CN111574423A - Recovery method of NMP solvent in the process of producing acetylene by partial oxidation of natural gas - Google Patents

Recovery method of NMP solvent in the process of producing acetylene by partial oxidation of natural gas Download PDF

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CN111574423A
CN111574423A CN201910118325.2A CN201910118325A CN111574423A CN 111574423 A CN111574423 A CN 111574423A CN 201910118325 A CN201910118325 A CN 201910118325A CN 111574423 A CN111574423 A CN 111574423A
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nmp solvent
nmp
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CN111574423B (en
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陈天文
王萍萍
柯月亮
周昌福
曹宝山
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Chongqing Chuanwei Technology Co ltd
China Petroleum and Chemical Corp
Sinopec Chongqing Chuanwei Chemical Co Ltd
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    • C07D207/00—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom
    • C07D207/02—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D207/18—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having one double bond between ring members or between a ring member and a non-ring member
    • C07D207/22—Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
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Abstract

本发明属于通过使一薄层液体与已加热的表面相接触的蒸发实现分离技术领域,具体涉及一种天然气部分氧化制乙炔工艺中NMP溶剂的回收方法。所述方法包括以下步骤:将NMP溶剂经预热器加热至80‑99℃,然后置于薄膜蒸发器中实现气相NMP溶剂和固体干馏渣的分离。该方法能够实现对含有易结晶、热敏组分的NMP溶剂的回收,提高了回收率;能够避免结晶、结焦形成的堵塞问题;能够有效控制生产现场的VOCs散排超量问题,不会造成环境污染及职业健康危害;且不需要人工清渣,提高了NMP溶剂回收装置的自动化水平。

Figure 201910118325

The invention belongs to the technical field of separation by making a thin layer of liquid contact a heated surface, and particularly relates to a method for recovering NMP solvent in a process for producing acetylene by partial oxidation of natural gas. The method comprises the following steps: heating the NMP solvent to 80-99° C. through a preheater, and then placing the NMP solvent in a thin-film evaporator to realize the separation of the gas-phase NMP solvent and the solid retort residue. The method can realize the recovery of NMP solvent containing easy-to-crystallize and heat-sensitive components, and improve the recovery rate; it can avoid the blockage caused by crystallization and coke formation; it can effectively control the problem of excessive VOCs scattered discharge on the production site, without causing Environmental pollution and occupational health hazards; and no manual slag cleaning is required, which improves the automation level of the NMP solvent recovery device.

Figure 201910118325

Description

天然气部分氧化制乙炔工艺中NMP溶剂的回收方法Recovery method of NMP solvent in the process of producing acetylene by partial oxidation of natural gas

技术领域technical field

本发明属于通过使一薄层液体与已加热的表面相接触的蒸发实现分离技术领域,具体涉及一种天然气部分氧化制乙炔工艺中NMP溶剂的回收方法。The invention belongs to the technical field of separation by making a thin layer of liquid contact a heated surface by evaporation, and in particular relates to a method for recovering NMP solvent in a process for producing acetylene by partial oxidation of natural gas.

背景技术Background technique

乙炔是一种非常重要的有机化工原料,广泛用于金属加工、焊接、切割等领域,及乙烯、氯乙烯、三氯乙烯、醋酸乙烯、丙烯腈、聚丙烯腈、1,4-丁二醇等化工产品的制备(“乙炔在有机合成化学中新进展探讨”,步召胜,中国化工贸易,2015年第7卷第22期,第103页,公开日2015年12月31日;“热等离子体裂解低碳烷烃制乙炔的研究进展”,苏宝根等,化学反应工程与工艺,2013年第29卷第3期,第230-236页,公开日2013年06月30日)。乙炔的制备方法主要有非催化部分氧化法、电弧法和等离子法等,其中电弧法因能耗高已经被淘汰,等离子法尚处于试验阶段(“天然气乙炔技术研究现状与思考”,安杰,维纶通讯,2013年第33卷第2期,第15-20页,公开日2013年12月31日),且电耗高、对设备要求较苛刻,至今难以推广应用,非催化部分氧化法是乙炔生产的主要方法。Acetylene is a very important organic chemical raw material, widely used in metal processing, welding, cutting and other fields, as well as ethylene, vinyl chloride, trichloroethylene, vinyl acetate, acrylonitrile, polyacrylonitrile, 1,4-butanediol Preparation of other chemical products ("A discussion on the new progress of acetylene in organic synthetic chemistry", Bu Zhaosheng, China Chemical Industry Trade, Vol. 7, No. 22, 2015, p. 103, published on December 31, 2015; "Hot Research progress of plasma cracking of low-carbon alkanes to acetylene”, Su Baogen et al., Chemical Reaction Engineering and Technology, 2013, Vol. 29, No. 3, pp. 230-236, published on June 30, 2013). The preparation methods of acetylene mainly include non-catalytic partial oxidation method, electric arc method and plasma method, among which the arc method has been eliminated due to high energy consumption, and the plasma method is still in the experimental stage ("Research Status and Thinking of Natural Gas Acetylene Technology", An Jie, Vinyl Communication, Vol. 33, No. 2, 2013, pp. 15-20, published on December 31, 2013), and high power consumption and strict equipment requirements, it is difficult to popularize and apply so far. The non-catalytic partial oxidation method is The main method of acetylene production.

现有技术中,天然气非催化部分氧化制乙炔的过程中所采用的生产装置的主要结构和主要生产过程为:天然气管路和氧气管路,先分别与气体加热器连接,天然气与氧气先分别预热至600-650℃后,先将天然气接入乙炔反应炉,待天然气的温度达到设定值时,打开反应炉的辅氧调节阀,操作点火枪进行点火;点火成功后再引入氧气进行投氧,天然气和氧气组成的反应气体在乙炔炉反应室内发生部分氧化反应,经过几毫秒的反应后冷却以结束反应,烃部分氧化裂解为包含有乙炔、一氧化碳、二氧化碳、氢气以及炭黑等组分的裂化气混合物;从乙炔反应炉出来的裂化气混合物再经过冷却塔下段、电除尘器、冷却塔上段之后,进一步冷却和洗涤其中的炭黑后,经过压缩机进入提浓系统,得到产品乙炔和合成气。在乙炔炉、冷却塔、电除尘器底部排出的含有炭黑的水进入到收集管中,再经过一个一级筛板脱气罐闪蒸脱除其中少量的气体后,进入到敞开式炭黑水槽,进行炭黑与水的分离,得到的清洁水部分返回乙炔炉用作淬火水,一部分送至凉水塔冷却后再送至冷却塔、电除尘器和提浓装置用作喷淋冷却水(如附图1所示)。In the prior art, the main structure and main production process of the production device used in the process of producing acetylene by non-catalytic partial oxidation of natural gas are as follows: the natural gas pipeline and the oxygen pipeline are respectively connected to the gas heater first, and the natural gas and the oxygen are respectively connected first. After preheating to 600-650 ℃, first connect the natural gas to the acetylene reaction furnace. When the temperature of the natural gas reaches the set value, open the auxiliary oxygen regulating valve of the reaction furnace, and operate the ignition gun to ignite; Oxygen is injected, and the reaction gas composed of natural gas and oxygen undergoes partial oxidation reaction in the reaction chamber of the acetylene furnace. After a few milliseconds of reaction, it is cooled to end the reaction, and the hydrocarbon is partially oxidized and cracked into groups including acetylene, carbon monoxide, carbon dioxide, hydrogen and carbon black. The split cracked gas mixture; the cracked gas mixture from the acetylene reaction furnace passes through the lower section of the cooling tower, the electrostatic precipitator, and the upper section of the cooling tower, further cools and washes the carbon black in it, and then enters the concentration system through the compressor to obtain the product Acetylene and syngas. The water containing carbon black discharged from the bottom of the acetylene furnace, cooling tower and electrostatic precipitator enters the collection pipe, and then passes through a primary sieve plate degassing tank to flash off a small amount of gas, and then enters the open carbon black The water tank is used to separate carbon black and water, and part of the obtained clean water is returned to the acetylene furnace as quenching water, and part of the clean water is sent to the cooling tower for cooling and then sent to the cooling tower, electrostatic precipitator and concentration device for spray cooling water (such as shown in Figure 1).

