CN111469464A - Production process and equipment for producing KN95 mask by adopting high-speed rotary die-cutting machine - Google Patents

Production process and equipment for producing KN95 mask by adopting high-speed rotary die-cutting machine Download PDF

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Publication number
CN111469464A
CN111469464A CN202010317722.5A CN202010317722A CN111469464A CN 111469464 A CN111469464 A CN 111469464A CN 202010317722 A CN202010317722 A CN 202010317722A CN 111469464 A CN111469464 A CN 111469464A
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Prior art keywords
mask
roller
nose bridge
roller group
material belt
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辛云峰
徐万洪
史文峰
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Dongguan Zhongzhi Medical Technology Co ltd
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Dongguan Zhongzhi Medical Technology Co ltd
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Priority to CN202010317722.5A priority Critical patent/CN111469464A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0064Producing wearing apparel
    • B29D99/0071Masks, e.g. gas masks
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1107Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
    • A41D13/113Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a vertical fold or weld
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H42/00Multi-step production lines for making clothes
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00Other methods, machines or appliances
    • A41H43/04Joining garment parts or blanks by gluing or welding ; Gluing presses
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to a production process and equipment for producing a KN95 mask by adopting a high-speed rotary die cutting machine, wherein a mask main body of the KN95 mask comprises a first mask body and a second mask body which are symmetrically designed, the KN95 mask main body is produced by adopting the high-speed circular knife machine as a main machine, the mask main body is divided into two symmetrical mask bodies, the mask bodies are compounded, hot-pressed and shaped respectively, then symmetrical hot-pressed and connected, then die cutting is carried out on an outlet mask main body finished product, finally, operations such as ultraviolet disinfection, automatic packaging and the like are carried out in sequence, the whole production process is smoother and faster, the traditional ultrasonic welding operation is abandoned, the production efficiency of the mask can be greatly improved, the operation speed can reach 60m/min, the converted number of the masks can exceed 600pcs/min, the equipment is greatly simplified, the equipment cost is also greatly reduced, and the. The mask body produced by the process and the equipment is matched with the detachable ear belt for use, the ear belt does not need to be assembled by a manufacturer, the ear belt part can be reused, resources are saved, and waste is reduced.

Description

采用高速旋转模切机生产KN95口罩的生产工艺及其设备Production process and equipment for KN95 mask production by high-speed rotary die-cutting machine

技术领域:Technical field:

本发明涉及口罩生产技术领域,特指一种采用高速旋转模切机生产KN95口罩的生产工艺及其设备。The invention relates to the technical field of mask production, in particular to a production process and equipment for producing KN95 masks by using a high-speed rotary die-cutting machine.

背景技术:Background technique:

口罩作为重要的防护隔离产品在人们的日常生活、以及工业生产中起到重要的作用。口罩根据使用的场合、环境等具有不同的分类和不同的标准。现有的KN95口罩,通常采用超声波焊接的方式来生产制造,超声波焊接时会产生停顿,因此会影响生产效率;而且其生产设备较为复杂、成本高。As an important protective isolation product, masks play an important role in people's daily life and industrial production. Masks have different classifications and different standards according to the occasion and environment of use. The existing KN95 masks are usually produced by ultrasonic welding, which will cause a pause during ultrasonic welding, which will affect the production efficiency; and its production equipment is relatively complex and expensive.

发明内容:Invention content:

本发明的目的是克服现有技术的上述不足之处,提供一种采用高速旋转模切机生产KN95口罩的生产工艺及其设备。The object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and provide a kind of production technology and equipment thereof that adopts high-speed rotary die-cutting machine to produce KN95 mask.

本发明采用的技术方案是:一种采用高速旋转模切机生产KN95口罩的生产工艺,KN95口罩的口罩主体包括呈对称设计的第一面罩体和第二面罩体,第一面罩体和第二面罩体分别包括外层无纺布、内层无纺布和位于二者之间的至少一层熔喷布,于外层无纺布或者内层无纺布与熔喷布之间还设有一鼻梁条,其中:所述生产工艺包括如下步骤:The technical scheme adopted in the present invention is: a production process of using a high-speed rotary die-cutting machine to produce a KN95 mask. The mask body of the KN95 mask includes a first mask body and a second mask body that are symmetrically designed, and the first mask body and the second mask body are symmetrically designed. The mask body respectively comprises an outer layer of non-woven fabrics, an inner layer of non-woven fabrics and at least one layer of melt-blown cloth located therebetween, and a Nose bridge strip, wherein: described production technique comprises the steps:

步骤a:将第一无纺布料带、至少一第一熔喷布料带通过第一复合辊组复合形成第一复合料带,第一鼻梁条料带通过第一鼻梁圆刀间歇式切断形成一条第一鼻梁条并自动输送至第一复合料带上,随第一复合料带同步传输;然后与第二无纺布料带一起进入第一加热模压辊组复合形成半封闭的第一面罩料带,第一加热模压辊组在第一面罩料带上形成第一热压粘合线和第一鼻梁条限位框并使第一鼻梁条位于该第一鼻梁条限位框内;第一热压粘合线即形成第一面罩体的半封闭粘合线;Step a: compound the first non-woven fabric strip and at least one first melt-blown cloth strip through the first composite roller group to form the first composite strip, and the first nose bridge strip is intermittently cut by the first nose bridge circular knife to form A first nose bridge strip is automatically transported to the first composite material belt, and is transmitted synchronously with the first composite material belt; and then enters the first heated molding roller set together with the second non-woven material belt to form a semi-closed first mask material belt, the first heated molding roller group forms the first hot-pressing bonding line and the first nose bridge limit frame on the first mask material belt, and the first nose bridge strip is located in the first nose bridge limit frame; A thermocompression bonding line forms a semi-closed bonding line of the first mask body;

同时,将第三无纺布料带、至少一第二熔喷布料带通过第二复合辊组复合形成第二复合料带,第二鼻梁条料带通过第二鼻梁圆刀间歇式切断形成第二鼻梁条并自动输送至第二复合料带上,随第二复合料带同步传输;然后与第四无纺布料带一起进入第二加热模压辊组复合形成半封闭的第二面罩料带,第二加热模压辊组在第二面罩料带上形成第二热压粘合线和第二鼻梁条限位框并使第二鼻梁条位于该第二鼻梁条限位框内;第二热压粘合线即形成第二面罩体的半封闭粘合线;At the same time, the third non-woven fabric strip and at least one second melt-blown fabric strip are compounded through the second composite roller group to form the second composite strip, and the second nose bridge strip is intermittently cut by the second nose bridge circular knife to form the second composite strip. The two nose bridge strips are automatically conveyed to the second composite material belt, and are transmitted synchronously with the second composite material belt; then together with the fourth non-woven material belt, enter the second heating and molding roller group to form a semi-closed second mask material belt , the second heat-molding roller group forms the second heat-pressing bonding line and the second nose bridge limit frame on the second mask material strip and makes the second nose bridge positioned in the second nose bridge limit frame; the second heat The pressure bonding line is the semi-closed bonding line that forms the second mask body;

