CN111663451B - Construction method of ultrahigh tower of long-span bearing type continuous steel truss girder bridge in high mountain canyon - Google Patents

Construction method of ultrahigh tower of long-span bearing type continuous steel truss girder bridge in high mountain canyon Download PDF

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CN111663451B
CN111663451B CN202010562575.8A CN202010562575A CN111663451B CN 111663451 B CN111663451 B CN 111663451B CN 202010562575 A CN202010562575 A CN 202010562575A CN 111663451 B CN111663451 B CN 111663451B
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steel
pile foundation
construction
tower
column
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CN111663451A (en
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方继
曹晗
丁仕洪
谢露
邢文彬
王炳岩
蒋志
易中楼
张伟
黄晨东
康志凯
高金平
王永涛
李亚飞
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Steel Structure Construction Co Ltd of CTCE Group
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Steel Structure Construction Co Ltd of CTCE Group
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D6/00Truss-type bridges

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Abstract

本发明属于桥梁施工技术领域,公开了一种高山峡谷大跨度上承式连续钢桁梁桥的超高塔架施工方法,为了解决高山峡谷处施工超高塔架难度大的问题。本发明的适用于高山峡谷的超高塔架施工方法,超高临时塔架采用集双塔型钢支架(即钢立柱和连接系形成的双塔型结构)与山体防护为一体的综合设计方法,钢立柱之间腹杆采用“米”字型,提高了设计方案的安全性和经济性;并且超高临时塔架桩基和桩基承台采用单桩单柱单承台形式,桩基和桩基承台沿着山体坡度进行设置,减少了对山体的破坏,也降低了施工难度。

Figure 202010562575

The invention belongs to the technical field of bridge construction, and discloses a construction method for a super-high tower of a long-span top-supported continuous steel truss girder bridge in high mountains and canyons, in order to solve the problem of difficulty in constructing super high towers in high mountains and canyons. The super-high tower construction method of the present invention is suitable for high mountains and canyons. The super-high temporary tower adopts a comprehensive design method integrating double-tower-shaped steel supports (that is, a double-tower-shaped structure formed by a steel column and a connection system) and mountain protection. The web between the steel columns adopts the "m" shape, which improves the safety and economy of the design scheme; and the pile foundation and pile foundation cap of the super high temporary tower adopt the form of single pile, single column and single cap, and the pile foundation and The pile foundation cap is set along the slope of the mountain, which reduces the damage to the mountain and reduces the difficulty of construction.

Figure 202010562575

Description

Construction method of ultrahigh tower of long-span bearing type continuous steel truss girder bridge in high mountain canyon
Technical Field
The invention belongs to the technical field of bridge construction, and particularly relates to a construction method of an ultrahigh tower of a long-span uplifting type continuous steel truss girder bridge in a high mountain canyon.
Background
The through-type continuous steel truss girder bridge is used as a structural form of a large-span bridge, has the advantages of large spanning capacity, light structural dead weight, clear structural stress, attractive building appearance and the like, and is often applied to bridges spanning highways, railways and large-span rivers. As the main bridge is mainly erected by adopting a construction method of side span-to-main span bidirectional cantilever erection, in order to assist the steel truss girder cantilever erection and reduce the steel truss girder cantilever erection length, a group of ultrahigh temporary towers are arranged on the secondary side span according to the topographic features, environmental factors and boundary conditions of the high mountain canyon.
With reference to fig. 1, the main bridge erection adopts a construction method of bidirectional cantilever erection from a side span to a main span, in order to assist the steel truss girder cantilever erection and reduce the steel truss girder cantilever erection length, a group of ultrahigh temporary towers are respectively arranged between a pier 1# to a pier 2# and a pier 3# to a pier 4# and are positioned as shown in fig. 1. For a long-span up-bearing type continuous steel truss bridge ultrahigh temporary tower under the condition of a high mountain canyon, the heights of the temporary towers between a pier 1# to a pier 2# and a pier 3# to a pier 4# are respectively 110.9m and 133.1m, a construction method of side-span to main-span bidirectional cantilever erection is adopted for main bridge erection, the bridge spans a red river deep V-shaped canyon, the field topography is complex, the terrain height difference is large, a field road is narrow, the ultrahigh temporary towers on two sides are positioned on a steep slope, and the ultrahigh temporary towers respectively reach 110.9m and 133.1m and bear loads of 4000 tons, so that the construction difficulty is very large.
Disclosure of Invention
The invention aims to solve the problem that the construction difficulty of the ultrahigh tower at the high-mountain canyon is high, and provides the construction method of the ultrahigh tower suitable for the high-mountain canyon, which has the advantages of safety and economy and construction safety guarantee on the premise of reducing the construction difficulty.
