CN110746864A - Corrosion-resistant water-based paint process system, paint formula and preparation process thereof - Google Patents

Corrosion-resistant water-based paint process system, paint formula and preparation process thereof Download PDF

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CN110746864A
CN110746864A CN201911186214.1A CN201911186214A CN110746864A CN 110746864 A CN110746864 A CN 110746864A CN 201911186214 A CN201911186214 A CN 201911186214A CN 110746864 A CN110746864 A CN 110746864A
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material cavity
blade
corrosion
cavity
parts
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CN110746864B (en
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殷震花
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Shanghai Boshil New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • B01F27/851Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts the receptacle being subdivided in adjacent compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/52Receptacles with two or more compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/93Heating or cooling systems arranged inside the receptacle
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/328Phosphates of heavy metals

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本发明公开了一种耐腐蚀水性涂料工艺系统,包括混料单元;所述混料单元包括料腔和端盖;所述料腔顶部开口,所述端盖配合设置在所述料腔的顶部;所述料腔底部连通设置有输送管和排污管;所述料腔内设置有网板件;若干所述网板件交叉分布,将所述料腔的内部空间分隔为若干单元腔;每个所述单元腔内对应竖直设置有搅拌器;相邻所述单元腔内的所述搅拌器的旋转方向相反;利用多搅拌头结构可以相互之间实现流体扰动和部分交换,促进整个料腔内的混合流体各处均匀;利用装有加热丝的网板件,通过不停交换对流的混合流体实现料腔内的整体均匀加热,提升搅均速度。

Figure 201911186214

The invention discloses a corrosion-resistant water-based paint process system, which comprises a mixing unit; the mixing unit includes a material cavity and an end cover; the top of the material cavity is open, and the end cover is matched and arranged on the top of the material cavity The bottom of the material cavity is communicated with a conveying pipe and a sewage pipe; the material cavity is provided with a mesh plate member; a plurality of the mesh plate parts are distributed in a cross, dividing the inner space of the material cavity into several unit cavities; each Agitators are vertically arranged in each of the unit cavities; the rotation directions of the agitators in the adjacent unit cavities are opposite; the multi-stirring head structure can realize fluid disturbance and partial exchange with each other, and promote the whole material The mixed fluid in the cavity is uniform everywhere; the mesh plate with heating wire is used to realize the overall uniform heating in the material cavity by continuously exchanging the convective mixed fluid, and the stirring speed is improved.

Figure 201911186214

Description

一种耐腐蚀水性涂料工艺系统、涂料配方及其制备工艺Corrosion-resistant water-based paint process system, paint formulation and preparation process thereof

技术领域technical field

本发明涉及涂料生产领域,尤其涉及一种耐腐蚀水性涂料工艺系统、涂料配方及其制备工艺。The invention relates to the field of paint production, in particular to a corrosion-resistant water-based paint process system, a paint formulation and a preparation process thereof.

背景技术Background technique

具备耐腐蚀的防护效果的涂料被广泛使用在各种易腐蚀环境下的金属制品表面。然而现有的水性涂料工艺系统大多不具有温控功能,当作业环境温度较低时,原料的混合效率低从而会降低系统生产效率。同时,单搅拌头结构对于大容积料腔空间的搅拌效果有限。所以有必要发明一种利用温控和多点搅拌提升分散效率的耐腐蚀水性涂料工艺系统。Coatings with corrosion-resistant protective effect are widely used on the surface of metal products in various corrosive environments. However, most of the existing water-based paint process systems do not have a temperature control function. When the operating environment temperature is low, the mixing efficiency of the raw materials is low, which will reduce the system production efficiency. At the same time, the single stirring head structure has limited stirring effect on the large-volume material cavity space. Therefore, it is necessary to invent a corrosion-resistant water-based coating process system that utilizes temperature control and multi-point stirring to improve dispersion efficiency.

发明内容SUMMARY OF THE INVENTION

发明目的:为了克服现有技术中存在的不足,本发明提供一种利用温控和多点搅拌提升分散效率的耐腐蚀水性涂料工艺系统。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a corrosion-resistant water-based paint process system that utilizes temperature control and multi-point stirring to improve dispersion efficiency.

技术方案:为实现上述目的,本发明的一种耐腐蚀水性涂料工艺系统,包括混料单元;所述混料单元包括料腔和端盖;所述料腔顶部开口,所述端盖配合设置在所述料腔的顶部;所述料腔底部连通设置有输送管和排污管;所述输送管远离所述料腔的一端上连通设置有灌装单元;所述排污管远离所述料腔的一端上连通设置有排污单元;所述料腔内设置有网板件;若干所述网板件交叉分布,将所述料腔的内部空间分隔为若干单元腔;每个所述单元腔内对应竖直设置有搅拌器;相邻所述单元腔内的所述搅拌器的旋转方向相反。Technical solution: In order to achieve the above purpose, a corrosion-resistant water-based paint process system of the present invention includes a mixing unit; the mixing unit includes a material cavity and an end cover; the top of the material cavity is opened, and the end cover is arranged in coordination On the top of the material cavity; the bottom of the material cavity is connected with a conveying pipe and a sewage pipe; the end of the conveying pipe away from the material cavity is connected with a filling unit; the sewage pipe is far away from the material cavity. A sewage discharge unit is communicated with one end of the material cavity; a mesh plate element is arranged in the material cavity; a plurality of the mesh plate elements are distributed in a cross, dividing the inner space of the material cavity into a plurality of unit cavities; each of the unit cavity Agitators are arranged vertically correspondingly; the rotation directions of the agitators in the adjacent unit cavities are opposite.

