CN111237286A - An isolated fluid pressure conversion device in which a hydraulic bladder and a piston are linked - Google Patents
An isolated fluid pressure conversion device in which a hydraulic bladder and a piston are linked Download PDFInfo
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- CN111237286A CN111237286A CN202010130804.9A CN202010130804A CN111237286A CN 111237286 A CN111237286 A CN 111237286A CN 202010130804 A CN202010130804 A CN 202010130804A CN 111237286 A CN111237286 A CN 111237286A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1428—Cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B3/00—Intensifiers or fluid-pressure converters, e.g. pressure exchangers; Conveying pressure from one fluid system to another, without contact between the fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2215/00—Fluid-actuated devices for displacing a member from one position to another
- F15B2215/30—Constructional details thereof
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- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及液压、气动和变容流体泵技术领域,特别是涉及一种液压囊与活塞联动 的隔离式流体压力转换装置。The invention relates to the technical field of hydraulic, pneumatic and variable volume fluid pumps, in particular to an isolated fluid pressure conversion device in which a hydraulic bladder and a piston are linked.
背景技术Background technique
在涉及流体压力传动或流体物料输送的诸多工业场景中,用一种带压力能的流体驱 动另一种流体的技术和设备已被广泛应用,较典型的应用包括:In many industrial scenarios involving fluid pressure transmission or fluid material transportation, technologies and equipment for driving one fluid with pressure energy to another fluid have been widely used. Typical applications include:
1.增压传动,如液压机械中的气液增压缸,用于岩石采掘或内压成型加工的液压水 胀机等;1. Booster transmission, such as gas-liquid booster cylinder in hydraulic machinery, hydraulic water expander for rock mining or internal pressure forming processing, etc.;
2.泵送提升,如采油、采矿业中利用水压抽油或从井下向地面上排送泥浆等;2. Pumping and lifting, such as oil extraction, the use of hydraulic pressure to pump oil in the mining industry, or the discharge of mud from the well to the ground;
3.压滤渗透,如海水淡化中用海水压力将过滤水加压进行反渗透去除盐分等;3. Pressure filtration osmosis, such as using seawater pressure to pressurize the filtered water for reverse osmosis to remove salt in seawater desalination;
4.蓄能补偿,如有压缩空气的囊式、活塞式蓄能器、压力补偿器等;4. Energy storage compensation, such as compressed air bladder type, piston type accumulator, pressure compensator, etc.;
5.压缩相变,如LNG、液态CO2的压缩制备,压力交换式制冷压缩机等。5. Compression phase change, such as LNG, liquid CO2 compression preparation, pressure exchange refrigeration compressor, etc.
这些设备本质上都是流体压力转换装置,工作时都存在不同流体间单向或相互传递 压力能的过程。用户通常都期望设备能提供较大的转换压差,发生更小的能量损耗,并保 证压力介质和物料流体间严格隔离而互不污染。现有技术中通常用两种方式实现隔离式流 体压力转换,一是采用直径大小不同的活塞组,其优点是能实现较高的增压倍数和输出压 力,如目前国内外有多家厂商提供百兆帕级输出的气液增压缸。然而,多活塞结构增大了 运动部件惯性和与缸壁间摩擦,从而带来响应迟钝和能耗增加的问题,并且活塞与缸筒间 的滑动间隙使介质混杂难以避免。二是如隔膜泵、波纹管泵、囊式蓄能器等,采用膜、囊 类柔性件,优点是能实现不同介质间的严格隔离,但常规柔性件自身的承压抗裂强度较低, 难于适应较高的内外压差,目前工作压力在十兆帕以上的此类设备极其罕见。These devices are essentially fluid pressure conversion devices, and there is a process of one-way or mutual transfer of pressure energy between different fluids during operation. Users usually expect that the equipment can provide a large conversion pressure difference, generate less energy loss, and ensure that the pressure medium and the material fluid are strictly isolated without contaminating each other. In the prior art, there are usually two ways to achieve isolated fluid pressure conversion. One is to use piston groups with different diameters. The advantage is that it can achieve higher boost multiples and output pressures. For example, there are many manufacturers at home and abroad. Gas-liquid booster cylinder with 100-megapascal output. However, the multi-piston structure increases the inertia of the moving parts and the friction with the cylinder wall, resulting in slow response and increased energy consumption, and the sliding gap between the piston and the cylinder makes it difficult to avoid media mixing. The second is diaphragm pumps, bellows pumps, bladder-type accumulators, etc., which use membrane and bladder-type flexible parts. The advantage is that they can achieve strict isolation between different media. It is difficult to adapt to the high internal and external pressure difference. At present, such equipment with working pressure above ten MPa is extremely rare.
