CN116180451A - A kind of continuous silicon carbide fiber sizing agent and its application - Google Patents

A kind of continuous silicon carbide fiber sizing agent and its application Download PDF

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CN116180451A
CN116180451A CN202310180165.0A CN202310180165A CN116180451A CN 116180451 A CN116180451 A CN 116180451A CN 202310180165 A CN202310180165 A CN 202310180165A CN 116180451 A CN116180451 A CN 116180451A
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sizing agent
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water
silicon carbide
fiber
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CN116180451B (en
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黄小忠
易君
刘鹏
吴李聪
肖义凡
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Hunan Zerui New Material Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • D06M15/568Reaction products of isocyanates with polyethers
    • DTEXTILES; PAPER
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/55Epoxy resins
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    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/647Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35Abrasion, pilling or fibrillation resistance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

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Abstract

The invention discloses a continuous silicon carbide fiber sizing agent and application thereof, wherein the continuous silicon carbide fiber sizing agent comprises the following components in parts by mass: 80-100 parts of water, 5-20 parts of waterborne polyurethane modified epoxy resin, 0.3-3 parts of acrylate modified polyurethane, 0.2-2 parts of emulsifier and 0.2-2 parts of softener. According to the continuous carbon fiber sizing agent provided by the invention, the waterborne polyurethane modified epoxy resin and the acrylic ester modified polyurethane are combined, and in the process of sizing the continuous carbon fiber, the waterborne polyurethane modified epoxy resin and the acrylic ester modified polyurethane undergo a crosslinking reaction during drying, and due to the existence of crosslinking points among fibers, fiber filaments and hairballs can be attached, so that the bonding force among the fibers is improved, and monofilament fibers are prevented from being separated from fiber bundles, so that the hairballs and the hairballs are reduced, and the bundling property and the wear resistance are improved.

Description

一种连续碳化硅纤维上浆剂及其应用A kind of continuous silicon carbide fiber sizing agent and its application

技术领域technical field

本发明涉及一种碳化硅纤维上浆剂,尤其涉及一种连续碳化硅纤维上浆剂及其应用。The invention relates to a silicon carbide fiber sizing agent, in particular to a continuous silicon carbide fiber sizing agent and its application.

背景技术Background technique

由先驱体法制备的碳化硅纤维具备高强高模、耐高温、抗氧化、低密度的特性,在航空航天领域有着极大的应用潜力,是提高航空发动机工作温度和推重比的关键材料。但是在将一维的碳化硅纤维加工为二维或者多维的碳化硅纤维增强复合材料过程中需要对纤维进行编织。由于碳化硅纤维属于脆性材料、断裂伸长率低、弹性小,且随着纤维长度的增加,纤维束丝强度会下降,编织过程中,当纤维和纤维、纱架之间相互摩擦时,很容易发生单丝断裂的情况,从而导致纤维束出现大量毛丝甚至断裂等现象,降低了碳化硅纤维编织体的性能,这不仅影响了碳化硅纤维的编织效率,也严重降低了碳化硅织物的产品质量。The silicon carbide fiber prepared by the precursor method has the characteristics of high strength and high modulus, high temperature resistance, oxidation resistance, and low density. It has great application potential in the aerospace field and is a key material for improving the operating temperature and thrust-to-weight ratio of aeroengines. However, in the process of processing one-dimensional silicon carbide fibers into two-dimensional or multi-dimensional silicon carbide fiber-reinforced composite materials, the fibers need to be braided. Since silicon carbide fiber is a brittle material with low elongation at break and low elasticity, and as the length of the fiber increases, the strength of the fiber bundle will decrease. Single filament breakage is prone to occur, resulting in a large number of hairs or even breakage in the fiber bundle, which reduces the performance of the silicon carbide fiber braid, which not only affects the weaving efficiency of the silicon carbide fiber, but also seriously reduces the silicon carbide fabric. product quality.

为了改善碳化硅纤维的编织情况,则必须对纤维进行上浆处理。黄祥贤等人(CN109853268A)以PVA(聚乙烯醇)为主浆料配制的上浆剂成膜性好,粘结性强,可以很好地将纤维束紧紧的粘结在一起,集束性非常好,纤维毛丝大大减少,耐磨性增加,但是存在纤维硬挺度提高,柔韧性差的问题。张新元等人(CN111704478B)提出一种用于高强高模碳化硅纤维的上浆方法,该方法将去离子水、环氧树脂类浆料和亲水性柔软剂按一定比例配制成上浆剂,环氧树脂和亲水性柔软剂保证了上浆后纤维的柔顺度,避免了纤维过于硬挺而在编织时发生脆断的情况,但是在集束性上会有所欠缺,且体系中没有加入乳化剂,导致上浆剂的长期存放和使用的稳定性存在问题。宗晟等人(CN110172829A)以水性聚氨酯为主浆料配制成上浆剂,有效改善碳化硅纤维束表面浆膜柔软性,提高了纤维的集束性、耐磨性、强伸性,但是使用了酮类和胺类等具有毒性的有机物作为助剂,对人身安全造成一定威胁。In order to improve the weaving of silicon carbide fibers, it is necessary to sizing the fibers. Huang Xiangxian et al. (CN109853268A) used PVA (polyvinyl alcohol) as the main slurry to prepare a sizing agent with good film-forming properties and strong cohesiveness, which can tightly bond the fiber bundles together, and the clustering property is very good , the fiber wool is greatly reduced, and the wear resistance is increased, but there are problems of increased fiber stiffness and poor flexibility. People such as Zhang Xinyuan (CN111704478B) propose a kind of sizing method that is used for high-strength and high-modulus silicon carbide fiber, and this method is formulated into sizing agent with deionized water, epoxy resin type size and hydrophilic softening agent, epoxy The resin and hydrophilic softener ensure the suppleness of the fiber after sizing, and avoid the situation that the fiber is too stiff and brittle during weaving, but it will be lacking in clustering, and no emulsifier is added to the system, resulting There are problems in the long-term storage and use stability of the sizing agent. People such as Zong Sheng (CN110172829A) use water-based polyurethane as the main slurry to prepare a sizing agent, which can effectively improve the softness of the size film on the surface of silicon carbide fiber bundles, and improve the bundleability, wear resistance and strong elongation of the fibers. Toxic organic substances such as amines and amines are used as additives, which pose a certain threat to personal safety.

