CN115627549A - A kind of preparation method of nylon 6 filament with high strength and low boiling water shrinkage - Google Patents
A kind of preparation method of nylon 6 filament with high strength and low boiling water shrinkage Download PDFInfo
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- 229920002292 Nylon 6 Polymers 0.000 title claims abstract description 158
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 238000009835 boiling Methods 0.000 title claims abstract description 64
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 59
- 238000009987 spinning Methods 0.000 claims abstract description 55
- 239000012768 molten material Substances 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 39
- 238000004804 winding Methods 0.000 claims abstract description 34
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 32
- 238000007664 blowing Methods 0.000 claims abstract description 31
- 230000003068 static effect Effects 0.000 claims abstract description 29
- 238000010008 shearing Methods 0.000 claims abstract description 10
- 238000012216 screening Methods 0.000 claims abstract description 7
- 238000005453 pelletization Methods 0.000 claims abstract description 4
- 238000001291 vacuum drying Methods 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims abstract description 3
- 238000009998 heat setting Methods 0.000 claims description 56
- 238000009826 distribution Methods 0.000 claims description 47
- 239000000155 melt Substances 0.000 claims description 36
- 238000002844 melting Methods 0.000 claims description 36
- 230000008018 melting Effects 0.000 claims description 36
- 239000000843 powder Substances 0.000 claims description 30
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 29
- 230000032258 transport Effects 0.000 claims description 25
- 239000002994 raw material Substances 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 24
- 238000002156 mixing Methods 0.000 claims description 19
- 239000002270 dispersing agent Substances 0.000 claims description 16
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000010309 melting process Methods 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims 1
- 229920002647 polyamide Polymers 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 25
- 239000007921 spray Substances 0.000 abstract description 12
- 239000000126 substance Substances 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
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- 238000013461 design Methods 0.000 description 1
- 238000000578 dry spinning Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000001891 gel spinning Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
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- 229910052739 hydrogen Inorganic materials 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
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Abstract
本发明涉及纺织化纤制备技术领域,公开了一种高强度低沸水收缩率锦纶6长丝的制备方法,包括以下步骤:将锦纶6切片、纳米蒙脱土粉末和分散剂粉末依次经定量加料、熔融塑化、螺杆剪切、水冷切粒、振动筛选和真空干燥工序,制备改性锦纶6母粒;将锦纶6切片和改性锦纶6母粒加入螺杆挤出机中制备熔融物料,熔融物料依次经过静态混合器和纺丝机加工,纺丝机自出料端喷出熔体细流;熔体细流经过侧吹风室冷却凝固成丝束,丝束依次经过第一上油器、导丝钩、第二上油器、预网络器、第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组、主网络器后进入收卷机内收卷,收卷的丝束即为高强度低沸水收缩率锦纶6长丝。
The invention relates to the technical field of textile chemical fiber preparation, and discloses a method for preparing nylon 6 filaments with high strength and low boiling water shrinkage. Melt plasticization, screw shearing, water cooling pelletizing, vibration screening and vacuum drying process to prepare modified nylon 6 masterbatch; add nylon 6 slices and modified nylon 6 masterbatch to the screw extruder to prepare molten material, molten material Processed by static mixer and spinning machine in turn, the spinning machine sprays out a thin stream of melt from the discharge end; the thin stream of melt passes through the side blowing chamber to cool and solidify into tow, and the tow passes through the first oiler, guide Wire hook, second oiler, pre-netting device, first pair of stretching rollers, second pair of stretching rollers, third pair of stretching rollers, fourth pair of stretching rollers, fifth pair of stretching rollers The roller group and the main network device enter the winding machine for winding, and the tow to be wound is nylon 6 filament with high strength and low boiling water shrinkage.
