75 DEG C of at a temperature of high-speed stirred, solution A is made;
(2), 71.5 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, directly The lotion B stable to formation;
(3), 0.5 part of dispersing agent and levelling agent and 0.2 portion of preservative is added in the last lotion B formed into step (2), Continue to stir evenly, vacuumizes defoaming, as epoxy resin sizing agent, be denoted as sizing agent -02.
The present invention also provides a kind of applications of continuous carbofrax fibre epoxy resin sizing agent, are used to prepare silicon carbide Fiber comprising following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling on prepared by the present invention The sizing groove for starching agent, using drying oven flash baking, wherein the length of drying oven is 5 meters, and drying temperature is 150-180 DEG C, Drying rate identical as wire travelling speed is 2.0-5.0m/min;
(2), the silicon carbide fibre after drying step (1) is by receiving silk, winding apparatus and paper tube winding to get the company of arriving Continuous silicon carbide fibre, it is denoted as fiber sample 02.Its rate of sizing is tested using high-temperature calcination.
Embodiment 3
A kind of continuous carbofrax fibre epoxy resin sizing agent, the continuous carbofrax fibre epoxy resin sizing agent by The raw material of following parts by weight is made: 70 parts of deionized water, 26 parts of epoxy resin, and dispersing agent and 0.7 part of levelling agent, wetting agent 0.9 part, 1.5 parts of emulsifier, 0.3 part of preservative, make 0.7 part of film forming agent by oneself.
Epoxy resin is by bisphenol A-type tetraglycidel ether epoxy resin (E20) and bisphenol A-type tetraglycidel ether epoxy resin (E51) it is mixed according to the ratio that weight ratio is 1:1.
Dispersing agent and levelling agent are carboxymethyl cellulose.
Wetting agent is according to weight ratio by polyoxyethylene sorbitan monostearate and sorbitan fatty ester The ratio of 1:1 is mixed.
Emulsifier is by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) and polyether block Polymerization amino-modified silicone oil (TF-463) is that 2:2:1 ratio is mixed according to weight ratio.
Self-control film forming agent is Acrylate Modified Aqueous Polyurethane, and wherein the preparation method of Acrylate Modified Aqueous Polyurethane is such as Under: polyether Glycols (GE220) are dehydrated spare for 24 hours in the case where vacuum (1.066kPa), temperature are 120 DEG C, will be weighed Good polyether Glycols (GE220) are placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while isophorone diisocyanate are added Ester (IPDI) and catalyst are warming up to 100 DEG C of reaction 2h, then cool to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N- first Base pyrrolidones (NMP), is slowly warming up to 85 DEG C of reaction 6h, is continuously added acetone in reaction process to reduce the glutinous of reactant Degree, when nco value reaches theoretical value in system, performed polymer is transferred in high velocity dispersators, is scattered in high-speed stirred molten In the distilled water for having chain extender and neutralizer, the self-emulsifying polyether type aqueous polyurethane that solid content is 20% is made, then again will Self-emulsifying polyether type aqueous polyurethane removes solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure), finally, by load weighted water Property polyurethane be placed in four-hole boiling flask, pH adjusting agent is added, the mix monomer and initiator that have emulsified are added dropwise when being warming up to 80 DEG C, It is dripped in 2~3h, and keeps the temperature 3h at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
A kind of preparation method of continuous carbofrax fibre epoxy resin sizing agent provided by the invention, it is according to the following steps It carries out:
(1), 26 parts of epoxy resin, 0.9 part of wetting agent, 1.5 parts of emulsifiers and 0.7 part of self-control are added in heating stirring bucket Film forming agent, and it is uniform in 75 DEG C of at a temperature of high-speed stirred, solution A is made;
(2), 70 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, until Form stable lotion B;
(3), 0.7 part of dispersing agent and levelling agent and 0.3 portion of preservative is added in the last lotion B formed into step (2), Continue to stir evenly, vacuumizes defoaming, as epoxy resin sizing agent, be denoted as sizing agent -03.
The present invention also provides a kind of applications of continuous carbofrax fibre epoxy resin sizing agent, are used to prepare continuous carbon SiClx fiber comprising following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling on prepared by the present invention The sizing groove for starching agent, using drying oven flash baking, wherein the length of drying oven is 5 meters, and drying temperature is 150-180 DEG C, Drying rate identical as wire travelling speed is 2.0-5.0m/min;
(2), the silicon carbide fibre after drying step (1) arrives carbon by receiving silk, winding apparatus and paper tube winding SiClx fiber is denoted as fiber sample 03.Its rate of sizing is tested using high-temperature calcination.