步骤b:将所形成的第一面罩料带、第二面罩料带呈上下对称式通过第三复合辊组复合,后输送至第三加热模压辊组复合形成口罩料带,且第三加热模压辊组在口罩料带上形成将第一面罩料带与第二面罩料带粘接的第三热压粘合线,即第三热压粘合线同时使第一面罩体、第二面罩体的未封闭的边缘同时粘结闭合并使第一面罩体与第二面罩体粘接,第三热压粘合线的两端与第一热压粘合线、第二热压粘合线的两端相衔接;Step b: the formed first mask material belt and the second mask material belt are compounded by the third compounding roller group in an up-down symmetrical manner, and then transported to the third heating and molding roller group to be compounded to form a mask material belt, and the third heating molding is performed. The roller group forms on the mask material belt the third thermal pressure bonding line that bonds the first mask material belt and the second mask material belt, that is, the third thermal pressure bonding line simultaneously makes the first mask body and the second mask body. At the same time, the unclosed edges are bonded and closed and the first mask body and the second mask body are bonded, and the two ends of the third thermocompression bonding line are connected with the first thermocompression bonding line and the second thermocompression bonding line. connected at both ends;

步骤c:经过第三加热模压辊组的复合料带输送至模切辊组,模切辊组切出口罩外框且在口罩内部接近第一热压粘合线和第二热压粘合线的区域切出贯穿第一面罩体和第二面罩体的耳带孔;模切辊组出料口处直接排除外框废料,得到口罩主体成品。Step c: The composite material belt passing through the third heated molding roller group is transported to the die-cutting roller group, and the die-cutting roller group cuts out the outer frame of the mask and is close to the first and second hot-pressing bonding lines inside the mask Cut out the ear strap holes running through the first mask body and the second mask body in the area of the die-cutting roller group; directly remove the waste of the outer frame at the outlet of the die-cutting roller group to obtain the finished mask body.

该生产工艺进一步包括步骤d:排除外框废料后的口罩主体成品直接输送至安装有紫外线消毒装置的流水线上进行紫外线杀菌消毒,然后通过传输带传输至自动包装机进行密封包装。The production process further includes step d: the finished product of the mask body after removing the waste from the outer frame is directly transported to an assembly line equipped with an ultraviolet disinfection device for ultraviolet sterilization and disinfection, and then transferred to an automatic packaging machine through a conveyor belt for sealing and packaging.

上述生产工艺中,所述第一加热模压辊组、第二加热模压辊组、第三加热模压辊组均分别包括加热钢辊和模压钢辊,三个模压钢辊的表面分别具有形成第一热压粘合线、第二热压粘合线、第三热压粘合线的热压齿模;且加热钢辊的温度为100℃±5℃,模压钢辊上热压齿模处的温度为135℃±5℃。In the above production process, the first heated molding roller group, the second heated molding roller group, and the third heated molding roller group include heated steel rollers and molded steel rollers, respectively, and the surfaces of the three molded steel rollers respectively have the first heating and molding rollers. The hot-pressing tooth die of the hot-pressing bonding line, the second hot-pressing bonding line, and the third hot-pressing bonding line; The temperature is 135°C ± 5°C.

所述口罩主体中包括两层熔喷布,即对应有两个第一熔喷布料带、两个第二熔喷布料带分别与第一无纺布料带、第三无纺布料带复合。The mask body includes two layers of melt-blown cloth, that is, two first melt-blown cloth belts and two second melt-blown cloth belts are respectively compounded with the first non-woven material belt and the third non-woven material belt. .

步骤a中,第一加热模压辊组、第二加热模压辊组分别在第一面罩料带、第二面罩料带的口罩主体中部区域热压形成至少一条加强粘合线。In step a, the first heating and molding roller group and the second heating and molding roller group are respectively hot-pressed to form at least one reinforcing bonding line in the middle region of the mask body of the first mask material belt and the second mask material belt.

本发明同时提供一种KN95口罩生产用高速旋转模切机,其包括高速旋转模切机主机架,主机架的上部设有上放料辊支架,主机架中部设置功能辊组,主机架下部设有下放料辊支架,其中:所述功能辊组依次包括第一复合辊组、第一导向过渡辊组、第一鼻梁圆刀辊组、第一加热模压辊组、第三复合辊组、第二加热模压辊组、第二鼻梁圆刀辊组、第二导向过渡辊组、第二复合辊组、第三加热模压辊组、模切辊组;The invention also provides a high-speed rotary die-cutting machine for the production of KN95 masks, which comprises a main frame of the high-speed rotary die-cutting machine, the upper part of the main frame is provided with an upper discharge roller bracket, the middle part of the main frame is provided with a functional roller group, and the lower part of the main frame is provided with a high-speed rotary die-cutting machine. There is a lower feeding roller bracket, wherein: the functional roller group sequentially includes a first composite roller group, a first guide transition roller group, a first nose bridge round knife roller group, a first heated molding roller group, a third composite roller group, and a third composite roller group. Two heated molding roller sets, the second nose bridge round knife roller set, the second guide transition roller set, the second composite roller set, the third heated molding roller set, and the die-cutting roller set;

下放料辊支架的前端处设有第一无纺布放料辊;The front end of the lower feeding roller bracket is provided with a first non-woven feeding roller;

上放料辊支架上依次设有两个第一熔喷布放料辊、第一鼻梁条放料辊、第二无纺布放料辊、第四无纺布放料辊、第二鼻梁条放料辊、两个第二熔喷布放料辊、第三无纺布放料辊以及外框废料收料辊;The upper feeding roller bracket is sequentially provided with two first meltblown cloth feeding rollers, the first nose bridge feeding roller, the second non-woven feeding roller, the fourth non-woven feeding roller, and the second nose beam feeding roller. Unwinding roller, two second melt-blown cloth unwinding rollers, third non-woven fabric unwinding roller and outer frame waste collecting roller;

其中,于第一导向过渡辊组中包括第一复合料带导向辊和第一鼻梁条导向辊,于第一导向过渡辊组与第一鼻梁条圆刀辊组之间设有第一鼻梁条张紧辊,第一鼻梁条圆刀辊组的出料侧设有第一复合料带转向辊;Wherein, the first guide transition roller group includes a first composite material belt guide roller and a first nose bridge guide roller, and a first nose bridge is provided between the first guide transition roller group and the first nose bridge round knife roller group Tensioning roller, the discharge side of the first nose bridge round knife roller set is provided with a first composite material belt turning roller;

