CN111745539B - An adjustable grinding device for machining the inner hole of the three-roller star-shaped precision rolling mill frame - Google Patents
An adjustable grinding device for machining the inner hole of the three-roller star-shaped precision rolling mill frame Download PDFInfo
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- CN111745539B CN111745539B CN202010722321.8A CN202010722321A CN111745539B CN 111745539 B CN111745539 B CN 111745539B CN 202010722321 A CN202010722321 A CN 202010722321A CN 111745539 B CN111745539 B CN 111745539B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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Abstract
Description
技术领域Technical Field
本发明涉及棒材加工的三辊轧机技术领域,具体涉及一种用于加工三 辊星型精密轧机机架内孔的可调磨机装置。The present invention relates to the technical field of three-roller rolling mills for processing bar materials, and in particular to an adjustable grinding machine device for processing the inner hole of a three-roller star-shaped precision rolling mill frame.
背景技术Background Art
目前三辊星型精密轧机机架三组120°夹角孔主要由数控镗床加工而 成,由于机架每组内孔的深度比较长,小型镗床主轴比较细,刀杆伸入内 孔工作时容易颤动降低加工效果;若使用大型镗床加工,相对而言机架产 品尺寸比较小,启动大型镗床比较浪费资源,同时大型镗床精加工孔的锥度、圆度、表面粗糙度公差比较大,达不到理想的尺寸精度。At present, the three groups of 120° angle holes on the three-roller star-shaped precision rolling mill frame are mainly processed by CNC boring machines. Since the depth of each group of inner holes in the frame is relatively long and the spindle of a small boring machine is relatively thin, the tool bar is prone to vibrate when it is inserted into the inner hole, which reduces the processing effect. If a large boring machine is used for processing, the frame product size is relatively small, and starting a large boring machine is a waste of resources. At the same time, the taper, roundness, and surface roughness tolerances of the fine-processing holes of the large boring machine are relatively large, and the ideal dimensional accuracy cannot be achieved.
针对以上情况,现有技术中有设置磨床或磨机装置对半精加工之后的 机架进行再加工,以达到更加理想尺寸的加工工艺,如此能够提高产品的 加工效果。但磨床或磨机装置本身的打磨精度调节还没有达到自如和精确 控制的程度,导致磨床或磨机装置应用的范围很小,其能够适配打磨的尺 寸也有限。In view of the above situation, in the prior art, a grinding machine or a grinding device is provided to reprocess the frame after semi-finishing to achieve a processing technology with a more ideal size, which can improve the processing effect of the product. However, the grinding accuracy adjustment of the grinding machine or the grinding device itself has not reached the level of free and precise control, resulting in a small application range of the grinding machine or the grinding device, and the size that can be adapted for grinding is also limited.
因此,现有技术中磨床或磨机装置的结构还需要进行优化改进,需要 研究提出一种更加合理的技术方案,使得磨床或磨机装置的适用兼容性更 高,在实际应用过程中对打磨范围的控制更加精准,以解决现有技术中存 在的问题。Therefore, the structure of the grinder or grinding device in the prior art needs to be optimized and improved, and a more reasonable technical solution needs to be studied and proposed to make the grinder or grinding device more compatible and more accurately control the grinding range during actual application, so as to solve the problems existing in the prior art.
发明内容Summary of the invention
为了克服上述内容中提到的现有技术存在的缺陷,本发明提供了一种 用于加工三辊星型精密轧机机架内孔的可调磨机装置,通过磨机装置的主 传动轴带动打磨轮进行打磨,同时通过公转调节组件带动主传动轴做类公 转运动,控制打磨轮打磨出规则达标的孔壁;并通过进给调节组件调整主 传动轴的类公转半径,调节打磨轮可打磨的孔壁尺寸,如此极大得提高了磨机装置工作的可控性和加工精度。In order to overcome the defects of the prior art mentioned above, the present invention provides an adjustable grinding device for processing the inner hole of a three-roller star-shaped precision rolling mill frame, wherein the grinding wheel is driven by the main transmission shaft of the grinding device for grinding, and the main transmission shaft is driven by the revolution adjustment component to perform quasi-revolutionary motion, thereby controlling the grinding wheel to grind out a regular and standard hole wall; and the quasi-revolutionary radius of the main transmission shaft is adjusted by the feed adjustment component to adjust the size of the hole wall that can be grinded by the grinding wheel, thereby greatly improving the controllability and processing accuracy of the grinding device.
为了实现上述目的,本发明具体采用的技术方案是:In order to achieve the above object, the technical solution specifically adopted by the present invention is:
一种用于加工三辊星型精密轧机机架内孔的可调磨机装置,包括用于 安装打磨轮的自转轴件,自转轴件在驱动电机的传动驱动下转动;传动轴 件上套设有与其相对转动的内偏心套,内偏心套连接径向进给调节组件并 由径向进给调节组件控制转动;内偏心套外套设有外偏心套,外偏心套连 接公转调节组件并由公转调节组件控制转动。An adjustable grinding device for processing the inner hole of a three-roller star-shaped precision rolling mill frame comprises a self-rotating shaft for mounting a grinding wheel, the self-rotating shaft rotates under the drive of a driving motor; an inner eccentric sleeve is sleeved on the driving shaft and rotates relatively therewith, the inner eccentric sleeve is connected to a radial feed adjustment component and is controlled to rotate by the radial feed adjustment component; an outer eccentric sleeve is sleeved on the inner eccentric sleeve, the outer eccentric sleeve is connected to a revolution adjustment component and is controlled to rotate by the revolution adjustment component.
