CN111745539A - An adjustable grinder device for processing inner holes of three-roll star-shaped precision rolling mill stands - Google Patents
An adjustable grinder device for processing inner holes of three-roll star-shaped precision rolling mill stands Download PDFInfo
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- CN111745539A CN111745539A CN202010722321.8A CN202010722321A CN111745539A CN 111745539 A CN111745539 A CN 111745539A CN 202010722321 A CN202010722321 A CN 202010722321A CN 111745539 A CN111745539 A CN 111745539A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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Abstract
本发明涉及棒材加工的三辊轧机技术领域,公开了一种用于加工三辊星型精密轧机机架内孔的可调磨机装置,包括用于安装打磨轮的自转轴件,自转轴件在驱动电机的传动驱动下转动;传动轴件上套设有与其相对转动的内偏心套,内偏心套连接径向进给调节组件并由径向进给调节组件控制转动;内偏心套外套设有外偏心套,外偏心套连接公转调节组件并由公转调节组件控制转动。本发明通过自转轴件带动打磨轮转动进行打磨,设置外偏心套带动自转轴件进行公转运动,提高了打磨的效果;设置内偏心套用于调整自转轴件的径向进给量,更好地控制了打磨的精度,并能够对更多尺寸的孔型进行打磨。
The invention relates to the technical field of three-roll mills for bar processing, and discloses an adjustable grinder device for processing the inner holes of a three-roll star-shaped precision rolling mill frame. The part rotates under the drive of the drive motor; the drive shaft is sleeved with an inner eccentric sleeve that rotates relative to it, and the inner eccentric sleeve is connected to the radial feed adjustment assembly and controlled to rotate by the radial feed adjustment assembly; the inner eccentric sleeve is sleeved An outer eccentric sleeve is provided, and the outer eccentric sleeve is connected with the revolution adjusting assembly and controlled to rotate by the revolution adjusting assembly. In the present invention, the self-rotating shaft member drives the grinding wheel to rotate for grinding, and the outer eccentric sleeve is arranged to drive the self-rotating shaft member to perform revolving motion, thereby improving the grinding effect; The precision of the grinding is controlled, and the hole pattern of more sizes can be ground.
Description
技术领域technical field
本发明涉及棒材加工的三辊轧机技术领域,具体涉及一种用于加工三 辊星型精密轧机机架内孔的可调磨机装置。The invention relates to the technical field of three-roll mills for bar processing, in particular to an adjustable grinder device for processing the inner holes of a three-roll star-shaped precision rolling mill stand.
背景技术Background technique
目前三辊星型精密轧机机架三组120°夹角孔主要由数控镗床加工而 成,由于机架每组内孔的深度比较长,小型镗床主轴比较细,刀杆伸入内 孔工作时容易颤动降低加工效果;若使用大型镗床加工,相对而言机架产 品尺寸比较小,启动大型镗床比较浪费资源,同时大型镗床精加工孔的锥 度、圆度、表面粗糙度公差比较大,达不到理想的尺寸精度。At present, the three groups of 120° angle holes of the three-roll star-shaped precision rolling mill stand are mainly processed by CNC boring machines. Because the depth of each group of inner holes of the rack is relatively long, the spindle of the small boring machine is relatively thin, and the tool bar extends into the inner hole when working. It is easy to vibrate and reduce the processing effect; if a large boring machine is used for processing, the size of the frame product is relatively small, and it is a waste of resources to start the large boring machine. to the desired dimensional accuracy.
针对以上情况,现有技术中有设置磨床或磨机装置对半精加工之后的 机架进行再加工,以达到更加理想尺寸的加工工艺,如此能够提高产品的 加工效果。但磨床或磨机装置本身的打磨精度调节还没有达到自如和精确 控制的程度,导致磨床或磨机装置应用的范围很小,其能够适配打磨的尺 寸也有限。In view of the above situation, in the prior art, a grinding machine or a grinding machine device is provided to reprocess the frame after semi-finishing, so as to achieve a processing technology of a more ideal size, which can improve the processing effect of the product. However, the adjustment of the grinding precision of the grinding machine or the grinding machine device itself has not reached the level of freedom and precise control, resulting in a small application range of the grinding machine or the grinding machine device, and the size that it can adapt to grinding is also limited.