进一步地,所述料腔内壁上竖直设置有限位件;所述限位件成对分布,与所述网板件的两侧滑动配合;所述网板件沿竖直方向往复移动;所述限位件包括导轨件和排污腔;所述排污腔面向所述料腔内部空间的一侧上设置有出料口;所述导轨件对应密封设置在出料口上。Further, limiters are vertically arranged on the inner wall of the material cavity; the limiters are distributed in pairs, and are slidably matched with both sides of the mesh plate parts; the mesh plate parts move back and forth in the vertical direction; The limiting member includes a guide rail member and a sewage discharge cavity; a discharge port is provided on the side of the sewage discharge cavity facing the inner space of the material cavity; the guide rail member is correspondingly sealed on the discharge port.

进一步地,所述网板件包括框体、格栅夹板和滤网件;所述滤网件连接设置在所述框体内部;所述格栅夹板成对贴合设置在所述滤网件的两侧;所述料腔内的混合流体穿过所述格栅夹板格栅区域内的所述滤网件,在不同的所述单元腔之间流动;所述格栅夹板内部设置有加热丝;不同的所述网板件上的加热丝供电线路相互电性连接。Further, the screen plate member includes a frame body, a grid clamp plate and a filter screen member; the filter screen member is connected and arranged inside the frame body; the grid clamp plate is arranged in pairs on the filter screen member the two sides of the material cavity; the mixed fluid in the material cavity passes through the filter screen element in the grid area of the grid splint, and flows between the different unit cavities; the interior of the grid splint is provided with a heater Wires; the heating wire power supply lines on the different mesh panels are electrically connected to each other.

进一步地,所述搅拌器包括相互连接的第一传动杆、第二传动杆和定位件;所述第一传动杆上端与电机的动力输出端配合连接;所述第一传动杆的下端与所述第二传动杆的上端连接;所述第二传动杆的下端与所述定位件的上端连接;Further, the agitator includes a first transmission rod, a second transmission rod and a positioning member that are connected to each other; the upper end of the first transmission rod is connected with the power output end of the motor; the lower end of the first transmission rod is connected to the power output end of the motor. the upper end of the second transmission rod is connected; the lower end of the second transmission rod is connected with the upper end of the positioning member;

所述第二传动杆上套设有扰流组件;所述扰流组件包括第一叶片、第二叶片和加强环;若干所述第一叶片环向设置在所述第二传动杆上;所述第一叶片的上表面倾斜设置;所述第一叶片随所述第二传动杆同步转动,推动下方的混合流体上升;所述加强环围合设置在所述第一叶片外侧,与所述第一叶片远离所述第二传动杆的一端连接;所述第二叶片连接设置在所述加强环背向所述第一叶片的一侧上;所述第二叶片随第二传动杆同步转动,搅动附近的混合流体。A spoiler assembly is sleeved on the second transmission rod; the spoiler assembly includes a first blade, a second blade and a reinforcing ring; a plurality of the first blades are circumferentially arranged on the second transmission rod; The upper surface of the first blade is inclined; the first blade rotates synchronously with the second transmission rod to push the mixed fluid below to rise; the reinforcing ring is enclosed and arranged on the outside of the first blade, and the One end of the first blade away from the second transmission rod is connected; the second blade is connected and arranged on the side of the reinforcing ring facing away from the first blade; the second blade rotates synchronously with the second transmission rod , agitates the nearby mixed fluid.

进一步地,所述加强环上设置有定位孔;所述第二叶片靠近所述加强环的一侧上设置有第一定位柱;所述第一定位柱与所述定位孔对应镶嵌配合;所述第一定位柱截面外轮廓为多边形。Further, a positioning hole is provided on the reinforcing ring; a first positioning post is provided on the side of the second blade close to the reinforcing ring; the first positioning post is inlaid with the positioning hole correspondingly; The outer contour of the cross-section of the first positioning column is a polygon.

进一步地,所述第一定位柱面向所述第一叶片的一端上设置有限位槽;所述第一叶片靠近加强环的一侧上设置有第二定位柱;所述第二定位柱与所述限位槽对应镶嵌配合;所述第二定位柱截面外轮廓为多边形。Further, a limiting groove is arranged on one end of the first positioning column facing the first blade; a second positioning column is arranged on the side of the first blade close to the reinforcement ring; the second positioning column is connected to the The position-limiting grooves are correspondingly inlaid and matched; the cross-sectional outer contour of the second positioning column is a polygon.