本发明人在国内专利文献CN 110566533 A中,已公开了一种管状液压囊及压力发生 装置,该技术方案中提供的“管状液压囊”,囊壁为夹有增强层的弹性合成橡胶,增强层采用对位芳纶、超高分子聚乙烯等高强高模纤维束斜向交叉密织而成,这使得囊体在承压和胀缩性两项本来相矛盾的性能上,具备了远超一般膜囊和液压软管的综合优势。In the domestic patent document CN 110566533 A, the inventor has disclosed a tubular hydraulic bladder and a pressure generating device. The "tubular hydraulic bladder" provided in the technical solution has a bladder wall made of elastic synthetic rubber sandwiched with a reinforcing layer, which enhances the The layer is made of high-strength and high-modulus fiber bundles such as para-aramid and ultra-high-molecular-weight polyethylene. The combined advantages of general membrane bladders and hydraulic hoses.
我们通过产品实测和实用检验,证明这种管状液压囊有以下优点:一是高承压,囊体对水、油、气均能可靠地密封承压,自由状态下的最小爆破压力可达70MPa以上;二是 高抗拉,囊体自身及与两端囊咀的连接可承受数吨甚至数十吨的拉伸力(因型号而异); 三是高胀缩比,同一囊体膨胀至最粗最短时与拉伸至最细最长时的两种状态相比,直径变 化大于3倍,长度变化大于1.6倍,囊内容积变化大于5倍。此外,它也具备一般柔性器 件所共有的一些优点,如重量轻、成本低、耐用性好等。综上所述,这类新技术产品的出 现,为隔离式流体压力转换装置的技术改进提供了可行的新思路。Through product measurement and practical inspection, we have proved that this tubular hydraulic bladder has the following advantages: First, high pressure bearing, the bladder body can reliably seal and bear pressure against water, oil and gas, and the minimum burst pressure in free state can reach 70MPa The above; the second is high tensile strength, the capsule itself and the connection with the capsule nozzles at both ends can withstand a tensile force of several tons or even tens of tons (depending on the model); The third is high expansion and contraction ratio, the same capsule is expanded to Compared with the two states when stretched to the thinnest and longest, the diameter changes are more than 3 times, the length changes are more than 1.6 times, and the volume changes in the capsule are more than 5 times. In addition, it also has some advantages common to general flexible devices, such as light weight, low cost, good durability and so on. To sum up, the emergence of such new technology products provides feasible new ideas for the technical improvement of isolated fluid pressure conversion devices.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种流体压力转换装置,以解决现有技术中在实现两种流体介 质压力转换时,存在着的介质隔离不彻底、能量损耗大、设备笨重等问题。该装置既适用于液压、气动机械设备的增压传动装置,也可用于高压流体输送管路中的物料泵送或压力调节设备,如:增压器、增压泵、压缩机或蓄能器等。The purpose of the present invention is to provide a fluid pressure conversion device to solve the problems of incomplete medium isolation, large energy loss, and heavy equipment when realizing the pressure conversion of two fluid media in the prior art. The device is not only suitable for pressurized transmission of hydraulic and pneumatic mechanical equipment, but also for material pumping or pressure regulation equipment in high-pressure fluid conveying pipelines, such as: booster, booster pump, compressor or accumulator Wait.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供一种液压囊与活塞联动的隔离式流体压力转换装置,其结构主要包括缸 体、活塞、液压囊。其中缸体为刚性壳体,包括缸筒和安装于其端部的缸盖;活塞是直径与缸筒适配的无臂活塞,以滑动方式安装于缸筒内,缸盖和活塞体的中心处均设有轴向贯通的安装孔;液压囊由囊体和囊咀构成,囊体是可承压抗拉的管状软囊,其内层、外层为 弹性合成橡胶抗渗层,中间层为由合成纤维束或细钢丝斜向交叉编织、缠绕而成的增强层,其直径和长度可随内外压差和两端受力的变化,在一定范围内胀缩拉伸;囊咀是安装于囊体端部的金属连接件,用于锁紧、密封囊口及与其它部件的装配、连接。The invention provides an isolated fluid pressure conversion device in which a hydraulic bladder and a piston are linked, and its structure mainly includes a cylinder, a piston and a hydraulic bladder. The cylinder body is a rigid shell, including a cylinder barrel and a cylinder cover installed at its end; the piston is an armless piston whose diameter is adapted to the cylinder barrel, and is installed in the cylinder barrel in a sliding manner. The center of the cylinder head and the piston body There are installation holes through the axial direction; the hydraulic bladder is composed of a bladder body and a bladder nozzle. The bladder body is a tubular soft bladder that can withstand compression and tension. Its inner and outer layers are elastic synthetic rubber impermeability layers. It is a reinforcing layer made of synthetic fiber bundles or thin steel wires obliquely cross-braided and wound. Its diameter and length can be expanded, contracted and stretched within a certain range with the change of the internal and external pressure difference and the force on both ends; the bag nozzle is installed The metal connector at the end of the bag body is used to lock and seal the bag mouth and to assemble and connect with other components.