Description
技术领域technical field
本发明涉及一种高强度低沸水收缩率锦纶6长丝的制备方法,属于纺织化纤制备技术领域。The invention relates to a method for preparing
背景技术Background technique
聚酰胺6受分子间强氢键作用影响,限制了牵伸倍数和纤维强度的提高。近年来,针对制备高强度锦纶6的关键问题进行了一系列研究,目前可行的方法主要有多级牵伸、区域热处理、固相挤出、增塑熔纺、冻胶纺丝、干法纺丝等,而锦纶6制造企业主要采用多级牵伸的方法实现纤维强度提高。
多级牵伸对于提升锦纶6强度具有显著的效果,但是随着牵伸倍数增加,拉伸张力也越大,产生的拉伸应力就越大,从而制备的锦纶6沸水收缩率就越大。沸水收缩率大的纱线,在下游应用过程中存在以下问题:(1)染色过程中收缩严重,容易造成色花现象;(2)筒纱退绕过程中,易因收缩导致张力差异大,退绕困难,容易造成断丝,增加织造难度;(3)沸水收缩率大的纱线织造成的面料保形性较差,且手感硬。因此,同时具备高强度和低沸水收缩率的锦纶6长丝生产仍具有挑战。Multi-stage drafting has a significant effect on improving the strength of
目前,中国专利授权公告号为CN102251324B的发明专利公开了一种高强度低沸缩锦纶6异形空变纱的生产工艺,其通过一道热辊热定型和加弹工艺,能够使得锦纶6的沸水收缩率低至3%,强度达到7.11cN/dtex,但是期生产出的锦纶6存在毛丝多、断头率高的情况,并不适用于实际生产。At present, the invention patent with the Chinese patent authorization announcement number of CN102251324B discloses a production process of high-strength and low-boiling
中国专利申请公布号为CN112410899A的发明专利申请公开了一种高强结构聚酰胺6的制造工艺,其通过设置丝束经四道牵伸和纺丝工艺参数的创新设计,配合进行高温定型,可纺制出强度高、尺寸稳定性好的锦纶6高强纤维。根据热定型机理,随着定型温度的提高,所制备的沸水收缩率降低。但是,实际生产过程中发现,在拉伸条件下,随着拉伸温度的升高,锦纶6易发生局部晶格细滑移或晶区的熔融,有序程度下降,导致锦纶6的断裂强度下降,因此专利申请CN112410899A中的工艺也较难实现高强度和低沸水收缩率。The invention patent application with the publication number of Chinese patent application CN112410899A discloses a manufacturing process of high-
鉴于此现状,亟需解决多级牵伸条件下,锦纶6在高温定型过程中纤维强度下降的问题,我们提出一种制备高强度低沸水收缩率锦纶6长丝的方法。In view of this situation, it is urgent to solve the problem that the fiber strength of
发明内容Contents of the invention
为了解决现有技术所存在的上述问题,本发明提供了一种高强度低沸水收缩率锦纶6长丝的制备方法。In order to solve the above-mentioned problems in the prior art, the present invention provides a method for preparing
本发明的技术方案如下:Technical scheme of the present invention is as follows:
第一方面,一种高强度低沸水收缩率锦纶6长丝的制备装置,包括原料储存罐、配料机、螺旋挤出机、静态混合器和纺丝机,原料储藏罐和配料机的出料端均接于螺旋挤出机的进料端上,螺旋挤出机的出料端通过管道连接的方式与静态混合器的进料端连接在一起,静态混合器的出料端通过设置管道连接的方式与纺丝机的进料端连接在一起,所述纺丝机的出料端上向外引出有初生纤维,引出的初生纤维依次穿过第一上油器、导丝钩、第二上油器、预网络器后穿入至拉伸组件内,拉伸组件用于对穿入的初生纤维进行高倍拉伸。In the first aspect, a preparation device for
其中,所述拉伸组件包括第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组和主网络器,自预网络器穿出的初生纤维依次穿过第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组和主网络器后穿入至收卷机内。Wherein, the stretching assembly includes the first pair of stretching rolls, the second pair of stretching rolls, the third pair of stretching rolls, the fourth pair of stretching rolls, the fifth pair of stretching rolls and the main network device, the as-spun fibers passing through the pre-netting device pass through the first pair of stretching rollers, the second pair of stretching rollers, the third pair of stretching rollers, the fourth pair of stretching rollers, the fifth pair of stretching rollers The stretching roller group and the main network device are passed into the winder afterward.
其中,所述初生纤维的引出段的一侧位置设有侧吹风室,侧吹风室设于纺丝机至第一上油器之间的初生纤维引出段的一侧。Wherein, a side blowing chamber is provided at one side of the leading-out section of the as-spun fiber, and the side-blowing chamber is arranged at one side of the leading-out section of the as-spun fiber between the spinning machine and the first oiler.
第二方面,本发明一种高强度低沸水收缩率锦纶6长丝的制备方法,其特征在于,包括使用前述一种高强度低沸水收缩率锦纶6长丝的制备装置,还包括以下步骤:In the second aspect, a method for preparing
将锦纶6切片、纳米蒙脱土粉末和分散剂粉末依次经定量加料、熔融塑化、螺杆剪切、水冷切粒、振动筛选和真空干燥工序,在经过熔融塑化进入螺杆剪切前,螺杆剪切主机的机头处添加400~800目的过滤网以控制机头整体熔压温度至1.3~1.5MPa,制备得到相对粘度为2.4~2.5、含水量≤500ppm的改性锦纶6母粒;
将锦纶6切片和所述改性锦纶6母粒按一定比例分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,形成熔融物料;
螺杆挤出机通过连接管道将所述熔融物料输送至静态混合器内进行进一步混合,均匀混合后的所述熔融物料再通过连接管道输送至纺丝机中,纺丝机对所述熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the connecting pipeline for further mixing, and the uniformly mixed molten material is then transported to the spinning machine through the connecting pipeline, and the spinning machine carries out the melting process on the molten material. After spinning, a thin stream of melt is sprayed from the discharge end;