第一加热模压辊组包括位于上方的第一加热钢辊和位于下方的第一模压钢辊;第三复合辊组位于第二无纺布放料辊与第四无纺布放料辊的中间位置相对的低处;第二加热模压辊组包括位于上方的第二加热钢辊和位于下方的第二模压钢辊;The first heated molding roller group includes a first heated steel roller located above and a first molded steel roller located below; the third composite roller group is located in the middle of the second non-woven fabric feeding roller and the fourth non-woven fabric feeding roller The position is relatively low; the second heated molding roll group includes a second heating steel roll located above and a second molding steel roll located below;

于第二导向过渡辊组中包括第二复合料带导向辊和第二鼻梁条导向辊,于第二导向过渡辊组与第二鼻梁条圆刀辊组之间设有第二鼻梁条张紧辊,第二鼻梁条圆刀辊组的出料侧设有第二复合料带转向辊;The second guide transition roller group includes a second composite material belt guide roller and a second nose bridge guide roller, and a second nose bridge tensioner is arranged between the second guide transition roller group and the second nose bridge round knife roller group. Roller, the discharge side of the second nose bridge round knife roll group is provided with a second composite material belt turning roll;

第三加热模压辊组包括位于下方的第三加热钢辊和位于上方的第三模压钢辊。The third heated embossing roll group includes a lower third heated steel roll and an upper third embossed steel roll.

上述生产设备中,所述第一鼻梁条圆刀辊组、第二鼻梁条圆刀辊组中的鼻梁条圆刀辊外圆上均匀设有六条鼻梁刀。In the above production equipment, six nose bridge knives are evenly arranged on the outer circle of the nose bridge round knife rollers in the first nose bridge round knife roller group and the second nose bridge round knife roller group.

所述第一模压钢辊、第二模压钢辊的外圆上分别设有两组形成第一/第二热压粘合线的第一/第二粘合线齿模、两组形成鼻梁条限位框的鼻梁条限位框齿模、两组形成加强粘合线的加强粘合线齿模;第三模压钢辊的外圆上设有两组形成第三热压粘合线的第三粘合线齿模;The outer circles of the first and second molded steel rolls are respectively provided with two sets of first/second bonding wire tooth dies for forming the first/second hot-pressing bonding line, and two sets for forming nose bridges. The nose bridge of the limit frame, the limit frame tooth die, the two sets of reinforced bonding line tooth dies for forming the reinforced bonding line; the outer circle of the third molding steel roller is provided with two sets of the third hot pressing bonding line. Three bonding wire tooth die;

所述模切辊组的模切辊外圆上设有两个与口罩主体外形相当的闭合刀模和两组位于闭合刀模内部区域的与耳带孔对应的孔刀膜,且闭合刀模切除第三热压粘合线的外边缘部分。The outer circle of the die-cutting roller of the die-cutting roller group is provided with two closed knife molds corresponding to the shape of the mask body and two groups of hole knife films located in the inner area of the closed knife mold and corresponding to the ear strap holes, and the closed knife molds are The outer edge portion of the third thermocompression bonding line is cut off.

本发明采用高速圆刀机为主机来生产KN95口罩主体,将口罩主体分为两个对称的面罩体分别复合、热压定型后再对称式热压连接,再模切出口罩主体成品,最后依次进行紫外线消毒、自动包装等操作,整个生产过程更为流畅快速,且抛弃传统的超声波焊接作业,可大幅提高口罩的生产效率,运行速度可达60m/min,换算成口罩主体数量可超过600pcs/min,而且设备大幅简化,设备成本也大幅降低,生产可全程实现自动化作业。采用本发明工艺和设备生产的口罩本体,搭配可拆卸式的耳带使用,无需厂家组装耳带,也节省工序和成本,而消费者使用时也简单便利,还可根据个性化选配不同长度或宽度的耳带,耳带部分还可以重复使用,节约资源,减少浪费。In the present invention, a high-speed circular knife machine is used as the main machine to produce the main body of the KN95 mask, the main body of the mask is divided into two symmetrical mask bodies, which are respectively compounded, heat-pressed and shaped, and then symmetrically hot-pressed, and then die-cut out the finished mask body, and finally Ultraviolet disinfection, automatic packaging and other operations, the entire production process is smoother and faster, and the traditional ultrasonic welding operation is abandoned, which can greatly improve the production efficiency of masks, the running speed can reach 60m/min, and the number of mask bodies can exceed 600pcs/ min, and the equipment is greatly simplified, the equipment cost is also greatly reduced, and the production can be automated throughout the process. The mask body produced by the process and equipment of the present invention can be used with detachable ear straps, which does not require manufacturers to assemble the ear straps, saves processes and costs, and is simple and convenient for consumers to use, and different lengths can be selected according to individuality. Or the width of the earband, the earband part can also be reused, saving resources and reducing waste.

附图说明:Description of drawings:

图1是KN95口罩对称折叠状态的示意图;Fig. 1 is the schematic diagram of the symmetrical folding state of KN95 mask;

图2是本发明生产工艺的流程图;Fig. 2 is the flow chart of production technique of the present invention;

图3是本发明生产工艺进一步增加消毒和自动包装的流程图。Fig. 3 is the flow chart that the production process of the present invention further increases sterilization and automatic packaging.

图4是本发明中鼻梁条圆刀辊的展开结构示意图;4 is a schematic view of the unfolded structure of the nose bridge circular knife roller in the present invention;

图5是本发明中第一、第二模压钢辊的展开结构示意图;5 is a schematic view of the unfolded structure of the first and second molded steel rolls in the present invention;

图6是本发明中第三模压钢辊的展开结构示意图;6 is a schematic view of the unfolded structure of the third molded steel roll in the present invention;

图7是本发明中外框模切辊组的展开结构示意图;Fig. 7 is the unfolded structure schematic diagram of the outer frame die-cutting roller set in the present invention;

图8是本发明设备中刀模重合叠加的效果图。FIG. 8 is an effect diagram of the overlapping and superposition of the knife dies in the device of the present invention.

