CN111663199B - A kind of preparation method of graphene modified PET blended fiber - Google Patents
A kind of preparation method of graphene modified PET blended fiber Download PDFInfo
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- D01F1/00—General methods for the manufacture of artificial filaments or the like
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- D01F1/00—General methods for the manufacture of artificial filaments or the like
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Abstract
本发明涉及化纤领域,针对现有技术的石墨烯改性纤维的过程中分散性较差的问题,公开了一种石墨烯改性PET混纺纤维的制备方法,包括以下制备步骤:1)用阳离子改性剂改性石墨烯;2)制备石墨烯改性切片:将改性阳离子石墨烯、改性剂及PET切片粉末进行共混;3)熔融:将PET切片和石墨烯改性切片熔融;4)混纺:两种纺丝熔体从复合喷丝板喷出形成混纺纤维;5)后处理:将上述混纺纤维冷却、上油、拉伸定型和卷绕。通过提升石墨烯片层的分散性,来提高石墨烯在复合纤维中均匀度,达到性能优良的石墨烯改性PET的复合纤维,使纤维本身具有良好的力学性能;通过把石墨烯母粒切片和PET切片复合喷丝板纺丝,制备得四叶草状复合纤维。
The present invention relates to the field of chemical fibers. Aiming at the problem of poor dispersion in the process of graphene-modified fibers in the prior art, a preparation method of graphene-modified PET blended fibers is disclosed, which includes the following preparation steps: 1) using cationic Graphene modified by modifier; 2) Preparation of modified graphene slices: blending modified cationic graphene, modifier and PET slice powder; 3) Melting: melting PET slices and graphene modified slices; 4) Blending: Two kinds of spinning melts are sprayed from the composite spinneret to form blended fibers; 5) Post-processing: cooling, oiling, stretching and winding the above blended fibers. By improving the dispersion of graphene sheets, the uniformity of graphene in the composite fiber can be improved, and the composite fiber of graphene modified PET with excellent performance can be achieved, so that the fiber itself has good mechanical properties; by slicing the graphene masterbatch Spinning with PET chip composite spinneret to prepare four-leaf clover composite fiber.
Description
技术领域technical field
本发明涉及化纤领域,尤其涉及一种石墨烯改性PET混纺纤维的制备方法。The invention relates to the field of chemical fibers, in particular to a method for preparing graphene-modified PET blended fibers.
背景技术Background technique
石墨烯是一种新型碳材料,具有导热性、导电性、机械强度好等优异的性能,被国内外研究人员誉为21世纪最具潜力材料。因为石墨烯拥有众多杰出的性能,在化学、复合纤维、催化剂载体等各个领域都有着普遍的应用。我国石墨储量丰富,并且已经形成了一系列的综合产业,如采矿、加工、质量提纯等。如今我国石墨年产量已经成为世界第一,约为世界总产量的一半,且石墨烯的研究制备工艺也在不断的发展、进步、成熟,因此石墨烯被用于复合材料的改性是发展的趋势所在。Graphene is a new type of carbon material with excellent properties such as thermal conductivity, electrical conductivity, and good mechanical strength. It is praised by researchers at home and abroad as the most potential material in the 21st century. Because graphene has many outstanding properties, it is widely used in various fields such as chemistry, composite fibers, and catalyst carriers. my country is rich in graphite reserves, and has formed a series of comprehensive industries, such as mining, processing, and quality purification. Now my country's annual output of graphite has become the first in the world, about half of the world's total output, and the research and preparation process of graphene is also constantly developing, improving, and maturing. Therefore, graphene is used in the modification of composite materials. where the trend lies.
涤纶(PET)是世界产量最大,应用最广泛的合成纤维品种,占世界合成纤维产量的60%以上。PET具有高强度,优秀的物理机械性能,稳定性好等优点,是一种综合性能优异的热塑性树脂,在各个领域中应用广泛,例如纤维、包装、容器、塑料等等。然而,因为PET分子链中含有刚性基团苯环,PET的抗静电性能较差,大大限制了PET的应用。衣服上有静电,大量的灰尘会被吸附在衣服表面上,导致它弄脏衣服并影响产品的质量。而且服装带电会使得服装与人体之间产生电火花,极大的影响服饰的舒适度。更为重要的是,服装带有静电在加工过程中易产生危险,严重时甚至会发生火灾爆炸,影响加工人员的人身安全。为了充分发挥PET的各项优势,如低成本、高性能,开发改性PET聚酯纤维具有十分重要的意义。Polyester (PET) is the largest and most widely used synthetic fiber variety in the world, accounting for more than 60% of the world's synthetic fiber output. PET has the advantages of high strength, excellent physical and mechanical properties, and good stability. It is a thermoplastic resin with excellent comprehensive properties and is widely used in various fields, such as fibers, packaging, containers, plastics, etc. However, because the PET molecular chain contains a rigid benzene ring, the antistatic performance of PET is poor, which greatly limits the application of PET. There is static electricity on the clothes, and a large amount of dust will be adsorbed on the surface of the clothes, causing it to stain the clothes and affect the quality of the product. Moreover, the electrification of clothing will cause electric sparks to be generated between the clothing and the human body, which greatly affects the comfort of the clothing. More importantly, static electricity in clothing is prone to danger during processing, and even fire and explosion may occur in severe cases, affecting the personal safety of processing personnel. In order to give full play to the advantages of PET, such as low cost and high performance, it is of great significance to develop modified PET polyester fibers.
近年来,采用石墨烯与聚合物复合来制备具有导电、抗菌和远红外特性的功能纤维成为目前研究的一个重要方向,但是采用石墨烯来改善纤维功能特性的同时,存在石墨烯分散较差的技术问题,且所得改性纤维强度较低。In recent years, the use of graphene and polymer composites to prepare functional fibers with conductivity, antibacterial and far-infrared properties has become an important direction of current research. However, while using graphene to improve the functional properties of fibers, there is a problem of poor dispersion of graphene. Technical problems, and the resulting modified fiber strength is low.
专利号CN201710138437.5,专利名称“一种石墨烯天丝复合纤维及其制备方法”本发明公开了一种石墨烯天丝复合纤维及其制备方法,所述石墨烯天丝复合纤维是利用氧化石墨烯溶液与纤维素浆粕加入NMMO(N—甲基吗啉—N氧化物)和水经混合、溶解、过滤、通过干喷湿法工艺纺丝,再通过丝线与氧化石墨烯整理液整理制备而成的。所述天丝复合纤维含有石墨烯,采用以下步骤:纺丝液制备,纺丝,纱线石墨烯整理。Patent No. CN201710138437.5, patent name "a graphene-tencel composite fiber and its preparation method" The invention discloses a graphene-tencel composite fiber and its preparation method. The graphene-tencel composite fiber is made by oxidation Graphene solution and cellulose pulp are added with NMMO (N-methylmorpholine-N oxide) and water, mixed, dissolved, filtered, spun by dry spray wet process, and then finished by silk thread and graphene oxide finishing solution prepared. The tencel composite fiber contains graphene, and the following steps are adopted: preparation of spinning solution, spinning, and yarn graphene finishing.