因此,现有技术中磨床或磨机装置的结构还需要进行优化改进,需要 研究提出一种更加合理的技术方案,使得磨床或磨机装置的适用兼容性更 高,在实际应用过程中对打磨范围的控制更加精准,以解决现有技术中存 在的问题。Therefore, the structure of the grinder or grinder device in the prior art still needs to be optimized and improved, and a more reasonable technical solution needs to be researched and proposed to make the grinder or grinder device more applicable and compatible. The control of the range is more precise to solve the problems existing in the prior art.
发明内容SUMMARY OF THE INVENTION
为了克服上述内容中提到的现有技术存在的缺陷,本发明提供了一种 用于加工三辊星型精密轧机机架内孔的可调磨机装置,通过磨机装置的主 传动轴带动打磨轮进行打磨,同时通过公转调节组件带动主传动轴做类公 转运动,控制打磨轮打磨出规则达标的孔壁;并通过进给调节组件调整主 传动轴的类公转半径,调节打磨轮可打磨的孔壁尺寸,如此极大得提高了 磨机装置工作的可控性和加工精度。In order to overcome the defects of the prior art mentioned in the above content, the present invention provides an adjustable grinder device for processing the inner hole of a three-roll star-shaped precision rolling mill stand, which is driven by the main drive shaft of the grinder device The grinding wheel is used for grinding, and at the same time, the main drive shaft is driven to make a revolution-like movement through the revolution adjustment component, and the grinding wheel is controlled to grind the hole wall that meets the standard; The size of the hole wall greatly improves the controllability and processing accuracy of the mill device.
为了实现上述目的,本发明具体采用的技术方案是:In order to achieve the above object, the technical scheme specifically adopted in the present invention is:
一种用于加工三辊星型精密轧机机架内孔的可调磨机装置,包括用于 安装打磨轮的自转轴件,自转轴件在驱动电机的传动驱动下转动;传动轴 件上套设有与其相对转动的内偏心套,内偏心套连接径向进给调节组件并 由径向进给调节组件控制转动;内偏心套外套设有外偏心套,外偏心套连 接公转调节组件并由公转调节组件控制转动。An adjustable grinder device for processing the inner hole of a three-roll star-shaped precision rolling mill frame, comprising a self-rotating shaft piece for installing a grinding wheel, and the self-rotating shaft piece rotates under the drive of a drive motor; the drive shaft piece is covered with a sleeve There is an inner eccentric sleeve that rotates relative to it, the inner eccentric sleeve is connected to the radial feed adjustment component and controlled to rotate by the radial feed adjustment component; the outer eccentric sleeve is provided on the outer eccentric sleeve, and the outer eccentric sleeve is connected to the revolution adjustment component and is The revolution adjusting assembly controls the rotation.
上述公开的磨机装置,自转轴件设置打磨轮用于直接接触需要打磨的 面,在自转轴件转动的同时,外偏心套在公转调节组件的控制下转动,而 自转轴件相对外偏心轴件为偏心设置,故自转轴件可在自转的同时实现公 转,以这样的路径对打磨面进行处理可得到尺寸精准的孔面。内偏心套在 进给调节组件的控制下实现转动,而自转轴件直接偏心设置于内偏心套中, 内偏心套的转动调整了自转轴件的公转半径,如此能够使磨机应用于更多的加工对象,可对更多尺寸的孔型进行打磨加工。In the grinding machine disclosed above, the self-rotating shaft member is provided with a grinding wheel for directly contacting the surface to be ground. When the self-rotating shaft member rotates, the outer eccentric sleeve rotates under the control of the revolution adjusting assembly, and the self-rotating shaft member is relatively opposite to the outer eccentric shaft. The parts are eccentrically arranged, so the self-rotating shaft parts can revolve at the same time as the self-rotation, and the grinding surface can be processed in this way to obtain a hole surface with precise dimensions. The inner eccentric sleeve rotates under the control of the feed adjustment component, and the rotation shaft is directly eccentrically arranged in the inner eccentric sleeve. The rotation of the inner eccentric sleeve adjusts the revolution radius of the rotation shaft, so that the mill can be applied to more The processing object can be ground and processed for more sizes of hole patterns.
