CN111534882A - A kind of preparation method of functionalized multi-wall carbon nanotube reinforced polyester fiber - Google Patents
A kind of preparation method of functionalized multi-wall carbon nanotube reinforced polyester fiber Download PDFInfo
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
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- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/084—Heating filaments, threads or the like, leaving the spinnerettes
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- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
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Abstract
本发明公开了一种FMWNT增强聚酯纤维的制备方法,包括:S1,将功能化MWNT与高粘度PET或PEN在高速混合机中混合均匀并通过双螺杆混炼机或双转子高速混炼机制成复合切粒;将复合切粒在160~180℃进行预结晶和干燥;S2,将切粒经熔融纺丝制成熔融丝条;S3,熔融丝条经20~90℃、50~80%相对湿度、风速10~20m/min的空气冷却后卷绕成筒,得到聚酯/MWNT纤维;S4,聚酯/MWNT纤维在25℃、相对湿度65%的环境下存放20~28h;S5,聚酯/MWNT纤维进入80~140℃的乙二醇、1,3‑丙二醇或1,2‑丙二醇浴中进行第一次牵伸,在180~200℃热辊上进行第二次牵伸,再在200~230℃的热辊上进行第三次牵伸,然后经定型、空气吹扫冷却、除去表面残余物和空气吹扫干燥后卷绕成筒。该方法制得的聚酯纤维物理力学性能良好、价格较低、易于产业化。The invention discloses a preparation method of FMWNT reinforced polyester fiber. into composite pellets; pre-crystallize and dry the compound pellets at 160-180°C; S2, melt-spin the pellets to make molten filaments; S3, melt the filaments at 20-90°C, 50-80% The air with relative humidity and wind speed of 10-20m/min is cooled and then wound into a tube to obtain polyester/MWNT fibers; S4, polyester/MWNT fibers are stored at 25°C and relative humidity of 65% for 20-28h; S5, The polyester/MWNT fiber enters the ethylene glycol, 1,3-propylene glycol or 1,2-propylene glycol bath at 80~140℃ for the first drawing, and the second drawing is performed on the hot roller at 180~200℃, The third drawing is carried out on a hot roll at 200-230°C, and then it is wound into a cylinder after setting, air blowing and cooling, removing surface residues and air blowing and drying. The polyester fiber prepared by the method has good physical and mechanical properties, low price and easy industrialization.
Description
技术领域technical field
本发明涉及高性能纤维制备领域,特别是涉及一种功能化多壁碳纳米管增强聚酯纤维的制备方法。The invention relates to the field of high-performance fiber preparation, in particular to a preparation method of a functionalized multi-wall carbon nanotube reinforced polyester fiber.
背景技术Background technique
高性能纤维,尤其是具有优异物理力学性能的纤维是国防军工、体育运动和工业装备器材等必需的材料。聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丙二醇酯(PPT)和聚萘二甲酸乙二醇酯(PEN)是制备工业丝的常用原料,它们是将常规缩聚反应制备的聚酯经进一步固相增粘或液相增粘后获得高分子量的聚酯,间接或直接熔融纺丝可以制备出高强度的工业丝,在液体输送软管、轮胎帘子线、绳索、线缆护套、传送带和充气帐篷等领域有着广泛的应用。《工业和工程化学研究(Industrial&Engineering Chemistry Research),2015年54卷,第9150页》公开了PET工业丝的研究结果,拉伸断裂强度达到8.29cN/dtex。尽管工业丝的强度已经超过常规纤维一倍,且制备过程需要使用高分子量的聚酯,但物理力学性能仍不能满足特殊场所的使用要求。继续提高纺丝温度容易引起聚合物分子链断裂,继续提高分子量则容易引起分子链缠结密度增大,不能进行高倍率牵伸。目前已经开发出的超高强度纤维,或具有共轭双键形成的刚性分子链结构,如聚对苯二甲酰对苯二胺、聚(2-羟基-6-萘甲酸-对羟基苯甲酸)共聚物、聚[2,5-二羟基-1,4-苯撑吡啶并二咪唑]等,或具有超高分子量,如超高分子量聚乙烯纤维(UHMWPE)。具有共轭双键刚性分子链结构的聚合物中分子间作用力很大,很难进行牵伸处理,而UHMWPE则需要通过凝胶纺丝后的高倍牵伸处理,形成高度结晶、取向的超分子结构。High-performance fibers, especially fibers with excellent physical and mechanical properties, are necessary materials for national defense, sports, and industrial equipment. Polyethylene terephthalate (PET), polytrimethylene terephthalate (PPT) and polyethylene naphthalate (PEN) are common raw materials for the preparation of industrial yarns, which are prepared by conventional polycondensation reactions. After further solid phase viscosifying or liquid phase viscosifying polyester, high molecular weight polyester can be obtained. Indirect or direct melt spinning can prepare high-strength industrial yarn, which can be used in liquid conveying hoses, tire cords, ropes, wires, etc. Cable jackets, conveyor belts and inflatable tents have a wide range of applications. "Industrial & Engineering Chemistry Research, 2015 Vol. 54, p. 9150" discloses the research results of PET industrial yarn, and the tensile breaking strength reaches 8.29cN/dtex. Although the strength of industrial yarn is twice that of conventional fibers, and the preparation process requires the use of high-molecular-weight polyesters, the physical and mechanical properties still cannot meet the requirements for use in special places. Continuing to increase the spinning temperature is likely to cause the polymer molecular chain to break, and to continue to increase the molecular weight is likely to cause the molecular chain entanglement density to increase, making it impossible to carry out high-rate drafting. Ultra-high-strength fibers that have been developed at present, or rigid molecular chain structures formed by conjugated double bonds, such as poly(p-phenylene terephthalamide), poly(2-hydroxy-6-naphthoic acid-p-hydroxybenzoic acid) ) copolymer, poly[2,5-dihydroxy-1,4-phenylene pyridodiimidazole], etc., or with ultra-high molecular weight, such as ultra-high molecular weight polyethylene fiber (UHMWPE). The intermolecular force in the polymer with the rigid molecular chain structure of conjugated double bonds is very large, and it is difficult to be drawn. Molecular Structure.