发明内容Contents of the invention

针对上述问题,本发明的第一个目的在于提供一种连续碳化纤维上浆剂。本发明上浆剂的原料均为环境友好型物质,不具毒性,便于工业化大量生产使用。In view of the above problems, the first object of the present invention is to provide a continuous carbonized fiber sizing agent. The raw materials of the sizing agent of the present invention are all environment-friendly substances, are non-toxic, and are convenient for industrialized mass production and use.

本发明的第二个目的在于提供一种连续碳化纤维上浆剂的应用。将所述连续碳化纤维上浆剂对连续碳化纤维上浆后,上浆后的纤维不仅集束性、耐磨性好,而且还具备非常好的柔韧性,可以有效解决在编织过程中容易产生毛丝和断裂的问题。The second object of the present invention is to provide an application of continuous carbonized fiber sizing agent. After the continuous carbonized fiber sizing agent is used for sizing the continuous carbonized fibers, the sized fibers not only have good bundling properties and wear resistance, but also have very good flexibility, which can effectively solve the problem of easy hair and breakage during the weaving process. The problem.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

本发明一种连续碳化纤维上浆剂,按质量份数计,成分组成如下:水80~100份,水性聚氨酯改性环氧树脂5~20份,丙烯酸酯改性聚氨酯0.3~3份,乳化剂0.2~2份,柔顺剂0.2~2份。A continuous carbonized fiber sizing agent according to the present invention has the following ingredients in parts by mass: 80-100 parts of water, 5-20 parts of water-based polyurethane modified epoxy resin, 0.3-3 parts of acrylate modified polyurethane, emulsifier 0.2 to 2 parts, softener 0.2 to 2 parts.

本发明所提供的连续碳化纤维上浆剂,采用水性聚氨酯改性环氧树脂与丙烯酸酯改性聚氨酯联用,发明人发现,若单独的使用水性聚氨酯改性环氧树脂,上浆后的纤维很柔顺,但是集束性不好,纤维毛丝比较多,而当引入丙烯酸酯改性聚氨酯时所得连续碳化纤维上浆剂在对连续碳化纤维上浆过程中,烘干时,水性聚氨酯改性环氧树脂与丙烯酸酯改性聚氨酯发生交联反应,由于纤维间交联点的存在,可以使纤维毛丝和毛团贴伏,提高了纤维之间的粘结力,抑制单丝纤维从纤维丝束中脱离出来,从而减少了毛团和毛丝量,从而提高了集束性、耐磨性。The continuous carbonized fiber sizing agent provided by the present invention uses water-based polyurethane modified epoxy resin and acrylate-modified polyurethane for joint use. The inventors found that if the water-based polyurethane modified epoxy resin is used alone, the fiber after sizing is very supple , but the clustering is not good, and there are more fiber hairs, and the continuous carbonized fiber sizing agent obtained when the acrylate-modified polyurethane is introduced is in the process of sizing the continuous carbonized fiber. When drying, the water-based polyurethane modified epoxy resin and acrylic acid Ester-modified polyurethane undergoes a cross-linking reaction. Due to the existence of cross-linking points between fibers, the fiber wool and hair balls can be attached, which improves the bonding force between fibers and inhibits the detachment of monofilament fibers from fiber tows. , thereby reducing the amount of hair balls and hairs, thereby improving the bundling and wear resistance.

发明人在实验探索过程中,尝试了大量的配方,即使是改性聚氨酯,除了丙烯酸酯改性聚氨酯,发明人也还尝试了有机硅改性聚氨酯、有机氟改性聚氨酯等,结果只有丙烯酸酯改性聚氨酯与水性聚氨酯改性环氧树脂互配时,集束性、耐磨性最优,且丙烯酸酯改性聚氨酯还具有亲水性强,稳定性好的特点,使连续碳化纤维上浆剂更加的均匀稳定。In the process of experimental exploration, the inventor tried a large number of formulas. Even for modified polyurethane, in addition to acrylate modified polyurethane, the inventor also tried organosilicon modified polyurethane, organic fluorine modified polyurethane, etc., and the result was that only acrylate When the modified polyurethane and water-based polyurethane modified epoxy resin are matched with each other, the clustering and abrasion resistance are optimal, and the acrylate modified polyurethane also has the characteristics of strong hydrophilicity and good stability, which makes the continuous carbonized fiber sizing agent more uniform and stable.

当然丙烯酸酯改性聚氨酯的加入量需要有效控制,若丙烯酸酯改性聚氨酯加入过多会导致上浆后的纤维过于僵硬,柔顺性差,不利于编织,加入过少则会导致上浆后纤维集束性较差,编织时容易产生毛丝。Of course, the amount of acrylate-modified polyurethane needs to be effectively controlled. If too much acrylate-modified polyurethane is added, the fibers after sizing will be too stiff and have poor flexibility, which is not conducive to weaving. Poor, it is easy to produce fuzz when weaving.

优选的方案,所述连续碳化纤维上浆剂,按质量份数计,成分组成如下:水80~100份,水性聚氨酯改性环氧树脂5~15份,丙烯酸酯改性聚氨酯0.7~1份,乳化剂0.3~0.6份,柔顺剂0.6~1.2份。In a preferred solution, the continuous carbonized fiber sizing agent has the following components in parts by mass: 80-100 parts of water, 5-15 parts of water-based polyurethane modified epoxy resin, 0.7-1 part of acrylate-modified polyurethane, 0.3-0.6 parts of emulsifier, 0.6-1.2 parts of softener.

进一步的优选,所述连续碳化纤维上浆剂,按质量份数计,成分组成如下:水80~90份,水性聚氨酯改性环氧树脂10~15份,丙烯酸酯改性聚氨酯0.7~0.8份,乳化剂0.6份,柔顺剂0.8~1.2份。Further preferably, the continuous carbonized fiber sizing agent has the following composition in parts by mass: 80-90 parts of water, 10-15 parts of water-based polyurethane modified epoxy resin, 0.7-0.8 parts of acrylate-modified polyurethane, 0.6 parts of emulsifier, 0.8 to 1.2 parts of softener.

优选的方案,所述水为去离子水。Preferably, the water is deionized water.