所述熔体细流经过侧吹风室进行冷却凝固成丝束,所述丝束为初生纤维,初生纤维进入第一上油器进行初步上油,然后引入导丝钩,再进入第二上油器进行深入上油,再进入预网络器中进行均匀布油;The melt fine stream is cooled and solidified into tow through the side blowing chamber, and the tow is the as-spun fiber, and the as-spun fiber enters the first oiler for preliminary oiling, then introduces the guide wire hook, and then enters the second oiling Deep oiling of the filter, and then into the pre-networker for even distribution of oil;
上油后的初生纤维依次进入第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组进行多级牵伸和热定型后,最后经过主网络器进入收卷机内进行收卷,收卷机内收卷的丝束为高强度低沸水收缩率锦纶6长丝。After oiling, the primary fiber enters the first pair of stretching rollers, the second pair of stretching rollers, the third pair of stretching rollers, the fourth pair of stretching rollers, and the fifth pair of stretching rollers for multi-stage After drawing and heat setting, it finally enters the winding machine through the main network device for winding. The tow wound in the winding machine is
其中,所述锦纶6切片选择57~94份,所述纳米蒙脱土选择5~40份,所述分散剂粉末为1~3份。Wherein, 57-94 parts of the
其中,所述锦纶6切片选择相对粘度为2.45~2.55、含水率为≤500ppm的锦纶6切片,锦纶6切片和改性锦纶6母粒比例为99:1~80:20,所述分散剂粉末为聚氨基甲酸酯、低相对分子质量共聚酰胺、单一型超分散剂粉末330等中一种或多种。Wherein, the
其中,所述锦纶6切片、纳米蒙脱土粉末和分散剂粉末进行熔融塑化时为在双螺杆挤出机中进行,所述双螺杆挤出机分为十一段温区和机头温区,第一段温区为210~245℃,第二段温区215~245℃,第三段温区220~245℃,第四、五和六段温区215~240℃,第七段温区200~215℃,第八段温区200~215℃,第九段温区195~205℃,第十段温区190~205℃,第十一段温区180~190℃,机头温区250~260℃。Wherein, when the
其中,所述螺杆挤出机高温熔融温度为240~270℃。Wherein, the high-temperature melting temperature of the screw extruder is 240-270°C.
其中,所述侧吹风室的侧吹风温度为20~24℃,风速为0.35~0.5m/s,所述第一上油器和第二上油器均使用JT-014型油剂,油剂浓度在25~40%之间,上油量保持在1.0~1.6%之间。Wherein, the side blowing temperature of the side blowing chamber is 20-24°C, the wind speed is 0.35-0.5m/s, and the first oiler and the second oiler both use JT-014 type oil agent, oil agent The concentration is between 25% and 40%, and the amount of oil is kept between 1.0% and 1.6%.
其中,所述第一对拉伸辊组温度为50-60℃,第二对拉伸辊组温度为160~170℃,牵伸倍数为3.0~4.0,第三对拉伸辊组温度为170~200℃,牵伸倍数为1.2~1.3,第四对拉伸辊组温度为175~220℃,牵伸倍数为1..1~1.2,第五对拉伸辊组温度为170~200℃,四级牵伸倍数为0.9~1.0。Wherein, the temperature of the first pair of stretching rolls is 50-60°C, the temperature of the second pair of stretching rolls is 160-170°C, the draft ratio is 3.0-4.0, and the temperature of the third pair of stretching rolls is 170°C. ~200°C, the drafting ratio is 1.2~1.3, the temperature of the fourth pair of stretching rollers is 175~220°C, the drafting ratio is 1..1~1.2, and the temperature of the fifth pair of stretching rollers is 170~200°C , The four-level draft ratio is 0.9 to 1.0.
本发明具有如下有益效果:The present invention has following beneficial effects:
1、本发明通过利用纳米蒙脱土表面所接枝的羧基官能团与聚酰胺6分子发生化学反应而形成共价键,以可以提高纳米蒙脱土与锦纶6分子的相容性,同时,利用纳米蒙脱土的片层结构,当锦纶6分子链受到拉伸应力时,可将应力有效传递到纳米蒙脱土片层,此时纳米蒙脱土片层起到承载应力的作用,提升纤维强度。并且,一定含量的纳米蒙脱土具有异相成核作用,可有效提高锦纶6分子在高温条件下的结晶速率,可促使锦纶6分子直接进入片晶的快速的生长阶段,提高锦纶6分子的结晶归整性和结晶度,有效减少高温定型过程中锦纶6分子局部晶格细滑移现象,从而提高纤维断裂强度,相较于现有技术,具有避免锦纶6发生局部晶格细滑移或晶区的熔融的现象、保证强度的优点。1. The present invention forms a covalent bond by utilizing the carboxyl functional group grafted on the surface of nano-montmorillonite and
2、本发明通过设置第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组和第五对拉伸辊组,通过采用5道辊组进行高温定型,具有增强热定型程度,提高纤维尺寸稳定性,降低沸水收缩率的优点。2. The present invention sets the first pair of stretching rollers, the second pair of stretching rollers, the third pair of stretching rollers, the fourth pair of stretching rollers and the fifth pair of stretching rollers, and adopts 5 roads The high temperature setting of the roller group has the advantages of enhancing the degree of heat setting, improving the dimensional stability of the fiber, and reducing the shrinkage in boiling water.