进一步的,进给调节组件可采用多种结构实现调节,此处举出其中一 种可行的方案,具体方案如下:进给调节组件包括进给蜗杆和进给蜗轮, 进给蜗轮内设同心通孔且同心通孔处设置第一行星齿轮结构,第一行星齿 轮结构的第一太阳轮内设置有内齿并啮合连接与第一太阳轮偏心设置的内 齿轮,所述的内偏心套连接内齿轮并随内齿轮同步转动。作为多种选择中 的一种,使用蜗轮蜗杆组件与行星齿轮结构配合,可方便采用更为便捷的输入方式驱动进给调节组件。Further, the feed adjustment assembly can adopt various structures to realize adjustment, and one of the feasible solutions is listed here. A first planetary gear structure is arranged at the hole and the concentric through hole. The first sun gear of the first planetary gear structure is provided with internal teeth and meshes with the internal gear eccentrically arranged with the first sun gear. The inner eccentric sleeve is connected to the inner gear. The gear rotates synchronously with the internal gear. As one of the various options, using the worm gear assembly to cooperate with the planetary gear structure can facilitate the use of a more convenient input method to drive the feed adjustment assembly.
进一步的,进给调节组件并不常开启运行,在需要对打磨轮的进给量 进行调节时再进行运行,此处对进给调节组件的结构进行优化,举出如下 可行的方案:所述的进给调节组件还包括连接至蜗杆的进给驱动组件。Further, the feed adjustment assembly is not often turned on for operation, and it is operated when the feed amount of the grinding wheel needs to be adjusted. Here, the structure of the feed adjustment assembly is optimized, and the following feasible solutions are listed: The feed adjustment assembly also includes a feed drive assembly connected to the worm.
再进一步,进给调节组件的结构不唯一确定,可采用多种可行的方案, 作为可行的选择,此处举出一种具体的方案:所述的进给驱动组件包括设 置在进给蜗杆上的进给手柄,进给手柄通过手柄压盖紧固至进给蜗杆,且 进给手柄上设置有用于驱动进给蜗杆转动的摇杆。在采用该结构进行进给 量调整时,可通过摇动摇杆,带动手柄转动,从而驱动蜗杆转动,实现进 给量的调整。Further, the structure of the feed adjustment assembly is not uniquely determined, and a variety of feasible solutions can be adopted. The feed handle is fastened to the feed worm through the handle gland, and the feed handle is provided with a rocker for driving the feed worm to rotate. When using this structure to adjust the feed amount, the rocker can be shaken to drive the handle to rotate, thereby driving the worm to rotate to realize the adjustment of the feed amount.
进一步的,为了使外偏心套的公转调节与内偏心套的进给调节能够互 不干涉,对外偏心套处的结构进行优化设置,具体的,举出如下可行的方 案:所述的外偏心套连接第二行星齿轮结构,第二行星齿轮结构的第二太 阳轮套设在外偏心套上,第二行星齿轮结构与第一行星齿轮结构的行星架 连接固定或共用一个行星架,当共用一个行星架时,行星架上设有两个用 于安装行星齿轮的安装面。Further, in order to make the revolution adjustment of the outer eccentric sleeve and the feed adjustment of the inner eccentric sleeve not interfere with each other, the structure at the outer eccentric sleeve is optimized. Specifically, the following feasible solutions are listed: Connect the second planetary gear structure, the second sun gear of the second planetary gear structure is sleeved on the outer eccentric sleeve, the second planetary gear structure and the planetary carrier of the first planetary gear structure are connected and fixed or share a planetary carrier, when a planetary carrier is shared When the carrier is installed, there are two mounting surfaces on the planet carrier for mounting the planetary gears.
再进一步,对第一行星齿轮结构和第二行星齿轮结构继续优化改进, 具体提出如下可行的方案:所述的第一行星齿轮结构的第一齿圈和第二行 星齿轮结构的第二齿圈之间存在圆周叠合段,圆周叠合段内设置有滑动接 触部件或滚动接触部件。Further, the optimization and improvement of the first planetary gear structure and the second planetary gear structure are continued, and the following feasible solutions are specifically proposed: the first ring gear of the first planetary gear structure and the second ring gear of the second planetary gear structure are described. There are circumferential overlapping sections therebetween, and the circumferential overlapping sections are provided with sliding contact parts or rolling contact parts.
这样设置的意义在于:进给调节和公转调节互不干涉。The significance of this setting is that the feed adjustment and revolution adjustment do not interfere with each other.