In order to solve the technical problem, the technical scheme adopted by the invention is as follows:
a construction method of an ultrahigh tower suitable for a high mountain canyon is characterized by comprising the following steps:
(1) measuring and paying off the construction position of the ultrahigh tower, and leveling a pile foundation platform and a station platform of a ground truck crane;
(2) carrying out pile foundation construction and pile foundation pile cap construction on a pile foundation platform, wherein the pile foundation is arranged along the slope of the mountain body;
(3) processing the manufactured steel upright columns in an assembly field, installing a safe operation platform and a vertical ladder on the steel upright columns in the assembly field, and then transporting the steel upright columns and the vertical ladder to a construction field together;
(4) determining the height operation range of the ground truck crane according to the height of a station platform of the ground truck crane, the height of a pile foundation platform and the lifting height of the ground truck crane, and hoisting the steel upright column by sections by using the ground truck crane within the height operation range of the ground truck crane;
(5) after the steel upright columns of the same section are installed, hoisting web members between the steel upright columns by using a ground truck crane, and welding and connecting the web members with the joints of the steel upright columns;
(6) after the steel upright posts and the web members of the same section are installed, installing inclined crawling ladders used for people to crawl up and down between the steel upright posts of the section;
(7) continuously installing the steel columns in sections until the designed elevation of the connection system is reached, and then installing the connection system, wherein the connection system comprises three groups of transverse truss connection systems, the three groups of transverse truss connection systems are firstly assembled and welded on a jig frame in an assembly field to form a whole, then the three groups of transverse truss connection systems are sequentially hung to corresponding elevation positions by adopting ground automobiles, then the connection positions of the connection system and the steel columns are welded, and after the three groups of transverse truss connection systems are welded, web members among the three groups of transverse truss connection systems are welded;
(8) continuing to install the steel upright columns in sections and installing the connecting system according to the designed elevation until the height reaches the height operation range of the ground truck crane, and adopting a bridge deck girder erection crane to install the steel upright columns in sections and the connecting system according to the designed elevation until the height of the steel upright columns reaches the designed elevation;
(9) and fixedly mounting a column head plate on the top surface of the steel column, and then sequentially arranging three layers of box-type distribution beams on the top of the column head plate by using a bridge deck crane beam crane, wherein the box-type distribution beams are connected with the column head plate and the box-type distribution beams by full welding.
In some embodiments, the rear side slope and the front side slope of the station platform of the ground truck crane are respectively protected by a soil nail wall and an anchor rod frame beam, the front side slope of the pile foundation platform is protected by an anchor cable frame beam, the station platform of the ground truck crane and the rest side slopes of the pile foundation platform are protected by mixed spraying concrete, and a construction intercepting ditch is arranged at the top of the side slope.
In some embodiments, the pile foundation and the pile foundation cap adopt a single-pile single-column single-pile foundation cap structure form, the side surface of the pile foundation cap is provided with embedded parts, and adjacent pile foundation caps are connected together by using steel pipes and the embedded parts.
In some embodiments, when the steel columns are installed in alignment with the steel columns, the upper steel column and the lower steel column are fixedly connected through the positioning code plate, the steel columns are corrected in verticality and elevation through the jacks and the wedge-shaped iron, and the steel columns are welded after adjustment.
In some embodiments, the web members between the steel columns of the same section include horizontal web members and diagonal web members, the horizontal web members are installed first, and then the diagonal web members are installed, and the horizontal web members and the diagonal web members are connected together to form a cross shape.
In some embodiments, the three-layer box-type distribution beam comprises a bottom layer distribution beam, a middle layer distribution beam and a top layer distribution beam, wherein at least one layer of dip-pad steel plate is arranged on the top of the top layer distribution beam, a dip-pad rubber pad is arranged above the uppermost dip-pad steel plate, and the peripheries of the dip-pad steel plates are respectively provided with an assembled temperature change limiting device.
In some embodiments, the fabricated temperature-change limiting device comprises a transverse fabricated temperature-change limiting device and a longitudinal fabricated temperature-change limiting device, and the transverse fabricated temperature-change limiting device and the longitudinal fabricated temperature-change limiting device are respectively arranged around the shoveling and padding steel plate and the shoveling and padding rubber plate and limit the shoveling and padding steel plate.
In some embodiments, the transverse assembled temperature-variable limiting device comprises a steel column, wherein a bracket is connected to the upper end of the steel column, and a steel plate is connected to the bracket; the longitudinal assembly type temperature change limiting device comprises a steel column, and a steel plate is connected to the upper end of the steel column.