进一步地,所述第二叶片包括第一片体、第二片体和第三片体;所述第一定位柱连接设置在所述第二片体上;所述第一片体衔接设置在所述第二片体的上端;所述第三片体衔接设置在所述第二片体的下端;所述第二片体倾斜设置,其下端沿所述扰流组件的转动方向偏转;所述第三片体竖直设置;所述第三片体的上端与所述第二片体的下端之间构成分流角。Further, the second blade includes a first sheet body, a second sheet body and a third sheet body; the first positioning column is connected and arranged on the second sheet body; the first sheet body is connected and arranged on the the upper end of the second sheet body; the third sheet body is connected and arranged at the lower end of the second sheet body; the second sheet body is arranged obliquely, and its lower end is deflected along the rotation direction of the spoiler assembly; The third sheet body is arranged vertically; the upper end of the third sheet body and the lower end of the second sheet body form a diverting angle.

进一步地,所述定位件的下端延伸设置有卡件;所述单元腔底部转动设置有支撑座;所述卡件对应嵌设在所述支撑座内,带动所述支撑座同步旋转。Further, the lower end of the positioning member is extended with a clamping member; the bottom of the unit cavity is rotatably provided with a supporting seat; the clamping member is correspondingly embedded in the supporting seat to drive the supporting seat to rotate synchronously.

进一步地,耐腐蚀水性涂料工艺系统的制备工艺:向料腔内添加原料,随后端盖与料腔对应配合将料腔开口封闭,搅拌器下端的卡件与支撑座配合;启动电机驱动搅拌器旋转,带动扰流组件对料腔内的混合流体进行搅拌;在搅拌过程中,第一叶片将下方流体推动到上方,提升混合流体在不同深度上的均匀性;第二叶片则推动周围的流体随搅拌器呈涡流状转动,这些混合流体中的一部分在转动中穿过网板件,与相邻的单元腔进行流体交换,进一步提升料腔内的流体整体均匀性;当外界环境温度较低时,接通网板件内加热丝所对应的供电线路,通过不停交换对流的混合流体实现料腔内的整体均匀加热,提升搅均速度。Further, the preparation process of the corrosion-resistant water-based paint process system: adding raw materials into the material cavity, then the end cover and the material cavity are matched to close the opening of the material cavity, and the clip at the lower end of the agitator is matched with the support seat; start the motor to drive the agitator It rotates to drive the turbulence component to stir the mixed fluid in the material cavity; during the stirring process, the first blade pushes the lower fluid to the top, improving the uniformity of the mixed fluid at different depths; the second blade pushes the surrounding fluid As the agitator rotates in a vortex, some of these mixed fluids pass through the mesh plate during the rotation and exchange fluids with the adjacent unit cavities, further improving the overall uniformity of the fluid in the material cavity; when the ambient temperature is low When it is turned on, the power supply line corresponding to the heating wire in the mesh panel is connected, and the overall uniform heating in the material cavity is realized by continuously exchanging the convective mixed fluid, and the stirring speed is improved.

进一步地,耐腐蚀水性涂料配方:包括增稠剂10-15份、PH调节剂1-3份、乳液160-200份、成膜助剂4-10份、分散剂3-6份、消泡剂1-2份、水500-550份、防闪锈剂30-45份、锌粉20-30份、缓蚀剂10-12份;其中增稠剂选用聚丙烯酸酯,PH调节剂选用三乙醇胺,乳液选用水性环氧丙烯酸酯,成膜助剂选用丙二醇丁醚,分散剂选用聚丙烯酸盐,消泡剂选用聚硅氧烷—聚醚共聚物,防闪锈剂选用HALOX 350,缓蚀剂选用磷酸锌。Further, the corrosion-resistant water-based paint formulation includes 10-15 parts of thickener, 1-3 parts of PH regulator, 160-200 parts of emulsion, 4-10 parts of film-forming aid, 3-6 parts of dispersant, defoamer 1-2 parts of agent, 500-550 parts of water, 30-45 parts of anti-flash rust agent, 20-30 parts of zinc powder, 10-12 parts of corrosion inhibitor; wherein the thickener is polyacrylate, and the PH regulator is three parts. Ethanolamine, water-based epoxy acrylate as emulsion, propylene glycol butyl ether as film-forming aid, polyacrylate as dispersant, polysiloxane-polyether copolymer as defoamer, HALOX 350 as anti-flash rust agent, corrosion inhibitor The agent is zinc phosphate.

有益效果:本发明的一种耐腐蚀水性涂料工艺系统,包括混料单元;所述混料单元包括料腔和端盖;所述料腔顶部开口,所述端盖配合设置在所述料腔的顶部;所述料腔底部连通设置有输送管和排污管;所述输送管远离所述料腔的一端上连通设置有灌装单元;所述排污管远离所述料腔的一端上连通设置有排污单元;所述料腔内设置有网板件;若干所述网板件交叉分布,将所述料腔的内部空间分隔为若干单元腔;每个所述单元腔内对应竖直设置有搅拌器;相邻所述单元腔内的所述搅拌器的旋转方向相反;利用多搅拌头结构可以相互之间实现流体扰动和部分交换,促进整个料腔内的混合流体各处均匀;利用装有加热丝的网板件,通过不停交换对流的混合流体实现料腔内的整体均匀加热,提升搅均速度。Beneficial effects: a corrosion-resistant water-based paint process system of the present invention includes a mixing unit; the mixing unit includes a material cavity and an end cover; the top of the material cavity is open, and the end cover is matched and arranged in the material cavity The bottom of the material cavity is connected with a conveying pipe and a sewage pipe; the end of the conveying pipe away from the material cavity is connected with a filling unit; the end of the sewage pipe away from the material cavity is connected with There is a sewage discharge unit; a mesh plate member is arranged in the material cavity; a plurality of the mesh plate parts are distributed in a cross, dividing the inner space of the material cavity into a plurality of unit cavities; each of the unit cavity is vertically arranged correspondingly with The agitator; the rotation directions of the agitators in the adjacent unit cavity are opposite; the multi-agitator structure can realize fluid disturbance and partial exchange with each other, and promote the uniformity of the mixed fluid in the entire material cavity; The mesh plate with heating wire realizes the overall uniform heating in the material cavity by continuously exchanging the convective mixed fluid, and improves the stirring speed.

