Phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based coating agent and preparation method and application thereof
Technical Field
The invention relates to the technical field of leather finishing agents, in particular to a phosphorus-boron heterochain prepolymer segmented polyurethane leather flame-retardant water-based finishing agent and a preparation method and application thereof.
Background
The information in this background section is only for enhancement of understanding of the general background of the invention and is not necessarily to be construed as an admission or any form of suggestion that this information forms the prior art that is already known to a person of ordinary skill in the art.
The leather finishing agent is a general name of leather auxiliary agents for leather surface finishing protection and leather beautification, and is prepared by a film forming substance, a coloring material, a solvent and the auxiliary agents according to a certain proportion, wherein the film forming substance is the basis of the leather finishing agent. Leather belongs to flammable materials, is easy to burn when meeting open fire, has fire hazard in the using process, and has high attention paid to flame-retardant fire prevention of leather by technical workers and engineering technicians at home and abroad. Researches show that elements such as halogen, phosphorus, boron, nitrogen, silicon and the like have excellent flame retardant effect in the combustion process of organic materials, the halogen-containing flame retardant is limited due to the generation of highly toxic gas in the combustion process, and the element flame retardant such as P, B, N, Si has the flame retardant functions of no halogen, low smoke, environmental protection and high efficiency. P, B, N, Si and other elements are synthesized into the polymer with intrinsic flame retardant function through molecular design and synthesis, which is an effective way for preparing halogen-free low-smoke long-acting flame retardant polymer materials.
Document 1 discloses a waterborne polyurethane-acrylate hybrid resin, a preparation method thereof and application thereof in a leather finishing agent, wherein the prepared waterborne polyurethane-acrylate hybrid resin is simple and controllable in preparation process, and the leather finishing agent prepared from the waterborne polyurethane-acrylate hybrid resin is suitable for the field of high-end leather finishing agents and has the advantages of high weather resistance, smooth hand feeling, good anti-sticking performance, good anti-whitening performance, good filler coating performance, high black transmittance and good scratch resistance.
Document 2 discloses that a novel environment-friendly phosphorus flame retardant additive added in an automobile leather flame retardant improves the flame retardant effect by 30%, and the ultra-high-speed constant-temperature emulsification technology is adopted to improve the stability of a liquid medicine from half a year to one year, so that the liquid medicine is more delicate to be a nano-scale emulsion and is more softly combined with leather.
At present, some existing leather flame-retardant coating technologies have the following characteristics:
the inorganic flame retardant is more and the organic flame retardant is less. The inorganic flame retardant has the advantages of low price and more varieties, has the defects of high specific gravity, large using amount, poor water resistance, poor compatibility and high mobility, and is used for adding flame retardance to leather finishing agents, so that the coating film has low strength, insufficient toughness, poor adhesion, poor decoration, reduced water resistance, high toxicological risk, time-dependent attenuation of flame retardant effect and the like. The organic flame retardant has the advantages of high flame retardant efficiency, small specific gravity, good water resistance and good compatibility, and has the disadvantages of less varieties, higher price, high toxicity, high halogen content and smoke, organic medium intolerance, environmental pollution caused by migration, and greater environmental pollution caused by high halogen content and smoke in fire.
② more additive flame retardants and less intrinsic flame retardants. The additive flame retardant is a low-molecular compound with a flame-retardant function, is added into the non-flame-retardant finishing agent in a blending mode, and has the advantages of multiple varieties, convenience in use and poor stability in the application process. The intrinsic flame retardant is formed by bonding elements with a flame retardant function into a molecular chain structure of a coating agent film forming material polymer in a chemical bond mode through molecular design and synthesis or synthesizing an element hybrid intrinsic flame retardant polymer to form a high molecular alloy in a physical blending mode.
Prior art documents:
document 1: chinese patent with application number of 201811429184.8, named as a water-based polyurethane-acrylate hybrid resin, a preparation method thereof and application thereof in leather finishing agents.
Document 2: the Chinese patent with the application number of 201911163050.0 is named as a flame retardant for automobile leather.