聚酯是一种价格低廉、来源广泛的聚合物材料,业界已经开展了各种提高聚酯纤维强度的尝试。増田正人等(纤维工业(SEN’I GAKKAISHI,2004年60卷11期第338页))公布了一种在聚酯纺丝过程中辅以二氧化碳激光器加热制备超高强度PET纤维的技术,具体是在从孔径1.0mm的单一喷丝孔中挤出的熔体细流表面照射激光,激光强度0~240W/cm2,可将熔体温度提高约70℃,使得熔体细流获得良好的牵伸,并形成高取向、高结晶度聚酯纤维,其拉伸断裂强度可达到10cN/dtex,高强度激光照射导致PET分子量降低,无法进一步提高纤维的断裂强度。M.Masuda等(国际聚合物加工(International Polymer Processing,2010年XXV卷第2期第159页))报道了采用直径0.3mm的喷丝孔辅以激光加热制备超高强度聚酯纤维技术,拉伸断裂强度达到12.1cN/dtex,杨氏模量1.68GPa,断裂伸长率9.1%。Polyester is an inexpensive and widely available polymer material, and various attempts to improve the strength of polyester fibers have been carried out in the industry. Masato Masada et al. (Fiber Industry (SEN'I GAKKAISHI, Vol. 60, No. 11, p. 338, 2004)) announced a technology for preparing ultra-high-strength PET fibers supplemented by carbon dioxide laser heating in the polyester spinning process, specifically The surface of the melt stream extruded from a single spinneret hole with a diameter of 1.0mm is irradiated with a laser, and the laser intensity is 0-240W/cm 2 , which can increase the melt temperature by about 70°C, so that the melt stream can be well drawn. It stretches and forms polyester fibers with high orientation and high crystallinity, and its tensile breaking strength can reach 10cN/dtex. High-intensity laser irradiation reduces the molecular weight of PET, which cannot further improve the breaking strength of fibers. M. Masuda et al. (International Polymer Processing (International Polymer Processing, 2010 XXV Vol. 2, p. 159)) reported the use of spinneret holes with a diameter of 0.3 mm supplemented by laser heating to prepare ultra-high-strength polyester fibers. The tensile strength at break reaches 12.1cN/dtex, the Young's modulus is 1.68GPa, and the elongation at break is 9.1%.
多壁碳纳米管(MWNT)是一种由sp2杂化的碳原子组成的多层石墨片(六元环)卷曲形成的一维纳米碳材料,拉伸断裂强度高达63GPa,杨氏模量950GPa,导热系数为2000~6000W/(m.K),是一种性能优异的纳米材料,但由于其成本高,很少直接作为纤维材料使用,用作添加改性剂,在混合物的制备领域有着良好的应用前景。但如何实现MWNT在聚酯中的均匀分散是长期困扰业界的难题。G.X.Chen等(聚合物(Polymer),2006年47卷,4第760页)制备了氨基化MWNT,并将氨基化MWNT与聚酰胺6熔融共混,纺丝制备出不同氨基化MWNT负载的复合纤维,测得当氨基化MWNT的负载量为0.5wt%时复合纤维的强度提高42%,模量提高35%。中国发明专利申请公开号CN104357941A公布了一种对石墨烯和MWNT表面接枝苯乙烯-马来酸酐共聚物,改善其与聚酰胺6分子链之间的亲和性,然后通过调整石墨烯/碳纳米管的配比,发挥一维和二维纳米材料的协同增强作用,原位聚合制备得到聚酰胺6/石墨烯/碳纳米管混合物,通过熔融纺丝和后处理得到高强度的聚合物纤维。Multi-walled carbon nanotubes (MWNTs) are one-dimensional carbon nanomaterials formed by the curling of multi-layer graphite sheets (six - membered rings) composed of sp hybridized carbon atoms. 950GPa, thermal conductivity of 2000-6000W/(mK), is a nanomaterial with excellent performance, but due to its high cost, it is rarely used directly as a fiber material, used as an additive modifier, and has a good performance in the field of mixture preparation. application prospects. However, how to realize the uniform dispersion of MWNTs in polyester is a difficult problem that has plagued the industry for a long time. GXChen et al. (Polymer, Vol. 47, 2006, p. 760) prepared aminated MWNTs, and melt-blended the aminated MWNTs with polyamide 6 and spun them to prepare composite fibers loaded with different aminated MWNTs. , it was measured that the strength of the composite fiber increased by 42% and the modulus increased by 35% when the loading of aminated MWNT was 0.5 wt%. Chinese Invention Patent Application Publication No. CN104357941A discloses a styrene-maleic anhydride copolymer grafted on the surface of graphene and MWNT to improve the affinity between it and polyamide 6 molecular chains, and then adjust the graphene/carbon The ratio of nanotubes exerts the synergistic reinforcement effect of one-dimensional and two-dimensional nanomaterials. In situ polymerization, a polyamide 6/graphene/carbon nanotube mixture is prepared, and high-strength polymer fibers are obtained by melt spinning and post-processing.
虽然已有技术制备的聚合物/MWNT纤维的物理力学性能较对比纤维有了显著提高,但由于在控制MWNT与聚合物之间混溶性及由于聚合物分子量降低造成性能劣化方面缺乏创新,得到的聚合物/MWNT纤维的物理力学性能仍无法超越PET工业丝。Although the physical and mechanical properties of the polymer/MWNT fibers prepared in the prior art are significantly improved compared with the comparative fibers, due to the lack of innovation in controlling the miscibility between MWNT and the polymer and the performance degradation due to the decrease in the molecular weight of the polymer, the obtained The physical and mechanical properties of polymer/MWNT fibers still cannot surpass those of PET industrial yarns.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供一种可产业化制备功能化多壁碳纳米管(FMWNT)增强聚酯纤维的方法,所制得的纤维具有良好的物理力学性能。In view of the deficiencies of the prior art, the present invention provides a method for industrially preparing functionalized multi-walled carbon nanotube (FMWNT) reinforced polyester fibers, and the prepared fibers have good physical and mechanical properties.
为此,本发明的技术方案如下:For this reason, the technical scheme of the present invention is as follows:
一种FMWNT增强聚酯纤维的制备方法,包括以下步骤:A preparation method of FMWNT reinforced polyester fiber, comprising the following steps:
S1,将0.05~2质量份的功能化MWNT与98~99.5质量份的高粘度PET或PEN在高速混合机中混合均匀;然后通过双螺杆混炼机或双转子高速混炼机制成复合切粒,S1, 0.05-2 mass parts of functionalized MWNT and 98-99.5 mass parts of high-viscosity PET or PEN are mixed uniformly in a high-speed mixer; ,
或者将所述功能化MWNT与相应质量的对苯二甲酸或萘二甲酸以及乙二醇混合,加入催化剂和抗氧剂,在150~210℃酯化1~4h、在270~300℃真空缩聚8~10h后制成复合切粒;Or mix the functionalized MWNT with terephthalic acid or naphthalenedicarboxylic acid and ethylene glycol of corresponding quality, add catalyst and antioxidant, esterify at 150~210℃ for 1~4h, and conduct vacuum polycondensation at 270~300℃ After 8-10 hours, it is made into composite pellets;
当复合切粒的特性粘度低于0.95dL/g时,需要进行增粘处理,使其特性粘度增至0.95~1.10dL/g。本发明中,增粘的方法为:将所述切粒在180~200℃、1.5~10Pa的转鼓中增粘处理处理8~12h。When the intrinsic viscosity of the composite pellets is lower than 0.95dL/g, it is necessary to carry out thickening treatment to increase the intrinsic viscosity to 0.95-1.10dL/g. In the present invention, the method for increasing the viscosity is as follows: the pellets are subjected to a viscosity increasing treatment in a rotating drum at 180-200° C. and 1.5-10 Pa for 8-12 hours.
将所述复合切粒在160~180℃进行预结晶和干燥,时间为10~20min;The composite pellets are pre-crystallized and dried at 160-180° C. for 10-20 min;
其中,所述功能化MWNT为直径30~50nm、长度0.5~2.0μm、含水率低于60ppm的羟基化、氨基化或羧基化MWNT,且其中功能化碳原子数比例为多壁碳纳米管表面碳原子总数的2~5%。Wherein, the functionalized MWNTs are hydroxylated, aminated or carboxylated MWNTs with a diameter of 30-50 nm, a length of 0.5-2.0 μm, and a water content of less than 60 ppm, and the proportion of functionalized carbon atoms is the surface of the multi-walled carbon nanotubes. 2 to 5% of the total number of carbon atoms.