优选的方案,所述水性聚氨酯改性环氧树脂为水性聚氨酯改性双酚A型环氧树脂。In a preferred scheme, the waterborne polyurethane modified epoxy resin is a waterborne polyurethane modified bisphenol A type epoxy resin.

优选的方案,所述水性聚氨酯改性环氧树脂的制备过程为:将水性聚氨酯、双酚A型环氧树脂、二乙酸二丁基锡按照质量比70~85:15~30:0.01~0.05搅拌混合均匀,然后升温至75~100℃保温2~5h,冷却即得水性聚氨酯改性环氧树脂。The preferred solution, the preparation process of the water-based polyurethane modified epoxy resin is: stirring and mixing the water-based polyurethane, bisphenol A epoxy resin, and dibutyltin diacetate according to the mass ratio of 70-85:15-30:0.01-0.05 Evenly, then raise the temperature to 75-100°C and keep it warm for 2-5 hours, then cool to obtain the water-based polyurethane modified epoxy resin.

进一步的优选,所述水性聚氨酯的制备过程为:将聚乙二醇(PEG)、二异氰酸酯、二羟基乙酸按照质量比50~70:30~40:5~10搅拌混合均匀,升温至60~80℃保温2~5h,冷却后得到水性聚氨酯。Further preferably, the preparation process of the water-based polyurethane is as follows: stir and mix polyethylene glycol (PEG), diisocyanate, and diglycolic acid according to the mass ratio of 50-70:30-40:5-10, and heat up to 60-60. Insulate at 80°C for 2 to 5 hours, and obtain water-based polyurethane after cooling.

本发明所提供的水性聚氨酯改性环氧树脂水溶性好,不需要使用有机溶剂,作为上浆剂的主要成分可以很好地稳定存在,不会发生分层,这主要是由于本发明在制备水性聚氨酯的过程中,增加了亲水的基团,能够更好的溶解在水中,且稳定,避免了未经改性的聚氨酯水溶性差,加到上浆剂中很难溶解,导致上浆剂不均匀。The water-based polyurethane modified epoxy resin provided by the present invention has good water solubility, does not need to use organic solvents, and can exist stably as the main component of the sizing agent without delamination. In the process of polyurethane, hydrophilic groups are added, which can be better dissolved in water and are stable, avoiding the poor water solubility of unmodified polyurethane, which is difficult to dissolve when added to the sizing agent, resulting in uneven sizing agent.

优选的方案,所述乳化剂为烷基酚聚氧乙烯醚(TX-10)或辛基酚聚氧乙烯醚(OP-10)。本发明所采用的乳化剂化学稳定性高,易溶于水,具有优良的乳化能力,且具有除静电效果。In a preferred scheme, the emulsifier is alkylphenol polyoxyethylene ether (TX-10) or octylphenol polyoxyethylene ether (OP-10). The emulsifier adopted in the invention has high chemical stability, is easily soluble in water, has excellent emulsifying ability, and has the effect of removing static electricity.

优选的方案,所述柔顺剂为聚醚氨基嵌段改性硅油。In a preferred scheme, the softening agent is polyether amino block modified silicone oil.

在实际的操作过程中,可以选用的聚醚氨基嵌段改性硅油的型号为NE 810或NE820,发明人发现,聚醚氨基嵌段改性硅油作为第四代柔顺剂,既具有氨基改性硅油的非常优异的柔顺效果,引入的聚醚链段则大大改进了其亲水性,起到自身乳化的效果,不会发生破乳。In the actual operation process, the type of polyether amino block modified silicone oil that can be selected is NE 810 or NE820. The inventors found that polyether amino block modified silicone oil, as the fourth generation softener, has both amino modified Silicone oil has very excellent softening effect, and the introduced polyether segment greatly improves its hydrophilicity, which has the effect of self-emulsification without demulsification.

优选的方案,所述连续碳化纤维上浆剂的制备过程为:按设计比例配取水、水性聚氨酯改性环氧树脂、丙烯酸酯改性聚氨酯、乳化剂、柔顺剂混合搅拌均匀,即得。In a preferred scheme, the preparation process of the continuous carbonized fiber sizing agent is as follows: mixing and stirring water, water-based polyurethane-modified epoxy resin, acrylate-modified polyurethane, emulsifier, and softener according to the designed ratio to obtain the product.

本发明还提供一种连续碳化纤维上浆剂的应用,将所述连续碳化纤维上浆剂用于对碳化纤维上浆,所述上浆过程为:碳化硅纤维浸润于连续碳化纤维上浆剂中,获得包裹上浆剂的碳化硅纤维,然后将包裹上浆剂的碳化硅纤维于150~250℃烘干,即得上浆碳化硅纤维。The present invention also provides an application of a continuous carbonized fiber sizing agent. The continuous carbonized fiber sizing agent is used for sizing carbonized fibers. sizing agent, and then dry the silicon carbide fiber wrapped with sizing agent at 150-250°C to obtain sizing silicon carbide fiber.

本发明的应用过程,使获得包裹上浆剂的碳化硅纤维后,使将包裹上浆剂的碳化硅纤维于150~250℃烘干,在这个过程中,水分蒸发,剩下的水性聚氨酯改性环氧树脂和丙烯酸酯改性聚氨酯,自然就变成了一层膜附在纤维上,在本发明特定的温度下,水性聚氨酯改性环氧树脂和丙烯酸酯改性聚氨酯会发生交联反应,分子量长大,使得这个膜能够更好地把疏松的纤维粘结在一起,提高上浆后纤维的集束性和耐磨性。In the application process of the present invention, after the silicon carbide fiber wrapped with the sizing agent is obtained, the silicon carbide fiber wrapped with the sizing agent is dried at 150-250°C. During this process, the water evaporates, and the remaining water-based polyurethane modified ring Oxygen resin and acrylate-modified polyurethane naturally become a layer of film attached to the fiber. Under the specific temperature of the present invention, water-based polyurethane-modified epoxy resin and acrylate-modified polyurethane will undergo cross-linking reaction, and the molecular weight Growing up makes the film better able to bond the loose fibers together and improve the bundle and wear resistance of the fibers after sizing.

在本发明中,烘干的温度需要有效控制,烘干温度过高,上浆剂会出现过分挥发,甚至会发生裂解反应,烘干温度过低,则不能保证在正常的上浆速度下烘干,造成收卷的纤维最后黏在一起。In the present invention, the drying temperature needs to be effectively controlled. If the drying temperature is too high, the sizing agent will volatilize excessively, and even a cracking reaction will occur. If the drying temperature is too low, the drying at the normal sizing speed cannot be guaranteed. Fibers that cause curling end up sticking together.