Disclosure of Invention
The invention aims to prepare a coating agent suitable for roller coating or spraying on the surface of leather, and the leather treated by the coating agent has synergistic composite functions of low toxicity, environmental protection, low smoke, zero halogen, long-acting flame retardance, water resistance, wear resistance, strong decoration, comfortable hand feeling and the like.
The invention discloses a phosphorus-boron heterochain prepolymer segmented polyurethane leather flame-retardant water-based coating agent, and a preparation method and application thereof.
In order to achieve the purpose, the technical scheme of the invention is as follows:
in a first aspect of the invention, a phosphorus boron heterochain prepolymer segmented polyurethane aqueous copolymer is disclosed, the structural formula of which is shown in formula (1):
in the formula (1), R includes-HCH2CH2OH、-(CH2CH2OH)2、-HCH2CH3、-(CH2CH3)2And the like.
In a second aspect of the present invention, a method for preparing the phosphorus boron heterochain prepolymer block polyurethane aqueous copolymer is disclosed, comprising the steps of:
(1) mixing an organic solvent, a phosphorus-boron hybrid chain prepolymer and dibutyltin dilaurate, then preserving heat under a protective atmosphere and a heating condition, adding toluene diisocyanate and dimethylolpropionic acid after the system temperature is uniform, and preserving heat after the system temperature is raised, and separating the solvent.
(2) And cooling the reaction system after the solvent is removed, adding a neutralizing agent and water, stirring, and adjusting the pH value of the system to obtain the catalyst.
In step (1), the organic solvent may include any one of xylene, toluene, cyclohexanone, and the like, and may be added in an amount sufficient to dissolve each raw material, and the present invention is not particularly limited.
Further, in the step (1), the viscosity of the phosphorus-boron heterochain prepolymer is 2000-2500 Cp (25 ℃), and optionally, the phosphorus-boron heterochain prepolymer is diluted by water to form a prepolymer diluent meeting the viscosity requirement.
Further, in the preparation method of the copolymer, the addition ratio of the phosphorus-boron heterochain prepolymer (PDCP-DGB), the Toluene Diisocyanate (TDI) and the dimethylolpropionic acid (DMPA) is as follows in sequence by mass percent: 75.9-76.9%, 16.2-17.3% and 6.8-6.9%.
In step (1), the mass ratio of dibutyltin dilaurate to toluene diisocyanate is 1: 0.01-0.03. In the present invention, the phosphorus boron heterochain prepolymer polyurethane block copolymer is synthesized by stepwise addition polymerization using the catalytic action of dibutyltin dilaurate.
Further, in the step (1), the number average molecular weight of the phosphorus-boron heterochain prepolymer is 800-1000, and the distribution index is 1.1-1.2.
Further, in the step (1), the protective atmosphere includes nitrogen, inert gas, and the like.
Further, in the step (1), the heating temperature is 60-65 ℃, the heating mode is water bath heating, and the heat preservation time is 20-35 min. The reaction at a certain temperature is helpful for accelerating the reaction rate and improving the reaction efficiency.
Further, in the step (1), the temperature of the system after being heated is 70-75 ℃, and the heat preservation time is 1.5-2.5 h.
Further, in the step (2), the neutralizing agent includes at least one of monoethanolamine, diethanolamine, monoethylamine, diethylamine, etc. In the invention, the main function of the neutralizer is to react with dimethylolpropionic acid in a system, and further regulate the pH value of a reaction product to be qualified.
Further, in the step (2), the temperature of the system is 45-50 ℃ after being cooled.
Further, in the step (2), the pH value is kept in the range of 7.5-9.0.
In the third aspect of the invention, the invention discloses a phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based finishing agent, which comprises the following raw materials in percentage by mass: 11.5-13.5% of a coloring agent, 2.5-3.5% of carboxymethyl cellulose, 3.0-4.0% of a composite auxiliary agent and 80.0-82.0% of the phosphorus-boron heterochain prepolymer segmented polyurethane water-based copolymer.