其不足之处在于,制备石墨烯聚氨酯溶液的过程中,石墨烯片层易发生二次团聚,导致石墨烯的分散性较差。Its disadvantage is that in the process of preparing graphene polyurethane solution, graphene sheets are prone to secondary agglomeration, resulting in poor dispersion of graphene.
发明内容Contents of the invention
本发明是为了克服现有技术的石墨烯改性纤维的过程中分散性较差的问题,提供一种石墨烯改性PET混纺纤维的制备方法,一方面,通过提升石墨烯片层本身的分散性,来提高石墨烯在复合纤维中分布的均匀度,来达到性能优良的石墨烯改性PET的复合纤维,是纤维本身具有良好的力学性能;另一方面,通过把石墨烯母粒切片和PET切片复合喷丝板纺丝,从而制得集涤纶高弹性、高复性、高吸油性、高耐冲击性及抗静电、抗菌、远红外性能等性能于一身的石墨烯改性复合纤维,制备工艺简单,节约成本。The present invention is to overcome the problem of poor dispersion in the process of graphene modified fiber in the prior art, and provides a preparation method of graphene modified PET blended fiber. On the one hand, by improving the dispersion of graphene sheet itself To improve the uniformity of graphene distribution in the composite fiber, to achieve the composite fiber of graphene modified PET with excellent performance, the fiber itself has good mechanical properties; on the other hand, by cutting the graphene masterbatch and PET chips are spun with a composite spinneret to produce a graphene-modified composite fiber that combines high elasticity, high refolding, high oil absorption, high impact resistance, antistatic, antibacterial, and far-infrared properties of polyester. The preparation process is simple and the cost is saved.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种石墨烯改性PET混纺纤维的制备方法,包括以下制备步骤:A preparation method of graphene modified PET blended fiber, comprising the following preparation steps:
1)用阳离子改性剂改性石墨烯;1) modify graphene with cationic modifier;
2)制备石墨烯改性切片:将改性阳离子石墨烯、改性剂及PET切片粉末进行共混,再通过双螺杆挤出机造粒得石墨烯改性切片;2) Preparation of modified graphene slices: blending modified cationic graphene, modifier and PET slice powder, and then granulating through a twin-screw extruder to obtain graphene modified slices;
3)熔融:分别将干燥后的PET切片和石墨烯改性切片螺杆挤压机熔融,得到的PET纺丝熔体和石墨烯改性切片纺丝熔体;3) melting: melting the dried PET chip and graphene modified chip screw extruder respectively to obtain PET spinning melt and graphene modified chip spinning melt;
4)混纺:将两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝,两种纺丝熔体从复合喷丝板喷出形成混纺纤维;4) Blending: the two kinds of spinning melts are respectively entered into the two-component composite spinning assembly through respective corresponding pipes for spinning, and the two kinds of spinning melts are ejected from the composite spinneret to form blended fibers;
5)后处理:将上述混纺纤维冷却、上油、拉伸定型和卷绕后,得到成品。5) Post-processing: After the above-mentioned blended fibers are cooled, oiled, stretched and shaped, and wound, the finished product is obtained.
本发明以改性石墨烯切片和PET切片作为两种组分,然后采用特殊设计的复合喷丝板,从而制得四叶草皮芯结构的改性石墨烯复合纤维。改性石墨烯切片具有良好的抗静电、抗菌、远红外性等性能,PET切片保持有较高的高弹性、高复性、高吸油性及高耐冲击性;该改性石墨烯复合纤维横截面呈四叶草型,涤纶组分的表面包均匀间隔含有改性石墨烯组分,有着强度高、弹性好的特点,间隔的改性石墨烯组分均匀的分布于涤纶组分周围,使得复合纤维在同时具有涤纶组分与改性石墨烯组分的性能优势,且制备成本较低。The invention uses modified graphene slices and PET slices as two components, and then adopts a specially designed composite spinneret to prepare a modified graphene composite fiber with a four-leaf clover skin core structure. The modified graphene slices have good antistatic, antibacterial, and far-infrared properties, and the PET slices maintain high elasticity, high refolding, high oil absorption, and high impact resistance; the modified graphene composite fiber transverse The cross-section is four-leaf clover-shaped, and the surface of the polyester component contains modified graphene components at even intervals, which has the characteristics of high strength and good elasticity. The modified graphene components at intervals are evenly distributed around the polyester component, making The composite fiber has the performance advantages of the polyester component and the modified graphene component at the same time, and the preparation cost is low.
作为优选,步骤1)中所述阳离子改性剂为DMSO和含长碳链三丁基膦。Preferably, the cationic modifier in step 1) is DMSO and tributylphosphine containing long carbon chains.
上述阳离子改性剂中带有阳离子基团,阳离子基团取代氧化石墨烯上的官能团,使石墨烯带有阳离子,带阳离子的石墨烯之间分散效果更好,而且带点阳离子的加入除了让石墨烯具有较好的分散性外,还使后续纺丝纤维具有较好的吸湿排汗效果。There are cationic groups in the above-mentioned cationic modifier, and the cationic groups replace the functional groups on the graphene oxide, so that the graphene has cations, and the dispersion effect between the graphenes with cations is better. Graphene not only has better dispersibility, but also makes the subsequent spinning fibers have better moisture absorption and perspiration effects.
作为优选,步骤2)中,所用改性剂为十六烷基三甲基溴化铵、十二烷基硫酸钠、乙二胺及聚乙烯吡咯烷酮中的一种或多种。Preferably, in step 2), the modifier used is one or more of cetyltrimethylammonium bromide, sodium lauryl sulfate, ethylenediamine and polyvinylpyrrolidone.
改性剂的加入使得改性阳离子石墨烯和PET切片粉末之间的混合均匀性更好,防止改性阳离子石墨烯在熔融PET中的二次团聚,两种成分相互之间的结合力更强,所得混合溶液之间的流动性较佳。The addition of the modifier makes the mixing uniformity between the modified cationic graphene and the PET chip powder better, prevents the secondary agglomeration of the modified cationic graphene in the molten PET, and the binding force between the two components is stronger , the fluidity between the resulting mixed solutions is better.
作为优选,步骤2)中,共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为98.9%-94%,改性剂占比为0.1%-1。Preferably, in step 2), the proportion of modified cationic graphene in the blend is 1%-5%, the proportion of PET chip powder is 98.9%-94%, and the proportion of modifier is 0.1%-1.