Embodiment 4
A kind of continuous carbofrax fibre epoxy resin sizing agent, the continuous carbofrax fibre epoxy resin sizing agent by The raw material of following parts by weight is made: 67.5 parts of deionized water, 28.7 parts of epoxy resin, and dispersing agent and 0.8 part of levelling agent, wetting 1.75 parts of agent, 1.0 parts of emulsifier, 0.1 part of preservative, make 0.65 part of film forming agent by oneself.
Epoxy resin is by bisphenol A-type tetraglycidel ether epoxy resin (E20) and bisphenol A-type tetraglycidel ether epoxy resin (E51) it is mixed according to the ratio that weight ratio is 1:1.
Dispersing agent and levelling agent are carboxymethyl cellulose.
Wetting agent is according to weight ratio by polyoxyethylene sorbitan monostearate and sorbitan fatty ester The ratio of 1:1 is mixed.
Emulsifier is by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) and polyether block Polymerization amino-modified silicone oil (TF-463) is that 2:2:1 ratio is mixed according to weight ratio.
Self-control film forming agent is Acrylate Modified Aqueous Polyurethane, and wherein the preparation method of Acrylate Modified Aqueous Polyurethane is such as Under: polyether Glycols (GE220) are dehydrated spare for 24 hours in the case where vacuum (1.066kPa), temperature are 120 DEG C, will be weighed Good polyether Glycols (GE220) are placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while isophorone diisocyanate are added Ester (IPDI) and catalyst are warming up to 100 DEG C of reaction 2h, then cool to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N- first Base pyrrolidones (NMP), is slowly warming up to 85 DEG C of reaction 6h, is continuously added acetone in reaction process to reduce the glutinous of reactant Degree, when nco value reaches theoretical value in system, performed polymer is transferred in high velocity dispersators, is scattered in high-speed stirred molten In the distilled water for having chain extender and neutralizer, the self-emulsifying polyether type aqueous polyurethane that solid content is 20% is made, then again will Self-emulsifying polyether type aqueous polyurethane removes solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure), finally, by load weighted water Property polyurethane be placed in four-hole boiling flask, pH adjusting agent is added, the mix monomer and initiator that have emulsified are added dropwise when being warming up to 80 DEG C, It is dripped in 2~3h, and keeps the temperature 3h at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
A kind of preparation method of continuous carbofrax fibre epoxy resin sizing agent provided by the invention, it is according to the following steps It carries out:
(1), 67.5 parts of epoxy resin of addition, 1.75 parts of wetting agents, 1.0 parts of emulsifiers and 0.65 part in heating stirring bucket It makes film forming agent by oneself, and uniform in 75 DEG C of at a temperature of high-speed stirred, solution A is made;
(2), 67.5 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, directly The lotion B stable to formation;
(3), 0.8 part of dispersing agent and levelling agent and 0.1 portion of preservative is added in the last lotion B formed into step (2), Continue to stir evenly, vacuumizes defoaming, as epoxy resin sizing agent, be denoted as sizing agent -04.
The present invention also provides a kind of applications of continuous carbofrax fibre epoxy resin sizing agent, are used to prepare continuous carbon SiClx fiber comprising following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling on prepared by the present invention The sizing groove for starching agent, using drying oven flash baking, wherein the length of drying oven is 5 meters, and drying temperature is 150-180 DEG C, Drying rate identical as wire travelling speed is 2.0-5.0m/min;
(2), the silicon carbide fibre after drying step (1) arrives carbon by receiving silk, winding apparatus and paper tube winding SiClx fiber is denoted as fiber sample 04.Its rate of sizing is tested using high-temperature calcination.
Embodiment 5
A kind of continuous carbofrax fibre epoxy resin sizing agent, the continuous carbofrax fibre epoxy resin sizing agent by The raw material of following parts by weight is made: 70 parts of deionized water, 33.5 parts of epoxy resin, and dispersing agent and 0.4 part of levelling agent, wetting agent 1.5 parts, 2.0 parts of emulsifier, 0.25 part of preservative, make 0.75 part of film forming agent by oneself.
Epoxy resin is by bisphenol A-type tetraglycidel ether epoxy resin (E20) and bisphenol A-type tetraglycidel ether epoxy resin (E51) it is mixed according to the ratio that weight ratio is 1:1.