具体实施方式:Detailed ways:

如图1-图3所示,本发明所述的是一种采用高速旋转模切机生产KN95口罩的生产工艺,KN95口罩的口罩主体包括呈对称设计的第一面罩体1和第二面罩体2,第一面罩体1和第二面罩体2分别包括外层无纺布、内层无纺布和位于二者之间的至少一层熔喷布,于外层无纺布或者内层无纺布与熔喷布之间还设有一鼻梁条,所述生产工艺包括如下步骤:As shown in Figure 1-Figure 3, what the present invention is a kind of production technology that adopts high-speed rotary die-cutting machine to produce KN95 mouth mask, the mouth mask main body of KN95 mouth mask comprises the first mask body 1 and the second mask body that are symmetrically designed 2, the first mask body 1 and the second mask body 2 respectively comprise an outer non-woven fabric, an inner non-woven fabric and at least one layer of melt-blown fabric between the two, and the outer non-woven fabric or the inner layer have no A nose bridge is also provided between the spun cloth and the melt-blown cloth, and the production process comprises the following steps:

步骤a:将第一无纺布料带W1、至少一第一熔喷布料带P1通过第一复合辊组F1复合形成第一复合料带S1,该第一复合料带S1在第一鼻梁条料带B1的下方运行,第一鼻梁条料带B1通过第一鼻梁圆刀辊组D1间歇式切断形成一条第一鼻梁条并自动输送至第一复合料带S1上,切断后的第一鼻梁条出料直接与第一复合料带S1衔接,即第一复合料带S1输送到第一鼻梁圆刀辊组D1的出料口处,随第一复合料带S1同步传输;然后与第二无纺布料带W2一起进入第一加热模压辊组R1复合形成半封闭的第一面罩料带M1,第一加热模压辊组R1在第一面罩料带M1上形成第一热压粘合线11和第一鼻梁条限位框12并使第一鼻梁条位于该第一鼻梁条限位框12内;第一热压粘合线11即形成第一面罩体1的半封闭粘合线;Step a: Composite the first non-woven fabric tape W1 and at least one first melt-blown fabric tape P1 through the first composite roller group F1 to form a first composite tape S1, the first composite tape S1 is on the first nose bridge. The first nose bridge strip B1 is intermittently cut by the first nose bridge round knife roller set D1 to form a first nose bridge strip and automatically conveyed to the first composite material belt S1, the cut first nose bridge The strip discharge is directly connected with the first composite material belt S1, that is, the first composite material belt S1 is transported to the discharge port of the first nose bridge round knife roller group D1, and is transmitted synchronously with the first composite material belt S1; The non-woven material strips W2 enter the first heating and molding roll group R1 together to form a semi-closed first mask material belt M1, and the first heating and molding roll group R1 forms a first heat-pressing bonding line on the first mask material belt M1. 11 and the first nose bridge limit frame 12 and make the first nose bridge positioned in the first nose bridge limit frame 12; the first thermocompression bonding line 11 forms the semi-closed bonding line of the first mask body 1;

同时,将第三无纺布料带W3、至少一第二熔喷布料带P2通过第二复合辊组F2复合形成第二复合料带S2,该第二复合料带S2在第二鼻梁条料带B2的下方运行,第二鼻梁条料带B2通过第二鼻梁圆刀辊组D2间歇式切断形成第二鼻梁条并自动输送至第二复合料带S2上,随第二复合料带S2同步传输;然后与第四无纺布料带W4一起进入第二加热模压辊组R2复合形成半封闭的第二面罩料带M2,第二加热模压辊组R2在第二面罩料带M2上形成第二热压粘合线21和第二鼻梁条限位框22并使第二鼻梁条位于该第二鼻梁条限位框22内;第二热压粘合线21即形成第二面罩体2的半封闭粘合线;At the same time, the third non-woven fabric belt W3 and at least one second melt-blown cloth belt P2 are compounded by the second compound roller group F2 to form a second compound material belt S2, and the second compound material belt S2 is formed on the second nose bridge strip. The bottom of the belt B2 runs, and the second nose bridge strip B2 is intermittently cut by the second nose bridge round knife roller set D2 to form the second nose bridge strip and automatically conveyed to the second composite material belt S2, synchronizing with the second composite material belt S2 Transmission; then enter the second heating and molding roll group R2 together with the fourth non-woven material belt W4 to form a semi-closed second mask material belt M2, and the second heating and molding roll group R2 forms the second mask material belt M2 on the second mask material belt M2. Two thermocompression bonding lines 21 and the second nose bridge limiting frame 22 make the second nose bridge positioned in the second nose bridge limiting frame 22; the second thermocompression bonding line 21 forms the second mask body 2 Semi-closed bonding line;

步骤b:将所形成的第一面罩料带M1、第二面罩料带M2呈上下对称式通过第三复合辊组F3复合,后输送至第三加热模压辊组R3复合形成口罩料带K1,且第三加热模压辊组R3在口罩料带K1上形成将第一面罩料带与第二面罩料带粘接的第三热压粘合线,即第三热压粘合线13同时使第一面罩体1、第二面罩体2的未封闭的边缘同时粘结闭合并使第一面罩体1与第二面罩体2粘接,第三热压粘合线13的两端与第一热压粘合线11、第二热压粘合线21的两端相衔接;Step b: the formed first mask material belt M1 and the second mask material belt M2 are compounded by the third compounding roller group F3 in an up-down symmetrical manner, and then transported to the third heating and pressing roller group R3 to be compounded to form the mask material belt K1, And the 3rd heat-molding roller group R3 forms the 3rd heat-pressing bonding line that bonds the first mask material tape and the second mask material tape on the mask material belt K1, that is, the third hot-compression bonding line 13 simultaneously makes the The unclosed edges of the mask body 1 and the second mask body 2 are bonded and closed at the same time, and the first mask body 1 and the second mask body 2 are bonded together. The two ends of the pressure bonding line 11 and the second hot pressure bonding line 21 are connected;

即如图2、图3所示,第一复合料带S1、第一鼻梁条从左向右运行,第二复合料带S2、第二鼻梁条从右向左运行,在中间处的第三复合辊组F3处呈对称式复合;That is, as shown in Fig. 2 and Fig. 3, the first composite strip S1 and the first nose bridge run from left to right, the second composite strip S2 and the second bridge strip run from right to left, and the third strip in the middle runs from right to left. The compound roller group F3 is symmetrically compounded;

步骤c:经过第三加热模压辊组R3的复合料带输送至模切辊组Q1,模切辊组Q1切出口罩外框14且在口罩内部接近第一热压粘合线11和第二热压粘合线21的区域切出贯穿第一面罩体1和第二面罩体2的耳带孔101;模切辊组Q1出料口处直接排除外框废料并通过废料收卷辊J1收卷,耳带孔101废料冲切时直接排除,最终得到口罩主体成品。Step c: The composite material belt of the third heating and pressing roller group R3 is transported to the die-cutting roller group Q1. The area of the thermocompression bonding line 21 is cut out through the ear strap holes 101 of the first mask body 1 and the second mask body 2; the outer frame waste is directly removed at the outlet of the die-cutting roller set Q1 and collected by the waste winding roller J1. Roll, the ear strap hole 101 waste is directly removed when punching, and finally the finished product of the mask body is obtained.

口罩的耳带部分通过独立的耳带两端与口罩主体的耳带孔形成可拆式组装连接,由消费者购买后自行连接后即可佩戴使用。The earband part of the mask is detachably assembled and connected to the earband hole of the mask body through the independent earband ends, which can be worn and used by consumers after purchasing and connecting themselves.