在天然气部分氧化制乙炔工艺过程中,N-甲基吡咯烷酮(英文简称NMP)溶剂被广泛运用于其裂解气的提浓工艺过程。在绝对压力为0.8-1.0MPa条件下,裂解气与分段喷淋的NMP逆流接触,其中,易溶组分高级炔烃和乙炔等物质被NMP吸收。载气NMP经常压塔和真空塔,分别解析其中的乙炔组分和高级炔组分。NMP在吸收和解析过程中,部分苯、萘、高级炔烃等易结晶、易聚合成分不断在NMP中积聚,一方面影响循环溶剂的吸收能力,另一方面易结晶、聚合成垢,从而堵塞管线和填料。现有工艺为取出部分循环溶剂经连续闪蒸罐初步浓缩,底部NMP溶剂经悬液分离器分离后得到含聚合物的浓缩NMP溶剂。浓缩NMP溶剂进入溶剂储罐,再从储罐中分批次加入到干馏罐,干馏后得到清洁的回收NMP溶剂。重组分干馏渣经人工从干馏罐掏出并转移至储槽中。干馏渣含有少量NMP溶剂,需要再对干馏渣中的NMP溶剂进行回收,否则会造成NMP溶剂的大量损失。In the process of partial oxidation of natural gas to acetylene, N-methylpyrrolidone (NMP for short) solvent is widely used in the enrichment process of its cracked gas. Under the condition of absolute pressure of 0.8-1.0MPa, the cracked gas is in countercurrent contact with the NMP sprayed in stages, wherein the easily soluble components such as higher alkynes and acetylenes are absorbed by NMP. The carrier gas NMP uses a constant pressure column and a vacuum column to analyze the acetylene components and higher acetylene components respectively. During the process of NMP absorption and analysis, some benzene, naphthalene, advanced alkynes and other easily crystallized and easily polymerized components continuously accumulate in NMP. On the one hand, it affects the absorption capacity of the circulating solvent. Lines and packing. In the prior art, part of the circulating solvent is taken out to be preliminarily concentrated in a continuous flash tank, and the NMP solvent at the bottom is separated by a suspension separator to obtain a concentrated NMP solvent containing a polymer. The concentrated NMP solvent enters the solvent storage tank, and then is added to the dry distillation tank in batches from the storage tank, and clean recovered NMP solvent is obtained after dry distillation. The heavy fraction dry distillation residue is manually taken out from the dry distillation tank and transferred to the storage tank. The dry distillation residue contains a small amount of NMP solvent, and the NMP solvent in the dry distillation residue needs to be recovered, otherwise a large amount of NMP solvent will be lost.

现有的间歇式干馏系统(如附图2所示)热效率低,蒸馏时间长。由于干馏罐罐体采用盘管加热,该干馏设备热效率约55%左右,热效率相对较低,蒸馏时间长达22小时每罐,且运行周期长。罐底和罐壁加热温度不能精确控制,局部受热不均,干馏渣易结焦成块,需要人工清渣。人工清渣不仅劳动强度大,而且会有大量恶臭VOCs气体排出,污染环境且易造成严重的职业健康危害。此外,干馏渣中含有约29%(质量含量)左右的NMP溶剂,需要再对干馏渣中的NMP溶剂进行回收,否则会造成NMP溶剂的大量损失。公开号为CN1044474780A的中国专利文件公开了一种聚苯硫醚生产装置的NMP溶剂连续回收的方法,步骤包括将原料预热后进入精馏塔C-101,废气从塔顶采出,塔底浓缩釜液通过离心泵进行强制循环,部分固体产物经离心机脱水后排出界区外,上清母液打入精馏塔C-102塔顶分离出对二氯苯,塔釜液进入精馏塔C-103,塔顶蒸出的NMP溶剂与进料液换热后,进一步冷却采出,塔底通过强制循环泵采出NMP溶剂的氯化盐溶液。该方法使原料中组分的分离更加细化,产品的分离纯度更高,可操作性更好。但是,对于含有大量热敏性成分和易结晶成分的NMP物料,只能分离部分NMP溶剂,随着精馏塔进料口以下,NMP量逐渐减小,相对挥发度小的物质溶度相对不断增加,这将使易结晶物更容易析出。随着高聚物浓度的增加和底部温度的升高,高聚物也更易聚合,这些聚合物一部分会附着在塔器内壁和填料表面,从而造成聚合物堵塞填料和管线现象,这在多年的乙炔提浓生产运行实践中已得到证实;而另一部分结晶物和聚合物通过塔底呈悬浊液体排放,因其中含有大量NMP溶剂,NMP回收率明显偏低,并将产生更大的后续处置成本。高级炔是造成天然气制乙炔装置乙炔浓缩系统管线堵塞的主要原因,高级炔气体主要富含甲基乙炔、乙烯基乙炔、丁二烯、丁二炔以及其他微量C4以上组分,由于各炔烃组分不饱和键的存在,在一定的温度和压力以及系统中微量氧、过氧化物等的存在下,容易发生自由基聚合,所生成的自由基经过链引发、链增长和链终止的过程生成大分子的聚合物,而大量聚合物的生成容易在高级炔管线内沉积、污染,堵塞设备管线,从而影响提浓系统安全稳定、长周期运行(“乙炔提浓装置高级炔管线堵塞原因浅析”,谢全兵,天然气化工,2011年第36卷,第34-37页,公开日2011年12月31日)。The existing batch dry distillation system (as shown in FIG. 2 ) has low thermal efficiency and long distillation time. Because the retort tank is heated by coils, the thermal efficiency of the retort equipment is about 55%, the thermal efficiency is relatively low, the distillation time is as long as 22 hours per tank, and the operation period is long. The heating temperature of the tank bottom and tank wall cannot be accurately controlled, the local heating is uneven, and the dry distillation slag is easy to coke into a block, which requires manual slag cleaning. Manual slag cleaning is not only labor-intensive, but also emits a large amount of foul VOCs, which pollutes the environment and easily causes serious occupational health hazards. In addition, the dry distillation residue contains about 29% (mass content) of NMP solvent, and it is necessary to recycle the NMP solvent in the dry distillation residue, otherwise it will cause a large loss of NMP solvent. The Chinese patent document with publication number CN1044474780A discloses a method for continuous recovery of NMP solvent of a polyphenylene sulfide production device. The concentrated still liquid is forcedly circulated by a centrifugal pump, and part of the solid product is dehydrated by a centrifuge and then discharged out of the boundary area. The supernatant mother liquor is pumped into the top of the rectification tower C-102 to separate p-dichlorobenzene, and the tower still liquid enters the rectification tower. C-103, after the NMP solvent evaporated at the top of the tower exchanges heat with the feed liquid, it is further cooled and extracted, and the chlorinated salt solution of the NMP solvent is extracted from the bottom of the tower through a forced circulation pump. The method makes the separation of the components in the raw material more refined, the separation purity of the product is higher, and the operability is better. However, for NMP materials containing a large number of heat-sensitive components and easy-to-crystallize components, only part of the NMP solvent can be separated. As the feed port of the rectifying tower is below, the amount of NMP gradually decreases, and the solubility of substances with low relative volatility is relatively increasing. This will make it easier for crystallizers to precipitate out. With the increase of the high polymer concentration and the increase of the bottom temperature, the high polymer is also easier to polymerize, and some of these polymers will adhere to the inner wall of the column and the surface of the packing, causing the polymer to block the packing and pipeline. Acetylene concentration has been confirmed in the production and operation practice; while another part of the crystals and polymers are discharged through the bottom of the column as a suspended liquid, because it contains a large amount of NMP solvent, the NMP recovery rate is obviously low, and will result in greater follow-up disposal. cost. Advanced acetylene is the main cause of pipeline blockage in the acetylene concentration system of the natural gas to acetylene unit. In the presence of unsaturated bonds of components, free radical polymerization is easy to occur under a certain temperature and pressure and the presence of trace oxygen, peroxides, etc. in the system, and the generated free radicals undergo the process of chain initiation, chain growth and chain termination. Macromolecular polymers are generated, and a large amount of polymers are easily deposited and polluted in the advanced acetylene pipeline, blocking the equipment pipeline, thus affecting the safe, stable and long-term operation of the enrichment system ("The cause of blockage of the advanced acetylene pipeline of the acetylene enrichment device is shallow. Analysis”, Xie Quanbing, Natural Gas Chemical Industry, Vol. 36, 2011, pp. 34-37, published on December 31, 2011).

