CN113182425B - A three-way pipe processing equipment for automatic lubricating oil - Google Patents
A three-way pipe processing equipment for automatic lubricating oil Download PDFInfo
- Publication number
- CN113182425B CN113182425B CN202110520978.0A CN202110520978A CN113182425B CN 113182425 B CN113182425 B CN 113182425B CN 202110520978 A CN202110520978 A CN 202110520978A CN 113182425 B CN113182425 B CN 113182425B
- Authority
- CN
- China
- Prior art keywords
- bulging
- lubricating oil
- channel
- mold
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/08—Tube expanders
- B21D39/20—Tube expanders with mandrels, e.g. expandable
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
本发明公开了一种自动涂润滑油的三通管加工设备,包括操作平台,操作平台上设置有活动模座和固定模座,活动模座和固定模座上分别设有可闭合形成圆柱状型腔的第一模具和第二模具,第二模具上设置有连通圆柱状型腔的胀形通道,第二模具上方设置有挤压头,第一模具内设置有定位块,固定模座内设置有进口连通胀形通道的胀形球通道,第二液压缸的伸缩端连接有导向头,导向头底部设置有润滑油挤压腔,挤压头上端滑动设置于润滑油挤压腔中,润滑油挤压腔上设置有均具有单向阀的进油管道和出油管道,出油管道出口对准胀形通道和圆柱状型腔的相接处。这种三通管道加工设备可在胀形加工开始时自动涂润滑油,防止胀形时润滑油已经流失。
The invention discloses a three-way pipe processing equipment for automatic lubricating oil. The first mold and the second mold of the cavity, the second mold is provided with a bulging channel that communicates with the cylindrical cavity, the extrusion head is provided above the second mold, the first mold is provided with a positioning block, and the fixed mold base A bulging ball channel with an inlet connected to a bulging channel is provided, a guide head is connected to the telescopic end of the second hydraulic cylinder, a lubricating oil extrusion cavity is arranged at the bottom of the guide head, and the upper end of the extrusion head is slidably arranged in the lubricating oil extrusion cavity, The lubricating oil extrusion cavity is provided with an oil inlet pipe and an oil outlet pipe, both of which have a one-way valve, and the outlet of the oil outlet pipe is aligned with the junction of the bulging channel and the cylindrical cavity. This three-way pipe processing equipment can automatically apply lubricating oil at the beginning of bulging to prevent the lubricating oil from being lost during bulging.
Description
技术领域technical field
本发明属管道加工设备技术领域,具体是一种自动涂润滑油的三通管加工设备。The invention belongs to the technical field of pipeline processing equipment, in particular to a three-way pipe processing equipment for automatically applying lubricating oil.
背景技术Background technique
三通管是液体、气体管网中常用的接头,现有的三通管加工设备一般采用胀形法进行加工,一般包括一个三通管模具和加压设备,三通管模具的型腔包括一个横向通道以及连通横向通道侧向延伸的通道,在加工时将圆筒形管放入到三通管模具的横向通道中,在圆筒形管内充入液体介质并且进行挤压,在挤压的过程中,圆筒形管因两端的压力发生形变缩短,并且液体介质受压侧向推动圆筒形管向侧向延伸的通道内变形,从而使得圆筒形管形成与三通管模具的型腔匹配的三通管形状,然后将侧向延伸的通道的端面切除即可形成三通管的坯体,再进行后续加工即可加工成三通管。在这种加工方式中一般压力介质用的是水,这生产时用水量较大,不利于节能减排;而且加工是对设备的密封性要求较高,导致设备的生产成本较高,且需要经常维护以保证密封性,并且加工过程中在圆筒形管内注满水,管道在挤压过程中无法涂抹润滑油,导致管道加压形变过程中容易产生裂纹,导致产品合格率降低。The tee pipe is a commonly used joint in liquid and gas pipe networks. The existing tee pipe processing equipment is generally processed by the bulging method, which generally includes a tee pipe mold and pressurization equipment. The cavity of the tee pipe mold includes A transverse channel and a channel extending laterally connecting the transverse channel, the cylindrical tube is put into the transverse channel of the tee-pipe die during processing, the liquid medium is filled in the cylindrical tube and extruded, and the extruded During the process, the cylindrical tube is deformed and shortened due to the pressure at both ends, and the liquid medium is pressurized to push the cylindrical tube laterally to deform into the laterally extending channel, so that the cylindrical tube is formed in the same shape as the tee mold. The shape of the tee pipe is matched with the cavity, and then the end face of the laterally extending channel can be cut off to form the blank of the tee pipe, and then the tee pipe can be processed by subsequent processing. In this processing method, water is generally used as the pressure medium, which requires a large amount of water during production, which is not conducive to energy conservation and emission reduction; and processing requires high sealing performance of equipment, resulting in high production costs of equipment, and the need for Regular maintenance is required to ensure the tightness, and the cylindrical pipe is filled with water during the processing, and the pipe cannot be lubricated during the extrusion process, which will easily cause cracks during the pressure deformation process of the pipe, resulting in a lower product qualification rate.