该生产工艺进一步包括步骤d:排除外框废料后的口罩主体成品直接输送至安装有紫外线消毒装置3的流水线上进行紫外线杀菌消毒,然后通过传输带4传输至自动包装机5进行密封包装。The production process further includes step d: the finished product of the mask body after removing the waste from the outer frame is directly transported to the assembly line equipped with the ultraviolet disinfection device 3 for ultraviolet sterilization and disinfection, and then transferred to the automatic packaging machine 5 through the conveyor belt 4 for sealing and packaging.

上述生产工艺中,所述第一加热模压辊组R1、第二加热模压辊组R2、第三加热模压辊组R3均分别包括加热钢辊和模压钢辊,三个模压钢辊的表面分别具有形成第一热压粘合线、第二热压粘合线、第三热压粘合线的热压齿模;且加热钢辊的温度为100℃±5℃,模压钢辊上热压齿模处的温度为135℃±5℃。In the above production process, the first heated and molded roll group R1, the second heated and molded roll group R2, and the third heated and molded roll group R3 include heated steel rolls and molded steel rolls, respectively, and the surfaces of the three molded steel rolls have The hot pressing tooth die for forming the first hot pressing bonding line, the second hot pressing bonding line, and the third hot pressing bonding line; The temperature at the mold was 135°C ± 5°C.

所述口罩主体中包括两层熔喷布,即对应有两个第一熔喷布料带P1、两个第二熔喷布料带P2分别与第一无纺布料带W1、第三无纺布料带W3复合。The main body of the mask includes two layers of melt-blown cloth, that is, there are two first melt-blown cloth belts P1, two second melt-blown cloth belts P2 and the first non-woven material belt W1 and the third non-woven cloth respectively. Tape W3 compound.

步骤a中,第一加热模压辊组R1、第二加热模压辊组R2分别在第一面罩料带M1、第二面罩料带M2的口罩主体中部区域热压形成至少一条加强粘合线15(25),以更好地定位和定型熔喷布与无纺布层,使它们结合更稳定.In step a, the first heating and molding roller group R1 and the second heating molding roller group R2 are respectively hot-pressed in the middle region of the mask main body of the first mask material band M1 and the second mask material band M2 to form at least one reinforcing bond line 15 ( 25), to better position and shape the meltblown cloth and the non-woven layer to make their combination more stable.

再结合图4-图8所示,本发明同时提供一种KN95口罩生产用高速旋转模切机,其包括高速旋转模切机主机架(图纸略),主机架的上部设有上放料辊支架,主机架中部设置功能辊组,主机架下部设有下放料辊支架,其中:所述功能辊组依次包括第一复合辊组F1、第一导向过渡辊组G1、第一鼻梁圆刀辊组D1、第一加热模压辊组R1、第三复合辊组F3、第二加热模压辊组R2、第二鼻梁圆刀辊组D2、第二导向过渡辊组G2、第二复合辊组F2、第三加热模压辊组R3、模切辊组Q1;4-8 again, the present invention simultaneously provides a high-speed rotary die-cutting machine for the production of a KN95 mask, which comprises a high-speed rotary die-cutting machine main frame (drawing omitted), and the upper part of the main frame is provided with an upper discharge roller. Bracket, a functional roller group is arranged in the middle of the main frame, and a lower discharge roller bracket is arranged in the lower part of the main frame, wherein: the functional roller group sequentially includes a first composite roller group F1, a first guide transition roller group G1, and a first nose bridge round knife roller Group D1, the first heated molding roller group R1, the third composite roller group F3, the second heated molding roller group R2, the second nose bridge round knife roller group D2, the second guide transition roller group G2, the second composite roller group F2, The third heating and molding roller group R3, and the die-cutting roller group Q1;

下放料辊支架的前端处设有第一无纺布放料辊g1;The front end of the lower feeding roller bracket is provided with a first non-woven feeding roller g1;

上放料辊支架上依次设有两个第一熔喷布放料辊g2、第一鼻梁条放料辊g3、第二无纺布放料辊g4、第四无纺布放料辊g5、第二鼻梁条放料辊g6、两个第二熔喷布放料辊g7、第三无纺布放料辊g8以及外框废料收料辊g9;The upper feeding roller bracket is sequentially provided with two first melt-blown cloth feeding rollers g2, first nose bridge feeding rollers g3, second non-woven feeding rollers g4, fourth non-woven cloth feeding rollers g5, The second nose bridge strip feeding roller g6, two second melt-blown cloth feeding rollers g7, the third non-woven cloth feeding roller g8 and the outer frame waste feeding roller g9;

其中,于第一导向过渡辊组G1包含第一复合料带导向辊G11和第一鼻梁条导向辊G12,于第一导向过渡辊组G1与第一鼻梁条圆刀辊组D1之间设有第一鼻梁条张紧辊d11,第一鼻梁条圆刀辊组D1的出料侧设有第一复合料带转向辊d12,通过第一复合料带转向辊d2使第一复合料带S1与第一鼻梁条出料方向大致平齐,使切断后形成的第一鼻梁条自动输送到第一复合料带S1的熔喷布上,随之同步运行;Wherein, the first guide transition roller group G1 includes a first composite belt guide roller G11 and a first nose bridge guide roller G12, and between the first guide transition roller group G1 and the first nose bridge round knife roller group D1 is provided with The first nose bridge tensioning roller d11, the discharge side of the first nose bridge round knife roller set D1 is provided with a first composite material belt turning roller d12, and the first composite material belt S1 and the The discharge direction of the first nose bridge strip is roughly flush, so that the first nose bridge strip formed after cutting is automatically transported to the melt-blown cloth of the first composite material belt S1, and then runs synchronously;

第一加热模压辊组R1包括位于上方的第一加热钢辊R11和位于下方的第一模压钢辊R12;第三复合辊组F3位于第二无纺布放料辊W2与第四无纺布放料辊W4的中间位置相对的低处;第二加热模压辊组R2包括位于上方的第二加热钢辊R21和位于下方的第二模压钢辊R22;The first heating and molding roll group R1 includes the first heating steel roll R11 located above and the first molding steel roll R12 located below; the third composite roll group F3 is located on the second non-woven fabric feeding roll W2 and the fourth non-woven fabric. The middle position of the feeding roller W4 is relatively low; the second heating and molding roller group R2 includes a second heating steel roller R21 located above and a second molding steel roller R22 located below;

同理,于第二导向过渡辊组G2包含第二复合料带导向辊G21和第二鼻梁条导向辊G22,于第二导向过渡辊组G2与第二鼻梁条圆刀辊组D2之间设有第二鼻梁条张紧辊d21,第二鼻梁条圆刀辊组D2的出料侧设有第二复合料带转向辊d22,通过第二复合料带转向辊d22使第二复合料带S2与第二鼻梁条出料方向大致平齐,使切断后形成的第二鼻梁条自动输送到第二复合料带S2的熔喷布上,随之同步运行;In the same way, the second guide transition roller group G2 includes a second composite material belt guide roller G21 and a second nose bridge guide roller G22, and between the second guide transition roller group G2 and the second nose bridge round knife roller group D2 There is a second nose bridge strip tensioning roller d21, and the discharge side of the second nose bridge strip round knife roller set D2 is provided with a second composite material belt turning roller d22, and the second composite material belt S2 is made by the second composite material belt turning roll d22. It is roughly flush with the discharge direction of the second nose bridge strip, so that the second nose bridge strip formed after cutting is automatically transported to the meltblown cloth of the second composite material belt S2, and then runs synchronously;

第三加热模压辊组R3包括位于下方的第三加热钢辊R31和位于上方的第三模压钢辊R32。The third heated embossing roll group R3 includes a lower third heated steel roll R31 and an upper third embossed steel roll R32.