附图说明Description of drawings
图1为本发明中高强度低沸水收缩率锦纶6长丝的制备装置的结构示意图;Fig. 1 is the structural representation of the preparation device of
图中附图标记表示为:The reference signs in the figure represent:
1、原料储存罐;2、配料机;3、螺旋挤出机;4、静态混合器;5、纺丝机;6、初生纤维;7、第一上油器;8、导丝钩;9、第二上油器;10、预网络器;11、第一对拉辊组;12、第二对拉辊组;13、第三对拉辊组;14、第四对拉辊组;15、第五对拉辊组;16、主网络器;17、收卷机;18、侧吹风室;。1. Raw material storage tank; 2. Batching machine; 3. Screw extruder; 4. Static mixer; 5. Spinning machine; 6. Primary fiber; 7. First oiler; 8. Guide wire hook; 9 , the second oiler; 10, the pre-network device; 11, the first pair of pulling rollers; 12, the second pair of pulling rollers; 13, the third pair of pulling rollers; 14, the fourth pair of pulling rollers; 15 , the fifth pair of pulling rollers; 16, the main network device; 17, the winding machine; 18, the side blowing room;.
具体实施方式Detailed ways
下面结合附图和具体实施例来对本发明进行详细的说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1:Example 1:
请参照图1,本实施例提供一种高强度低沸水收缩率锦纶6长丝的制备装置,包括原料储存罐、配料机、螺旋挤出机、静态混合器和纺丝机,原料储存罐和配料机内设有用于制备高强度低沸水收缩率锦纶6长丝所需材料,螺旋挤出机3、静态混合器4和纺丝机5分别用于挤出工艺、混合工艺和纺丝工艺,此均为现有技术中常见机械,具体可参见中国专利授权公告号为CN210237858U的实用新型内容。Please refer to Fig. 1, the present embodiment provides a kind of preparation device of
原料储存罐、配料、螺旋挤出机、静态混合器和纺丝机,在使用时,原料储存罐和配料机的出料端均接于螺旋挤出机的进料端上,螺旋挤出机的出料端通过管道连接的方式与静态混合器的进料端连接在一起,静态混合器的出料端通过设置管道连接的方式与纺丝机的进料端连接在一起,使得自原料储存罐和配料机出料端排出的物料能够进入螺旋挤出机内,在螺旋挤出机内进行高温熔融以及挤出后可以进入静态混合器内进行进一步的混合,待混合完毕后可以进入纺丝机内进行纺丝工艺。Raw material storage tank, batching, screw extruder, static mixer and spinning machine, when in use, the discharge end of raw material storage tank and batching machine are all connected to the feeding end of the screw extruder, and the screw extruder The discharge end of the static mixer is connected with the feed end of the static mixer through a pipeline connection, and the discharge end of the static mixer is connected with the feed end of the spinning machine through a pipeline connection, so that from raw material storage The material discharged from the discharge end of the tank and the batching machine can enter the screw extruder, where it is melted at high temperature in the screw extruder and can be further mixed in the static mixer after extrusion. After the mixing is completed, it can enter the spinning The spinning process is carried out in the machine.
纺丝机的出料端上向外引出有经纺丝工艺获得的初生纤维,引出的初生纤维可为多条,具体条数可根据实际情况进行确定,引出的初生纤维依次穿过第一上油器、导丝钩、第二上油器、预网络器后穿入至拉伸组件内,拉伸组件用于对穿入的初生纤维进行高倍拉伸;From the discharge end of the spinning machine, the as-spun fibers obtained by the spinning process are drawn outwards. The drawn-out as-spun fibers can be multiple, and the specific number can be determined according to the actual situation. The drawn-out as-spun fibers pass through the first upper After the oiler, guide wire hook, second oiler, and pre-netting device are threaded into the drawing assembly, the drawing assembly is used for high-strength drawing of the inserted primary fiber;
本实施例中,第一上油器、导丝钩和第二上油器的数量根据实际初生纤维条数进行确定,满足一条初生纤维对应一个第一上油器、一个导丝钩8和一个第二上油器,第一上油器和第二上油器能够对穿过的初生纤维进行上油,导丝钩用于对穿过的初生纤维起到固定作用;本实施例中,预网络器的数量为1个,所有引出的初生纤维均穿过预网络器,预网络器能够对穿过的初生纤维起到布油和集束的作用;In this embodiment, the quantity of the first oiler, guide wire hook and second oiler is determined according to the actual number of primary fibers, satisfying that one primary fiber corresponds to one first oiler, one
本实施例中,拉伸组件包括第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组和主网络器,其中,第一对拉伸辊组中的两个拉伸辊分别为一个热辊和一个冷辊,冷辊与热辊的直径比为1:1.5~3,第二对拉伸辊组中的两个拉伸辊也分别为一个热辊和一个冷辊,此处冷辊与热辊的直径比也为1:1.5~3,第三对拉伸辊组、第四对拉伸辊组和第五对拉伸辊组的两个牵伸辊均为热辊,且直径相同;通过前述设置,能够使得锦纶6大分子在第一对拉伸辊组11和第二对拉伸辊组12的牵伸过程中,配置较高的牵伸比,进行充分的牵伸,尽可能提升纤维强度,将其他对拉伸辊组配置低牵伸比,能够使纤维充分加热定型;自预网络器穿出的初生纤维依次穿过第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组和主网络器后穿入至收卷机内进行收卷;第一对拉伸辊组、第二对拉伸辊组12、第三对拉伸辊组13、第四对拉伸辊组14、第五对拉伸辊组15能够对穿过的初生纤维6进行高倍拉伸并进行热定型,主网络器16能够对穿过的初生纤维6进一步起到集束作用,使得最终进入收卷机17内进行收卷的初生纤维6即为所需高强锦纶6。