进一步的优选,所述上浆过程为,将碳化硅纤维绕过导辊,然后穿过含有连续碳化纤维上浆剂的上浆槽中,使碳化硅纤维浸润于连续碳化纤维上浆剂中,获得包裹上浆剂的碳化硅纤维,包裹上浆剂的碳化硅纤维继续穿过压浆辊,然后穿过烘箱于150~250℃烘干,再经收丝机以1~3m/min的速度进行收丝,即得上浆碳化硅纤维。Further preferably, the sizing process is to pass the silicon carbide fiber around the guide roller, and then pass through the sizing tank containing the continuous carbon fiber sizing agent, so that the silicon carbide fiber is soaked in the continuous carbon fiber sizing agent to obtain the wrapped sizing agent The silicon carbide fiber wrapped with sizing agent continues to pass through the press roller, and then passes through the oven to dry at 150-250°C, and then is collected by the wire-receiving machine at a speed of 1-3m/min to obtain Sizing silicon carbide fibers.

在实际操作过程中,先将导辊、上浆槽、压浆棍进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱,升温至150~250℃并进行保温。In the actual operation process, first clean the guide rollers, sizing tanks, and pressing rollers to ensure that the surface is smooth and free of debris to prevent damage to fibers, then open the oven, heat up to 150-250°C and keep warm.

进一步的优选,于160~220℃烘干。Further preferably, it is dried at 160-220°C.

更进一步的优选,于200~220℃烘干。More preferably, it is dried at 200-220°C.

原理与优势Principles and advantages

1.本发明提供的一种连续碳化硅纤维上浆剂,可以有效解决高强高模碳化硅纤维编织困难的问题,上浆剂的使用,实现在碳化硅纤维表面涂覆了一层胶膜,弥补了碳化硅纤维上的裂纹和缺陷,同时将松散的碳化硅纤维束粘结到一起,大大减少了毛丝,提高了其束丝强度和耐磨性。1. A continuous silicon carbide fiber sizing agent provided by the present invention can effectively solve the problem of high-strength and high-modulus silicon carbide fiber weaving difficulties. The use of the sizing agent realizes a layer of adhesive film coated on the surface of the silicon carbide fiber, making up for Cracks and defects on the silicon carbide fiber, while bonding the loose silicon carbide fiber bundles together, greatly reduces the fuzz and improves its bundle strength and wear resistance.

2.本发明提供的一种连续碳化硅纤维上浆剂,采用水性聚氨酯改性环氧树脂加改性聚氨酯复合配制的上浆剂,能兼顾柔顺性和集束性这两点,得到编织性能优异的碳化硅纤维。2. A continuous silicon carbide fiber sizing agent provided by the present invention is a sizing agent compounded by water-based polyurethane modified epoxy resin and modified polyurethane, which can take into account the two points of flexibility and clustering, and obtain carbonized fibers with excellent weaving performance. Silicon fiber.

3.本发明提供的连续碳化纤维上浆剂,避免了PVA(聚乙烯醇))上浆剂上浆后纤维硬挺的问题,使得纤维不会因为弯折而脆断;同时解决了单纯的环氧树脂上浆剂上浆后,纤维束集束性较差的问题,减少了编织过程中的毛丝,使得编织质量大大提高。3. The continuous carbonized fiber sizing agent provided by the present invention avoids the problem that the fiber is stiff after sizing the PVA (polyvinyl alcohol) sizing agent, so that the fiber will not be brittle due to bending; while solving simple epoxy resin sizing After agent sizing, the fiber bundles are poorly bundled, which reduces the wool in the weaving process and greatly improves the weaving quality.

4.本发明提供的连续碳化纤维上浆剂未使用有机试剂作为溶剂、环保绿色,且上浆剂均匀稳定,能够长期存放而不发生变质、分层现象,不存在对纤维有腐蚀的元素,能很好地保护纤维,且原料便宜、简单易得,工艺设备简单,能够大规模工业应用。4. The continuous carbonized fiber sizing agent provided by the present invention does not use organic reagents as solvents, is environmentally friendly and green, and the sizing agent is uniform and stable, and can be stored for a long time without deterioration or delamination. The fiber is well protected, and the raw material is cheap, easy to obtain, the process equipment is simple, and it can be applied in large-scale industry.

附图说明Description of drawings

图1是本发明中的用于碳化硅纤维上浆工艺的流程图。Fig. 1 is a flow chart of the sizing process for silicon carbide fibers in the present invention.

图中,1.碳化硅纤维,2.导辊,3.上浆槽,4.压浆辊,5.烘箱,6.上浆后碳化硅纤维,7.收丝机。In the figure, 1. silicon carbide fiber, 2. guide roller, 3. sizing tank, 4. pressure roller, 5. oven, 6. silicon carbide fiber after sizing, 7. wire take-up machine.

具体实施方式Detailed ways

为了更好地展现本发明的目的、技术方案及优点,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to better demonstrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

实施例1Example 1

(1)上浆剂的配制(1) Preparation of sizing agent

首先,将聚乙二醇(PEG)、二异氰酸酯、二羟基乙酸按照质量比50:40:6的比例搅拌混合均匀,然后升温至70℃保温3h,冷却后得到水性聚氨酯,然后将水性聚氨酯、双酚A型环氧树脂、二乙酸二丁基锡(催化剂)按照质量比70:30:0.02的比例搅拌混合均匀,然后升温至80℃保温5h,冷却后得到水性聚氨酯改性环氧树脂。First, stir and mix polyethylene glycol (PEG), diisocyanate, and diglycolic acid according to the ratio of mass ratio 50:40:6, then heat up to 70°C for 3 hours, and obtain water-based polyurethane after cooling, then water-based polyurethane, Bisphenol A epoxy resin and dibutyltin diacetate (catalyst) were stirred and mixed evenly at a mass ratio of 70:30:0.02, then heated to 80°C for 5 hours, and cooled to obtain a water-based polyurethane modified epoxy resin.