上述生产设备中,所述第一鼻梁条圆刀辊组D1、第二鼻梁条圆刀辊组D2中的鼻梁条圆刀辊外圆上均匀设有六条鼻梁刀D11。In the above-mentioned production equipment, six nose bridge knives D11 are evenly arranged on the outer circle of the nose bridge round knife rollers in the first nose bridge round knife roller group D1 and the second nose bridge round knife roller group D2.

所述第一模压钢辊R12、第二模压钢辊R22的外圆上分别设有两组形成第一热压粘合线11/第二热压粘合线21的第一/第二粘合线齿模R101、两组形成鼻梁条限位框的鼻梁条限位框齿模R102、两组形成加强粘合线15的加强粘合线齿模R103,同时还设有印制“KN95”标志的齿模以及外围辅助定型的辅助齿模和定位标记刀等;第三模压钢辊R32的外圆上设有两组形成第三热压粘合线13的第三粘合线齿模R301;The outer circles of the first molded steel roll R12 and the second molded steel roll R22 are respectively provided with two sets of first/second bonding lines for forming the first hot pressing bonding line 11/second hot pressing bonding line 21. Wire tooth mold R101, two groups of nose bridge limit frame tooth molds R102 for forming the nose bridge limit frame, two groups of reinforced bonding line tooth molds R103 for forming the reinforcement bonding line 15, and also with the printed "KN95" logo. The outer circle of the third molding steel roller R32 is provided with two sets of third bonding line tooth molds R301 that form the third thermocompression bonding line 13;

所述外框模切辊组Q1的模切辊外圆上设有两个与口罩主体外形相当的闭合刀模Q101和两组位于闭合刀模Q101内部区域的与耳带孔对应的孔刀膜Q102,且闭合刀模Q101切除第三热压粘合线的外边缘部分。The outer circle of the die-cutting roller of the outer frame die-cutting roller group Q1 is provided with two closed knife molds Q101 corresponding to the shape of the main body of the mask and two groups of hole knife films corresponding to the ear strap holes located in the inner area of the closed knife mold Q101. Q102, and closing the die Q101 to cut off the outer edge portion of the third thermocompression bonding line.

本发明采用高速圆刀机为主机来生产KN95口罩主体,将口罩主体分为两个对称的面罩体分别复合、热压定型后再对称式热压连接,再模切出口罩主体成品,最后依次进行紫外线消毒、自动包装等操作,整个生产过程更为流畅快速,且抛弃传统的超声波焊接作业,可大幅提高口罩的生产效率,运行速度可达20m/min,换算成口罩主体数量可超过600pcs/min,而且设备大幅简化,设备成本也大幅降低,生产可全程实现自动化作业。采用本发明工艺和设备生产的口罩本体,搭配可拆卸式的耳带使用,无需厂家组装耳带,也节省工序和成本,而消费者使用时也简单便利,还可根据个性化选配不同长度或宽度的耳带,耳带部分还可以重复使用,节约资源,减少浪费。In the present invention, a high-speed circular knife machine is used as the main machine to produce the main body of the KN95 mask, the main body of the mask is divided into two symmetrical mask bodies, which are respectively compounded, heat-pressed and shaped, and then symmetrically hot-pressed, and then die-cut out the finished mask body, and finally Ultraviolet disinfection, automatic packaging and other operations, the entire production process is smoother and faster, and the traditional ultrasonic welding operation is abandoned, which can greatly improve the production efficiency of masks, the running speed can reach 20m/min, and the number of mask bodies can exceed 600pcs/ min, and the equipment is greatly simplified, the equipment cost is also greatly reduced, and the production can be automated throughout the process. The mask body produced by the process and equipment of the present invention can be used with detachable ear straps, which does not require manufacturers to assemble the ear straps, saves processes and costs, and is simple and convenient for consumers to use, and different lengths can be selected according to individuality. Or the width of the earband, the earband part can also be reused, saving resources and reducing waste.

可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, without departing from the spirit and essence of the present invention, various modifications and improvements can be made, and these modifications and improvements are also regarded as the protection scope of the present invention.

Claims (9)

