CN112981645B - A kind of environmental protection wool knot colorful dot fancy yarn and preparation method thereof - Google Patents

A kind of environmental protection wool knot colorful dot fancy yarn and preparation method thereof Download PDF

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CN112981645B
CN112981645B CN202110167895.8A CN202110167895A CN112981645B CN 112981645 B CN112981645 B CN 112981645B CN 202110167895 A CN202110167895 A CN 202110167895A CN 112981645 B CN112981645 B CN 112981645B
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徐东
徐媛媛
邱定坤
薛惊理
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Herbalife Ningbo Weaving Co ltd
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    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
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    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
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    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
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    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/45Shrinking resistance, anti-felting properties
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    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
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    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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    • D10B2401/16Physical properties antistatic; conductive

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Abstract

本发明属于花式纱线技术领域,具体公开了一种环保羊毛结子彩点花式纱线及其制备方法,该花式纱线以棉/再生涤纶三色彩点纱为芯纱,精短羊毛经防毡缩整理剂处理后采用半精纺工艺制得的羊毛粗纱为饰纱,再生尼龙为固纱,采用短纤维花捻设备制得,花式纱线中既有彩点又有立体的结子,色彩上搭配更灵活,与普通花式纱线相比,本发明提供的花式纱线为纤维型结子纱,手感更加柔软、蓬松,弹性好,强度高,具有优异的耐磨性,持久的防毡缩性、抗静电性能。

Figure 202110167895

The invention belongs to the technical field of fancy yarns, and specifically discloses an environment-friendly wool knot colored dotted fancy yarn and a preparation method thereof. After being treated with anti-felting finishing agent, the wool roving made by semi-worsted spinning process is used as decorative yarn, and the regenerated nylon is used as fixed yarn. Knots are more flexible in color matching. Compared with ordinary fancy yarns, the fancy yarns provided by the present invention are fiber-type knotted yarns, which are softer and fluffy in hand, have good elasticity, high strength, and have excellent wear resistance. Long-lasting anti-felt shrinkage and anti-static properties.

Figure 202110167895

Description

一种环保羊毛结子彩点花式纱线及其制备方法A kind of environmental protection wool knot colorful dot fancy yarn and preparation method thereof

技术领域technical field

本发明属于花式纱线技术领域,具体涉及一种环保羊毛结子彩点花式纱线及其制备方法。The invention belongs to the technical field of fancy yarns, and in particular relates to an environment-friendly wool knot colorful dot fancy yarn and a preparation method thereof.

技术背景technical background

在纺织技术飞速发展的今天,各种新型纺纱层出不穷,尤其是近几年来,为了迎合人们对时尚化、个性化需求的不断增长,花式纱线成为纺织行业中的一个重要分支,市面上独特、高端的花式纱线产品日新月异,具有广阔的应用前景。花式纱线是花式纱和花式线的统称,是指用特殊加工工艺生产的在外观形态与结构上具有无规律或有规律变化特性而区别于普通单纱和股线的纱线,花式纱线在很大程度上改变了面料的外观风格,使之立体感增强、色彩更加丰富,被广泛地应用于各种服装面料以及装饰产品的开发,风格独特。花式纱线不仅在针织产品中广泛使用,在机织产品上的应用也得到较大发展,开发出高端的花式纱线产品必将成为一种流行趋势。但是目前市场上的花式纱线大多功能单一,只具备简单的美观功能,手感僵硬,弹性效果不好,无法满足人们的需求,因此急需研发出一种手感柔软、蓬松,富有弹性,功能多样的花式纱线。Today, with the rapid development of textile technology, various new types of spinning are emerging one after another. Especially in recent years, in order to meet people's growing demand for fashion and personalization, fancy yarns have become an important branch in the textile industry. Unique and high-end fancy yarn products are changing with each passing day and have broad application prospects. Fancy yarn is a general term for fancy yarn and fancy thread, which refers to the yarn produced by special processing technology with irregular or regular changes in appearance and structure, which is different from ordinary single yarn and stranded yarn. Fancy yarn has changed the appearance style of the fabric to a great extent, making it more three-dimensional and richer in color. It is widely used in the development of various clothing fabrics and decorative products with a unique style. Fancy yarns are widely used not only in knitted products, but also in woven products. The development of high-end fancy yarn products will definitely become a popular trend. However, the fancy yarns currently on the market are mostly single in function, only have simple aesthetic functions, feel stiff, and have poor elasticity, which cannot meet people's needs. Therefore, it is urgent to develop a kind of soft, fluffy, elastic, and versatile fancy yarn.

几千年来,天然纤维一直为人类文明所用。其中,羊毛的自然卷曲和鳞片结构使得羊毛纤维更容易抱合,有利于纺纱,较好的吸湿排汗性能使其穿着舒适性强,使用寿命长。值得一提的是,羊毛具有的强韧、温湿度管理和抗异味性能使这一传统纤维在创新领域也大放光彩,广泛应用于高性能运动服、健康用品和产业用纺织品等。因此,将羊毛纤维应用到花式纱线中具有很大的前景。Natural fibers have been used by human civilization for thousands of years. Among them, the natural crimp and scaly structure of wool make wool fibers more easily cohesive, which is beneficial to spinning, and the better moisture absorption and perspiration properties make it comfortable to wear and have a long service life. It is worth mentioning that the strength, temperature and humidity management and anti-odor properties of wool make this traditional fiber shine in the field of innovation, and it is widely used in high-performance sportswear, health products and technical textiles. Therefore, the application of wool fibers into fancy yarns holds great promise.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是:克服现有技术的不足,提供一种环保羊毛结子彩点花式纱线及其制备方法,该纱线以三色点子纱为芯纱,羊毛粗纱为饰纱,再生尼龙为固纱,采用短纤维花捻设备制得,花式纱线条干均匀度好、结子大小一致,手感柔软、蓬松,弹性好,强度高,具有优异的耐磨性,持久的防毡缩性、抗静电性能。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide an environmentally friendly wool knot colored dot fancy yarn and a preparation method thereof. The yarn uses three-color dot yarn as the core yarn and wool roving as the decorative yarn , Regenerated nylon is fixed yarn, which is made by short fiber flower twisting equipment. Anti-felt shrinkage, antistatic properties.

为实现上述目的,本发明采取的技术方案包括下述课题。In order to achieve the above objects, the technical solutions adopted by the present invention include the following problems.

课题一、一种环保羊毛结子彩点花式纱线,包括:Subject 1, an environmentally friendly wool knot colorful dot fancy yarn, including:

芯纱:纱线支数为30~50Ne的棉/再生涤纶三色彩点纱,棉纤维、再生涤纶的比例为90:10~95:5,芯纱含量为10~30%;Core yarn: cotton/regenerated polyester three-color dot yarn with yarn count of 30~50Ne, the ratio of cotton fiber to recycled polyester is 90:10~95:5, and the core yarn content is 10~30%;

饰纱:精短羊毛经防毡缩整理剂处理后采用半精纺工艺制得的羊毛粗纱,纱线支数为2~5Nm,饰纱含量为70~85%;Decorative yarn: wool roving made by semi-worsted spinning process after treatment of fine short wool with anti-felt finishing agent, the yarn count is 2-5Nm, and the decorative yarn content is 70-85%;

固纱:70D/24F再生尼龙,固纱含量为2~5%;其中,Fixed yarn: 70D/24F regenerated nylon, the fixed yarn content is 2-5%; among them,

所述棉纤维的醚化度为0.28~0.4%,并接枝有碳纳米管;The etherification degree of the cotton fiber is 0.28-0.4%, and carbon nanotubes are grafted;

所述防毡缩整理剂包括:丝素蛋白和聚乙烯醇组成的芯材,葫芦[6]脲和羧甲基壳聚糖组成的壁材,芯材与壁材的质量比为1:1.4~1.8。The anti-felt finishing agent includes: a core material composed of silk fibroin and polyvinyl alcohol, and a wall material composed of cucurbit[6]uril and carboxymethyl chitosan, and the mass ratio of the core material to the wall material is 1:1.4 ~1.8.