作为优选,步骤4)所述混纺纤维中两种组分为皮芯结构,包括中间的PET纺丝(A)和周围间隔排布的石墨烯改性纺丝(B)。Preferably, the two components in the blended fiber in step 4) have a sheath-core structure, including PET spinning (A) in the middle and graphene modified spinning (B) arranged at intervals around it.
作为优选,所述混纺纤维横截面呈四叶草型。Preferably, the cross-section of the blended fiber is four-leaf clover.
四叶草型纤维截面,极大增加了两种材料成分之间的接触面积,使得混纺纤维在保证优异的抗静电能力同时具有良好的力学性能,且可以降低改性石墨烯在纤维中比例,有效降低了生产成本。The cross-section of the four-leaf clover fiber greatly increases the contact area between the two material components, making the blended fiber have good mechanical properties while ensuring excellent antistatic ability, and can reduce the proportion of modified graphene in the fiber. Effectively reduce the production cost.
作为优选,所述PET切片的特性粘度0.65±0.2dL/g,熔点240-265℃。Preferably, the PET chips have an intrinsic viscosity of 0.65±0.2 dL/g and a melting point of 240-265°C.
作为优选,步骤3)中使用双螺杆挤出机进行熔融造粒时,螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃。As a preference, when using a twin-screw extruder for melt granulation in step 3), the temperatures in the first to fifth zones of the screw are 245-255°C, 260-270°C, 265-275°C, 265-275°C, 260- 270°C.
若螺杆温度低于此区间,造粒时成型较差;若螺杆温度较高,则易造成切片降解,影响后续加工已经纤维质量。If the screw temperature is lower than this range, the granulation will be poor; if the screw temperature is higher, it will easily cause chip degradation and affect the subsequent processing and fiber quality.
作为优选,步骤4)中,所述石墨烯改性切片与PET切片质量比为20:80-40:60;所述双组份复合纺丝组件的螺杆温度为280-310℃,所述双组份复合纺丝组件的箱体温度为275-295℃。As a preference, in step 4), the mass ratio of the modified graphene chip to the PET chip is 20:80-40:60; the screw temperature of the two-component composite spinning assembly is 280-310°C, and the double The box temperature of the component composite spinning assembly is 275-295°C.
箱体温度较低,则纺丝状况较差,易断头;箱体温度较高,则纤维强度强度较低,性能降低。If the temperature of the box is low, the spinning condition will be poor and it is easy to break the end; if the temperature of the box is high, the fiber strength will be low and the performance will be reduced.
作为优选,步骤5)中拉伸定型时第一热辊温度为70-90℃,第二热辊温度为130-180℃,拉伸倍数为3.0-4.0。Preferably, the temperature of the first hot roller is 70-90° C., the temperature of the second hot roller is 130-180° C., and the draw ratio is 3.0-4.0 during stretching and setting in step 5).
热辊温度及拉伸倍数控制在以上范围内,可以使得纤维具有较好的强度以及合适的断裂伸长率。The temperature of the hot roll and the draw ratio are controlled within the above range, which can make the fiber have better strength and proper elongation at break.
因此,本发明具有如下有益效果:Therefore, the present invention has following beneficial effect:
(1)提供一种石墨烯改性PET混纺纤维的制备方法,通过提升石墨烯片层本身的分散性,来提高石墨烯在复合纤维中分布的均匀度,来达到性能优良的石墨烯改性PET的复合纤维,是纤维本身具有良好的力学性能;(1) Provide a preparation method of graphene-modified PET blended fiber, by improving the dispersion of graphene sheet itself, to improve the uniformity of graphene distribution in the composite fiber, to achieve graphene modification with excellent performance The composite fiber of PET is that the fiber itself has good mechanical properties;
(2)通过把石墨烯母粒切片和PET切片复合喷丝板纺丝,制备得到四叶草结构的皮芯结构,从而制得集涤纶高弹性、高复性、高吸油性、高耐冲击性及抗静电、抗菌、远红外性能等性能于一身的石墨烯改性复合纤维,制备工艺简单,节约成本。(2) By spinning graphene masterbatch slices and PET slices with a composite spinneret, a skin-core structure with a four-leaf clover structure is prepared, thereby making a polyester with high elasticity, high complexability, high oil absorption, and high impact resistance. The graphene-modified composite fiber with antistatic, antibacterial, far-infrared properties and other properties has a simple preparation process and saves costs.
附图说明Description of drawings
图1是复合喷丝板的截面图。Fig. 1 is a sectional view of a composite spinneret.
图2是复合纤维的截面示意图。Fig. 2 is a schematic cross-sectional view of a composite fiber.
图中:A、PET纺丝,B、石墨烯改性纺丝。In the figure: A, PET spinning, B, graphene modified spinning.
具体实施方式detailed description
总实施例General Example
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度不超过20℃,搅拌1.5-2h。然后升温至35-40℃,保持2-2.5h。滴加蒸馏水,升温至98-100℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1-1.2h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌10-15min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥22-24h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在78-80℃油浴中搅拌反应10-12h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur and stir to form a paste, slowly add potassium permanganate, control the temperature not to exceed 20°C, and stir for 1.5 -2h. Then the temperature was raised to 35-40°C and kept for 2-2.5h. Add distilled water dropwise and raise the temperature to 98-100°C, at which time a golden yellow suspension appears. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1-1.2 hours to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 10-15 minutes to obtain Reddish-brown precipitate, separated by centrifugation, alternately washed with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried for 22-24 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and dry in oil at 78-80°C The reaction was stirred in the bath for 10-12h. After the reaction is completed, the system is a black suspension, washed alternately with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为95%~98.9%,改性剂占比为0.1%-1%;双螺杆挤出机螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 1%-5%, and the proportion of PET chip powder is 95% to 98.9%, the proportion of modifier is 0.1%-1%; the temperature of the first to fifth zone of the twin-screw extruder is 245-255°C, 260-270°C, 265-275°C, 265- 275°C, 260-270°C;
3)熔融:按照质量比20:80-40:60将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(280-310℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 20:80-40:60, the graphene-modified PET chips and the PET chips are dried separately and then melted by a screw extruder (280-310°C), and the obtained graphene-modified PET chips are spun Melt and PET chip spinning melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为275-295℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 275-295°C), and the two spinning melts are fed from a special composite jet The wire plate is sprayed to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为70-90℃,第二热辊温度为130-180℃;拉伸倍数为3.0-4.0;侧吹风风速0.7-1.0m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and setting and winding the filaments (the temperature of the first hot roller is 70-90°C, the temperature of the second hot roller is 130-180°C; the draw ratio is 3.0-4.0 ; side blowing wind speed 0.7-1.0m/s), to obtain modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
其中,所述PET切片的特性粘度0.65±0.2dL/g,熔点240-265℃,干切片含水量小于50ppm。Wherein, the intrinsic viscosity of the PET chip is 0.65±0.2dL/g, the melting point is 240-265°C, and the water content of the dry chip is less than 50ppm.
