CN1139103C - Cover tape for chip transportation and sealed structure - Google Patents

Cover tape for chip transportation and sealed structure Download PDF

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Publication number
CN1139103C
CN1139103C CNB981230504A CN98123050A CN1139103C CN 1139103 C CN1139103 C CN 1139103C CN B981230504 A CNB981230504 A CN B981230504A CN 98123050 A CN98123050 A CN 98123050A CN 1139103 C CN1139103 C CN 1139103C
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Prior art keywords
tape
sensitive adhesive
pressure
chip
covering
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CN1218758A (en
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С
小池洋
田口克久
江部和义
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Lintec Corp
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Lintec Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/38Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/10Handling or holding of wafers, substrates or devices during manufacture or treatment thereof using carriers specially adapted therefor, e.g. front opening unified pods [FOUP]
    • H10P72/16Trays for chips
    • H10P72/165Trays for chips characterised by a material, a roughness, a coating or the like
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/70Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping
    • H10P72/74Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping using temporarily an auxiliary support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/86Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form for electrical components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D73/00Packages comprising articles attached to cards, sheets or webs
    • B65D73/02Articles, e.g. small electrical components, attached to webs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/70Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping
    • H10P72/74Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping using temporarily an auxiliary support
    • H10P72/741Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping using temporarily an auxiliary support the auxiliary support including a cavity for storing a finished or partly finished device during manufacturing or mounting, e.g. for an IC package or for a chip
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/14Layer or component removable to expose adhesive
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/14Layer or component removable to expose adhesive
    • Y10T428/1476Release layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/14Layer or component removable to expose adhesive
    • Y10T428/149Sectional layer removable
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/14Layer or component removable to expose adhesive
    • Y10T428/149Sectional layer removable
    • Y10T428/1495Adhesive is on removable layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2839Web or sheet containing structurally defined element or component and having an adhesive outermost layer with release or antistick coating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Adhesive Tapes (AREA)
  • Packaging Frangible Articles (AREA)
  • Packages (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

一种芯片运输用包覆胶带,其与长度方向上相距一定间隔形成许多芯片容纳部位的载体带是粘结的,将封合芯片容纳部位封合起来,其中所述包覆胶带包含带状基材和叠在带状基材一个表面上的压敏粘合剂部分,以使压敏粘合剂部分不面对芯片容纳部位。它可避免在用聚苯乙烯载体带时由于热收缩比的不同而引起包覆胶带从载体带上分离,还可避免在使用极性相当高的载体带时在载体带上形成粘合剂残余物。

A covering adhesive tape for chip transportation, which is bonded to a carrier tape that forms a plurality of chip receiving parts at a certain interval in the length direction, and seals the sealing chip receiving parts, wherein the covering tape includes a tape-shaped base The material and the pressure-sensitive adhesive portion are laminated on one surface of the tape-shaped base material so that the pressure-sensitive adhesive portion does not face the chip receiving portion. It avoids the separation of the covering tape from the carrier tape due to the difference in heat shrinkage ratio when using polystyrene carrier tapes, and avoids the formation of adhesive residues on the carrier tape when using quite high polarity carrier tapes thing.

Description

芯片运输用包覆胶带和封合结构Covering Tapes and Sealing Structures for Chip Shipping

本发明涉及一种包覆胶带,该包覆胶带可封合用于单个包装小制品(后文也称“芯片”)(例如小的电子元件)而不使它们相互接触的载体带,从而用于芯片的储藏、运输和自动取出。而且,本发明还涉及采用上述包覆胶带的封合结构。The present invention relates to a covering tape that can be used to seal carrier tapes for individual packaging small products (hereinafter also referred to as "chips"), such as small electronic components, without making them contact each other. Storage, transportation and automatic removal of chips. Furthermore, the present invention also relates to a sealing structure using the above-mentioned covering tape.

近几年来,将电子元件如电阻、电容和集成电路微型化到芯片中的进展非常迅速。因此,已经提出了各种可以同时储藏、运输和自动取出芯片的方法,而其中采用载体带的方法被认为是最有前景的。In recent years, the miniaturization of electronic components such as resistors, capacitors and integrated circuits into chips has progressed very rapidly. Therefore, various methods that can simultaneously store, transport and automatically take out chips have been proposed, and among them, the method using a carrier tape is considered to be the most promising.

常规的载体带方法分为采用有通孔的基材作为载体带和采用有凹陷部分的基材作为载体带这两种方法。Conventional carrier tape methods are classified into two methods of using a substrate having through holes as a carrier tape and using a substrate having recessed portions as a carrier tape.