上述公开的磨机装置,自转轴件设置打磨轮用于直接接触需要打磨的 面,在自转轴件转动的同时,外偏心套在公转调节组件的控制下转动,而 自转轴件相对外偏心轴件为偏心设置,故自转轴件可在自转的同时实现公 转,以这样的路径对打磨面进行处理可得到尺寸精准的孔面。内偏心套在 进给调节组件的控制下实现转动,而自转轴件直接偏心设置于内偏心套中,内偏心套的转动调整了自转轴件的公转半径,如此能够使磨机应用于更多的加工对象,可对更多尺寸的孔型进行打磨加工。In the above disclosed grinding machine device, the self-rotating shaft is provided with a grinding wheel for directly contacting the surface to be polished. When the self-rotating shaft rotates, the outer eccentric sleeve rotates under the control of the revolution adjustment component, and the self-rotating shaft is eccentrically arranged relative to the outer eccentric shaft, so the self-rotating shaft can realize revolution while rotating, and the grinding surface can be processed in such a path to obtain a hole surface with precise size. The inner eccentric sleeve realizes rotation under the control of the feed adjustment component, and the self-rotating shaft is directly eccentrically arranged in the inner eccentric sleeve, and the rotation of the inner eccentric sleeve adjusts the revolution radius of the self-rotating shaft, so that the grinding machine can be applied to more processing objects and can grind holes of more sizes.
进一步的,进给调节组件可采用多种结构实现调节,此处举出其中一 种可行的方案,具体方案如下:进给调节组件包括进给蜗杆和进给蜗轮, 进给蜗轮内设同心通孔且同心通孔处设置第一行星齿轮结构,第一行星齿 轮结构的第一太阳轮内设置有内齿并啮合连接与第一太阳轮偏心设置的内 齿轮,所述的内偏心套连接内齿轮并随内齿轮同步转动。作为多种选择中的一种,使用蜗轮蜗杆组件与行星齿轮结构配合,可方便采用更为便捷的输入方式驱动进给调节组件。Further, the feed adjustment component can be adjusted by using a variety of structures. Here, one feasible solution is given. The specific solution is as follows: the feed adjustment component includes a feed worm and a feed worm wheel. The feed worm wheel is provided with a concentric through hole and a first planetary gear structure is provided at the concentric through hole. The first sun gear of the first planetary gear structure is provided with internal teeth and meshes with the internal gear eccentrically arranged with the first sun gear. The internal eccentric sleeve is connected to the internal gear and rotates synchronously with the internal gear. As one of the multiple options, the use of a worm gear assembly in conjunction with a planetary gear structure can facilitate the use of a more convenient input method to drive the feed adjustment component.
进一步的,进给调节组件并不常开启运行,在需要对打磨轮的进给量 进行调节时再进行运行,此处对进给调节组件的结构进行优化,举出如下 可行的方案:所述的进给调节组件还包括连接至蜗杆的进给驱动组件。Furthermore, the feed adjustment component is not always turned on and operated, and is only operated when the feed amount of the grinding wheel needs to be adjusted. The structure of the feed adjustment component is optimized here, and the following feasible solutions are given: the feed adjustment component also includes a feed drive component connected to the worm.
再进一步,进给调节组件的结构不唯一确定,可采用多种可行的方案, 作为可行的选择,此处举出一种具体的方案:所述的进给驱动组件包括设 置在进给蜗杆上的进给手柄,进给手柄通过手柄压盖紧固至进给蜗杆,且 进给手柄上设置有用于驱动进给蜗杆转动的摇杆。在采用该结构进行进给 量调整时,可通过摇动摇杆,带动手柄转动,从而驱动蜗杆转动,实现进给量的调整。Furthermore, the structure of the feed adjustment assembly is not uniquely determined, and a variety of feasible solutions can be adopted. As a feasible option, a specific solution is cited here: the feed drive assembly includes a feed handle provided on the feed worm, the feed handle is fastened to the feed worm through a handle gland, and the feed handle is provided with a rocker for driving the feed worm to rotate. When the feed amount is adjusted using this structure, the rocker can be shaken to drive the handle to rotate, thereby driving the worm to rotate, thereby achieving the adjustment of the feed amount.
进一步的,为了使外偏心套的公转调节与内偏心套的进给调节能够互 不干涉,对外偏心套处的结构进行优化设置,具体的,举出如下可行的方 案:所述的外偏心套连接第二行星齿轮结构,第二行星齿轮结构的第二太 阳轮套设在外偏心套上,第二行星齿轮结构与第一行星齿轮结构的行星架 连接固定或共用一个行星架,当共用一个行星架时,行星架上设有两个用于安装行星齿轮的安装面。Furthermore, in order to prevent the revolution adjustment of the outer eccentric sleeve and the feed adjustment of the inner eccentric sleeve from interfering with each other, the structure of the outer eccentric sleeve is optimized. Specifically, the following feasible scheme is given: the outer eccentric sleeve is connected to the second planetary gear structure, the second sun gear sleeve of the second planetary gear structure is arranged on the outer eccentric sleeve, the second planetary gear structure is connected and fixed to the planetary carrier of the first planetary gear structure or shares a planetary carrier. When sharing a planetary carrier, the planetary carrier is provided with two mounting surfaces for mounting the planetary gears.
再进一步,对第一行星齿轮结构和第二行星齿轮结构继续优化改进, 具体提出如下可行的方案:所述的第一行星齿轮结构的第一齿圈和第二行 星齿轮结构的第二齿圈之间存在圆周叠合段,圆周叠合段内设置有滑动接 触部件或滚动接触部件。Furthermore, the first planetary gear structure and the second planetary gear structure are further optimized and improved, and the following feasible solution is specifically proposed: there is a circumferential overlapping section between the first ring gear of the first planetary gear structure and the second ring gear of the second planetary gear structure, and a sliding contact component or a rolling contact component is arranged in the circumferential overlapping section.