In some embodiments, in steps (1) to (9), strain gauges are arranged at the bottom, middle and top of the steel upright column according to different construction stages for monitoring stress conditions.
Compared with the prior art, the invention has the following beneficial effects:
according to the construction method of the ultrahigh tower suitable for the high mountain canyon, the ultrahigh temporary tower adopts a comprehensive design method that a double-tower type steel support (namely a double-tower structure formed by steel upright posts and a connecting system) and mountain protection are integrated, and web members between the steel upright posts are in a shape of Chinese character mi, so that the safety and the economy of a design scheme are improved; and the ultrahigh temporary tower pile foundation and the pile foundation bearing platform adopt a single-pile single-column single-bearing platform form, and the pile foundation bearing platform are arranged along the slope of the mountain body, so that the damage to the mountain body is reduced, and the construction difficulty is also reduced. The problems that in the prior art, when the ultrahigh tower is constructed in a high mountain canyon region, the construction period is long, the construction cost is high, and the damage to a mountain body is large are solved.
The ultrahigh temporary tower frame is completed by the cooperation of a ground truck crane and a bridge deck girder erection crane, and compared with the prior art in which a tower crane is adopted, the ultrahigh temporary tower frame not only can reduce the construction cost, but also can improve the construction safety and reliability.
The ultrahigh temporary tower disclosed by the invention is segmented according to construction in the construction process, and special designs (a safety operation platform, a vertical ladder, an inclined ladder and a strain gauge) are carried out on the steel upright construction safety protection facilities, so that the construction safety is ensured.
According to the invention, the distribution beams with three layers of box-type structures are arranged at the pier tops of the ultrahigh tower frame, so that the vertical force is uniformly distributed to each column top. Meanwhile, the invention utilizes the rigidity ratio of the rubber pad and steel, coordinates the uniform distribution of fulcrum counterforces, avoids the sliding of a steel plate generated by the longitudinal movement of the steel bridge through the assembled temperature-variable limiting device, and simultaneously adopts a multilayer distribution beam system to uniformly distribute vertical force, thereby improving the safety of bridge erection. Meanwhile, the stepped multilayer distribution beams are adopted, so that the investment of large-scale components can be reduced when the steel truss girders are erected, the cost is reduced, and the adaptability of the ultrahigh tower to large-scale erection load is improved.
The invention adapts to the height of the shoveling mat of different erection schemes by setting the layer number of the shoveling mat steel plate, and the lower height of the shoveling mat can reduce the reaction force of the shoveling mat in the cantilever erection scheme, thereby reducing the cost input. Vertical counter-force generated by the elastic adjusting cantilever erection end of the shoveling pad rubber pad is distributed on the shoveling pad, so that the shoveling pad component is prevented from being damaged due to local stress concentration, the component is ensured to be recycled, and the investment cost is reduced. The assembled temperature limiting device is used for reducing the temperature lateral movement generated when the steel truss girder is erected, reducing the eccentric bending moment, ensuring the safety and being capable of adapting to the size change of the joint of the steel truss girder.
Drawings
FIG. 1 is a schematic layout of an ultra-high temporary tower of the present invention;
FIG. 2 is a schematic structural view of an ultra-high temporary tower according to the present invention, wherein the left part of the figure is a schematic front view and the right part of the figure is a schematic side view;
FIG. 3 is a schematic distribution diagram of a safety operation platform, a vertical ladder and an inclined ladder arranged on the steel upright post;
FIG. 4 is a schematic view of the distribution of the strain gage installation on the ultra-high temporary tower of the present invention;
FIG. 5 is a schematic view of the construction process of the ultra-high temporary tower according to the present invention;
FIG. 6 is a schematic view of the construction process of the ultra-high temporary tower according to the present invention;
FIG. 7 is a schematic view of the construction process of the ultra-high temporary tower according to the present invention;
FIG. 8 is a schematic view of the construction process of the ultra-high temporary tower of the present invention;
FIG. 9 is a schematic structural view of a three-layer box-type distribution beam according to the present invention;
FIG. 10 is a schematic view of another angle configuration of a three-tiered box distribution beam of the present invention;
FIG. 11 is a schematic structural view of a three-layer box-shaped distribution beam with a mat steel plate and a mat rubber plate mounted on the upper part;