当进行公转调节时,通过公转调节组件驱动外偏心套转动,外偏心套 带动第二行星齿轮结构中的第二太阳轮转动,第二行星齿轮中的行星轮跟 随转动;由于进给调节组件中的内齿固定设置在进给蜗轮上,进给调节组 件未受到驱动力将不会转动,但第一行星齿轮结构和第二行星齿轮结构的 行星架连接固定或二者共用行星架,第一行星齿轮结构的行星轮将跟随第 二行星齿轮结构的行星轮做公转运动,此过程中第一行星齿轮的太阳轮不 转动,不影响进给调节量。When performing revolution adjustment, the outer eccentric sleeve is driven to rotate by the revolution adjustment assembly, the outer eccentric sleeve drives the second sun gear in the second planetary gear structure to rotate, and the planetary gear in the second planetary gear rotates accordingly; The inner teeth of the worm gear are fixedly arranged on the feed worm gear, and the feed adjustment assembly will not rotate without driving force, but the planet carriers of the first planetary gear structure and the second planetary gear structure are connected and fixed or the two share the planet carrier. The planetary gear of the planetary gear structure will revolve following the planetary gear of the second planetary gear structure, and the sun gear of the first planetary gear will not rotate during this process, which will not affect the feed adjustment amount.
当进行进给调节时,通过进给驱动调节组件,第一行星齿轮结构的第 一齿圈随进给蜗轮转动,带动行星齿轮和第一太阳轮转动,内齿轮转动并 带动内偏心套转动实现了进给调节;此过程中,公转调节组件未提供驱动 力,同时第二行星齿轮结构中的第二齿圈固定设置,由于行星架的连接或 共用行星架,第一行星齿轮结构和第二行星齿轮结构的行星轮将不做公转 运动,此过程中外偏心套不转动。When the feed adjustment is performed, the first ring gear of the first planetary gear structure rotates with the feed worm gear through the feed drive adjustment assembly, which drives the planetary gear and the first sun gear to rotate, and the inner gear rotates and drives the inner eccentric sleeve to rotate. In this process, the revolution adjustment assembly does not provide driving force, and the second ring gear in the second planetary gear structure is fixedly arranged. Due to the connection of the planetary carrier or the shared planetary carrier, the first planetary gear structure and the second The planetary gear of the planetary gear structure will not revolve, and the outer eccentric sleeve will not rotate during this process.
进一步的,对公转调节组件的结构进行优化,此处举出如下具体的方 案:所述的公转调节组件包括公转蜗轮和公转蜗杆,公转蜗轮连接外偏心 套并带动外偏心套同步转动,公转蜗杆在公转电机的传动驱动下转动。公 转电机与公转蜗杆之间可设置减速机构,按照需要的输出转速选择适当转 速比的减速机构。Further, the structure of the revolution adjustment assembly is optimized, and the following specific solutions are listed here: the revolution adjustment assembly includes a revolution worm gear and a revolution worm, the revolution worm gear is connected to the outer eccentric sleeve and drives the outer eccentric sleeve to rotate synchronously, and the revolution worm It rotates under the drive of the revolution motor. A deceleration mechanism can be set between the revolving motor and the revolving worm, and a deceleration mechanism with an appropriate speed ratio can be selected according to the required output speed.
进一步的,在安装公转蜗轮时,将公转蜗轮与外偏心套同轴设置,此 处对公转蜗轮的安装结构进行优化,举出如下具体可行的方案:所述的外 偏心轴上固定套设有垫套,所述的公转蜗轮连接固定至垫套。如此设置后, 公转蜗轮与外偏心套之间可同步转动,防止打滑。Further, when installing the revolving worm gear, the revolving worm gear and the outer eccentric sleeve are coaxially arranged. Here, the installation structure of the revolving worm gear is optimized, and the following specific feasible solutions are listed: the outer eccentric shaft is fixed on the sleeve with a A cushion cover, the revolving worm gear is connected and fixed to the cushion cover. After this setting, the revolving worm gear and the outer eccentric sleeve can rotate synchronously to prevent slippage.
进一步的,自转轴件的作用是带动打磨轮转动,其结构并不唯一确定, 此处进行优化并举出其中一种具体可行的方案:所述的自转轴件包括同轴 连接的主传动轴和输入轴,所述的主传动轴与驱动电机传动连接,所述的 输入轴的末端设置有用于夹紧打磨轮的夹盘。作为多种可行选择中的一种, 设置的输入轴可根据具体的工作环境选择设定其长度、轴径等,也方便拆 卸维修和更换,在磨机装置工作中能够增加便利。Further, the function of the self-rotating shaft member is to drive the grinding wheel to rotate, and its structure is not uniquely determined. Here, an optimization is carried out and a specific feasible solution is presented: the self-rotating shaft member includes a coaxially connected main drive shaft and An input shaft, the main transmission shaft is connected with the drive motor in a transmission, and the end of the input shaft is provided with a chuck for clamping the grinding wheel. As one of many possible options, the length and diameter of the input shaft can be selected and set according to the specific working environment, and it is also convenient for disassembly, maintenance and replacement, which can increase the convenience in the operation of the mill device.