附图说明Description of drawings

附图1为料腔部分整体结构示意图;1 is a schematic diagram of the overall structure of the material cavity part;

附图2料腔内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the material cavity;

附图3为限位件结构示意图;Accompanying drawing 3 is the structural schematic diagram of the limiter;

附图4为网板件结构示意图;Accompanying drawing 4 is a schematic diagram of the structure of the mesh panel;

附图5为料腔外侧底部示意图;Accompanying drawing 5 is a schematic diagram of the outer bottom of the material cavity;

附图6为搅拌器整体结构示意图;Accompanying drawing 6 is the overall structure schematic diagram of agitator;

附图7为扰流组件安装位置示意图;7 is a schematic diagram of the installation position of the spoiler assembly;

附图8为扰流组件具体结构示意图;8 is a schematic diagram of the specific structure of the spoiler assembly;

附图9为扰流组件局部结构示意图。FIG. 9 is a schematic diagram of the partial structure of the spoiler assembly.

具体实施方式Detailed ways

下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

一种耐腐蚀水性涂料工艺系统,如附图1、附图2和附图5所示,包括混料单元1;所述混料单元1包括料腔11和端盖;所述料腔11顶部开口,原料从料腔11的开口处添加到其中,所述端盖配合设置在所述料腔11的顶部(图中为了展示料腔内部构造,未画出端盖部分);所述料腔11底部连通设置有输送管101和排污管102;所述输送管101远离所述料腔11的一端上连通设置有灌装单元,相关的灌装设备可直接采购,在此不做赘述;所述排污管102远离所述料腔11的一端上连通设置有排污单元,相关的污水处理设备也可直接采购获得;所述料腔11内设置有网板件13;若干所述网板件13呈格栅状交叉分布,将所述料腔11的内部空间分隔为若干单元腔10;每个所述单元腔10内对应竖直设置有搅拌器15;相邻所述单元腔10内的所述搅拌器15的旋转方向相反,从而可以相互之间实现流体扰动和部分交换,促进整个料腔11内的混合流体各处均匀;在每个单元腔10内单独设置搅拌器15,比起单个搅拌头的传统形式,可以通过相互之间的扰流增强混匀效果,提升搅拌效率。A corrosion-resistant waterborne coating process system, as shown in Figure 1, Figure 2 and Figure 5, includes a mixing unit 1; the mixing unit 1 includes a material cavity 11 and an end cover; the top of the material cavity 11 The opening, the raw material is added into it from the opening of the material cavity 11, and the end cover is arranged on the top of the material cavity 11 (in order to show the internal structure of the material cavity, the end cover part is not drawn); the material cavity The bottom of 11 is connected with a conveying pipe 101 and a sewage pipe 102; the end of the conveying pipe 101 away from the material cavity 11 is connected with a filling unit, and the relevant filling equipment can be purchased directly, and will not be repeated here; One end of the sewage pipe 102 away from the material cavity 11 is communicated with a sewage discharge unit, and the related sewage treatment equipment can also be directly purchased; the material cavity 11 is provided with a mesh plate part 13; a number of the mesh plate parts 13 Cross-distributed in a grid shape, the inner space of the material cavity 11 is divided into several unit cavities 10; a stirrer 15 is vertically arranged in each of the unit cavities 10; The rotation directions of the agitators 15 are opposite, so that fluid disturbance and partial exchange can be achieved with each other, so as to promote the uniformity of the mixed fluid in the entire material cavity 11; The traditional form of the stirring head can enhance the mixing effect and improve the stirring efficiency through mutual turbulence.

如附图2所示,所述料腔11内壁上竖直设置有限位件16;所述限位件16成对分布,与所述网板件13的两侧滑动配合;所述网板件13沿竖直方向往复移动;如附图3所示,所述限位件16包括导轨件161和排污腔162;所述排污腔162面向所述料腔11内部空间的一侧上设置有出料口163;所述导轨件161对应密封设置在出料口163上;当一批生产完成后需要清洗料腔11时,将导轨件161拆卸下,漏出出料口163,料腔11内清洗产生的液体从出料口163进入排污管102,随后流入后续的排污单元进行处理。As shown in FIG. 2 , limiters 16 are vertically arranged on the inner wall of the material cavity 11 ; the limiters 16 are distributed in pairs, and are slidably matched with both sides of the mesh plate member 13 ; the mesh plate member 13 reciprocates in the vertical direction; as shown in FIG. 3 , the limiting member 16 includes a guide rail 161 and a sewage cavity 162; Material port 163; the guide rail member 161 is correspondingly sealed on the discharge port 163; when the material cavity 11 needs to be cleaned after a batch of production is completed, the guide rail member 161 is disassembled, the discharge port 163 leaks out, and the material cavity 11 is cleaned The generated liquid enters the sewage pipe 102 from the discharge port 163, and then flows into the subsequent sewage unit for processing.