在采用有通孔的载体带方法中,通过冲孔或其它方式在由例如厚纸条组成的载体带上形成多个相距给定间隔的通孔,从而提供容纳部位。另外,载体带上还另提供有多个进料孔。将底带与载体带的一侧表面粘结,将各小电子元件或其它芯片放在容纳部位中。然后,将包覆胶带层叠到载体带的另一侧表面上,从而将芯片封合在容纳部位中。In the method using a through-holed carrier tape, a plurality of through-holes at given intervals are provided by punching or otherwise forming a plurality of through-holes at given intervals in a carrier tape consisting of, for example, a cardboard strip, so as to provide receiving locations. In addition, a plurality of feeding holes are also provided on the carrier belt. The base tape is bonded to one side surface of the carrier tape, and each small electronic component or other chip is placed in the receiving part. Then, a covering tape is laminated on the other side surface of the carrier tape, thereby sealing the chip in the receiving site.

在采用有凹陷部分的基材作为载体带的方法中,采用通过在带状塑料带上提供多个相距给定间隔的凹陷部分来制成的载体带,这些凹陷部分作为容纳部位,而且进一步在塑料带上提供多个进料孔。将小的电子元件或其它芯片放在容纳部位中,然后,将包覆胶带层压到载体带上,从而将芯片封合在容纳部位中。In the method of using a base material having depressed portions as a carrier tape, a carrier tape made by providing a plurality of depressed portions at given intervals on a belt-like plastic tape as accommodating portions is used, and further in Multiple feed holes are provided on the plastic belt. Small electronic components or other chips are placed in the receptacle, and the covering tape is then laminated to the carrier tape, thereby sealing the chip in the receptacle.

在两种方法中均采用了包覆胶带。上述采用的包覆胶带包括带状基材和置于带状基材一面沿长度方向两个边缘上的粘合剂层。带状基材例如由聚对苯二甲酸乙二醇酯、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、尼龙或一种离聚物组成。常规的通用型丙烯酸类、聚酯或橡胶压敏粘合剂用作上述粘合剂层。而且有凹陷部分的载体带则由例如聚苯乙烯、聚碳酸酯、聚氯乙烯或一种非晶形聚对苯二甲酸乙二醇酯组成。Covering tape is used in both methods. The covering tape employed above includes a tape-shaped base material and adhesive layers placed on both edges of one side of the belt-shaped base material in the lengthwise direction. The tape-shaped substrate consists, for example, of polyethylene terephthalate, polyethylene, polypropylene, polystyrene, polyvinyl chloride, nylon or an ionomer. A conventional general-purpose acrylic, polyester or rubber pressure-sensitive adhesive is used as the above-mentioned adhesive layer. Furthermore, the carrier tape with recesses consists, for example, of polystyrene, polycarbonate, polyvinyl chloride or an amorphous polyethylene terephthalate.

然而,采用上述常规的包覆胶带和载体带会遇到这样的问题:由于运输时所处的环境,在运输时包覆胶带会从载体带上剥落和分离(起皱),而运输后将包覆胶带剥离载体带时又会使粘合剂转移到载体带侧面(载体带侧形成粘合剂残余物)。However, with the above-mentioned conventional covering tape and carrier tape, there is a problem that the covering tape peels off and separates (wrinkles) from the carrier tape during transportation due to the environment in which it is transported, and the When the cover tape is peeled off the carrier tape, the adhesive is transferred to the side of the carrier tape (adhesive residue forms on the carrier tape side).

举个例子,在日光下或海上运输时,包覆胶带和载体带会暴露在高温(如50℃或更高,时常为70℃或更高)下。在这样的高温环境下,通常用作载体带的聚苯乙烯带会收缩约2%。而另一方面,用作包覆胶带基材的聚对苯二甲酸乙二醇酯的收缩比例为0.1%或更低,因此,包覆胶带和载体带间会产生收缩比的差别。因此,包覆胶带过长,并会从载体带上剥落,从而使得包覆胶带和载体带相互分离。For example, cover tapes and carrier tapes are exposed to high temperatures (eg, 50°C or higher, often 70°C or higher) when transported in sunlight or at sea. In such a high temperature environment, the polystyrene tape typically used as a carrier tape shrinks by about 2%. On the other hand, the shrinkage ratio of polyethylene terephthalate used as a base material for the cover tape is 0.1% or less, and therefore, a difference in shrinkage ratio occurs between the cover tape and the carrier tape. As a result, the covering tape is too long and peels off from the carrier tape so that the covering tape and the carrier tape are separated from each other.

