CN110496830A - A kind of condenser piping dredger and its dredging method - Google Patents
A kind of condenser piping dredger and its dredging method Download PDFInfo
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- CN110496830A CN110496830A CN201910897220.1A CN201910897220A CN110496830A CN 110496830 A CN110496830 A CN 110496830A CN 201910897220 A CN201910897220 A CN 201910897220A CN 110496830 A CN110496830 A CN 110496830A
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- pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及管道疏通技术领域,具体涉及一种凝汽器管道的疏通装置及其疏通方法。The invention relates to the technical field of pipeline dredging, in particular to a condenser pipeline dredging device and a dredging method thereof.
技术背景technical background
凝汽器是蒸汽轮机组的辅助设备,通过凝汽器与汽轮机排出蒸汽的换热,使汽轮机排出的蒸汽快速冷却为凝结水,保证较低的机组排汽背压,确保机组在较高的效率区间内运行。机组长期运行过程中,在凝汽器管道中的循环水不断蒸发和浓缩,导致溶解于水中的重碳酸盐、硅酸盐等不断分解,沉淀,造成凝汽器管内结垢堵塞。The condenser is the auxiliary equipment of the steam turbine unit. Through the heat exchange between the condenser and the steam discharged from the steam turbine, the steam discharged from the steam turbine is quickly cooled into condensed water, which ensures a low exhaust back pressure of the unit and ensures that the unit operates at a high temperature. operating within the efficiency range. During the long-term operation of the unit, the circulating water in the condenser pipe is continuously evaporated and concentrated, resulting in the continuous decomposition and precipitation of bicarbonate and silicate dissolved in the water, resulting in scaling and blockage in the condenser pipe.
凝汽器管内径通常在20mm以下,整根长度通常在4000mm以上,管道狭长,水平布置。一旦形成结垢,就会严重影响凝汽器的换热,导致汽轮机组出力不足,降低机组效率。水垢表面粗糙度远大于金属管壁。在形成水垢的区域会形成后续结垢的核心,加速水垢的形成,最终造成凝汽器管道完全堵死,凝汽器报废。The inner diameter of the condenser tube is usually less than 20mm, and the entire length is usually more than 4000mm. The pipe is long and narrow and arranged horizontally. Once scaling is formed, it will seriously affect the heat transfer of the condenser, resulting in insufficient output of the steam turbine unit and reducing the efficiency of the unit. The surface roughness of the scale is much larger than that of the metal pipe wall. In the area where scale is formed, the core of subsequent scaling will be formed, which will accelerate the formation of scale, and eventually cause the condenser pipe to be completely blocked and the condenser to be scrapped.
现有的管道除垢方法主要有机械清洗和化学清两类。受限于清洗设备的尺寸,机械清洗无法有效清除狭长管道内的水垢。化学清洗对于管径无要求,但流道必须贯通,清洗剂形成循环才能有效地清除水垢,一旦凝汽器管道堵塞严重,化学清洗也难以达到理想的效果。Existing pipeline descaling methods mainly include mechanical cleaning and chemical cleaning. Limited by the size of cleaning equipment, mechanical cleaning cannot effectively remove scale in long and narrow pipes. Chemical cleaning has no requirements on the pipe diameter, but the flow channel must be connected, and the cleaning agent can form a cycle to effectively remove scale. Once the condenser pipe is seriously blocked, chemical cleaning is difficult to achieve the desired effect.
发明内容Contents of the invention
本发明的目的是解决现有技术的问题,针对凝汽器管道的特点,提供一种使用方便、清洗效果好的凝汽器管道疏通装置,本发明还提供这种装置疏通管道的方法。The purpose of the present invention is to solve the problems of the prior art, aiming at the characteristics of the condenser pipes, to provide a condenser pipe dredging device which is easy to use and has a good cleaning effect, and the invention also provides a method for dredging the pipes with this device.
本发明采取的技术方案如下:The technical scheme that the present invention takes is as follows:
一种凝汽器管道疏通装置,包括长管、焊接于长管顶端的实心杆、焊接于长管前端的空心钻头、套装于长管外后端的套管、安装于套管两端的压盖、设置于压盖与套管之间的密封圈及密封环、插接于套管上的进水管,在位于套管内的一段长管上环绕管壁开设有通向长管中心孔的一组进水孔,长管的内孔与空心钻头的内孔相通。A condenser pipeline dredging device, comprising a long tube, a solid rod welded to the top of the long tube, a hollow drill bit welded to the front end of the long tube, a casing sleeved on the outer rear end of the long tube, glands installed at both ends of the casing, The sealing ring and the sealing ring arranged between the gland and the casing, and the water inlet pipe inserted into the casing, a group of inlet pipes leading to the center hole of the long pipe are opened around the pipe wall on a section of the long pipe located in the casing. The water hole, the inner hole of the long pipe communicates with the inner hole of the hollow drill bit.
