CN112242576B - Disassembling equipment and method for waste power batteries of new energy automobile - Google Patents
Disassembling equipment and method for waste power batteries of new energy automobile Download PDFInfo
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Abstract
本发明属于回收设备技术领域,具体涉及一种用于新能源汽车动力废旧电池的拆解设备,操作平台(10)固设连接于支撑架体(20)的上方,沿操作平台(10)的中线位置上设置夹持传送组件(4),夹持传送组件(4)一侧设有上料组件(1)、推送组件(2)、芯壳分离组件(6)、外壳回收组件(7)、第一切割组件(51)、第一集尘器(81)和第一尾气处理器(91);其另一侧有限位组件(3)、第二切割组件(52)、第二集尘器(82)和第二尾气处理器(92);本发明的拆解设备集上料、推料传送、定位夹持、外壳切割、芯壳分离、材料回收于一体的拆解设备,实现了废旧动力电池外壳安全高效拆解与回收处理;设备结构简单,自动化程度高。
The invention belongs to the technical field of recycling equipment, and in particular relates to a dismantling equipment used for power waste batteries of new energy vehicles. A clamping and conveying assembly (4) is arranged at the position of the center line, and a feeding assembly (1), a pushing assembly (2), a core-shell separation assembly (6), and a shell recovery assembly (7) are arranged on one side of the clamping and conveying assembly (4). , the first cutting assembly (51), the first dust collector (81) and the first exhaust gas processor (91); the other side of the limiting assembly (3), the second cutting assembly (52), the second dust collector (82) and a second exhaust gas processor (92); the dismantling equipment of the present invention integrates feeding, material pushing and conveying, positioning and clamping, shell cutting, core shell separation, and material recovery, and realizes the Safe and efficient dismantling and recycling of waste power battery shells; simple structure and high degree of automation.
Description
技术领域technical field
本发明属于新能源汽车动力废旧电池资源回收设备和电池再利用技术领域,特别涉及一种用于新能源汽车动力废旧电池的拆解设备及方法。The invention belongs to the technical field of new energy vehicle power waste battery resource recovery equipment and battery reuse, and particularly relates to a dismantling device and method for new energy vehicle power waste batteries.
背景技术Background technique
当前,新能源汽车产业进入快速发展期,产量和销售量快速增长,2016年产量为51.9万台,2017年为79.4万台,而2018年产量为127万台。随着首批新能源汽车上路已满8年,我国即将迎来动力电池退役“小高峰”。动力电池具有资源、环境与安全多重属性:从安全层面来看,废旧动力蓄电池处置不当存在触电、短路燃爆以及氟化氢腐蚀等隐患;从环境层面看,存在镍钴铜锰等重金属污染和电解液等有机污染,回收过程可能会存在粉尘、废气、废水和废渣污染;从资源层面看,含有锂、镍、钴、锰及稀土(镍氢电池)等关键资源。废旧动力电池的回收势在必行。At present, the new energy vehicle industry has entered a period of rapid development, and the output and sales volume have grown rapidly. With the first batch of new energy vehicles on the road for 8 years, my country is about to usher in a "small peak" of power battery retirement. Power batteries have multiple attributes of resources, environment and safety: from a safety perspective, improper disposal of used power batteries may lead to hidden dangers such as electric shock, short-circuit explosion and hydrogen fluoride corrosion; from an environmental perspective, there are heavy metal pollution such as nickel, cobalt, copper and manganese and electrolyte and other organic pollution, there may be dust, waste gas, waste water and waste residue pollution in the recycling process; from the perspective of resources, it contains key resources such as lithium, nickel, cobalt, manganese and rare earth (nickel-metal hydride batteries). The recycling of used power batteries is imperative.
目前,废旧动力电池回收主要以人工拆解和粗放式破碎预处理为主,上述现有的拆解装置存在拆解难度大、自动化水平低、二次污染重,资源综合回收效率低等缺陷。人工拆解或粗放式破碎动力电池时,极易出现短路起火、产生大量有机废气、分离不彻底等现象,为实现清洁高值化回收动力电池内的贵金属,降低劳动强度,保证人身安全,需要一种自动化拆解装置,将动力电池内的电芯安全无损取出,为实现贵金属资源回收利用提供便利条件,为新能源汽车产业的可持续发展提供支撑。At present, the recycling of used power batteries is mainly based on manual dismantling and extensive crushing and pretreatment. The above-mentioned existing dismantling devices have defects such as difficulty in dismantling, low level of automation, heavy secondary pollution, and low comprehensive resource recovery efficiency. When the power battery is manually disassembled or extensively broken, short-circuit and fire are easily caused, a large amount of organic waste gas is generated, and the separation is not complete. An automatic dismantling device, which safely removes the cells in the power battery, provides convenient conditions for the recovery and utilization of precious metal resources, and provides support for the sustainable development of the new energy vehicle industry.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,为解决现有的清洁锂电池放电的方法存在的上述缺陷,本发明提出了一种用于新能源汽车动力废旧电池的拆解设备,在操作平台的中线位置设有可沿直线运输废旧动力电池的夹持传送组件,夹持传送组件的左、右两侧分别依次设置有上料组件、外壳回收组件、芯壳分离组件、切割组件及限位组件,经过放电后的废旧动力电池经上料组件传送进入夹持传传送组件的专用夹具内,且该废旧动力电池的两端悬空,该废旧动力电池随夹持传送组件依次经切割、芯壳分离、外壳回收工序,由此实现新能源汽车废旧动力电池的外壳拆解;集上料、推料传送、定位夹持、外壳切割、芯壳分离、材料回收于一体的拆解设备,实现了废旧动力电池外壳安全高效拆解与回收处理;本发明的拆解设备适用于处理方形、圆柱、软包等多种形状规格的电池,效率较高,可进行批量操作,废气净化技术使整个过程清洁无污染,适于工业化应用,设备结构简单,自动化程度高。The purpose of the present invention is, in order to solve the above-mentioned defects existing in the existing method of cleaning lithium battery discharge, the present invention proposes a dismantling device for new energy vehicle power waste battery, which is provided with The clamping and conveying assembly for transporting waste power batteries in a straight line, the left and right sides of the clamping and conveying assembly are respectively provided with a feeding assembly, a shell recovery assembly, a core-shell separation assembly, a cutting assembly and a limit assembly. The waste power battery is transferred into the special fixture of the clamping and conveying assembly through the feeding assembly, and the two ends of the waste power battery are suspended in the air. In this way, the shell disassembly of the waste power battery of new energy vehicles is realized; the dismantling equipment integrating feeding, pushing and conveying, positioning and clamping, shell cutting, core shell separation, and material recovery realizes the safety and efficiency of the shell of the waste power battery. Dismantling and recycling treatment; the dismantling equipment of the present invention is suitable for processing batteries of various shapes and specifications such as square, cylinder, soft pack, etc., with high efficiency, and can be operated in batches. The exhaust gas purification technology makes the whole process clean and pollution-free, suitable for Industrial application, simple equipment structure and high degree of automation.