实施例1Example 1
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度为15℃,搅拌1.8h。然后升温至37℃,保持2.3h。滴加蒸馏水,升温至99℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1.1h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌12min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥23h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在79℃油浴中搅拌反应11h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur into it and stir to form a paste, slowly add potassium permanganate, control the temperature at 15°C, and stir for 1.8h . Then the temperature was raised to 37°C and kept for 2.3h. Distilled water was added dropwise, and the temperature was raised to 99°C, at which point a golden yellow suspension appeared. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1.1h to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 12min to obtain a reddish-brown precipitate. Centrifuge, wash alternately with hydrochloric acid solution and distilled water for 4 times, vacuum freeze-dry for 23 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and stir in an oil bath at 79°C for 11 hours. After the reaction was completed, the system was a black suspension, which was alternately washed 4 times with hydrochloric acid solution and distilled water, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为3%,PET切片粉末占比为96.5%,改性剂占比为0.5%;双螺杆挤出机螺杆一区至五区温度分别为250℃、265℃、270℃、270℃、265℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 3%, and the proportion of PET chip powder is 96.5%. , the proportion of the modifier is 0.5%; the temperatures of the first to fifth zones of the twin-screw extruder are 250°C, 265°C, 270°C, 270°C, and 265°C respectively;
3)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted by a screw extruder (300 ° C), and the obtained graphene-modified PET chip spinning melt and PET chip spinning silk melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为280℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 280°C), and the two spinning melts are fed from a special composite spinneret Spray to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为75℃,第二热辊温度为150℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 75°C, the temperature of the second hot roller is 150°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
实施例2Example 2
本实施例与实施例1的设置和工作原理相同,区别在于:The setting and working principle of this embodiment are the same as that of
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度不超过20℃,搅拌1.5-2h。然后升温至35-40℃,保持2-2.5h。滴加蒸馏水,升温至98-100℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1-1.2h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌10-15min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥22-24h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在78-80℃油浴中搅拌反应10-12h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur and stir to form a paste, slowly add potassium permanganate, control the temperature not to exceed 20°C, and stir for 1.5 -2h. Then the temperature was raised to 35-40°C and kept for 2-2.5h. Add distilled water dropwise and raise the temperature to 98-100°C, at which time a golden yellow suspension appears. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1-1.2 hours to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 10-15 minutes to obtain Reddish-brown precipitate, separated by centrifugation, alternately washed with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried for 22-24 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and dry in oil at 78-80°C The reaction was stirred in the bath for 10-12h. After the reaction is completed, the system is a black suspension, washed alternately with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为95%~98.9%,改性剂占比为0.1%-1%;双螺杆挤出机螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 1%-5%, and the proportion of PET chip powder is 95% to 98.9%, the proportion of modifier is 0.1%-1%; the temperature of the first to fifth zone of the twin-screw extruder is 245-255°C, 260-270°C, 265-275°C, 265- 275°C, 260-270°C;
3)熔融:按照质量比20:80-40:60将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(280-310℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 20:80-40:60, the graphene-modified PET chips and the PET chips are dried separately and then melted by a screw extruder (280-310°C), and the obtained graphene-modified PET chips are spun Melt and PET chip spinning melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为275-295℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 275-295°C), and the two spinning melts are fed from a special composite jet The wire plate is sprayed to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为70℃,第二热辊温度为180℃;拉伸倍数为3.0-4.0;侧吹风风速0.7-1.0m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 70°C, the temperature of the second hot roller is 180°C; the draw ratio is 3.0-4.0; the wind speed of side blowing 0.7-1.0m/s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a sheath-core type, and the cross-section of the fiber is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/24f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/24f.
实施例3Example 3
本实施例与实施例1的设置和工作原理相同,区别在于:The setting and working principle of this embodiment are the same as that of
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度不超过20℃,搅拌1.5-2h。然后升温至35-40℃,保持2-2.5h。滴加蒸馏水,升温至98-100℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1-1.2h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌10-15min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥22-24h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在78-80℃油浴中搅拌反应10-12h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur and stir to form a paste, slowly add potassium permanganate, control the temperature not to exceed 20°C, and stir for 1.5 -2h. Then the temperature was raised to 35-40°C and kept for 2-2.5h. Add distilled water dropwise and raise the temperature to 98-100°C, at which time a golden yellow suspension appears. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1-1.2 hours to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 10-15 minutes to obtain Reddish-brown precipitate, separated by centrifugation, alternately washed with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried for 22-24 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and dry in oil at 78-80°C The reaction was stirred in the bath for 10-12h. After the reaction is completed, the system is a black suspension, washed alternately with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为95%~98.9%,改性剂占比为0.1%-1%;双螺杆挤出机螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 1%-5%, and the proportion of PET chip powder is 95% to 98.9%, the proportion of modifier is 0.1%-1%; the temperature of the first to fifth zone of the twin-screw extruder is 245-255°C, 260-270°C, 265-275°C, 265- 275°C, 260-270°C;
3)熔融:按照质量比20:80-40:60将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(280-310℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 20:80-40:60, the graphene-modified PET chips and the PET chips are dried separately and then melted by a screw extruder (280-310°C), and the obtained graphene-modified PET chips are spun Melt and PET chip spinning melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为275-295℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 275-295°C), and the two spinning melts are fed from a special composite jet The wire plate is sprayed to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为90℃,第二热辊温度为130℃;拉伸倍数为3.0-4.0;侧吹风风速0.7-1.0m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 90°C, the temperature of the second hot roller is 130°C; the draw ratio is 3.0-4.0; the wind speed of side blowing 0.7-1.0m/s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a sheath-core type, and the cross-section of the fiber is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
实施例4Example 4
本实施例与实施例1的设置和工作原理相同,区别在于:The setting and working principle of this embodiment are the same as that of
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度不超过20℃,搅拌1.5-2h。然后升温至35-40℃,保持2-2.5h。滴加蒸馏水,升温至98-100℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1-1.2h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌10-15min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥22-24h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在78-80℃油浴中搅拌反应10-12h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur and stir to form a paste, slowly add potassium permanganate, control the temperature not to exceed 20°C, and stir for 1.5 -2h. Then the temperature was raised to 35-40°C and kept for 2-2.5h. Add distilled water dropwise and raise the temperature to 98-100°C, at which time a golden yellow suspension appears. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1-1.2 hours to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 10-15 minutes to obtain Reddish-brown precipitate, separated by centrifugation, alternately washed with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried for 22-24 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and dry in oil at 78-80°C The reaction was stirred in the bath for 10-12h. After the reaction is completed, the system is a black suspension, washed alternately with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为95%~98.9%,改性剂占比为0.1%-1%;双螺杆挤出机螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 1%-5%, and the proportion of PET chip powder is 95% to 98.9%, the proportion of modifier is 0.1%-1%; the temperature of the first to fifth zone of the twin-screw extruder is 245-255°C, 260-270°C, 265-275°C, 265- 275°C, 260-270°C;
3)熔融:按照质量比20:80-40:60将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(280-310℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 20:80-40:60, the graphene-modified PET chips and the PET chips are dried separately and then melted by a screw extruder (280-310°C), and the obtained graphene-modified PET chips are spun Melt and PET chip spinning melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为275-295℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 275-295°C), and the two spinning melts are fed from a special composite jet The wire plate is sprayed to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为80℃,第二热辊温度为170℃;拉伸倍数为3.0-4.0;侧吹风风速0.7-1.0m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 80°C, the temperature of the second hot roller is 170°C; the draw ratio is 3.0-4.0; the wind speed of side blowing 0.7-1.0m/s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a sheath-core type, and the cross-section of the fiber is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/24f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/24f.