Dispersing agent and levelling agent are carboxymethyl cellulose.
Wetting agent is according to weight ratio by polyoxyethylene sorbitan monostearate and sorbitan fatty ester The ratio of 1:1 is mixed.
Emulsifier is by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) and polyether block Polymerization amino-modified silicone oil (TF-463) is that 2:2:1 ratio is mixed according to weight ratio.
Self-control film forming agent is Acrylate Modified Aqueous Polyurethane, and wherein the preparation method of Acrylate Modified Aqueous Polyurethane is such as Under: polyether Glycols (GE220) are dehydrated spare for 24 hours in the case where vacuum (1.066kPa), temperature are 120 DEG C, will be weighed Good polyether Glycols (GE220) are placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while isophorone diisocyanate are added Ester (IPDI) and catalyst are warming up to 100 DEG C of reaction 2h, then cool to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N- first Base pyrrolidones (NMP), is slowly warming up to 85 DEG C of reaction 6h, is continuously added acetone in reaction process to reduce the glutinous of reactant Degree, when nco value reaches theoretical value in system, performed polymer is transferred in high velocity dispersators, is scattered in high-speed stirred molten In the distilled water for having chain extender and neutralizer, the self-emulsifying polyether type aqueous polyurethane that solid content is 20% is made, then again will Self-emulsifying polyether type aqueous polyurethane removes solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure), finally, by load weighted water Property polyurethane be placed in four-hole boiling flask, pH adjusting agent is added, the mix monomer and initiator that have emulsified are added dropwise when being warming up to 80 DEG C, It is dripped in 2~3h, and keeps the temperature 3h at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
A kind of preparation method of continuous carbofrax fibre epoxy resin sizing agent provided by the invention, it is according to the following steps It carries out:
(1), 33.5 parts of epoxy resin of addition, 1.5 parts of wetting agents, 2.0 parts of emulsifiers and 0.75 part in heating stirring bucket It makes film forming agent by oneself, and uniform in 75 DEG C of at a temperature of high-speed stirred, solution A is made;
(2), 70 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, until Form stable lotion B;
(3), 0.4 part of dispersing agent and levelling agent and 0.25 part of anti-corrosion is added in the last lotion B formed into step (2) Agent continues to stir evenly, and vacuumizes defoaming, as epoxy resin sizing agent, is denoted as sizing agent -05.
The present invention also provides a kind of applications of continuous carbofrax fibre epoxy resin sizing agent, are used to prepare silicon carbide Fiber comprising following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling on prepared by the present invention The sizing groove for starching agent, using drying oven flash baking, wherein the length of drying oven is 5 meters, and drying temperature is 150-180 DEG C, Drying rate identical as wire travelling speed is 2.0-5.0m/min;
(2), the silicon carbide fibre after drying step (1) is by receiving silk, winding apparatus and paper tube winding to get the company of arriving Continuous silicon carbide fibre, is denoted as fiber sample 05.Its rate of sizing is tested using high-temperature calcination.
The rate of sizing of 1 silicon carbide fibre of table under the conditions of different sizing agents and its sizing technique
Sizing agent serial number Fiber sample serial number The rate of sizing
Sizing agent 01 Fiber sample 01 0.21%
Sizing agent 02 Fiber sample 02 2.87%
Sizing agent 03 Fiber sample 03 0.55%
Sizing agent 04 Fiber sample 04 1.87%
Sizing agent 05 Fiber sample 05 2.08
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (10)

1. a kind of continuous carbofrax fibre epoxy resin sizing agent, which is characterized in that the continuous carbofrax fibre asphalt mixtures modified by epoxy resin Rouge sizing agent is prepared from the following raw materials in parts by weight: 65-71.5 parts of deionized water, 20-33.5 parts of epoxy resin, dispersing agent is simultaneous 0.4-0.8 parts of levelling agent, 0.85-1.75 parts of wetting agent, 1.0-2.0 parts of emulsifier, preservative 0.1-0.3, make film forming agent by oneself 0.5-0.75 parts.
2. a kind of continuous carbofrax fibre epoxy resin sizing agent, it is characterised in that: the epoxy resin is shunk by bisphenol A-type Glycerin ether epoxy resin (E20) and bisphenol A-type tetraglycidel ether epoxy resin (E51) are carried out according to the ratio that weight ratio is 1:1 Mixing.