为解决上述技术问题,申请人研发了一种新型的三通管加工设备,这种三通管加工设备包括操作平台,所述操作平台上设置有活动模座和固定模座,所述活动模座和所述固定模座上分别设有可闭合形成圆柱状型腔的第一模具和第二模具,所述活动模座由第一液压缸驱动,所述第二模具上设置有连通所述圆柱状型腔的胀形通道,所述第二模具上方设置有由第二液压缸驱动的挤压头,所述第一模具内设置有定位块,所述挤压头向所述定位块侧挤压可将胀形球压向所述胀形通道,所述固定模座内设置有胀形球通道,所述胀形球通道进口连通所述胀形通道。这种三通管道加工设备在加工时,首先要在圆筒形管上冲出椭圆形孔,椭圆形孔周围的圆筒形管上涂抹润滑油,将圆筒形管的椭圆形孔对准胀形通道放入到第一模具的型腔内,第一液压缸伸出将第一模具和第二模具合模,之后第二液压缸伸出挤压头挤压胀形球,使得胀形球从胀形通道挤出并使得圆筒形管形变成三通管的坯体,之后第一液压缸缩回开模,胀形球从胀形通道从胀形球通道滚出。这种三通管加工装置在加工时需要预先涂抹润滑油,而提前涂抹的润滑油在胀形时往往已经流失了一大部分,不仅加工效率降低,工人工作量大,而且导致润滑油涂抹的效果下降,依然容易产生裂纹。In order to solve the above-mentioned technical problems, the applicant has developed a new type of three-way pipe processing equipment. This three-way pipe processing equipment includes an operation platform, and a movable mold base and a fixed mold base are arranged on the operation platform. The seat and the fixed mold seat are respectively provided with a first mold and a second mold that can be closed to form a cylindrical cavity, the movable mold seat is driven by a first hydraulic cylinder, and the second mold is provided with a connection to the A bulging channel of a cylindrical cavity, an extrusion head driven by a second hydraulic cylinder is arranged above the second die, a positioning block is arranged in the first die, and the extrusion head faces the positioning block side Extrusion can press the bulging ball to the bulging channel, a bulging ball channel is arranged in the fixed die base, and the bulging ball channel inlet is communicated with the bulging channel. When processing this kind of tee pipe processing equipment, first punch an oval hole on the cylindrical pipe, apply lubricating oil on the cylindrical pipe around the oval hole, and align the oval hole of the cylindrical pipe The bulging channel is put into the cavity of the first mold, the first hydraulic cylinder extends to close the first mold and the second mold, and then the second hydraulic cylinder extends the extrusion head to squeeze the bulging ball, so that the bulging ball is formed. The ball is extruded from the bulging channel and the cylindrical tube is formed into a blank of the tee tube, after which the first hydraulic cylinder retracts to open the die, and the bulging ball is rolled out from the bulging ball channel. This kind of tee pipe processing device needs to be pre-applied with lubricating oil during processing, and the lubricating oil applied in advance has often lost a large part during bulging, which not only reduces the processing efficiency, the workload of workers is large, but also causes the lubricating oil to be smeared. The effect is reduced, and cracks are still prone to occur.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术不足,提供一种自动涂润滑油的三通管加工设备,这种三通管加工设备在圆筒形管在装入第一模具的型腔内时可不用涂抹润滑油,提高加工效率,降低工人工作量,在胀形挤压开始时会自动涂润滑油,防止胀形时润滑油已经流失,减少裂纹产生的可能。Aiming at the deficiencies of the prior art, the present invention provides a three-way pipe processing equipment for automatically applying lubricating oil, and the three-way pipe processing equipment does not need to apply lubricating oil when the cylindrical pipe is loaded into the cavity of the first mold , Improve the processing efficiency, reduce the workload of workers, and automatically apply lubricating oil at the beginning of bulging extrusion to prevent the loss of lubricating oil during bulging and reduce the possibility of cracks.