1.一种采用高速旋转模切机生产KN95口罩的生产工艺,KN95口罩的口罩主体包括呈对称设计的第一面罩体和第二面罩体,第一面罩体和第二面罩体分别包括外层无纺布、内层无纺布和位于二者之间的至少一层熔喷布,于外层无纺布或者内层无纺布与熔喷布之间还设有一鼻梁条,其特征在于:所述生产工艺包括如下步骤:1. A production process using a high-speed rotary die-cutting machine to produce a KN95 mask, the mask main body of the KN95 mask includes a first mask body and a second mask body that are symmetrically designed, and the first mask body and the second mask body respectively include an outer layer The non-woven fabric, the inner layer of non-woven fabric and at least one layer of melt-blown fabric between the two, and a bridge of nose strip is also provided between the outer layer of non-woven fabric or the inner layer of non-woven fabric and the melt-blown fabric, characterized in that : the production process comprises the following steps: 步骤a:将第一无纺布料带、至少一第一熔喷布料带通过第一复合辊组复合形成第一复合料带,第一鼻梁条料带通过第一鼻梁圆刀间歇式切断形成一条第一鼻梁条并自动输送至第一复合料带上,随第一复合料带同步传输;然后与第二无纺布料带一起进入第一加热模压辊组复合形成半封闭的第一面罩料带,第一加热模压辊组在第一面罩料带上形成第一热压粘合线和第一鼻梁条限位框并使第一鼻梁条位于该第一鼻梁条限位框内;第一热压粘合线即形成第一面罩体的半封闭粘合线;Step a: compound the first non-woven fabric strip and at least one first melt-blown cloth strip through the first composite roller group to form the first composite strip, and the first nose bridge strip is intermittently cut by the first nose bridge circular knife to form A first nose bridge strip is automatically transported to the first composite material belt, and is transmitted synchronously with the first composite material belt; and then enters the first heated molding roller set together with the second non-woven material belt to form a semi-closed first mask material belt, the first heated molding roller group forms the first hot-pressing bonding line and the first nose bridge limit frame on the first mask material belt, and the first nose bridge strip is located in the first nose bridge limit frame; A thermocompression bonding line forms a semi-closed bonding line of the first mask body; 同时,将第三无纺布料带、至少一第二熔喷布料带通过第二复合辊组复合形成第二复合料带,第二鼻梁条料带通过第二鼻梁圆刀间歇式切断形成第二鼻梁条并自动输送至第二复合料带上,随第二复合料带同步传输;然后与第四无纺布料带一起进入第二加热模压辊组复合形成半封闭的第二面罩料带,第二加热模压辊组在第二面罩料带上形成第二热压粘合线和第二鼻梁条限位框并使第二鼻梁条位于该第二鼻梁条限位框内;第二热压粘合线即形成第二面罩体的半封闭粘合线;At the same time, the third non-woven fabric strip and at least one second melt-blown fabric strip are compounded through the second composite roller group to form the second composite strip, and the second nose bridge strip is intermittently cut by the second nose bridge circular knife to form the second composite strip. The two nose bridge strips are automatically conveyed to the second composite material belt, and are transmitted synchronously with the second composite material belt; then together with the fourth non-woven material belt, enter the second heating and molding roller group to form a semi-closed second mask material belt , the second heat-molding roller group forms the second heat-pressing bonding line and the second nose bridge limit frame on the second mask material strip and makes the second nose bridge positioned in the second nose bridge limit frame; the second heat The pressure bonding line is the semi-closed bonding line that forms the second mask body; 步骤b:将所形成的第一面罩料带、第二面罩料带呈上下对称式通过第三复合辊组复合,后输送至第三加热模压辊组复合形成口罩料带,且第三加热模压辊组在口罩料带上形成将第一面罩料带与第二面罩料带粘接的第三热压粘合线,即第三热压粘合线同时使第一面罩体、第二面罩体的未封闭的边缘同时粘结闭合并使第一面罩体与第二面罩体粘接,第三热压粘合线的两端与第一热压粘合线、第二热压粘合线的两端相衔接;Step b: the formed first mask material belt and the second mask material belt are compounded by the third compounding roller group in an up-down symmetrical manner, and then transported to the third heating and molding roller group to be compounded to form a mask material belt, and the third heating molding is performed. The roller group forms on the mask material belt the third thermal pressure bonding line that bonds the first mask material belt and the second mask material belt, that is, the third thermal pressure bonding line simultaneously makes the first mask body and the second mask body. At the same time, the unclosed edges are bonded and closed and the first mask body and the second mask body are bonded, and the two ends of the third thermocompression bonding line are connected with the first thermocompression bonding line and the second thermocompression bonding line. connected at both ends; 步骤c:经过第三加热模压辊组的复合料带输送至外框模切辊组,外框模切辊组切出口罩外框且在口罩内部接近第一热压粘合线和第二热压粘合线的区域切出贯穿第一面罩体和第二面罩体的耳带孔;外框模切辊组出料口处直接排除外框废料,得到口罩主体成品。Step c: The composite material belt of the third heated molding roller group is transported to the outer frame die-cutting roller group. The area of the pressure-bonding line is cut out through the ear strap holes of the first mask body and the second mask body; the outer frame waste is directly removed from the outlet of the outer frame die-cutting roller group to obtain the finished mask body. 2.根据权利要求1所述的采用高速旋转模切机生产KN95口罩的生产工艺,其特征在于:该生产工艺进一步包括步骤d:排除外框废料后的口罩主体成品直接输送至安装有紫外线消毒装置的流水线上进行紫外线杀菌消毒,然后通过传输带传输至自动包装机进行密封包装。2. the production technique that adopts high-speed rotary die-cutting machine to produce KN95 mask according to claim 1, is characterized in that: this production technique further comprises step d: the mask main body finished product after excluding the outer frame waste material is directly transported to be installed with ultraviolet disinfection. Ultraviolet sterilization is carried out on the assembly line of the device, and then it is transferred to an automatic packaging machine through a conveyor belt for sealing and packaging. 3.根据权利要求1所述的采用高速旋转模切机生产KN95口罩的生产工艺,其特征在于:所述第一加热模压辊组、第二加热模压辊组、第三加热模压辊组均分别包括加热钢辊和模压钢辊,三个模压钢辊的表面分别具有形成第一热压粘合线、第二热压粘合线、第三热压粘合线的热压齿模;且加热钢辊的温度为100℃±5℃,模压钢辊上热压齿模处的温度为135℃±5℃。3. the production technique of adopting high-speed rotary die-cutting machine to produce KN95 mask according to claim 1, is characterized in that: the described first heating molding roller group, the second heating molding roller group, the third heating molding roller group are all respectively It includes a heated steel roll and a molded steel roll, and the surfaces of the three molded steel rolls respectively have a hot-pressing tooth die for forming a first hot-pressing bonding line, a second hot-pressing bonding line, and a third hot-pressing bonding line; and heating The temperature of the steel roll is 100°C±5°C, and the temperature at the hot-pressing tooth die on the molded steel roll is 135°C±5°C. 4.根据权利要求1所述的采用高速旋转模切机生产KN95口罩的生产工艺,其特征在于:所述口罩主体中包括两层熔喷布,即对应有两个第一熔喷布料带、两个第二熔喷布料带分别与第一无纺布料带、第三无纺布料带复合。4. the production technique that adopts high-speed rotary die-cutting machine to produce KN95 mouth mask according to claim 1, is characterized in that: two layers of meltblown cloth are included in the described mouth mask main body, namely corresponding to two first meltblown cloth belts, The two second melt-blown cloth belts are respectively compounded with the first non-woven material belt and the third non-woven material belt. 5.