本发明以棉/再生涤纶三色彩点纱为芯纱,羊毛粗纱为饰纱,再生尼龙为固纱制得环保羊毛结子彩点花式纱线,彩点纱与羊毛粗纱结合,成品花式纱线中既有彩点又有立体的结子,色彩上搭配更灵活,与普通花式纱线相比,本发明提供的花式纱线为纤维型结子纱,手感更加柔软、蓬松,弹性好,强度高,具有优异的耐磨性,持久的防毡缩性、抗静电性能。In the invention, the cotton/regenerated polyester three-color dotted yarn is used as the core yarn, the wool roving is used as the decorative yarn, and the regenerated nylon is used as the fixed yarn to obtain the environment-friendly wool knot colored dotted fancy yarn, and the colored dotted yarn is combined with the wool roving to obtain the finished fancy yarn. There are both colored dots and three-dimensional knots in the thread, and the color matching is more flexible. Compared with ordinary fancy yarns, the fancy yarns provided by the present invention are fiber-type knotted yarns, which are softer, fluffy, and have good elasticity. High strength, excellent wear resistance, long-lasting anti-felt shrinkage and antistatic properties.

在一些实施方案中,所述棉纤维接枝碳纳米管具体经由下述方法制备得到:In some embodiments, the cotton fiber grafted carbon nanotubes are specifically prepared by the following method:

1)将碳纳米管加入到浓硫酸/浓硝酸的混合溶液中,加热至50~60℃并保温2~3h,然后透析、干燥得酸化碳纳米管;1) adding carbon nanotubes to a mixed solution of concentrated sulfuric acid/concentrated nitric acid, heating to 50-60° C. and keeping the temperature for 2-3 hours, then dialyzing and drying to obtain acidified carbon nanotubes;

2)室温下,将棉纤维浸于足量碱性溶液中10~30min,使棉纤维溶胀,加入环氧乙烷,然后升温至40~60℃进行第一次醚化反应,时间为30~60min,然后升温至80~90℃进行第二次醚化反应,时间为0.5~2h,反应完后降温至40℃以下,加入冰醋酸和乙二醛,中和完后经离心、洗涤、干燥得醚化棉纤维;2) At room temperature, soak the cotton fibers in a sufficient amount of alkaline solution for 10-30min to swell the cotton fibers, add ethylene oxide, then heat up to 40-60°C for the first etherification reaction for 30- After 60min, the temperature was raised to 80~90℃ for the second etherification reaction, the time was 0.5~2h, after the reaction was completed, the temperature was lowered to below 40℃, glacial acetic acid and glyoxal were added, and after neutralization, centrifugation, washing and drying were carried out. get etherified cotton fiber;

3)将酸化碳纳米管和脂肪酸甘油酯混合后加入到30~40重量倍的去离子水中,超声分散25~30min,制得碳纳米管分散液,将醚化棉纤维浸泡在碳纳米管分散液中,45~50℃下微波处理0.5~4h,结束后在55~60℃下保温处理15~40s,然后用去离子水清洗干净、干燥即得棉纤维接枝碳纳米管。3) After mixing the acidified carbon nanotubes and fatty acid glycerides, add them into deionized water of 30 to 40 times by weight, and ultrasonically disperse them for 25 to 30 minutes to obtain a carbon nanotube dispersion, and soak the etherified cotton fibers in the carbon nanotubes to disperse In the solution, microwave treatment at 45-50 °C for 0.5-4 h, after the end, heat preservation treatment at 55-60 °C for 15-40 s, then rinse with deionized water and dry to obtain cotton fiber grafted carbon nanotubes.

进一步地,上述所述步骤1)中,浓硫酸/浓硝酸混合溶液中浓硫酸、浓硝酸的混合体积比为3~4:1。Further, in the above-mentioned step 1), the mixed volume ratio of the concentrated sulfuric acid and the concentrated nitric acid in the concentrated sulfuric acid/concentrated nitric acid mixed solution is 3 to 4:1.

进一步地,上述所述步骤1)中,干燥温度为70~80℃。Further, in the above-mentioned step 1), the drying temperature is 70-80°C.

进一步地,上述所述步骤2)中,碱性溶液为叔丁醇钾/尿素混合溶液,叔丁醇钾的质量分数为5~20%、尿素的质量分数为3~5%。Further, in the above-mentioned step 2), the alkaline solution is a potassium tert-butoxide/urea mixed solution, the mass fraction of potassium tert-butoxide is 5-20%, and the mass fraction of urea is 3-5%.

进一步地,上述所述步骤2)中,环氧乙烷、醚化棉纤维的添加重量比为0.12~0.18:1。Further, in the above-mentioned step 2), the added weight ratio of ethylene oxide and etherified cotton fiber is 0.12-0.18:1.

进一步地,上述所述步骤2)中,冰醋酸和乙二醛的添加量分别为棉纤维的0.15~0.2、0.05~0.2。Further, in the above-mentioned step 2), the addition amounts of glacial acetic acid and glyoxal are respectively 0.15-0.2 and 0.05-0.2 of the cotton fibers.

进一步地,上述所述步骤2)、3)中,干燥温度为40~50℃。Further, in the above steps 2) and 3), the drying temperature is 40-50°C.

进一步地,上述所述步骤3)中,酸化碳纳米管、脂肪酸甘油酯、醚化棉纤维的添加重量比为2~2.5:0.8~1:10。Further, in the above-mentioned step 3), the added weight ratio of acidified carbon nanotubes, fatty acid glycerides, and etherified cotton fibers is 2-2.5:0.8-1:10.

进一步地,上述所述步骤3)中,超声分散的频率为20~25kHz,功率密度为0.3~0.35W/cm2Further, in the above-mentioned step 3), the frequency of ultrasonic dispersion is 20-25 kHz, and the power density is 0.3-0.35 W/cm 2 .

进一步地,上述所述步骤3)中,微波处理的功率为300~500W。Further, in the above-mentioned step 3), the power of the microwave treatment is 300-500W.

本发明中,以碳纳米管接枝改性后的棉纤维与再生涤纶制得的三色彩点纱为芯纱制备环保羊毛结子彩点花式纱线,棉纤维经改性处理后,碳纳米管均匀的吸附在棉纤维的表面和孔隙中,使棉纤维变的挺括、不易变形,降低棉纤维表面的亲水性,降低其缩水性,还可以提高棉纤维的拉伸强度;控制棉纤维的醚化度,使棉纤维具有优异的可纺性,提高产品质量,使终产物具有优异的拉伸性能和耐磨性,耐磨性能更加持久,能够更好的保持花纹稳定性。In the present invention, an environmentally friendly wool knot colorful dot fancy yarn is prepared by using the three-color dot yarn obtained from the carbon nanotube graft-modified cotton fiber and the regenerated polyester as the core yarn. After the cotton fiber is modified, the carbon nanometer The tube is evenly adsorbed on the surface and pores of the cotton fiber, making the cotton fiber stiff and not easy to deform, reducing the hydrophilicity of the surface of the cotton fiber, reducing its shrinkage, and improving the tensile strength of the cotton fiber; control the cotton fiber The highest degree of etherification makes cotton fibers have excellent spinnability, improves product quality, and makes the final product have excellent tensile properties and wear resistance, and the wear resistance is more durable and can better maintain pattern stability.

在一些实施方案中,所述防毡缩整理剂中:In some embodiments, in the anti-felt finish:

芯材包括丝素蛋白和聚乙烯醇,丝素蛋白和聚乙烯醇的添加重量比为2~3:1;The core material includes silk fibroin and polyvinyl alcohol, and the added weight ratio of silk fibroin and polyvinyl alcohol is 2-3:1;

壁材包括葫芦[6]脲和羧甲基壳聚糖,葫芦[6]脲和羧甲基壳聚糖的添加重量比为1:4~5。The wall material includes cucurbit[6] urea and carboxymethyl chitosan, and the added weight ratio of cucurbit[6] urea and carboxymethyl chitosan is 1:4-5.

在一些实施方案中,上述所述防毡缩整理剂经由下述方法制备得到:In some embodiments, the above-mentioned anti-felt finishing agent is prepared by the following method:

将羧甲基壳聚糖溶于冰醋酸溶液中至终浓度为3~6wt%,然后加入乳化剂、丝素蛋白和聚乙烯醇,搅拌均匀得到乳液,用柠檬酸调节pH至4.5~5,45~50℃下搅拌2~3h,然后冷却至室温并静置1~2h,加入葫芦[6]脲,升温至55~60℃,搅拌1~2h,降至室温,用氨水溶液调节pH至9.5~10.0,抽滤、冷冻干燥即得防毡缩整理剂。Dissolving carboxymethyl chitosan in glacial acetic acid solution to a final concentration of 3-6wt%, then adding emulsifier, silk fibroin and polyvinyl alcohol, stirring evenly to obtain an emulsion, adjusting pH to 4.5-5 with citric acid, Stir at 45~50℃ for 2~3h, then cool to room temperature and let stand for 1~2h, add cucurbit[6]uril, heat up to 55~60℃, stir for 1~2h, lower to room temperature, adjust pH with ammonia solution to 9.5 to 10.0, suction filtration and freeze drying to obtain anti-felt finishing agent.