进一步的,对输入轴和主传动轴的结构进行进一步细化,所述的输入 轴伸出内偏心套且输入轴外转动套设有磨杆支撑套,磨杆支撑套与内偏心 套连接并同轴转动。磨杆支撑套随同内偏心套同步转动,可对磨杆支撑套 进行保护。Further, the structure of the input shaft and the main drive shaft is further refined, the input shaft extends out of the inner eccentric sleeve and the outer rotating sleeve of the input shaft is provided with a grinding rod support sleeve, which is connected to the inner eccentric sleeve and is connected to the inner eccentric sleeve. coaxial rotation. The grinding rod support sleeve rotates synchronously with the inner eccentric sleeve to protect the grinding rod support sleeve.
进一步的,为了对各个组件进行保护,放置外部杂质影响组件运转, 整个磨机装置还包括机箱,所述的自转轴件、内偏心套、外偏心套、进给 调节组件和公转调节组件等均设置在机箱内,机箱内设置有若干与外偏心 套配合的轴承件。这样设置时,机箱对内部的部件起到支撑保护的作用。Further, in order to protect each component and place external impurities to affect the operation of the component, the entire mill device also includes a chassis, and the described self-rotating shaft, inner eccentric sleeve, outer eccentric sleeve, feed adjustment component and revolution adjustment component are all uniform. The utility model is arranged in the casing, and a plurality of bearing parts matched with the outer eccentric sleeve are arranged in the casing. When set in this way, the chassis plays a role of supporting and protecting the internal components.
与现有技术相比,本发明具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过自转轴件带动打磨轮转动进行打磨,设置外偏心套带动自 转轴件进行公转运动,提高了打磨的效果;设置内偏心套用于调整自转轴 件的径向进给量,更好地控制了打磨的精度,并能够对更多尺寸的孔型进 行打磨。In the invention, the self-rotating shaft member drives the grinding wheel to rotate for grinding, and the outer eccentric sleeve is arranged to drive the self-rotating shaft member to perform revolving motion, thereby improving the grinding effect; The precision of the grinding is controlled, and the hole pattern of more sizes can be ground.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需 要使用的附图作简单地介绍,应当理解,以下附图仅表示出了本发明的部 分实施例,因此不应看作是对范围的限定,对于本领域普通技术人员来讲, 在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be It is regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1是磨机装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the mill device;
图2是图1中A处的局部结构放大示意图;Fig. 2 is the partial structure enlarged schematic diagram at A place in Fig. 1;
图3是磨机装置的纵向剖视结构示意图;Fig. 3 is the longitudinal sectional structure schematic diagram of the mill device;
图4是图3中B处的局部结构放大示意图;Fig. 4 is the partial structure enlarged schematic diagram at B in Fig. 3;
图5是图3中C处的局部结构放大示意图;Fig. 5 is the partial structure enlarged schematic diagram at C place in Fig. 3;
图6是图3中D处的局部结构放大示意图;Fig. 6 is the partial structure enlarged schematic diagram at D in Fig. 3;
图7是图3中B-B面的剖视结构示意图;Fig. 7 is the sectional structure schematic diagram of B-B surface in Fig. 3;
图8是图3中C-C面的剖视结构示意图;Fig. 8 is the sectional structure schematic diagram of C-C plane in Fig. 3;
图9是图3中D-D面的剖视结构示意图;Fig. 9 is the sectional structure schematic diagram of D-D plane in Fig. 3;
图10是磨机装置与轧机机箱配合的剖视结构示意图。FIG. 10 is a schematic cross-sectional structural diagram of the cooperation between the mill device and the rolling mill housing.