为了解决上述技术问题,本发明通过下述技术方案得以解决:一种自动涂润滑油的三通管加工设备,包括操作平台,所述操作平台上设置有活动模座和固定模座,所述活动模座和所述固定模座上分别设有可闭合形成圆柱状型腔的第一模具和第二模具,所述活动模座由第一液压缸驱动,所述第二模具上设置有连通所述圆柱状型腔的胀形通道,所述第二模具上方设置有由第二液压缸驱动的挤压头,所述第一模具内设置有定位块,所述挤压头向所述定位块侧挤压可将胀形球压向所述胀形通道,所述固定模座内设置有胀形球通道,所述胀形球通道进口连通所述胀形通道,所述第二液压缸的伸缩端连接有导向头,所述导向头底部设置有润滑油挤压腔,所述挤压头上端滑动设置于所述润滑油挤压腔中,所述润滑油挤压腔上设置有进油管道和出油管道,所述进油管道连接油箱,所述出油管道出口对准所述胀形通道和所述圆柱状型腔的相接处,所述进油管道和所述出油管道上均设置有单向阀,所述第一液压缸和所述第二液压缸连接有控制装置。这种三通管道加工设备在加工时,在第二液压缸伸出进行胀形加工时,挤压头会向润滑油挤压腔内移动,将润滑油挤压腔中的润滑油从出油管道挤出至圆筒形管的外壁,在第二液压缸缩回带动挤压头上移的过程中,挤压头因自身重力向润滑油挤压腔外移动,并自动经进油管道从油箱内将润滑油吸入润滑油挤压腔,实现润滑油的自动涂抹,圆筒形管在装入第一模具的型腔之前无需人工涂润滑油,提高加工效率,降低工人工作量,在胀形挤压开始时会自动涂润滑油,防止胀形时润滑油已经流失,减少裂纹产生的可能。In order to solve the above-mentioned technical problems, the present invention is solved by the following technical solutions: a three-way pipe processing equipment for automatic lubricating oil, comprising an operation platform, a movable die base and a fixed die base are arranged on the operation platform, and the The movable mold base and the fixed mold base are respectively provided with a first mold and a second mold that can be closed to form a cylindrical cavity, the movable mold base is driven by a first hydraulic cylinder, and a communication connection is provided on the second mold. The bulging channel of the cylindrical cavity, an extrusion head driven by a second hydraulic cylinder is arranged above the second die, a positioning block is arranged in the first die, and the extrusion head is positioned toward the The block side extrusion can press the bulging ball to the bulging channel, the bulging ball channel is set in the fixed die base, the bulging ball channel inlet is connected to the bulging channel, and the second hydraulic cylinder The telescopic end is connected with a guide head, the bottom of the guide head is provided with a lubricating oil extrusion cavity, the upper end of the extrusion head is slidably arranged in the lubricating oil extrusion cavity, and the lubricating oil extrusion cavity is provided with an inlet Oil pipeline and oil outlet pipeline, the oil inlet pipeline is connected to the oil tank, the outlet of the oil outlet pipeline is aligned with the junction of the bulging channel and the cylindrical cavity, the oil inlet pipeline and the oil outlet A check valve is arranged on the pipeline, and a control device is connected to the first hydraulic cylinder and the second hydraulic cylinder. During the processing of this three-way pipeline processing equipment, when the second hydraulic cylinder is extended for bulging processing, the extrusion head will move into the lubricating oil extrusion cavity, and the lubricating oil in the lubricating oil extrusion cavity will be discharged from the oil. The pipe is extruded to the outer wall of the cylindrical pipe. When the second hydraulic cylinder retracts and drives the extrusion head to move upward, the extrusion head moves to the outside of the lubricating oil extrusion cavity due to its own gravity, and automatically passes through the oil inlet pipe from the lubricating oil extrusion chamber. The lubricating oil is sucked into the lubricating oil extrusion cavity in the oil tank to realize the automatic application of the lubricating oil. The cylindrical tube does not need to be manually lubricated before being loaded into the cavity of the first mold, which improves the processing efficiency and reduces the workload of workers. Lubricating oil will be automatically applied at the beginning of forming extrusion to prevent the lubricating oil from being lost during bulging and reduce the possibility of cracks.
上述技术方案中,优选的,所述挤压头上设置有导向斜面,所述定位块上设置有水平导向槽。In the above technical solution, preferably, the extrusion head is provided with a guide slope, and the positioning block is provided with a horizontal guide groove.
上述技术方案中,优选的,所述定位块上设置有与所述导向斜面匹配的缺口。In the above technical solution, preferably, the positioning block is provided with a notch matching the guiding slope.
上述技术方案中,优选的,所述固定模座内设置有沿所述胀形通道轴向伸缩的由第三液压缸驱动的冲头,所述定位块由第二线性驱动装置驱动升降,所述第二线性驱动装置设置于所述活动模座底部,所述定位块内设置排废通道,当所述定位块位于顶部位置时,所述排废通道上端的进口对准所述冲头,当所述定位块位于底部位置时,所述冲头对准位于所述定位块上方的所述胀形球的球心,所述第三液压缸以及所述第二线性驱动装置连接有所述控制装置。由于先在圆筒形管上冲孔,再将圆筒形管放到第一模具的型腔内,需要将冲出的孔对准胀形通道,而由于人工放置圆筒形管容易出现精度偏差,导致最后胀形形成的三通管的坯体加工精度不高,胀形形成的开口歪歪扭扭。采用该结构圆筒形管在放到第一模具的型腔内之前不需要冲孔,在第一模具和第二模具合模之后,第二线性驱动装置驱动上升,排废通道上端的进口对准所述冲头,第三液压缸推动冲头在圆筒形管上冲出孔,冲孔产生的废料从排废通道落下;不仅提高了加工效率,而且将圆筒形管放到第一模具的型腔内时不需要对位,冲孔后的孔能够准确的对准胀形通道,提高加工精度。In the above technical solution, preferably, the fixed die base is provided with a punch driven by a third hydraulic cylinder that extends and retracts in the axial direction of the bulging channel, and the positioning block is driven up and down by the second linear drive device, so The second linear driving device is arranged at the bottom of the movable die base, and a waste discharge channel is arranged in the positioning block. When the positioning block is at the top position, the inlet of the upper end of the waste discharge channel is aligned with the punch, When the positioning block is at the bottom position, the punch aligns with the center of the bulging ball located above the positioning block, and the third hydraulic cylinder and the second linear driving device are connected with the control device. Since the cylindrical tube is punched first, and then placed in the cavity of the first mold, the punched hole needs to be aligned with the bulging channel, and the accuracy is prone to occur due to manual placement of the cylindrical tube. Deviation, resulting in the final bulging formed tee blank processing accuracy is not high, the opening formed by bulging crooked. With this structure, the cylindrical tube does not need to be punched before being placed in the cavity of the first mold. After the first mold and the second mold are closed, the second linear drive device drives upward, and the inlet at the upper end of the waste discharge channel is opposite to According to the punch, the third hydraulic cylinder pushes the punch to punch a hole on the cylindrical pipe, and the waste generated by the punching falls from the waste discharge channel; not only the processing efficiency is improved, but also the cylindrical pipe is placed in the first There is no need for alignment in the cavity of the mold, and the punched hole can be accurately aligned with the bulging channel to improve the machining accuracy.