为了实现上述目的,本发明提出了一种用于新能源汽车动力废旧电池的拆解设备,其包括:上料组件、推送组件、夹持传送组件、切割组件、芯壳分离组件、外壳回收组件、集尘组件、尾气处理组件、操作平台、支撑架体、第一回收储存箱和第二回收储存箱;In order to achieve the above purpose, the present invention proposes a dismantling device for new energy vehicle power waste batteries, which includes: a feeding assembly, a pushing assembly, a clamping and conveying assembly, a cutting assembly, a core-shell separation assembly, and a shell recovery assembly , dust collection assembly, exhaust gas treatment assembly, operation platform, support frame, first recovery storage box and second recovery storage box;
其中,所述切割组件包括:第一切割组件和第二切割组件;所述集尘组件包括:第一集尘器和第二集尘器;所述尾气处理组件包括:第一尾气处理器和第二尾气处理器;Wherein, the cutting assembly includes: a first cutting assembly and a second cutting assembly; the dust collecting assembly includes: a first dust collector and a second dust collector; the exhaust gas treatment assembly includes: a first exhaust gas processor and The second exhaust gas processor;
操作平台固设连接于支撑架体的上方,沿操作平台的中线位置上设置夹持传送组件,夹持传送组件的一侧设有上料组件、推送组件、芯壳分离组件、外壳回收组件、第一切割组件、第一集尘器和第一尾气处理器;夹持传送组件的另一侧有限位组件、第二切割组件、第二集尘器和第二尾气处理器;The operation platform is fixedly connected to the top of the support frame body, and a clamping and conveying assembly is arranged along the center line of the operation platform. One side of the clamping and conveying assembly is provided with a feeding assembly, a pushing assembly, a core shell separation assembly, a shell recovery assembly, a first cutting assembly, a first dust collector and a first exhaust gas processor; the other side of the clamping and conveying assembly has a limiting assembly, a second cutting assembly, a second dust collector and a second exhaust gas processor;
上料组件安装在推送组件上,且推送组件与夹持传送组件呈垂直放置,限位组件与推送组件对称放置;外壳回收组件靠近推送组件的一侧,且与推送组件平行放置;芯壳分离组件靠近外壳回收组件的一侧,且与外壳回收组件平行放置;第一切割组件与第二切割组件对称放置在夹持传送组件的两侧,第一集尘器和第二集尘器对称分布在夹持传送组件的两侧,且分别对应靠近第一切割组件和第二切割组件;第一尾气处理器位于第一切割组件和第一集尘器之间,第二尾气处理器位于第二切割组件和第二集尘器之间;所述限位组件与第二切割组件之间设有并排放置的第一回收储存箱和第二回收储存箱。The feeding component is installed on the pushing component, and the pushing component and the clamping and conveying component are placed vertically, and the limiting component and the pushing component are placed symmetrically; the shell recovery component is close to one side of the pushing component and is placed in parallel with the pushing component; the core shell is separated The assembly is close to one side of the casing recovery assembly and is placed in parallel with the casing recovery assembly; the first cutting assembly and the second cutting assembly are placed symmetrically on both sides of the clamping and conveying assembly, and the first dust collector and the second dust collector are symmetrically distributed On both sides of the clamping and conveying assembly, and are respectively close to the first cutting assembly and the second cutting assembly; the first exhaust gas processor is located between the first cutting assembly and the first dust collector, and the second exhaust gas processor is located in the second between the cutting assembly and the second dust collector; between the limiting assembly and the second cutting assembly, a first recovery storage box and a second recovery storage box are arranged side by side.
作为上述技术方案的改进之一,所述夹持传送组件包括依次顺序连接的夹持传送电机、联轴器、运动支撑组件、丝杠导轨组件,及位于丝杠导轨组件之上的夹持气缸,以及与夹持气缸连接的夹持手指、夹持挡板;与丝杠导轨组件水平延长段上设有上料工位、切割工位、分离工位和回收工位,且上料工位、切割工位、分离工位和回收工位均位于操作平台上。As one of the improvements of the above technical solutions, the clamping and conveying assembly includes a clamping and conveying motor, a coupling, a motion support assembly, a screw guide rail assembly, and a clamping cylinder located on the screw guide rail assembly, which are connected in sequence. , and the clamping fingers and clamping baffles connected to the clamping cylinder; the horizontal extension of the screw guide assembly is provided with a feeding station, a cutting station, a separation station and a recycling station, and the feeding station , cutting station, separation station and recycling station are all located on the operating platform.