Further, the colorant is an organic pigment or dye, which can be selected according to the actual leather color, and the invention is not particularly limited.
Further, the compound auxiliary agent is a mixture of a defoaming agent and a dispersing agent; optionally, the defoaming agent comprises at least one of tributyl phosphate, polymethyl silicone oil and the like, and the dispersing agent comprises at least one of OP-10, polyethylene glycol, sodium dodecyl benzene sulfonate and the like; optionally, the mass ratio of the defoaming agent to the dispersing agent is 1: 1-1: 2.
Furthermore, the fineness of the coating agent is less than or equal to 20 mu m, so that the coating agent can be uniformly coated on the surface of the leather.
Furthermore, the raw material composition of the coating agent also comprises a water composite solvent. Optionally, the addition amount of the water composite solvent is controlled to adjust the viscosity of the coating agent to be 120-150 s (coating-4 cups).
Further, the water composite solvent is a mixed system of water, ethanol and ethylene glycol dimethyl ether, and optionally, the volume ratio of the water, the ethanol and the ethylene glycol dibutyl ether is 3:1: 2.
In a fourth aspect of the present invention, a method for preparing the boron heterochain prepolymer block polyurethane leather flame-retardant water-based finishing agent is disclosed, which comprises the following steps: and uniformly mixing the colorant, the carboxymethyl cellulose, the composite auxiliary agent and the phosphorus-boron hybrid chain prepolymer block polyurethane aqueous copolymer, grinding, and then adjusting the viscosity by using a water composite solvent to obtain the product.
In a fifth aspect of the invention, the application of the boron-heterochain prepolymer segmented polyurethane leather flame-retardant water-based finishing agent in the preparation of leather products and the like is disclosed.
Compared with the prior art, the invention has the following beneficial effects:
(1) through molecular design and synthesis, the phosphorus-boron flame-retardant element and the hydrophilic group are bonded in a polyurethane molecular structure in a chemical bond form to obtain the phosphorus-boron heterochain prepolymer segmented polyurethane aqueous copolymer, and the copolymer has the characteristic of intrinsic flame retardance.
(2) The invention takes the boron hetero-chain hydroxyl-terminated prepolymer segmented polyurethane copolymer as a base material to prepare a finishing agent suitable for roller coating or spraying on the surface of leather, leather treated by the finishing agent has synergistic composite functions of low toxicity, environmental protection, low smoke, zero halogen, long-acting flame retardance, water resistance, wear resistance, strong decoration, comfortable hand feeling and the like, phosphorus and boron elements can ensure the long-acting flame retardance in a polyurethane molecular chain, and meanwhile, the boron hetero-chain hydroxyl-terminated prepolymer segmented polyurethane copolymer finishing agent has high elasticity, water resistance, wear resistance and soft hand feeling after being dried into a film.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. The experimental procedures, in which specific conditions are not noted in the following examples, are generally carried out according to conventional conditions or according to conditions recommended by the manufacturers.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The reagents or starting materials used in the present invention can be purchased from conventional sources, and unless otherwise specified, the reagents or starting materials used in the present invention can be used in a conventional manner in the art or in accordance with the product specifications. In addition, any methods and materials similar or equivalent to those described herein can be used in the methods of the present invention. The preferred methods and materials described herein are exemplary only, and the invention will now be further described with reference to specific embodiments.
In the following examples, the phosphorus-boron heterochain prepolymer is synthesized by the method disclosed in patent document No. 201710836186.8, the number average molecular weight is 800-1000, the distribution index is 1.1-1.2, and other conventional methods can be used to synthesize or purchase commercially available products.
In the following examples, the synthetic route of the phosphorus-boron heterochain prepolymer block polyurethane aqueous copolymer is shown as formula (2):
first embodiment
1. The preparation of the phosphorus-boron heterochain prepolymer block polyurethane aqueous copolymer comprises the following steps:
(1) 50ml of xylene, 45g of PDCP-DGB and dibutyltin dilaurate in a mass ratio of 1:0.01 to TDI were added to a four-necked flask with mechanical stirring, nitrogen protection, reflux condensation, water bath heating and a temperature control device.