附图中的标号所对应的含义为:1、机箱;7、进给手柄;8、摇杆;9、 手柄压盖;10、进给蜗杆;11、进给蜗轮;12、第一齿圈;13、行星轮; 14、主传动轴;15、带轮;16、内偏心套;17、圆锥滚子轴承;18、外偏 心套;19、公转蜗轮;20、垫套;21、深沟球轴承;23、磨杆支撑套;24、输入轴;25、夹盘;26、打磨轮;27、公转蜗杆;28、第二太阳轮;29、 内齿轮;30、第一太阳轮;31、行星架;32、滚针;33、第二齿圈;34、 机架。The corresponding meanings of the symbols in the accompanying drawings are: 1, chassis; 7, feed handle; 8, rocker; 9, handle gland; 10, feed worm; 11, feed worm gear; 12, first ring gear ; 13, planetary gear; 14, main drive shaft; 15, pulley; 16, inner eccentric sleeve; 17, tapered roller bearing; 18, outer eccentric sleeve; 19, revolution worm gear; 20, cushion sleeve; 21, deep groove Ball bearing; 23, grinding rod support sleeve; 24, input shaft; 25, chuck; 26, grinding wheel; 27, revolving worm; 28, second sun gear; 29, internal gear; 30, first sun gear; 31 , planet carrier; 32, needle roller; 33, second ring gear; 34, frame.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明做进一步阐释。The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.
在此需要说明的是,对于这些实施例方式的说明用于帮助理解本发明, 但并不构成对本发明的限定。本文公开的特定结构和功能细节仅用于描述 本发明的示例实施例。然而,可用很多备选的形式来体现本发明,并且不 应当理解为本发明限制在本文阐述的实施例中。It should be noted here that the descriptions of these embodiments are used to help the understanding of the present invention, but do not constitute a limitation of the present invention. Specific structural and functional details disclosed herein are merely illustrative of example embodiments of the present invention. However, the present invention may be embodied in many alternative forms and should not be construed as limited to the embodiments set forth herein.
实施例Example
本实施例对三辊星型轧机的磨机装置进行调整和说明,三辊轧机的机 架内孔用于设置辊轮的辊轴,辊轴实现精密安装才可确保辊轴在轧制过程 中的稳定可靠。如图10所示,本实施例中的打磨装置,通过对内孔进行打 磨加工,实现内孔的精度达标,由于内孔包括多级尺寸不同的阶梯孔,也 可通过本实施例中的打磨装置进行调节和打磨。This embodiment adjusts and explains the grinding device of the three-high star mill. The inner hole of the three-high mill is used to set the roller shaft of the roller. The precise installation of the roller shaft can ensure that the roller shaft is in the rolling process. stable and reliable. As shown in Figure 10, the grinding device in this embodiment achieves the accuracy of the inner hole by grinding the inner hole. The device is adjusted and ground.
具体的,如图1、图2和图3所示,本实施例公开的一种用于加工三辊 星型精密轧机机架34内孔的可调磨机装置,包括用于安装打磨轮26的自 转轴件,自转轴件在驱动电机的传动驱动下转动;传动轴件上套设有与其 相对转动的内偏心套16,内偏心套16连接径向进给调节组件并由径向进给 调节组件控制转动;内偏心套16外套设有外偏心套18,外偏心套18连接 公转调节组件并由公转调节组件控制转动。Specifically, as shown in FIG. 1 , FIG. 2 and FIG. 3 , an adjustable grinder device for processing the inner hole of a three-roll star-shaped precision rolling mill stand 34 disclosed in this embodiment includes a
上述公开的磨机装置,自转轴件设置打磨轮26用于直接接触需要打磨 的面,在自转轴件转动的同时,外偏心套18在公转调节组件的控制下转动, 而自转轴件相对外偏心轴件为偏心设置,故自转轴件可在自转的同时实现 公转,以这样的路径对打磨面进行处理可得到尺寸精准的孔面。内偏心套 16在进给调节组件的控制下实现转动,而自转轴件直接偏心设置于内偏心 套16中,内偏心套16的转动调整了自转轴件的公转半径,如此能够使磨机应用于更多的加工对象,可对更多尺寸的孔型进行打磨加工。In the grinding machine disclosed above, the self-rotating shaft is provided with a