如附图4所示,所述网板件13包括框体133、格栅夹板134和滤网件135;所述滤网件135连接设置在所述框体133内部;所述格栅夹板134成对贴合设置在所述滤网件135的两侧,一方面可以增强滤网件135的网面结构强度,另一方面可以防止网面变形而对搅拌器15造成干扰;所述料腔11内的混合流体穿过所述格栅夹板134格栅区域内的所述滤网件135,在不同的所述单元腔10之间流动;所述格栅夹板134内部设置有加热丝,加热丝产生的热量通过格栅夹板134传导至料腔11内的混合流体中,通过在工艺允许范围内对流体加热提升其内各原料之间的混匀速度,从而提升整体的生产效率;不同的所述网板件13上的加热丝供电线路相互电性连接,如图中所示,当两个网板件13交叉配合时,可以通过接头139的嵌入式连接来实现电路之间的连接。As shown in FIG. 4 , the mesh plate member 13 includes a frame body 133, a grid clamp plate 134 and a filter screen member 135; the filter screen member 135 is connected and arranged inside the frame body 133; the grid clamp plate 134 Pairs are arranged on both sides of the filter screen member 135, on the one hand, it can enhance the structural strength of the screen surface of the screen member 135, and on the other hand, it can prevent the deformation of the screen surface and cause interference to the agitator 15; the material cavity The mixed fluid in 11 passes through the filter element 135 in the grid area of the grid clamp plate 134 and flows between the different unit cavities 10; the grid clamp plate 134 is provided with heating wires to heat The heat generated by the wire is conducted to the mixed fluid in the material chamber 11 through the grid splint 134, and the mixing speed between the raw materials in it is increased by heating the fluid within the allowable range of the process, thereby improving the overall production efficiency; The heating wire power supply lines on the mesh plate member 13 are electrically connected to each other. As shown in the figure, when the two mesh plate members 13 are cross-fitted, the connection between the circuits can be realized by the embedded connection of the joint 139 .

如附图6所示,所述搅拌器15包括相互连接的第一传动杆151、第二传动杆152和定位件18;所述第一传动杆151上端与电机的动力输出端配合连接;所述第一传动杆151的下端与所述第二传动杆152的上端连接;所述第二传动杆152的下端与所述定位件18的上端连接;As shown in FIG. 6 , the agitator 15 includes a first transmission rod 151, a second transmission rod 152 and a positioning member 18 that are connected to each other; the upper end of the first transmission rod 151 is matched with the power output end of the motor; so The lower end of the first transmission rod 151 is connected with the upper end of the second transmission rod 152; the lower end of the second transmission rod 152 is connected with the upper end of the positioning member 18;

所述第二传动杆152上套设有扰流组件17;如附图7、附图8和附图9所示,所述扰流组件17包括第一叶片171、第二叶片172和加强环173;若干所述第一叶片171环向设置在所述第二传动杆152上;所述第一叶片171的上表面倾斜设置;所述第一叶片171随所述第二传动杆152同步转动,推动下方的混合流体上升,促进上下方流体的交换,使整体的均匀度同步;所述加强环173围合设置在所述第一叶片171外侧,与所述第一叶片171远离所述第二传动杆152的一端连接,令第一叶片171的两端都拥有连接,增强其安装强度;所述第二叶片172连接设置在所述加强环173背向所述第一叶片171的一侧上;所述第二叶片172随第二传动杆152同步转动,搅动附近的混合流体。A spoiler assembly 17 is sleeved on the second transmission rod 152 ; as shown in FIG. 7 , FIG. 8 and FIG. 9 , the spoiler assembly 17 includes a first blade 171 , a second blade 172 and a reinforcing ring 173; a plurality of the first blades 171 are circumferentially arranged on the second transmission rod 152; the upper surface of the first blades 171 is arranged obliquely; the first blades 171 rotate synchronously with the second transmission rod 152 , pushes the lower mixed fluid to rise, promotes the exchange of upper and lower fluids, and synchronizes the overall uniformity; the reinforcing ring 173 is enclosed and arranged on the outside of the first blade 171, and the first blade 171 is far away from the first blade 171. One end of the two transmission rods 152 is connected, so that both ends of the first blade 171 are connected to enhance its installation strength; the second blade 172 is connected and arranged on the side of the reinforcing ring 173 facing away from the first blade 171 on; the second blade 172 rotates synchronously with the second transmission rod 152 to agitate the mixed fluid nearby.