In this embodiment, the stretching assembly includes the first pair of stretching rollers, the second pair of stretching rollers, the third pair of stretching rollers, the fourth pair of stretching rollers, the fifth pair of stretching rollers and the main Networking machine, wherein the two stretching rolls in the first pair of stretching rolls are a hot roll and a cold roll, the diameter ratio of the cold roll to the hot roll is 1:1.5~3, and the second pair of stretching rolls The two stretching rolls in the group are also a hot roll and a cold roll, here the diameter ratio of the cold roll to the hot roll is also 1:1.5~3, the third pair of stretching rolls, the fourth pair of stretching rolls The two draft rolls of roll set and the 5th pair of draw roll sets are hot rolls, and diameter is identical; During the drafting process of the roller group 12, a higher draft ratio is configured to carry out sufficient drafting to improve the fiber strength as much as possible, and the other pairs of stretching roller groups are configured with a low draft ratio to fully heat and shape the fibers; The primary fibers passed through the pre-internet pass through the first pair of stretching rollers, the second pair of stretching rollers, the third pair of stretching rollers, the fourth pair of stretching rollers, and the fifth pair of stretching rollers and the main network device and then penetrate into the winder for winding; the first pair of stretching rollers, the second pair of stretching rollers 12, the third pair of stretching rollers 13, the fourth pair of stretching rollers 14 1. The fifth pair of stretching
同时,初生纤维的引出段的一侧位置设有侧吹风室,侧吹风室设于纺丝机至第一上油器之间的初生纤维引出段的一侧,侧吹风室的吹风口朝向初生纤维设置,侧吹风室能够向外穿出冷风,以能够对初生纤维进行所需的冷却。Simultaneously, one side of the lead-out section of the as-spun fiber is provided with a side blowing chamber, and the side blowing chamber is arranged on one side of the lead-out section of the as-spun fiber between the spinning machine and the first oiler, and the blowing port of the side blowing chamber faces the nascent fiber. The fiber is set, and the side blowing chamber can pass cold air outwards, so as to be able to cool the nascent fibers as required.
实施例2:Example 2:
本实施例提供一种高强度低沸水收缩率锦纶6长丝的制备方法,包括使用实施例1中提供的一种高强度低沸水收缩率锦纶6长丝的制备装置,还包括以下步骤:The present embodiment provides a kind of preparation method of high-strength low-boiling
步骤S1:将57~94份锦纶6切片、5~40份纳米蒙脱土粉末和1~3份分散剂粉末依次经定量加料、熔融塑化、螺杆剪切、水冷切粒、振动筛选和真空干燥工序,在经过熔融塑化进入螺杆剪切前,螺杆剪切主机的机头处添加400~800目的过滤网以控制机头整体熔压温度至1.3~1.5MPa,制备得到相对粘度为2.4~2.5、含水量≤500ppm的改性锦纶6母粒;其中,定量加料采用主喂料位和侧喂料位联动加料的方式,主喂料位添加锦纶6切片,侧喂料位添加纳米蒙脱土粉末和分散剂粉末,螺杆剪切的主机转速优选为540~580r/min,水冷切粒的切粒机的主机转速优选为850~1000r/min,振动筛选的筛网孔直径优选为2~8mm;Step S1: 57-94 parts of
步骤S2:将锦纶6切片和改性锦纶6母粒按一定比例分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,形成熔融物料;Step S2: adding
步骤S3:螺杆挤出机通过连接管道将熔融物料输送至静态混合器内进行进一步混合,均匀混合后的熔融物料再通过连接管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;Step S3: The screw extruder transports the molten material to the static mixer through the connecting pipeline for further mixing, and the uniformly mixed molten material is then transported to the spinning machine through the connecting pipeline, and the spinning machine performs spinning work on the molten material Finally, a thin stream of melt is sprayed from the discharge end;
步骤S4:熔体细流经过侧吹风室进行冷却凝固成丝束,丝束为初生纤维,初生纤维进入第一上油器进行初步上油,然后引入导丝钩,再进入第二上油器进行深入上油,再进入预网络器中进行均匀布油;Step S4: The fine flow of the melt passes through the side blowing chamber to cool and solidify into tows, the tows are primary fibers, and the primary fibers enter the first oiler for preliminary oiling, then introduce the guide wire hooks, and then enter the second oiler Carry out in-depth oiling, and then enter the pre-networker for even oil distribution;
步骤S5:上油后的初生纤维依次进入第一对拉伸辊组、第二对拉伸辊组、第三对拉伸辊组、第四对拉伸辊组、第五对拉伸辊组进行多级牵伸和热定型后,最后经过主网络器进入收卷机内进行收卷,收卷机内收卷的丝束为高强度低沸水收缩率锦纶6长丝。Step S5: The virgin fiber after oiling enters the first pair of stretching rollers, the second pair of stretching rollers, the third pair of stretching rollers, the fourth pair of stretching rollers, and the fifth pair of stretching rollers After multi-stage drawing and heat setting, it finally enters the winding machine through the main network device for winding. The tow wound in the winding machine is
本实施例中,锦纶6切片选择相对粘度为2.45~2.55,含水率≤500ppm的锦纶6切片,可以优选相对粘度为2.5±0.1,含水率450~500ppm的锦纶6切片。In this embodiment,
本实施例中,锦纶6切片选择为有光、半光和全消光中的一种,可以优选有光锦纶6切片。In this embodiment,
本实施例中,纳米蒙脱土选择粒径为600~800nm,含羧基的改性的纳米蒙脱土。In this embodiment, the modified nano-montmorillonite with a particle size of 600-800 nm and carboxyl group is selected as the nano-montmorillonite.