液压囊设置于缸筒内缸盖与活塞之间,液压囊两端的囊咀分别嵌入缸盖和活塞中心 处的安装孔内,构成紧固且密封的连接;囊体将缸筒内活塞与缸盖之间的圆柱形空间隔离 成囊内腔、囊外腔两个腔室,分别用于容纳第一流体和第二流体两种介质。工作时,只要主动改变其中任意一个腔中流体的压强或体积量,两种流体间即通过囊体胀缩拉伸与活塞滑动的联合动作相互作用,使另一个腔中流体的压强或体积量相应被动发生变化,并且,囊内腔中流体压强的变化量大于所述囊外腔中流体压强的变化量,囊外腔容积的变化量大于囊内腔容积的变化量。The hydraulic bag is arranged between the cylinder cover and the piston in the cylinder, and the nozzles at both ends of the hydraulic bag are respectively embedded in the installation holes at the center of the cylinder cover and the piston to form a tight and sealed connection; the bladder connects the piston in the cylinder to the cylinder. The cylindrical space between the covers is isolated into two chambers, the inner cavity of the capsule and the outer cavity of the capsule, which are respectively used for accommodating two media of the first fluid and the second fluid. When working, as long as the pressure or volume of the fluid in any one of the chambers is actively changed, the two fluids interact with each other through the combined action of the expansion, contraction and stretching of the bladder and the sliding of the piston to make the pressure or volume of the fluid in the other chamber. Corresponding passive changes occur, and the variation of the fluid pressure in the bladder cavity is greater than the variation of the fluid pressure in the outer bladder cavity, and the variation of the volume of the outer bladder cavity is greater than the variation of the volume of the bladder cavity.
工作原理:为便于表述,下面用流体A、流体B分别代指所述囊内腔中的第一流体和囊外腔中的第二流体。当缸体内的囊体和活塞暂处于静止平衡状态时,流体A的压强PA大于流体B的压强PB,原因是,囊外腔中的流体B服从帕斯卡定律,除直接通过它所包围 的柔性囊壁将其压强对等地传递给流体A之外,还同时等压作用于缸体内壁和活塞的内端 面,推动活塞向远离活塞的方向滑动,并将囊体拉伸延长,囊体中增强层纤维的斜向螺旋 结构会将轴向拉伸力转化成径向缩紧力,进一步压缩囊内的流体A,产生一个附加增大的 压强差PC,即PA=PB+PC=PB(1+k),其中k始终为正值,其大小正比于活塞内侧环形端面 的面积,且与囊体的拉伸延长量正相关。动态下,两种流体间压力的交换存在两种互逆的 方式:方式一,当流体B从缸体外主动压注进入囊外腔时,其压强同时作用在囊体外壁和 活塞的环形内侧面上,推压活塞向远离缸盖侧滑动,囊体因同时受到流体B的环向挤压和 活塞的拉伸力而长度增加且缩径变细,囊内腔的容积缩小,流体A压强增大,经囊咀输出。 此过程是一个低压大吸排量流体驱动高压小吸排量流体的增压过程。方式二,当流体A从 囊咀外主动加压注入囊内腔时,囊体相应扩容形变,即膨胀变粗长度缩短,牵引活塞向缸 盖侧滑动,囊外腔的空间被囊体和活塞共同压缩使容积减小,囊外腔中的流体B被压排出 缸体外。可见,此过程是一个高压小吸排量驱动低压大吸排量的泵送过程。简而言之,正 向使用,囊外腔大流量驱动囊内腔小流量可增大压力;反之逆向使用,囊内腔高压力驱动 囊外腔低压力可增大流量,这显然,与能量守恒定律相一致。在实际应用中,该装置与外 部管路系统相连接,在相应转换阀的控制下,上述两过程可循环交替地连续工作。Working principle: For ease of description, fluid A and fluid B are used below to refer to the first fluid in the inner cavity of the capsule and the second fluid in the outer cavity of the capsule, respectively. When the bladder and the piston in the cylinder are temporarily in a static equilibrium state, the pressure P A of the fluid A is greater than the pressure P B of the fluid B. The reason is that the fluid B in the outer cavity of the bladder obeys Pascal's law, except that the fluid B directly passes through it. The flexible bladder wall transfers its pressure to the fluid A equally, and also acts on the inner wall of the cylinder and the inner end face of the piston at the same time, pushing the piston to slide away from the piston, and stretching the bladder body. The oblique helical structure of the reinforcing layer fibers in the body will convert the axial tensile force into radial compression force, further compress the fluid A in the bladder, and generate an additional increased pressure difference P C , that is, P A =P B +P C =P B (1+k), where k is always a positive value, its size is proportional to the area of the annular end face inside the piston, and is positively related to the stretching and elongation of the capsule. Dynamically, there are two reciprocal ways for the exchange of pressure between the two fluids: the first way, when fluid B is actively injected from the outside of the cylinder into the outer cavity of the capsule, its pressure acts on the outer wall of the capsule and the ring of the piston at the same time. On the side, push the piston