针对含有热敏性成分的NMP溶剂,在处理过程中如何实现自动连续化生产、如何提高干馏过程热效率、如何防止残留物大块结焦和实现自动化排渣,对于天然气制乙炔提浓装置溶剂回收体系的能耗、自动化升级、工业固废的处置具有至关重要的意义。For NMP solvents containing heat-sensitive components, how to realize automatic continuous production during the treatment process, how to improve the thermal efficiency of the dry distillation process, how to prevent large coking of residues and realize automatic slag discharge, for the performance of the solvent recovery system of the natural gas to acetylene concentration device. Energy consumption, automation upgrades, and the disposal of industrial solid waste are of great significance.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明的目的在于提供一种NMP溶剂的回收方法,该方法能够实现对含有易结晶、热敏组分的NMP溶剂的回收,提高了回收率,且能够避免结晶、结焦形成的堵塞问题,同时,有效解决人工清渣所带来大的重体力劳动和以此引起的VOCs排放超标及职业健康危害。In view of this, the object of the present invention is to provide a kind of recovery method of NMP solvent, this method can realize the recovery of the NMP solvent containing easy crystallization, heat-sensitive component, improve the recovery rate, and can avoid crystallization, coke formation. At the same time, it effectively solves the heavy manual labor caused by manual slag cleaning and the excessive VOCs emission and occupational health hazards caused by this.

为实现上述目的,本发明的技术方案为:For achieving the above object, the technical scheme of the present invention is:

NMP溶剂的回收方法,包括以下步骤:将NMP溶剂经预热器加热至80-99℃,然后置于薄膜蒸发器中进行蒸发分离。The method for recovering NMP solvent includes the following steps: heating the NMP solvent to 80-99° C. through a preheater, and then placing it in a thin-film evaporator for evaporative separation.

该方法能够实现对含有易结晶、热敏组分的NMP溶剂的回收,提高了回收率。The method can realize the recovery of the NMP solvent containing easy-to-crystallize and heat-sensitive components, and improves the recovery rate.

该方法能够避免结晶、结焦形成的堵塞问题,实现自动化排渣,提高该干馏装置自动化水平。The method can avoid the clogging problems caused by crystallization and coking, realize automatic slag discharge, and improve the automation level of the dry distillation device.

该方法不需要人工清渣,不会造成污染环境及职业健康危害。The method does not require manual slag cleaning, and will not cause environmental pollution and occupational health hazards.

为了进一步提高NMP溶剂的回收率,所述预热器为列管式预热器,且预热器的内壁采用抛光处理。In order to further improve the recovery rate of NMP solvent, the preheater is a tubular preheater, and the inner wall of the preheater is polished.

为了进一步提高NMP溶剂的回收率,所述的加热介质为蒸汽或导热油。In order to further improve the recovery rate of NMP solvent, the heating medium is steam or heat transfer oil.

为了进一步提高NMP溶剂的回收率,所述预热器1的液相进口管线上设置有流量调节阀10。In order to further improve the recovery rate of NMP solvent, a flow regulating valve 10 is provided on the liquid phase inlet line of the preheater 1 .

为了进一步提高NMP溶剂的回收率,所述薄膜蒸发器为刮片式薄膜蒸发器。In order to further improve the recovery rate of NMP solvent, the thin-film evaporator is a wiped-blade thin-film evaporator.

为了进一步提高NMP溶剂的回收率,所述薄膜蒸发器的刮片为活动式刮刀。In order to further improve the recovery rate of NMP solvent, the scraper of the thin film evaporator is a movable scraper.

为了进一步提高NMP溶剂的回收率,所述薄膜蒸发器的温度为120-170℃,绝对压力为1-5KPa。In order to further improve the recovery rate of NMP solvent, the temperature of the thin film evaporator is 120-170°C, and the absolute pressure is 1-5KPa.

为了进一步提高NMP溶剂的回收率,还包括以下步骤:从薄膜蒸发器出来的气相NMP经冷凝器冷凝成液相。In order to further improve the recovery rate of NMP solvent, the following steps are also included: the gas phase NMP coming out of the thin film evaporator is condensed into a liquid phase by a condenser.

为了进一步提高NMP溶剂的回收率,所述冷凝器2为立式壳管式冷凝器。In order to further improve the recovery rate of NMP solvent, the condenser 2 is a vertical shell and tube condenser.

为了进一步提高NMP溶剂的回收率,所述冷凝器2底部设置有排液口,该排液口经降液管与溶剂回收罐6相连接,冷凝成液相的NMP溶剂经该降液管落入溶剂回收罐6中。In order to further improve the recovery rate of the NMP solvent, the bottom of the condenser 2 is provided with a liquid discharge port, and the liquid discharge port is connected with the solvent recovery tank 6 through the downcomer, and the NMP solvent condensed into the liquid phase is discharged through the downcomer. into the solvent recovery tank 6.