所述加强环173上设置有定位孔174;所述第二叶片172靠近所述加强环173的一侧上设置有第一定位柱175;所述第一定位柱175与所述定位孔174对应镶嵌配合;所述第一定位柱175截面外轮廓为多边形;利用多边形的旋转对称特性,旋转所述第一定位柱175可以实现第二叶片172在多个偏转角度上的定位,从而根据配方中的原料配比以及电机额定功率等参数来对第二叶片172的设置角度进行调整;The reinforcing ring 173 is provided with a positioning hole 174 ; a side of the second blade 172 close to the reinforcing ring 173 is provided with a first positioning column 175 ; the first positioning column 175 corresponds to the positioning hole 174 The outer contour of the cross-section of the first positioning column 175 is a polygon; using the rotational symmetry of the polygon, rotating the first positioning column 175 can realize the positioning of the second blade 172 at multiple deflection angles, so that according to the formula The setting angle of the second blade 172 is adjusted by parameters such as the ratio of raw materials and the rated power of the motor;

所述第一定位柱175面向所述第一叶片171的一端上设置有限位槽176;所述第一叶片171靠近加强环173的一侧上设置有第二定位柱177;所述第二定位柱177与所述限位槽176对应镶嵌配合;所述第二定位柱177截面外轮廓为多边形;当第二叶片172依靠第一定位柱175固定自身位置之后,转动第二定位柱177与限位槽176配合,从而实现第一叶片171的偏转角度的调整,实现第一叶片171和第二叶片172之间的姿态调节配合;此外,第二定位柱177所在端面上还设置有凸块178,可以通过焊接的方式把凸块178与加强环173连接,当需要重新调节时只需要切割开突块178即可,既可补足第二定位柱177自身结构强度的不足,同时切割及重新焊接的操作也很便捷。A limiting groove 176 is provided on one end of the first positioning post 175 facing the first blade 171 ; a second positioning post 177 is provided on the side of the first blade 171 close to the reinforcing ring 173 ; the second positioning The column 177 is inlaid and matched with the limiting groove 176; the cross-sectional outline of the second positioning column 177 is a polygon; when the second blade 172 relies on the first positioning column 175 to fix its position, the second positioning column 177 is rotated and the limiting The position slot 176 is matched to realize the adjustment of the deflection angle of the first blade 171 and the attitude adjustment cooperation between the first blade 171 and the second blade 172; in addition, the end surface where the second positioning column 177 is located is also provided with a bump 178 , the bump 178 can be connected to the reinforcing ring 173 by welding. When readjustment is required, it is only necessary to cut the bump 178, which can not only make up for the lack of structural strength of the second positioning column 177, but also cut and re-weld The operation is also very convenient.

所述第二叶片172包括一体弯折成型的第一片体107、第二片体108和第三片体109;所述第一定位柱175连接设置在所述第二片体108上;所述第一片体107衔接设置在所述第二片体108的上端;所述第三片体109衔接设置在所述第二片体108的下端;所述第二片体108倾斜设置,其下端沿所述扰流组件17的转动方向偏转;所述第三片体109竖直设置;所述第三片体109的上端与所述第二片体108的下端之间构成分流角110;当第二叶片172在转动中撞击到混合流体时,流体被分流角110分为向上和向下两部分,借助分流角110的破开作用可以显著减小第二叶片172所受的冲击力,减轻电机在启动初期的载荷,延长设备使用周期。The second blade 172 includes a first sheet body 107, a second sheet body 108 and a third sheet body 109 that are integrally bent and formed; the first positioning post 175 is connected and arranged on the second sheet body 108; The first sheet body 107 is connected to the upper end of the second sheet body 108; the third sheet body 109 is connected to the lower end of the second sheet body 108; The lower end is deflected along the rotation direction of the spoiler assembly 17; the third sheet body 109 is vertically arranged; the upper end of the third sheet body 109 and the lower end of the second sheet body 108 form a diverting angle 110; When the second vane 172 hits the mixed fluid during rotation, the fluid is divided into two parts upward and downward by the split angle 110, and the breaking effect of the split angle 110 can significantly reduce the impact force on the second vane 172, Reduce the load of the motor at the initial stage of startup and prolong the service life of the equipment.

如附图2所示,所述定位件18的下端延伸设置有卡件181;所述单元腔10底部转动设置有支撑座105;所述卡件181对应嵌设在所述支撑座105内,带动所述支撑座105同步旋转;比起传统的悬挂式搅拌头设备,搅拌器15通过底部承靠显著提升了整体的结构稳定性;在实际使用中,可以将驱动搅拌器15的电机安装在端盖的顶部,搅拌器15随着端盖同步升降,在端盖与料腔11的开口处于配合位置时,卡件181与支撑座105对应配合;此外,端盖上设置有加料管用来在关闭情况下连通料腔11内部空间,用来在搅拌的中途添加消泡剂、PH调节剂等。As shown in FIG. 2 , the lower end of the positioning member 18 is extended with a clamping member 181 ; the bottom of the unit cavity 10 is rotatably provided with a supporting seat 105 ; the clamping member 181 is correspondingly embedded in the supporting seat 105 , The support base 105 is driven to rotate synchronously; compared with the traditional suspended stirring head equipment, the agitator 15 significantly improves the overall structural stability through the bottom bearing; in actual use, the motor that drives the agitator 15 can be installed in On the top of the end cap, the agitator 15 moves up and down synchronously with the end cap. When the end cap and the opening of the material cavity 11 are in the matching position, the clip 181 is matched with the support seat 105; In the closed state, the inner space of the material chamber 11 is communicated, and it is used to add a defoaming agent, a PH adjusting agent, etc. in the middle of stirring.