将去离子水、水性聚氨酯改性环氧树脂、丙烯酸酯改性聚氨酯、辛基酚聚氧乙烯醚(OP-10)、聚醚氨基嵌段改性硅油(NE 810)按照质量比100:5:1:0.3:0.6混合搅拌均匀,制成连续碳化纤维上浆剂备用。Deionized water, water-based polyurethane modified epoxy resin, acrylate modified polyurethane, octylphenol polyoxyethylene ether (OP-10), polyether amino block modified silicone oil (NE 810) according to the mass ratio of 100:5 : 1:0.3:0.6 Mix and stir evenly to make continuous carbonized fiber sizing agent for later use.

(2)上浆前的准备工作(2) Preparation before sizing

将导辊2、上浆槽3、压浆棍4进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱5,升温至160℃并进行保温。Clean the guide roller 2, the sizing tank 3, and the pressure roller 4 to ensure that the surface is smooth and free of debris to prevent damage to the fibers, then open the oven 5, heat up to 160°C and keep warm.

(3)上浆(3) Sizing

将碳化硅纤维1绕过导辊2,依次穿过上浆槽3、压浆辊4和烘箱5,最后到达收丝机7,然后将上浆剂倒入上浆槽3中,充分浸润碳化硅纤维1,最后以3m/min的速度进行收丝,得到上浆碳化硅纤维6。The silicon carbide fiber 1 bypasses the guide roller 2, passes through the sizing tank 3, the pressure roller 4 and the oven 5 in sequence, and finally reaches the wire collector 7, and then pours the sizing agent into the sizing tank 3 to fully infiltrate the silicon carbide fiber 1 , and finally the filaments were collected at a speed of 3 m/min to obtain sized silicon carbide fibers 6 .

实施例2Example 2

(1)上浆剂的配制(1) Preparation of sizing agent

将聚乙二醇(PEG)、二异氰酸酯、二羟基乙酸按照质量比60:30:10的比例搅拌混合均匀,然后升温至80℃保温2h,冷却后得到水性聚氨酯,然后将双酚水性聚氨酯、A型环氧树脂、二乙酸二丁基锡(催化剂)按照质量比75:25:0.03的比例搅拌混合均匀,然后升温至100℃保温2h,冷却后得到水性聚氨酯改性环氧树脂。Stir and mix polyethylene glycol (PEG), diisocyanate, and diglycolic acid according to the mass ratio of 60:30:10, then raise the temperature to 80°C for 2 hours, and obtain water-based polyurethane after cooling, then mix bisphenol water-based polyurethane, Type A epoxy resin and dibutyltin diacetate (catalyst) were stirred and mixed evenly at a mass ratio of 75:25:0.03, then heated to 100°C for 2 hours, and cooled to obtain a water-based polyurethane modified epoxy resin.

将去离子水、水性聚氨酯改性环氧树脂、丙烯酸酯改性聚氨酯、烷基酚聚氧乙烯醚(TX-10)、聚醚氨基嵌段改性硅油(NE 810)按照质量比90:10:0.8:0.6:0.8混合搅拌均匀,制成上浆剂备用。Deionized water, water-based polyurethane modified epoxy resin, acrylate modified polyurethane, alkylphenol polyoxyethylene ether (TX-10), polyether amino block modified silicone oil (NE 810) according to the mass ratio of 90:10 : 0.8: 0.6: 0.8 Mix and stir evenly, make a sizing agent for later use.

(2)上浆前的准备工作(2) Preparation before sizing

将导辊2、上浆槽3、压浆棍4进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱5,升温至200℃并进行保温。Clean the guide roller 2, the sizing tank 3, and the pressure roller 4 to ensure that the surface is smooth and free of debris to prevent damage to the fibers, then open the oven 5, heat up to 200°C and keep warm.

(3)上浆(3) Sizing

将碳化硅纤维1绕过导辊2,依次穿过上浆槽3、压浆辊4和烘箱5,最后到达收丝机7,然后将上浆剂倒入上浆槽3中,充分浸润碳化硅纤维1,最后以2m/min的速度进行收丝,得到上浆碳化硅纤维6。The silicon carbide fiber 1 bypasses the guide roller 2, passes through the sizing tank 3, the pressure roller 4 and the oven 5 in sequence, and finally reaches the wire collector 7, and then pours the sizing agent into the sizing tank 3 to fully infiltrate the silicon carbide fiber 1 , and finally the filaments were collected at a speed of 2 m/min to obtain sized silicon carbide fibers 6 .

实施例3Example 3

(1)上浆剂的配制(1) Preparation of sizing agent

将聚乙二醇(PEG)、二异氰酸酯、二羟基乙酸按照质量比65:36:7的比例搅拌混合均匀,然后升温至75℃保温5h,冷却后得到水性聚氨酯,然后将水性聚氨酯、双酚A型环氧树脂、二乙酸二丁基锡(催化剂)按照质量比80:15:0.05的比例搅拌混合均匀,然后升温至90℃保温4h,冷却后得到水性聚氨酯改性环氧树脂。Stir and mix polyethylene glycol (PEG), diisocyanate and diglycolic acid evenly according to the ratio of mass ratio 65:36:7, then raise the temperature to 75°C and keep it warm for 5 hours, and obtain water-based polyurethane after cooling, then mix water-based polyurethane, bisphenol Type A epoxy resin and dibutyltin diacetate (catalyst) were stirred and mixed evenly at a mass ratio of 80:15:0.05, then heated to 90°C for 4 hours, and cooled to obtain a waterborne polyurethane modified epoxy resin.

将去离子水、水性环氧树脂、丙烯酸酯改性聚氨酯、烷基酚聚氧乙烯醚(TX-10)、聚醚氨基嵌段改性硅油(NE 820)按照质量比80:15:0.7:0.6:1.2混合搅拌均匀,制成上浆剂备用。Deionized water, water-based epoxy resin, acrylate-modified polyurethane, alkylphenol polyoxyethylene ether (TX-10), polyether amino block modified silicone oil (NE 820) according to the mass ratio of 80:15:0.7: 0.6:1.2 Mix and stir evenly, make sizing agent for later use.

(2)上浆前的准备工作(2) Preparation before sizing

将导辊2、上浆槽3、压浆棍4进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱5,升温至220℃并进行保温。Clean the guide roller 2, the sizing tank 3, and the pressure roller 4 to ensure that the surface is smooth and free of debris to prevent damage to the fibers, then open the oven 5, heat up to 220°C and keep warm.