为了进一步提高NMP溶剂的回收率,所述溶剂回收罐6设置有竖向设置的隔板,隔板将罐体内腔分隔为储存区和降液区,隔板顶部与罐体顶部之间留有间隙。In order to further improve the recovery rate of the NMP solvent, the solvent recovery tank 6 is provided with a vertically arranged separator, and the separator divides the tank cavity into a storage area and a drop zone, and there is a space between the top of the separator and the top of the tank. gap.

为了进一步提高NMP溶剂的回收率,所述降液管的一端连接冷凝器2的排液口,另一端浸入溶剂回收罐6降液区液面以下,降液管两端之间的垂直距离在10m以上。In order to further improve the recovery rate of NMP solvent, one end of the downcomer is connected to the liquid outlet of the condenser 2, and the other end is immersed in the solvent recovery tank 6 below the liquid level of the downcomer area, and the vertical distance between the two ends of the downcomer is 10m or more.

为了进一步提高NMP溶剂的回收率,所述薄膜蒸发器3的底部设置有排渣口,该排渣口经排渣管连通有干馏渣收集罐4,该干馏渣收集罐4设置在薄膜蒸发器3的下方,所述干馏渣收集罐4的底部经卸渣管与干馏渣储罐5连通,该干馏渣储罐5在所述干馏渣收集罐的下方。In order to further improve the recovery rate of NMP solvent, the bottom of the thin film evaporator 3 is provided with a slag discharge port, and the slag discharge port is connected with a dry distillation slag collection tank 4 through a slag discharge pipe, and the dry distillation slag collection tank 4 is arranged in the thin film evaporator. Below 3, the bottom of the dry distillation residue collection tank 4 is connected to the dry distillation residue storage tank 5 through a slag discharge pipe, and the dry distillation residue storage tank 5 is below the dry distillation residue collection tank.

为了进一步提高NMP溶剂的回收率,所述冷凝器2和干馏渣收集罐4分别通过管线与真空泵7相连接。In order to further improve the recovery rate of NMP solvent, the condenser 2 and the dry distillation residue collection tank 4 are respectively connected with the vacuum pump 7 through pipelines.

为了进一步提高NMP溶剂的回收率,连接真空泵7与干馏渣收集罐4的管线上设置有真空控制阀8。In order to further improve the recovery rate of NMP solvent, a vacuum control valve 8 is provided on the pipeline connecting the vacuum pump 7 and the dry distillation residue collection tank 4 .

为了进一步提高NMP溶剂的回收率,所述干馏渣收集罐4的底部设置有氮气流量调节阀13。In order to further improve the recovery rate of NMP solvent, a nitrogen flow regulating valve 13 is provided at the bottom of the dry distillation residue collection tank 4 .

为了进一步提高NMP溶剂的回收率,所述排渣管设有排渣阀11,卸渣管上设置有卸渣阀12。In order to further improve the recovery rate of NMP solvent, the slag discharge pipe is provided with a slag discharge valve 11, and the slag discharge pipe is provided with a slag discharge valve 12.

NMP溶剂从预热器1的进液口进入预热器1,该进液口设置有控制阀,预热器1采用导热油或蒸汽加热,该预热器1为列管式预热器,且预热器1的内壁经过抛光处理。NMP溶剂经过预热器1加热后进入薄膜蒸发器3,该薄膜蒸发器3为刮片式薄膜蒸发器,所述刮片式薄膜蒸发器3的刮片为活动式刮片。在薄膜蒸发器3中,加热后的NMP溶剂实现气相NMP溶剂和固相干馏渣的分离。The NMP solvent enters the preheater 1 from the liquid inlet of the preheater 1. The liquid inlet is provided with a control valve. The preheater 1 is heated by heat transfer oil or steam. The preheater 1 is a tubular preheater. And the inner wall of the preheater 1 is polished. The NMP solvent is heated by the preheater 1 and then enters the thin-film evaporator 3, which is a wiper-type thin-film evaporator, and the wiper of the wiper-type thin-film evaporator 3 is a movable wiper. In the thin film evaporator 3, the heated NMP solvent realizes the separation of the gas phase NMP solvent and the solid phase dry distillation residue.

气相NMP溶剂经设置在所述薄膜蒸发器3顶部的管线进入冷凝器2,所冷凝器2我立式壳管式冷凝器,所述冷凝器2底部设置有排液口,该排液口经降液管与溶剂回收罐6相连接。The gas-phase NMP solvent enters the condenser 2 through the pipeline arranged at the top of the thin-film evaporator 3, and the condenser 2 is a vertical shell-and-tube condenser, and the bottom of the condenser 2 is provided with a drain port, which is The downcomer is connected to the solvent recovery tank 6 .

冷凝后的液相NMP溶剂靠重力经降液管落入溶剂回收罐6的降液区(所述溶剂回收罐6设置有竖向设置的隔板,将隔板将罐体内腔分隔为储存区和降液区,隔板顶部与罐体顶部之间留有间隙)。The condensed liquid-phase NMP solvent falls into the descending area of the solvent recovery tank 6 by gravity through the downcomer (the solvent recovery tank 6 is provided with a vertically arranged baffle plate, and the baffle plate separates the tank inner cavity into a storage area. and drop zone, there is a gap between the top of the baffle and the top of the tank).

所述降液管的一端连接冷凝器2的排液口,另一端浸入溶剂回收罐6降液区液面以下,降液管两端之间的垂直距离在10m以上。One end of the downcomer is connected to the liquid discharge port of the condenser 2, and the other end is immersed below the liquid level in the downcomer area of the solvent recovery tank 6, and the vertical distance between the two ends of the downcomer is more than 10m.

所述薄膜蒸发器3底部设置有排渣口,该排渣口经排渣管连通所述干馏渣收集罐4,所述干馏渣收集罐4设置在薄膜蒸发器3的下方。该干馏渣收集罐4的底部经卸渣管与所述干馏渣储罐5连通,该干馏渣储罐5设置在干馏渣收集罐4的下方。所述排渣管设有排渣阀11,卸渣管上设置有卸渣阀12。The bottom of the thin film evaporator 3 is provided with a slag discharge port, which is connected to the dry distillation slag collection tank 4 through a slag discharge pipe, and the dry distillation slag collection tank 4 is arranged below the thin film evaporator 3 . The bottom of the dry distillation residue collection tank 4 is communicated with the dry distillation residue storage tank 5 through a slag discharge pipe, and the dry distillation residue storage tank 5 is arranged below the dry distillation residue collection tank 4 . The slag discharge pipe is provided with a slag discharge valve 11, and the slag discharge pipe is provided with a slag discharge valve 12.

真空泵7通过管线分别与立式管气体冷凝器2和干馏渣收集罐4相连接,连接真空泵7与干馏渣收集罐4的管线上设置有真空控制阀8,连接真空泵7与立式气体冷凝器2的管线上设置有压力调节阀9。The vacuum pump 7 is respectively connected with the vertical tube gas condenser 2 and the dry distillation slag collection tank 4 through the pipeline, and a vacuum control valve 8 is provided on the pipeline connecting the vacuum pump 7 and the dry distillation slag collection tank 4, and the vacuum pump 7 is connected with the vertical gas condenser. 2 is provided with a pressure regulating valve 9 on the pipeline.