进给调节组件可采用多种结构实现调节,此处举出其中一种可行的方 案,具体方案如下:如图4、图7所示,进给调节组件包括进给蜗杆10和 进给蜗轮11,进给蜗轮11内设同心通孔且同心通孔处设置第一行星齿轮结 构,第一行星齿轮结构的第一太阳轮30内设置有内齿并啮合连接与第一太 阳轮30偏心设置的内齿轮29,所述的内偏心套16连接内齿轮29并随内齿 轮29同步转动。作为多种选择中的一种,使用蜗轮蜗杆组件与行星齿轮结 构配合,可方便采用更为便捷的输入方式驱动进给调节组件。The feed adjustment assembly can be adjusted in a variety of structures. Here is one of the feasible solutions. The specific solution is as follows: As shown in Figures 4 and 7, the feed adjustment assembly includes a feeding
优选的,第一太阳轮30与内偏心套16通过键连接,且第一太阳轮30 与内偏心套16同轴设置并同轴转动。Preferably, the
进给调节组件并不常开启运行,在需要对打磨轮26的进给量进行调节 时再进行运行,此处对进给调节组件的结构进行优化,举出如下可行的方 案:所述的进给调节组件还包括连接至蜗杆的进给驱动组件。The feed adjustment assembly is not often turned on for operation, and is operated when the feed amount of the
进给调节组件的结构不唯一确定,可采用多种可行的方案,作为可行 的选择,此处举出一种具体的方案:如图2所示,所述的进给驱动组件包 括设置在进给蜗杆10上的进给手柄7,进给手柄7通过手柄压盖9紧固至 进给蜗杆10,且进给手柄7上设置有用于驱动进给蜗杆10转动的摇杆8。 在采用该结构进行进给量调整时,可通过摇动摇杆8,带动手柄转动,从而 驱动蜗杆转动,实现进给量的调整。The structure of the feed adjustment assembly is not uniquely determined, and a variety of feasible solutions can be adopted. As a feasible choice, a specific solution is presented here: as shown in FIG. The feed handle 7 on the
优选的,所述的进给手柄7为圆形旋柄结构,摇杆8在手柄上偏心设 置,能够带动手柄转动。Preferably, the feeding handle 7 is a circular rotary handle structure, and the
为了使外偏心套18的公转调节与内偏心套16的进给调节互不干涉, 对外偏心套18处的结构进行优化设置,具体的,举出如下可行的方案:如 图4、图8、图9所示,所述的外偏心套18连接第二行星齿轮结构,第二 行星齿轮结构的第二太阳轮28套设在外偏心套18上,第二行星齿轮结构 与第一行星齿轮结构的行星架31连接固定或共用一个行星架31,当共用一 个行星架31时,行星架31上设有两个用于安装行星齿轮的安装面。In order to make the revolution adjustment of the outer
对第一行星齿轮结构和第二行星齿轮结构继续优化改进,具体提出如 下可行的方案:所述的第一行星齿轮结构的第一齿圈12和第二行星齿轮结 构的第二齿圈33之间存在圆周叠合段,圆周叠合段内设置有滑动接触部件 或滚动接触部件。Continue to optimize and improve the first planetary gear structure and the second planetary gear structure, and specifically propose the following feasible solution: the
这样设置的意义在于:进给调节和公转调节互不干涉。The significance of this setting is that the feed adjustment and revolution adjustment do not interfere with each other.
优选的,如图4所示,本实施例中第一齿圈12与第二齿圈33存在360° 圆周叠合,圆周叠合段内设置有若干滚针32。Preferably, as shown in FIG. 4 , in this embodiment, the
当进行公转调节时,通过公转调节组件驱动外偏心套18转动,外偏心 套18带动第二行星齿轮结构中的第二太阳轮28转动,第二行星齿轮中的 行星轮13跟随转动;由于进给调节组件中的内齿固定设置在进给蜗轮11 上,进给调节组件未受到驱动力将不会转动,但第一行星齿轮结构和第二 行星齿轮结构的行星架31连接固定或二者共用行星架31,第一行星齿轮结 构的行星轮13将跟随第二行星齿轮结构的行星轮13做公转运动,此过程 中第一行星齿轮的太阳轮不转动,不影响进给调节量。When performing revolution adjustment, the outer
当进行进给调节时,通过进给驱动调节组件,第一行星齿轮结构的第 一齿圈12随进给蜗轮11转动,带动行星齿轮和第一太阳轮30转动,内齿 轮29转动并带动内偏心套16转动实现了进给调节;此过程中,公转调节 组件未提供驱动力,同时第二行星齿轮结构中的第二齿圈33固定设置,由 于行星架31的连接或共用行星架31,第一行星齿轮结构和第二行星齿轮结 构的行星轮13将不做公转运动,此过程中外偏心套18不转动。When the feed adjustment is performed, the