实施例5Example 5
本实施例与实施例1的设置和工作原理相同,区别在于:The setting and working principle of this embodiment are the same as that of
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度不超过20℃,搅拌1.5-2h。然后升温至35-40℃,保持2-2.5h。滴加蒸馏水,升温至98-100℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1-1.2h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌10-15min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥22-24h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在78-80℃油浴中搅拌反应10-12h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤3-5次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur and stir to form a paste, slowly add potassium permanganate, control the temperature not to exceed 20°C, and stir for 1.5 -2h. Then the temperature was raised to 35-40°C and kept for 2-2.5h. Add distilled water dropwise and raise the temperature to 98-100°C, at which time a golden yellow suspension appears. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1-1.2 hours to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 10-15 minutes to obtain Reddish-brown precipitate, separated by centrifugation, alternately washed with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried for 22-24 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and dry in oil at 78-80°C The reaction was stirred in the bath for 10-12h. After the reaction is completed, the system is a black suspension, washed alternately with hydrochloric acid solution and distilled water for 3-5 times, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为95%~98.9%,改性剂占比为0.1%-1%;双螺杆挤出机螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 1%-5%, and the proportion of PET chip powder is 95% to 98.9%, the proportion of modifier is 0.1%-1%; the temperature of the first to fifth zone of the twin-screw extruder is 245-255°C, 260-270°C, 265-275°C, 265- 275°C, 260-270°C;
3)熔融:按照质量比20:80-40:60将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(280-310℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 20:80-40:60, the graphene-modified PET chips and the PET chips are dried separately and then melted by a screw extruder (280-310°C), and the obtained graphene-modified PET chips are spun Melt and PET chip spinning melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为275-295℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 275-295°C), and the two spinning melts are fed from a special composite jet The wire plate is sprayed to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为85℃,第二热辊温度为160℃;拉伸倍数为3.0-4.0;侧吹风风速0.7-1.0m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 85°C, the temperature of the second hot roller is 160°C; the draw ratio is 3.0-4.0; the wind speed of side blowing 0.7-1.0m/s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a sheath-core type, and the cross-section of the fiber is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
对比例1(与实施例1的区别在于,石墨烯改性PET切片中石墨烯含量超过优选比例,石墨烯的占比是7%。)Comparative Example 1 (the difference with Example 1 is that the graphene content exceeds the preferred ratio in the graphene-modified PET chip, and the proportion of graphene is 7%.)
本对比例与实施例1的设置和工作原理相同,:The setting and working principle of this comparative example are the same as that of Example 1, as follows:
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度为15℃,搅拌1.8h。然后升温至37℃,保持2.3h。滴加蒸馏水,升温至99℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1.1h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌12min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥23h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在79℃油浴中搅拌反应11h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur into it and stir to form a paste, slowly add potassium permanganate, control the temperature at 15°C, and stir for 1.8h . Then the temperature was raised to 37°C and kept for 2.3h. Distilled water was added dropwise, and the temperature was raised to 99°C, at which point a golden yellow suspension appeared. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1.1h to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 12min to obtain a reddish-brown precipitate. Centrifuge, wash alternately with hydrochloric acid solution and distilled water for 4 times, vacuum freeze-dry for 23 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and stir in an oil bath at 79°C for 11 hours. After the reaction was completed, the system was a black suspension, which was alternately washed 4 times with hydrochloric acid solution and distilled water, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为7%,PET切片粉末占比为92%,改性剂占比为1%;双螺杆挤出机螺杆一区至五区温度分别为250℃、265℃、270℃、270℃、265℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 7%, and the proportion of PET chip powder is 92%. , the modifier accounted for 1%; the temperatures of the first to fifth zones of the twin-screw extruder were 250°C, 265°C, 270°C, 270°C, and 265°C;
3)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted by a screw extruder (300 ° C), and the obtained graphene-modified PET chip spinning melt and PET chip spinning silk melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为280℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 280°C), and the two spinning melts are fed from a special composite spinneret Spray to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为75℃,第二热辊温度为150℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 75°C, the temperature of the second hot roller is 150°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
对比例2(与实施例1的区别在于,进行皮芯型复合纺丝,纤维结构为同心圆型。)Comparative Example 2 (the difference from Example 1 is that sheath-core composite spinning is carried out, and the fiber structure is concentric.)