所述预热器1的液体进口管线上设置有NMP流量调节阀10,所述薄膜蒸发器3和干馏渣收集罐4的底部设置有相互配合的电磁阀,且干馏渣收集罐4的底部设置有氮气流量调节阀13。The liquid inlet line of the preheater 1 is provided with an NMP flow regulating valve 10, the bottom of the thin film evaporator 3 and the dry distillation residue collection tank 4 is provided with a solenoid valve that cooperates with each other, and the bottom of the dry distillation residue collection tank 4 is provided with There is a nitrogen flow regulating valve 13 .

氮气流量调节阀13通过管线与氮气管网相连接。排渣时,排渣管上的排渣阀11关闭,真空控制阀8关闭,氮气流量调节阀13开启,干馏渣收集罐恢复正压,卸渣管上的卸渣阀12开启,干馏渣因重力排入干馏渣储罐5中。干馏渣排完,排渣管上的排渣阀11关闭,氮气流量调节阀13关闭,真空控制阀8开启,压力达到薄膜蒸发器3的压力时,真空控制阀8关闭,排渣管上的排渣阀11,完成一次排渣过程。通过以上设置,实现连续化运行下的自动排渣功能。The nitrogen flow regulating valve 13 is connected with the nitrogen pipe network through pipelines. During slag discharge, the slag discharge valve 11 on the slag discharge pipe is closed, the vacuum control valve 8 is closed, the nitrogen flow regulating valve 13 is opened, the positive pressure of the retort slag collection tank is restored, and the slag discharge valve 12 on the slag discharge pipe is opened. Gravity discharge into dry distillation residue storage tank 5. After the dry distillation slag is discharged, the slag discharge valve 11 on the slag discharge pipe is closed, the nitrogen flow regulating valve 13 is closed, and the vacuum control valve 8 is opened. When the pressure reaches the pressure of the thin film evaporator 3, the vacuum control valve 8 is closed, and the slag discharge pipe The slag discharge valve 11 completes a slag discharge process. Through the above settings, the automatic slag discharge function under continuous operation is realized.

本发明的有益效果在于:The beneficial effects of the present invention are:

本发明的方法能够实现对含有易结晶、热敏组分的NMP溶剂的回收,提高了回收率。The method of the invention can realize the recovery of the NMP solvent containing easy-to-crystallize and heat-sensitive components, thereby improving the recovery rate.

本发明的方法能够避免结晶、结焦形成的堵塞问题。The method of the present invention can avoid the clogging problems caused by crystallization and coke formation.

本发明的方法不需要人工清渣,提高了NMP回收装置的自动化水平。The method of the invention does not need manual slag cleaning, and improves the automation level of the NMP recovery device.

本发明的方法能够有效控制生产现场的VOCs散排超量问题,不会造成环境污染及职业健康危害。The method of the invention can effectively control the problem of excessive VOCs scattered emission at the production site, and will not cause environmental pollution and occupational health hazards.

附图说明Description of drawings

图1为乙炔提浓系统流程图;Fig. 1 is the flow chart of acetylene enrichment system;

图2为间歇干馏系统;Fig. 2 is batch dry distillation system;

图3为实施例1的薄膜蒸发器系统,其中,1为预热器,2为冷凝器,3为薄膜蒸发器,31为薄膜蒸发器电机,4为干馏渣收集罐,5为干馏渣储罐,6为溶剂回收罐,7为真空泵,71为真空泵电机,8为真空控制阀,9为压力调节阀,10为NMP流量调节阀,11为排渣阀,12为卸渣阀,13为氮气流量调节阀,为NO.5为压力为0.5MPa的氮气,Iw33为循环冷却水,S1.0为导热油或压力为1MPa的蒸汽,NMP为NMP原液,S0.6为导热油或压力为0.6MPa的蒸汽,C0.6为冷凝液。Fig. 3 is the thin film evaporator system of Example 1, wherein 1 is a preheater, 2 is a condenser, 3 is a thin film evaporator, 31 is a thin film evaporator motor, 4 is a retorting slag collection tank, and 5 is a retorting slag storage tank tank, 6 is a solvent recovery tank, 7 is a vacuum pump, 71 is a vacuum pump motor, 8 is a vacuum control valve, 9 is a pressure regulating valve, 10 is an NMP flow regulating valve, 11 is a slag discharge valve, 12 is a slag discharge valve, and 13 is Nitrogen flow control valve, NO.5 is nitrogen with a pressure of 0.5MPa, Iw33 is circulating cooling water, S1.0 is heat transfer oil or steam with a pressure of 1MPa, NMP is NMP stock solution, S0.6 is heat transfer oil or a pressure of 0.6MPa steam, C0.6 is condensate.

具体实施方式Detailed ways

所举实施例是为了更好地对本发明的内容进行说明,但并不是本发明的内容仅限于所举实施例。所以熟悉本领域的技术人员根据上述发明内容对实施方案进行非本质的改进和调整,仍属于本发明的保护范围。The cited embodiments are used to better illustrate the content of the present invention, but the content of the present invention is not limited to the cited embodiments. Therefore, those skilled in the art make non-essential improvements and adjustments to the embodiments according to the above-mentioned contents of the invention, which still belong to the protection scope of the present invention.

实施例1Example 1

取NMP原液(来自天然气部分氧化制乙炔工艺过程中提浓工序)进行成分检测,结果如表1所示;Get NMP stoste (from natural gas partial oxidation to make acetylene process in the enrichment process) and carry out component detection, the results are as shown in Table 1;

其中,NMP含量按照《GB/T 614-2006化学试剂遮光率测定通用法》进行检测;Among them, the NMP content is detected in accordance with the "GB/T 614-2006 General Method for the Determination of the Shading Rate of Chemical Reagents";

热敏性聚合物总含量的检测方法为重量法,具体为:将质量为M的溶剂于气体惰化条件下加热蒸发至衡量(质量为N),则热敏性聚合物总含量为N/M*100%;The detection method of the total content of heat-sensitive polymers is the gravimetric method, specifically: heating and evaporating a solvent with a mass of M under gas inert conditions to measure (mass is N), then the total content of heat-sensitive polymers is N/M*100% ;

水含量按照《GB/T 6283-2008化工产品中水分含量的测定》进行检测;The water content is tested according to "GB/T 6283-2008 Determination of Moisture Content in Chemical Products";

乙炔、甲基乙炔、丁二炔、乙烯基乙炔、二乙烯基乙炔和苯含量检测均采用常规色谱分析法进行检测。The content of acetylene, methylacetylene, butadiyne, vinylacetylene, divinylacetylene and benzene was detected by conventional chromatography.