to slide away from the cylinder head side, the bladder body increases in length and becomes thinner due to the circumferential extrusion of the fluid B and the tensile force of the piston at the same time, the volume of the bladder cavity is reduced, and the pressure of the fluid A increases. Increase, output through the capsule nozzle. This process is a pressurization process in which a low-pressure, large-suction-displacement fluid drives a high-pressure, small-suction-displacement fluid. Method 2: When the fluid A is actively pressurized and injected into the inner cavity of the capsule from the outside of the capsule nozzle, the capsule body is correspondingly expanded and deformed, that is, the expansion becomes thicker and the length is shortened, the traction piston slides to the side of the cylinder head, and the space of the outer cavity of the capsule is blocked by the capsule body and the piston. The co-compression reduces the volume, and the fluid B in the outer cavity of the bladder is forced out of the cylinder. It can be seen that this process is a pumping process in which high pressure and small suction and displacement drive low pressure and large suction and displacement. In short, for forward use, the large flow outside the capsule drives the small flow in the capsule to increase the pressure; conversely, for reverse use, the high pressure in the capsule drives the low pressure in the capsule to increase the flow, which is obviously related to energy. Consistent with the law of conservation. In practical application, the device is connected with the external pipeline system, and under the control of the corresponding switching valve, the above two processes can work continuously and alternately.
优选的,所述缸盖在缸筒端部的安装,既可以采用法兰螺栓方式,也可采用螺纹旋入的方式,密封效果既可通过加密封垫圈也可通过精密加工配合实现。Preferably, the installation of the cylinder head at the end of the cylinder barrel can be performed by flange bolts or screw threads, and the sealing effect can be achieved by adding sealing washers or precision machining.
优选的,囊咀在缸盖或活塞安装孔内嵌入连接的锁紧密封方式为台阶孔配合、锥度 孔配合或内螺纹孔配合三种方式中的任何一种或两种。Preferably, the locking and sealing method for inserting and connecting the capsule nozzle in the cylinder head or the piston installation hole is any one or two of the three methods of step hole matching, taper hole matching or internal threaded hole matching.
优选的,根据实际应用需要,可将流体A进出囊内腔的通道设置在缸盖或活塞安装孔中的一个囊咀上,也可把流体A注入、输出的专用通道分别设置在囊体两端的囊咀上。Preferably, according to actual application requirements, the channel for fluid A to enter and exit the inner cavity of the bladder can be set on a bladder nozzle in the cylinder head or the piston installation hole, or the dedicated channels for fluid A to be injected and output can be set on two sides of the bladder respectively. on the end of the bag.
优选的,所述囊外腔在缸筒或缸盖上至少设置一个可供流体流体B进出通道,也可根据实际应用需要,将流体B的注入端口和输出端口在缸筒或缸盖上分开设置。Preferably, the outer cavity of the bladder is provided with at least one channel for entering and exiting the fluid B on the cylinder barrel or the cylinder cover, and the injection port and the output port of the fluid B can also be separated on the cylinder barrel or the cylinder cover according to actual application requirements. set up.
优选的,所述缸盖和活塞中心处的安装孔内均设有螺纹,用于安装阀件、连接件或密封件。Preferably, the mounting holes at the center of the cylinder head and the piston are provided with threads for mounting the valve member, the connecting member or the sealing member.
优选的,发生压力转换的两种流体中,压力主动变化的驱动介质是水、压力液或压缩气中的任何一种,被驱动的流体是气态、液态、固液混合浆态或气液相变态中的任何一种。Preferably, among the two fluids that undergo pressure conversion, the driving medium whose pressure is actively changed is any one of water, pressure liquid or compressed gas, and the driven fluid is gaseous, liquid, solid-liquid mixed slurry or gas-liquid phase Any kind of perversion.