这样设置的意义在于:进给调节和公转调节互不干涉。The significance of this setting is that feed adjustment and revolution adjustment do not interfere with each other.
当进行公转调节时,通过公转调节组件驱动外偏心套转动,外偏心套 带动第二行星齿轮结构中的第二太阳轮转动,第二行星齿轮中的行星轮跟 随转动;由于进给调节组件中的内齿固定设置在进给蜗轮上,进给调节组 件未受到驱动力将不会转动,但第一行星齿轮结构和第二行星齿轮结构的 行星架连接固定或二者共用行星架,第一行星齿轮结构的行星轮将跟随第 二行星齿轮结构的行星轮做公转运动,此过程中第一行星齿轮的太阳轮不转动,不影响进给调节量。When performing revolution adjustment, the outer eccentric sleeve is driven to rotate by the revolution adjustment component, and the outer eccentric sleeve drives the second sun gear in the second planetary gear structure to rotate, and the planetary gear in the second planetary gear rotates accordingly; since the inner teeth in the feed adjustment component are fixedly arranged on the feed worm gear, the feed adjustment component will not rotate without driving force, but the planetary carriers of the first planetary gear structure and the second planetary gear structure are connected and fixed or they share a planetary carrier, and the planetary gear of the first planetary gear structure will follow the planetary gear of the second planetary gear structure to perform revolution motion, and during this process, the sun gear of the first planetary gear does not rotate, and the feed adjustment amount is not affected.
当进行进给调节时,通过进给驱动调节组件,第一行星齿轮结构的第 一齿圈随进给蜗轮转动,带动行星齿轮和第一太阳轮转动,内齿轮转动并 带动内偏心套转动实现了进给调节;此过程中,公转调节组件未提供驱动 力,同时第二行星齿轮结构中的第二齿圈固定设置,由于行星架的连接或 共用行星架,第一行星齿轮结构和第二行星齿轮结构的行星轮将不做公转运动,此过程中外偏心套不转动。When feed adjustment is performed, the first ring gear of the first planetary gear structure rotates with the feed worm gear through the feed drive adjustment component, driving the planetary gears and the first sun gear to rotate, and the internal gear rotates and drives the inner eccentric sleeve to rotate to realize feed adjustment; during this process, the revolution adjustment component does not provide driving force, and the second ring gear in the second planetary gear structure is fixedly arranged. Due to the connection of the planetary carrier or the common planetary carrier, the planetary gears of the first planetary gear structure and the second planetary gear structure will not perform orbital motion, and the outer eccentric sleeve will not rotate during this process.
进一步的,对公转调节组件的结构进行优化,此处举出如下具体的方 案:所述的公转调节组件包括公转蜗轮和公转蜗杆,公转蜗轮连接外偏心 套并带动外偏心套同步转动,公转蜗杆在公转电机的传动驱动下转动。公 转电机与公转蜗杆之间可设置减速机构,按照需要的输出转速选择适当转 速比的减速机构。Further, the structure of the revolution adjustment component is optimized, and the following specific scheme is cited here: the revolution adjustment component includes a revolution worm wheel and a revolution worm, the revolution worm wheel is connected to the outer eccentric sleeve and drives the outer eccentric sleeve to rotate synchronously, and the revolution worm rotates under the transmission drive of the revolution motor. A reduction mechanism can be set between the revolution motor and the revolution worm, and a reduction mechanism with an appropriate speed ratio is selected according to the required output speed.
进一步的,在安装公转蜗轮时,将公转蜗轮与外偏心套同轴设置,此 处对公转蜗轮的安装结构进行优化,举出如下具体可行的方案:所述的外 偏心轴上固定套设有垫套,所述的公转蜗轮连接固定至垫套。如此设置后, 公转蜗轮与外偏心套之间可同步转动,防止打滑。Furthermore, when installing the revolving worm gear, the revolving worm gear and the outer eccentric sleeve are coaxially arranged. Here, the installation structure of the revolving worm gear is optimized, and the following specific feasible scheme is cited: the fixing sleeve on the outer eccentric shaft is provided with a cushion sleeve, and the revolving worm gear is connected and fixed to the cushion sleeve. After such arrangement, the revolving worm gear and the outer eccentric sleeve can rotate synchronously to prevent slipping.
进一步的,自转轴件的作用是带动打磨轮转动,其结构并不唯一确定, 此处进行优化并举出其中一种具体可行的方案:所述的自转轴件包括同轴连接的主传动轴和输入轴,所述的主传动轴与驱动电机传动连接,所述的 输入轴的末端设置有用于夹紧打磨轮的夹盘。作为多种可行选择中的一种, 设置的输入轴可根据具体的工作环境选择设定其长度、轴径等,也方便拆 卸维修和更换,在磨机装置工作中能够增加便利。Furthermore, the function of the self-rotating shaft is to drive the grinding wheel to rotate, and its structure is not uniquely determined. Here, an optimization is performed and one of the specific feasible solutions is given: the self-rotating shaft includes a main transmission shaft and an input shaft connected coaxially, the main transmission shaft is connected to the driving motor, and the end of the input shaft is provided with a chuck for clamping the grinding wheel. As one of the multiple feasible options, the input shaft can be set according to the specific working environment, and its length, shaft diameter, etc. are also convenient for disassembly, maintenance and replacement, which can increase convenience in the operation of the grinding device.