本对比例与实施例1的设置和工作原理相同,区别在于:The setting and working principle of this comparative example are the same as that of Example 1, the difference is that:
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度为15℃,搅拌1.8h。然后升温至37℃,保持2.3h。滴加蒸馏水,升温至99℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1.1h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌12min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥23h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在79℃油浴中搅拌反应11h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur into it and stir to form a paste, slowly add potassium permanganate, control the temperature at 15°C, and stir for 1.8h . Then the temperature was raised to 37°C and kept for 2.3h. Distilled water was added dropwise, and the temperature was raised to 99°C, at which point a golden yellow suspension appeared. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1.1h to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 12min to obtain a reddish-brown precipitate. Centrifuge, wash alternately with hydrochloric acid solution and distilled water for 4 times, vacuum freeze-dry for 23 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and stir in an oil bath at 79°C for 11 hours. After the reaction was completed, the system was a black suspension, which was alternately washed 4 times with hydrochloric acid solution and distilled water, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为3%,PET切片粉末占比为96.5%,改性剂占比为0.5%;双螺杆挤出机螺杆一区至五区温度分别为250℃、265℃、270℃、270℃、265℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 3%, and the proportion of PET chip powder is 96.5%. , the proportion of the modifier is 0.5%; the temperatures of the first to fifth zones of the twin-screw extruder are 250°C, 265°C, 270°C, 270°C, and 265°C respectively;
3)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted by a screw extruder (300 ° C), and the obtained graphene-modified PET chip spinning melt and PET chip spinning silk melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为280℃),两种纺丝熔体从皮芯复合纺丝组件由喷丝板喷出形成丝条;4) Blending: The two spinning melts enter the two-component composite spinning assembly through their corresponding pipes for spinning (the temperature of the spinning box is 280 ° C), and the two spinning melts are fed from the skin-core composite spinning assembly Sprayed from the spinneret to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为75℃,第二热辊温度为150℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面同心圆形结构。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 75°C, the temperature of the second hot roller is 150°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section has a concentric circular structure.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
对比例3(与实施例的区别在于,纺丝过程中纺丝箱体温度与热辊温度超出最优范围;纺丝箱体温度305℃,第一热辊温度105℃;第二热辊温度185℃。)Comparative example 3 (difference from the embodiment is that the temperature of the spinning box body and the temperature of the hot roll exceed the optimal range during the spinning process; the temperature of the spinning box body is 305 ° C, the temperature of the first hot roll is 105 ° C; the temperature of the second hot roll is 185°C.)
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度为15℃,搅拌1.8h。然后升温至37℃,保持2.3h。滴加蒸馏水,升温至99℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1.1h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌12min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥23h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在79℃油浴中搅拌反应11h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur into it and stir to form a paste, slowly add potassium permanganate, control the temperature at 15°C, and stir for 1.8h . Then the temperature was raised to 37°C and kept for 2.3h. Distilled water was added dropwise, and the temperature was raised to 99°C, at which point a golden yellow suspension appeared. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1.1h to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 12min to obtain a reddish-brown precipitate. Centrifuge, wash alternately with hydrochloric acid solution and distilled water for 4 times, vacuum freeze-dry for 23 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and stir in an oil bath at 79°C for 11 hours. After the reaction was completed, the system was a black suspension, which was alternately washed 4 times with hydrochloric acid solution and distilled water, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为3%,PET切片粉末占比为96.5%,改性剂占比为0.5%;双螺杆挤出机螺杆一区至五区温度分别为250℃、265℃、270℃、270℃、265℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 3%, and the proportion of PET chip powder is 96.5%. , the proportion of the modifier is 0.5%; the temperatures of the first to fifth zones of the twin-screw extruder are 250°C, 265°C, 270°C, 270°C, and 265°C respectively;
3)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted by a screw extruder (300 ° C), and the obtained graphene-modified PET chip spinning melt and PET chip spinning silk melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为305℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 305°C), and the two spinning melts are fed from a special composite spinneret Spray to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为105℃,第二热辊温度为185℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and setting and winding of the filaments (the temperature of the first hot roller is 105°C, the temperature of the second hot roller is 185°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
对比例4(与实施例的区别在于,未对石墨烯进行阳离子改性。)Comparative example 4 (the difference with embodiment is, do not carry out cationic modification to graphene.)
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)制备石墨烯切片:将石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为1%-5%,PET切片粉末占比为95%~98.9%,改性剂占比为0.1%-1%;双螺杆挤出机螺杆一区至五区温度分别为245-255℃、260-270℃、265-275℃、265-275℃、260-270℃;1) Preparation of graphene slices: after drying the graphene and PET slice powders respectively, adding the graphene powder, PET slice powders, and modifiers into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 1%-5%, and the proportion of PET chip powder is 95% to 98.9%, the proportion of modifier is 0.1%-1%; the temperature of the first to fifth zone of the twin-screw extruder is 245-255°C, 260-270°C, 265-275°C, 265- 275°C, 260-270°C;
2)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;2) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted (300° C.) by a screw extruder, and the obtained graphene-modified PET chips spinning melt and PET chips are spun silk melt;
3)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为280℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;3) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 280°C), and the two kinds of spinning melts are fed from a special composite spinneret Spray to form filaments;
4)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为75℃,第二热辊温度为150℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。4) Post-treatment: After cooling, oiling, stretching and setting and winding the filaments (the temperature of the first hot roller is 75°C, the temperature of the second hot roller is 150°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
对比例5(与实施例的区别在于,采用1.3-苯二甲酸二甲酯-5-磺酸钠进行阳离子改性。)Comparative Example 5 (The difference from the examples is that 1.3-dimethyl phthalate-5-sodium sulfonate is used for cationic modification.)
一种石墨烯改性PET混纺纤维的制备方法,包括以下步骤:A kind of preparation method of graphene modified PET blended fiber, comprises the following steps:
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度为15℃,搅拌1.8h。然后升温至37℃,保持2.3h。滴加蒸馏水,升温至99℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1.1h得氧化石墨烯混合物,将阳离子改性剂1.3-苯二甲酸二甲酯-5-磺酸钠缓慢加入到上述的混合物中,搅拌12min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥23h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在79℃油浴中搅拌反应11h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur into it and stir to form a paste, slowly add potassium permanganate, control the temperature at 15°C, and stir for 1.8h . Then the temperature was raised to 37°C and kept for 2.3h. Distilled water was added dropwise, and the temperature was raised to 99°C, at which point a golden yellow suspension appeared. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1.1h to obtain a graphene oxide mixture. Slowly add the cationic modifier 1.3-dimethylphthalate-5-sodium sulfonate to the above mixture, and stir for 12min to obtain The reddish-brown precipitate was separated by centrifugation, washed alternately with hydrochloric acid solution and distilled water 4 times, and vacuum freeze-dried for 23 hours to obtain a brown complex; the complex was ultrasonically dispersed in distilled water, added with hydrazine hydrate solution, and stirred in an oil bath at 79°C for 11 hours. After the reaction was completed, the system was a black suspension, which was alternately washed 4 times with hydrochloric acid solution and distilled water, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末、改性剂加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为3%,PET切片粉末占比为96.5%,改性剂占比为0.5%;双螺杆挤出机螺杆一区至五区温度分别为250℃、265℃、270℃、270℃、265℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder, PET slice powder, and modifier into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 3%, and the proportion of PET chip powder is 96.5%. , the proportion of the modifier is 0.5%; the temperatures of the first to fifth zones of the twin-screw extruder are 250°C, 265°C, 270°C, 270°C, and 265°C respectively;
3)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted by a screw extruder (300 ° C), and the obtained graphene-modified PET chip spinning melt and PET chip spinning silk melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为280℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 280°C), and the two spinning melts are fed from a special composite spinneret Spray to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为75℃,第二热辊温度为150℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 75°C, the temperature of the second hot roller is 150°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
对比例6(与实施例的区别在于,共混时未加入改性剂。)Comparative example 6 (the difference with embodiment is, does not add modifying agent when blending.)