本实施例中,分散剂粉末选择聚氨基甲酸酯、低相对分子质量共聚酰胺、单一型超分散剂粉末330等中一种或多种。In this embodiment, the dispersant powder is selected from polyurethane, low relative molecular weight copolyamide, single-type hyperdispersant powder One or more of 330 etc.
本实施例中,步骤S1中锦纶6切片、纳米蒙脱土粉末和分散剂粉末进行熔融塑化时为在现有技术中常见的双螺杆挤出机中进行的,该双螺杆挤出机选择现有技术中分有十一段温区和机头温区的双螺杆挤出机,该双螺杆挤出机的第一段温区为210~245℃,第二段温区215~245℃,第三段温区220~245℃,第四、五和六段温区215~240℃,第七段温区200~215℃,第八段温区200~215℃,第九段温区195~205℃,第十段温区190~205℃,第十一段温区180~190℃,机头温区250~260℃。In the present embodiment, in step S1,
本实施例中,螺杆挤出机高温熔融温度为240~270℃,以令步骤S2中锦纶6切片和改性锦纶6母粒的熔融温度为240~270℃。In this embodiment, the high-temperature melting temperature of the screw extruder is 240-270°C, so that the melting temperature of the
本实施例中,锦纶6切片和改性锦纶6母粒比例为99:1~80:20,可以优选为99:1~90:10,更可以进一步优选为97:3~95:5。In this embodiment, the ratio of
本实施例中,纺丝机自出料端喷出熔体细流时可通过在纺丝机的出料端上设置现有技术中常见的喷丝板来确定喷出的熔体细流的数量,选择的喷丝板上喷孔的形状可为圆形、三角形、扁平、十字形中一种,孔数为12~96f,可以优选喷孔的形状为圆形、孔数为12~48f的喷丝板。In this embodiment, when the spinning machine ejects a thin stream of melt from the discharge end, the size of the thin stream of melt ejected can be determined by setting a common spinneret in the prior art on the discharge end of the spinning machine. Quantity, the shape of the nozzle hole on the selected spinneret can be round, triangular, flat, or cross-shaped, and the number of holes is 12-96f. It is preferable that the shape of the nozzle hole is circular and the number of holes is 12-48f spinneret.
本实施例中,侧吹风室的侧吹风温度为20~24℃,风速为0.35~0.5m/s;In this embodiment, the side blowing temperature of the side blowing chamber is 20-24°C, and the wind speed is 0.35-0.5m/s;
本实施例中,第一上油器和第二上油器均使用JT-014型油剂,油剂浓度在25~40%之间,丝束上油量保持在1.0~1.6%之间。In this embodiment, both the first oiler and the second oiler use JT-014 type oil agent, the concentration of the oil agent is between 25% and 40%, and the amount of oil on the tow is kept between 1.0% and 1.6%.
本实施例中,第一对拉伸辊组温度为50-60℃,第二对拉伸辊组温度为160~170℃,牵伸倍数为3.0~4.0,第三对拉伸辊组温度为170~200℃,牵伸倍数为1.2~1.3,第四对拉伸辊组温度为175~220℃,牵伸倍数为1..1~1.2,第五对拉伸辊组温度为170~200℃,四级牵伸倍数为0.9~1.0;以使得进入拉伸组件中的初生纤维能够在第一对拉伸辊组与第二对拉伸辊组之间进行一级拉伸,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,使得最后的初生纤维能够进行四次拉伸以及三次热定型,最后获得的初生纤维经过主网络器集束作用进入收卷机内时即可形成高强度低沸水收缩率锦纶6长丝。In this embodiment, the temperature of the first pair of stretching rolls is 50-60°C, the temperature of the second pair of stretching rolls is 160-170°C, the draft ratio is 3.0-4.0, and the temperature of the third pair of stretching rolls is 170~200℃, the draft ratio is 1.2~1.3, the temperature of the fourth pair of stretching rollers is 175~220℃, the draft ratio is 1..1~1.2, the temperature of the fifth pair of stretching rollers is 170~200 ℃, the four-stage drafting ratio is 0.9-1.0; so that the as-spun fibers entering the drawing assembly can be drawn between the first pair of drawing rollers and the second pair of drawing rollers, and then Perform secondary stretching between the second pair of stretching rollers and the third pair of stretching rollers and perform the first heat setting, and then perform between the third pair of stretching rollers and the fourth pair of stretching rollers Three-stage stretching and second heat setting, followed by four-stage stretching and third heat setting between the fourth pair of drawing rollers and the fifth pair of drawing rollers, so that the final as-spun fibers can be Four times of stretching and three times of heat setting are carried out, and the finally obtained nascent fibers can be formed into high-strength and low-boiling water shrinkage nylon 6 filaments when they enter the winding machine through the main network device.