FIG. 12 is another angle structure diagram of the three-layer box-type distribution beam with a dip-pad steel plate and a dip-pad rubber plate mounted on the upper part;
FIG. 13 is a schematic structural view of the longitudinally assembled temperature-varying limiting device of the present invention;
FIG. 14 is a schematic structural view of the transversely assembled temperature-varying limiting device of the present invention;
FIG. 15 is a schematic view of the control point and prism mounting distribution of the present invention;
FIG. 16 is a schematic view of the arrangement of the bottom reflecting sticker of the steel upright post of the present invention;
FIG. 17 is a schematic view of the invention for observing and measuring the lower section of a steel column;
FIG. 18 is a schematic view of the arrangement of the light reflecting sticker on the top of the steel upright post of the present invention;
FIG. 19 is a schematic view of the present invention observing and measuring the upper section of a steel stud;
the labels in the figure are: 01. the system comprises a first ultrahigh temporary tower, 02, a first ultrahigh temporary tower, 03, a construction access road, 04, a pile foundation platform, 05, a station platform of a ground truck crane, 06, a soil nail wall, 07, an anchor rod frame beam, 08, an anchor cable frame beam, 09, a ground truck crane, 10, a bridge deck frame beam crane, 11, a three-layer box distribution beam, 12, a top layer distribution beam, 13, a middle layer distribution beam, 14, a bottom layer distribution beam, 15, a steel upright post, 16, a web member, 17, a connection system, 18, a safety operation platform, 19, an inclined ladder stand, 20, a straight ladder stand, 21, a strain gauge, 22, a shoveling steel plate, 23, a shoveling rubber plate, 24, a longitudinal assembled temperature change limiting device, 25, a transverse assembled temperature change limiting device, 26, a steel column, 27, a bracket, 28, a steel plate, 29, a control point, 30, a prism and 31 reflective sticker.
Detailed Description
The present invention will be further described with reference to the following examples, which are intended to illustrate only some, but not all, of the embodiments of the present invention. Based on the embodiments of the present invention, other embodiments used by those skilled in the art without any creative effort belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
With the accompanying drawings, the construction method of the ultrahigh tower applicable to the high mountain canyon comprises the following steps:
(1) measuring and paying off the construction position of the ultrahigh tower, and leveling out a pile foundation platform 04 and a station platform 05 of a ground truck crane; that is to say, the construction positions of the first ultrahigh temporary tower 01 and the first ultrahigh temporary tower 02 are measured and set off, wherein after the measurement and setting off, the construction access 03 can be constructed first, and then the pile foundation and the pile foundation platform are constructed. The construction access 03 facilitates transportation of equipment and operation by workers.
(2) Performing pile foundation construction and pile foundation bearing platform construction on the pile foundation platform 04, wherein the pile foundation is firstly constructed, and then the pile foundation bearing platform is poured on the top of the pile foundation; the construction of the pile foundation and the construction of the pile foundation bearing platform belong to the prior art, and can be understood and understood by those skilled in the art, and are not described herein again; the pile foundation sets up along the massif slope, is the pile foundation promptly and arranges along the change of massif slope, and wherein the interim pylon of first superelevation 01 and the interim pylon 02 of second superelevation correspond to many pile foundations respectively, and the pile foundation cushion cap has all been pour at the top of every pile foundation, adopts the form of single pile single cushion cap promptly, can reduce the destruction to the massif, also can reduce the construction degree of difficulty simultaneously.
(3) The fabricated steel upright post 15 is processed in the assembly yard, a safe operation platform and a vertical ladder are installed on the steel upright post 15 in the assembly yard, and then the steel upright post 15 assembled with the safe operation platform 18 and the vertical ladder 20 is transported to a construction site together:
(4) determining the height operation range of the ground truck crane according to the height of the station platform 05 of the ground truck crane, the height of the pile foundation platform 04 and the lifting height of the ground truck crane 09, and hoisting the steel upright post 15 by sections by using the ground truck crane 09 within the height operation range of the ground truck crane 09; that is, the height of the ground truck crane is taken as the range: the height operation range of the ground truck crane 09 is determined by the difference between the height of the station platform 05 of the ground truck crane and the height of the pile foundation platform 04 and the lifting height of the ground truck crane.