进一步的,对输入轴和主传动轴的结构进行进一步细化,所述的输入 轴伸出内偏心套且输入轴外转动套设有磨杆支撑套,磨杆支撑套与内偏心 套连接并同轴转动。磨杆支撑套随同内偏心套同步转动,可对磨杆支撑套 进行保护。Furthermore, the structure of the input shaft and the main transmission shaft is further refined, the input shaft extends out of the inner eccentric sleeve and the outer rotating sleeve of the input shaft is provided with a grinding rod support sleeve, the grinding rod support sleeve is connected to the inner eccentric sleeve and rotates coaxially. The grinding rod support sleeve rotates synchronously with the inner eccentric sleeve, and can protect the grinding rod support sleeve.
进一步的,为了对各个组件进行保护,放置外部杂质影响组件运转, 整个磨机装置还包括机箱,所述的自转轴件、内偏心套、外偏心套、进给 调节组件和公转调节组件等均设置在机箱内,机箱内设置有若干与外偏心 套配合的轴承件。这样设置时,机箱对内部的部件起到支撑保护的作用。Furthermore, in order to protect each component and prevent external impurities from affecting the operation of the component, the entire mill device also includes a chassis, and the self-rotating shaft, inner eccentric sleeve, outer eccentric sleeve, feed adjustment component and revolution adjustment component are all arranged in the chassis, and a plurality of bearings matching with the outer eccentric sleeve are arranged in the chassis. When arranged in this way, the chassis plays a role of supporting and protecting the internal components.
与现有技术相比,本发明具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过自转轴件带动打磨轮转动进行打磨,设置外偏心套带动自 转轴件进行公转运动,提高了打磨的效果;设置内偏心套用于调整自转轴 件的径向进给量,更好地控制了打磨的精度,并能够对更多尺寸的孔型进 行打磨。The present invention drives the grinding wheel to rotate for grinding by a rotating shaft, and an outer eccentric sleeve is arranged to drive the rotating shaft to perform orbital motion, thereby improving the grinding effect; an inner eccentric sleeve is arranged to adjust the radial feed amount of the rotating shaft, thereby better controlling the grinding accuracy and being able to grind hole types of more sizes.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需 要使用的附图作简单地介绍,应当理解,以下附图仅表示出了本发明的部 分实施例,因此不应看作是对范围的限定,对于本领域普通技术人员来讲, 在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
图1是磨机装置的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a grinding mill device;
图2是图1中A处的局部结构放大示意图;FIG2 is an enlarged schematic diagram of the local structure at A in FIG1 ;
图3是磨机装置的纵向剖视结构示意图;FIG3 is a schematic diagram of the longitudinal cross-sectional structure of the grinding mill device;
图4是图3中B处的局部结构放大示意图;FIG4 is an enlarged schematic diagram of the local structure at B in FIG3 ;
图5是图3中C处的局部结构放大示意图;FIG5 is an enlarged schematic diagram of the local structure at C in FIG3;
图6是图3中D处的局部结构放大示意图;FIG6 is an enlarged schematic diagram of the local structure at D in FIG3;
图7是图3中B-B面的剖视结构示意图;FIG7 is a schematic cross-sectional view of the structure along the B-B plane in FIG3 ;
图8是图3中C-C面的剖视结构示意图;Fig. 8 is a schematic cross-sectional view of the structure along the C-C plane in Fig. 3;
图9是图3中D-D面的剖视结构示意图;Fig. 9 is a schematic cross-sectional view of the structure along the D-D plane in Fig. 3;
图10是磨机装置与轧机机箱配合的剖视结构示意图。Figure 10 is a schematic cross-sectional view of the structure of the mill device and the rolling mill housing.
附图中的标号所对应的含义为:1、机箱;7、进给手柄;8、摇杆;9、 手柄压盖;10、进给蜗杆;11、进给蜗轮;12、第一齿圈;13、行星轮; 14、主传动轴;15、带轮;16、内偏心套;17、圆锥滚子轴承;18、外偏 心套;19、公转蜗轮;20、垫套;21、深沟球轴承;23、磨杆支撑套;24、输入轴;25、夹盘;26、打磨轮;27、公转蜗杆;28、第二太阳轮;29、 内齿轮;30、第一太阳轮;31、行星架;32、滚针;33、第二齿圈;34、机架。The meanings of the numbers in the accompanying drawings are as follows: 1. chassis; 7. feed handle; 8. rocker; 9. handle cover; 10. feed worm; 11. feed worm wheel; 12. first ring gear; 13. planetary gear; 14. main transmission shaft; 15. pulley; 16. inner eccentric sleeve; 17. tapered roller bearing; 18. outer eccentric sleeve; 19. revolving worm wheel; 20. bushing; 21. deep groove ball bearing; 23. grinding rod support sleeve; 24. input shaft; 25. chuck; 26. grinding wheel; 27. revolving worm; 28. second sun gear; 29. internal gear; 30. first sun gear; 31. planetary carrier; 32. needle roller; 33. second ring gear; 34. frame.
具体实施方式DETAILED DESCRIPTION
下面结合附图及具体实施例对本发明做进一步阐释。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments.
在此需要说明的是,对于这些实施例方式的说明用于帮助理解本发明, 但并不构成对本发明的限定。本文公开的特定结构和功能细节仅用于描述 本发明的示例实施例。然而,可用很多备选的形式来体现本发明,并且不 应当理解为本发明限制在本文阐述的实施例中。It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. The specific structural and functional details disclosed herein are only used to describe the exemplary embodiments of the present invention. However, the present invention can be embodied in many alternative forms, and it should not be understood that the present invention is limited to the embodiments set forth herein.