本发明提供的防毡缩整理剂能够破坏羊毛鳞片层之间的交联,在羊毛纤维表面形成一层膜,从而包覆鳞片层降低纤维的定向摩擦效应,赋予羊毛优异、持久的防毡缩性,且对羊毛织物表面损伤小,还可以提高羊毛表面润湿性,提高其抗静电性能;防毡缩整理剂中葫芦[6]脲的添加与壳聚糖具有协同作用,不仅能够进一步延长防毡缩效果和抗静电性,且对花式纱线的耐磨性、机械性能具有明显增强作用。The anti-felting finishing agent provided by the invention can destroy the cross-linking between the wool scale layers and form a layer of film on the surface of the wool fiber, so as to coat the scale layer to reduce the directional friction effect of the fibers, and endow the wool with excellent and lasting anti-felting shrinkage It can also improve the wettability of wool surface and improve its antistatic performance; the addition of cucurbit[6]urea and chitosan in the anti-felt finishing agent has a synergistic effect with chitosan, which can not only further prolong the It has anti-felting effect and antistatic property, and obviously enhances the wear resistance and mechanical properties of fancy yarns.

进一步地,所述制备防毡缩整理剂的过程中,乳化剂为吐温-80或OP-80,添加量为羧甲基壳聚糖质量的1~3%。Further, in the process of preparing the anti-felt finishing agent, the emulsifier is Tween-80 or OP-80, and the addition amount is 1-3% of the mass of carboxymethyl chitosan.

进一步地,所述制备防毡缩整理剂的过程中,搅拌速率为2000~3000r/min。Further, in the process of preparing the anti-felt finishing agent, the stirring rate is 2000-3000 r/min.

进一步地,所述制备防毡缩整理剂的过程中,升温速率为1~3℃/min。Further, in the process of preparing the anti-felt finishing agent, the heating rate is 1-3° C./min.

进一步地,所述制备防毡缩整理剂的过程中,氢氧化钠溶液的质量分数为5~20%。Further, in the process of preparing the anti-felt finishing agent, the mass fraction of the sodium hydroxide solution is 5-20%.

进一步地,所述制备防毡缩整理剂的过程中,搅拌速率为600~1000r/min。Further, in the process of preparing the anti-felt finishing agent, the stirring rate is 600-1000 r/min.

进一步地,所述制备防毡缩整理剂的过程中,冷冻干燥温度为-80~-60℃。Further, in the process of preparing the anti-felt finishing agent, the freeze-drying temperature is -80~-60°C.

课题二、课题一所述环保羊毛结子彩点花式纱线的制备方法,包括:Subject 2, subject 1, the preparation method of environmentally friendly wool knot colored dot fancy yarn, including:

1)以精短羊毛为材料,采用半精纺加工技术纺制成羊毛粗纱,工艺流程包括:梳毛—并条(三道)—粗纱;1) Using fine short wool as the material, it is spun into wool roving by semi-worsted processing technology. The technological process includes: carding - drawing (three passes) - roving;

2)在三罗拉花捻机上加工成环保羊毛结子彩点花式纱线,工艺参数为:2) It is processed into environmentally friendly wool knot colorful dot fancy yarn on a three-roller flower twisting machine, and the process parameters are:

空心锭转速 750~2500r/min;The speed of hollow ingot is 750~2500r/min;

环锭转速 500~1600r/min;Ring spindle speed 500~1600r/min;

前罗拉速度 140~200r/min;Front roller speed 140~200r/min;

芯纱罗拉速度 50~70r/min;Core yarn roller speed 50~70r/min;

后罗拉速度 18~24r/min;Back roller speed 18~24r/min;

内捻 680~700捻/10cm;Internal twist 680~700 twists/10cm;

外捻 310~350捻/10cm;External twist 310~350 twists/10cm;

牵伸倍数 25~30;Drafting ratio 25~30;

结子输出速度 0.2~0.22m/min;Knot output speed 0.2~0.22m/min;

3)将花式纱线放入双循环蒸纱箱中,75~80℃下蒸纱30~50min,蒸纱完后自然冷却,然后慢速倒筒即得成品,倒筒速度控制在300m/min以下。3) Put the fancy yarn into the double-circulation steaming box, steam the yarn at 75-80°C for 30-50min, cool down naturally after steaming, and then rewind the drum at a slow speed to obtain the finished product. The rewinding speed is controlled at 300m/m min or less.

本发明以半精纺制得的羊毛粗纱为饰纱,以棉/再生涤纶三色彩点纱为芯纱,再生尼龙为固纱,经三罗拉花捻机加工制成环保羊毛结子彩点花式纱线,可以充分体现原料的优点,纤维平行顺直,成品花式纱线质量高,结子饱满有弹性,手感更加柔软;彩点纱与羊毛粗纱结合,使花式纱线手感柔软、蓬松,还具有机械性能高、耐磨性好、耐腐蚀性能优异的特点。In the invention, the wool roving obtained by semi-worsted spinning is used as the decorative yarn, the cotton/regenerated polyester three-color dotted yarn is used as the core yarn, and the regenerated nylon is used as the fixed yarn. The yarn can fully reflect the advantages of the raw materials, the fibers are parallel and straight, the finished fancy yarn is of high quality, the knots are full and elastic, and the hand feel is softer; the combination of colored dot yarn and wool roving makes the fancy yarn feel soft and fluffy, It also has the characteristics of high mechanical properties, good wear resistance and excellent corrosion resistance.

进一步地,所述制备环保羊毛结子彩点花式纱线的步骤1)中,梳毛的具体工艺参数为:Further, in the step 1) of the described preparation of environmentally friendly wool knot colored dot fancy yarn, the specific process parameters of carding are:

出条重量 18~23g/5m;Outlet weight 18~23g/5m;

出条速度 35~40m/min;Strip speed 35~40m/min;

锡林转速 300~350r/min;Cylinder speed 300~350r/min;

刺滚转速 640~700r/min;Spinning speed 640~700r/min;

道夫速度 21~25r/min;Doffer speed 21~25r/min;

盖板速度 80~100r/min。Cover speed 80 ~ 100r/min.

更进一步地,所述精短羊毛经梳毛工序后的长度损伤在2mm以内,毛粒在5粒/g以下。Further, the length damage of the fine short wool after the carding process is less than 2mm, and the hair grain is less than 5 grains/g.

进一步地,所述制备环保羊毛结子彩点花式纱线的步骤1)中,并条的具体工艺参数为:Further, in the step 1) of the described preparation of environmentally friendly wool knot colored dot fancy yarn, the specific process parameters of the drawing frame are:

一并:出条重量18~23g/5m,并合根数6~8根,后区牵伸倍数1.8~1.9;Combined: the weight of the sliver is 18-23g/5m, the number of combined pieces is 6-8, and the draft ratio in the rear area is 1.8-1.9;

二并:出条重量14~20g/5m,并合根数6~8根,后区牵伸倍数1.2~1.3;Two merging: the weight of the sliver is 14-20g/5m, the number of merging is 6-8, and the drafting ratio of the rear area is 1.2-1.3;

三并:出条重量14~20g/5m,并合根数6~8根,后区牵伸倍数1.3~1.4;Three merging: the weight of the sliver is 14-20g/5m, the number of merging is 6-8, and the drafting ratio of the rear area is 1.3-1.4;

出条速度:275~300m/min,实际牵伸倍数5~7。Stripping speed: 275~300m/min, the actual drafting ratio is 5~7.

更进一步地,所述精短羊毛经并条工序后的条干均匀度低于4%。Further, the evenness of the fine short wool after the drawing process is lower than 4%.

进一步地,所述制备环保羊毛结子彩点花式纱线的步骤1)中,粗纱的具体工艺参数为:Further, in the step 1) of the described preparation of environmentally friendly wool knot colored dot fancy yarn, the specific process parameters of the roving are:

粗纱定量 5~8g/10m;Roving quantitative 5~8g/10m;

锭速 700~800r/min;Spindle speed 700~800r/min;

后区牵伸倍数 1.2~1.4;The draft ratio in the rear area is 1.2 to 1.4;

罗拉中心距 前区58~62.5mm/后区61~66.5mm。The distance from the center of the roller to the front area is 58-62.5mm/the rear area is 61-66.5mm.

更进一步地,精短羊毛经粗纱工序后的条干均匀度低于8%,纱线支为2~2.5Nm。Further, the evenness of the fine short wool after the roving process is lower than 8%, and the yarn count is 2-2.5Nm.