S2,将S1得到的切粒经熔融纺丝制成熔融丝条,其中,熔融纺丝设备的喷丝孔孔径为0.15~0.25mm,长径比为3:1。采用小直径的喷丝板有利于制备物理力学性能优良的纤维。S2, the pellets obtained in S1 are melt-spun into melt-spun strands, wherein the spinneret hole diameter of the melt-spinning equipment is 0.15-0.25 mm, and the aspect ratio is 3:1. The use of small diameter spinnerets is beneficial to the preparation of fibers with excellent physical and mechanical properties.
S3,所述熔融丝条经20~90℃、50~80%相对湿度、风速10~20m/min的空气冷却后卷绕成筒,得到聚酯/MWNT纤维。本发明中,纺丝甬道温度设定为20~90℃,提高甬道温度的目的在于减缓熔融细流的固化速率,以便提高牵伸倍率。MWNT的异相成核作用有助于提高熔融细流的固化速率,采用与常规聚酯纺丝中相同的甬道温度不利于制备出超高强度的聚酯纤维。S3, the molten strands are cooled by air at 20-90° C., 50-80% relative humidity, and wind speed 10-20 m/min, and then wound into a tube to obtain polyester/MWNT fibers. In the present invention, the spinning shaft temperature is set at 20-90° C., and the purpose of increasing the shaft temperature is to slow down the solidification rate of the melt stream, so as to increase the drafting ratio. Heterogeneous nucleation of MWNTs helps to increase the solidification rate of molten streamlets, and the use of the same tunnel temperature as in conventional polyester spinning is not conducive to the preparation of ultra-high-strength polyester fibers.
S4,所述聚酯/MWNT纤维在25℃、相对湿度65%的环境下存放20~28h。S4, the polyester/MWNT fibers are stored in an environment of 25° C. and a relative humidity of 65% for 20-28 hours.
S5,为了提高加热均匀性和牵伸倍数,聚酯/MWNT纤维首先进入80~140℃的乙二醇、1,3-丙二醇或1,2-丙二醇浴中进行第一次牵伸,牵伸2.0~3.0倍,然后在180~200℃热辊上进行第二次牵伸,牵伸1.5~2.0倍,再在200~230℃的热辊上进行第三次牵伸,牵伸1.5~2.0倍,最终在210~230℃热辊上定型,经室温空气吹扫冷却,然后分别在室温下含有洗涤剂的去离子水浴和油剂浴中洗涤,除去表面残余的乙二醇、1,3-丙二醇或1,2-丙二醇、上油剂,再次空气吹扫干燥后卷绕成筒,卷绕速率为200~400m/min。在第一牵伸辊之间使用乙二醇、1,3-丙二醇或1,2-丙二醇浴,不但有利于纤维束受热,而且能够对聚酯起到浸润、增塑作用,更有利于牵伸倍数提高。S5, in order to improve the heating uniformity and the drawing ratio, the polyester/MWNT fiber is firstly drawn into the ethylene glycol, 1,3-propanediol or 1,2-propanediol bath at 80-140°C for the first drawing. 2.0 to 3.0 times, then the second draft on the 180-200°C hot roller, 1.5 to 2.0 times, and then the third draft on the 200-230°C hot roller, the draft is 1.5 to 2.0 Finally, it was shaped on a hot roller at 210-230 °C, cooled by air blowing at room temperature, and then washed in a deionized water bath and an oil bath containing detergent at room temperature to remove residual ethylene glycol, 1,3 - Propanediol or 1,2-propanediol, oiling agent, again air blown and dried, and then wound into a drum, and the winding speed is 200-400m/min. Using a bath of ethylene glycol, 1,3-propanediol or 1,2-propanediol between the first drafting rolls not only helps the fiber bundles to be heated, but also can infiltrate and plasticize the polyester, which is more conducive to drawing Increased elongation.
优选的是,在进行步骤S2前需要先测定切粒的特性粘度数值,根据切粒混合物在苯酚/1,1,2,2-四氯乙烷(质量比3:2)中的特性粘度是否大于0.95dL/g决定是否进行固相增粘,也就是说,当特性粘度为0.95~1.10dL/g时,不需要进行增粘;当特性粘度小于0.95dL/g时,表明聚酯的分子链长度较低,需要在真空状态下进行固相增粘。增粘的方法是将所述切粒在180~200℃、1.5~10Pa的转鼓中进行增粘处理,处理时间为8~12h。Preferably, before step S2 is performed, the intrinsic viscosity value of the pellets needs to be measured, according to whether the intrinsic viscosity of the pelletized mixture in phenol/1,1,2,2-tetrachloroethane (mass ratio 3:2) is When the intrinsic viscosity is greater than 0.95dL/g, it determines whether to carry out solid phase tackification, that is to say, when the intrinsic viscosity is 0.95-1.10dL/g, no tackification is required; when the intrinsic viscosity is less than 0.95dL/g, it indicates that the molecular weight of polyester is The low chain length requires solid phase tackifying under vacuum. The method of increasing the viscosity is to carry out the viscosity increasing treatment of the pellets in a rotating drum at 180-200° C. and 1.5-10 Pa, and the treatment time is 8-12 hours.
优选的是,步骤S2进行熔融纺丝时,螺杆四区、弯管和泵座的温度分别为180~200、190~250、240~270、270~310、270~310、270~310℃。Preferably, when melt spinning is performed in step S2, the temperatures of the fourth zone of the screw, the elbow and the pump seat are respectively 180-200, 190-250, 240-270, 270-310, 270-310, and 270-310°C.
优选的是,步骤S3中,卷绕速率为2000~5000m/min。高卷绕速率既有利于提高产能,也有利于提高聚酯分子链的取向度。Preferably, in step S3, the winding speed is 2000-5000 m/min. A high winding rate is not only beneficial to increase the productivity, but also to improve the degree of orientation of the polyester molecular chain.
优选的是,步骤S1中,所述双螺杆混炼机或双转子高速混炼机螺杆四区和模头的温度分别为180~200、190~250、240~270、270~280、270~280℃,挤出速率为10~30kg/h。Preferably, in step S1, the temperatures of the fourth screw zone and the die head of the twin-screw mixer or twin-rotor high-speed mixer are 180-200, 190-250, 240-270, 270-280, 270- 280℃, the extrusion rate is 10~30kg/h.
优选的是,步骤S5中,控制三次牵伸的总牵伸倍数为5.0~7.5倍。Preferably, in step S5, the total draft ratio of the three drafts is controlled to be 5.0 to 7.5 times.
所述高粘度PET或PEN的特性粘度为0.95~1.10dL/g,优选的特性粘度为1.05~1.10dL/g。The intrinsic viscosity of the high-viscosity PET or PEN is 0.95-1.10 dL/g, and the preferred intrinsic viscosity is 1.05-1.10 dL/g.