实施例Example
本实施例对三辊星型轧机的磨机装置进行调整和说明,三辊轧机的机 架内孔用于设置辊轮的辊轴,辊轴实现精密安装才可确保辊轴在轧制过程 中的稳定可靠。如图10所示,本实施例中的打磨装置,通过对内孔进行打 磨加工,实现内孔的精度达标,由于内孔包括多级尺寸不同的阶梯孔,也可通过本实施例中的打磨装置进行调节和打磨。This embodiment adjusts and explains the grinding device of the three-roller star mill. The inner hole of the frame of the three-roller mill is used to set the roller shaft of the roller wheel. The roller shaft is precisely installed to ensure the stability and reliability of the roller shaft during the rolling process. As shown in Figure 10, the grinding device in this embodiment grinds the inner hole to achieve the accuracy of the inner hole. Since the inner hole includes multiple stepped holes of different sizes, it can also be adjusted and polished by the grinding device in this embodiment.
具体的,如图1、图2和图3所示,本实施例公开的一种用于加工三辊 星型精密轧机机架34内孔的可调磨机装置,包括用于安装打磨轮26的自 转轴件,自转轴件在驱动电机的传动驱动下转动;传动轴件上套设有与其 相对转动的内偏心套16,内偏心套16连接径向进给调节组件并由径向进给调节组件控制转动;内偏心套16外套设有外偏心套18,外偏心套18连接 公转调节组件并由公转调节组件控制转动。Specifically, as shown in Figures 1, 2 and 3, the present embodiment discloses an adjustable grinding machine device for processing the inner hole of a three-roller star-shaped precision rolling mill frame 34, including a rotating shaft for mounting a grinding wheel 26, the rotating shaft rotates under the drive of a driving motor; the transmission shaft is provided with an inner eccentric sleeve 16 which rotates relative to the transmission shaft, the inner eccentric sleeve 16 is connected to a radial feed adjustment component and is controlled to rotate by the radial feed adjustment component; the inner eccentric sleeve 16 is provided with an outer eccentric sleeve 18, the outer eccentric sleeve 18 is connected to a revolution adjustment component and is controlled to rotate by the revolution adjustment component.
上述公开的磨机装置,自转轴件设置打磨轮26用于直接接触需要打磨 的面,在自转轴件转动的同时,外偏心套18在公转调节组件的控制下转动, 而自转轴件相对外偏心轴件为偏心设置,故自转轴件可在自转的同时实现 公转,以这样的路径对打磨面进行处理可得到尺寸精准的孔面。内偏心套 16在进给调节组件的控制下实现转动,而自转轴件直接偏心设置于内偏心 套16中,内偏心套16的转动调整了自转轴件的公转半径,如此能够使磨机应用于更多的加工对象,可对更多尺寸的孔型进行打磨加工。In the above disclosed grinding machine device, the self-rotating shaft is provided with a grinding wheel 26 for directly contacting the surface to be ground. When the self-rotating shaft rotates, the outer eccentric sleeve 18 rotates under the control of the revolution adjustment component. The self-rotating shaft is eccentrically arranged relative to the outer eccentric shaft, so the self-rotating shaft can realize revolution while rotating. By processing the grinding surface in such a path, a hole surface with precise size can be obtained. The inner eccentric sleeve 16 realizes rotation under the control of the feed adjustment component, and the self-rotating shaft is directly eccentrically arranged in the inner eccentric sleeve 16. The rotation of the inner eccentric sleeve 16 adjusts the revolution radius of the self-rotating shaft, so that the grinding machine can be applied to more processing objects and can grind holes of more sizes.
进给调节组件可采用多种结构实现调节,此处举出其中一种可行的方 案,具体方案如下:如图4、图7所示,进给调节组件包括进给蜗杆10和 进给蜗轮11,进给蜗轮11内设同心通孔且同心通孔处设置第一行星齿轮结构,第一行星齿轮结构的第一太阳轮30内设置有内齿并啮合连接与第一太 阳轮30偏心设置的内齿轮29,所述的内偏心套16连接内齿轮29并随内齿 轮29同步转动。作为多种选择中的一种,使用蜗轮蜗杆组件与行星齿轮结 构配合,可方便采用更为便捷的输入方式驱动进给调节组件。The feed adjustment component can be adjusted by using a variety of structures. Here, one feasible solution is given. The specific solution is as follows: As shown in Figures 4 and 7, the feed adjustment component includes a feed worm 10 and a feed worm wheel 11. The feed worm wheel 11 is provided with a concentric through hole and a first planetary gear structure is provided at the concentric through hole. The first sun gear 30 of the first planetary gear structure is provided with internal teeth and meshes with the internal gear 29 eccentrically arranged with the first sun gear 30. The inner eccentric sleeve 16 is connected to the internal gear 29 and rotates synchronously with the internal gear 29. As one of the multiple options, the use of a worm and gear assembly in conjunction with a planetary gear structure can facilitate the use of a more convenient input method to drive the feed adjustment component.
优选的,第一太阳轮30与内偏心套16通过键连接,且第一太阳轮30 与内偏心套16同轴设置并同轴转动。Preferably, the first sun gear 30 is connected to the inner eccentric sleeve 16 via a key, and the first sun gear 30 and the inner eccentric sleeve 16 are coaxially arranged and rotate coaxially.