耐腐蚀水性涂料工艺系统的制备工艺:向料腔11内添加原料,随后端盖与料腔11对应配合将料腔11开口封闭,搅拌器15下端的卡件181与支撑座105配合;启动电机驱动搅拌器15旋转,带动扰流组件17对料腔11内的混合流体进行搅拌;在搅拌过程中,第一叶片171将下方流体推动到上方,提升混合流体在不同深度上的均匀性;第二叶片172则推动周围的流体随搅拌器15呈涡流状转动,这些混合流体中的一部分在转动中穿过网板件13,与相邻的单元腔10进行流体交换,进一步提升料腔11内的流体整体均匀性;当外界环境温度较低时,接通网板件13内加热丝所对应的供电线路,通过不停交换对流的混合流体实现料腔内的整体均匀加热,提升搅均速度。The preparation process of the corrosion-resistant water-based paint process system: add raw materials into the material cavity 11, then the end cover cooperates with the material cavity 11 to close the opening of the material cavity 11, and the clip 181 at the lower end of the agitator 15 cooperates with the support base 105; start the motor The agitator 15 is driven to rotate, and the turbulence component 17 is driven to stir the mixed fluid in the material chamber 11; during the stirring process, the first blade 171 pushes the lower fluid to the top, improving the uniformity of the mixed fluid at different depths; The two blades 172 push the surrounding fluid to rotate with the agitator 15 in a vortex shape, and a part of these mixed fluids pass through the mesh plate member 13 during the rotation, exchange fluid with the adjacent unit cavity 10, and further lift the material cavity 11. The overall uniformity of the fluid is improved; when the external ambient temperature is low, the power supply line corresponding to the heating wire in the mesh plate member 13 is connected, and the overall uniform heating in the material cavity is realized by continuously exchanging the convective mixed fluid, and the stirring speed is improved. .

耐腐蚀水性涂料配方:包括增稠剂10-15份、PH调节剂1-3份、乳液160-200份、成膜助剂4-10份、分散剂3-6份、消泡剂1-2份、水500-550份、防闪锈剂30-45份、锌粉20-30份、缓蚀剂10-12份;其中增稠剂选用聚丙烯酸酯,PH调节剂选用三乙醇胺,乳液选用水性环氧丙烯酸酯,成膜助剂选用丙二醇丁醚,分散剂选用聚丙烯酸盐,消泡剂选用聚硅氧烷—聚醚共聚物,防闪锈剂选用HALOX 350,缓蚀剂选用磷酸锌;以上原料均能从市面上直接采购获得。Corrosion-resistant water-based paint formulation: including 10-15 parts of thickener, 1-3 parts of PH regulator, 160-200 parts of emulsion, 4-10 parts of film-forming aids, 3-6 parts of dispersant, and 1- 2 parts, 500-550 parts of water, 30-45 parts of anti-flash rust agent, 20-30 parts of zinc powder, and 10-12 parts of corrosion inhibitor; wherein the thickener is polyacrylate, the pH regulator is triethanolamine, and the emulsion Water-based epoxy acrylate is selected, propylene glycol butyl ether is selected as film-forming aid, polyacrylate is selected as dispersant, polysiloxane-polyether copolymer is selected as defoamer, HALOX 350 is selected as anti-flash rust agent, and phosphoric acid is selected as corrosion inhibitor. Zinc; the above raw materials can be directly purchased from the market.

以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.

Claims (10)