(3)上浆(3) Sizing

将碳化硅纤维1绕过导辊2,依次穿过上浆槽3、压浆辊4和烘箱5,最后到达收丝机7,然后将上浆剂倒入上浆槽3中,充分浸润碳化硅纤维1,最后以1m/min的速度进行收丝,得到上浆碳化硅纤维6。The silicon carbide fiber 1 bypasses the guide roller 2, passes through the sizing tank 3, the pressure roller 4 and the oven 5 in sequence, and finally reaches the wire collector 7, and then pours the sizing agent into the sizing tank 3 to fully infiltrate the silicon carbide fiber 1 , and finally the filaments were collected at a speed of 1 m/min to obtain sized silicon carbide fibers 6 .

对比例1Comparative example 1

(1)上浆剂的配制(1) Preparation of sizing agent

将去离子水、聚乙烯醇(PVA)、烷基酚聚氧乙烯醚(TX-10)、聚醚氨基嵌段改性硅油(NE 820)按照质量比80:2:0.6:1.2混合搅拌均匀,制成上浆剂备用。Mix deionized water, polyvinyl alcohol (PVA), alkylphenol polyoxyethylene ether (TX-10), polyether amino block modified silicone oil (NE 820) according to the mass ratio of 80:2:0.6:1.2 and stir evenly , made into a sizing agent for later use.

(2)上浆前的准备工作(2) Preparation before sizing

将导辊2、上浆槽3、压浆棍4进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱5,升温至250℃并进行保温。Clean the guide roller 2, the sizing tank 3, and the pressure roller 4 to ensure that the surface is smooth and free of debris to prevent damage to the fibers, then open the oven 5, heat up to 250°C and keep warm.

(3)上浆(3) Sizing

将碳化硅纤维1绕过导辊2,依次穿过上浆槽3、压浆辊4和烘箱5,最后到达收丝机7,然后将上浆剂倒入上浆槽3中,充分浸润碳化硅纤维1,最后以1m/min的速度进行收丝,得到上浆碳化硅纤维6。The silicon carbide fiber 1 bypasses the guide roller 2, passes through the sizing tank 3, the pressure roller 4 and the oven 5 in sequence, and finally reaches the wire collector 7, and then pours the sizing agent into the sizing tank 3 to fully infiltrate the silicon carbide fiber 1 , and finally the filaments were collected at a speed of 1 m/min to obtain sized silicon carbide fibers 6 .

发现上浆后的纤维束虽然集束性非常好,但是却非常硬挺,耐磨性弱,在编织时会出现折断的现象。It is found that although the fiber bundles after sizing are very good in bundling, they are very stiff, have weak wear resistance, and may break during weaving.

对比例2Comparative example 2

(1)上浆剂的配制(1) Preparation of sizing agent

首先,将聚乙二醇(PEG)、二异氰酸酯、二羟基乙酸按照质量比65:36:7的比例搅拌混合均匀,然后升温至75℃保温5h,冷却后得到水性聚氨酯,然后将双酚A型环氧树脂、水性聚氨酯、二乙酸二丁基锡(催化剂)按照质量比80:15:0.05的比例搅拌混合均匀,然后升温至90℃保温4h,冷却后得到水性聚氨酯改性环氧树脂。First, stir and mix polyethylene glycol (PEG), diisocyanate, and diglycolic acid according to the mass ratio of 65:36:7, then raise the temperature to 75°C and keep it warm for 5 hours, and obtain water-based polyurethane after cooling, and then add bisphenol A Type epoxy resin, water-based polyurethane, and dibutyltin diacetate (catalyst) were stirred and mixed evenly at a mass ratio of 80:15:0.05, then heated to 90°C for 4 hours, and cooled to obtain a water-based polyurethane modified epoxy resin.

将去离子水、水性聚氨酯改性环氧树脂、烷基酚聚氧乙烯醚(TX-10)、聚醚氨基嵌段改性硅油(NE 820)按照质量比80:15:0.6:1.2混合搅拌均匀,制成上浆剂备用。Mix and stir deionized water, water-based polyurethane modified epoxy resin, alkylphenol polyoxyethylene ether (TX-10), polyether amino block modified silicone oil (NE 820) according to the mass ratio of 80:15:0.6:1.2 Evenly, make a sizing agent for later use.

(2)上浆前的准备工作(2) Preparation before sizing

将导辊2、上浆槽3、压浆棍4进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱5,升温至220℃并进行保温。Clean the guide roller 2, the sizing tank 3, and the pressure roller 4 to ensure that the surface is smooth and free of debris to prevent damage to the fibers, then open the oven 5, heat up to 220°C and keep warm.

(3)上浆(3) Sizing

将碳化硅纤维1绕过导辊2,依次穿过上浆槽3、压浆辊4和烘箱5,最后到达收丝机7,然后将上浆剂倒入上浆槽3中,充分浸润碳化硅纤维1,最后以1m/min的速度进行收丝,得到上浆碳化硅纤维6。The silicon carbide fiber 1 bypasses the guide roller 2, passes through the sizing tank 3, the pressure roller 4 and the oven 5 in sequence, and finally reaches the wire collector 7, and then pours the sizing agent into the sizing tank 3 to fully infiltrate the silicon carbide fiber 1 , and finally the filaments were collected at a speed of 1 m/min to obtain sized silicon carbide fibers 6 .

对比例3Comparative example 3

(1)上浆剂的配制(1) Preparation of sizing agent

将聚乙二醇(PEG)、二异氰酸酯、二羟基乙酸按照质量比65:36:7的比例搅拌混合均匀,然后升温至75℃保温5h,冷却后得到水性聚氨酯,然后将水性聚氨酯、双酚A型环氧树脂、二乙酸二丁基锡(催化剂)按照质量比80:15:0.05的比例搅拌混合均匀,然后升温至90℃保温4h,冷却后得到水性聚氨酯改性环氧树脂。Stir and mix polyethylene glycol (PEG), diisocyanate and diglycolic acid evenly according to the ratio of mass ratio 65:36:7, then raise the temperature to 75°C and keep it warm for 5 hours, and obtain water-based polyurethane after cooling, then mix water-based polyurethane, bisphenol Type A epoxy resin and dibutyltin diacetate (catalyst) were stirred and mixed evenly at a mass ratio of 80:15:0.05, then heated to 90°C for 4 hours, and cooled to obtain a waterborne polyurethane modified epoxy resin.