作为上述技术方案的改进之一,所述上料组件呈弹夹式结构,其具体包括:两个上料驱动组件、两个曲柄连杆组件、两个上料支撑组件、若干对活动手、第一上料壳体和第二上料壳体;As one of the improvements of the above technical solutions, the feeding assembly is in a clip-type structure, which specifically includes: two feeding driving assemblies, two crank connecting rod assemblies, two feeding supporting assemblies, several pairs of movable hands, The first feeding shell and the second feeding shell;
第一上料壳体和第二上料壳体均呈U形槽结构,且二者相对竖直立在推送组件上;第一上料壳体的外侧和第二上料壳体的外侧分别安装上料驱动组件、曲柄连杆组件和上料支撑组件,上料支撑组件固定在第一上料壳体或第二上料壳体的外侧,曲柄连杆组件的一端穿过上料支撑组件与若干对活动手连接,其另一端连接上料驱动组件;若干对活动手等间距地分布在第一上料壳体的内侧和第二上料壳体的内侧。其中,第一上料壳体和第二上料壳体共同组成的上料组件的顶部为入料口,用于存放废旧动力电池;其下部为出料口,用于逐一传送至推送组件。Both the first feeding shell and the second feeding shell have a U-shaped groove structure, and they stand relatively vertically on the push component; the outer side of the first feeding shell and the outer side of the second feeding shell are respectively Install the feeding drive assembly, the crank connecting rod assembly and the feeding supporting assembly. The feeding supporting assembly is fixed on the outside of the first feeding housing or the second feeding casing, and one end of the crank connecting rod assembly passes through the feeding supporting assembly. It is connected with several pairs of movable hands, and the other end of the movable hands is connected with the feeding drive assembly; several pairs of movable hands are equally spaced on the inner side of the first feeding shell and the inner side of the second feeding shell. Among them, the top of the feeding assembly composed of the first feeding shell and the second feeding shell is the feeding port, which is used for storing waste power batteries;
作为上述技术方案的改进之一,所述推送组件呈弹簧式推拉结构,其包括:支撑腿、推送支撑板、模组驱动组件、连接螺栓、螺栓支撑板、推送弹簧组件和放置槽;As one of the improvements of the above technical solutions, the push assembly is a spring-type push-pull structure, which includes: a support leg, a push support plate, a module drive assembly, a connecting bolt, a bolt support plate, a push spring assembly and a placement slot;
支撑腿固定于操作平台上,支撑腿上设有放置槽,推送支撑板固定在操作平台上,且推送支撑板位于放置槽下,推送支撑板的一端固定模组驱动组件,连接螺栓和螺栓支撑板安装在放置槽内,通过连接螺栓,将螺栓支撑板、放置槽、推送支撑板的另一端进行固定连接,从而实现螺栓支撑板与模组驱动组件通过连接螺栓连接固定,推送弹簧组件设于螺栓支撑板的一侧,模组驱动组件作为驱动源,驱动推送弹簧组件,将位于放置槽内的废旧动力电池传送至夹持传送组件的夹持挡板上,夹持气缸推动夹持手指向夹持挡板的垂直板方向运动,完成电池的夹持,然后推送弹簧组件复位;The support leg is fixed on the operation platform, and there is a placement slot on the support leg. The push support plate is fixed on the operation platform, and the push support plate is located under the placement slot. One end of the push support plate is fixed to the module drive assembly, and the connecting bolts and bolts The plate is installed in the placement slot, and the bolt support plate, the placement slot, and the other end of the push support plate are fixedly connected by connecting bolts, so that the bolt support plate and the module drive assembly are connected and fixed by connecting bolts, and the push spring assembly is located in the On one side of the bolt support plate, the module drive assembly acts as the drive source to drive the push spring assembly to transfer the waste power battery located in the placement slot to the clamp baffle plate of the clamp transmission assembly, and the clamp cylinder pushes the clamp finger to the direction. The vertical plate direction of the clamping baffle plate is moved to complete the clamping of the battery, and then the spring assembly is pushed back to reset;
作为上述技术方案的改进之一,所述限位组件包括:限位运动组件和限位挡板;As one of the improvements of the above technical solutions, the limit component includes: a limit motion component and a limit baffle;
所述限位运动组件安装在操作平台上,且与推送组件相对放置;限位挡板安装在限位运动组件上。The limit movement component is installed on the operating platform and is placed opposite to the push component; the limit baffle plate is installed on the limit movement component.
作为上述技术方案的改进之一,所述限位挡板为具有Z形结构的限位挡板,且该限位挡板采用绝缘体材料制成。其中,限位挡板的宽度大于每个废旧动力电池的宽度。As one of the improvements of the above technical solutions, the limit baffle is a limit baffle with a Z-shaped structure, and the limit baffle is made of an insulator material. Wherein, the width of the limit baffle is greater than the width of each used power battery.
作为上述技术方案的改进之一,所述第一切割组件包括:切割运动组件、切割支撑组件、夹具电机和圆锯片;切割运动组件安装在操作平台上,其上设有导轨,切割支撑组件安装在导轨上,可实现水平移动,切割支撑组件上设有夹具电机,夹具电机的旋转端安装圆锯片。As one of the improvements of the above technical solutions, the first cutting assembly includes: a cutting motion assembly, a cutting support assembly, a clamp motor and a circular saw blade; the cutting motion assembly is installed on the operating platform, and a guide rail is provided on the cutting support assembly. Installed on the guide rail, it can move horizontally, a clamp motor is arranged on the cutting support assembly, and a circular saw blade is installed on the rotating end of the clamp motor.
作为上述技术方案的改进之一,所述芯壳分离组件包括:若干分离支撑腿、分离支撑板、分离气缸和分离手指;As one of the improvements of the above technical solutions, the core-shell separation assembly includes: a plurality of separation support legs, a separation support plate, a separation cylinder and a separation finger;
所述若干分离支撑腿固设于操作平台上,分离支撑腿上设置有分离支撑板,分离支撑板上设置分离气缸,分离气缸的伸缩杆末端设置有分离手指。The plurality of separation support legs are fixed on the operating platform, and a separation support plate is arranged on the separation support legs, a separation cylinder is arranged on the separation support plate, and a separation finger is arranged at the end of the telescopic rod of the separation cylinder.
作为上述技术方案的改进之一,所述分离手指呈正棱台形状或圆柱状结构。As one of the improvements of the above technical solutions, the separating fingers have a regular pyramid shape or a cylindrical structure.