3. a kind of continuous carbofrax fibre epoxy resin sizing agent according to claim 1, it is characterised in that: described point Powder and levelling agent are carboxymethyl cellulose.
4. a kind of continuous carbofrax fibre epoxy resin sizing agent according to claim 1, it is characterised in that: the profit Humectant by polyoxyethylene sorbitan monostearate and sorbitan fatty ester according to the ratio that weight ratio is 1:1 into Row mixing.
5. a kind of continuous carbofrax fibre epoxy resin sizing agent according to claim 1, it is characterised in that: the cream Agent is changed by castor oil polyoxyethylene ether (EL-80) and octyl phenol polyoxyethylene ether (TX-10) and polyether block polymerization amino Property silicone oil (TF-463) according to weight ratio be 2:2:1 ratio mixed.
6. a kind of continuous carbofrax fibre epoxy resin sizing agent according to claim 1, it is characterised in that: described anti- Rotten agent is to carboxyl propyl benzoate.
7. a kind of continuous carbofrax fibre epoxy resin sizing agent according to claim 1, it is characterised in that: it is described from Be made film be Acrylate Modified Aqueous Polyurethane, wherein Acrylate Modified Aqueous Polyurethane the preparation method is as follows: by polyethers Dihydric alcohol (GE220) vacuum (1.066kPa), temperature be 120 DEG C in the case where be dehydrated it is spare for 24 hours, by load weighted polyethers two First alcohol (GE220) is placed in four-hole boiling flask, after being slowly warming up to 80 DEG C, while be added isophorone diisocyanate (IPDI) and Catalyst is warming up to 100 DEG C of reaction 2h, then cools to 60 DEG C of addition dihydromethyl propionic acids (DMPA) and N-Methyl pyrrolidone (NMP), 85 DEG C of reaction 6h are slowly warming up to, are continuously added acetone to reduce the viscosity of reactant, when in system in reaction process When nco value reaches theoretical value, performed polymer is transferred in high velocity dispersators, is scattered in dissolved with chain extender in high-speed stirred In the distilled water of agent, the self-emulsifying polyether type aqueous polyurethane that solid content is 20% is made, then again by self-emulsifying polyether-type Aqueous polyurethane removes solvent under 60 DEG C, the vacuum of 0.08kPa (gauge pressure), finally, load weighted aqueous polyurethane is placed in In four-hole boiling flask, pH adjusting agent is added, the mix monomer and initiator emulsified is added dropwise when being warming up to 80 DEG C, is added dropwise in 2~3h It is complete, and 3h is kept the temperature at the same temperature, obtain Acrylate Modified Aqueous Polyurethane.
8. a kind of preparation side of continuous carbofrax fibre epoxy resin sizing agent according to any one of claims 1 to 7 Method, it is characterised in that it is sequentially included the following steps:
(1), 20-33.5 parts of epoxy resin, 0.85-1.75 parts of wetting agents, 1.0-2.0 parts of emulsifiers are added in heating stirring bucket It is and uniform in 75 DEG C of at a temperature of high-speed stirred with 0.5-0.75 parts of self-control film forming agents, solution A is made;
(2), 65-71.5 parts of deionized waters are slowly added dropwise made of step (1) in solution A, continue high-speed stirred mixing, until Form stable lotion B;
(3), 0.4-0.8 parts of dispersing agents and levelling agent is added in the last lotion B formed into step (2) and 0.1-0.3 parts anti- Rotten agent continues to stir evenly, and vacuumizes defoaming, as epoxy resin sizing agent.
9. according to claim 1 to the application of any one of 7 continuous carbofrax fibre epoxy resin sizing agents, which is characterized in that It is used to prepare silicon carbide fibre.
10. the application of continuous carbofrax fibre epoxy resin sizing agent according to claim 9, which is characterized in that packet Include following steps:
(1), by the silicon carbide fibre after high temperature pyrolysis, with certain wire travelling speed by filling sizing agent prepared by the present invention Sizing groove, using drying oven flash baking, wherein the length of drying oven be 5 meters, drying temperature be 150-180 DEG C, drying Speed identical as wire travelling speed is 2.0-5.0m/min;(2), silicon carbide fibre after drying step (1) through receipts silk, Winding apparatus and paper tube wind to arrive continuous carbofrax fibre.
CN201910283605.9A 2019-04-10 2019-04-10 A kind of continuous carbofrax fibre epoxy resin sizing agent and preparation method and application Pending CN110130108A (en)

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Application publication date: 20190816