上述技术方案中,优选的,所述活动模座上设置有连接气泵的气道,当所述定位块位于顶部位置时,所述排废通道下端的出口对准所述气道,所述胀形球通道出口处铰接有密封所述胀形球通道出口的活动门,所述活动门的转轴上径向设置有拨杆,所述活动门一侧的所述固定模座上设置有与所述拨杆配合的第二轻触开关,所述气泵以及所述第二轻触开关连接有所述控制装置。由于冲孔存在冲头断裂的情况,可能出现冲孔没有通的情况,而固定模座外部又无法直接观察到冲头的情况,直接进行挤压胀形球进行胀形加工会使得第二液压缸及挤压头负载过大,可能导致设备损坏,因此需要检测冲孔是否冲通,在冲孔时,第三液压缸推动冲头伸缩一次之后,控制装置控制气泵向气道内吹气,由于此时排废通道下端对准气道,如冲孔成功,大部分气体会穿过排废通道、冲出的孔和胀形球通道流动而推开活动门,推开活动门时第二轻触开关会被拨杆按压,若第二轻触开关反馈电信号至控制装置则表示冲孔成功,继续进行下一步加工,若冲孔未成功则第二轻触开关不会反馈电信号至控制装置,控制装置不再进行下一步操作,提示工人检修。采用该结构能够自动检测冲孔是否成功,防止第二液压缸及挤压头因负载过大而损坏。并且在胀形球从胀形球通道滚出时也会推动活动门,在推开活动门时第二轻触开关会被拨杆按压,若第二轻触开关反馈电信号至控制装置则表示胀形球正常滚出,若第二轻触开关未反馈电信号至控制装置,则表示胀形球卡在胀形球通道内需要检修。In the above technical solution, preferably, the movable mold base is provided with an air channel connected to the air pump, when the positioning block is at the top position, the outlet at the lower end of the exhaust channel is aligned with the air channel, and the expansion A movable door for sealing the outlet of the bulging ball channel is hinged at the outlet of the spherical ball channel, a lever is radially arranged on the rotating shaft of the movable door, and the fixed mold seat on one side of the movable door is provided with a matching rod. The control device is connected to the air pump and the second light touch switch. Due to the fact that the punch is broken in the punching hole, the punching hole may not pass through, and the punching head cannot be directly observed outside the fixed die base. Extruding the bulging ball directly for bulging processing will make the second hydraulic Excessive load on the cylinder and extrusion head may cause equipment damage. Therefore, it is necessary to detect whether the punching hole is punched through. During punching, after the third hydraulic cylinder pushes the punching head to expand and contract once, the control device controls the air pump to blow air into the air passage. At this time, the lower end of the exhaust channel is aligned with the air channel. If the punching is successful, most of the gas will flow through the exhaust channel, the punched hole and the bulging ball channel to push the movable door. The tact switch will be pressed by the lever. If the second tact switch feeds back an electrical signal to the control device, it means that the punching is successful, and the next step is continued. If the punching is unsuccessful, the second tact switch will not feed back an electrical signal to the control device. , the control device does not proceed to the next step, and prompts the worker to overhaul. The adoption of this structure can automatically detect whether the punching is successful or not, and prevent the second hydraulic cylinder and the extrusion head from being damaged due to excessive load. And when the bulging ball rolls out of the bulging ball channel, it will also push the movable door. When the movable door is pushed open, the second tact switch will be pressed by the lever. If the second tact switch feeds back an electrical signal to the control device, it means The bulging ball rolls out normally. If the second tact switch does not feed back an electrical signal to the control device, it means that the bulging ball is stuck in the bulging ball channel and needs to be repaired.