进一步地,环保羊毛结子彩点花式纱线的结子间距为5~10cm,随机分布,结长0.6~0.8cm。Further, the knot spacing of the environmentally friendly wool knot colorful dot fancy yarn is 5-10 cm, randomly distributed, and the knot length is 0.6-0.8 cm.

本发明通过采用上述技术方案,以棉/再生涤纶三色彩点纱为芯纱,羊毛粗纱为饰纱,再生尼龙为固纱制得环保羊毛结子彩点花式纱线,因而具有以下有益效果:By adopting the above technical scheme, the present invention uses cotton/regenerated polyester three-color dotted yarns as core yarns, wool rovings as decorative yarns, and recycled nylon as fixed yarns to obtain environmentally friendly wool knot colored dotted fancy yarns, thus having the following beneficial effects:

1)本发明中,经三罗拉花捻机加工制成环保羊毛结子彩点花式纱线,可以充分体现原料的优点,纤维平行顺直,成品花式纱线质量高,结子饱满有弹性,手感更加柔软;彩点纱与羊毛粗纱结合,使花式纱线手感柔软、蓬松,还具有机械性能高、耐磨性好、耐腐蚀性能优异的特点;1) In the present invention, the environmentally friendly wool knot colorful dot fancy yarn is processed by a three-roller flower twister, which can fully reflect the advantages of the raw materials, the fibers are parallel and straight, the finished fancy yarn is of high quality, and the knots are plump and elastic, Softer hand feel; the combination of colored dot yarn and wool roving makes fancy yarn soft and fluffy, and also has the characteristics of high mechanical properties, good wear resistance and excellent corrosion resistance;

2)本发明中,用防毡缩整理剂处理精短羊毛,能够破坏羊毛鳞片层之间的交联,在羊毛纤维表面形成一层膜,从而包覆鳞片层降低纤维的定向摩擦效应,赋予羊毛优异、持久的防毡缩性,且对羊毛织物表面损伤小,提高了羊毛表面润湿性,提高其抗静电性能;防毡缩整理剂中葫芦[6]脲的添加与壳聚糖具有协同作用,不仅能够进一步延长防毡缩效果和抗静电性,且对花式纱线的机械性能、耐磨性具有明显增强作用;2) In the present invention, treating the fine short wool with an anti-felt finishing agent can destroy the cross-linking between the wool scale layers, and form a layer of film on the surface of the wool fiber, thereby covering the scale layer to reduce the directional friction effect of the fiber, giving Wool has excellent and long-lasting anti-felt shrinkage, and has little damage to the surface of wool fabrics, which improves the wettability of the wool surface and improves its antistatic performance; the addition of cucurbit[6]urea in the anti-felting finishing agent has the same effect as chitosan. The synergistic effect can not only further prolong the anti-felt effect and antistatic property, but also significantly enhance the mechanical properties and wear resistance of fancy yarns;

3)本发明中,以碳纳米管接枝改性后的棉纤维与再生涤纶制得的三色彩点纱为芯纱制备环保羊毛结子彩点花式纱线,棉纤维经改性处理后,碳纳米管均匀的吸附在棉纤维的表面和孔隙中,使棉纤维变的挺括、不易变形,降低棉纤维表面的亲水性,降低其缩水性,还可以提高棉纤维的拉伸强度;控制棉纤维的醚化度,使棉纤维具有优异的可纺性,提高产品质量,使终产物具有优异的拉伸性能和耐磨性,耐磨性能更加持久,能够更好的保持花纹稳定性。3) In the present invention, the three-color dotted yarn obtained from the carbon nanotube graft-modified cotton fiber and the regenerated polyester is used as the core yarn to prepare the environment-friendly wool knot colorful dotted fancy yarn. After the cotton fiber is modified, Carbon nanotubes are evenly adsorbed on the surface and pores of cotton fibers, making cotton fibers stiff and not easily deformed, reducing the hydrophilicity of the surface of cotton fibers, reducing their shrinkage, and improving the tensile strength of cotton fibers; control The etherification degree of the cotton fiber makes the cotton fiber have excellent spinnability, improves the product quality, and makes the final product have excellent tensile properties and wear resistance, the wear resistance is more durable, and the pattern stability can be better maintained.

附图说明Description of drawings

图1是本发明实施例1的棉纤维的FTIR图;其中,a表示未经改性处理的棉纤维,b表示改性处理后的棉纤维;Fig. 1 is the FTIR diagram of the cotton fiber of Example 1 of the present invention; wherein, a represents the cotton fiber without modification treatment, and b represents the cotton fiber after modification treatment;

图2是本发明环保羊毛结子彩点花式纱线的力学性能;其中,B表示拉伸强度,C表示断裂伸长率;Fig. 2 is the mechanical properties of the environmental protection wool knot colorful dot fancy yarn of the present invention; wherein, B represents tensile strength, and C represents elongation at break;

图3是本发明环保羊毛结子彩点花式纱线的耐磨性能;Fig. 3 is the abrasion resistance of the environmental protection wool knot colorful dot fancy yarn of the present invention;

图4是本发明环保羊毛结子彩点花式纱线的抗静电性能(静电压半衰期);B表示初始静电压半衰期,C表示水洗5次后的静电压半衰期;Fig. 4 is the antistatic performance (static voltage half-life) of the environment-friendly wool knot colored dot fancy yarn of the present invention; B represents the initial static voltage half-life, and C represents the static voltage half-life after washing 5 times;

图5是本发明环保羊毛结子彩点花式纱线的抗静电性能(电荷面密度);B表示初始电荷面密度,C表示水洗5次后的电荷面密度。Figure 5 shows the antistatic properties (areal charge density) of the environmentally friendly wool knot colored dot fancy yarn of the present invention; B represents the initial charge area density, and C represents the charge area density after washing with water for 5 times.

具体实施方式Detailed ways

为使本领域技术人员可了解本发明的特点及效果,以下谨就说明书及权利要求书中提及的术语及用语进行一般性的说明及定义。In order for those skilled in the art to understand the features and effects of the present invention, general descriptions and definitions of terms and expressions mentioned in the specification and claims are hereunder.

本发明中,除非另外说明,所有的百分数、份数、比例等都以重量计;另有说明包括但不限于“wt%”意指重量百分比、“mol%”意指摩尔百分比、“vol%”意指体积百分比。In the present invention, unless otherwise stated, all percentages, parts, ratios, etc. are by weight; otherwise stated include but not limited to "wt%" means weight percentage, "mol%" means mole "means volume percent.

本发明中,棉纤维的醚化度经下述方法测试:将改性处理后的棉纤维经醋酸酯化得到醋酸化改性棉纤维,测试其核磁氢谱,谱图经分峰处理后计算得到。In the present invention, the degree of etherification of the cotton fiber is tested by the following method: the modified cotton fiber is subjected to acetic esterification to obtain the acetate modified cotton fiber, the hydrogen nuclear magnetic spectrum is tested, and the spectrum is calculated after peak separation processing. get.

以下结合具体实施方式和附图对本发明的技术方案作进一步详细描述。The technical solutions of the present invention will be described in further detail below with reference to the specific embodiments and the accompanying drawings.

实施例1:一种环保羊毛结子彩点花式纱线:Embodiment 1: a kind of environmental protection wool knot colorful dot fancy yarn:

本实施例提供了一种环保羊毛结子彩点花式纱线,包括:This embodiment provides an environmentally friendly wool knot colorful dot fancy yarn, including:

芯纱:纱线支数为30Ne的棉/再生涤纶三色彩点纱,棉、再生涤纶的混合比为95:5,芯纱含量为20%;Core yarn: cotton/recycled polyester three-color dot yarn with yarn count of 30Ne, the mixing ratio of cotton and recycled polyester is 95:5, and the core yarn content is 20%;

饰纱:纱线支数为5Nm的羊毛粗纱,饰纱含量为76%;Decorative yarn: wool roving with a yarn count of 5Nm and a decorative yarn content of 76%;

固纱:70D/24F再生尼龙,固纱含量为4%。Fixed yarn: 70D/24F regenerated nylon, the fixed yarn content is 4%.