进给调节组件并不常开启运行,在需要对打磨轮26的进给量进行调节 时再进行运行,此处对进给调节组件的结构进行优化,举出如下可行的方 案:所述的进给调节组件还包括连接至蜗杆的进给驱动组件。The feed adjustment component is not often turned on and operated, and is only operated when the feed amount of the grinding wheel 26 needs to be adjusted. Here, the structure of the feed adjustment component is optimized, and the following feasible solutions are given: the feed adjustment component also includes a feed drive component connected to the worm.
进给调节组件的结构不唯一确定,可采用多种可行的方案,作为可行 的选择,此处举出一种具体的方案:如图2所示,所述的进给驱动组件包 括设置在进给蜗杆10上的进给手柄7,进给手柄7通过手柄压盖9紧固至 进给蜗杆10,且进给手柄7上设置有用于驱动进给蜗杆10转动的摇杆8。 在采用该结构进行进给量调整时,可通过摇动摇杆8,带动手柄转动,从而 驱动蜗杆转动,实现进给量的调整。The structure of the feed adjustment assembly is not uniquely determined, and a variety of feasible solutions can be adopted. As a feasible option, a specific solution is cited here: as shown in Figure 2, the feed drive assembly includes a feed handle 7 arranged on the feed worm 10, the feed handle 7 is fastened to the feed worm 10 through a handle gland 9, and the feed handle 7 is provided with a rocker 8 for driving the feed worm 10 to rotate. When the feed amount is adjusted by adopting this structure, the rocker 8 can be shaken to drive the handle to rotate, thereby driving the worm to rotate, and the feed amount can be adjusted.
优选的,所述的进给手柄7为圆形旋柄结构,摇杆8在手柄上偏心设 置,能够带动手柄转动。Preferably, the feed handle 7 is a circular rotary handle structure, and the rocker 8 is eccentrically arranged on the handle to drive the handle to rotate.
为了使外偏心套18的公转调节与内偏心套16的进给调节互不干涉, 对外偏心套18处的结构进行优化设置,具体的,举出如下可行的方案:如图4、图8、图9所示,所述的外偏心套18连接第二行星齿轮结构,第二 行星齿轮结构的第二太阳轮28套设在外偏心套18上,第二行星齿轮结构 与第一行星齿轮结构的行星架31连接固定或共用一个行星架31,当共用一 个行星架31时,行星架31上设有两个用于安装行星齿轮的安装面。In order to prevent the revolution adjustment of the outer eccentric sleeve 18 and the feed adjustment of the inner eccentric sleeve 16 from interfering with each other, the structure of the outer eccentric sleeve 18 is optimized. Specifically, the following feasible solutions are given: as shown in Figures 4, 8 and 9, the outer eccentric sleeve 18 is connected to the second planetary gear structure, and the second sun gear 28 of the second planetary gear structure is sleeved on the outer eccentric sleeve 18. The second planetary gear structure is fixedly connected to the planetary carrier 31 of the first planetary gear structure or shares a planetary carrier 31. When sharing a planetary carrier 31, the planetary carrier 31 is provided with two mounting surfaces for mounting planetary gears.
对第一行星齿轮结构和第二行星齿轮结构继续优化改进,具体提出如 下可行的方案:所述的第一行星齿轮结构的第一齿圈12和第二行星齿轮结 构的第二齿圈33之间存在圆周叠合段,圆周叠合段内设置有滑动接触部件 或滚动接触部件。The first planetary gear structure and the second planetary gear structure are further optimized and improved, and the following feasible solution is specifically proposed: there is a circumferential overlap section between the first gear ring 12 of the first planetary gear structure and the second gear ring 33 of the second planetary gear structure, and a sliding contact component or a rolling contact component is arranged in the circumferential overlap section.
这样设置的意义在于:进给调节和公转调节互不干涉。The significance of this setting is that feed adjustment and revolution adjustment do not interfere with each other.
优选的,如图4所示,本实施例中第一齿圈12与第二齿圈33存在360° 圆周叠合,圆周叠合段内设置有若干滚针32。Preferably, as shown in FIG. 4 , in this embodiment, the first gear ring 12 and the second gear ring 33 overlap by 360°, and a plurality of needle rollers 32 are arranged in the overlapping section.
当进行公转调节时,通过公转调节组件驱动外偏心套18转动,外偏心 套18带动第二行星齿轮结构中的第二太阳轮28转动,第二行星齿轮中的 行星轮13跟随转动;由于进给调节组件中的内齿固定设置在进给蜗轮11 上,进给调节组件未受到驱动力将不会转动,但第一行星齿轮结构和第二 行星齿轮结构的行星架31连接固定或二者共用行星架31,第一行星齿轮结 构的行星轮13将跟随第二行星齿轮结构的行星轮13做公转运动,此过程 中第一行星齿轮的太阳轮不转动,不影响进给调节量。When performing the revolution adjustment, the outer eccentric sleeve 18 is driven to rotate by the revolution adjustment component, and the outer eccentric sleeve 18 drives the second sun gear 28 in the second planetary gear structure to rotate, and the planetary gear 13 in the second planetary gear rotates accordingly; since the inner teeth in the feed adjustment component are fixedly arranged on the feed worm gear 11, the feed adjustment component will not rotate without the driving force, but the planetary carrier 31 of the first planetary gear structure and the second planetary gear structure are connected and fixed or the two share the planetary carrier 31, and the planetary gear 13 of the first planetary gear structure will follow the planetary gear 13 of the second planetary gear structure to perform the revolution motion, and during this process, the sun gear of the first planetary gear does not rotate, and does not affect the feed adjustment amount.