本发明的核心是在聚酯切粒或聚酯聚合过程中加入0.05~2wt%的直径30~50nm、长度0.5~2.0μmMWNT的羟基、氨基或羧基化MWNT干粉,这种含有官能团的一维纳米材料均匀分散于聚酯树脂中,可以削弱聚酯分子链上苯环或萘环之间的π-π共轭作用力,与羰基形成氢键,降低聚酯分子链间的作用力和缠结密度,诱导聚酯分子链在其表面形成规整的结晶结构,提高纤维的结晶度,并将其高物理力学性能传递到聚酯基体中,不借助于特殊的加热手段,得到拉伸断裂强度达到12cN/dtex、杨氏模量250cN/dtex及以上的复合纤维,并容易实现产业化。同时,提高了加工过程中热量由螺杆套筒传递到聚酯分子链的速率,减少了实现无晶核熔融所需时间,提高了熔融输送过程中的稳定性。The core of the present invention is to add 0.05-2wt% of MWNTs with a diameter of 30-50nm and a length of 0.5-2.0μm MWNT dry powder of hydroxyl, amino or carboxylation in the polyester pelletizing or polyester polymerization process. The material is uniformly dispersed in the polyester resin, which can weaken the π-π conjugation force between the benzene rings or naphthalene rings on the polyester molecular chain, form hydrogen bonds with the carbonyl group, and reduce the interaction force and entanglement between the polyester molecular chains. Density, induces the polyester molecular chain to form a regular crystalline structure on its surface, improves the crystallinity of the fiber, and transfers its high physical and mechanical properties to the polyester matrix. 12cN/dtex, Young's modulus of 250cN/dtex and above, and easy to realize industrialization. At the same time, the rate of heat transfer from the screw sleeve to the polyester molecular chain during processing is increased, the time required to achieve crystal-free melting is reduced, and the stability during melting and conveying is improved.
所述功能化MWNT的质量分数低于0.05%难以起到改性作用,质量分数超过2%,容易造成分散不匀和纺丝困难,致使纤维的拉伸强度和杨氏模量达不到要求。If the mass fraction of the functionalized MWNT is less than 0.05%, it is difficult to play a modification role, and if the mass fraction exceeds 2%, it is easy to cause uneven dispersion and spinning difficulties, so that the tensile strength and Young's modulus of the fiber cannot meet the requirements. .
所述功能化MWNT的直径为30~50nm,直径过小,柔性过大、长径比大,容易在聚酯树脂中形成缠结,使得分散困难;直径过大,刚性过高,在聚酯中分散的均匀度受限,同时,MWNT数量变少,异相成核作用效能下降。The diameter of the functionalized MWNT is 30-50 nm. If the diameter is too small, the flexibility is too large, and the aspect ratio is too large, it is easy to form entanglement in the polyester resin, making dispersion difficult; The uniformity of the dispersion is limited, and at the same time, the number of MWNTs decreases, and the efficiency of heterogeneous nucleation decreases.
所述功能化MWNT的长度为0.5~2.0μm,长度过小,虽然容易在聚酯树脂中均匀分散,但与聚酯分子链之间的范德华力较低,不易起到增强作用;长度过大,大长径比容易形成缠结,使得分散困难,不能发挥增强作用。The length of the functionalized MWNT is 0.5-2.0 μm, and the length is too small. Although it is easy to be uniformly dispersed in the polyester resin, the van der Waals force between the functionalized MWNT and the polyester molecular chain is low, and it is not easy to play a reinforcing role; the length is too large. , large aspect ratios are easy to form entanglements, making dispersion difficult and unable to play a strengthening role.
所述功能化MWNT优选含有羟基、氨基或羧基官能团的MWNT,这些官能团都能与羰基之间形成氢键,O—H…:O的键强度为21kJ/mol,N—H…:O的键强度为8kJ/mol,进一步削弱聚酯分子链之间的相互作用力,对提高聚酯的热稳定时间和加工性有利,而成纤以后的氢键作用有助于提高纤维的物理力学性能。The functionalized MWNTs are preferably MWNTs containing hydroxyl, amino or carboxyl functional groups, all of which can form hydrogen bonds with carbonyl groups, the bond strength of O—H … :O is 21kJ/mol, and the bond of N—H … :O The strength is 8kJ/mol, which further weakens the interaction between polyester molecular chains, which is beneficial to improve the thermal stability time and processability of polyester, and the hydrogen bonding after fiber formation helps to improve the physical and mechanical properties of fibers.
所述增强作用是MWNT的一维纳米结构在混合物熔体从喷丝孔挤出后的牵伸过程中沿纤维轴向取向,并分布于纤维中,诱导聚酯分子链在其表面形成规整生长的聚合物串晶,使得纤维的结晶度和结晶规整性得以提高,纤维受到外力发生分子链滑动时,这种规整的串晶限制分子链的滑动,将应力传递到更广泛的范围,机械锁合力实现大幅度提高复合纤维拉伸断裂强度的目的。The reinforcing effect is that the one-dimensional nanostructure of MWNT is oriented along the fiber axis during the drawing process after the mixture melt is extruded from the spinneret hole, and is distributed in the fiber, inducing the polyester molecular chain to form regular growth on its surface. When the fiber is subjected to external force and the molecular chain slips, this regular shish restricts the sliding of the molecular chain, transmits the stress to a wider range, and mechanically locks The combined force achieves the purpose of greatly improving the tensile breaking strength of the composite fiber.
本发明采用特定直径和长度的功能化MWNT作为增强体,通过改变MWNT的直径、长度、官能团种类、添加量等实现对聚酯分子链中苯环或萘环间的π-π共轭作用及氢键作用的调控,进一步对聚合物/MWNT进行固相增粘,采用熔融纺丝、对成型后纤维进行油浴加热、分级牵伸的方法,提高了聚酯纤维的结晶度和取向度,所制得的纤维的拉伸强度在12cN/dtex以上,杨氏模量在200cN/dtex以上,断裂伸长率为6~15%。本发明的生产工艺更容易实现产业化,产品价格较低。The present invention adopts functionalized MWNT with specific diameter and length as reinforcement, and realizes the π-π conjugation effect on the benzene ring or naphthalene ring in the polyester molecular chain by changing the diameter, length, functional group type, addition amount, etc. of the MWNT. The regulation of hydrogen bonding, further solid-phase viscosification of the polymer/MWNT, the use of melt spinning, oil bath heating of the formed fibers, and graded drafting methods improve the crystallinity and orientation of polyester fibers. The tensile strength of the prepared fiber is above 12cN/dtex, the Young's modulus is above 200cN/dtex, and the elongation at break is 6-15%. The production process of the invention is easier to realize industrialization, and the product price is lower.
具体实施方式Detailed ways
下面结合具体实施例对本发明的制备方法进行详细说明。The preparation method of the present invention will be described in detail below in conjunction with specific embodiments.
