CN112683098A - Oil cooler pipe with staggered dotting - Google Patents
Oil cooler pipe with staggered dotting Download PDFInfo
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- CN112683098A CN112683098A CN202011640095.5A CN202011640095A CN112683098A CN 112683098 A CN112683098 A CN 112683098A CN 202011640095 A CN202011640095 A CN 202011640095A CN 112683098 A CN112683098 A CN 112683098A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
本发明公开一种错位打点的油冷器管，包括管体，所述管体上、下表面分别设有轴向相互垂直的第一凹槽和第二凹槽，管体上还设有内陷的加强筋。管体两端还设有加强片或弯折部。本发明的错位打点油冷器管内有多条过油通道，十字错位的设计增强了扰流作用，使得本发明的油冷器管无需使用内翅片就能有较好的扰流效果。本发明的错位打点油冷器管有较大的工作压力，并且能保证油冷器管进出端的压力强度，使润滑油顺利通过。且无需使用内翅片，降低了管体的重量，有利于降低油冷器的整体重量，高强度的油冷器管也延长了油冷器的使用寿命。本发明结构简单，安装方便，润滑油冷却效率高，原材料成本低，具有良好的应用前景。
The invention discloses an oil cooler tube with staggered dots, comprising a tube body. The upper and lower surfaces of the tube body are respectively provided with a first groove and a second groove that are mutually perpendicular in the axial direction, and the tube body is further provided with an inner groove. Sunken stiffeners. The two ends of the pipe body are also provided with reinforcing sheets or bending parts. There are multiple oil passages in the staggered oil cooler tube of the present invention, and the cross-displacement design enhances the turbulence effect, so that the oil cooler tube of the invention can have a better turbulence effect without using inner fins. The staggered spot oil cooler pipe of the present invention has a larger working pressure, and can ensure the pressure strength of the inlet and outlet ends of the oil cooler pipe, so that the lubricating oil can pass smoothly. In addition, there is no need to use inner fins, which reduces the weight of the tube body, which is beneficial to reduce the overall weight of the oil cooler. The high-strength oil cooler tube also prolongs the service life of the oil cooler. The invention has the advantages of simple structure, convenient installation, high lubricating oil cooling efficiency, low raw material cost and good application prospect.
Description
Technical Field
The invention relates to the technical field of automobile radiator components, in particular to an oil cooler pipe with staggered dotting.
Background
When an automobile runs, the temperature of the lubricating oil contained in the gear box is continuously increased due to power transmission, and if the temperature of the lubricating oil is too high, the lubricating oil may boil and lose the lubricating effect, so that the gear is easy to wear. In the existing automobile structure configuration, an oil cooler pipe is arranged for cooling lubricating oil, and the oil temperature is ensured to be within a normal working range.
The automobile oil cooler in the prior art comprises an oil cooler pipe body, wherein the oil cooler pipe body is provided with an inner double-layer pipe wall and an outer double-layer pipe wall, the pipe ends of the inner double-layer pipe wall and the outer double-layer pipe wall are sealed and sealed, an oil passing cavity is defined in the middle of the inner double-layer pipe wall and the outer double-layer pipe wall, one end of the outer pipe wall of the oil cooler pipe body is provided with an oil inlet, the other end of the outer pipe wall of the oil cooler pipe body is provided with an oil outlet. However, the cooling area of the pipe body is limited, and a better oil cooling effect cannot be achieved.
Secondly, when assembling the oil cooler body into the oil cooler, because structural design is unreasonable, lead to welding strength not enough for the operating pressure that the during operation can bear of oil cooling body is less, and the pressure intensity of oil cooling body business turn over end is also relatively weak, can not satisfy operation requirement. Therefore, the application strength of the pipe body of the oil cooler is enhanced, and the key for improving the performance of the oil cooler is realized.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an oil cooler pipe with staggered dotting.
In order to achieve the purpose, the invention provides the following technical scheme:
the staggered dotting oil cooler pipe comprises a pipe body, wherein a plurality of first grooves formed by inwards sinking pipe walls are formed in the upper surface of the pipe body along the axial direction of the pipe body, and a plurality of second grooves formed by inwards sinking pipe walls are formed in the lower surface of the pipe body; the bottom of the first groove is welded with the bottom of the second groove;
the axial direction of the first groove is perpendicular to the axial direction of the second groove, and the included angles between the first groove and the second groove and the axial line of the pipe body are respectively more than 0 degree and less than 90 degrees;
the first grooves are provided with 2n rows, the number, the length, the width and the distribution position of the second grooves are the same as those of the first grooves, and n is a positive integer;
when n is equal to 1, 1 reinforcing rib is arranged between the two rows of first grooves, the reinforcing ribs are formed by inwards sinking the pipe body, and the bottoms of the reinforcing ribs are abutted against the inner wall of the pipe body;
when n is more than or equal to 2, n reinforcing ribs are arranged on the pipe body, 1 reinforcing rib is arranged at every 2 rows of first grooves, and the sinking directions of the adjacent 2 reinforcing ribs are opposite.