作为上述技术方案的改进之一,所述外壳回收组件包括:若干回收支撑腿、回收支撑板、回收气缸和回收推板;回收支撑腿固设于操作平台上,其上设置有回收支撑板,回收支撑板上设置回收气缸,回收气缸的伸缩杆末端安装有回收推板。As one of the improvements of the above technical solutions, the casing recovery assembly includes: a plurality of recovery support legs, a recovery support plate, a recovery cylinder and a recovery push plate; the recovery support legs are fixed on the operating platform, and a recovery support plate is arranged on it, A recovery cylinder is arranged on the recovery support plate, and a recovery push plate is installed at the end of the telescopic rod of the recovery cylinder.
夹持气缸缩回后,夹持传送组件驱动其上的经过芯壳分离后的废旧动力电池运动至夹持传送组件上的回收工位时,回收气缸驱动回收推板,回收推板在回收气缸的驱动下,将位于回收工位上的夹持挡板47上的废旧动力电池的外壳推送至第二回收储存箱,回收气缸复位。After the clamping cylinder is retracted, the clamping and conveying assembly drives the waste power battery separated by the core shell on it to move to the recycling station on the clamping and conveying assembly, the recycling cylinder drives the recycling push plate, and the recycling push plate is in the recycling cylinder. Under the driving of the recycle station, the shell of the waste power battery located on the clamping baffle 47 on the recycling station is pushed to the second recycling storage box, and the recycling cylinder is reset.
其中,所述回收推板为由圆推板与圆柱体组成的T形结构;其中,圆柱体固定在圆推板上,圆推板的直径大于圆柱体的直径。Wherein, the recovery push plate is a T-shaped structure composed of a circular push plate and a cylinder; wherein, the cylinder is fixed on the circular push plate, and the diameter of the circular push plate is larger than that of the cylinder.
作为上述技术方案的改进之一,所述第一集尘器和第二集尘器,均用于回收来自切割废旧动力电池正负极头产生的粉尘碎屑;二者均为集尘箱;其中,该集尘箱的尺寸由圆锯片的尺寸决定,具体地,集尘箱的宽度及高度依据圆锯片的直径及中心高度而设定。As one of the improvements of the above technical solutions, the first dust collector and the second dust collector are both used to recover dust and debris generated from cutting the positive and negative terminals of used power batteries; both are dust collection boxes; The size of the dust collecting box is determined by the size of the circular saw blade. Specifically, the width and height of the dust collecting box are set according to the diameter and center height of the circular saw blade.
作为上述技术方案的改进之一,所述第一尾气处理器和第二尾气处理器,均用于收集圆锯片在切割时周围飞溅的粉尘及切割电池时挥发的酯类有机物和可能产生的HF/PF5气体,将上述粉尘和气体经绿色处理后排放。As one of the improvements of the above technical solutions, the first exhaust gas processor and the second exhaust gas processor are both used to collect the dust splashed around the circular saw blade when cutting and the ester organics volatilized when cutting the battery and the possible generated HF/PF5 gas, the above dust and gas are discharged after green treatment.
基于所述的用于新能源汽车动力废旧电池的拆解设备,本发明还提供了一种用于新能源汽车动力废旧电池的拆解方法,该方法包括:Based on the dismantling equipment for the used power batteries of new energy vehicles, the present invention also provides a method for dismantling used power batteries of new energy vehicles, the method comprising:
人工将废旧动力电池存放入上料组件中,通过上料驱动组件驱动曲柄连杆组件实现多对活动手的伸缩,并逐一将从上料组件的出料口掉落的废旧动力电池落入放置槽内;Manually store the waste power batteries in the feeding assembly, and drive the crank connecting rod assembly through the feeding drive assembly to realize the expansion and contraction of multiple pairs of movable hands, and drop the waste power batteries from the discharge port of the feeding assembly into place one by one. in the groove;
当夹持传送组件运动至上料工位时,模组驱动组件驱动推送弹簧组件,同时夹持气缸推动夹持手指向夹持挡板的垂直板方向运动,将位于放置槽内的废旧动力电池逐一传送至上料工位,然后推送弹簧组件复位;When the clamping conveying assembly moves to the feeding station, the module drive assembly drives the push spring assembly, and at the same time the clamping cylinder pushes the clamping fingers to move in the direction of the vertical plate of the clamping baffle, and removes the waste power batteries located in the placing slot one by one. Transfer to the feeding station, and then push the spring assembly to reset;
依据所需切割的废旧动力电池的尺寸,切割运动组件驱动切割支撑组件水平移动,调整圆片锯与所需切割的废旧动力电池之间的间距,夹具电机驱动圆锯片旋转,夹持传送组件驱动其上的所需切割的废旧动力电池从上料工位运动至切割工位,将废旧动力电池两端正负极头进行切割,切割后的正负极头掉落至外部的废料回收箱内;According to the size of the waste power battery to be cut, the cutting motion component drives the cutting support component to move horizontally, adjusts the distance between the circular saw and the waste power battery to be cut, the clamp motor drives the circular saw blade to rotate, and clamps the transmission component Drive the waste power battery to be cut on it to move from the feeding station to the cutting station, cut the positive and negative heads at both ends of the waste power battery, and drop the positive and negative heads after the cutting into the external waste recycling box;
夹持传送组件驱动其上的经过切割后的废旧动力电池从切割工位运动至分离工位,分离气缸驱动分离手指将切割后的废旧动力电池外壳内的电芯顶出;然后,分离气缸带动分离手指复位,完成芯壳分离后,夹持传送组件的夹持气缸缩回松开剩余的电池外壳;The clamping and conveying assembly drives the cut waste power battery on it to move from the cutting station to the separation station, and the separation cylinder drives the separation finger to push out the cells in the cut waste power battery shell; then, the separation cylinder drives The separation finger is reset, and after the separation of the core shell is completed, the clamping cylinder of the clamping transmission assembly retracts to release the remaining battery shell;
夹持气缸缩回后,夹持传送组件驱动其上的经过芯壳分离后的废旧动力电池从分离工位运动至回收工位,回收气缸驱动回收推板,将位于回收工位上的夹持挡板47上的废旧动力电池的外壳推送至第二回收储存箱,回收气缸复位;完成拆解。After the clamping cylinder is retracted, the clamping conveying assembly drives the waste power battery separated by the core shell on it to move from the separation station to the recycling station, and the recycling cylinder drives the recycling push plate to clamp the waste power battery on the recycling station. The shell of the used power battery on the baffle plate 47 is pushed to the second recycling storage box, and the recycling cylinder is reset; the dismantling is completed.