除非特别说明,以下实施例所用原料均经干燥至含水率低于60ppm。所制得的聚酯/MWNT纤维的组成、结构和性能的表征,除特别标明的以外,均使用下述仪器设备:Unless otherwise specified, the raw materials used in the following examples were dried to a moisture content of less than 60 ppm. The composition, structure and properties of the prepared polyester/MWNT fibers were characterized by the following instruments unless otherwise specified:
采用Hitachi S4800扫描电子显微镜观察MWNT和复合纤维的表面形貌;采用LLY-06型电子单纤维强力仪对纯聚酯纤维及各配比复合纤维进行力学性能测试。对各纤维采用定速拉伸,夹持距离为10mm,拉伸速度为10mm/min,每组纤维测量10次取平均值。杨氏模量为形变为1%时应力与应变的比值。The surface morphology of MWNT and composite fibers was observed by Hitachi S4800 scanning electron microscope; the mechanical properties of pure polyester fibers and composite fibers were tested by LLY-06 electronic single fiber strength tester. Each fiber was stretched at a constant speed, the clamping distance was 10 mm, and the stretching speed was 10 mm/min, and the average value of each group of fibers was measured 10 times. Young's modulus is the ratio of stress to strain at 1% deformation.
实施例1Example 1
一种氨基化MWNT增强聚酯纤维的制备方法,包括以下步骤:A preparation method of aminated MWNT reinforced polyester fiber, comprising the following steps:
S1,取平均直径50nm、长度0.5μm的氨基化MWNT(氨基化碳原子数占MWNT表面碳原子数的2%)0.5质量份,与99.5质量份、特性粘度为1.08dL/g的PEN切粒混合后,在高速混合机中于1800rpm处理20min,静置30min后取出。然后加入到直径25mm的双螺杆挤出机中熔融挤出一次,挤出机四区和模头温度分别为200、250、270、280、280℃,所得切粒的特性粘度为0.96dL/g。切粒在170℃预结晶、干燥20min后直接用于熔融纺丝。S1, take 0.5 parts by mass of aminated MWNT with an average diameter of 50 nm and a length of 0.5 μm (the number of aminated carbon atoms accounts for 2% of the carbon atoms on the surface of the MWNT), and 99.5 parts by mass of PEN with an intrinsic viscosity of 1.08 dL/g is cut into pellets After mixing, it was treated in a high-speed mixer at 1800 rpm for 20 minutes, and then taken out after standing for 30 minutes. Then it was added to a twin-screw extruder with a diameter of 25mm and melted and extruded once. The temperature of the four zones of the extruder and the die head were 200, 250, 270, 280, and 280°C, respectively, and the intrinsic viscosity of the obtained pellets was 0.96dL/g. . The pellets were pre-crystallized at 170 °C and dried for 20 min, and then directly used for melt spinning.
S2,熔融纺丝:其中,单螺杆挤出机螺杆一区至四区、弯管和泵座的温度分别为200、250、270、300、300、300℃;熔融纺丝设备的喷丝孔孔径为0.20mm,长径比为3:1,孔数为96。S2, melt spinning: wherein, the temperatures of the first to fourth zones of the single-screw extruder screw, the elbow and the pump seat are respectively 200, 250, 270, 300, 300, and 300 °C; the spinneret holes of the melt spinning equipment The aperture is 0.20mm, the aspect ratio is 3:1, and the number of holes is 96.
S3,丝条经90℃、65%相对湿度、风速20m/min的空气甬道冷却后卷绕成筒,卷绕速率为4000m/min。S3, the thread is wound into a tube after being cooled by an air duct at 90° C., 65% relative humidity, and a wind speed of 20 m/min, and the winding speed is 4000 m/min.
S4,将步骤S3得到的聚酯/氨基化MWNT纤维在25℃、相对湿度65%的环境下存放24h。S4, the polyester/aminated MWNT fibers obtained in step S3 are stored for 24 hours in an environment of 25° C. and a relative humidity of 65%.
S5,使步骤S4得到的聚酯/氨基化MWNT纤维首先进入140℃的1,3-丙二醇浴中进行第一次牵伸,牵伸2.5倍,然后在200℃热辊上进行第二次牵伸,牵伸2.0倍,再在230℃的热辊上进行第三次牵伸,牵伸1.5倍,总牵伸倍数为7.5倍,最终在230℃热辊上定型,经室温空气吹扫冷却,然后分别在室温下含有洗涤剂的去离子水浴和油剂浴中洗涤除去表面的1,3-丙二醇、上油剂,再次空气吹扫干燥后卷绕成筒,卷绕速率为350m/min,得到成品。S5, the polyester/aminated MWNT fiber obtained in step S4 is firstly drawn into a 1,3-propanediol bath at 140°C for the first drawing, the drawing is 2.5 times, and then the second drawing is performed on a 200°C hot roller 2.0 times of drafting, and then a third drafting on a hot roller at 230 °C, 1.5 times of drafting, the total drafting ratio is 7.5 times, and finally set on a hot roller at 230 °C, and cooled by air blowing at room temperature , and then washed in a deionized water bath and an oil bath containing detergent at room temperature to remove the 1,3-propanediol and oiling agent on the surface, and then air-blown and dried, and then rolled into a tube at a winding speed of 350m/min , to get the finished product.
经纤维断面观察,未见MWNT出现团聚,测得复合纤维拉伸断裂强度为15cN/dtex,杨氏模量为300cN/dtex,断裂伸长率为8%。No agglomeration of MWNTs was observed on the fiber cross section. The tensile breaking strength of the composite fiber was 15cN/dtex, the Young's modulus was 300cN/dtex, and the elongation at break was 8%.
实施例2Example 2
一种羧基化MWNT增强聚酯纤维的制备方法,包括以下步骤:A preparation method of carboxylated MWNT reinforced polyester fiber, comprising the following steps:
S1,将平均直径40nm、长度1.5μm的羧基化MWNT(羧基化碳原子数占MWNT表面碳原子数的5%)与2,6-萘二甲酸(NDC)、乙二醇在不锈钢反应釜中混合,乙二醇/NDC摩尔配比为2.8:1;加入钛酸正丁酯为催化剂,用量为NDC的8x10-4mol,位阻酚1010为抗氧剂,用量为NDC的1x10-4mol,氮气吹扫反应釜3次后,酯化反应温度为210℃,4h后逐渐升高反应釜温度至295℃,减压至1.8Pa,6h后挤出成条、冷却、切粒,切粒特性粘度为1.06dL/g。溶解、过滤、称重法测定羧基化MWNT质量分数为0.5%。切粒在190℃预结晶、干燥10min后直接用于熔融纺丝。S1, carboxylated MWNT with an average diameter of 40 nm and a length of 1.5 μm (the number of carboxylated carbon atoms accounts for 5% of the carbon atoms on the surface of the MWNT), 2,6-naphthalenedicarboxylic acid (NDC) and ethylene glycol in a stainless steel reactor Mixing, the molar ratio of ethylene glycol/NDC is 2.8:1; adding n-butyl titanate as a catalyst, the dosage is 8x10-4 mol of NDC, sterically hindered phenol 1010 is an antioxidant, and the dosage is 1x10-4 mol of NDC , After purging the reaction kettle with nitrogen for 3 times, the esterification reaction temperature was 210 ° C, the temperature of the reaction kettle was gradually increased to 295 ° C after 4 hours, the pressure was reduced to 1.8 Pa, and after 6 hours, it was extruded into strips, cooled, pelletized, and pelletized. The intrinsic viscosity was 1.06 dL/g. The mass fraction of carboxylated MWNT was determined to be 0.5% by dissolution, filtration and weighing. The pellets were pre-crystallized at 190°C, dried for 10 min, and directly used for melt spinning.