进一步地,所述缸筒两端可各自均安装有一个缸盖,活塞置于其间,将缸体内部隔成左、右两个缸室,两缸室在缸体上均有各自供流体B进出的端口。活塞左右两侧与两缸 盖间各安装了一只液压囊,即成为一种双液压囊的扩展结构。工作原理:在外部换向阀的 控制下,当流体B被加压注入左侧的囊外腔时,压迫活塞向右滑动,左侧囊体被拉长压细, 所容纳的流体A被增压经左端囊咀排出。与此同时,右侧囊体缩短膨粗,其内腔容积扩大, 供流体A经右缸盖处的囊咀流入,右侧囊外腔中的流体B向缸体外回流。如此左右交替循 环工作,两边囊体通过中间的活塞相互推挽,一伸一缩彼此助力,既可实现双作用连续增 压,又可充分利用剩余压力能,节省动力消耗。Further, a cylinder cover can be installed on both ends of the cylinder, and the piston is placed therebetween, and the interior of the cylinder is divided into two cylinder chambers, left and right, and the two cylinder chambers have their own fluid B on the cylinder. incoming and outgoing ports. A hydraulic bladder is installed between the left and right sides of the piston and the two cylinder heads, which is an expansion structure of double hydraulic bladders. Working principle: Under the control of the external reversing valve, when the fluid B is pressurized and injected into the outer cavity of the left bladder, the compression piston slides to the right, the left bladder is elongated and thinned, and the contained fluid A is increased. The pressure is discharged through the left end capsule nozzle. At the same time, the right bladder shortens and expands, its inner cavity volume expands, and the fluid A flows in through the bladder nozzle at the right cylinder head, and the fluid B in the outer cavity of the right bladder returns to the outside of the cylinder. In this way, the left and right are alternately cycled, the two sides of the capsules push and pull each other through the middle piston, and the expansion and contraction help each other, which can not only realize double-acting continuous pressurization, but also make full use of the remaining pressure energy to save power consumption.
本发明公开了以下技术效果:The present invention discloses the following technical effects:
本发明提供的液压囊与活塞联动的隔离式流体压力转换装置,与现有技术下的该类 设备相比,至少具有下述优点中的一项:Compared with this type of equipment under the prior art, the isolated fluid pressure conversion device of the hydraulic bladder and the piston linkage provided by the present invention has at least one of the following advantages:
1.液压囊能可靠地将压差很大的两种流体介质严格隔离,可有效地避免不同介质之 间的混杂污染;1. The hydraulic bladder can reliably isolate the two fluid media with large pressure difference strictly, which can effectively avoid the mixed pollution between different media;
2.可伸缩的液压囊与单个活塞的柔性联动结构,能明显地减小摩擦和振动产生的能 耗,提高能量转换效率;2. The flexible linkage structure of the retractable hydraulic bladder and a single piston can significantly reduce the energy consumption caused by friction and vibration, and improve the energy conversion efficiency;
3.内柔外刚的层套结构,使液压囊与缸体分担内部高压负荷,可大幅度降低缸体的 承压负担,有利于减小设备重量和制造成本;3. The layered structure of inner softness and outer rigidity enables the hydraulic bladder and the cylinder body to share the internal high pressure load, which can greatly reduce the pressure bearing burden of the cylinder body, which is beneficial to reduce the weight of the equipment and the manufacturing cost;
4.该装置通用性好,压力适应范围大,适合水、油、气等多种流体,一套装置互逆使用,可分别实现增压传动和放大泵送流量两种功能;4. The device has good versatility and a wide range of pressure adaptation, and is suitable for various fluids such as water, oil, and gas.
5.该装置结构简练紧凑,制造工艺难度低,节省成本且便于装配和维护。5. The device has a concise and compact structure, low manufacturing process difficulty, cost saving and easy assembly and maintenance.
本发明的技术效果除上述列举外,在说明书中仍有其它直接或间接的描述。In addition to the above enumeration, the technical effects of the present invention still have other direct or indirect descriptions in the specification.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需 要使用的附图作简要地介绍,显然,下面的附图仅仅描述了本发明的一部分实施例,对于 本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其 他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the following drawings only describe a part of the embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1为本发明流体压力交换装置的结构示意图;Fig. 1 is the structural schematic diagram of the fluid pressure exchange device of the present invention;
图2为本发明流体压力交换装置中囊咀与缸盖、活塞连接方式的示意图;Fig. 2 is the schematic diagram of the connection mode of the bag nozzle, the cylinder head and the piston in the fluid pressure exchange device of the present invention;
图3、图4为本发明流体压力交换装置增压传动工作原理、过程示意图;3 and 4 are schematic diagrams of the working principle and process of the pressurized transmission of the fluid pressure exchange device of the present invention;
图5、图6为本发明流体压力交换装置压缩泵送工作原理、过程示意图;5 and 6 are schematic diagrams of the working principle and process of the compression pumping of the fluid pressure exchange device of the present invention;
图7为本发明流体压力交换装置双囊型结构及应用方式示意图。FIG. 7 is a schematic diagram of the dual-capsule structure and application mode of the fluid pressure exchange device of the present invention.