本发明相比于现有技术的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的拆解设备结构简单,流程清晰,能够实现大规模连续化生产,适于工业应用;1. The dismantling equipment of the present invention has a simple structure and clear flow, can realize large-scale continuous production, and is suitable for industrial application;
2、本发明的拆解设备可实现方形、圆柱、软包等多种型号废旧动力电池的拆解,通用性好;2. The dismantling device of the present invention can realize the dismantling of various types of waste power batteries such as square, cylinder, soft pack, etc., and has good versatility;
3、本发明的拆解设备中的上料组件、推送组件、限位组件共同作用实现废旧动力电池间隔有序精准上料,防止废旧动力电池在散乱状态下短路,保证安全连续生产;3. The feeding component, the pushing component and the limiting component in the dismantling equipment of the present invention work together to realize the orderly and accurate feeding of the waste power battery at intervals, prevent the waste power battery from short-circuiting in a scattered state, and ensure safe and continuous production;
4、本发明的拆解设备中的夹持传送组件的电池夹具为柔性设计,可依据电池尺寸调整夹具距离,同时可具有平板型及V型槽两种夹具类型适用于不同种类电池的夹持;4. The battery clamp for clamping the transmission assembly in the dismantling device of the present invention has a flexible design, and the distance between the clamps can be adjusted according to the size of the battery. At the same time, there are two clamp types: flat plate type and V-shaped groove, which are suitable for clamping different types of batteries. ;
5、本发明的拆解设备的切割工序位于设备末端,且分别设置有切割工位、分离工位,避免产生的粉尘碎屑污染电池芯包,简化后续回收除杂的流程。5. The cutting process of the dismantling equipment of the present invention is located at the end of the equipment, and is provided with a cutting station and a separation station respectively, so as to avoid the generated dust and debris from polluting the battery core pack and simplify the subsequent recovery and impurity removal process.
附图说明Description of drawings
图1是本发明的一种用于新能源汽车动力废旧电池的拆解设备的结构示意图;Fig. 1 is the structural representation of a kind of dismantling equipment used for new energy vehicle power waste battery of the present invention;
图2是本发明的一种用于新能源汽车动力废旧电池的拆解设备的上料组件的结构示意图;2 is a schematic structural diagram of a charging assembly of a dismantling equipment for new energy vehicle power waste batteries according to the present invention;
图3是本发明的一种用于新能源汽车动力废旧电池的拆解设备的推送组件的结构示意图;3 is a schematic structural diagram of a push assembly of a dismantling device for new energy vehicle power waste batteries according to the present invention;
图4是本发明的一种用于新能源汽车动力废旧电池的拆解设备的第一切割组件的结构示意图;4 is a schematic structural diagram of a first cutting assembly of a dismantling device for new energy vehicle power waste batteries according to the present invention;
图5是本发明的一种用于新能源汽车动力废旧电池的拆解设备的第二切割组件的结构示意图;5 is a schematic structural diagram of a second cutting assembly of a dismantling device for new energy vehicle power waste batteries according to the present invention;
图6是本发明的一种用于新能源汽车动力废旧电池的拆解设备的芯壳分离组件的结构示意图;6 is a schematic structural diagram of a core-shell separation assembly of a dismantling device for new energy vehicle power waste batteries according to the present invention;
图7是本发明的一种用于新能源汽车动力废旧电池的拆解设备的外壳回收组件的结构示意图。FIG. 7 is a schematic structural diagram of a shell recovery assembly of a dismantling device for a new energy vehicle power waste battery according to the present invention.
附图标记:Reference number:
1、上料组件 2、推送组件1.
3、限位组件 4、夹持传送组件3. Limiting components 4. Clamping transmission components
5、切割组件 6、芯壳分离组件5. Cutting
7、外壳回收组件 8、集尘组件7.
9、尾气处理组件9. Exhaust gas treatment components
10、操作平台 20、支撑架体10.
30、废旧动力电池 40、第一回收储存箱30.
50、第二回收储存箱50. Second recycling storage box
11、上料驱动组件 12、曲柄连杆组件11. Feeding
13、上料支撑组件 14、活动手指13. Feeding
15、第一上料壳体 16、第二上料壳体15. The
21、支撑腿 22、推送支撑板21. Supporting
23、模组驱动组件 24、连接螺栓23.
25、螺栓支撑板 26、推送弹簧组件 27、放置槽25.
31、限位运动组件 32、限位挡板31.
41、夹持传送电机 42、联轴器41. Clamping transmission motor 42. Coupling
43、运动支撑组件 44、丝杠导轨组件43. Motion support assembly 44. Screw guide assembly
45、夹持气缸 46、夹持手指 47、夹持挡板45. Clamping cylinder 46. Clamping fingers 47. Clamping baffle
51、第一切割组件 52、第二切割组件51. The
511、切割运动组件 512、切割支撑组件511. Cutting
513、夹具电机 514、圆锯片513,
521、切割运动组件 522、切割支撑组件521, cutting motion assembly 522, cutting support assembly
523、夹具电机 524、圆锯片523, clamp motor 524, circular saw blade
61、分离支撑腿 62、分离支撑板61.
63、分离气缸 64、分离手指63.
71、回收支撑腿 72、回收支撑板71. Recycle
73、回收气缸 74、回收推板73.
81、第一集尘器 82、第二集尘器81. The
91、第一尾气处理器 92、第二尾气处理器91. The first exhaust gas processor 92. The second exhaust gas processor
具体实施方式Detailed ways
现结合附图对本发明作进一步的描述。The present invention will now be further described with reference to the accompanying drawings.