S2,干燥后切粒加入直径25mm的单螺杆挤出机中,螺杆一区至四区、弯管的温度分别设置为180、220、250、280、310、310℃,泵座温度310℃,所述熔融纺丝设备的喷丝孔直径为0.25mm,长径比为3:1。S2, after drying, cut into pellets and add them to a single-screw extruder with a diameter of 25mm. The temperatures of the first to fourth zones of the screw and the elbows are set to 180, 220, 250, 280, 310, and 310°C, respectively, and the temperature of the pump seat is 310°C. The spinneret diameter of the melt spinning equipment is 0.25 mm, and the aspect ratio is 3:1.
S3,所得丝条经20℃、65%相对湿度、风速12m/min的空气甬道冷却后,以5000m/min速率卷绕。S3, the obtained filaments are wound at a speed of 5000 m/min after being cooled by an air duct at 20° C., 65% relative humidity, and a wind speed of 12 m/min.
S4,将步骤S3得到的聚酯/羧基化MWNT纤维在25℃、相对湿度65%的环境下存放24h。S4, the polyester/carboxylated MWNT fibers obtained in step S3 are stored for 24 hours in an environment of 25° C. and a relative humidity of 65%.
S5,使步骤S4得到的纤维首先进入110℃的1,3-丙二醇浴中进行第一次牵伸,牵伸2.5倍,然后在200℃热辊上进行第二次牵伸,牵伸2.0倍,再在230℃的热辊上进行第三次牵伸,牵伸1.5倍,总牵伸倍数为7.5倍,最终在230℃热辊上定型,经室温空气吹扫冷却,然后分别在室温下含有洗涤剂的去离子水浴和油剂浴中洗涤,除去表面的1,3-丙二醇、上油剂,再次空气吹扫干燥后卷绕成筒,卷绕速率为280m/min,得到成品。S5, the fibers obtained in step S4 are firstly drawn into a 1,3-propanediol bath at 110°C for the first drawing, and the drawing is 2.5 times, and then the second drawing is performed on a hot roller at 200°C, and the drawing is 2.0 times. , and then carry out the third drawing on the hot roller at 230 ° C, the draft is 1.5 times, and the total drafting ratio is 7.5 times. Wash in a deionized water bath and an oil bath containing detergent to remove 1,3-propanediol and oiling agent on the surface, blow and dry it again with air and wind it into a tube at a winding speed of 280m/min to obtain a finished product.
经纤维断面观察,未发现MWNT出现团聚,测得复合纤维拉伸断裂强度为13.2cN/dtex,杨氏模量为225cN/dtex,断裂伸长率为12%。No agglomeration of MWNT was found by observing the fiber cross section. The tensile breaking strength of the composite fiber was measured to be 13.2 cN/dtex, the Young's modulus was 225 cN/dtex, and the elongation at break was 12%.
实施例3Example 3
一种羟基化MWNT增强聚酯纤维的制备方法,包括以下步骤:A preparation method of hydroxylated MWNT reinforced polyester fiber, comprising the following steps:
S1,取平均直径30nm、长度1.0μm的羟基化MWNT(羟基化碳原子数占MWNT表面碳原子数的3%)1.0质量份,与99.0质量份的PET切粒(特性粘度1.05dL/g)混合后,在高速混合机中于2000rpm处理10min,静置20min后取出。加入直径25mm的双转子高速混炼挤出机中熔融挤出一次,其中,挤出机四区和模头温度分别为200、250、265、270、270℃,所得切粒的特性粘度为0.86dL/g。切粒在200℃、1.5Pa的转鼓中增粘处理8h,使其特性粘度达到1.10dL/g,然后切粒在180℃预结晶、干燥20min后用于熔融纺丝。S1, take 1.0 mass parts of hydroxylated MWNT with an average diameter of 30 nm and a length of 1.0 μm (the number of hydroxylated carbon atoms accounts for 3% of the surface carbon atoms of the MWNT), and 99.0 mass parts of PET pellets (intrinsic viscosity 1.05dL/g) After mixing, it was treated in a high-speed mixer at 2000 rpm for 10 minutes, and then taken out after standing for 20 minutes. It was added into a double-rotor high-speed mixing extruder with a diameter of 25mm and melted and extruded once. The temperature of the four zones of the extruder and the die head were respectively 200, 250, 265, 270, and 270 ° C, and the intrinsic viscosity of the obtained pellets was 0.86 dL/g. The pellets were thickened for 8 hours in a rotating drum at 200°C and 1.5Pa to make the intrinsic viscosity reach 1.10dL/g, then the pellets were pre-crystallized at 180°C and dried for 20min before being used for melt spinning.
S2,熔融纺丝:其中,单螺杆挤出机螺杆一区至四区、弯管和泵座的温度分别为200、250、270、295、295、295℃;熔融纺丝设备的喷丝孔孔径为0.18mm,长径比为3:1,孔数为96。S2, melt spinning: wherein, the temperatures of the first to fourth zones of the single-screw extruder screw, the elbow and the pump seat are respectively 200, 250, 270, 295, 295, and 295°C; the spinneret holes of the melt spinning equipment The aperture is 0.18mm, the aspect ratio is 3:1, and the number of holes is 96.
S3,丝条经70℃、65%相对湿度、风速16m/min的空气甬道冷却后卷绕成筒,卷绕速率为3500m/min。S3, the thread is wound into a tube after being cooled by an air shaft at 70° C., 65% relative humidity, and a wind speed of 16 m/min, and the winding speed is 3500 m/min.
S4,将步骤S3得到的聚酯/羟基化MWNT纤维在25℃、相对湿度65%的环境下存放22h。S4, the polyester/hydroxylated MWNT fibers obtained in step S3 are stored in an environment of 25° C. and a relative humidity of 65% for 22 hours.
S5,使步骤S4得到的聚酯/羟基化MWNT纤维首先进入100℃的1,3-丙二醇浴中进行第一次牵伸,牵伸3倍,然后在200℃热辊上进行第二次牵伸,牵伸1.5倍,再在220℃的热辊上进行第三次牵伸1.5倍,总牵伸倍数为6.75倍,最终在220℃热辊上定型,经室温空气吹扫冷却,然后分别在室温下含有洗涤剂的去离子水浴和油剂浴中洗涤除去表面油污、上油剂,再次空气吹扫干燥后卷绕成筒,卷绕速率为300m/min。S5, the polyester/hydroxylated MWNT fibers obtained in step S4 are firstly drawn into a 1,3-propanediol bath at 100 °C for the first drawing, the drawing is 3 times, and then the second drawing is performed on a 200 °C hot roller stretched, 1.5 times, and then carried out a third draft of 1.5 times on a hot roller at 220 ° C, the total drafting ratio was 6.75 times, and finally set on a hot roller at 220 ° C, and was cooled by air blowing at room temperature, and then separately Wash in deionized water bath and oil bath containing detergent at room temperature to remove oil stains and oiling agent on the surface, air blow and dry again, and then wind up into a tube at a winding speed of 300 m/min.