Preferably, the length of the first groove is 0.5-1.5 mm.
Preferably, the width of the first groove is 0.2-0.8 mm.
Preferably, the width of the pipe body is 10-250mm, and the thickness is not less than 3 mm.
Preferably, the concave surfaces of the reinforcing ribs are attached to each other.
Preferably, the inner walls of the two sides of the pipe body are provided with reinforcing sheets.
Preferably, the body is formed by a lamellar body bending, and the department of buckling of lamellar body is equipped with first kink, and 2 free ends of lamellar body are equipped with second kink and third kink respectively.
Preferably, the first bent part is formed by folding 2-6 layers of the sheet body.
Preferably, the second bending part and the third bending part are formed by folding 2-6 layers of the 2 free ends of the sheet body into the pipe body, the heights of the second bending part and the third bending part are half of the height of the first bending part, and the number of folding layers and the folding thickness of the first bending part, the second bending part and the third bending part are the same.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. the existing oil cooler pipe is formed by inserting fins into a common welded aluminum pipe (as shown in fig. 7) and then assembling the pipe into an oil cooler for use. This kind of pipe type pressure resistance is weak, and the body middle part receives extrusion deformation easily, and the oil cooler intensity that the assembly formed is poor, and inner fin easily rocks, influences the heat transfer effect.
The staggered dotting oil cooler pipe is characterized in that grooves in staggered directions are arranged on the upper surface and the lower surface of a pipe body, the bottoms of the upper groove and the lower groove are in contact, hot oil passes through an incompletely-closed channel formed by the reinforcing rib and the adjacent first groove and second groove, or the reinforcing rib and the reinforcing rib pass through the side wall of the pipe body. The existing dotting oil cooler pipe is dotted into round points, the welding is easy to be misaligned, the welding point is small, and even two points possibly welded are impacted to be separated if the working pressure is too high. The design of cross dislocation can let the contact point of recess bottom can accurate contact, improves the seam rate, guarantees the normal work of body. And the cross-shaped staggered dotting design enhances the turbulence effect, so that the oil cooler pipe has a better turbulence effect without using inner fins, the weight of the pipe and the weight of the oil cooler are reduced, and the heat exchange efficiency is not reduced. In addition, the oil cooler pipe is also provided with a reinforcing rib, on one hand, the strength of the pipe body is enhanced by using the material of the pipe body, the external volume of the pipe body is not increased, on the other hand, a complete/incomplete oil passing channel can be formed, hot oil is further divided into smaller turbulence, and the phenomenon that the oil cooler vibrates due to the overlarge impact of the flowing of the hot oil on the pipe body is avoided.
2. Present oil cooler is taken both sides to weld enhancement strip and upper and lower backplate at the heat dissipation, forms by independent lamellar body and heat dissipation area welding promptly (like fig. 8), and the welding seam is many, and the structure is complicated, and production technology is loaded down with trivial details, and is inefficient, takes place easily at the use leakage, warp scheduling problem. The invention also arranges the reinforcing sheets at the two ends of the pipe body, which can be directly connected to replace the reinforcing strips and the upper and lower guard plates, and the oil cooler pipe of the invention replaces the oil cooler with the old structure shown in figure 7, so the volume is greatly reduced, the pipe body is formed by bending one aluminum alloy metal sheet body at one time, the material is light, the bending is easy to realize in production, the processing time is greatly saved, the production efficiency is high, the integral strength of the pipe body is high, and the leakage is not easy to occur in the using process. In addition, the oil cooling pipe with the structure can also be used for assembling a common oil cooler.
3. The invention can also design bending parts on two sides of the pipe body, wherein the bending parts are formed by folding 3 times the sheet body towards the inside of the pipe body, and the bending parts are obtained by staggering 2U-shaped openings and then folding and extruding. The kink can guarantee the intensity of body under the less condition of the ascending thickness of assurance body width direction equally, can have great operating pressure when assembling the oil cooler pipe of this structure into the oil cooler to guarantee the pressure intensity of pipe business turn over end, make lubricating oil flow in and flow out smoothly.