(5) After the steel upright columns of the same section are installed, hoisting the web members 16 between the steel upright columns 15 by using a ground truck crane 09, and welding and connecting the web members 16 and the steel upright columns 15 at the connecting parts;
(6) after the steel upright posts 15 and the web members 16 of the same section are installed, installing inclined ladder stands 19 used for people to climb up and down between the steel upright posts 15 of the section;
(7) continuously installing the steel upright posts 15 in sections until the designed elevation of the connecting system is reached, and then installing the connecting system 17, wherein the connecting system 17 comprises three groups of transverse truss connecting systems, the three groups of transverse truss connecting systems are firstly assembled and welded on a jig frame in an assembly yard to form a whole, then sequentially arranging the three groups of transverse truss connecting systems to corresponding elevation positions by adopting a ground truck crane 19, and then welding the connecting system 17 and the steel upright posts 15, and after the three groups of transverse truss connecting systems are welded, welding web members among the three groups of transverse truss connecting systems; wherein form a steel stand unit between 15 and the web members of steel stand, the connection 17 is used for connecting adjacent steel stand unit to form an overall structure with each steel stand unit, one of them steel stand unit all includes many steel stands, connects through the web members between the steel stand between the same steel stand unit and forms a whole. Preferably, the double-tower type steel support is adopted, namely two steel upright units are connected together through the connecting system to form the double-tower type steel support, so that the safety can be guaranteed, and meanwhile, the construction cost can be reduced.
(8) Continuing to install the steel upright columns 15 in sections and installing the connecting systems 17 according to the designed elevation until the height operation range of the ground truck crane 19 is reached, and adopting the bridge deck girder erection crane 10 to install the steel upright columns 15 in sections and the connecting systems 17 according to the designed elevation until the height of the steel upright columns reaches the designed elevation for the rest steel upright columns 15 and the rest connecting systems 17; the step of installing the steel columns and the connecting systems by stages by using the bridge deck girder erection crane 10 is the same as the step and the process of installing the steel columns and the connecting systems by using the ground truck crane 09, and the description is omitted here.
(9) And fixedly mounting a column head plate on the top surface of the steel column 15, and then sequentially arranging three layers of box-type distribution beams on the top of the column head plate by using a bridge deck crane beam crane 10, wherein the box-type distribution beams are connected with the column head plate and the box-type distribution beams by full welding. According to the invention, the distribution beams with three layers of box-type structures are arranged at the pier tops of the ultrahigh tower frame, so that the vertical force is uniformly distributed to each column top. Meanwhile, the invention utilizes the rigidity ratio of the rubber pad and steel, coordinates the uniform distribution of fulcrum counterforces, avoids the sliding of a steel plate generated by the longitudinal movement of the steel bridge through the assembled temperature-variable limiting device, and simultaneously adopts a multilayer distribution beam system to uniformly distribute vertical force, thereby improving the safety of bridge erection. Meanwhile, the stepped multilayer distribution beams are adopted, so that the investment of large-scale components can be reduced when the steel truss girders are erected, the cost is reduced, and the adaptability of the ultrahigh tower to large-scale erection load is improved.
In some embodiments, the rear side slope and the front side slope of the station platform 05 of the ground truck-crane are respectively protected by a soil nailing wall and an anchor rod frame beam, the front side slope of the pile foundation platform is protected by an anchor cable frame beam, the station platform 05 of the ground truck-crane and the rest side slopes of the pile foundation platform are protected by mixed spraying concrete, and a construction intercepting ditch is arranged at the top of the side slope, so that the safety and the stability of the pile foundation and the station platform 05 of the ground truck-crane are ensured, and the potential safety hazards of landslide, collapse and the like of the side slope in a high mountain valley region are reduced.
In some embodiments, the pile foundation and the pile foundation cap adopt a single-pile single-column single-pile foundation cap structural form, that is, one pile foundation corresponds to one pile foundation cap and one steel column 15, and each pile foundation cap is provided with one steel column 15; and the side of the pile foundation bearing platform is provided with an embedded part, and the adjacent pile foundation bearing platforms are connected together by using steel pipes and the embedded part. Therefore, all pile foundations and bearing platforms are connected together to form an integral structure, the safety and the stability of the ultrahigh tower can be improved, the construction amount can be reduced, and damage to a mountain is reduced.
In some embodiments, when the steel columns 15 and the steel columns 15 are installed in an aligned mode, the upper steel column and the lower steel column are fixedly connected through the positioning code plates, the steel columns are corrected in perpendicularity and elevation through the jacks and the wedge-shaped iron, the steel columns are welded after adjustment is completed, it is guaranteed that the two steel columns 15 which are adjacent vertically are in a perpendicular state, it is guaranteed that the pressure born by the super-high tower can be transmitted to the steel columns 15, the pile foundation bearing platform and the pile foundation in sequence, and finally the vertical pressure is born through the acting force between the pile foundation and the soil body.
In some embodiments, the web members 16 between the steel columns 15 of the same segment include horizontal web members and oblique web members, the horizontal web members are installed first, and then the oblique web members are installed, the horizontal web members and the oblique web members are connected together to form a "m" shape, wherein the horizontal web members, the oblique web members and the steel columns 15 are all connected by welding, and the horizontal web members and the oblique web members are also fixedly connected by welding.