其中,缸体1,缸筒11,缸盖12,活塞2,安装孔21,盲堵密封件23,液压囊3, 囊体31,囊咀32,囊咀通孔33,囊内腔4,囊外腔5,注入单向阀71,输出单向阀72, 换向阀8。Among them, the cylinder body 1, the
具体实施方式Detailed ways
下面将结合附图,对本发明实施例中的技术方案进行更清楚、细致地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described more clearly and in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
图1为本发明所提供的一种液压囊与活塞联动的隔离式流体压力转换装置的结构示 意图,如图1所示,该装置包括缸体1、活塞2、液压囊3。其中缸体1为刚性壳体,又包 括内部为圆柱形腔室的缸筒11和安装于其端部的缸盖12,缸盖12的中心处有纵向贯通的 安装孔;活塞2是安装于缸筒11内且直径与之相适配的可密封滑动活塞,中心处也设有轴 向贯通的安装孔21;液压囊3由柔性的管状囊体31和其两端的囊咀32构成,囊体31为 可承压抗拉的管状软囊,其内层、外层为高弹性合成橡胶抗渗层,中间层为由细钢丝或合 成纤维束斜向交叉缠绕、编织而成的增强层,其直径和长度可随内外压差和两端受力的变 化,在一定范围内胀缩拉伸。囊咀32是装配于囊体31端部用于密封、锁紧囊口并与其它 部件连接的金属件,其中心处设有通孔33。(参考国内专利文献CN 110566533 A可对液压 囊的技术细节更详尽地了解,本发明权利要求和说明书中所述“液压囊”的所指范围,包 括该文献中所述的“管状液压囊”,但不应被理解为仅限于这一种。)液压囊3设置于缸 筒11内缸盖12与活塞2之间,两端的囊咀32分别嵌入到缸盖23和活塞3中心处的安装 孔21内,用螺母密封锁紧。液压囊的囊体31将缸筒11内的圆柱形空间隔离成囊内腔4和 囊外腔5两个可承压的腔室,分别容纳流体A和流体B两种不同的流体。Figure 1 is a schematic structural diagram of an isolated fluid pressure conversion device in which a hydraulic bladder and a piston are linked by the present invention. As shown in Figure 1, the device includes a cylinder 1, a
图2描述的是本发明中液压囊3通过囊咀32与缸盖和活塞进行连接时,可选用的三种嵌入式锁紧密封方式,分别为台阶孔配合、锥度孔配合或内螺纹孔配合。Figure 2 depicts three optional embedded locking and sealing methods when the
实施例一,图3、图4描述了应用本发明提供的流体压力转换装置进行油水增压传动时的一种连接方式和工作过程。如图3、4所示,液压站做为外部压力源设备,其供油管 和回油管经换向阀8通过一根液压管连接至囊外腔5在缸体上的端口14,换向阀8的工位 切换可实现输油和回油过程的交替;低压水泵是用于向囊内腔4补水的外接前级设备,通 常为伺服加压管道泵,它通过一根低压水管,经安装在活塞2外侧安装孔内的注入单向阀71 连接至囊内腔4;输出单向阀72安装在缸盖12外侧安装孔内,作用是阻止输出的高压水 回流到囊体内,它通过一根高压管连接至高压水胀机。每个工作循环包括补水、增压两个 交替的过程:Embodiment 1, Figures 3 and 4 describe a connection method and working process when the fluid pressure conversion device provided by the present invention is used for oil-water booster transmission. As shown in Figures 3 and 4, the hydraulic station is used as an external pressure source device, and its oil supply pipe and oil return pipe are connected to the
补水过程如图3所示,换向阀8切换至回油管导通工位时,供油管被截止,液压站进入待机状态,低压水泵启动供水,待水压达到注入单向阀71的正向开启压力时,水即开始经低压软管注入囊内腔4,注水压力作用于囊体内壁,迫使囊体31径向膨胀变粗,轴向 长度收缩,牵引活塞2向靠近缸盖12侧滑动,由于此时囊外腔5已处于与液压站储油箱管 路直接连通的低压回油状态中,因此,囊体31膨胀和活塞2压缩的共同作用使囊外腔5容 积减小,相当于注水压力促进了液压油从缸内加速排出回流至油箱。当囊体被充分注水至 饱满,内外水压达到低压下的平衡态时,注入单向阀71关闭,低压水泵出水口压力会升至 设定的上限水压,自动进入暂停供水的待机状态,系统转入增压过程。The water replenishment process is shown in Figure 3. When the reversing
增压过程如图4所示,换向阀8切换至供油管导通工位时,回油管被截止,液压站开始向囊外腔5中注入液压油,液压油在从囊体31四周通过囊壁向充满囊内腔4的水增压,同时也推压活塞2向远离缸盖12的方向滑动,囊体31受到活塞2的巨大拉伸力趋于延长 变细,囊内腔4的容积缩小,内部水压进一步增大,由于注水通路被注入单向阀71反向阻 截,因此高压水只能从输出单向阀经高压管输出,驱动水胀机做功。当囊内腔4的水被排 空或内外水压达到高压下的平衡态时,液压站出口油压会升至设定的上限油压,自动进入 暂停供油的待机状态,系统转入供水过程。在上述过程中,换向阀的工位切换可以通过低 压水泵和液压站的待机信号自动控制,也可按需要进行手动控制。The pressurization process is shown in Figure 4. When the reversing