环保羊毛结子彩点花式纱线经由下述方法制备得到:Environmentally friendly wool knot colored dot fancy yarn is prepared by the following method:

1)制备棉/再生涤纶三色彩点纱:1) Preparation of cotton/recycled polyester tricolor dot yarn:

将5g碳纳米管加入到质量分数为10%的浓硫酸/浓硝酸的混合溶液(浓硫酸、浓硝酸的混合体积比为1:0.4)中,加热至60℃,保温3h,然后透析、70℃下干燥得酸化碳纳米管;室温下,将10g棉纤维浸于质量分数为20%的氢氧化钠/叔丁醇钾混合溶液中30min,混合体积比为1:0.3,使棉纤维溶胀,加入1.6g环氧乙烷,然后升温至70℃进行醚化反应,时间为40min,降温至40℃以下,加入1.5g冰醋酸和1g乙二醛中和反应,中和完后经离心、洗涤、60℃下干燥得醚化棉纤维;将3g将酸化碳纳米管和1g脂肪酸甘油酯混合后加入到140g的去离子水中,超声分散(频率为20kHz,功率密度为0.3W/cm2)30min,制得碳纳米管分散液,将10g醚化棉纤维浸泡在碳纳米管分散液中16h,结束后在60℃下烘干得到改性棉纤维(醚化度为0.32%),然后与再生涤纶混纺成30Ne的三色彩点纱;5g of carbon nanotubes were added to the mixed solution of concentrated sulfuric acid/concentrated nitric acid with a mass fraction of 10% (the mixed volume ratio of concentrated sulfuric acid and concentrated nitric acid was 1:0.4), heated to 60 ° C, kept for 3 hours, and then dialyzed, 70 The acidified carbon nanotubes were obtained by drying at ℃; at room temperature, 10 g of cotton fibers were immersed in a mixed solution of sodium hydroxide/potassium tert-butoxide with a mass fraction of 20% for 30 min, and the mixing volume ratio was 1:0.3 to swell the cotton fibers. Add 1.6g ethylene oxide, then heat up to 70°C for etherification reaction, the time is 40min, cool down to below 40°C, add 1.5g glacial acetic acid and 1g glyoxal for neutralization reaction, after neutralization, centrifuge and wash , dried at 60°C to obtain etherified cotton fibers; 3g of acidified carbon nanotubes and 1g of fatty acid glycerides were mixed and added to 140g of deionized water, and ultrasonically dispersed (frequency was 20kHz, power density was 0.3W/cm 2 ) for 30min , to obtain a carbon nanotube dispersion, soak 10 g of etherified cotton fibers in the carbon nanotube dispersion for 16 hours, and then dry them at 60 °C to obtain modified cotton fibers (the degree of etherification is 0.32%), which is then regenerated with Polyester blended into three-color dot yarn of 30Ne;

2)制备羊毛粗纱,工艺流程包括:防毡缩处理—梳毛—并条(三道)—粗纱,具体包括:2) Preparation of wool roving, the technological process includes: anti-felting treatment - carding - drawing (three passes) - roving, specifically including:

2.1)将5g羧甲基壳聚糖溶于100g冰醋酸溶液中,加入0.1g的OP-80、1.2g丝素蛋白和2.5g聚乙烯醇,3000r/min下搅拌均匀得到乳液;用柠檬酸调节pH至5,升温至50℃并搅拌3h,冷却至室温并静置2h;加入1g葫芦[6]脲,升温至60℃,800r/min下搅拌2h,降至室温,用质量分数为20%的氢氧化钠溶液调节pH至10.0,抽滤、-60℃下冷冻干燥得到防毡缩整理剂;将精短羊毛浸入防毡缩整理剂中,二浸二轧(轧余率80%,浸渍时间1h)后在80℃下预烘5min,然后在130℃下焙烘2min,备用;2.1) Dissolve 5g of carboxymethyl chitosan in 100g of glacial acetic acid solution, add 0.1g of OP-80, 1.2g of silk fibroin and 2.5g of polyvinyl alcohol, stir evenly at 3000r/min to obtain an emulsion; use citric acid Adjust pH to 5, heat up to 50°C and stir for 3h, cool to room temperature and let stand for 2h; add 1 g of cucurbit[6]uril, heat up to 60°C, stir at 800r/min for 2h, cool to room temperature, use a mass fraction of 20 % sodium hydroxide solution to adjust pH to 10.0, suction filtration, and freeze-drying at -60°C to obtain an anti-felting finishing agent; immerse the fine short wool in the anti-felting finishing agent, two dips and two rollings (rolling residual rate 80%, After immersion time of 1h), pre-bake at 80°C for 5min, and then bake at 130°C for 2min, for later use;

2.2)梳毛工序,具体工艺参数为:出条重量21.5g/5m,出条速度37.8m/min,锡林转速330r/min,刺滚转速670r/min,道夫速度23.5r/min,盖板速度87r/min;2.2) Carding process, the specific process parameters are: sliver weight 21.5g/5m, sliver speed 37.8m/min, cylinder speed 330r/min, thorn rolling speed 670r/min, doffer speed 23.5r/min, cover speed 87r/min;

2.3)并条工序,具体工艺参数为:2.3) Drawing process, the specific process parameters are:

一并:出条重量21.3g/5m,并合根数8根,后区牵伸倍数1.85;Combined: the weight of the sliver is 21.3g/5m, the number of combined pieces is 8, and the draft ratio in the rear area is 1.85;

二并:出条重量18.5g/5m,并合根数8根,后区牵伸倍数1.25;Two merging: the weight of the sliver is 18.5g/5m, the number of merging is 8, and the drafting ratio of the rear area is 1.25;

三并:出条重量14g/5m,并合根数8根,后区牵伸倍数1.30;Three merging: The weight of the sliver is 14g/5m, the number of merging is 8, and the drafting ratio of the rear area is 1.30;

出条速度:285m/min,实际牵伸倍数7;Stripping speed: 285m/min, the actual drafting multiple is 7;

2.4)粗纱工序,具体工艺参数为:2.4) Roving process, the specific process parameters are:

出条重量7.14g/10m,锭速750r/min,后区牵伸倍数1.2,罗拉中心距前区60.5mm/后区64.5mm;The output weight is 7.14g/10m, the spindle speed is 750r/min, the draft ratio of the rear area is 1.2, and the distance between the roller center and the front area is 60.5mm/the rear area is 64.5mm;

3)在三罗拉花捻机上加工成环保羊毛结子彩点花式纱线;3) Processed into environmentally friendly wool knot colored dot fancy yarn on a three-roller flower twisting machine;

空心锭转速900r/min,环锭转速740r/min,前罗拉速度160r/min,芯纱罗拉速度60r/min,后罗拉速度18r/min,纱线内捻680捻/10cm,外捻350捻/10cm,牵伸倍数28,结子输出速度0.2m/min;The hollow spindle speed is 900r/min, the ring spindle speed is 740r/min, the front roller speed is 160r/min, the core yarn roller speed is 60r/min, the rear roller speed is 18r/min, the inner twist of the yarn is 680 twists/10cm, and the outer twist is 350 twists/min 10cm, draft ratio 28, knot output speed 0.2m/min;

4)将花式纱线放入双循环蒸纱箱中,80℃下蒸纱30min,蒸纱完后自然冷却,然后慢速倒筒即得成品,倒筒速度控制在200m/min。4) Put the fancy yarn into the double-circulation steaming box, steam the yarn at 80°C for 30 minutes, cool down naturally after steaming, and then slowly rewind the drum to obtain the finished product, and the drum rewinding speed is controlled at 200m/min.

实施例2:另一种环保羊毛结子彩点花式纱线:Example 2: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备棉/再生涤纶三色彩点纱的过程中,环氧乙烷的添加量为0.5g,棉纤维的醚化度为0.15。This embodiment provides another environmentally friendly wool knot colored dotted fancy yarn, the components and preparation method of which are basically the same as those in Example 1, the difference is that in this embodiment, the cotton/regenerated polyester tricolor dotted yarn is prepared. During the process, the amount of ethylene oxide added was 0.5 g, and the etherification degree of the cotton fiber was 0.15.

实施例3:另一种环保羊毛结子彩点花式纱线:Example 3: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备棉/再生涤纶三色彩点纱的过程中,环氧乙烷的添加量为1g,棉纤维的醚化度为0.28%。This embodiment provides another environmentally friendly wool knot colored dotted fancy yarn, the components and preparation method of which are basically the same as those in Example 1, the difference is that in this embodiment, the cotton/regenerated polyester tricolor dotted yarn is prepared. During the process, the amount of ethylene oxide added was 1 g, and the etherification degree of cotton fiber was 0.28%.

实施例4:另一种环保羊毛结子彩点花式纱线:Example 4: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备棉/再生涤纶三色彩点纱的过程中,环氧乙烷的添加量为2g,棉纤维的醚化度为0.4%。This embodiment provides another environmentally friendly wool knot colored dotted fancy yarn, the components and preparation method of which are basically the same as those in Example 1, the difference is that in this embodiment, the cotton/regenerated polyester tricolor dotted yarn is prepared. During the process, the amount of ethylene oxide added was 2g, and the etherification degree of cotton fiber was 0.4%.