(2) Stirring, introducing nitrogen, heating the reaction system obtained in the step (1) in a water bath to 60 +/-1 ℃, uniformly preserving the temperature of the system, dropwise adding 10.3g of TDI and 4.0g of DMPA within 30min, keeping the temperature of the system at 75 +/-1 ℃, preserving the temperature for 2h, and separating and recovering upper xylene.
(3) And (3) cooling the reaction system after removing the xylene through separation to 45 +/-1 ℃, then adding monoethanolamine and 50ml of water, continuing stirring for 1h, adjusting the pH to 9.0, and then adjusting the product viscosity to 2500Cp (25 ℃) through water to obtain the phosphorus-boron hybrid chain prepolymer segmented polyurethane aqueous copolymer diluent.
2. The preparation method of the phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based finishing agent comprises the following steps:
s1, weighing 80.0g of phosphorus-boron hybrid chain prepolymer segmented polyurethane aqueous copolymer diluent prepared in the embodiment, 13.5g of red aqueous color paste, 3.5g of carboxymethyl cellulose and 3.0g of composite auxiliary agent (a mixture of tributyl phosphate and OP-10 in a mass ratio of 1: 1), adding the mixture into a mixing container, stirring and mixing, adding 15ml of water composite solvent (a mixture of water, ethanol and ethylene glycol dibutyl ether in a volume ratio of 3:1: 2), stirring uniformly, pouring the obtained mixed solution into a sand mill, starting the sand mill, keeping the rotating speed at 5000r/min and the cooling water temperature at or below 30 ℃, and grinding for 30 min;
and S2, detecting and grinding the mixture by using a fineness scraper to the fineness of less than or equal to 20 mu m, adding a water composite solvent (a mixture of water, ethanol and ethylene glycol dibutyl ether in a volume ratio of 3:1: 2), continuously grinding for 5min, adjusting the viscosity of the coating agent to 140S (coating-4 cups), stopping a sand mill, filtering and discharging to obtain the phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based coating agent.
Second embodiment
1. The preparation of the phosphorus-boron heterochain prepolymer block polyurethane aqueous copolymer comprises the following steps:
(1) 50ml of xylene, 46.1g of PDCP-DGB and dibutyltin dilaurate in a mass ratio of TDI to TDI of 1:0.03 were added to a four-neck flask with mechanical stirring, nitrogen protection, reflux condenser, water bath heating and a temperature control device.
(2) Stirring, introducing nitrogen, heating the reaction system obtained in the step (1) in a water bath to 65 +/-1 ℃, uniformly preserving the temperature of the system, dropwise adding 9.7g of TDI and 4.1g of DMPA within 30min, keeping the temperature of the system at 75 +/-1 ℃, preserving the temperature for 1.5h, and separating and recovering upper xylene.
(3) And (3) cooling the reaction system after removing the xylene through separation to 45 +/-1 ℃, then adding monoethanolamine and 50ml of water, continuing stirring for 1h, adjusting the pH to 8.0, and then adjusting the product viscosity to 2200Cp (25 ℃) through water to obtain the phosphorus-boron hybrid chain prepolymer segmented polyurethane aqueous copolymer diluent.
2. The preparation method of the phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based finishing agent comprises the following steps:
s1, weighing 82.0g of phosphorus-boron hybrid chain prepolymer segmented polyurethane aqueous copolymer diluent prepared in the embodiment, 11.5g of yellow aqueous color paste, 2.5g of carboxymethyl cellulose and 4.0g of composite auxiliary agent (a mixture of tributyl phosphate and OP-10 in a mass ratio of 1: 2), adding the mixture into a mixing container, stirring and mixing, adding 15ml of water composite solvent (a mixture of water, ethanol and ethylene glycol dibutyl ether in a volume ratio of 3:1: 2), stirring uniformly, pouring the obtained mixed solution into a sand mill, starting the sand mill, keeping the rotating speed at 5000r/min and the cooling water temperature at or below 30 ℃, and grinding for 30 min;
and S2, detecting and grinding the mixture by using a fineness scraper to the fineness of less than or equal to 20 mu m, adding a water composite solvent (a mixture of water, ethanol and ethylene glycol dibutyl ether in a volume ratio of 3:1: 2), continuously grinding for 5min, adjusting the viscosity of the coating agent to be 120S (coating-4 cups), stopping a sand mill, filtering and discharging to obtain the phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based coating agent.