本实施例对公转调节组件的结构进行优化,此处举出如下具体的方案: 如图8所示,所述的公转调节组件包括公转蜗轮19和公转蜗杆27,公转蜗 轮19连接外偏心套18并带动外偏心套18同步转动,公转蜗杆27在公转 电机的传动驱动下转动。公转电机与公转蜗杆27之间可设置减速机构,按 照需要的输出转速选择适当转速比的减速机构。In this embodiment, the structure of the revolution adjusting assembly is optimized, and the following specific solutions are presented here: As shown in FIG. And drive the outer
在安装公转蜗轮19时,将公转蜗轮19与外偏心套18同轴设置,此处 对公转蜗轮19的安装结构进行优化,举出如下具体可行的方案:所述的外 偏心轴上固定套设有垫套20,所述的公转蜗轮19连接固定至垫套20。如 此设置后,公转蜗轮19与外偏心套18之间可同步转动,防止打滑。When installing the revolving
自转轴件的作用是带动打磨轮26转动,其结构并不唯一确定,本实施 例进行优化并举出其中一种具体可行的方案:如图5、图6所示,所述的自 转轴件包括同轴连接的主传动轴14和输入轴24,所述的主传动轴14与驱 动电机传动连接,所述的输入轴24的末端设置有用于夹紧打磨轮26的夹 盘25。作为多种可行选择中的一种,设置的输入轴24可根据具体的工作环 境选择设定其长度、轴径等,也方便拆卸维修和更换,在磨机装置工作中 能够增加便利。The function of the self-rotating shaft is to drive the grinding
优选的,所述的夹盘25采用相对设置的夹盘25A和夹盘25B组合, 将打磨轮26进行夹紧。Preferably, the
对输入轴24和主传动轴14的结构进行进一步细化,所述的输入轴24 伸出内偏心套16且输入轴24外转动套设有磨杆支撑套23,磨杆支撑套23 与内偏心套16连接并同轴转动。磨杆支撑套23随同内偏心套16同步转动, 可对磨杆支撑套23进行保护。本实施例中,磨杆支撑套23与内偏心轴的 端部通过螺栓紧定连接。The structure of the
为了对各个组件进行保护,放置外部杂质影响组件运转,整个磨机装 置还包括机箱1,所述的自转轴件、内偏心套16、外偏心套18、进给调节 组件和公转调节组件等均设置在机箱1内,机箱1内设置有若干与外偏心 套18配合的轴承件。这样设置时,机箱1对内部的部件起到支撑保护的作 用。In order to protect each component and place external impurities to affect the operation of the component, the entire mill device also includes a
优选的,在机箱1内设置两处轴承孔,一处轴承孔孔靠近公转调节组 件,轴承孔内设置两个深沟球轴承21并用于连接外偏心套18,两个深沟球 轴承21之间设置轴承隔圈;一处轴承孔靠近第二行星齿轮,轴承孔内设置 有圆锥滚子轴承17,圆锥滚子轴承17用于套接固定外偏心套18。Preferably, two bearing holes are arranged in the
在本实施例中,主传动轴14与内偏心套16之间设置有轴承,轴承的 内圈套接在主传动轴14上,轴承的外圈抵紧内偏心套16。主传动轴14的 末端伸出机箱1的外部并设置有带轮15,主传动轴14通过传动带与驱动电 机连接传动。在机箱1壁上,设置有用于阻挡杂质的密封结构,具体可采 用迷宫密封结构。In this embodiment, a bearing is provided between the
以上即为本发明列举的实施方式,但本发明不局限于上述可选的实施 方式,本领域技术人员可根据上述方式相互任意组合得到其他多种实施方 式,任何人在本发明的启示下都可得出其他各种形式的实施方式。上述具 体实施方式不应理解成对本发明的保护范围的限制,本发明的保护范围应 当以权利要求书中界定的为准,并且说明书可以用于解释权利要求书。The above are the listed embodiments of the present invention, but the present invention is not limited to the above-mentioned optional embodiments. Those skilled in the art can arbitrarily combine the above-mentioned methods to obtain other various embodiments. Various other forms of implementation can be derived. The above-mentioned specific embodiments should not be construed as limiting the protection scope of the present invention, and the protection scope of the present invention should be defined in the claims, and the description can be used to interpret the claims.
Claims (10)
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Denomination of invention: An adjustable grinding machine device for processing the inner hole of a three roll star shaped precision rolling mill frame Granted publication date: 20241025 Pledgee: Chengdu Branch of China CITIC Bank Co.,Ltd. Pledgor: SICHUAN YISHANG TIANJIAO INDUSTRIAL CO.,LTD. Registration number: Y2025980006085 |
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