本实施例是一种用中压流体驱动,将另一种低压流体增至高压的应用方式,例如,用液压站提供的31.5MPa压力液可将不高于1.6MPa的低压水增压至70MPa以上的高压水,用以驱动水压做功的机械设备。特别需要关注的一个特点是:即使囊体内的水压被增压到大于70MPa,甚至更高压力时,囊体承担约40MPa的内外压差,而直接作用于缸体内壁的 油压也始终不会超过31.5MPa,这意味着这种增压设备的缸体可以按通用型液压缸的工业 标准设计和制造,而无须特别地提高承压等级,这显然有利于为用户节省成本。This embodiment is an application method of driving another low-pressure fluid to high pressure by driving with medium-pressure fluid. For example, the 31.5MPa pressure fluid provided by the hydraulic station can pressurize the low-pressure water not higher than 1.6MPa to 70MPa The above high-pressure water is used to drive the mechanical equipment of water pressure to do work. A feature that needs special attention is that even if the water pressure in the bladder is pressurized to more than 70MPa, or even higher, the bladder bears the internal and external pressure difference of about 40MPa, and the oil pressure directly acting on the inner wall of the cylinder is always constant. It will exceed 31.5MPa, which means that the cylinder body of this booster equipment can be designed and manufactured according to the industrial standard of general-purpose hydraulic cylinders, without the need to specially increase the pressure level, which is obviously beneficial to save costs for users.
在实际应用中,被增压的介质除了水,还可以是如油漆、涂料等混合浆料,被驱动的执行机构除高压水胀机外,也还可以是注浆机、喷涂机等。In practical applications, besides water, the pressurized medium can also be mixed slurry such as paint and coating, and the driven actuator can also be a grouting machine, a spraying machine, etc., in addition to a high-pressure water expander.
实施例二,图5、图6描述了应用本发明提供的流体压力转换装置进行气体压缩泵送时的一种装配方式和工作过程。如图5、图6所示,液压站做为外部动力设备,其供油 管和回油管经换向阀8通过一根液压管连接至囊内腔4开在缸盖上的进出油共用端口,活 塞2外侧的安装孔内安装有盲堵密封件23;囊外腔5在缸筒上设置了注入、输出两个端口, 并分别安装了注入单向阀71和输出单向阀72,并通过压力管道分别连接到外部的低压气 源和高压储罐。每个工作循环包括充气、压出两个交替的过程:
充气过程如图5所示,换向阀8切换至回油管导通工位时,供油管被截止,液压站进入待机状态,由于回油通路的开放,囊内腔4中的液压油压力陡然降低,囊体因内部失压,在囊外腔5中气体的膨胀压力压迫下由粗变细,放松对活塞的拉力,使活塞被气压推 向远离缸盖12侧滑动,囊外腔5的容积变大,内部气压下降至低于外部气源压力时,外部 气体顶开注入单向阀充入囊外腔5,气压继续推动活塞将囊体拉伸至最长最细,将大部分 液压油加速回流到液压站油箱中,此时囊外腔容积达到最大,并充满了未被进一步压缩的 气体。The inflation process is shown in Figure 5. When the reversing
压缩过程如图6所示,换向阀8切换至供油管导通工位时,回油管被截止,液压站开始向囊内腔4中注入液压油,随着囊内腔4中的油量增大压力升高,油压作用于囊体内壁,迫使囊体31径向膨胀变粗,轴向长度收缩,以巨大的拉力牵引活塞2向缸盖12侧滑 动,囊体膨胀和活塞压缩的双重作用使囊外腔5的容积缩小十几倍,内部的气体被压缩而 密度增加压强升高,通过输出单向阀被输送至高压储罐。在上述过程中,换向阀8的工位 切换和液压站的启停,可以通过加装传感器探测活塞到达最远和最近位置的信号来控制。The compression process is shown in Figure 6. When the reversing
本实施例是一种小流量高压流体驱动大流量低压流体压缩泵送的应用方式,例如, 用液压站提供的31.5MPa压力液驱动,将不大于0.6MPa以下的压缩天然气、石油气或二氧 化碳气体进一步压缩增压至8MPa以上,使其超过液化临界压力,以便进行液化、致冷或罐 装储运。This embodiment is an application method in which a small flow of high-pressure fluid drives a large flow of low-pressure fluid to compress and pump. It is further compressed and pressurized to more than 8MPa, so that it exceeds the liquefaction critical pressure for liquefaction, refrigeration or tank storage and transportation.