本实施例中,进入拉伸组件中的初生纤维在第一对拉伸辊组、第二对拉伸辊组、第三拉伸辊组、第四拉伸辊组和第五拉伸辊组中的热辊上绕丝圈数可以为4.5~6.5圈。In this embodiment, the as-spun fibers entering the drawing assembly are drawn between the first pair of drawing rollers, the second pair of drawing rollers, the third drawing rollers, the fourth drawing rollers and the fifth drawing rollers The number of wire windings on the hot roller can be 4.5 to 6.5 turns.
实施例3:Example 3:
将80份锦纶6切片、18份纳米蒙脱土粉末和2份分散剂粉末依次经定量加料、熔融塑化、螺杆剪切、水冷切粒、振动筛选和真空干燥工序,在经过熔融塑化进入螺杆剪切前,螺杆剪切主机的机头处添加600目的过滤网以控制机头整体熔压温度至1.4MPa,制备得到相对粘度为2.14、含水量490ppm的改性锦纶6母粒;80 parts of
本实施例中,定量加料采用主喂料位和侧喂料位联动加料的方式,主喂料位添加锦纶6切片,侧喂料位添加纳米蒙脱土粉末和分散剂粉末,螺杆剪切的主机转速为560r/min,水冷切粒的切粒机的主机转速优选为900r/min,振动筛选的筛网孔直径优选为5mm;In this embodiment, the quantitative feeding adopts the linkage feeding method of the main feeding position and the side feeding position. The main feeding position adds
本实施例中,锦纶6切片、纳米蒙脱土粉末和分散剂粉末进行熔融塑化时为在现有技术中常见的双螺杆挤出机中进行,双螺杆挤出机分为十一段温区和机头温区,第一段温区为215℃,第二段温区225℃,第三段温区240℃,第四、五和六段温区235℃,第七段温区210℃,第八段温区205℃,第九段温区200℃,第十段温区195℃,第十一段温区190℃,机头温区255℃。In the present embodiment,
本实施例中,锦纶6切片选择为有光锦纶6切片。In this embodiment, the
本实施例中,纳米蒙脱土选择粒径为650nm,含羧基的改性的纳米蒙脱土。In this embodiment, the modified nano-montmorillonite with a particle size of 650 nm and carboxyl group is selected as the nano-montmorillonite.
本实施例中,分散剂粉末选择单一型超分散剂粉末330。In this embodiment, the dispersant powder is selected as a single hyperdispersant powder 330.
实施例4:Example 4:
将95%锦纶6切片和5%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 95
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺如表1所示。Wherein, the winding process in this embodiment is shown in Table 1.
表1本实施案例高强度低沸水收缩率锦纶6长丝(40D/12F)的卷绕工艺Table 1 The winding process of high strength and low boiling
实施例5:Example 5:
将100%锦纶6切片从原料储存罐中加入螺杆挤出机进行高温熔融和混合,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;100
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例中所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺也如表1所示。Wherein, the winding process in this embodiment is also shown in Table 1.
实施例6:Embodiment 6:
将95%锦纶6切片和5%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 95
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Oiling, and then introducing the guide wire hook, and then entering the second oiling device with an oil distribution concentration of 30% for deep oiling, and then entering the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺如表2所示。Wherein, the winding process in this embodiment is shown in Table 2.
表2本实施案例高强度低沸水收缩率锦纶6长丝(40D/12F)的卷绕工艺Table 2 Winding process of
实施例7:Embodiment 7:
将100%锦纶6切片从原料储存罐加入螺杆挤出机进行高温熔融和混合,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 100
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺也如表2所示。Wherein, the winding process in this embodiment is also shown in Table 2.
实施例8:Embodiment 8:
将95%锦纶6切片和5%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 95
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%为第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Oiling, and then introducing the guide wire hook, and then entering the oil distribution concentration of 30% to carry out deep oiling for the second oiler, and then entering the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺如表3所示。Wherein, the winding process in this embodiment is shown in Table 3.
表3本实施案例高强度低沸水收缩率锦纶6长丝(40D/12F)的卷绕工艺Table 3 Winding process of
实施例9:Embodiment 9:
将100%锦纶6切片从原料储存罐加入螺杆挤出机进行高温熔融和混合,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 100
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺也如表3所示。Wherein, the winding process in this embodiment is also shown in Table 3.
实施例10:Example 10:
将95%锦纶6切片和5%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 95
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺如表4所示。Wherein, the winding process in this embodiment is shown in Table 4.