实施例5:另一种环保羊毛结子彩点花式纱线:Example 5: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备棉/再生涤纶三色彩点纱的过程中,环氧乙烷的添加量为3g,棉纤维的醚化度为0.48%。This embodiment provides another environmentally friendly wool knot colored dotted fancy yarn, the components and preparation method of which are basically the same as those in Example 1, the difference is that in this embodiment, the cotton/regenerated polyester tricolor dotted yarn is prepared. During the process, the amount of ethylene oxide added was 3 g, and the etherification degree of cotton fiber was 0.48%.

实施例6:另一种环保羊毛结子彩点花式纱线:Example 6: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,棉纤维未改性处理。This embodiment provides another kind of environmentally friendly wool knot colored dot fancy yarn, and its components and preparation method are basically the same as those in embodiment 1, the difference is that in this embodiment, the cotton fiber is not modified.

实施例7:另一种环保羊毛结子彩点花式纱线:Example 7: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备羊毛粗砂过程中,防毡缩整理剂为丝素蛋白和聚乙烯醇。This embodiment provides another kind of environmentally friendly wool knot colored dot fancy yarn. The finishing agents are silk fibroin and polyvinyl alcohol.

实施例8:另一种环保羊毛结子彩点花式纱线:Example 8: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备羊毛粗砂过程中,防毡缩整理剂中未添加葫芦[6]脲。This embodiment provides another kind of environmentally friendly wool knot colored dot fancy yarn. No cucurbit[6]uril was added to the finishing agent.

实施例9:另一种环保羊毛结子彩点花式纱线:Example 9: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,制备羊毛粗砂过程中,防毡缩整理剂中未添加壳聚糖。This embodiment provides another kind of environmentally friendly wool knot colored dot fancy yarn. Chitosan is not added to the finishing agent.

实施例10:另一种环保羊毛结子彩点花式纱线:Example 10: Another environmentally friendly wool knot colorful dot fancy yarn:

本实施例提供了另一种环保羊毛结子彩点花式纱线,其组分、制备方法与实施例1基本相同,不同之处在于本实施例中,精短羊毛未经防毡缩处理。This embodiment provides another environmentally friendly wool knot colored dot fancy yarn, the components and preparation method of which are basically the same as those in embodiment 1, the difference is that in this embodiment, the fine short wool is not treated with anti-felt shrinkage.

为验证本发明的技术效果,本发明还提供以下实验例。In order to verify the technical effect of the present invention, the present invention also provides the following experimental examples.

实验例1:环保羊毛结子彩点花式纱线的质量指标:Experimental example 1: Quality index of environmentally friendly wool knot color dot fancy yarn:

以实施例1~10提供的环保羊毛结子彩点花式纱线为实验对象,参照FZ/T20017-2010标准测试其质量变异系数、质量偏差、单强变异系数、条干均匀度变异系数,测试结果如表1所示。Taking the environmentally friendly wool knot colored fancy yarn provided in Examples 1 to 10 as the experimental object, the quality variation coefficient, quality deviation, single strength variation coefficient, and evenness variation coefficient were tested with reference to the FZ/T20017-2010 standard. The results are shown in Table 1.

表1环保羊毛结子彩点花式纱线的质量指标Table 1 Quality index of environmentally friendly wool knot colorful dot fancy yarn

实施例Example 质量变异系数/%Quality Coefficient of Variation/% 质量偏差/%Quality deviation/% 单强变异系数/%Single strong coefficient of variation/% 条干均匀度/%Evenness/% 11 2.02.0 0.60.6 5.25.2 7.67.6 22 2.12.1 0.80.8 8.18.1 8.08.0 33 2.02.0 0.60.6 6.26.2 7.87.8 44 1.91.9 -0.7-0.7 4.84.8 7.87.8 55 2.02.0 0.70.7 6.06.0 7.67.6 66 2.12.1 0.80.8 10.410.4 7.97.9 77 3.23.2 -1.8-1.8 9.89.8 11.511.5 88 2.82.8 1.51.5 8.58.5 10.710.7 99 2.42.4 1.01.0 7.17.1 9.39.3 1010 3.43.4 2.12.1 12.812.8 13.413.4

如表1所示,经本发明所述方法制得的环保羊毛结子彩点花式纱线的质量变异系数不高于3.45%,质量偏差最高为2.1%,单强变异系数不高于12.8%,条干均匀度不高于13.4%,均符合行业标准;从实施例7~10可以看出,羊毛的防毡缩处理对成品花式纱线的质量变异系数、质量偏差、单强变异系数、条干均匀度具有较大的影响,从实施例1~6可以看出,棉纤维经改性处理后有助于提高成品花式纱线的均匀程度,单强变异系数降低。As shown in Table 1, the quality variation coefficient of the environmental-friendly wool knot colored dot fancy yarn obtained by the method of the present invention is not higher than 3.45%, the quality deviation is up to 2.1%, and the single strength variation coefficient is not higher than 12.8% , the evenness is not higher than 13.4%, all in line with the industry standard; from Examples 7 to 10, it can be seen that the anti-felting treatment of wool has an effect on the quality variation coefficient, quality deviation and single strength variation coefficient of the finished fancy yarn. , The evenness of evenness has a greater impact. It can be seen from Examples 1 to 6 that the modified cotton fiber helps to improve the uniformity of the finished fancy yarn, and the coefficient of variation of single strength decreases.

实施例2:环保羊毛结子彩点花式纱线的拉伸性能:Example 2: Tensile properties of environmentally friendly wool knot colored dot fancy yarn:

以实施例1~10提供的环保羊毛结子彩点花式纱线为实验对象,参照国家标准GB/T3916~2013测试其拉伸性能,测试结果如图2所示。Taking the environmentally friendly wool knot colorful dot fancy yarn provided in Examples 1-10 as the experimental object, the tensile properties were tested with reference to the national standard GB/T3916-2013, and the test results are shown in Figure 2.

如图所示,经本发明所述方法制得的环保羊毛结子彩点花式纱线的拉伸强度和断裂伸长率高,优选实施例1制得的花式纱线的拉伸强度达22.6cN/tex,断裂伸长率达18.9%,力学性能优异;还可以看出,花式纱线中芯纱起支撑作用,保证纱线的强度,因此棉纤维的改性处理(实施例1~6)对纱线的强度影响较大,相比未改性的棉纤维(实施例6),改性后的棉纤维拉伸强度和伸长率均有所提高;羊毛的防毡缩处理也对纱线的力学性能具有明显的影响,羊毛经防毡缩处理后,表面形成一层膜,可以提高纱线的强度和伸长率,葫芦[6]脲和羧甲基壳聚糖之间具有协同作用,更有利于提高纱线的拉伸强度和断裂伸长率。As shown in the figure, the tensile strength and elongation at break of the environmentally friendly wool knotted fancy yarn prepared by the method of the present invention are high, and the tensile strength of the fancy yarn prepared in the preferred embodiment 1 reaches 22.6cN/tex, the elongation at break reaches 18.9%, and the mechanical properties are excellent; it can also be seen that the core yarn in the fancy yarn plays a supporting role to ensure the strength of the yarn, so the modification treatment of cotton fiber (Example 1 ~6) It has a great influence on the strength of the yarn. Compared with the unmodified cotton fiber (Example 6), the tensile strength and elongation of the modified cotton fiber are improved; It has a significant impact on the mechanical properties of the yarn. After the wool is treated with anti-felt, a layer of film is formed on the surface, which can improve the strength and elongation of the yarn. The synergistic effect is more conducive to improving the tensile strength and elongation at break of the yarn.

实施例3:环保羊毛结子彩点花式纱线的耐磨性能:Example 3: Wear resistance of environmentally friendly wool knot colorful dot fancy yarn:

以实施例1~10提供的环保羊毛结子彩点花式纱线为实验对象,采用Y731型抱合理仪测试耐磨性能,室温下,纱线静态张力100cN,磨片自压240g,磨片空载往复速率140次/min。测试结果如图3所示。Taking the environmentally friendly wool knot colorful dot fancy yarn provided in Examples 1 to 10 as the experimental object, the wear resistance was tested with a Y731 type clasping instrument. Load reciprocating rate 140 times/min. The test results are shown in Figure 3.