In some embodiments, the three-layer box-type distribution beam comprises a bottom distribution beam 14, a middle distribution beam 13 and a top distribution beam 12, the bottom distribution beam 14, the middle distribution beam 13 and the top distribution beam 12 form a stepped structure, at least one layer of shoveling and cushioning steel plate 22 is arranged on the top of the top distribution beam 12, a shoveling and cushioning rubber pad 23 is arranged above the uppermost shoveling and cushioning steel plate 22, and an assembled temperature change limiting device is arranged around each layer of shoveling and cushioning steel plate 22.
In some embodiments, the fabricated temperature-change limiting device comprises a transverse fabricated temperature-change limiting device 25 and a longitudinal fabricated temperature-change limiting device 24, wherein the transverse fabricated temperature-change limiting device 25 and the longitudinal fabricated temperature-change limiting device 24 are respectively arranged around the shoveling and cushioning steel plate and the shoveling and cushioning rubber plate 23 and limit the shoveling and cushioning steel plate 22.
In some embodiments, the transversely assembled temperature-change limiting device 25 comprises a steel column 26, a bracket 27 is connected to the upper end of the steel column 26, a steel plate 28 is connected to the bracket 27, wherein the steel column 26 is used for contacting the dip-pad steel plate 22 and limiting the dip-pad steel plate 22, and the bracket 27 and the steel plate 28 are used for limiting a steel truss installed above.
In some embodiments, the longitudinally assembled temperature-dependent limiting device 24 comprises a steel column 26, a steel plate 28 is connected to the upper end of the steel column 26, and both the steel column 26 and the steel plate 28 are used for limiting the mat steel plate 22.
The invention adapts to the height of the shoveling mat of different erection schemes by setting the layer number of the shoveling mat steel plate, and the lower height of the shoveling mat can reduce the reaction force of the shoveling mat in the cantilever erection scheme, thereby reducing the cost input. Vertical counter-force generated by the elastic adjusting cantilever erection end of the shoveling pad rubber pad is distributed on the shoveling pad, so that the shoveling pad component is prevented from being damaged due to local stress concentration, the component is ensured to be recycled, and the investment cost is reduced. The assembled temperature limiting device is used for reducing the temperature lateral movement generated when the steel truss girder is erected, reducing the eccentric bending moment, ensuring the safety and being capable of adapting to the size change of the joint of the steel truss girder.
In some embodiments, in steps (1) to (9), strain gauges are arranged at the bottom, middle and top of the steel upright column according to different construction stages for monitoring stress conditions.
In some examples, in steps (1) to (9), the ultra-high tower is observed and measured according to different construction stages, and the method for observing and measuring the ultra-high tower comprises the following steps:
(1) three or more control points 29 are arranged around the construction operation area at the bottom of the ultrahigh tower, the control points are ensured to be good in visibility and not damaged, and meanwhile, one control point 29 is arranged at the top of side piers (such as the pier No. 1, the pier No. 2, the pier No. 3 and the pier No. 4 in the figure 1); as shown in fig. 15, three control points 29 are provided around the bottom construction work area of the ultra-high tower, 2 of which are provided at the periphery of the bottom construction work area, 1 control point 29 is provided at the bottom of the side pier, and one control point 29 is also provided at the top of the side pier. The control points 29 should be reasonably selected according to geographical positions and terrain, and the selected control point points should fully consider construction requirements and construction convenience.
(2) When the pile foundation of the ultrahigh tower is positioned, the total station is erected on any one control point 29 around the construction operation area at the bottom of the ultrahigh tower by combining with the attached drawing 15, the survey station is adopted for directional measurement, and the other point is rechecked, so that the positioning of other pile positions is completed.
(3) When the verticality, elevation and settlement of the lower section of the steel upright column (namely the height operation range of the ground truck crane 09) are measured: with reference to fig. 16 and 17, a prism 30 is installed at the center of the top of a steel upright 15, a reflective sticker 31 is installed at the bottom of the steel upright to serve as a settlement observation point, a measuring instrument is erected on a control point 29 (which is arranged at the bottom of a side pier with reference to fig. 17) convenient to observe, namely the measuring instrument is erected at the bottom of the side pier, and perpendicularity and elevation measurement is performed on the center of the steel upright through the prism; meanwhile, settlement observation is periodically carried out through the reflective sticker 31.