Therefore, when the staggered dotting oil cooler pipe is assembled into an oil cooler, the staggered dotting oil cooler pipe has higher working pressure during use, and can ensure the pressure intensity of the inlet end and the outlet end of the oil cooler pipe, so that lubricating oil can smoothly flow in and flow out. And need not to use the inner fin, reduced the manufacturing material of whole body, reduced the weight of body, be favorable to reducing the whole weight of oil cooler, practiced thrift manufacturing cost, the oil cooler pipe of high strength has also prolonged the life of oil cooler. The invention has the advantages of high strength, capability of bearing larger working pressure, simple structure, convenient installation, high cooling efficiency of lubricating oil, low cost of raw materials and good application prospect.
Drawings
Fig. 1 is a schematic view of the overall structure of an oil cooler tube according to embodiment 1 of the present invention.
Fig. 2 is a partial enlarged view at a in fig. 1.
Fig. 3 is a schematic structural view of an oil cooler tube at another angle according to embodiment 1 of the present invention.
Fig. 4 is a schematic structural view of an oil cooler tube according to embodiment 2 of the present invention.
Fig. 5 is a partially enlarged view of the first bending portion in embodiment 3 of the present invention.
Fig. 6 is a partially enlarged view of the second bending portion and the third bending portion in embodiment 3 of the present invention.
Fig. 7 is a schematic structural view of a conventional oil cooler tube.
Fig. 8 is a schematic structural view of a conventional oil cooler.
In the drawings: the pipe comprises a pipe body 1, a first groove 2, a second groove 3, a reinforcing rib 4, a reinforcing sheet 5, a first bent part 6, a second bent part 7 and a third bent part 8.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings by way of examples of preferred embodiments. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
Example 1
As shown in fig. 1-3, the staggered dotting oil cooler pipe of the present invention comprises a pipe body 1, wherein the thickness of the pipe body 1 is 3.0mm, and the width of the pipe body 1 is 10.0 mm; a plurality of first grooves 2 formed by inward concave pipe walls are formed in the upper surface of the pipe body 1 along the axial direction of the pipe body 1, and a plurality of second grooves 3 formed by inward concave pipe walls are formed in the lower surface of the pipe body 1; the bottom of the first groove 2 is welded with the bottom of the second groove 3. The axial direction of the first groove 2 is perpendicular to the axial direction of the second groove 3, and the included angles between the first groove and the axial direction of the second groove and the axial direction of the pipe body 1 are 45 degrees.
Every 2 first recesses 2 of row just are equipped with 1 strengthening rib 4 on the body 2, strengthening rib 4 is formed by body 1 is inside sunken, 4 bottoms of strengthening rib and 1 inner wall butt of body, the sunken face of strengthening rib 4 pastes mutually, and 2 adjacent strengthening ribs 4 sunken opposite direction.
Example 2
As shown in fig. 4, the staggered spot-welding oil cooler pipe of the present embodiment is different from embodiment 1 in that reinforcing pieces 5 are provided on the inner walls of both sides of the pipe body 1.
Example 3
As shown in fig. 5-6, the difference between the staggered dotting oil cooler tube of the present embodiment and embodiment 1 is that the tube body 1 is formed by bending a sheet body, a first bending portion 6 is disposed at the bending portion of the sheet body, and 2 free ends of the sheet body are respectively disposed with a second bending portion 7 and a third bending portion 8. First kink 6 is formed by 3 layers of the folding of lamellar body, second kink 7 and third kink 8 are formed by 3 layers of 2 free ends of lamellar body to body 1 internal folding, and the height of second kink 7, third kink 8 is half of first kink 6 height, and the thickness after first kink 6, second kink 7, third kink 8 are folded is the same. The second bent portion 7 and the third bent portion 8 are welded and closed by high-frequency welding.
The staggered dotting oil cooler pipes in the embodiments 1 to 3 have the same use principle, when in use, the oil cooler pipes are assembled into an oil cooler, lubricating oil to be cooled enters a cavity in the pipe body 1 from one end of the oil cooler pipe, an incompletely closed channel formed by the reinforcing rib 4 and the first groove 2 and the second groove 3 which are close to the reinforcing rib 4 or the reinforcing rib 4 and the side wall of the pipe body 1 pass through the incompletely closed channel, the flow rate of the lubricating oil can be reduced by the aid of the first groove 2 and the second groove 3 which are staggered in a cross shape, turbulence degree is improved, cooling water between the lubricating oil and the oil cooler pipes can fully exchange heat, and the lubricating oil cooled by heat exchange flows out of the other end of the oil cooler pipe and is used for. The cooler pipe is made of aluminum alloy, so that the cooler pipe is light in weight, convenient to process and capable of saving production cost.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.