采用附图3所示系统处理NMP原液,该系统包括预热器1、冷凝器2、薄膜蒸发器3、干馏渣收集罐4、干馏渣储罐5、溶剂回收罐6和真空泵7。所述预热器1为列管式预热器,所述冷凝器2为立式壳管式冷凝器,所述薄膜蒸发器3为刮片式薄膜蒸发器,所述刮片式薄膜蒸发器的刮片为活动式刮片。The NMP stock solution is processed by the system shown in FIG. 3 . The system includes a preheater 1 , a condenser 2 , a thin film evaporator 3 , a dry distillation slag collection tank 4 , a dry distillation slag storage tank 5 , a solvent recovery tank 6 and a vacuum pump 7 . The preheater 1 is a tubular preheater, the condenser 2 is a vertical shell and tube condenser, and the thin film evaporator 3 is a wiper film evaporator. The scraper is a movable scraper.

NMP溶剂从预热器1的进液口进入预热器1,该进液口设置有控制阀,预热器1采用导热油或蒸汽加热,且预热器1的内壁经过抛光处理。NMP溶剂经过预热器1加热后进入薄膜蒸发器3,在薄膜蒸发器3中,加热后的NMP溶剂实现气相NMP溶剂和固相干馏渣的分离。The NMP solvent enters the preheater 1 from the liquid inlet of the preheater 1, the liquid inlet is provided with a control valve, the preheater 1 is heated by heat transfer oil or steam, and the inner wall of the preheater 1 is polished. The NMP solvent is heated by the preheater 1 and then enters the thin-film evaporator 3. In the thin-film evaporator 3, the heated NMP solvent realizes the separation of the gas-phase NMP solvent and the solid-phase dry distillation residue.

气相NMP溶剂经设置在所述薄膜蒸发器3顶部的管线进入冷凝器2,该冷凝凝器2底部设置有排液口,该排液口经降液管与溶剂回收罐6相连接。The gas phase NMP solvent enters the condenser 2 through the pipeline arranged at the top of the thin film evaporator 3, and the bottom of the condenser 2 is provided with a liquid discharge port, which is connected to the solvent recovery tank 6 through the downcomer.

冷凝后的液相NMP溶剂靠重力经降液管落入溶剂回收罐6的降液区(所述溶剂回收罐6设置有竖向设置的隔板,隔板将罐体内腔分隔为储存区和降液区,隔板顶部与罐体顶部之间留有间隙)。The condensed liquid phase NMP solvent falls into the descending area of the solvent recovery tank 6 by gravity through the downcomer (the solvent recovery tank 6 is provided with a vertically arranged baffle, and the baffle divides the tank cavity into a storage area and a In the drop zone, there is a gap between the top of the baffle and the top of the tank).

所述降液管的一端连接冷凝器2的排液口,另一端浸入溶剂回收罐6降液区液面以下,降液管两端之间的垂直距离在10m以上。One end of the downcomer is connected to the liquid discharge port of the condenser 2, and the other end is immersed below the liquid level in the downcomer area of the solvent recovery tank 6, and the vertical distance between the two ends of the downcomer is more than 10m.

所述薄膜蒸发器3底部设置有排渣口,该排渣口经排渣管连通干馏渣收集罐4,所述干馏渣收集罐4设置在薄膜蒸发器3的下方。该干馏渣收集罐4的底部经卸渣管与所述干馏渣储罐5连通,该干馏渣储罐5设置在干馏渣收集罐4的下方。所述排渣管设有排渣阀11,卸渣管上设置有卸渣阀12。The bottom of the thin-film evaporator 3 is provided with a slag discharge port, and the slag discharge port is connected to a dry distillation slag collection tank 4 through a slag discharge pipe, and the dry distillation slag collection tank 4 is arranged below the thin film evaporator 3 . The bottom of the dry distillation residue collection tank 4 is communicated with the dry distillation residue storage tank 5 through a slag discharge pipe, and the dry distillation residue storage tank 5 is arranged below the dry distillation residue collection tank 4 . The slag discharge pipe is provided with a slag discharge valve 11, and the slag discharge pipe is provided with a slag discharge valve 12.

所述真空泵7通过管线分别与冷凝器2和干馏渣收集罐4相连接,连接真空泵7与干馏渣收集罐4的管线上设置有真空控制阀8,连接真空泵7与冷凝器2的管线上设置有压力调节阀9。The vacuum pump 7 is respectively connected with the condenser 2 and the dry distillation slag collection tank 4 through the pipeline, the vacuum control valve 8 is provided on the pipeline connecting the vacuum pump 7 and the dry distillation slag collection tank 4, and the pipeline connecting the vacuum pump 7 and the condenser 2 is provided with There is a pressure regulating valve 9.

所述预热器1的液体进口管线上设置有NMP流量调节阀10,所述薄膜蒸发器3和干馏渣收集罐4的底部设置有相互配合的电磁阀,且干馏渣收集罐4的底部设置有氮气流量调节阀13。The liquid inlet line of the preheater 1 is provided with an NMP flow regulating valve 10, the bottom of the thin film evaporator 3 and the dry distillation residue collection tank 4 is provided with a solenoid valve that cooperates with each other, and the bottom of the dry distillation residue collection tank 4 is provided with There is a nitrogen flow regulating valve 13 .

氮气流量调节阀13通过管线与氮气管网相连接。排渣时,排渣管上的排渣阀11关闭,真空控制阀8关闭,氮气流量调节阀13开启,干馏渣收集罐恢复正压,卸渣管上的卸渣阀12开启,干馏渣因重力排入干馏渣储罐5中。干馏渣排完,卸渣管上的卸渣阀12关闭,氮气流量调节阀13关闭,真空控制阀8开启,压力达到薄膜蒸发器压力时,真空控制阀8关闭,排渣管上的排渣阀11开启,完成一次排渣过程。通过以上设置,实现薄膜蒸发器连续化运行下的自动排渣功能。The nitrogen flow regulating valve 13 is connected with the nitrogen pipe network through pipelines. During slag discharge, the slag discharge valve 11 on the slag discharge pipe is closed, the vacuum control valve 8 is closed, the nitrogen flow regulating valve 13 is opened, the positive pressure of the retort slag collection tank is restored, and the slag discharge valve 12 on the slag discharge pipe is opened. Gravity discharge into dry distillation residue storage tank 5. After the dry distillation slag is discharged, the slag discharge valve 12 on the slag discharge pipe is closed, the nitrogen flow regulating valve 13 is closed, and the vacuum control valve 8 is opened. When the pressure reaches the pressure of the thin film evaporator, the vacuum control valve 8 is closed, and the slag discharge on the slag discharge pipe The valve 11 is opened to complete a slag discharge process. Through the above settings, the automatic slag discharge function under the continuous operation of the thin film evaporator is realized.