在实际应用中,驱动流体介质不限于用液压油,还可以根据实际需要使用水或乳化 液;被增压输送的流体也不限于是气体,还可以是液体或粘流态物料等。In practical applications, the driving fluid medium is not limited to hydraulic oil, but also water or emulsion according to actual needs; the fluid to be pressurized is not limited to gas, but can also be liquid or viscous flow material.
实施例三,图7中描述本发明流体压力转换装置的一种双液压囊扩展结构,如图7所示,缸筒11两端各自均安装有一个缸盖12,活塞2置于其间,将缸体1内部隔成左、 右两个缸室,左右缸室在缸体1上均有各自的流体进出的端口14。活塞2左右两侧与两缸 盖12间,各安装了一只液压囊3,左右两只液压囊安装在活塞上的囊咀32出口均被封堵, 囊咀32在缸盖12的安装孔中设有注入输出共用端口。
图7还描述了应用这种双液压囊扩展结构进行油水增压传动时的一种配套方式和工 作原理。如图7所示,液压站的供油管和回油管经过一只双位四通换向阀8,再通过两根液压管分别连接至缸体1上的左右两个端口14,换向阀8在两个工位间的切换,可使左右 两个缸室中的囊外腔5在注油回油两过程间同步交替转换;低压水泵也通过两路供水管分 别串接两只单向阀71、72后连接至水胀机,左右两路上的注入单向阀71和输出单向阀72 之间各分出一支高压水管,分别连接至左右缸盖11上的囊内腔4进出端口。四只单向阀将 左右两条水路都分成三段,注入单向阀71之前为低压供水管路,输出单向阀72之后为高 压输水管路,两阀之间的高压管路为囊内腔4补水、出水所共用。Figure 7 also describes a matching method and working principle when applying this dual hydraulic bladder expansion structure for oil-water booster transmission. As shown in Figure 7, the oil supply pipe and oil return pipe of the hydraulic station pass through a two-position four-
这种双液压囊结构的装置,通过换向阀8在两个工位间的切换,可使左右两个缸室中的囊外腔5在一注油一回油两过程间同步交替转换,即增压和补水在活塞2左右两侧是过程相反且同时进行的,这与单囊结构相比,液压站和供水泵不再需要频繁地待机、启动,系统以双作用连续增压的方式工作,效率可提高一倍。此外,活塞2左右两侧囊体31的胀 缩也是同步反相的,对活塞2的左右往复滑动形成用力方向始终一致的推挽效果,补水和 回油的剩余压力能得到充分利用,从而有效地提高了能量转换效率。With this dual hydraulic bladder structure, through the switching of the reversing
显然,结合上述的实施例二和实施例三,本领域的一般技术人员会很自然地理解到, 双囊结构的扩展型装置也可逆向使用,即用左右两个囊内腔4中的流体A做高压驱动,对 囊外腔中低压流体B进行连续的压缩、泵送,故这样的实施例不再以图文方式详述。Obviously, with reference to the second embodiment and the third embodiment above, those skilled in the art will naturally understand that the expanded device with the double-capsule structure can also be used in reverse, that is, the fluid in the
综上所述,本发明提供的一种流体压力转换装置,创新地采用了内柔外刚的套层分 担承压结构和囊塞联动的转换机制,既能严格隔离两种介质避免混杂污染,又能扩大压力 适应范围,还利于降低能耗和成本,可适用于液压、气动机械的增压传动和压力管道系统 中流体物料的泵送、调压等。To sum up, the fluid pressure conversion device provided by the present invention innovatively adopts the conversion mechanism of the pressure-bearing structure shared by the inner-flexible outer-rigid jacket and the bladder plug linkage, which can strictly isolate the two media to avoid mixed pollution, It can also expand the pressure adaptation range, and also help to reduce energy consumption and cost. It can be applied to the booster transmission of hydraulic and pneumatic machinery and the pumping and pressure regulation of fluid materials in the pressure pipeline system.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、 “前”、“后”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图 所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件 必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention, rather than indicating or implying that the referred device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限 定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的 各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred modes of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.
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