本发明与现有技术相比,具有如下有益效果:这种三通管道加工设备在加工时,在第二液压缸伸出进行胀形加工时,挤压头会向润滑油挤压腔内移动,将润滑油挤压腔中的润滑油从出油管道挤出至圆筒形管的外壁,在第二液压缸缩回带动挤压头上移的过程中,挤压头因自身重力向润滑油挤压腔外移动,并自动经进油管道从油箱内将润滑油吸入润滑油挤压腔,实现润滑油的自动涂抹,圆筒形管在装入第一模具的型腔之前无需人工涂润滑油,提高加工效率,降低工人工作量,在胀形挤压开始时会自动涂润滑油,防止胀形时润滑油已经流失,减少裂纹产生的可能。Compared with the prior art, the present invention has the following beneficial effects: during the processing of the three-way pipeline processing equipment, when the second hydraulic cylinder is extended for bulging processing, the extrusion head will move into the lubricating oil extrusion cavity , the lubricating oil in the lubricating oil extrusion cavity is extruded from the oil outlet pipe to the outer wall of the cylindrical pipe. In the process of the second hydraulic cylinder retracting and driving the extrusion head to move up, the extrusion head will lubricate the lubricating head due to its own gravity. The oil squeezes out of the cavity, and automatically sucks the lubricating oil into the lubricating oil squeeze cavity from the oil tank through the oil inlet pipe, so as to realize the automatic application of the lubricating oil. Lubricating oil can improve processing efficiency and reduce the workload of workers. Lubricating oil will be automatically applied at the beginning of bulging extrusion to prevent the loss of lubricating oil during bulging and reduce the possibility of cracks.
附图说明Description of drawings
图1为本发明实施例的主视结构示意图。FIG. 1 is a schematic structural diagram of a front view of an embodiment of the present invention.
图2为本发明实施例的左视结构示意图。FIG. 2 is a left-view structural schematic diagram of an embodiment of the present invention.
图3为本发明实施例装入圆筒形管和胀形球时的剖视结构示意图。FIG. 3 is a schematic cross-sectional structural diagram of an embodiment of the present invention when a cylindrical tube and a bulging ball are loaded.
图4为本发明实施例合模后进行打孔时的剖视结构示意图。FIG. 4 is a schematic cross-sectional structural diagram of an embodiment of the present invention when a hole is punched after mold clamping.
图5为本发明实施例挤压头下压胀形时的剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of the extrusion head when the extrusion head is compressed and bulged according to an embodiment of the present invention.
图6为本发明实施例开模时的剖视结构示意图。6 is a schematic cross-sectional structural diagram of an embodiment of the present invention when the mold is opened.
图7为本发明实施例中胀形球提升管道的剖视结构示意图。FIG. 7 is a schematic cross-sectional structural diagram of a bulging ball lifting pipe according to an embodiment of the present invention.
图8为本发明实施例中第一模具内装入圆筒形管时的结构示意图。FIG. 8 is a schematic structural diagram when a cylindrical tube is loaded into the first mold according to the embodiment of the present invention.
图9为本发明实施例中活动夹紧块夹紧圆筒形管并对中时的结构示意图。FIG. 9 is a schematic view of the structure when the movable clamping block clamps and aligns the cylindrical tube according to the embodiment of the present invention.