如图1所示,本发明提出了一种用于新能源汽车动力废旧电池的拆解设备,其包括:上料组件1、推送组件2、夹持传送组件4、切割组件5、芯壳分离组件6、外壳回收组件7、集尘组件8、尾气处理组件9、操作平台10、支撑架体20和第一回收储存箱40和第二回收储存箱50;其中,所述切割组件5包括:第一切割组件51和第二切割组件52;所述集尘组件8包括:第一集尘器81和第二集尘器82;所述尾气处理组件9包括:第一尾气处理器91和第二尾气处理器92;As shown in FIG. 1 , the present invention proposes a dismantling device for new energy vehicle power waste batteries, which includes: a feeding
操作平台10固设连接于支撑架体20的上方,沿操作平台10的中线位置上设置夹持传送组件4,夹持传送组件4的一侧设有上料组件1、推送组件2、芯壳分离组件6、外壳回收组件7、第一切割组件51、第一集尘器81和第一尾气处理器91;夹持传送组件4的另一侧设有限位组件3、第二切割组件52、第二集尘器82和第二尾气处理器92;其中,上料组件1、外壳回收组件7、芯壳分离组件6三者之间的间距相等;第一切割组件51与芯壳分离组件6之间的间隔距离等于上料组件1与外壳回收组件7之间的间隔距离;The
上料组件1安装在推送组件2上,且推送组件2与夹持传送组件4呈垂直放置,限位组件3与推送组件2对称放置;外壳回收组件7靠近推送组件2的一侧,且与推送组件2平行放置;芯壳分离组件6靠近外壳回收组件7的一侧,且与外壳回收组件7平行放置;第一切割组件51与第二切割组件52对称放置在夹持传送组件4的两侧,第一集尘器81和第二集尘器82对称分布在夹持传送组件4的两侧,且分别对应靠近第一切割组件51和第二切割组件52;第一尾气处理器91位于第一切割组件51和第一集尘器81之间,第二尾气处理器92位于第二切割组件52和第二集尘器82之间;所述限位组件3与第二切割组件52之间设有并排放置的第一回收储存箱40和第二回收储存箱50。The feeding
如图1所示,所述夹持传送组件4包括依次顺序连接的夹持传送电机41、联轴器42、运动支撑组件43、丝杠导轨组件44,及位于丝杠导轨组件44之上的夹持气缸45,以及与夹持气缸45连接的夹持手指46、夹持挡板47;与丝杠导轨组件44水平延长段上依次顺序设有上料工位、切割工位、分离工位和回收工位,且上料工位、切割工位、分离工位和回收工位均位于操作平台10上;将推送组件2推送的废旧动力电池30传送至上料工位,在夹持气缸45的驱动下,依据所拆解的废旧动力电池的电池类型,调整由夹持手指46和夹持挡板47的组成电池夹具的形状,用于不同类型的废旧动力电池的拆解。As shown in FIG. 1 , the clamping transmission assembly 4 includes a clamping
具体地,当拆解方形废旧动力电池30时,电池夹具为平面板型,夹持手指46为具有较大摩擦系数的平板,夹持挡板47为L型平板,组成方形结构,用于夹持方形废旧动力电池30。当拆解圆柱形废旧动力电池30时,电池夹具为V型凹槽,夹持手指46调整为具有V形槽结构,夹持挡板47的垂直侧有呈V型的凹槽,组成V形结构,用于夹持圆柱形废旧动力电池30。Specifically, when the square
在夹持传送电机41、联轴器42、运动支撑组件43、丝杠导轨组件44组成的运动机构驱动下,夹持传送组件4在此中线位置不断往复运动,在其运动的直线方向分别设有上料工位、切割工位、分离工位、回收工位。Driven by the motion mechanism composed of the clamping and conveying
其中,电池夹具的宽度小于废旧动力电池的正、负极间距,即废旧动力电池的竖直高度,使废旧动力电池两端的正、负极头凸出悬空,电池夹具的夹持范围大于所有已知型号的电池宽度,该电池夹具的深度大于废旧动力电池的厚度。Among them, the width of the battery clamp is smaller than the distance between the positive and negative electrodes of the waste power battery, that is, the vertical height of the waste power battery, so that the positive and negative heads at both ends of the waste power battery protrude and hang in the air, and the clamping range of the battery clamp is larger than all known models. The width of the battery, the depth of the battery clamp is greater than the thickness of the used power battery.