1. A corrosion-resistant water-based paint process system is characterized in that: comprises a mixing unit (1); the mixing unit (1) comprises a material cavity (11) and an end cover; the top of the material cavity (11) is opened, and the end cover is arranged at the top of the material cavity (11) in a matching manner; the bottom of the material cavity (11) is communicated with a conveying pipe (101) and a sewage discharge pipe (102); a filling unit is communicated and arranged at one end of the conveying pipe (101) far away from the material cavity (11); a sewage discharge unit is communicated with one end of the sewage discharge pipe (102) far away from the material cavity (11); a net plate part (13) is arranged in the material cavity (11); the plurality of net plate parts (13) are distributed in a cross way, so that the internal space of the material cavity (11) is divided into a plurality of unit cavities (10); a stirrer (15) is correspondingly and vertically arranged in each unit cavity (10); the rotation directions of the stirrers (15) in the adjacent unit cavities (10) are opposite.
2. The corrosion-resistant aqueous coating process system of claim 1, wherein: a limiting piece (16) is vertically arranged on the inner wall of the material cavity (11); the limiting pieces (16) are distributed in pairs and are in sliding fit with two sides of the net plate piece (13); the net plate member (13) moves back and forth along the vertical direction; the limiting piece (16) comprises a guide rail piece (161) and a sewage drainage cavity (162); a discharge hole (163) is formed in one side, facing the inner space of the material cavity (11), of the sewage discharge cavity (162); the guide rail piece (161) is correspondingly and hermetically arranged on the discharge hole (163).
3. The corrosion-resistant aqueous coating process system of claim 2, wherein: the net plate part (13) comprises a frame body (133), a grating clamping plate (134) and a filter net part (135); the filter screen piece (135) is connected and arranged inside the frame body (133); the grid clamping plates (134) are attached to two sides of the filter screen piece (135) in pairs; the mixed fluid in the material cavity (11) passes through the filter screen pieces (135) in the grid area of the grid clamping plates (134) and flows between different unit cavities (10); a heating wire is arranged inside the grating clamping plate (134); different heating wire power supply circuits on the net plate member (13) are electrically connected with each other.
4. The corrosion-resistant aqueous coating process system of claim 1, wherein: the stirrer (15) comprises a first transmission rod (151), a second transmission rod (152) and a positioning piece (18) which are connected with each other; the upper end of the first transmission rod (151) is connected with the power output end of the motor in a matching way; the lower end of the first transmission rod (151) is connected with the upper end of the second transmission rod (152); the lower end of the second transmission rod (152) is connected with the upper end of the positioning piece (18);
the second transmission rod (152) is sleeved with a flow disturbing assembly (17); the spoiler assembly (17) comprises a first blade (171), a second blade (172) and a reinforcing ring (173); a plurality of first blades (171) are annularly arranged on the second transmission rod (152); the upper surface of the first blade (171) is obliquely arranged; the first blade (171) rotates synchronously with the second transmission rod (152) to push the mixed fluid below to rise; the reinforcing ring (173) is arranged outside the first blade (171) in a surrounding manner and is connected with one end, away from the second transmission rod (152), of the first blade (171); the second blade (172) is arranged in a connecting manner on the side of the reinforcing ring (173) facing away from the first blade (171); the second blade (172) rotates synchronously with the second drive link (152) to agitate the adjacent mixed fluid.
5. The corrosion-resistant waterborne coating process system of claim 4, wherein: the reinforcing ring (173) is provided with a positioning hole (174); a first positioning column (175) is arranged on one side, close to the reinforcing ring (173), of the second blade (172); the first positioning column (175) is correspondingly embedded and matched with the positioning hole (174); the outer profile of the cross section of the first positioning column (175) is a polygon.
6. The corrosion-resistant waterborne coating process system of claim 5, wherein: one end of the first positioning column (175) facing the first blade (171) is provided with a limiting groove (176); a second positioning column (177) is arranged on one side, close to the reinforcing ring (173), of the first blade (171); the second positioning column (177) is correspondingly embedded and matched with the limiting groove (176); the outer profile of the cross section of the second positioning column (177) is polygonal.
7. The corrosion-resistant waterborne coating process system of claim 5, wherein: the second blade (172) comprises a first blade (107), a second blade (108) and a third blade (109); the first positioning column (175) is connected and arranged on the second sheet body (108); the first sheet body (107) is connected with the upper end of the second sheet body (108); the third sheet body (109) is connected with the lower end of the second sheet body (108); the second sheet body (108) is obliquely arranged, and the lower end of the second sheet body deflects along the rotation direction of the spoiler assembly (17); the third sheet body (109) is vertically arranged; a diversion angle (110) is formed between the upper end of the third sheet body (109) and the lower end of the second sheet body (108).
8. The corrosion-resistant waterborne coating process system of claim 4, wherein: the lower end of the positioning piece (18) is provided with a clamping piece (181) in an extending way; the bottom of the unit cavity (10) is rotatably provided with a supporting seat (105); the clamping piece (181) is correspondingly embedded in the supporting seat (105) to drive the supporting seat (105) to synchronously rotate.
9. The process for preparing a corrosion-resistant aqueous coating process system according to any one of claims 1 to 8, wherein: adding raw materials into the material cavity (11), then correspondingly matching the end cover with the material cavity (11) to close the opening of the material cavity (11), and matching the clamping piece (181) at the lower end of the stirrer (15) with the supporting seat (105); a motor is started to drive the stirrer (15) to rotate, and the turbulence component (17) is driven to stir the mixed fluid in the material cavity (11); during the stirring process, the first blade (171) pushes the lower fluid to the upper part, and the uniformity of the mixed fluid at different depths is improved; the second blade (172) pushes the surrounding fluid to rotate along with the stirrer (15) in a vortex shape, and part of the mixed fluid passes through the mesh plate part (13) in the rotation process and is in fluid exchange with the adjacent unit cavity (10) so as to further improve the overall uniformity of the fluid in the material cavity (11); when the external environment temperature is lower, the power supply circuit corresponding to the heating wire in the net plate member (13) is switched on, the whole uniform heating in the material cavity is realized by continuously exchanging the convective mixed fluid, and the stirring speed is improved.
10. The corrosion-resistant aqueous coating formulation of any one of claims 1-8, wherein: comprises 10-15 parts of thickening agent, 1-3 parts of PH regulator, 200 parts of emulsion 160-containing liquid, 4-10 parts of film-forming additive, 3-6 parts of dispersing agent, 1-2 parts of defoaming agent, 550 parts of water 500-containing liquid, 30-45 parts of anti-flash rust agent, 20-30 parts of zinc powder and 10-12 parts of corrosion inhibitor; wherein the thickening agent is polyacrylate, the pH regulator is triethanolamine, the emulsion is water-based epoxy acrylate, the film-forming aid is propylene glycol monobutyl ether, the dispersant is polyacrylate, the defoaming agent is polysiloxane-polyether copolymer, the flash rust inhibitor is HALOX 350, and the corrosion inhibitor is zinc phosphate.
CN201911186214.1A 2019-11-28 2019-11-28 Corrosion-resistant water-based paint process system, paint formulation and preparation process thereof Expired - Fee Related CN110746864B (en)

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