当进行进给调节时,通过进给驱动调节组件,第一行星齿轮结构的第 一齿圈12随进给蜗轮11转动,带动行星齿轮和第一太阳轮30转动,内齿 轮29转动并带动内偏心套16转动实现了进给调节;此过程中,公转调节 组件未提供驱动力,同时第二行星齿轮结构中的第二齿圈33固定设置,由 于行星架31的连接或共用行星架31,第一行星齿轮结构和第二行星齿轮结 构的行星轮13将不做公转运动,此过程中外偏心套18不转动。When the feed adjustment is performed, the first ring gear 12 of the first planetary gear structure rotates with the feed worm gear 11 through the feed drive adjustment component, driving the planetary gears and the first sun gear 30 to rotate, and the inner gear 29 rotates and drives the inner eccentric sleeve 16 to rotate to achieve feed adjustment; during this process, the revolution adjustment component does not provide driving force, and the second ring gear 33 in the second planetary gear structure is fixedly arranged. Due to the connection of the planet carrier 31 or the shared planet carrier 31, the planetary gears 13 of the first planetary gear structure and the second planetary gear structure will not perform orbital motion, and the outer eccentric sleeve 18 will not rotate during this process.
本实施例对公转调节组件的结构进行优化,此处举出如下具体的方案: 如图8所示,所述的公转调节组件包括公转蜗轮19和公转蜗杆27,公转蜗 轮19连接外偏心套18并带动外偏心套18同步转动,公转蜗杆27在公转 电机的传动驱动下转动。公转电机与公转蜗杆27之间可设置减速机构,按 照需要的输出转速选择适当转速比的减速机构。This embodiment optimizes the structure of the revolution adjustment component, and the following specific solutions are cited here: As shown in Figure 8, the revolution adjustment component includes a revolution worm wheel 19 and a revolution worm 27. The revolution worm wheel 19 is connected to the outer eccentric sleeve 18 and drives the outer eccentric sleeve 18 to rotate synchronously. The revolution worm 27 rotates under the transmission drive of the revolution motor. A reduction mechanism can be set between the revolution motor and the revolution worm 27, and a reduction mechanism with an appropriate speed ratio is selected according to the required output speed.
在安装公转蜗轮19时,将公转蜗轮19与外偏心套18同轴设置,此处 对公转蜗轮19的安装结构进行优化,举出如下具体可行的方案:所述的外 偏心轴上固定套设有垫套20,所述的公转蜗轮19连接固定至垫套20。如 此设置后,公转蜗轮19与外偏心套18之间可同步转动,防止打滑。When installing the revolving worm gear 19, the revolving worm gear 19 is coaxially arranged with the outer eccentric sleeve 18. Here, the installation structure of the revolving worm gear 19 is optimized, and the following specific feasible scheme is cited: the fixing sleeve on the outer eccentric shaft is provided with a cushion sleeve 20, and the revolving worm gear 19 is connected and fixed to the cushion sleeve 20. After such arrangement, the revolving worm gear 19 and the outer eccentric sleeve 18 can rotate synchronously to prevent slipping.
自转轴件的作用是带动打磨轮26转动,其结构并不唯一确定,本实施 例进行优化并举出其中一种具体可行的方案:如图5、图6所示,所述的自转轴件包括同轴连接的主传动轴14和输入轴24,所述的主传动轴14与驱 动电机传动连接,所述的输入轴24的末端设置有用于夹紧打磨轮26的夹 盘25。作为多种可行选择中的一种,设置的输入轴24可根据具体的工作环 境选择设定其长度、轴径等,也方便拆卸维修和更换,在磨机装置工作中 能够增加便利。The function of the self-rotating shaft is to drive the grinding wheel 26 to rotate. Its structure is not uniquely determined. This embodiment is optimized and one specific feasible solution is given: as shown in Figures 5 and 6, the self-rotating shaft includes a main transmission shaft 14 and an input shaft 24 that are coaxially connected. The main transmission shaft 14 is connected to the driving motor in a transmission manner. The end of the input shaft 24 is provided with a chuck 25 for clamping the grinding wheel 26. As one of the multiple feasible options, the input shaft 24 can be set to have a length, a shaft diameter, etc. according to the specific working environment, and is also convenient for disassembly, maintenance and replacement, which can increase convenience in the operation of the grinding device.
优选的,所述的夹盘25采用相对设置的夹盘25A和夹盘25B组合, 将打磨轮26进行夹紧。Preferably, the chuck 25 is a combination of a chuck 25A and a chuck 25B which are arranged opposite to each other to clamp the grinding wheel 26 .
对输入轴24和主传动轴14的结构进行进一步细化,所述的输入轴24 伸出内偏心套16且输入轴24外转动套设有磨杆支撑套23,磨杆支撑套23 与内偏心套16连接并同轴转动。磨杆支撑套23随同内偏心套16同步转动, 可对磨杆支撑套23进行保护。本实施例中,磨杆支撑套23与内偏心轴的 端部通过螺栓紧定连接。The structure of the input shaft 24 and the main transmission shaft 14 is further refined. The input shaft 24 extends out of the inner eccentric sleeve 16 and the outer rotating sleeve of the input shaft 24 is provided with a grinding rod support sleeve 23, which is connected to the inner eccentric sleeve 16 and rotates coaxially. The grinding rod support sleeve 23 rotates synchronously with the inner eccentric sleeve 16, and can protect the grinding rod support sleeve 23. In this embodiment, the grinding rod support sleeve 23 is tightly connected to the end of the inner eccentric shaft by bolts.