图10为本发明实施例中上方的活动夹紧块的剖视结构示意图。10 is a schematic cross-sectional structural diagram of the upper movable clamping block in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细描述:参见图1至图10,一种自动涂润滑油的三通管加工设备,包括操作平台100,操作平台100上设置有活动模座1和固定模座2,活动模座1上设有第一模具3,固定模座2上设有第二模具4,第一模具3和第二模具4上相对的设有半圆形型腔,活动模座1可带动第一模具3与第二模具4闭合形成圆柱状型腔,活动模座1由第一液压缸5驱动,活动模座1的底部设有滑轨,第二模具4上设置有连通圆柱状型腔的胀形通道42,第二模具4上方设置有由第二液压缸6驱动的挤压头7,挤压头7与第二模具4的型腔对准,第一模具3内设置有定位块8,挤压头7向定位块8侧挤压可将胀形球9压向胀形通道42,固定模座2内设置有胀形球通道21,胀形球通道21进口连通胀形通道42,胀形球通道21出口下方为胀形球下落管道101的进口,胀形球下落管道101底部与胀形球提升管道102通过斜向下的管道连通,胀形球提升管道102内滑动设置有胀形球提升板103,胀形球提升板103由一可沿胀形球提升管道102径向往复滑移的第一线性驱动装置104驱动升降,在本实施例中,第一线性驱动装置104为气缸,在其他实施例中,当然也可以是电缸或液压缸等其他线性驱动装置,胀形球提升管道102顶部斜向下设置有出口对准第一模具3顶部的出球管道105,出球管道105上设置有吸引胀形球9进入出球管道105的电磁铁11,第一液压缸5、第二液压缸6、第一线性驱动装置104以及电磁铁11连接有控制装置(图上未画出)。这种三通管道加工设备在加工时,首先要在圆筒形管200上冲出椭圆形孔,椭圆形孔周围的圆筒形管200上涂抹润滑油,将圆筒形管200的椭圆形孔对准胀形通道42放入到第一模具3的型腔内,启动开关,控制装置控制第一线性驱动装置104提升胀形球9,胀形球9从出球管道105自动落入到圆筒形管200中,第一线性驱动装置104复位,然后第一液压缸5伸出将第一模具3和第二模具4合模,之后第二液压缸6伸出挤压头7挤压胀形球9,使得胀形球9从胀形通道42挤出并使得圆筒形管200形变成三通管的坯体,之后第一液压缸5缩回开模,胀形球9从胀形通道42进入胀形球通道21,并沿着胀形球通道21落入准胀形球下落管道101,胀形球9沿着管道落到胀形球提升板103上,即完成一次加工,这种三通管加工设备无需液体介质参与,节省了大量水,利于节能减排,而且无需密封,对设备密封性要求降低,而且由于无需液体介质参与,可在加工时在圆筒形管表面可涂抹润滑油,防止圆筒形管加工过程中产生裂纹。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments: Referring to Fig. 1 to Fig. 10 , a three-way pipe processing equipment for automatic lubricating oil includes an
在本实施例中,胀形球提升管道102侧壁设置有轴向导向口106,第一线性驱动装置104的活动端从导向口106伸入胀形球提升管道102内,第一线性驱动装置104的活动端与胀形球提升板103相连,导向口106下方的胀形球提升管道102形成润滑油储存腔107,润滑油储存腔107内注有润滑油,第一线性驱动装置104的活动端位于导向口106底部时,胀形球提升板103浸没在润滑油之中。采用该结构能够使得胀形球9在进入润滑油储存腔107时自动涂抹润滑油,间接的能够将润滑油自动涂抹至圆筒形管200内壁,实现润滑油的自动涂抹,圆筒形管200在装入第一模具3的型腔内时可不用涂抹润滑油。In this embodiment, an
在本实施例中,胀形球提升板103上设置有一连杆108,连杆108底部连接胀形球提升板103,连杆108上端通过连接件109连接于第一线性驱动装置104的活动端上。In this embodiment, a connecting
在本实施例中,挤压头7上设置有导向斜面71,定位块8上设置有水平导向槽81。In this embodiment, the
在本实施例中,定位块8上设置有与导向斜面71匹配的缺口82。In this embodiment, the
在本实施例中,第二液压缸6的伸缩端连接有导向头61,导向头61底部设置有润滑油挤压腔62,挤压头7上端滑动设置于润滑油挤压腔62中,润滑油挤压腔62上设置有进油管道63和出油管道64,进油管道63连接油箱,出油管道64出口对准胀形通道42和圆柱状型腔的相接处,进油管道63和出油管道64上均设置有单向阀65。采用该结构在第二液压缸6伸出推动挤压头7下压的过程中,挤压头7会向润滑油挤压腔62内移动,将润滑油挤压腔62中的润滑油从出油管道64挤出至圆筒形管200的外壁,在第二液压缸6缩回带动挤压头7上移的过程中,挤压头因自身重力向润滑油挤压腔62外移动,并自动经进油管道63从油箱内将润滑油吸入润滑油挤压腔62,实现润滑油的自动涂抹,圆筒形管在装入第一模具3的型腔内时可不用涂抹润滑油。In the present embodiment, a
在本实施例中,第二液压缸6下方设有导向支架,导向头61在导向支架66上滑动,导向支架66上设有保护罩67,保护罩67上具有避让进油管道63和出油管道64的开口。In this embodiment, a guide bracket is provided below the second
在本实施例中,固定模座2内设置有沿胀形通道42轴向伸缩的由第三液压缸12驱动的冲头13,定位块8由第二线性驱动装置14驱动升降,本实施例中,第二线性驱动装置14为气缸,当然在其他的实施例中也可以是液压缸或者电缸,第二线性驱动装置14设置于活动模座1底部,操作平台100上设有供第二线性驱动装置14穿过的开口,定位块8内设置排废通道83,当定位块8位于顶部位置时,排废通道83上端的进口对准冲头13,当定位块8位于底部位置时,冲头13对准位于定位块8上方的胀形球9的球心,第三液压缸12以及第二线性驱动装置14连接有控制装置。采用该结构圆筒形管200在放到第一模具3的型腔内之前不需要冲孔,在第一模具3和第二模具4合模之后,第二线性驱动装置14驱动上升,排废通道83上端的进口对准所述冲头13,排废通道83的进口作为冲头13的下模,第三液压缸12推动冲头13在圆筒形管200上冲出孔,冲孔产生的废料从排废通道83落下;不仅提高了加工效率,而且将圆筒形管200放到第一模具3的型腔内时不需要对位,冲孔后的孔能够准确的对准胀形通道42,提高加工精度。In this embodiment, the fixed die base 2 is provided with a
在本实施例中,活动模座1上设置有连接气泵15的气道151,当定位块8位于顶部位置时,排废通道83下端的出口对准气道151,胀形球通道21出口处铰接有密封胀形球通道21出口的活动门16,活动门16的转轴上径向设置有拨杆161,活动门16一侧的固定模座2上设置有与拨杆161配合的第二轻触开关17,气泵15以及第二轻触开关17连接有控制装置。由于冲孔存在冲头13断裂的情况,可能出现冲孔没有通的情况,而固定模座2外部又无法直接观察到冲头13的情况,直接进行挤压胀形球9进行胀形加工会使得第二液压缸6及挤压头7负载过大,可能导致设备损坏,因此需要检测冲孔是否冲通,在冲孔时,第三液压缸12推动冲头13伸缩一次之后,控制装置控制气泵15向气道151内吹气,由于此时排废通道83下端对准气道151,如冲孔成功,大部分气体会穿过排废通道83、冲出的孔和胀形球通道21流动而推开活动门16,推开活动门16时第二轻触开关17会被拨杆161按压,若第二轻触开关17反馈电信号至控制装置则表示冲孔成功,继续进行下一步加工,若冲孔未成功则第二轻触开关17不会反馈电信号至控制装置,控制装置不再进行下一步操作,提示工人检修。采用该结构能够自动检测冲孔是否成功,防止第二液压缸6及挤压头7因负载过大而损坏。并且在胀形球9从胀形球通道21滚出时也会推动活动门16,在推开活动门16时第二轻触开关17会被拨杆161按压,若第二轻触开关17反馈电信号至控制装置则表示胀形球9正常滚出,若第二轻触开关17未反馈电信号至控制装置,则表示胀形球9卡在胀形球通道21内需要检修。In this embodiment, the