如图2所示,所述上料组件1呈弹夹式结构,用于控制废旧动力电池间隔有序的落料,即将人工存放在上料组件1中的废旧动力电池逐一弹送至推送组件2;其具体包括:两个上料驱动组件11、两个曲柄连杆组件12、两个上料支撑组件13、若干对活动手14、第一上料壳体15和第二上料壳体16;As shown in FIG. 2 , the
第一上料壳体15和第二上料壳体16均呈U形槽结构,且二者相对竖直立在推送组件2上;第一上料壳体15和第二上料壳体16的外侧分别安装上料驱动组件11、曲柄连杆组件12和上料支撑组件13,上料支撑组件13固定在第一上料壳体15或第二上料壳体16的外侧,曲柄连杆组件12的一端穿过上料支撑组件13与若干对活动手14连接,其另一端连接上料驱动组件11;若干对活动手14等间距地分布在第一上料壳体15的内侧和第二上料壳体16的内侧。其中,第一上料壳体15和第二上料壳体16共同组成的上料组件1的顶部为入料口,用于存放多个废旧动力电池30;其下部为出料口,用于逐一传送至推送组件2。The
其中,所述活动手14采用U形实心光滑材料制成;上料驱动组件11作为驱动源,曲柄连杆组件12与若干对活动手14同步联动伸缩,将废旧动力电池间隔有序地落入推送组件2上;具体地,通过上料驱动组件11驱动曲柄连杆组件12实现多对活动手14在第一上料壳体15的内侧或第二上料壳体16的内侧的伸缩,即多对活动手14在第一上料壳体内侧或第二上料壳体内侧活动,用于废旧动力电池的上料和将废旧动力电池逐一传送至推送组件2上。The
如图3所示,所述推送组件2呈弹簧式推拉结构,其包括:支撑腿21、推送支撑板22、模组驱动组件23、连接螺栓24、螺栓支撑板25、推送弹簧组件26和放置槽27;As shown in FIG. 3 , the
支撑腿21固定于操作平台10上,支撑腿21上设有放置槽27,推送支撑板22固定在操作平台10上,且推送支撑板22位于放置槽27下,推送支撑板22的一端固定模组驱动组件23,连接螺栓24和螺栓支撑板25安装在放置槽27内,通过连接螺栓24,将螺栓支撑板25、放置槽27、推送支撑板22的另一端进行固定连接,从而实现螺栓支撑板25与模组驱动组件23通过连接螺栓24连接固定,推送弹簧组件26设于螺栓支撑板25的一侧,模组驱动组件23作为驱动源,驱动推送弹簧组件26,将位于放置槽27内的废旧动力电池传送至夹持传送组件4的夹持挡板47上,夹持气缸45推动夹持手指46向夹持挡板47的垂直板方向运动,完成电池的夹持,然后推送弹簧组件26复位;The
所述推送弹簧组件26包括若干弹簧和极板;极板上固定若干弹簧,若干弹簧抵在螺栓支撑板上;通过模组驱动组件23推动推送弹簧组件26,实现弹簧的伸缩,从而实现废旧动力电池30推送至夹持挡板47上,然后通过若干弹簧的伸缩,实现推送弹簧组件26的复位。The
其中,所述推送组件2将落到放置槽27上的废旧动力电池27推送至夹持传送组件4内的夹持挡板47,其具有若干弹簧及极板组成的推送弹簧组件,其能够保证电池推送准确到位,避免驱动源过载。推送组件上安装有连接螺栓,可调节连接螺栓旋入深度进而调整推送弹簧组件的高度,保证电池推送平稳准确。Wherein, the
上料组件1的出料口掉落的废旧动力电池30落入放置槽27内,当夹持传送组件4运动至上料工位时,推送弹簧组件26将放置槽27内的废旧动力电池30推送至夹持挡板47上,所述推送弹簧组件26为极板压缩弹簧式结构,推送废旧动力电池时,既保证电池到位,又不损害驱动源,可通过调节连接螺栓24上的限位螺母的位置高度,进而调整推送固定组件23的高度。The
如图1所示,所述限位组件3包括:限位运动组件31和限位挡板32;所述限位运动组件31安装在操作平台10上,且与推送组件2相对放置;限位挡板32安装在限位运动组件31上;所述限位挡板32为具有Z形结构的限位挡板,且该限位挡板32采用绝缘体材料制成。其中,限位挡板的宽度大于每个废旧动力电池的宽度。As shown in FIG. 1 , the limiting component 3 includes: a limiting
具体地,当废旧动力电池30落入放置槽27内时,限位运动组件31作为动力源,用于驱动限位挡板32运动至所需位置,用于对废旧动力电池精确定位。所述限位组件用于不同尺寸电池的位置限定,保证后续切割的精准。Specifically, when the
如图4所示,所述第一切割组件51包括:切割运动组件511、切割支撑组件512、夹具电机513和圆锯片514;切割运动组件511安装在操作平台10上,其上设有导轨,切割支撑组件512安装在导轨上,可实现水平移动,切割支撑组件512上设有夹具电机513,夹具电机513的旋转端安装圆锯片514;As shown in FIG. 4 , the
如图5所示,所述第二切割组件52包括:切割运动组件521、切割支撑组件522、夹具电机523和圆锯片524;切割运动组件521安装在操作平台10上,其上设有导轨,切割支撑组件522安装在导轨上,可实现水平移动,切割支撑组件522上设有夹具电机523,夹具电机523的旋转端安装圆锯片524;As shown in FIG. 5 , the
依据所需切割的废旧动力电池的尺寸,切割运动组件511作为动力源,驱动切割支撑组件512水平移动,调整圆片锯514与所需切割的废旧动力电池之间的间距,夹具电机513驱动圆锯片514旋转,夹持传送组件4驱动其上的所需切割的废旧动力电池运动至夹持传送组件4上的切割工位时,对所需切割的废旧动力电池进行切割,逐渐完成将废旧动力电池两端正负极头进行切割,切割后的正负极头掉落至外部放废料回收箱内。According to the size of the waste power battery to be cut, the cutting
第一切割组件51的结构与第二切割组件52的结构相同;第一切割组件51和第二切割组件52均为柔性设置,可依据电池形状及尺寸调整切割间距,可实现废旧动力电池正负极头的锯切。夹持传送组件4的两侧分布一对对称布置的夹具电机513和圆锯片514,且所述两圆锯片间距可调,适用于不同型号尺寸的废旧动力电池切割。The structure of the
如图6所示,所述芯壳分离组件6包括:若干分离支撑腿61、分离支撑板62、分离气缸63和分离手指64;所述若干分离支撑腿61固设于操作平台10上,分离支撑腿61上设置有分离支撑板62,分离支撑板62上设置分离气缸63,分离气缸63的伸缩杆末端设置有分离手指64。As shown in FIG. 6 , the core-
夹持传送组件4驱动其上的经过切割组件切割后的废旧动力电池运动至夹持传送组件4上的分离工位时,分离气缸63驱动分离手指64将切割后的废旧动力电池外壳内的电芯顶出,并将其传送至第二回收储存箱50内,用于后续贵金属提取回收工艺;然后,分离气缸63带动分离手指64复位,完成芯壳分离后,夹持传送组件4的夹持气缸45缩回松开剩余的电池外壳。When the clamping and conveying assembly 4 drives the waste power battery cut by the cutting assembly on it to move to the separation station on the clamping and conveying assembly 4, the
所述分离手指64呈正棱台形状或圆柱状结构;具体地,当分离方形废旧动力电池时,所述分离手指64为正棱台形状,用于直接顶出废旧动力电池外壳内的电芯;当进行圆柱状废旧动力电池的分离时,所述分离手指64为小于圆柱电池直径的圆柱状,用于直接顶出废旧动力电池外壳内的电芯。The separating
所述芯壳分离组件6能够将切割后的废旧动力电池电芯从外壳内分离出来。芯壳分离组件6将废旧动力电池电芯从外壳内部顶出,所述分离手指64依据所拆解电池的形状,来使用对应的正棱台形状或圆柱体形状的分离手指进行分离。The core-