具体工艺为:将NMP原液加入泵前储罐,调节预热器1上的控制阀,进料量为0.3m3/h,经预热器1预热至99℃后引入薄膜蒸发器3(启动薄膜蒸发器3前,向溶剂回收罐6的降液区补充NMP溶剂至溢流)。调节薄膜蒸发器3温度在170℃,压力调节阀9的压力在1.1-1.2Pa(绝对压力)。排渣管上的排渣阀11开启,卸渣管上的卸渣阀12关闭,氮气流量阀13关闭。溶剂回收罐6降液区充液至溢流。60分钟后,干馏收集罐排渣。干馏渣收集罐4启动排渣,排渣阀11关闭,真空控制阀8自动关闭,通过氮气流量调节阀13向系统充低压氮气恢复恢复干馏渣收集罐4正压,卸渣管上的卸渣阀12自动打开,底部干馏渣物料排入密闭干馏渣储罐5中。干馏渣排放完毕,卸渣管上的卸渣阀12自动关闭,氮气流量调节阀13关闭,压力调节阀8缓慢打开阀位,调节干馏渣收集罐4真空度,当真空度达到薄膜蒸发器系统压力时,真空控制阀8关闭,自动打开排渣管上的排渣阀11,完成一次排渣过程。The specific process is: adding the NMP stock solution to the storage tank in front of the pump, adjusting the control valve on the preheater 1, the feed rate is 0.3 m 3 /h, and preheating the preheater 1 to 99 ℃ and then introducing it into the thin film evaporator 3 ( Before starting the thin-film evaporator 3, replenish the NMP solvent to the down-liquid area of the solvent recovery tank 6 to overflow). Adjust the temperature of the thin film evaporator 3 at 170° C. and the pressure of the pressure regulating valve 9 at 1.1-1.2 Pa (absolute pressure). The slag discharge valve 11 on the slag discharge pipe is opened, the slag discharge valve 12 on the slag discharge pipe is closed, and the nitrogen flow valve 13 is closed. The solvent recovery tank 6 is filled with liquid to overflow. After 60 minutes, the dry distillation collection tank is discharged. The dry distillation slag collection tank 4 starts slag discharge, the slag discharge valve 11 is closed, the vacuum control valve 8 is automatically closed, and the system is filled with low-pressure nitrogen through the nitrogen flow control valve 13 to restore the positive pressure of the dry distillation slag collection tank 4, and the slag discharge on the slag discharge pipe The valve 12 is automatically opened, and the dry distillation residue material at the bottom is discharged into the closed dry distillation residue storage tank 5 . After the dry distillation slag is discharged, the slag discharge valve 12 on the slag discharge pipe is automatically closed, the nitrogen flow regulating valve 13 is closed, the pressure regulating valve 8 slowly opens the valve position, and the vacuum degree of the dry distillation slag collection tank 4 is adjusted. When the vacuum degree reaches the thin film evaporator system When the pressure is high, the vacuum control valve 8 is closed, and the slag discharge valve 11 on the slag discharge pipe is automatically opened to complete a slag discharge process.

表1 NMP原液成分检测结果Table 1 Test results of NMP stock solution components

检测项目Test items 检测结果Test results NMPNMP 96%(质量)96% (quality) 热敏性聚合物heat sensitive polymer 2.01%(质量)2.01% (mass) 水water 0.77%(质量)0.77% (mass) 乙炔Acetylene 8mg/L8mg/L 甲基乙炔methyl acetylene 20mg/L20mg/L 丁二炔Diacetylene 25mg/L25mg/L 乙烯基乙炔vinyl acetylene 15mg/L15mg/L 二乙烯基乙炔Divinylacetylene 27mg/L27mg/L 苯benzene 1.9mg/L1.9mg/L

实施例1、实施例2及对比例1Example 1, Example 2 and Comparative Example 1

除表2所示参数外,实施例2其他参数设置与实施例1相同。Except for the parameters shown in Table 2, other parameter settings in Example 2 are the same as those in Example 1.

表2实施例2及对比例1Table 2 Example 2 and Comparative Example 1

Figure BDA0001970591250000081
Figure BDA0001970591250000081

Figure BDA0001970591250000091
Figure BDA0001970591250000091

对比例1Comparative Example 1

采用图2所示干馏系统处理NMP原液(组成与实施例1相同),具体为:The dry distillation system shown in Figure 2 is used to process the NMP stock solution (the composition is the same as that of Example 1), specifically:

将4m3的NMP原液送入干馏罐中,开启1MPa伴热蒸汽温度升至170℃,启动真空系统,压力控制在1.1-1.2Kpa.A,干馏22小时,人工清渣。Put 4m 3 of NMP stock solution into the dry distillation tank, turn on the 1MPa heat tracing steam and the temperature rises to 170°C, start the vacuum system, control the pressure at 1.1-1.2Kpa.A, dry distillation for 22 hours, and manually remove the slag.

性能检测Performance testing

检测实施例1-2及对比例1所述方法处理得到的干馏渣中NMP残存率、干馏渣状态及周围空气中挥发性有机物(英文简称VOCs)含量,结果如表3所示;Detect the residual rate of NMP, the state of the dry distillation residue and the content of volatile organic compounds (VOCs) in the surrounding air in the dry distillation residue obtained by the methods described in Examples 1-2 and Comparative Example 1, and the results are shown in Table 3;

其中,干馏渣中NMP含量按照《GB/T 614-2006化学试剂遮光率测定通用法》进行检测;Among them, the NMP content in the retort residue is detected according to the "GB/T 614-2006 General Method for the Determination of the Shading Rate of Chemical Reagents";

干馏渣状态的检测方法为目视观察;The detection method of the state of dry distillation residue is visual observation;

周围空气中VOCs含量的检测方法为采用便携式VOCs检测仪现场检测。The detection method of VOCs content in the surrounding air is to use a portable VOCs detector to detect on-site.

表3性能测试结果Table 3 Performance test results

来源source NMP残存率/%NMP survival rate/% 干馏渣状态Dry distillation residue state 干馏渣除渣状态Dry distillation slag removal state VOCs含量/ppmVOCs content/ppm 实施例1Example 1 12.512.5 成片状into flakes 自动出渣Automatic slag <5<5 实施例2Example 2 23.423.4 成片状into flakes 自动出渣Automatic slag <5<5 对比例1Comparative Example 1 2929 结焦成饼状coke into a pie 人工除渣Manual slag removal 12001200

由表1和表3可知,实施例1-2的方法能够避免结晶、结焦形成的堵塞问题,且能够实现对含有易结晶、热敏组分的NMP溶剂的回收,提高了回收率。It can be seen from Table 1 and Table 3 that the method of Example 1-2 can avoid the clogging problem of crystallization and coke formation, and can realize the recovery of NMP solvent containing easy-to-crystallize and heat-sensitive components, and improve the recovery rate.

由表1和表3可知,与对比例1相比,实施例1和实施例2处理的干馏渣未结块,干馏渣自动排渣顺畅。由此证明,本发明的方法能够避免结晶、结焦形成的堵塞问题,有效提高本干馏装置自动化程度。It can be seen from Tables 1 and 3 that, compared with Comparative Example 1, the dry distillation slag treated in Examples 1 and 2 did not agglomerate, and the dry distillation slag was automatically discharged smoothly. This proves that the method of the present invention can avoid the clogging problems caused by crystallization and coke formation, and effectively improve the automation degree of the dry distillation device.