在本实施例中,活动模座1上转动设置有两端具有反向等螺距螺纹的螺杆18,螺杆18由一电机19驱动转动,电机19连接有控制装置,螺杆18两端螺纹连接有活动夹紧块20,活动模座1上设置有与螺杆18平行的限位滑道21,两活动夹紧块20随螺杆18转动在限位滑道21内相向或相背滑动,第一模具3上设置有与螺杆18平行的通口31,两活动夹紧块20从通口31伸入第一模具3内,两活动夹紧块20至胀形通道42中心的距离相同,上方的活动夹紧块20底部设有第一轻触开关207,第一轻触开关207连接控制装置。采用该结构在圆筒形管200放到第一模具3的型腔内时,可放置于下方的活动夹紧块20之上,两活动夹紧块20的由电机19驱动夹紧圆筒形管200,电机19由控制装置控制,在第一轻触开关207接触到圆筒形管200时电机停止运行,在夹紧任意长度的圆筒形管200时,都可以自动调节并使得圆筒形管200的中点对准胀形通道42中心,从而适于不同长度的圆筒形管200加工成三通管。In this embodiment, the
在本实施例中,上方的活动夹紧块20包括壳体201、具有限位台阶203的伸缩块202、弹簧204以及限位块205,壳体201两端开口,壳体201内依次设置有伸缩块202、弹簧204以及限位块205,伸缩块202底部设置有第一轻触开关207,限位块205上设置有螺孔206,螺杆18穿过壳体201与螺孔206配合,弹簧204可被压缩以使伸缩块202避让圆筒形管200装入第一模具3。在将圆筒形管200装入第一模具3的型腔内时,可通过挤压伸缩块202而方便的装入,不需要从与第一模具3开模方向相同的方向装入。In this embodiment, the upper
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be regarded as It is the protection scope of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110520978.0A CN113182425B (en) | 2021-05-13 | 2021-05-13 | A three-way pipe processing equipment for automatic lubricating oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110520978.0A CN113182425B (en) | 2021-05-13 | 2021-05-13 | A three-way pipe processing equipment for automatic lubricating oil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113182425A CN113182425A (en) | 2021-07-30 |
| CN113182425B true CN113182425B (en) | 2022-04-29 |
Family
ID=76981371
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110520978.0A Active CN113182425B (en) | 2021-05-13 | 2021-05-13 | A three-way pipe processing equipment for automatic lubricating oil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113182425B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB470485A (en) * | 1935-04-02 | 1937-08-13 | Edward Shelton Cornell Jr | Method of producing integral metal pipe fittings |
| JPS63171222A (en) * | 1987-01-09 | 1988-07-15 | Nissan Motor Co Ltd | Burring device for pipe stock |
| CN101163560A (en) * | 2004-12-16 | 2008-04-16 | Km鲁斯特弗里斯基沃有限公司 | Method of making cold-worked product |
| CN105964774A (en) * | 2016-06-14 | 2016-09-28 | 铜陵市晶赛电子有限责任公司 | Punching die for metal three-way parts |
| CN108856493A (en) * | 2018-08-24 | 2018-11-23 | 苏州市威迪特工业设备有限公司 | A kind of punching and flanging machine |
| CN108971300A (en) * | 2018-09-03 | 2018-12-11 | 伏特机械科技(湖南)有限公司 | A kind of pipe fitting hole flanging machine |
| CN109746308A (en) * | 2019-02-22 | 2019-05-14 | 四川龙立可不锈钢管业有限公司 | A kind of pipe side wall hole reaming forming device |
| CN110893439A (en) * | 2020-01-06 | 2020-03-20 | 刘玉梅 | A punching die for the equal-diameter branch of stainless steel pressing tee pipe fittings |
| CN112222287A (en) * | 2020-10-29 | 2021-01-15 | 温州莜例贸易有限公司 | A seamless steel pipe automatic punching equipment |
| CN212494861U (en) * | 2020-05-14 | 2021-02-09 | 佛山市南海宽为机械有限公司 | Novel automatic punching, flanging and flattening all-in-one machine for three-way pipe |
-
2021
- 2021-05-13 CN CN202110520978.0A patent/CN113182425B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB470485A (en) * | 1935-04-02 | 1937-08-13 | Edward Shelton Cornell Jr | Method of producing integral metal pipe fittings |
| JPS63171222A (en) * | 1987-01-09 | 1988-07-15 | Nissan Motor Co Ltd | Burring device for pipe stock |
| CN101163560A (en) * | 2004-12-16 | 2008-04-16 | Km鲁斯特弗里斯基沃有限公司 | Method of making cold-worked product |
| CN105964774A (en) * | 2016-06-14 | 2016-09-28 | 铜陵市晶赛电子有限责任公司 | Punching die for metal three-way parts |
| CN108856493A (en) * | 2018-08-24 | 2018-11-23 | 苏州市威迪特工业设备有限公司 | A kind of punching and flanging machine |