如图7所示,所述外壳回收组件7,用于将废旧动力电池的外壳推送至第二回收储存箱50。所述外壳回收组件7包括:若干回收支撑腿71、回收支撑板72、回收气缸73和回收推板74;回收支撑腿71固设于操作平台10上,其上设置有回收支撑板72,回收支撑板72上设置回收气缸73,回收气缸73的伸缩杆末端安装有回收推板74。As shown in FIG. 7 , the casing recycling assembly 7 is used to push the casing of the used power battery to the second
夹持气缸45缩回后,夹持传送组件4驱动其上的经过芯壳分离后的废旧动力电池运动至夹持传送组件上的回收工位时,回收气缸73驱动回收推板74,回收推板74在回收气缸73的驱动下,将位于回收工位上的夹持挡板47上的废旧动力电池的外壳推送至第二回收储存箱50,回收气缸73复位。After the
其中,所述回收推板74为由圆推板与圆柱体组成的T形结构;其中,圆柱体固定在圆推板上,圆推板的直径大于圆柱体的直径。The
所述第一集尘器81和第二集尘器82,均用于回收来自切割废旧动力电池正负极头产生的粉尘碎屑;二者均为集尘箱;其中,该集尘箱的尺寸由圆锯片的尺寸决定,具体地,集尘箱的宽度及高度依据圆锯片的直径及中心高度而设定。The
所述第一尾气处理器91和第二尾气处理器92,均用于收集圆锯片在切割时周围飞溅的粉尘及切割电池时挥发的酯类有机物和可能产生的HF/PF5气体,将上述粉尘和气体经绿色处理后排放。The first exhaust gas processor 91 and the second exhaust gas processor 92 are both used to collect the dust splashed around the circular saw blade when cutting and the ester organics and the HF/PF5 gas that may be generated when cutting the battery. Dust and gas are discharged after green treatment.
基于所述的用于新能源汽车动力废旧电池的拆解设备,本发明还提供了一种用于新能源汽车动力废旧电池的拆解方法,该方法包括:Based on the dismantling equipment for the used power batteries of new energy vehicles, the present invention also provides a method for dismantling used power batteries of new energy vehicles, the method comprising:
人工将废旧动力电池30存放入上料组件1中,通过上料驱动组件11驱动曲柄连杆组件12实现多对活动手14的伸缩,并逐一将从上料组件1的出料口掉落的废旧动力电池30落入放置槽27内;The
当夹持传送组件4运动至上料工位时,模组驱动组件23驱动推送弹簧组件26,同时夹持气缸45推动夹持手指46向夹持挡板47的垂直板方向运动,将位于放置槽27内的废旧动力电池30逐一传送至上料工位,然后推送弹簧组件26复位;When the clamping conveying assembly 4 moves to the feeding station, the
依据所需切割的废旧动力电池的尺寸,切割运动组件51驱动切割支撑组件52水平移动,调整圆片锯514与所需切割的废旧动力电池之间的间距,夹具电机53驱动圆锯片514旋转,夹持传送组件4驱动其上的所需切割的废旧动力电池从上料工位运动至切割工位,将废旧动力电池两端正负极头进行切割,切割后的正负极头掉落至废料回收箱(未示出)内;According to the size of the waste power battery to be cut, the cutting
夹持传送组件4驱动其上的经过切割后的废旧动力电池从切割工位运动至分离工位,分离气缸63驱动分离手指64将切割后的废旧动力电池外壳内的电芯顶出;然后,分离气缸63带动分离手指64复位,完成芯壳分离后,夹持传送组件4的夹持气缸45缩回松开剩余的电池外壳;The clamping and conveying assembly 4 drives the cut waste power battery on it to move from the cutting station to the separation station, and the
夹持气缸45缩回后,夹持传送组件4驱动其上的经过芯壳分离后的废旧动力电池从分离工位运动至回收工位,回收气缸73驱动回收推板74,将位于回收工位上的夹持挡板47上的废旧动力电池的外壳推送至第二回收储存箱50,回收气缸73复位;夹持传送组件4复位至起始点,完成拆解。After the
最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that any modification or equivalent replacement of the technical solutions of the present invention will not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the present invention. within the scope of the claims.
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| CN114433601B (en) * | 2022-01-18 | 2022-09-02 | 创富再生资源(成都)有限公司 | Automatic disassembling device for new energy automobile power battery |
| CN114749463B (en) * | 2022-04-07 | 2023-07-18 | 中南大学 | A kind of rapid recovery device and recovery method of nickel-cobalt element in ternary battery material |
| CN115986252B (en) * | 2023-01-14 | 2026-03-10 | 合肥工业大学 | Scrapped power battery shell and inner core separating device |
| CN116259873B (en) * | 2023-02-15 | 2025-10-17 | 安徽绿沃循环能源科技有限公司 | Battery disassembling equipment |
| CN117117375B (en) * | 2023-09-28 | 2025-12-16 | 湖南宏工智能科技有限公司 | Battery recycling device |
| CN118023916B (en) * | 2024-02-27 | 2026-04-28 | 三峡大学 | A disassembly device and method for an adjustable turbine opening |
| CN117943596B (en) * | 2024-03-25 | 2024-06-07 | 南京迷你汽车科技有限公司 | New energy waste battery disassembling device and method |
| CN118663661B (en) * | 2024-06-03 | 2025-03-28 | 广东威玛新材料股份有限公司 | Automatic disassembly device for waste power lithium batteries |
| CN118712556B (en) * | 2024-08-30 | 2025-01-21 | 山东卓奥锂业科技有限公司 | A waste battery recycling system |
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