经纤维断面观察,未见MWNT出现团聚,测得复合纤维拉伸断裂强度为12.5cN/dtex,杨氏模量210cN/dtex,断裂伸长率13%。No agglomeration of MWNTs was observed on the fiber cross section. The tensile breaking strength of the composite fiber was measured to be 12.5cN/dtex, the Young's modulus was 210cN/dtex, and the elongation at break was 13%.
实施例4Example 4
一种羟基化MWNT增强聚酯纤维的制备方法,包括以下步骤:A preparation method of hydroxylated MWNT reinforced polyester fiber, comprising the following steps:
S1,将平均直径40nm、长度1.2μm的羟基化MWNT(羟基化碳原子数占MWNT表面碳原子数的5%)与1,4-对苯二甲酸(PTA)、乙二醇在不锈钢反应釜中混合,乙二醇/PTA摩尔配比为2.6,加入醋酸锌为催化剂,用量为PTA的4x10-4mol;位阻酚1010为抗氧剂,用量为PTA的1x10-4mol,氮气吹扫反应釜3次后,在200℃进行酯化反应,4h后逐渐升高反应釜温度至295℃,压力为1.5Pa,5h后挤出成条、冷却切粒,特性粘度为1.05dL/g,溶解、过滤、称重法测定羟基化MWNT质量分数为2.0%。切粒在180℃预结晶、干燥15min后直接用于熔融纺丝。S1, hydroxylated MWNTs with an average diameter of 40 nm and a length of 1.2 μm (the number of hydroxylated carbon atoms accounts for 5% of the surface carbon atoms of the MWNT), 1,4-terephthalic acid (PTA) and ethylene glycol in a stainless steel reactor Mixed in medium, the molar ratio of ethylene glycol/PTA was 2.6, zinc acetate was added as a catalyst, and the dosage was 4x10-4 mol of PTA; sterically hindered phenol 1010 was an antioxidant, and the dosage was 1x10-4 mol of PTA, and nitrogen purged After 3 times of the reaction kettle, the esterification reaction was carried out at 200 °C. After 4 hours, the temperature of the reaction kettle was gradually increased to 295 °C, and the pressure was 1.5Pa. After 5 hours, it was extruded into strips, cooled and cut into pellets. The mass fraction of hydroxylated MWNT was determined to be 2.0% by dissolving, filtering and weighing. The pellets were pre-crystallized at 180°C, dried for 15 min, and directly used for melt spinning.
S2,熔融纺丝:其中,单螺杆挤出机螺杆一区至四区、弯管和泵座的温度分别为200、250、270、295、295、295℃;熔融纺丝设备的喷丝孔孔径为0.25mm,长径比为3:1,孔数为192。S2, melt spinning: wherein, the temperatures of the first to fourth zones of the single-screw extruder screw, the elbow and the pump seat are respectively 200, 250, 270, 295, 295, and 295°C; the spinneret holes of the melt spinning equipment The aperture is 0.25mm, the aspect ratio is 3:1, and the number of holes is 192.
S3,丝条经90℃、65%相对湿度、风速16m/min的空气甬道冷却后卷绕成筒,卷绕速率5000m/min。S3, the thread is wound into a tube after cooling through an air shaft at 90° C., 65% relative humidity, and a wind speed of 16 m/min, and the winding speed is 5000 m/min.
S4,将步骤S3得到的纤维在25℃、相对湿度65%的环境下存放26h。S4, the fibers obtained in step S3 are stored for 26 hours in an environment of 25° C. and a relative humidity of 65%.
S5,使步骤S4得到的纤维首先进入100℃的乙二醇浴中进行第一次牵伸,牵伸2.5倍,然后在200℃热辊上进行第二次牵伸,牵伸2.0倍,再在230℃的热辊上进行第三次牵伸,牵伸1.5倍,总牵伸倍数为7.5倍,最终在230℃热辊上定型,经室温空气吹扫冷却,然后分别在室温下含有洗涤剂的去离子水浴和油剂浴中洗涤除去表面油污、上油剂、再次空气吹扫干燥后卷绕成筒,卷绕速率为350m/min,得到成品。S5, the fiber obtained in step S4 is firstly drawn into the ethylene glycol bath at 100°C for the first time, and the draw is 2.5 times. The third drafting was carried out on a hot roller at 230 °C, the drafting was 1.5 times, and the total drafting ratio was 7.5 times. Finally, it was finalized on a hot roller at 230 °C, cooled by air blowing at room temperature, and then washed separately at room temperature. The product was washed in a deionized water bath and an oil bath to remove oil stains on the surface, oiled, and then air-blown and dried again, and then rolled into a tube at a winding speed of 350 m/min to obtain a finished product.
经纤维断面观察,未见羟基化MWNT出现团聚,测得复合纤维拉伸断裂强度为12.1cN/dtex,杨氏模量为223cN/dtex,断裂伸长率为11%。No agglomeration of hydroxylated MWNTs was observed on the fiber cross section. The tensile breaking strength of the composite fiber was 12.1cN/dtex, the Young's modulus was 223cN/dtex, and the elongation at break was 11%.
实施例5Example 5
采用平均直径50nm、长度1.5μm的羟基化MWNT(羟基化碳原子数占MWNT表面碳原子数的3%)1.0质量份,与99.0质量份的PPT切粒(特性粘度0.70dL/g)混合后,在高速混合机中2000rpm处理10min,静置20min后取出。加入直径25mm的双转子高速混炼挤出机中熔融挤出一次,四区和模头温度分别为250、270、290、290、290℃,切粒的特性粘度0.55dL/g,干燥后在真空转鼓中2Pa下增粘10h,特性粘度提高到0.96dL/g。采用实施例2的工艺条件进行预结晶、干燥、纺丝和后牵伸,得到成品。Using 1.0 mass parts of hydroxylated MWNTs with an average diameter of 50 nm and a length of 1.5 μm (the number of hydroxylated carbon atoms accounts for 3% of the carbon atoms on the surface of the MWNT), and mixed with 99.0 mass parts of PPT pellets (intrinsic viscosity: 0.70 dL/g) , processed in a high-speed mixer at 2000rpm for 10min, and taken out after standing for 20min. It was added to a double-rotor high-speed mixing extruder with a diameter of 25mm and melted and extruded once. The temperature of the four zones and the die head were 250, 270, 290, 290, and 290°C, respectively. The intrinsic viscosity of the pellets was 0.55dL/g. The viscosity was increased for 10h under 2Pa in the vacuum drum, and the intrinsic viscosity was increased to 0.96dL/g. Pre-crystallization, drying, spinning and post-drawing were carried out using the process conditions of Example 2 to obtain a finished product.
经纤维断面观察,未见MWNT出现团聚,测得复合纤维拉伸断裂强度为12.1cN/dtex,杨氏模量为220cN/dtex,断裂伸长率为15%。No agglomeration of MWNTs was observed on the fiber cross section. The tensile breaking strength of the composite fiber was measured to be 12.1 cN/dtex, the Young's modulus was 220 cN/dtex, and the elongation at break was 15%.