本发明所述实心杆为方形杆。所述疏通装置的总长度为2500mm,在长管上开设的进水孔为均布的20个孔,进水孔直径Φ2.5mm。The solid rod of the present invention is a square rod. The total length of the dredging device is 2500mm, and the water inlet holes provided on the long pipe are 20 holes evenly distributed, and the diameter of the water inlet holes is Φ2.5mm.
采用本发明所述疏通装置疏通凝汽器管道的方法如下:Adopt the dredging device described in the present invention to dredge the method for condenser pipeline as follows:
a.把空心钻头对准被堵塞的凝汽器管道入口,首先旋进钻头,将管道内的水垢表层破坏;a. Aim the hollow drill bit at the inlet of the blocked condenser pipe, and first screw in the drill bit to destroy the scale surface in the pipe;
b.通过进水管向凝汽器管道通入乙酸并施以一定的压力,酸液通过进水孔进入长管中心孔,然后从空心钻头的前端射出来,让酸液充分渗透到水垢的缝隙中;b. Feed acetic acid into the condenser pipe through the water inlet pipe and apply a certain pressure. The acid liquid enters the center hole of the long pipe through the water inlet hole, and then shoots out from the front end of the hollow drill bit, so that the acid liquid can fully penetrate into the scale gap middle;
c.酸液与管道内水垢产生反应,此时观察管道内是否有气泡冒出,待无气泡冒出时,说明反应结束,水垢已经被软化、溶解;c. The acid reacts with the scale in the pipeline. At this time, observe whether there are bubbles in the pipeline. When no bubbles emerge, it means that the reaction is over and the scale has been softened and dissolved;
d.再次将空心钻头旋进凝汽器管道,把软化的水垢进一步破碎;d. Rotate the hollow drill bit into the condenser pipe again to further break up the softened scale;
e.再通过进水管向凝汽器管道通入清水,将被钻头破碎的水垢冲出;e. Then pass clean water into the condenser pipe through the water inlet pipe to wash out the scale broken by the drill bit;
f.重复步骤b~e的操作,直至将凝汽器管道水垢清理干净。f. Repeat steps b~e until the condenser pipe scale is cleaned up.
本发明疏通装置可以通过空心钻头旋进凝汽器管道,破碎附着在管道内壁的水垢,通过从进水管通入酸液软化管道内水垢,通过通入清水将软化后的水垢冲洗出来。通入的酸液和清水同时还起到冷却空心钻头、润滑和促进排渣的作用,可避免钻头在旋进过程中因发烫而折断。本发明装置可以有效清除凝汽器狭长管道内的水垢,操作简单,除垢效率高。The dredging device of the present invention can be screwed into the pipeline of the condenser through the hollow drill bit, breaks the scale attached to the inner wall of the pipeline, softens the scale in the pipeline by feeding acid solution from the water inlet pipe, and washes out the softened scale by passing in clean water. The acid liquid and clear water fed in also play the role of cooling the hollow drill bit, lubricating and promoting slag discharge, which can prevent the drill bit from being broken due to heat during the precession process. The device of the invention can effectively remove the scale in the long and narrow pipeline of the condenser, and has simple operation and high scale removal efficiency.
附图说明Description of drawings
图1是本发明的外形图;Fig. 1 is an outline drawing of the present invention;
图2是本发明沿轴向剖开的结构示意图。Fig. 2 is a structural diagram of the present invention cut along the axial direction.