由表1和表3可知,与对比例1相比,实施例1-2处理的干馏渣中NMP残存率得到了明显降低;且周围空气中VOCs含量得到了显著减少。由此证明,本发明的方法能够有效回收NMP溶剂,且能够有效控制生产现场的VOCs散排超量问题,解决了人工除渣过程存在的职业健康隐患。It can be seen from Table 1 and Table 3 that compared with Comparative Example 1, the residual rate of NMP in the dry distillation residue treated in Example 1-2 was significantly reduced; and the VOCs content in the surrounding air was significantly reduced. Therefore, it is proved that the method of the present invention can effectively recover the NMP solvent, and can effectively control the problem of excessive VOCs scattered emission at the production site, and solve the occupational health hazard existing in the manual slag removal process.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (17)

1.NMP溶剂的回收方法,其特征在于,包括以下步骤:将NMP溶剂经预热器1加热至80-99℃,然后置于薄膜蒸发器3中实现气相NMP溶剂和固体干馏渣的分离。1. the recovery method of NMP solvent, is characterized in that, comprises the following steps: NMP solvent is heated to 80-99 ℃ through preheater 1, then is placed in thin film evaporator 3 to realize the separation of gas phase NMP solvent and solid distillation residue. 2.根据权利要求1所述的NMP溶剂的回收方法,其特征在于,所述预热器1为列管式预热器,且预热器的内壁采用抛光处理。2 . The method for recovering NMP solvent according to claim 1 , wherein the preheater 1 is a tubular preheater, and the inner wall of the preheater is polished. 3 . 3.根据权利要求1或2所述的NMP溶剂的回收方法,其特征在于,所述预热器1加热介质为蒸汽或导热油。3. The recovery method of NMP solvent according to claim 1 or 2, wherein the heating medium of the preheater 1 is steam or heat-conducting oil. 4.根据权利要求1、2或3所述的NMP溶剂的回收方法,其特征在于,所述预热器1的液相进口管线上设置有流量调节阀10。4. The recovery method of NMP solvent according to claim 1, 2 or 3, characterized in that, a flow regulating valve 10 is provided on the liquid phase inlet line of the preheater 1. 5.根据权利要求1、2、3或4所述的NMP溶剂的回收方法,其特征在于,所述薄膜蒸发器3为刮片式薄膜蒸发器。5. The method for recovering NMP solvent according to claim 1, 2, 3 or 4, wherein the thin film evaporator 3 is a wiper type thin film evaporator. 6.根据权利要求5所述的NMP溶剂的回收方法,其特征在于,所述薄膜蒸发器的刮片为活动式刮刀。6 . The method for recovering NMP solvent according to claim 5 , wherein the scraper of the thin film evaporator is a movable scraper. 7 . 7.根据权利要求1、2、3、4、5或6所述的NMP溶剂的回收方法,其特征在于,所述薄膜蒸发器的温度为120-170℃,绝对压力为1-5KPa。7. The recovery method of NMP solvent according to claim 1, 2, 3, 4, 5 or 6, wherein the temperature of the thin film evaporator is 120-170°C, and the absolute pressure is 1-5KPa. 8.根据权利要求1、2、3、4、5、6或7所述的NMP溶剂的回收方法,其特征在于,还包括以下步骤:从薄膜蒸发器出来的气相NMP经冷凝器2冷凝成液相。8. the recovery method of NMP solvent according to claim 1,2,3,4,5,6 or 7, is characterized in that, also comprises the following steps: the gas phase NMP that comes out from thin film evaporator is condensed into through condenser 2 into liquid phase. 9.根据权利要求8所述的NMP溶剂的回收方法,其特征在于,所述冷凝器2为立式壳管式冷凝器。9. The recovery method of NMP solvent according to claim 8, wherein the condenser 2 is a vertical shell and tube condenser. 10.根据权利要求8或9所述的NMP溶剂的回收方法,其特征在于,所述冷凝器2底部设置有排液口,该排液口经降液管与溶剂回收罐6相连接,冷凝成液相的NMP溶剂经该降液管落入溶剂回收罐6中。10. the recovery method of NMP solvent according to claim 8 or 9, is characterized in that, described condenser 2 bottom is provided with liquid discharge port, and this liquid discharge port is connected with solvent recovery tank 6 through downcomer, condensation. The NMP solvent in the liquid phase falls into the solvent recovery tank 6 through the downcomer. 11.根据权利要求10所述的NMP溶剂的回收方法,其特征在于,所述溶剂回收罐6设置有竖向设置的隔板,隔板将罐体内腔分隔为储存区和降液区,隔板顶部与罐体顶部之间留有间隙。11. the recovery method of NMP solvent according to claim 10, is characterized in that, described solvent recovery tank 6 is provided with the clapboard that is arranged vertically, and the clapboard divides the tank inner cavity into storage area and descending liquid area, every There is a gap between the top of the plate and the top of the tank. 12.根据权利要求10或11所述的NMP溶剂的回收方法,其特征在于,所述降液管的一端连接冷凝器2的排液口,另一端浸入溶剂回收罐6降液区液面以下,降液管两端之间的垂直距离在10m以上。12. the recovery method of NMP solvent according to claim 10 or 11, is characterized in that, one end of described downcomer is connected with the drain port of condenser 2, and the other end is immersed in solvent recovery tank 6 below the liquid level of the downcomer zone , the vertical distance between the two ends of the downcomer is more than 10m. 13.根据权利要求1、2、3、4、5、6、7、8、9、10、11或12所述的NMP溶剂的回收方法,其特征在于,所述薄膜蒸发器3的底部设置有排渣口,该排渣口经排渣管连通有干馏渣收集罐4,该干馏渣收集罐4设置在薄膜蒸发器3的下方,所述干馏渣收集罐4的底部经卸渣管与干馏渣储罐5连通,该干馏渣储罐5在所述干馏渣收集罐的下方。13. The recovery method of the NMP solvent according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12, wherein the bottom of the thin film evaporator 3 is provided with There is a slag discharge port, and the slag discharge port is connected with a dry distillation slag collection tank 4 through a slag discharge pipe. The dry distillation slag collection tank 4 is arranged below the thin film evaporator 3. The dry distillation residue storage tank 5 is communicated, and the dry distillation residue storage tank 5 is below the dry distillation residue collection tank. 14.根据权利要求13所述的NMP溶剂的回收方法,其特征在于,所述冷凝器2和干馏渣收集罐4分别通过管线与真空泵7相连接。14. The recovery method of NMP solvent according to claim 13, is characterized in that, described condenser 2 and dry distillation residue collection tank 4 are respectively connected with vacuum pump 7 through pipeline. 15.根据权利要求14所述的NMP溶剂的回收方法,其特征在于,连接真空泵7与干馏渣收集罐4的管线上设置有真空控制阀8。15 . The method for recovering NMP solvent according to claim 14 , wherein a vacuum control valve 8 is provided on the pipeline connecting the vacuum pump 7 and the dry distillation residue collection tank 4 . 16 . 16.根据权利要求13、14或15所述的NMP溶剂的回收方法,其特征在于,所述干馏渣收集罐4的底部设置有氮气流量调节阀13。16. The method for recovering NMP solvent according to claim 13, 14 or 15, wherein a nitrogen flow regulating valve 13 is provided at the bottom of the dry distillation residue collection tank 4. 17.根据权利要求13、14、15或16所述的NMP溶剂的回收方法,其特征在于,所述排渣管设有排渣阀11,卸渣管上设置有卸渣阀12。17. The method for recovering NMP solvent according to claim 13, 14, 15 or 16, wherein the slag discharge pipe is provided with a slag discharge valve 11, and the slag discharge pipe is provided with a slag discharge valve 12.
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