Claims (9)
1. The staggered dotting oil cooler pipe comprises a pipe body and is characterized in that a plurality of first grooves formed by inward concave pipe walls are formed in the upper surface of the pipe body along the axial direction of the pipe body, and a plurality of second grooves formed by inward concave pipe walls are formed in the lower surface of the pipe body; the bottom of the first groove is welded with the bottom of the second groove;
the axial direction of the first groove is perpendicular to the axial direction of the second groove, and the included angles between the first groove and the second groove and the axial line of the pipe body are respectively more than 0 degree and less than 90 degrees;
the first grooves are provided with 2n rows, the number, the length, the width and the distribution position of the second grooves are the same as those of the first grooves, and n is a positive integer;
when n is equal to 1, 1 reinforcing rib is arranged between the two rows of first grooves, the reinforcing ribs are formed by inwards sinking the pipe body, and the bottoms of the reinforcing ribs are abutted against the inner wall of the pipe body;
when n is more than or equal to 2, n reinforcing ribs are arranged on the pipe body, 1 reinforcing rib is arranged at every 2 rows of first grooves, and the sinking directions of the adjacent 2 reinforcing ribs are opposite.
2. The offset dotted oil cooler tube of claim 1, wherein the length of the first groove is 0.5-1.5 mm.
3. The offset dotted oil cooler tube of claim 1, wherein the width of the first groove is 0.2-0.8 mm.
4. The offset dotting oil cooler tube of claim 1, wherein the tube body has a width of 10-250mm and a thickness of no less than 3 mm.
5. The offset dotting oil cooler tube according to claim 1, wherein the recessed faces of the ribs abut.
6. The offset dotting oil cooler pipe according to claim 1, wherein the inner walls of both sides of the pipe body are provided with reinforcing sheets.
7. The staggered dotted oil cooler tube according to claim 1, wherein the tube body is formed by bending a sheet, the bent portion of the sheet is provided with a first bending portion, and 2 free ends of the sheet are respectively provided with a second bending portion and a third bending portion.
8. The offset dotted oil cooler tube of claim 7, wherein the first bend is formed by folding 2-6 layers of sheet.
9. The staggered dotted oil cooler tube according to claim 8, wherein the second and third bent portions are formed by folding 2 to 6 layers of the 2 free ends of the sheet body into the tube body, the heights of the second and third bent portions are half of the height of the first bent portion, and the number of the folded layers and the folded thickness of the first, second and third bent portions are the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011640095.5A CN112683098B (en) | 2020-12-31 | 2020-12-31 | Dislocation dotting oil cooler pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011640095.5A CN112683098B (en) | 2020-12-31 | 2020-12-31 | Dislocation dotting oil cooler pipe |
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| Publication Number | Publication Date |
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| CN112683098A true CN112683098A (en) | 2021-04-20 |
| CN112683098B CN112683098B (en) | 2023-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011640095.5A Active CN112683098B (en) | 2020-12-31 | 2020-12-31 | Dislocation dotting oil cooler pipe |
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| CN (1) | CN112683098B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113465438A (en) * | 2021-07-29 | 2021-10-01 | 深圳市嘉和达管业有限公司 | S-shaped groove flow guide dislocation dotting tube |
| CN113483592A (en) * | 2021-07-29 | 2021-10-08 | 南宁市安和机械设备有限公司 | Straight groove water conservancy diversion dislocation is got ready and is managed |
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2020
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| JP2000234883A (en) * | 1999-02-17 | 2000-08-29 | Showa Alum Corp | Heat exchanger |
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| US20090014164A1 (en) * | 2006-01-19 | 2009-01-15 | Werner Zobel | Flat tube, flat tube heat exchanger, and method of manufacturing same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113465438A (en) * | 2021-07-29 | 2021-10-01 | 深圳市嘉和达管业有限公司 | S-shaped groove flow guide dislocation dotting tube |
| CN113483592A (en) * | 2021-07-29 | 2021-10-08 | 南宁市安和机械设备有限公司 | Straight groove water conservancy diversion dislocation is got ready and is managed |
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| Publication number | Publication date |
|---|---|
| CN112683098B (en) | 2023-07-04 |
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Denomination of invention: A misaligned oil cooler tube Granted publication date: 20230704 Pledgee: Guangxi Science and Technology Financing Guarantee Co.,Ltd. Pledgor: NANNING ANHE MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2025450000079 |
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