| CN108971300A (en) * | 2018-09-03 | 2018-12-11 | 伏特机械科技(湖南)有限公司 | A kind of pipe fitting hole flanging machine |
| CN109746308A (en) * | 2019-02-22 | 2019-05-14 | 四川龙立可不锈钢管业有限公司 | A kind of pipe side wall hole reaming forming device |
| CN110893439A (en) * | 2020-01-06 | 2020-03-20 | 刘玉梅 | A punching die for the equal-diameter branch of stainless steel pressing tee pipe fittings |
| CN212494861U (en) * | 2020-05-14 | 2021-02-09 | 佛山市南海宽为机械有限公司 | Novel automatic punching, flanging and flattening all-in-one machine for three-way pipe |
| CN112222287A (en) * | 2020-10-29 | 2021-01-15 | 温州莜例贸易有限公司 | A seamless steel pipe automatic punching equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113182425A (en) | 2021-07-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN213224389U (en) | Drilling equipment is used in pipeline processing | |
| CN113182425B (en) | A three-way pipe processing equipment for automatic lubricating oil | |
| CN113000677B (en) | An automatic punching tee pipe processing equipment | |
| CN108644105B (en) | One-way valve for hydraulic tool and hydraulic tool | |
| CN113182426B (en) | Automatic alignment three-way pipe machining equipment | |
| CN113182427B (en) | A three-way pipe processing equipment | |
| CN202338732U (en) | Hydraulic pipe-clamping leak stopper | |
| CN204263604U (en) | A kind of hydraulic control system of forging equipment travelling table | |
| CN201173882Y (en) | Steel tube pressure test units | |
| CN105382077B (en) | Full automatic penumatic tube expanding mechanism | |
| CN219152066U (en) | Automatic compression sealing mechanism for sealing platinum sensor sleeve | |
| CN115647214A (en) | Lifting rotary type clamping device | |
| CN214521431U (en) | Full-automatic lens casting machine | |
| CN204524034U (en) | A kind of novel hydraulic Wedge mechanism | |
| CN217833514U (en) | Valve rubber mounting tool of plunger pump valve body | |
| CN116025799A (en) | Hydraulic sealing device and sealing method thereof | |
| CN219139932U (en) | Safety check valve for compressor outlet pipeline | |
| CN209717091U (en) | Fixtures for machine tool fixtures | |
| CN112916680B (en) | Metal pipeline end bending die and operation method | |
| CN209043539U (en) | A kind of pressure testing device of small dimension y-type filter body | |
| CN220792774U (en) | Large-displacement high-pressure quantifiable hydraulic grease injection device | |
| CN216540526U (en) | Computer metal connector stamping die | |
| CN218823035U (en) | A high-efficiency valve test device | |
| CN221374677U (en) | Blowing-assisting blocking-removing valve | |
| CN112810006A (en) | Full-automatic lens casting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A three-way pipe processing equipment with automatic lubrication oil application Effective date of registration: 20230620 Granted publication date: 20220429 Pledgee: Zhejiang Shangyu Rural Commercial Bank Co.,Ltd. Tangpu Sub branch Pledgor: Shaoxing Rongdi Machinery Co.,Ltd. Registration number: Y2023980044764 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20220429 Pledgee: Zhejiang Shangyu Rural Commercial Bank Co.,Ltd. Tangpu Sub branch Pledgor: Shaoxing Rongdi Machinery Co.,Ltd. Registration number: Y2023980044764 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