(4) When the perpendicularity, elevation and settlement of the upper end of the steel upright column (namely the operation range of the bridge deck girder erection crane) are measured: with reference to fig. 18 and 19, a prism 30 is installed at the center of the top of the steel upright 15, a reflective sticker 31 is installed at the top of the steel upright to serve as a settlement observation point, a measuring instrument is erected on a control point 29 (which is arranged at the top of the side pier with reference to fig. 17) convenient to observe, namely the measuring instrument is erected at the top of the side pier, and perpendicularity and elevation measurement is performed on the center of the steel upright through the prism 30; meanwhile, settlement observation is periodically carried out through the reflective sticker 31.
The method for observing and measuring the ultrahigh tower can reduce the construction measurement difficulty, ensure that a construction working face is in the observation range of the measurement control network, and facilitate the later periodic settlement observation. Meanwhile, compared with the prior art, the observation and measurement method reduces the number of times of station building in construction measurement, completes construction measurement under the condition of visibility, and ensures the quality and accuracy of construction measurement of the ultrahigh temporary pier tower.
While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. Those skilled in the art can make various changes, modifications and equivalent arrangements, which are equivalent to the embodiments of the present invention, without departing from the spirit and scope of the present invention, and which may be made by utilizing the techniques disclosed above; meanwhile, any changes, modifications and variations of the above-described embodiments, which are equivalent to those of the technical spirit of the present invention, are within the scope of the technical solution of the present invention.

Claims (3)

1.高山峡谷大跨度上承式连续钢桁梁桥的超高塔架施工方法,其特征在于,包括如下步骤:1. the super-high tower construction method of the large-span upper bearing type continuous steel truss girder bridge in alpine canyons, is characterized in that, comprises the steps: (1)对超高塔架施工位置进行测量放线,并平整出桩基平台和地面汽车吊的站位平台;(1) Measure and lay out the construction position of the super-high tower, and level out the pile foundation platform and the station platform of the ground truck crane; (2)在桩基平台上进行桩基施工和桩基承台施工,桩基沿着山体坡度进行设置;(2) The pile foundation construction and pile foundation capping construction shall be carried out on the pile foundation platform, and the pile foundation shall be set along the slope of the mountain; (3)在拼装场内加工制作好的钢立柱,并且在拼装场内在钢立柱上安装安全作业平台和直爬梯,然后一起运输至施工场地;(3) The fabricated steel column is processed in the assembly yard, and a safety working platform and a straight ladder are installed on the steel column in the assembly yard, and then transported to the construction site together; (4)根据地面汽车吊的站位平台的高度、桩基平台的高度和地面汽车吊自身的起吊高度确定好地面汽车吊的高度作业范围,在地面汽车吊的高度作业范围内,使用地面汽车吊对钢立柱进行分节段吊装;(4) Determine the height operation range of the ground truck crane according to the height of the station platform of the ground truck crane, the height of the pile foundation platform and the lifting height of the ground truck crane itself. Within the height operation range of the ground truck crane, use the ground truck crane. Hoist the steel column segment by segment; (5)待同一节段的钢立柱安装完成后,使用地面汽车吊吊装钢立柱之间的腹杆,并将腹杆与钢立柱的连接处进行焊接连接;(5) After the steel columns of the same segment are installed, use the ground truck to hoist the web bars between the steel columns, and weld the connection between the web bars and the steel columns; (6)待同一节段的钢立柱和腹杆安装完成后,安装本节段钢立柱之间用于人员上下爬行的斜爬梯;(6) After the installation of the steel columns and webs of the same section is completed, install the inclined ladders between the steel columns of this section for people to climb up and down; (7)继续分节段安装钢立柱达到直至连接系的设计标高即可进行连接系的安装,连接系包括三组横向桁架连接系,三组横向桁架连接系分别先在拼装场内的胎架上组拼焊接呈整体,然后依次将三组横向桁架连接系采用地面汽车吊至相应的标高位置,随即对连接系和钢立柱连接处进行焊接,三组横向桁架连接系焊接完成后,将三组横向桁架连接系之间的腹杆进行焊接;(7) Continue to install the steel columns in sections until the design elevation of the connection system is reached, and then the connection system can be installed. The connection system includes three sets of transverse truss connection systems. The upper group is welded as a whole, and then the three