Third embodiment
1. The preparation of the phosphorus-boron heterochain prepolymer block polyurethane aqueous copolymer comprises the following steps:
(1) 50ml of xylene, 45.8g of PDCP-DGB and dibutyltin dilaurate in a mass ratio of TDI to TDI of 1:0.02 were added to a four-neck flask with mechanical stirring, nitrogen protection, reflux condenser, water bath heating and a temperature control device.
(2) Stirring, introducing nitrogen, heating the reaction system obtained in the step (1) in a water bath to 60 +/-1 ℃, uniformly preserving the temperature of the system, dropwise adding 10.0g of TDI and 4.0g of DMPA within 30min, keeping the temperature of the system at 70 +/-1 ℃, preserving the temperature for 2.5h, and separating and recovering upper xylene.
(3) And (3) cooling the reaction system after removing the xylene through separation to 50 +/-1 ℃, then adding monoethanolamine and 50ml of water, continuing stirring for 1h, adjusting the pH to 7.5, and then adjusting the product viscosity to 2000Cp (25 ℃) by using water to obtain the phosphorus-boron hybrid chain prepolymer segmented polyurethane aqueous copolymer diluent.
2. The preparation method of the phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based finishing agent comprises the following steps:
s1, weighing 81.0g of phosphorus-boron hybrid chain prepolymer segmented polyurethane aqueous copolymer diluent prepared in the embodiment, 12.5g of blue aqueous color paste, 3.0g of carboxymethyl cellulose and 3.5g of composite auxiliary agent (a mixture of tributyl phosphate and OP-10 in a mass ratio of 1: 1), adding the mixture into a mixing container, stirring and mixing, adding 15ml of water composite solvent (a mixture of water, ethanol and ethylene glycol dibutyl ether in a volume ratio of 3:1: 2), stirring uniformly, pouring the obtained mixed solution into a sand mill, starting the sand mill, keeping the rotating speed at 5000r/min and the cooling water temperature at or below 30 ℃, and grinding for 30 min;
and S2, detecting and grinding the mixture by using a fineness scraper to the fineness of less than or equal to 20 mu m, adding a water composite solvent (a mixture of water, ethanol and ethylene glycol dibutyl ether in a volume ratio of 3:1: 2), continuously grinding for 5min, adjusting the viscosity of the coating agent to be 150S (coating-4 cups), stopping a sand mill, filtering and discharging to obtain the phosphorus-boron hybrid chain prepolymer block polyurethane leather flame-retardant water-based coating agent.
Performance testing
The performance of the film coating agent prepared by using the phosphorus-boron hybrid prepolymer polyurethane segmented copolymer in the above embodiment is tested by the specific methods of QB/T2710-2018, GB/T5454-1997 and GB/T4689.21-2008, and the results of the measured performance indexes are shown in Table 1.
TABLE 1
| Sample (I)
|
Tensile Strength (MPa)
|
LOI
|
Water absorption (%)
|
| Commercial unpainted treated artificial leather
|
7
|
17.0
|
40
|
| Finishing treatment of Artificial leather (first embodiment)
|
8
|
27.0
|
25
|
| Finishing treatment of Artificial leather (second embodiment)
|
9
|
29.0
|
26
|
| Finishing treatment of Artificial leather (third embodiment)
|
8
|
28.0
|
25 |
As can be seen from Table 1, after the finishing agent prepared in the examples is used for treating, the tensile strength, the flame-retardant oxygen index and the water resistance of the commercial uncoated artificial leather are obviously improved.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.