表4本实施案例高强度低沸水收缩率锦纶6长丝(40D/12F)的卷绕工艺Table 4 The winding process of high-strength and low-boiling
实施例11:Example 11:
将100%锦纶6切片从原料储存罐加入螺杆挤出机进行高温熔融和混合,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 100
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺也如表4所示。Wherein, the winding process in this embodiment is also shown in Table 4.
实施例12:Example 12:
将97.5%锦纶6切片和2.5%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 97.5
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺也如表4所示。Wherein, the winding process in this embodiment is also shown in Table 4.
实施例13:Example 13:
将90%锦纶6切片和10%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 90
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺也如表4所示。Wherein, the winding process in this embodiment is also shown in Table 4.
实施例14:Example 14:
将85%锦纶6切片和15%改性锦纶6母粒分别从原料储存罐和配料机中加入螺杆挤出机进行高温熔融和混合,使用的改性锦纶6母粒为实施例3制得的改性锦纶6母粒,螺杆挤出机选择为具有现有技术中常见的具有五区温度的螺杆挤出机,螺杆挤出机的一区、二区、三区、四区、五区的熔融温度分别为245℃、250℃、255℃、259℃、260℃;Add 85
螺杆挤出机通过熔体分配管道将熔融物料输送至静态混合器,然后通过熔体分配管道输送至纺丝机中,纺丝机对熔融物料进行纺丝工作后,自出料端喷出熔体细流;The screw extruder transports the molten material to the static mixer through the melt distribution pipeline, and then transports it to the spinning machine through the melt distribution pipeline. After the spinning machine spins the molten material, it sprays out the molten material from the discharge end. body trickle;
熔体细流经过温度为22.5℃、风速为0.5m/s、相对湿度为85%的侧吹风室进行冷却凝固为丝束,丝束进入配油浓度为30%的第一上油器进行初步上油,然后引入导丝钩,再进入配油浓度为30%的第二上油器进行深入上油,再进入预网络器使油剂在丝束上附着更均匀;The melt fine flow passes through the side blowing room with a temperature of 22.5°C, a wind speed of 0.5m/s, and a relative humidity of 85% to cool and solidify into tow, and the tow enters the first oiler with an oil distribution concentration of 30% for preliminary Apply oil, then introduce the wire guide hook, then enter the second oiler with an oil distribution concentration of 30% for deep oiling, and then enter the pre-netting device to make the oiling agent adhere to the tow more evenly;
上油后的丝束进入首先经过导丝辊喂入第一对拉伸辊组,然后在第二对拉伸辊组与第三对拉伸辊组之间进行二级拉伸并进行第一次热定型,接着在第三对拉伸辊组与第四对拉伸辊组之间进行三级拉伸并进行第二次热定型,接着在第四对拉伸辊组与第五对拉伸辊组之间进行四级拉伸并进行第三次热定型,多级牵伸和热定型后的丝束经过主网络器进入收卷机内形成高强度低沸水收缩率锦纶6长丝。The oiled tow enters the first pair of drawing rollers through the godet roller, and then performs secondary drawing between the second pair of drawing rollers and the third pair of drawing rollers and performs the first Secondary heat setting, followed by three-stage stretching between the third pair of stretching rollers and the fourth pair of stretching rollers and second heat setting, then between the fourth pair of stretching rollers and the fifth pair of stretching rollers Four-stage drawing is carried out between stretching roller groups and the third heat setting is carried out. After multi-stage drawing and heat setting, the tow enters the winder through the main network device to form high-strength and low boiling
本实施例所得的高强度低沸水收缩率锦纶6长丝的各项性质如表5所示。The various properties of the high-strength low-boiling
其中,本实施例中的卷绕工艺如表5所示。Wherein, the winding process in this embodiment is shown in Table 5.
表5实施例与对比例中产品的性能The performance of product in the embodiment of table 5 and comparative example
通过表5中可以发现,随着热定型温度的提高,添加纳米蒙脱土的锦纶6长丝其断裂强度比未添加纳米蒙脱土的锦纶6长丝断裂强度有明显提高,说明纳米蒙脱土可有效的提高高温条件下锦纶6分子纤维断裂强度;相同牵伸倍数及热定型温度的条件下,纳米蒙脱土含量的增加,锦纶6长丝的断裂强度先提高后降低,说明添加少量纳米蒙脱土提高锦纶6的结晶速率,提高纤维强度。但是,当纳米蒙脱土含量大于2%时,由于团聚和高含量纳米蒙脱土对锦纶6分子链运动能力限制的原因,延缓结晶速率和降低结晶度,导致强度下降。It can be found from Table 5 that with the increase of heat setting temperature, the breaking strength of
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, are all included in the scope of patent protection of the present invention in the same way.
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| CN116288801A (en) * | 2023-03-23 | 2023-06-23 | 连云港富兴康渔具有限公司 | A special fishing line and its preparation method |
| EP4488209A1 (en) * | 2023-07-04 | 2025-01-08 | Zhejiang Kingsway High-Tech Fiber Co., Ltd | Method for preparing industrial nylon filament |
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