具体实施方式Detailed ways
如图1、图2所示的凝汽器管道疏通装置,包括长管1、焊接于长管顶端的实心杆8、焊接于长管前端的空心钻头2、套装于长管外后端的套管3、安装于套管两端的压盖4、设置于压盖与套管之间的密封圈5及密封环6、插接于套管上的进水管7,在位于套管内的一段长管上开设有通向长管中心孔的一组进水孔1-1,长管的中心孔与空心钻头的中心孔相通。所述长管选用06Cr19Ni10材质的不锈钢管,规格Φ12×2,疏通装置整体制作成型后总长度2500mm。套管包裹的一段长管上环绕管壁均匀分布20个进水孔,进水孔直径Φ2.5mm。所述空心钻头2可以直接市购。所述实心杆8制作为方形杆,便于套装手柄或用手持电钻夹持。本发明装置特别适用于管道内径20mm以下,管道长度4000mm以上狭长管道内碳酸盐、硅酸盐水垢的清理。The condenser pipeline dredging device shown in Figure 1 and Figure 2 includes a long tube 1, a solid rod 8 welded to the top of the long tube, a hollow drill bit 2 welded to the front end of the long tube, and a sleeve sleeve set on the outer rear end of the long tube 3. The gland installed at both ends of the casing 4, the sealing ring 5 and the sealing ring 6 arranged between the gland and the casing, the water inlet pipe 7 inserted on the casing, on a long pipe located in the casing A group of water inlet holes 1-1 leading to the center hole of the long pipe are provided, and the center hole of the long pipe communicates with the center hole of the hollow drill bit. The long pipe is made of 06Cr19Ni10 stainless steel pipe with a specification of Φ12×2, and the overall length of the dredging device is 2500 mm after the overall production and molding. 20 water inlet holes are evenly distributed around the pipe wall on a long pipe wrapped by the casing, and the diameter of the water inlet holes is Φ2.5mm. The hollow drill bit 2 can be purchased directly from the market. The solid rod 8 is made as a square rod, which is convenient for suiting the handle or clamping with a hand-held electric drill. The device of the invention is particularly suitable for cleaning carbonate and silicate scales in long and narrow pipelines with an inner diameter of less than 20 mm and a length of more than 4000 mm.
采用疏通装置疏通凝汽器管道的方法如下:The method of dredging the condenser pipe with the dredging device is as follows:
a.把空心钻头2对准被堵塞的凝汽器管道入口,首先旋进钻头,将管道内的水垢表层破坏;a. Aim the hollow drill bit 2 at the inlet of the blocked condenser pipe, and first screw the drill bit in to destroy the scale surface in the pipe;
b.通过进水管7向凝汽器管道通入乙酸并施以一定的压力,酸液通过进水孔1-1进入长管中心孔,然后从空心钻头的前端射出来,让酸液充分渗透到水垢的缝隙中;b. Feed acetic acid into the condenser pipe through the water inlet pipe 7 and apply a certain pressure. The acid liquid enters the center hole of the long pipe through the water inlet hole 1-1, and then shoots out from the front end of the hollow drill bit to allow the acid liquid to fully penetrate into crevices of limescale;
c.酸液与管道内水垢产生反应,此时观察管道内是否有气泡冒出,待无气泡冒出时,说明反应结束,水垢已经被软化、溶解;c. The acid reacts with the scale in the pipeline. At this time, observe whether there are bubbles in the pipeline. When no bubbles emerge, it means that the reaction is over and the scale has been softened and dissolved;
d.再次将空心钻头旋进凝汽器管道,把软化的水垢进一步破碎;d. Rotate the hollow drill bit into the condenser pipe again to further break up the softened scale;
e.再通过进水管7向凝汽器管道通入清水,将被钻头破碎的水垢冲出;e. Then pass clean water into the condenser pipe through the water inlet pipe 7, and wash out the scale broken by the drill bit;
f.重复步骤b~e的操作,直至将凝汽器管道水垢清理干净。f. Repeat steps b~e until the condenser pipe scale is cleaned up.
Claims (4)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111220237A (en) * | 2020-03-27 | 2020-06-02 | 上海孚凌自动化控制系统股份有限公司 | Differential pressure type liquid level gauge and differential pressure type liquid level gauge dredger and using method thereof |
| CN115596384A (en) * | 2021-07-09 | 2023-01-13 | 中国石油天然气股份有限公司(Cn) | Drilling fluid circulating device used during tripping and tripping in drilling process and using method |
| CN118045824A (en) * | 2024-02-19 | 2024-05-17 | 华能安源发电有限责任公司 | A method and auxiliary device for cleaning severely blocked condenser pipes |
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| CN118045824A (en) * | 2024-02-19 | 2024-05-17 | 华能安源发电有限责任公司 | A method and auxiliary device for cleaning severely blocked condenser pipes |
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| CN110496830B (en) | 2023-09-19 |
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