1)改性石墨烯的制备:在冰浴条件下,向圆底烧瓶加入石墨和硝酸钠,倒入浓硫搅拌形成糊状,缓慢加入高锰酸钾,控制温度为15℃,搅拌1.8h。然后升温至37℃,保持2.3h。滴加蒸馏水,升温至99℃,此时出现金黄色的悬浮液。趁热加入双氧水,倒入蒸馏水中,超声分散1.1h得氧化石墨烯混合物,将阳离子改性剂DMSO和含长碳链三丁基膦缓慢加入到上述的混合物中,搅拌12min得红棕色沉淀,离心分离,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥23h得棕色复合物;将复合物超声分散在蒸馏水中,加入水合肼溶液,在79℃油浴中搅拌反应11h。反应完成后,体系呈黑色悬浮液,用盐酸溶液和蒸馏水交替洗涤4次,真空冷冻干燥得黑色粉末状改性石墨烯;1) Preparation of modified graphene: Add graphite and sodium nitrate to a round bottom flask under ice bath conditions, pour concentrated sulfur into it and stir to form a paste, slowly add potassium permanganate, control the temperature at 15°C, and stir for 1.8h . Then the temperature was raised to 37°C and kept for 2.3h. Distilled water was added dropwise, and the temperature was raised to 99°C, at which point a golden yellow suspension appeared. Add hydrogen peroxide while hot, pour into distilled water, and ultrasonically disperse for 1.1h to obtain a graphene oxide mixture. Slowly add the cationic modifier DMSO and tributylphosphine containing long carbon chains to the above mixture, and stir for 12min to obtain a reddish-brown precipitate. Centrifuge, wash alternately with hydrochloric acid solution and distilled water for 4 times, vacuum freeze-dry for 23 hours to obtain a brown complex; ultrasonically disperse the complex in distilled water, add hydrazine hydrate solution, and stir in an oil bath at 79°C for 11 hours. After the reaction was completed, the system was a black suspension, which was alternately washed 4 times with hydrochloric acid solution and distilled water, and vacuum freeze-dried to obtain black powdery modified graphene;
2)制备石墨烯改性切片:将改性石墨烯与PET切片粉末分别进行干燥后,将石墨烯粉末、PET切片粉末加入高速分散机中进行充分的分散混合。将混合好的粉体加入双螺杆挤出机进行熔融挤出造粒,得到石墨烯改性PET切片;共混料中改性阳离子石墨烯占比为3%,PET切片粉末占比为96.5%,改性剂占比为0.5%;双螺杆挤出机螺杆一区至五区温度分别为250℃、265℃、270℃、270℃、265℃;2) Preparation of modified graphene slices: after drying the modified graphene and PET slice powders respectively, adding the graphene powder and PET slice powders into a high-speed disperser for sufficient dispersion and mixing. Add the mixed powder into a twin-screw extruder for melt extrusion and granulation to obtain graphene-modified PET chips; the proportion of modified cationic graphene in the blend is 3%, and the proportion of PET chip powder is 96.5%. , the proportion of the modifier is 0.5%; the temperatures of the first to fifth zones of the twin-screw extruder are 250°C, 265°C, 270°C, 270°C, and 265°C respectively;
3)熔融:按照质量比50:50将石墨烯改性PET切片和PET切片分别干燥后经螺杆挤压机熔融(300℃),得到的石墨烯改性PET切片纺丝熔体和PET切片纺丝熔体;3) Melting: According to the mass ratio of 50:50, the graphene-modified PET chips and PET chips are dried separately and then melted by a screw extruder (300 ° C), and the obtained graphene-modified PET chip spinning melt and PET chip spinning silk melt;
4)混纺:两种纺丝熔体分别通过各自对应管道进入双组份复合纺丝组件进行纺丝(纺丝箱体温度为280℃),两种纺丝熔体从特殊的复合喷丝板喷出形成丝条;4) Blending: Two kinds of spinning melts enter the two-component composite spinning assembly through their respective corresponding pipes for spinning (the temperature of the spinning box is 280°C), and the two spinning melts are fed from a special composite spinneret Spray to form filaments;
5)后处理:丝条经冷却、上油、拉伸定型和卷绕后(第一热辊温度为75℃,第二热辊温度为150℃;拉伸倍数为3.5;侧吹风风速0.8m/s),得到改性石墨烯复合纤维;所述改性石墨烯复合纤维中两种组分类皮芯式相结合,纤维横截面呈四叶草型。5) Post-treatment: After cooling, oiling, stretching and winding the filaments (the temperature of the first hot roller is 75°C, the temperature of the second hot roller is 150°C; the draw ratio is 3.5; the wind speed of side blowing is 0.8m /s), obtain the modified graphene composite fiber; two kinds of components in the modified graphene composite fiber are combined in a skin-core type, and the fiber cross section is a four-leaf clover type.
上述工艺所制备的自卷曲复合长丝规格100dtex/36f。The specification of the self-crimping composite filament prepared by the above process is 100dtex/36f.
实施例1-5及对比例1-6中所得复合纺丝纤维的评价参数指标见表1。The evaluation parameters of the composite spun fibers obtained in Examples 1-5 and Comparative Examples 1-6 are shown in Table 1.
将上述实施例所制备的长丝按照《GB/T-14337长丝拉伸性能试验方法》对复合纤维织物的强度进行了测试,按照《GB/T12703.4-2010》对复合纤维织物的吸水性进行了测试;按照《GBT 1410-2006》对复合纤维织物的导电性进行了测试,根据中华人民共和国纺织行业标准FZT 54042-2011可知,当纤维体积比电阻在105~108Ω·cm时,纤维具有优秀的抗静电性能,是优等品。具体参见表1所示。The filaments prepared in the above examples were tested for the strength of the composite fiber fabric according to "GB/T-14337 Filament Tensile Performance Test Method", and the water absorption of the composite fiber fabric was tested according to "GB/T12703.4-2010". The conductivity of the composite fiber fabric was tested according to "GBT 1410-2006". According to the textile industry standard of the People's Republic of China FZT 54042-2011, when the fiber volume specific resistance is 105-108Ω·cm, the fiber It has excellent antistatic performance and is a superior product. See Table 1 for details.