将去离子水、水性环氧树脂、丙烯酸酯改性聚氨酯、烷基酚聚氧乙烯醚(TX-10)、聚醚氨基嵌段改性硅油(NE 820)按照质量比80:15:5:0.6:1.2混合搅拌均匀,制成上浆剂备用。Deionized water, water-based epoxy resin, acrylate-modified polyurethane, alkylphenol polyoxyethylene ether (TX-10), polyether amino block modified silicone oil (NE 820) according to the mass ratio of 80:15:5: 0.6:1.2 Mix and stir evenly, make sizing agent for later use.

(2)上浆前的准备工作(2) Preparation before sizing

将导辊2、上浆槽3、压浆棍4进行清洁,保证表面光滑无杂物,防止损伤纤维,然后开启烘箱5,升温至220℃并进行保温。Clean the guide roller 2, the sizing tank 3, and the pressure roller 4 to ensure that the surface is smooth and free of debris to prevent damage to the fibers, then open the oven 5, heat up to 220°C and keep warm.

(3)上浆(3) Sizing

将碳化硅纤维1绕过导辊2,依次穿过上浆槽3、压浆辊4和烘箱5,最后到达收丝机7,然后将上浆剂倒入上浆槽3中,充分浸润碳化硅纤维1,最后以1m/min的速度进行收丝,得到上浆碳化硅纤维6。The silicon carbide fiber 1 bypasses the guide roller 2, passes through the sizing tank 3, the pressure roller 4 and the oven 5 in sequence, and finally reaches the wire collector 7, and then pours the sizing agent into the sizing tank 3 to fully infiltrate the silicon carbide fiber 1 , and finally the filaments were collected at a speed of 1 m/min to obtain sized silicon carbide fibers 6 .

性能比对:按照文献(《新型碳材料》,2006,21(4):337-341;题目:耐温型炭纤维乳液上浆剂)方法测试实施例1-3、对比例1-2碳化硅纤维的耐磨性、毛丝量指标。具体测试方法为采用手感目测法对上浆后碳化硅纤维集束性能进行比较,采用柔顺性角度表征纤维的柔顺性,角度越小,纤维柔顺性越好,所述柔顺性角度测试方法为:取30cm长的纤维束,放置在棒状物体上让纤维束自然下垂,此时棒状物体两边纤维束所成角度即为柔顺性角度,所得上浆碳纤维性能评价结果如下表1所示。Performance comparison: according to the literature ("New Carbon Materials", 2006, 21(4): 337-341; title: temperature-resistant carbon fiber emulsion sizing agent) method to test the silicon carbide of Example 1-3 and Comparative Example 1-2 Abrasion resistance of fiber, fluff quantity index. The specific test method is to compare the bundling performance of silicon carbide fibers after sizing by hand feeling and visual inspection, and use the flexibility angle to characterize the flexibility of the fiber. The smaller the angle, the better the fiber flexibility. The test method for the flexibility angle is: take 30cm The long fiber bundles are placed on the rod-shaped object to let the fiber bundles hang down naturally. At this time, the angle formed by the fiber bundles on both sides of the rod-shaped object is the compliance angle. The performance evaluation results of the sized carbon fiber obtained are shown in Table 1 below.

表1Table 1

耐磨性/次Abrasion resistance/time 毛丝量/mgFilament weight/mg 集束性Bundle 柔顺性角度/°Compliance angle/° 实施例1Example 1 145145 3.63.6 优秀excellent 3535 实施例2Example 2 163163 2.82.8 优秀excellent 4040 实施例3Example 3 187187 1.91.9 优秀excellent 5050 对比例1Comparative example 1 109109 1.51.5 优秀excellent 120120 对比例2Comparative example 2 9797 7.37.3 一般generally 3030 对比例3Comparative example 3 113113 1.11.1 优秀excellent 110110

对比例1采用聚乙烯醇(PVA)作为主浆料的上浆剂,上浆后纤维束过于硬挺,耐磨性弱,柔顺性角度要求宽,对比例2只使用水性聚氨酯改性环氧树脂作为主浆料的上浆剂,上浆后纤维束集束性较差,容易产生毛丝;而本发明采用水性聚氨酯改性环氧树脂加改性聚氨酯复合配制的上浆剂能兼顾柔顺性和集束性这两点,得到编织性能优异的碳化硅纤维。对比例3使用了过多的丙烯酸酯改性聚氨酯,使得上浆后的纤维过于僵硬,柔顺性非常差,不利于编织性能的提高。Comparative example 1 adopts polyvinyl alcohol (PVA) as the sizing agent of the main slurry. After sizing, the fiber bundles are too rigid, the wear resistance is weak, and the flexibility angle is required to be wide. Comparative example 2 only uses water-based polyurethane modified epoxy resin as the main material. The sizing agent for sizing has poor fiber bundles after sizing, and is prone to produce wool; while the sizing agent compounded by water-based polyurethane modified epoxy resin and modified polyurethane in the present invention can take into account the two points of flexibility and bundling , to obtain silicon carbide fibers with excellent weaving properties. In comparative example 3, too much acrylate-modified polyurethane was used, which made the fibers after sizing too stiff and had very poor flexibility, which was not conducive to the improvement of weaving performance.

Claims (10)