sets of transverse truss connection systems are hoisted to the corresponding elevation positions by ground trucks in turn, and then the connection system and the steel column connection are welded. After the three sets of transverse truss connection systems are welded, the three Weld the webs between the transverse truss connection systems; (8)继续分节段安装钢立柱和按照设计标高安装连接系直至达到地面汽车吊的高度作业范围,余下的钢立柱和连接系采用桥面架梁吊机进行分节段安装钢立柱和按照设计标高安装连接系直至钢立柱的高度达到设计标高;(8) Continue to install the steel columns in sections and install the connection system according to the design elevation until the height of the ground truck crane is reached. Install the connection system at the design elevation until the height of the steel column reaches the design elevation; (9)在钢立柱的顶面上固定安装柱头板,然后使用桥面吊梁吊机在柱头板的顶部依次设置三层箱型分配梁,箱型分配梁与柱头板之间、箱型分配梁与箱型分配梁之间均采用满焊连接;所述三层箱型分配梁包括底层分配梁、中层分配梁和顶层分配梁,所述顶层分配梁的顶部设置有至少一层抄垫钢板,位于最上方的抄垫钢板的上方设置有抄垫橡胶垫,所述抄垫钢板的四周分别设置有装配式温变限位装置;所述装配式温变限位装置包括横向装配式温变限位装置和纵向装配式温变限位装置,所述横向装配式温变限位装置和纵向装配式温变限位装置分别设置在抄垫钢板和抄垫橡胶板的四周并对抄垫钢板进行限位;地面汽车吊的站位平台的后方边坡、前方边坡分别进行土钉墙和锚杆框架梁防护,桩基平台的前方边坡进行锚索框架梁防护,地面汽车吊的站位平台和桩基平台的其余边坡进行混喷砼防护,并且在边坡的顶部设置有施工截水沟;桩基和桩基承台采用单桩单柱单桩基承台结构形式,并且桩基承台的侧面设置有预埋件,相邻的桩基承台之间利用钢管和预埋件连接在一起;在钢立柱与钢立柱对位安装时,采用定位码板连接固定上下两根钢立柱,采用千斤顶和楔形铁对钢立柱进行垂直度和标高的校正,调整好后对钢立柱进行焊接。(9) Fix and install the column head plate on the top surface of the steel column, and then use the bridge deck hanging beam crane to set up three layers of box-type distribution beams on the top of the column head plate in turn, between the box-type distribution beam and the column head plate. The beam and the box-type distribution beam are all connected by full welding; the three-layer box-type distribution beam includes a bottom distribution beam, a middle layer distribution beam and a top distribution beam, and the top of the top distribution beam is provided with at least one layer of padding steel plates , a pad rubber pad is arranged above the uppermost pad steel plate, and an assembled temperature change limit device is respectively arranged around the pad steel plate; the assembled temperature change limit device includes a horizontal assembled temperature change limit device The limit device and the longitudinally assembled temperature change limit device, the laterally assembled temperature change limit device and the longitudinally assembled temperature change limit device are respectively arranged around the pad steel plate and the pad rubber plate, and are arranged around the pad steel plate and the pad steel plate. Limit; the rear slope and front slope of the station platform of the ground truck crane are protected by soil nailing walls and anchor frame beams respectively, the front slope of the pile foundation platform is protected by anchor cable frame beams, and the ground truck crane station The remaining slopes of the platform and the pile platform shall be protected by mixed shotcrete, and a construction intercepting ditch shall be set at the top of the slope; The side of the pile cap is provided with embedded parts, and the adjacent pile caps are connected by steel pipes and embedded parts; when the steel column and the steel column are installed in alignment, the positioning code plate is used to connect and fix the upper and lower parts. For a steel column, the verticality and elevation of the steel column are corrected by using a jack and a wedge iron, and the steel column is welded after adjustment. 2.根据权利要求1所述的高山峡谷大跨度上承式连续钢桁梁桥的超高塔架施工方法,其特征在于,同一节段的钢立柱之间的腹杆包括水平腹杆和斜腹杆,先安装水平腹杆再安装斜腹杆,水平腹杆和斜腹杆连接在一起后呈“米”字型。2. The super-high tower construction method of the long-span top-supported continuous steel truss girder bridge in the alpine valley according to claim 1, wherein the web between the steel columns of the same segment comprises a horizontal web and an oblique web. For the web rod, install the horizontal web rod first and then install the inclined web rod. The horizontal web rod and the diagonal web rod are connected together to form a "meter" shape. 3.根据权利要求1所述的高山峡谷大跨度上承式连续钢桁梁桥的超高塔架施工方法,其特征在于,在步骤(1)至(9)中,根据不同的施工阶段,在钢立柱的底部、中部和顶部布置有应变片用于实施监测受力情况。3. The super-high tower construction method of the long-span top-supported continuous steel truss bridge in the alpine valley according to claim 1, characterized in that, in steps (1) to (9), according to different construction stages, Strain gauges are arranged at the bottom, middle and top of the steel column to monitor the stress.
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