根据权利要求1所述的采用高速旋转模切机生产KN95口罩的生产工艺,其特征在于:步骤a中,第一加热模压辊组、第二加热模压辊组分别在第一面罩料带、第二面罩料带的口罩主体中部区域热压形成至少一条加强粘合线。5. the production technique that adopts high-speed rotary die-cutting machine to produce KN95 mouth mask according to claim 1, is characterized in that: in step a, the first heating and moulding roller group, the second heating and moulding roller group are respectively on the first mask material belt . The middle area of the mask body of the second mask material strip is hot-pressed to form at least one reinforced bonding line. 6.一种KN95口罩生产用高速旋转模切机,其包括高速旋转模切机主机架,主机架的上部设有上放料辊支架,主机架中部设置功能辊组,主机架下部设有下放料辊支架,其特征在于:所述功能辊组依次包括第一复合辊组、第一导向过渡辊组、第一鼻梁圆刀辊组、第一加热模压辊组、第三复合辊组、第二加热模压辊组、第二鼻梁圆刀辊组、第二导向过渡辊组、第二复合辊组、第三加热模压辊组、外框模切辊组;6. A high-speed rotary die-cutting machine for the production of KN95 masks, which comprises a main frame of the high-speed rotary die-cutting machine, the upper part of the main frame is provided with an upper discharge roller bracket, the middle of the main frame is provided with a functional roller group, and the lower part of the main frame is provided with a lower part. The material roller bracket is characterized in that: the functional roller group sequentially includes a first composite roller group, a first guide transition roller group, a first nose bridge round knife roller group, a first heated molding roller group, a third composite roller group, a first Two heated molding roller sets, the second nose bridge round knife roller set, the second guide transition roller set, the second composite roller set, the third heated molding roller set, and the outer frame die-cutting roller set; 下放料辊支架的前端处设有第一无纺布放料辊;The front end of the lower feeding roller bracket is provided with a first non-woven feeding roller; 上放料辊支架上依次设有两个第一熔喷布放料辊、第一鼻梁条放料辊、第二无纺布放料辊、第四无纺布放料辊、第二鼻梁条放料辊、两个第二熔喷布放料辊、第三无纺布放料辊以及外框废料收料辊;The upper feeding roller bracket is sequentially provided with two first meltblown cloth feeding rollers, the first nose bridge feeding roller, the second non-woven feeding roller, the fourth non-woven feeding roller, and the second nose beam feeding roller. Unwinding roller, two second melt-blown cloth unwinding rollers, third non-woven fabric unwinding roller and outer frame waste collecting roller; 其中,于第一导向过渡辊组中包括第一复合料带导向辊和第一鼻梁条导向辊,于第一导向过渡辊组与第一鼻梁条圆刀辊组之间设有第一鼻梁条张紧辊,第一鼻梁条圆刀辊组的出料侧设有第一复合料带转向辊;Wherein, the first guide transition roller group includes a first composite material belt guide roller and a first nose bridge guide roller, and a first nose bridge is provided between the first guide transition roller group and the first nose bridge round knife roller group Tensioning roller, the discharge side of the first nose bridge round knife roller set is provided with a first composite material belt turning roller; 第一加热模压辊组包括位于上方的第一加热钢辊和位于下方的第一模压钢辊;第三复合辊组位于第二无纺布放料辊与第四无纺布放料辊的中间位置相对的低处;第二加热模压辊组包括位于上方的第二加热钢辊和位于下方的第二模压钢辊;The first heated molding roller group includes a first heated steel roller located above and a first molded steel roller located below; the third composite roller group is located in the middle of the second non-woven fabric feeding roller and the fourth non-woven fabric feeding roller The position is relatively low; the second heated molding roll group includes a second heating steel roll located above and a second molding steel roll located below; 于第二导向过渡辊组中包括第二复合料带导向辊和第二鼻梁条导向辊,于第二导向过渡辊组与第二鼻梁条圆刀辊组之间设有第二鼻梁条张紧辊,第二鼻梁条圆刀辊组的出料侧设有第二复合料带转向辊;The second guide transition roller group includes a second composite material belt guide roller and a second nose bridge guide roller, and a second nose bridge tensioner is arranged between the second guide transition roller group and the second nose bridge round knife roller group. Roller, the discharge side of the second nose bridge round knife roll group is provided with a second composite material belt turning roll; 第三加热模压辊组包括位于下方的第三加热钢辊和位于上方的第三模压钢辊。The third heated embossing roll group includes a lower third heated steel roll and an upper third embossed steel roll. 7.根据权利要求6所述的KN95口罩生产用高速旋转模切机,其特征在于:所述第一鼻梁条圆刀辊组、第二鼻梁条圆刀辊组中的鼻梁条圆刀辊外圆上均匀设有六条鼻梁刀。7. high-speed rotary die-cutting machine for KN95 mask production according to claim 6, is characterized in that: outside the nose bridge round knife roller in the described first nose bridge round knife roller group, the second nose bridge round knife roller group There are six nose bridge knives evenly arranged on the circle. 8.根据权利要求6所述的KN95口罩生产用高速旋转模切机,其特征在于:所述第一模压钢辊、第二模压钢辊的外圆上分别设有两组形成第一/第二热压粘合线的第一/第二粘合线齿模、两组形成鼻梁条限位框的鼻梁条限位框齿模、两组形成加强粘合线的加强粘合线齿模;第三模压钢辊的外圆上设有两组形成第三热压粘合线的第三粘合线齿模。8. The high-speed rotary die-cutting machine for the production of KN95 masks according to claim 6, is characterized in that: the outer circles of the first molded steel roll and the second molded steel roll are respectively provided with two groups to form the first/second Two first/second bonding line tooth molds for hot-pressing bonding lines, two sets of nose bridge limit frame tooth molds for forming nose bridge limit frames, and two sets of reinforced bonding line tooth molds for forming reinforced bonding lines; The outer circumference of the third molding steel roll is provided with two sets of third bonding line tooth dies for forming the third thermocompression bonding line. 9.根据权利要求6所述的KN95口罩生产用高速旋转模切机,其特征在于:所述外框模切辊组的模切辊外圆上设有两个与口罩主体外形相当的闭合刀模和两组位于闭合刀模内部区域的与耳带孔对应的孔刀膜,且闭合刀模切除第三热压粘合线的外边缘部分。9. The high-speed rotary die-cutting machine for the production of KN95 masks according to claim 6, is characterized in that: the outer circle of the die-cutting rollers of the outer-frame die-cutting roller group is provided with two closed knives that are equivalent to the outline of the mask body The die and the two sets of hole-knife films corresponding to the holes of the ear straps are located in the inner area of the closed knife mold, and the closed knife mold cuts the outer edge portion of the third thermocompression bonding line.
CN202010317722.5A 2020-04-21 2020-04-21 Production process and equipment for producing KN95 mask by adopting high-speed rotary die-cutting machine Pending CN111469464A (en)

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CN111920128B (en) * 2020-09-28 2020-12-22 山东科达尔智能科技有限公司 Conveying device for mask processing
ES2922098A1 (en) * 2021-02-25 2022-09-08 Teixint Projectes S L Reusable respiratory protection device (Machine-translation by Google Translate, not legally binding)
CN113459523A (en) * 2021-04-02 2021-10-01 安徽瑞程机械设备有限公司 Production process of double-path forming mask
CN115969121A (en) * 2022-11-30 2023-04-18 江苏德铂智能科技有限公司 Automatic production process of protective mask
CN115969121B (en) * 2022-11-30 2023-12-19 江苏德铂智能科技有限公司 Automatic production process of protective mask

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