1.一种连续碳化纤维上浆剂,其特征在于:按质量份数计,成分组成如下:水80~100份,水性聚氨酯改性环氧树脂5~20份,丙烯酸酯改性聚氨酯0.3~3份,乳化剂0.2~2份,柔顺剂0.2~2份。1. A continuous carbonized fiber sizing agent, characterized in that: in parts by mass, the composition is as follows: 80 to 100 parts of water, 5 to 20 parts of water-based polyurethane modified epoxy resin, 0.3 to 3 parts of acrylate modified polyurethane 0.2-2 parts of emulsifier, 0.2-2 parts of softener. 2.根据权利要求1所述的一种连续碳化纤维上浆剂,其特征在于:所述连续碳化纤维上浆剂,按质量份数计,成分组成如下:水80~100份,水性聚氨酯改性环氧树脂5~15份,丙烯酸酯改性聚氨酯0.7~1份,乳化剂0.3~0.6份,柔顺剂0.6~1.2份。2. A continuous carbonized fiber sizing agent according to claim 1, characterized in that: the continuous carbonized fiber sizing agent has the following composition in parts by mass: 80 to 100 parts of water, water-based polyurethane modified ring 5-15 parts of oxygen resin, 0.7-1 part of acrylate-modified polyurethane, 0.3-0.6 parts of emulsifier, and 0.6-1.2 parts of softener. 3.根据权利要求1所述的一种连续碳化纤维上浆剂,其特征在于:所述连续碳化纤维上浆剂,按质量份数计,成分组成如下:水80~90份,水性聚氨酯改性环氧树脂10~15份,丙烯酸酯改性聚氨酯0.7~0.8份,乳化剂0.6份,柔顺剂0.8~1.2份。3. A continuous carbonized fiber sizing agent according to claim 1, characterized in that: the continuous carbonized fiber sizing agent is composed of the following components in parts by mass: 80-90 parts of water, water-based polyurethane modified ring 10-15 parts of epoxy resin, 0.7-0.8 parts of acrylate-modified polyurethane, 0.6 parts of emulsifier, and 0.8-1.2 parts of softener. 4.根据权利要求1-3任意一项所述的一种连续碳化纤维上浆剂,其特征在于:所述水性聚氨酯改性环氧树脂为水性聚氨酯改性双酚A型环氧树脂;4. A kind of continuous carbonized fiber sizing agent according to any one of claims 1-3, characterized in that: the water-based polyurethane modified epoxy resin is water-based polyurethane modified bisphenol A type epoxy resin; 所述水性聚氨酯改性环氧树脂的制备过程为:将水性聚氨酯、双酚A型环氧树脂、二乙酸二丁基锡按照质量比70~85:15~30:0.01~0.05搅拌混合均匀,然后升温至75~100℃保温2~5h,冷却即得水性聚氨酯改性环氧树脂。The preparation process of the water-based polyurethane modified epoxy resin is as follows: water-based polyurethane, bisphenol A epoxy resin, and dibutyltin diacetate are stirred and mixed evenly according to the mass ratio of 70-85:15-30:0.01-0.05, and then the temperature is raised Keep warm at 75-100°C for 2-5 hours, and cool to obtain water-based polyurethane modified epoxy resin. 5.根据权利要求4所述的一种连续碳化纤维上浆剂,其特征在于:所述水性聚氨酯的制备过程为:将聚乙二醇、二异氰酸酯、二羟基乙酸按照质量比50~70:30~40:5~10搅拌混合均匀,升温至60~80℃保温2~5h,冷却后得到水性聚氨酯。5. A continuous carbonized fiber sizing agent according to claim 4, characterized in that: the preparation process of the water-based polyurethane is: polyethylene glycol, diisocyanate, and diglycolic acid are mixed according to the mass ratio of 50-70:30 ~40: 5~10 Stir and mix evenly, raise the temperature to 60~80°C and keep it warm for 2~5 hours, and obtain water-based polyurethane after cooling. 6.根据权利要求1所述的一种连续碳化纤维上浆剂,其特征在于:所述乳化剂为烷基酚聚氧乙烯醚或辛基酚聚氧乙烯醚。6. A continuous carbonized fiber sizing agent according to claim 1, characterized in that: said emulsifier is alkylphenol polyoxyethylene ether or octylphenol polyoxyethylene ether. 7.根据权利要求1所述的一种连续碳化纤维上浆剂,其特征在于:所述柔顺剂为聚醚氨基嵌段改性硅油。7. A continuous carbonized fiber sizing agent according to claim 1, characterized in that: the softening agent is polyether amino block modified silicone oil. 8.根据权利要求1所述的一种连续碳化纤维上浆剂,其特征在于:所述连续碳化纤维上浆剂的制备过程为:按设计比例配取水、水性聚氨酯改性环氧树脂、丙烯酸酯改性聚氨酯、乳化剂、柔顺剂混合搅拌均匀,即得。8. A kind of continuous carbonized fiber sizing agent according to claim 1, characterized in that: the preparation process of the continuous carbonized fiber sizing agent is as follows: according to the design ratio, water, water-based polyurethane modified epoxy resin, acrylate modified Mix and stir permanent polyurethane, emulsifier and softener evenly to get ready. 9.根据权利要求1-8任意一项所述的一种连续碳化纤维上浆剂的应用,其特征在于:将所述连续碳化纤维上浆剂用于对碳化纤维上浆,所述上浆过程为:碳化硅纤维浸润于连续碳化纤维上浆剂中,获得包裹上浆剂的碳化硅纤维,然后将包裹上浆剂的碳化硅纤维于150~250℃烘干,即得上浆碳化硅纤维。9. The application of a continuous carbonized fiber sizing agent according to any one of claims 1-8, characterized in that: the continuous carbonized fiber sizing agent is used for sizing carbonized fibers, and the sizing process is: carbonization The silicon fiber is soaked in the continuous carbon fiber sizing agent to obtain the silicon carbide fiber wrapped with the sizing agent, and then the silicon carbide fiber wrapped with the sizing agent is dried at 150-250°C to obtain the sized silicon carbide fiber. 10.根据权利要9所述的一种连续碳化纤维上浆剂的应用,其特征在于:所述上浆过程为,将碳化硅纤维绕过导辊,然后穿过含有连续碳化纤维上浆剂的上浆槽中,使碳化硅纤维浸润于连续碳化纤维上浆剂中,获得包裹上浆剂的碳化硅纤维,包裹上浆剂的碳化硅纤维继续穿过压浆辊,然后穿过烘箱于150~250℃烘干,再经收丝机以1~3m/min的速度进行收丝,即得上浆碳化硅纤维。10. The application of a continuous carbonized fiber sizing agent according to claim 9, characterized in that: the sizing process is that the silicon carbide fiber is bypassed by a guide roller, and then passed through a sizing tank containing a continuous carbonized fiber sizing agent In the process, the silicon carbide fiber is soaked in the continuous carbon fiber sizing agent to obtain the silicon carbide fiber wrapped with the sizing agent, and the silicon carbide fiber wrapped with the sizing agent continues to pass through the press roller, and then passes through the oven to dry at 150-250°C, Then the wire is collected by the wire-receiving machine at a speed of 1-3m/min, and the sized silicon carbide fiber is obtained.
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