如图所示,经本发明所述方法制得的环保羊毛结子彩点花式纱线的耐磨性能优异,不易起毛起球,优选实施例1的耐磨次数可达2820次,耐磨性能优异,还应看出,相比未经防毡缩处理的羊毛(实施例10),经防毡缩处理的羊毛制得花式纱线的耐磨性能更为优异,这表明防毡缩整理剂可在羊毛表面形成一层膜保护羊毛,提高羊毛的耐磨性能,从而提高成品花式纱线的耐磨性,葫芦[6]脲与壳聚糖之间具有协同作用,可明显提高纱线的耐磨性。As shown in the figure, the environmentally friendly wool knot colored fancy yarn prepared by the method of the present invention has excellent wear resistance and is not easy to pilling. Excellent, it should also be seen that the anti-felting treatment wool made fancy yarns more excellent in abrasion resistance than the wool without anti-felting treatment (Example 10), which indicates that the anti-felting finish The agent can form a layer of film on the wool surface to protect the wool and improve the wear resistance of the wool, thereby improving the wear resistance of the finished fancy yarn. There is a synergistic effect between cucurbit[6]urea and chitosan, which can significantly improve the yarn Abrasion resistance of the wire.

实施例4:环保羊毛结子彩点花式纱线的防毡缩性能:Example 4: Anti-felt shrinkage performance of environmentally friendly wool knot colored dot fancy yarn:

以实施例1~10提供的环保羊毛结子彩点花式纱线为实验对象,将其按照常规工艺织成面料,参照ISO6330及IWSTMNO.31标准测试其织物水洗0次、10次、20次、30次后的毡缩率,测试结果如表2所示。Taking the environmental protection wool knot colorful dot fancy yarn provided by Examples 1 to 10 as the experimental object, it is woven into a fabric according to the conventional process, and the fabric is washed 0 times, 10 times, 20 times, The felt shrinkage rate after 30 times, the test results are shown in Table 2.

表2环保羊毛结子彩点花式纱线的防毡缩性能Table 2 Anti-felting performance of environmentally friendly wool knot colored dot fancy yarn

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如表2所示,经本发明所述方法制得的环保羊毛结子彩点花式纱线的毡缩率低,抗毡缩性强,且抗毡缩性持久,优选实施例1提供的花式纱线在水洗30次后,毡缩率为9.42%,仍能保持良好的毡缩性;相比未未经防毡缩处理的羊毛(实施例10),经防毡缩处理的羊毛制得花式纱线的毡缩率更低,防毡缩性能更为优异,这表明防毡缩整理剂成功的包覆在羊毛表面,降低纤维的定向摩擦效应,赋予羊毛优异、持久的防毡缩性,从实施例8、9数据可以看出,壳聚糖与葫芦[6]脲之间具有协同作用,更有利于提高防毡缩性和持久性。As shown in Table 2, the environmentally friendly wool knot colorful dot fancy yarn obtained by the method of the present invention has low felt shrinkage, strong felt shrinkage resistance, and durable felt shrinkage resistance. After 30 times of washing with water, the felt shrinkage rate of the yarn is 9.42%, and it can still maintain a good felt shrinkage; The felt shrinkage rate of the fancy yarn is lower, and the anti-felt shrinkage performance is better, which indicates that the anti-felt shrinkage finishing agent successfully coats the surface of the wool, reduces the directional friction effect of the fiber, and gives the wool excellent and lasting anti-felt performance. It can be seen from the data of Examples 8 and 9 that there is a synergistic effect between chitosan and cucurbit[6] urea, which is more conducive to improving the anti-felt shrinkage and durability.

实验例5:环保羊毛结子彩点花式纱线的抗静电性能:Experimental example 5: Antistatic properties of environmentally friendly wool knot colored dot fancy yarn:

以实施例1~10提供的环保羊毛结子彩点花式纱线为实验对象,按照GB/T12703.1~2008《纺织品静电性能的评定第1部分:静电压半衰期》和GB/T12703.2~2009《纺织品静电性能的评定第2部分:电荷面密度》检测,测试其初始静电压半衰期、电荷面密度和水洗5次后的初始半衰期、电荷面密度,干燥后检测结果分别如图4、5所示;Taking the environmentally friendly wool knot colored fancy yarns provided in Examples 1-10 as the experimental objects, according to GB/T12703.1-2008 "Evaluation of Electrostatic Properties of Textiles Part 1: Electrostatic Voltage Half-life" and GB/T12703.2- 2009 "Evaluation of Electrostatic Properties of Textiles Part 2: Charge Surface Density" test, test its initial electrostatic voltage half-life, charge surface density and initial half-life after 5 washes, charge surface density, and the test results after drying are shown in Figures 4 and 5, respectively shown;

如图4、5所示,经本发明所述方法制得的环保羊毛结子彩点花式纱线具有优异的抗静电性能,半衰期最短为0.74s,电荷密度最低为0.4C/m2,且经过5次水洗后半衰期和电荷密度无明显变化,抗静电性能持久,还可以看出,羊毛经防毡缩处理后,抗静电性能大幅度提高,这可能是因为防毡缩整理剂成功的包覆在羊毛表面,防毡缩整理剂中含有的亲水物质提高了羊毛的亲水性,抗静电性能提高。As shown in Figures 4 and 5, the environmentally friendly wool knot colored dot fancy yarn prepared by the method of the present invention has excellent antistatic properties, the shortest half-life is 0.74s, the minimum charge density is 0.4C/m 2 , and After 5 times of washing, the half-life and charge density have no obvious change, and the anti-static performance is long-lasting. It can also be seen that the anti-static performance of wool is greatly improved after anti-felting treatment, which may be because the anti-felting finishing agent is successfully packaged. Covered on the surface of wool, the hydrophilic substance contained in the anti-felting finishing agent improves the hydrophilicity of wool and improves the antistatic performance.

本发明的操作步骤中的常规操作为本领域技术人员所熟知,在此不进行赘述。以上所述的实施例对本发明的技术方案进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改、补充或类似方式替代等,均应包含在本发明的保护范围之内。Routine operations in the operation steps of the present invention are well known to those skilled in the art and will not be repeated here. The above-mentioned embodiments describe the technical solutions of the present invention in detail. It should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modifications, additions or substitutions in similar manners, etc., shall be included within the protection scope of the present invention.

Claims (9)