实施例6Example 6
一种羧基化MWNT增强聚酯纤维的制备方法,包括以下步骤:A preparation method of carboxylated MWNT reinforced polyester fiber, comprising the following steps:
S1,取平均直径40nm、长度1.5μm的羧基化MWNT(羧基化碳原子数占MWNT表面碳原子数的3%)1.0质量份,与99.0质量份的PET切粒(特性粘度1.05dL/g)混合后,在高速混合机中于2000rpm处理10min,静置20min后取出。加入直径25mm的双转子高速混炼挤出机中熔融挤出一次,其中,挤出机四区和模头温度分别为200、250、265、270、270℃,所得切粒的特性粘度为0.82dL/g。切粒在180℃、10Pa的转鼓中增粘处理12h,使其特性粘度达到1.06dL/g,然后切粒在190℃预结晶、干燥10min后用于熔融纺丝。S1, take 1.0 mass parts of carboxylated MWNTs with an average diameter of 40 nm and a length of 1.5 μm (the number of carboxylated carbon atoms accounts for 3% of the surface carbon atoms of the MWNT), and 99.0 mass parts of PET pellets (intrinsic viscosity 1.05dL/g) After mixing, it was treated in a high-speed mixer at 2000 rpm for 10 minutes, and then taken out after standing for 20 minutes. It was added into a double-rotor high-speed mixing extruder with a diameter of 25mm and melted and extruded once. The temperature of the four zones of the extruder and the die head were respectively 200, 250, 265, 270, and 270 ° C, and the intrinsic viscosity of the obtained pellets was 0.82. dL/g. The pellets were thickened in a drum at 180°C and 10Pa for 12h to make the intrinsic viscosity reach 1.06dL/g, then the pellets were pre-crystallized at 190°C and dried for 10min before being used for melt spinning.
S2,熔融纺丝:其中,单螺杆挤出机螺杆一区至四区、弯管和泵座的温度分别为200、250、270、295、295、295℃;熔融纺丝设备的喷丝孔孔径为0.18mm,长径比为3:1,孔数为96。S2, melt spinning: wherein, the temperatures of the first to fourth zones of the single-screw extruder screw, the elbow and the pump seat are respectively 200, 250, 270, 295, 295, and 295°C; the spinneret holes of the melt spinning equipment The aperture is 0.18mm, the aspect ratio is 3:1, and the number of holes is 96.
S3,丝条经60℃、65%相对湿度、风速16m/min的空气甬道冷却后卷绕成筒,卷绕速率为4000m/min。S3, the thread is wound into a tube after cooling in an air shaft at 60° C., 65% relative humidity, and a wind speed of 16 m/min, and the winding speed is 4000 m/min.
S4,将步骤S3得到的聚酯/羧基化MWNT纤维在25℃、相对湿度65%的环境下存放28h。S4, the polyester/carboxylated MWNT fibers obtained in step S3 are stored for 28 hours in an environment of 25° C. and a relative humidity of 65%.
S5,使步骤S4得到的聚酯/羧基化MWNT纤维首先进入100℃的1,3-丙二醇浴中进行第一次牵伸,牵伸3倍,然后在200℃热辊上进行第二次牵伸,牵伸1.5倍,再在220℃的热辊上进行第三次牵伸1.5倍,总牵伸倍数为6.75倍,最终在220℃热辊上定型,经室温空气吹扫冷却,然后分别在室温下含有洗涤剂的去离子水浴和油剂浴中洗涤除去表面油污、上油剂、再次空气吹扫干燥后卷绕成筒,卷绕速率为300m/min。S5, the polyester/carboxylated MWNT fibers obtained in step S4 are firstly drawn into a 1,3-propanediol bath at 100°C for the first drawing, the drawing is 3 times, and then the second drawing is performed on a 200°C hot roller stretched, 1.5 times, and then carried out a third draft of 1.5 times on a hot roller at 220 ° C, the total drafting ratio was 6.75 times, and finally set on a hot roller at 220 ° C, and was cooled by air blowing at room temperature, and then separately Washed in a deionized water bath and an oil bath containing detergent at room temperature to remove oil stains on the surface, oiling agent, and then air-blown and dried again, and then rolled into a tube at a winding speed of 300 m/min.
经纤维断面观察,未见FMWNT出现团聚,测得复合纤维拉伸断裂强度为12.1cN/dtex,杨氏模量202cN/dtex,断裂伸长率14%。No agglomeration of FMWNT was observed in the fiber cross section. The tensile breaking strength of the composite fiber was measured to be 12.1 cN/dtex, the Young's modulus was 202 cN/dtex, and the elongation at break was 14%.
比较例1Comparative Example 1
一种MWNT增强PET纤维的制备方法,包括以下步骤:A preparation method of MWNT reinforced PET fiber, comprising the following steps:
采用平均直径50nm、长度0.5μm的MWNT 0.5质量份,代替实施例1中平均直径50nm、长度0.5μm的氨基化MWNT(氨基化碳原子数占全部碳原子数的2%)0.5质量份,其余组成、工艺过程和工艺参数与实施例1相同,制备出PEN/MWNT纤维。0.5 parts by mass of MWNTs with an average diameter of 50 nm and a length of 0.5 μm were used to replace 0.5 parts by mass of aminated MWNTs with an average diameter of 50 nm and a length of 0.5 μm (the number of aminated carbon atoms accounted for 2% of the total carbon atoms) in Example 1, and the rest The composition, process and process parameters are the same as in Example 1, and PEN/MWNT fibers are prepared.
经纤维断面观察,MWNT出现部分团聚,测得复合纤维拉伸断裂强度为6.2cN/dtex,杨氏模量为180cN/dtex,断裂伸长率为14%。Observation of the fiber cross section showed that the MWNT was partially agglomerated. The tensile breaking strength of the composite fiber was measured to be 6.2 cN/dtex, the Young's modulus was 180 cN/dtex, and the elongation at break was 14%.
比较例2Comparative Example 2
一种羧基化MWNT增强PEN纤维的制备方法,包括以下步骤:A preparation method of carboxylated MWNT reinforced PEN fiber, comprising the following steps:
采用与实施例2相同的原料组成、工艺过程和工艺参数,不同之处在于所得丝条经18℃、65%相对湿度、风速16m/min的空气甬道冷却后,以5000m/min速率卷绕。Adopt the same raw material composition, technological process and technological parameters as in Example 2, the difference is that the obtained silk thread is wound at a speed of 5000m/min after being cooled by an air tunnel at 18°C, 65% relative humidity, and a wind speed of 16m/min.
纺丝过程中毛丝较多,造成停车频繁。经纤维断面观察,MWNT出现部分团聚,测得复合纤维拉伸断裂强度为5.8cN/dtex,杨氏模量为190cN/dtex,断裂伸长率为23%。During the spinning process, there are many filaments, resulting in frequent stoppages. Observation of the fiber cross section shows that the MWNT is partially agglomerated. The tensile breaking strength of the composite fiber is 5.8cN/dtex, the Young's modulus is 190cN/dtex, and the elongation at break is 23%.
从上述两个比较例的测试结果可以看出,采用常规MWNT和常规纺丝甬道工艺参数无法制备出超高强度的纤维。It can be seen from the test results of the above two comparative examples that ultra-high-strength fibers cannot be prepared by using conventional MWNT and conventional spinning shaft process parameters.
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