为了对各个组件进行保护,放置外部杂质影响组件运转,整个磨机装 置还包括机箱1,所述的自转轴件、内偏心套16、外偏心套18、进给调节 组件和公转调节组件等均设置在机箱1内,机箱1内设置有若干与外偏心 套18配合的轴承件。这样设置时,机箱1对内部的部件起到支撑保护的作 用。In order to protect each component and prevent external impurities from affecting the operation of the components, the entire mill device also includes a chassis 1, and the self-rotating shaft, inner eccentric sleeve 16, outer eccentric sleeve 18, feed adjustment component and revolution adjustment component are all arranged in the chassis 1. The chassis 1 is provided with a plurality of bearing components that cooperate with the outer eccentric sleeve 18. When arranged in this way, the chassis 1 plays a role of supporting and protecting the internal components.
优选的,在机箱1内设置两处轴承孔,一处轴承孔孔靠近公转调节组 件,轴承孔内设置两个深沟球轴承21并用于连接外偏心套18,两个深沟球轴承21之间设置轴承隔圈;一处轴承孔靠近第二行星齿轮,轴承孔内设置 有圆锥滚子轴承17,圆锥滚子轴承17用于套接固定外偏心套18。Preferably, two bearing holes are provided in the chassis 1, one bearing hole is close to the revolution adjustment assembly, two deep groove ball bearings 21 are provided in the bearing hole and are used to connect the outer eccentric sleeve 18, and a bearing spacer is provided between the two deep groove ball bearings 21; one bearing hole is close to the second planetary gear, a tapered roller bearing 17 is provided in the bearing hole, and the tapered roller bearing 17 is used to sleeve and fix the outer eccentric sleeve 18.
在本实施例中,主传动轴14与内偏心套16之间设置有轴承,轴承的 内圈套接在主传动轴14上,轴承的外圈抵紧内偏心套16。主传动轴14的 末端伸出机箱1的外部并设置有带轮15,主传动轴14通过传动带与驱动电 机连接传动。在机箱1壁上,设置有用于阻挡杂质的密封结构,具体可采 用迷宫密封结构。In this embodiment, a bearing is provided between the main transmission shaft 14 and the inner eccentric sleeve 16, the inner ring of the bearing is sleeved on the main transmission shaft 14, and the outer ring of the bearing is pressed against the inner eccentric sleeve 16. The end of the main transmission shaft 14 extends out of the chassis 1 and is provided with a pulley 15, and the main transmission shaft 14 is connected to the drive motor through a transmission belt. A sealing structure for blocking impurities is provided on the wall of the chassis 1, and a labyrinth sealing structure can be specifically adopted.
以上即为本发明列举的实施方式,但本发明不局限于上述可选的实施 方式,本领域技术人员可根据上述方式相互任意组合得到其他多种实施方 式,任何人在本发明的启示下都可得出其他各种形式的实施方式。上述具 体实施方式不应理解成对本发明的保护范围的限制,本发明的保护范围应 当以权利要求书中界定的为准,并且说明书可以用于解释权利要求书。The above are the embodiments of the present invention, but the present invention is not limited to the above optional embodiments. Those skilled in the art can arbitrarily combine the above embodiments to obtain other various embodiments. Anyone can obtain other various forms of embodiments under the enlightenment of the present invention. The above specific embodiments should not be understood as limiting the scope of protection of the present invention. The scope of protection of the present invention should be based on the definition in the claims, and the description can be used to interpret the claims.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010722321.8A CN111745539B (en) | 2020-07-24 | 2020-07-24 | An adjustable grinding device for machining the inner hole of the three-roller star-shaped precision rolling mill frame |
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| CN202010722321.8A CN111745539B (en) | 2020-07-24 | 2020-07-24 | An adjustable grinding device for machining the inner hole of the three-roller star-shaped precision rolling mill frame |
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| CN202010722321.8A Active CN111745539B (en) | 2020-07-24 | 2020-07-24 | An adjustable grinding device for machining the inner hole of the three-roller star-shaped precision rolling mill frame |
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| CN112775756B (en) * | 2021-01-28 | 2022-07-29 | 中国核动力研究设计院 | Grinding device in bushing hole of electric heating element of voltage stabilizer |
| CN115194653B (en) * | 2022-05-30 | 2023-12-22 | 首钢京唐钢铁联合有限责任公司 | Simulator and simulation method |
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| CN108161088A (en) * | 2018-01-17 | 2018-06-15 | 南京信息职业技术学院 | Tandem type spiral hole milling device for motor |
| CN212420896U (en) * | 2020-07-24 | 2021-01-29 | 四川易尚天交实业有限公司 | Adjustable mill device for machining inner holes of three-roller star-shaped precision rolling mill frame |
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| KR100366389B1 (en) * | 2002-08-20 | 2003-01-14 | 유병섭 | A polishing machine for wire road |
| CN103317446B (en) * | 2013-06-20 | 2015-11-11 | 东北大学 | A kind of emery wheel on line auto balancing device |
| CN103785884A (en) * | 2014-01-09 | 2014-05-14 | 孙忻 | Screw type hole milling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161088A (en) * | 2018-01-17 | 2018-06-15 | 南京信息职业技术学院 | Tandem type spiral hole milling device for motor |
| CN212420896U (en) * | 2020-07-24 | 2021-01-29 | 四川易尚天交实业有限公司 | Adjustable mill device for machining inner holes of three-roller star-shaped precision rolling mill frame |
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Denomination of invention: An adjustable grinding machine device for processing the inner hole of a three roll star shaped precision rolling mill frame Granted publication date: 20241025 Pledgee: Chengdu Branch of China CITIC Bank Co.,Ltd. Pledgor: SICHUAN YISHANG TIANJIAO INDUSTRIAL CO.,LTD. Registration number: Y2025980006085 |
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