1.一种环保羊毛结子彩点花式纱线,其特征在于,包括:1. an environmentally friendly wool knot colored dot fancy yarn, is characterized in that, comprises: 芯纱:纱线支数为30~50Ne的棉/再生涤纶三色彩点纱,棉纤维、再生涤纶的比例为90:10~95:5,芯纱含量为10~30%;Core yarn: cotton/regenerated polyester three-color dot yarn with yarn count of 30~50Ne, the ratio of cotton fiber to recycled polyester is 90:10~95:5, and the core yarn content is 10~30%; 饰纱:精短羊毛经防毡缩整理剂处理后采用半精纺工艺制得的羊毛粗纱,纱线支数为2~5Nm,饰纱含量为70~85%;Decorative yarn: wool roving made by semi-worsted spinning process after treatment of fine short wool with anti-felting finishing agent, the yarn count is 2-5Nm, and the content of decorative yarn is 70-85%; 固纱:70D/24F再生尼龙,固纱含量为2~5%;其中,Fixed yarn: 70D/24F regenerated nylon, the fixed yarn content is 2-5%; among them, 所述棉纤维的醚化度为0.28~0.4%,并接枝有碳纳米管;The etherification degree of the cotton fiber is 0.28-0.4%, and carbon nanotubes are grafted; 所述防毡缩整理剂包括:丝素蛋白和聚乙烯醇组成的芯材,葫芦[6]脲和羧甲基壳聚糖组成的壁材,芯材与壁材的质量比为1:1.4~1.8;The anti-felt finishing agent includes: a core material composed of silk fibroin and polyvinyl alcohol, and a wall material composed of cucurbit[6]uril and carboxymethyl chitosan, and the mass ratio of the core material to the wall material is 1:1.4 ~1.8; 棉纤维接枝碳纳米管具体经由下述方法制备得到:The cotton fiber grafted carbon nanotubes are specifically prepared by the following method: 1)将碳纳米管加入到浓硫酸/浓硝酸的混合溶液中,加热至50~60℃并保温2~3h,然后透析、干燥得酸化碳纳米管;1) adding carbon nanotubes to a mixed solution of concentrated sulfuric acid/concentrated nitric acid, heating to 50-60° C. and keeping the temperature for 2-3 hours, then dialyzing and drying to obtain acidified carbon nanotubes; 2)室温下,将棉纤维浸于足量碱性溶液中10~30min,使棉纤维溶胀,加入环氧乙烷,然后升温至40~60℃进行第一次醚化反应,时间为30~60min,然后升温至80~90℃进行第二次醚化反应,时间为0.5~2h,反应完后降温至40℃以下,加入冰醋酸和乙二醛,中和完后经离心、洗涤、干燥得醚化棉纤维;2) At room temperature, soak the cotton fibers in a sufficient amount of alkaline solution for 10-30min to swell the cotton fibers, add ethylene oxide, then heat up to 40-60°C for the first etherification reaction for 30- After 60min, the temperature was raised to 80~90℃ for the second etherification reaction, the time was 0.5~2h, after the reaction was completed, the temperature was lowered to below 40℃, glacial acetic acid and glyoxal were added, and after neutralization, centrifugation, washing and drying were carried out. get etherified cotton fiber; 3)将酸化碳纳米管和脂肪酸甘油酯混合后加入到30~40重量倍的去离子水中,超声分散25~30min,制得碳纳米管分散液,将醚化棉纤维浸泡在碳纳米管分散液中,45~50℃下微波处理0.5~4h,结束后在55~60℃下保温处理15~40s,然后用去离子水清洗干净、干燥即得棉纤维接枝碳纳米管;3) After mixing the acidified carbon nanotubes and fatty acid glycerides, add them into deionized water of 30 to 40 times by weight, and ultrasonically disperse them for 25 to 30 minutes to obtain a carbon nanotube dispersion, and soak the etherified cotton fibers in the carbon nanotubes to disperse In the liquid, microwave at 45~50℃ for 0.5~4h, after the end, heat preservation at 55~60℃ for 15~40s, then rinse with deionized water and dry to obtain cotton fiber grafted carbon nanotubes; 步骤2)中,碱性溶液为叔丁醇钾/尿素混合溶液,叔丁醇钾的质量分数为5~20%、尿素的质量分数为3~5%;In step 2), the alkaline solution is potassium tert-butoxide/urea mixed solution, the mass fraction of potassium tert-butoxide is 5-20%, and the mass fraction of urea is 3-5%; 步骤3)中,酸化碳纳米管、脂肪酸甘油酯、醚化棉纤维的添加重量比为2~2.5:0.8~1:10。In step 3), the added weight ratio of acidified carbon nanotubes, fatty acid glycerides, and etherified cotton fibers is 2-2.5:0.8-1:10. 2.根据权利要求1所述的环保羊毛结子彩点花式纱线,其特征在于,环氧乙烷、醚化棉纤维的添加重量比为0.12~0.18:1。2 . The environmentally friendly wool knot colored dot fancy yarn according to claim 1 , wherein the added weight ratio of ethylene oxide and etherified cotton fiber is 0.12-0.18:1. 3 . 3.根据权利要求1或2所述的环保羊毛结子彩点花式纱线,其特征在于,防毡缩整理剂包含:3. environmental protection wool knot color dot fancy yarn according to claim 1 and 2 is characterized in that, anti-felting finishing agent comprises: 芯材中丝素蛋白和聚乙烯醇的比例为2~3:1;The ratio of silk fibroin and polyvinyl alcohol in the core material is 2-3:1; 壁材中葫芦[6]脲和羧甲基壳聚糖的比例为1:4~5。The ratio of cucurbit[6]uril and carboxymethyl chitosan in the wall material was 1:4-5. 4.根据权利要求3所述的环保羊毛结子彩点花式纱线,其特征在于,防毡缩整理剂经由下述方法制备得到:4. environmental protection wool knot colored dot fancy yarn according to claim 3 is characterized in that, anti-felt shrinkage finishing agent is prepared via following method: 将羧甲基壳聚糖溶于冰醋酸溶液中至终浓度为3~6wt%,然后加入乳化剂、丝素蛋白和聚乙烯醇,搅拌均匀得到乳液,用柠檬酸调节pH至4.5~5,45~50℃下搅拌2~3h,然后冷却至室温并静置1~2h,加入葫芦[6]脲,升温至55~60℃,搅拌1~2h,降至室温,用氨水溶液调节pH至9.5~10.0,抽滤、冷冻干燥即得防毡缩整理剂。Dissolving carboxymethyl chitosan in glacial acetic acid solution to a final concentration of 3-6wt%, then adding emulsifier, silk fibroin and polyvinyl alcohol, stirring evenly to obtain an emulsion, and adjusting pH to 4.5-5 with citric acid, Stir at 45-50°C for 2-3h, then cool to room temperature and let stand for 1-2h, add cucurbit[6]uril, heat up to 55-60°C, stir for 1-2h, cool to room temperature, adjust pH to 9.5~10.0, suction filtration, freeze-drying to obtain anti-felt finishing agent. 5.权利要求1~4任一项所述的环保羊毛结子彩点花式纱线的制备方法,其特征在于,包括:5. The preparation method of the environment-friendly wool knot colored dot fancy yarn according to any one of claims 1 to 4, characterized in that, comprising: 1)以精短羊毛为材料,采用半精纺加工技术纺制成羊毛粗纱,工艺流程包括:梳毛—并条—粗纱;1) Using fine short wool as the material, it is spun into wool roving by semi-worsted processing technology. The technological process includes: carding - drawing frame - roving; 2)在三罗拉花捻机上加工成环保羊毛结子彩点花式纱线,工艺参数为:2) It is processed into environmentally friendly wool knot colorful dot fancy yarn on a three-roller flower twisting machine, and the process parameters are: 空心锭转速750~2500r/min;The speed of hollow ingot is 750~2500r/min; 环锭转速500~1600r/min;Ring spindle speed 500~1600r/min; 前罗拉速度140~200r/min;Front roller speed 140~200r/min; 芯纱罗拉速度50~70r/min;Core yarn roller speed 50~70r/min; 后罗拉速度18~24r/min;Back roller speed 18~24r/min; 内捻680~700捻/10cm;Internal twist 680~700 twists/10cm; 外捻310~350捻/10cm;External twist 310~350 twists/10cm; 牵伸倍数25~30;Draft multiple 25~30; 结子输出速度0.2~0.22m/min;Knot output speed 0.2~0.22m/min; 3)将花式纱线放入双循环蒸纱箱中,75~80℃下蒸纱30~50min,蒸纱完后自然冷却,然后慢速倒筒即得成品,倒筒速度控制在300m/min以下。3) Put the fancy yarn into the double-circulation steaming box, steam the yarn at 75-80°C for 30-50min, cool down naturally after steaming, and then rewind at a slow speed to obtain the finished product. The rewinding speed is controlled at 300m/ min or less. 6.根据权利要求5所述的方法,其特征在于,梳毛的具体工艺参数为:出条重量18~23g/5m,出条速度35~40m/min,锡林转速300~350r/min,刺滚转速640~700r/min,道夫速度21~25r/min,盖板速度80~100r/min。6. method according to claim 5, is characterized in that, the concrete technological parameters of combing are: sliver weight 18~23g/5m, sliver speed 35~40m/min, cylinder rotating speed 300~350r/min, thorn The rolling speed is 640~700r/min, the doffer speed is 21~25r/min, and the cover speed is 80~100r/min. 7.根据权利要求5或6所述的方法,其特征在于,并条的具体工艺参数为:7. method according to claim 5 or 6, is characterized in that, the concrete technological parameter of drawing frame is: 一并:出条重量18~23g/5m,并合根数6~8根,后区牵伸倍数1.8~1.9;Combined: the weight of the sliver is 18-23g/5m, the number of combined pieces is 6-8, and the draft ratio in the rear area is 1.8-1.9; 二并:出条重量14~20g/5m,并合根数6~8根,后区牵伸倍数1.2~1.3;Two merging: the weight of the sliver is 14-20g/5m, the number of merging is 6-8, and the drafting ratio of the rear area is 1.2-1.3; 三并:出条重量14~20g/5m,并合根数6~8根,后区牵伸倍数1.3~1.4;Three merging: the weight of the sliver is 14-20g/5m, the number of merging is 6-8, and the drafting ratio of the rear area is 1.3-1.4; 出条速度:275~300m/min,实际牵伸倍数5~7。Stripping speed: 275~300m/min, actual drafting multiple is 5~7. 8.根据权利要求5所述的方法,其特征在于,粗纱的具体工艺参数为:8. method according to claim 5, is characterized in that, the concrete technological parameter of roving is: 粗纱定量5~8g/10m;Roving quantitative 5~8g/10m; 锭速700~800r/min;Ingot speed 700~800r/min; 后区牵伸倍数1.2~1.4;The draft ratio in the rear area is 1.2 to 1.4; 罗拉中心距前区58~62.5mm/后区61~66.5mm。The roller center is 58~62.5mm from the front area/61~66.5mm from the rear area. 9.根据权利要求8所述的方法,其特征在于,粗纱的纱支为2~2.5Nm,条干均匀度低于8%。9 . The method according to claim 8 , wherein the yarn count of the roving is 2-2.5 Nm, and the evenness of evenness is lower than 8%. 10 .
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