表1主要制备工艺与纤维物理指标Table 1 Main preparation process and fiber physical index
结论:结合上述实施例以及表1的对比例可以看出,本申请通过共混改性石墨烯PET切片与PET切片作为两种组分然后分别经螺杆挤压机熔融挤出,进入双组份复合纺丝设备及特殊设计的扇叶型复合喷丝孔,喷出的熔体,经冷却、上油、牵伸、热定型、卷绕后,所得纤维的力学性能达到了相关的标准要求,因其组分比例合适、喷丝板设计优异、纺丝工艺优异,制得的复合纤维具有强度高、吸湿排汗性好的特点,石墨烯组分分散均匀,不发生团聚现象,且纤维还具有良好的抗静电性能,是一种高附加值纤维。Conclusion: In conjunction with the above-mentioned examples and the comparative examples of Table 1, it can be seen that the present application uses blended modified graphene PET chips and PET chips as two components and then melts and extrudes them respectively through a screw extruder to enter a two-component Composite spinning equipment and specially designed fan-blade composite spinneret hole, after cooling, oiling, drafting, heat setting and winding, the mechanical properties of the obtained fiber have reached the relevant standard requirements. Due to the appropriate component ratio, excellent spinneret design, and excellent spinning process, the composite fiber obtained has the characteristics of high strength and good moisture absorption and perspiration. The graphene components are evenly dispersed without agglomeration, and the fiber is also It has good antistatic properties and is a high value-added fiber.
取实施例1进行了吸水率测试,实测值228%,符合标准要求≥200%,其余实施例也均符合标准。Taking Example 1, the water absorption test was carried out, and the measured value was 228%, meeting the standard requirement of ≥200%, and the rest of the examples also all met the standard.
对比例1与实施例1的区别在于,在共混时改性石墨烯添加比例过高,因此导致石墨烯无法充分分散均匀,发生了部分团聚现象,不利于其后续加工,且无法发挥其抗静电性能以及吸湿排汗能力,纤维各项力学性能都有所下降。The difference between Comparative Example 1 and Example 1 is that the addition ratio of modified graphene is too high during blending, so that graphene cannot be fully dispersed uniformly, and partial agglomeration occurs, which is not conducive to its subsequent processing, and cannot exert its resistance. Electrostatic performance, moisture absorption and perspiration ability, and various mechanical properties of fibers have declined.
对比例2与实施例1的区别在于,所得纤维未使用特殊设计的四叶草型喷丝板,因此所得纤维虽然具有良好的抗静电性能,但是其强度显著降低,且使用石墨烯较多,成本较高,无法与实施例1所得纤维相媲美。The difference between Comparative Example 2 and Example 1 is that the obtained fiber does not use a specially designed four-leaf clover spinneret, so although the obtained fiber has good antistatic properties, its strength is significantly reduced, and more graphene is used. The cost is higher and cannot be compared with the fiber obtained in Example 1.
对比例3与实施例1的区别在于,所得纤维纺丝温度较高,导致其发生了部分降解,所得纤维无法具有强度,且由于其卷绕温度过高,所得纤维成型较差,无法满足后续加工等步骤,所得纤维性能较差。The difference between Comparative Example 3 and Example 1 is that the obtained fiber has a higher spinning temperature, resulting in partial degradation, the obtained fiber cannot have strength, and because the winding temperature is too high, the obtained fiber is poorly formed and cannot meet the following requirements. Processing and other steps, the resulting fiber performance is poor.
对比例4与实施例1的区别在于,未对石墨烯进行阳离子改性,所得纤维虽然具有抗静电性能,但其各项力学性能和抗静电性能都低于实施例1中使用阳离子对石墨烯进行改性后所得到的纤维,由此可见,对石墨烯进行阳离子改性可以更好地使其分散均匀,不发生团聚,使纤维具有优秀的性能。The difference between Comparative Example 4 and Example 1 is that graphene is not cationic modified, although the resulting fiber has antistatic properties, its mechanical properties and antistatic properties are lower than those used in Example 1 using cationic modification of graphene. It can be seen that cationic modification of graphene can better disperse the graphene evenly without agglomeration, so that the fiber has excellent performance.
对比例5与实施例1的区别在于,未采用DMSO和含长碳链三丁基膦而是采用常规改性剂1.3-苯二甲酸二甲酯-5-磺酸钠对石墨烯进行阳离子改性,可看出,改性后的改性石墨烯复合纤维各项性能指标低于使用阳离子改性剂DMSO和含长碳链三丁基膦所得纤维,这是由于间苯二甲酸二甲酯-5-磺酸钠一般是用作常规涤纶改性用的,因为其有一个苯环,与石墨烯之间可能会存在一个作用力,因此不能很好的进行改性,所以效果较差。The difference between Comparative Example 5 and Example 1 is that instead of using DMSO and tributylphosphine containing long carbon chains, the conventional modifier 1.3-dimethyl phthalate-5-sodium sulfonate is used to modify the graphene cationic. It can be seen that the performance indicators of the modified graphene composite fiber after modification are lower than those obtained by using the cationic modifier DMSO and the fiber containing long carbon chain tributylphosphine. This is because dimethyl isophthalate -5-Sodium sulfonate is generally used for modification of conventional polyester, because it has a benzene ring, and there may be a force between it and graphene, so it cannot be modified very well, so the effect is poor.
对比例6与实施例1的区别在于,制备改性石墨烯PET切片共混时未加入改性剂,所得纤维各项性能差别较大,这是因为加入改性剂可以使得石墨烯的分散效果更佳,因此未添加改性剂所得纤维在抗静电效果与强度方面的指标均低于添加改性剂所得纤维。The difference between Comparative Example 6 and Example 1 is that no modifier was added when the modified graphene PET slices were blended, and the properties of the resulting fibers were quite different. This is because the addition of modifiers can make the dispersion effect of graphene Even better, so the antistatic effect and strength of the fibers obtained without modifiers are lower than those obtained with modifiers.
由实施例1-5及对比例1-6的数据可知,只有在本发明权利要求范围内的方案,才能够在各方面均能满足上述要求,得出最优化的合成方案。而对于配比的改动、原料的替换/加减,或者加料顺序的改变,均会带来相应的负面影响。From the data of Examples 1-5 and Comparative Examples 1-6, it can be seen that only the schemes within the scope of the claims of the present invention can meet the above requirements in all aspects, and obtain the optimal synthesis scheme. However, changes in the ratio, replacement/addition or subtraction of raw materials, or changes in the order of feeding will all have corresponding negative effects.
本发明中所用原料、设备,若无特别说明,均为本领域的常用原料、设备;本发明中所用方法,若无特别说明,均为本领域的常规方法。Raw materials used in the present invention, equipment, if not specified, are commonly used raw materials, equipment in this area; Method used in the present invention, if not specified, are conventional methods in this area.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效变换,均仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent transformations made to the above embodiments according to the technical essence of the present invention still belong to the technical solution of the present invention. scope of protection.
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