上述问题可通过增加包覆胶带粘合剂层的粘合强度来解决。然而,粘合强度的增加会引入这样的问题,即当采用极性相当高(如聚碳酸酯、聚氯乙烯或非晶形聚对苯二甲酸乙二醇酯)的载体带时,载体带上会发生粘合剂残留。如果粘合剂残留在载体带上,则在装入芯片时会产生故障,粘合剂粘在卷收机上,使得在用后卷绕载体带时不能顺利地进行卷绕操作。而且,还有一个缺点是载体带不能反复使用。The above-mentioned problems can be solved by increasing the adhesive strength of the adhesive layer of the covering tape. However, the increased bond strength introduces the problem that, when using carrier tapes of rather high polarity (such as polycarbonate, polyvinyl chloride, or amorphous polyethylene terephthalate), the Adhesive residue will occur. If the adhesive remains on the carrier tape, a malfunction occurs when the chip is loaded, and the adhesive sticks to the winder, so that the winding operation cannot be performed smoothly when the carrier tape is wound up after use. Moreover, there is also a disadvantage that the carrier tape cannot be used repeatedly.

本发明者为解决上述问题而进行了广泛而深入的研究。结果发现,上述问题可通过采用一种特定的硅氧烷压敏粘合剂来组成包覆胶带的粘合剂层而加以解决。正是根据这一发现而完成了本发明。The inventors of the present invention have conducted extensive and intensive studies to solve the above-mentioned problems. As a result, it was found that the above-mentioned problems can be solved by using a specific silicone pressure-sensitive adhesive for the adhesive layer of the covering tape. It is on the basis of this discovery that the present invention has been accomplished.

日本专利No.2,500,879公开了一种采用硅氧烷压敏粘合剂的包覆胶带。然而,该专利没有公开一种含有本发明所必需的含苯基的硅氧烷压敏粘合剂。Japanese Patent No. 2,500,879 discloses a cover tape using a silicone pressure sensitive adhesive. However, this patent does not disclose a phenyl-containing silicone pressure sensitive adhesive which is necessary for the present invention.

另外,当日本专利No.2,500,879中描述的聚二甲基硅氧烷压敏粘合剂用于包覆胶带时,包覆胶带上必须使用一种昂贵的脱模剂(如氟硅氧烷脱模剂)。如果采用普通的脱模剂,则在将包覆胶带解卷封合到载体带上时需要很大的解卷力,从而增加了封合装置的载荷。In addition, when the polydimethylsiloxane pressure-sensitive adhesive described in Japanese Patent No. 2,500,879 is used for covering the tape, an expensive release agent (such as fluorosilicone release agent) must be used on the covering tape. mold agent). If a common release agent is used, a large unwinding force is required when unwinding and sealing the cover tape to the carrier tape, thereby increasing the load on the sealing device.

对上述已有技术加以考虑后,获得了本发明。本发明的一个目的是,在采用聚苯乙烯载体带时避免由于热收缩比不同而使得包覆胶带从载体带上剥落或分离。本发明的第二个目的是避免在使用极性相当高的载体带(如聚碳酸酯、聚氯乙烯或非晶形聚对苯二甲酸乙二醇酯胶带)时载体带上有粘合剂残余物。本发明还有一个目的是,不论采用何种类型的脱模剂均能确保有较小的解卷力,从而来减少封合装置上的载荷并有效地进行封合。The present invention has been achieved after taking the above prior art into consideration. It is an object of the present invention to avoid, when using polystyrene carrier tapes, peeling or separation of the covering tape from the carrier tape due to differences in thermal shrinkage ratio. A second object of the invention is to avoid adhesive residues on the carrier tape when using rather high polarity carrier tapes such as polycarbonate, polyvinyl chloride or amorphous polyethylene terephthalate tapes thing. Still another object of the present invention is to ensure a small unwinding force irrespective of the type of release agent used, so as to reduce the load on the sealing device and perform efficient sealing.

本发明的芯片运输用包覆胶带是与载体带表面粘结的胶带,载体带在其长度方向上相距一定间隔形成了芯片用的多个容纳部位,所述包覆胶带包含一条带状基材和叠在带状基材一面上的压敏粘合剂部分,使压敏粘合剂部位不面对芯片容纳部位,The covering adhesive tape for chip transport of the present invention is an adhesive tape bonded to the surface of the carrier tape, and the carrier tape forms a plurality of receiving parts for the chip at a certain interval in its length direction, and the covering tape includes a strip-shaped base material and the pressure-sensitive adhesive portion laminated on one side of the tape-shaped substrate so that the pressure-sensitive adhesive portion does not face the chip receiving portion,

上述压敏粘合剂部分包括一种硅氧烷压敏粘合剂和可使粘合剂交联的交联剂(C),The above-mentioned pressure-sensitive adhesive part comprises a silicone pressure-sensitive adhesive and a crosslinking agent (C) capable of crosslinking the adhesive,

上述硅氧烷压敏粘合剂包含:The silicone pressure-sensitive adhesives described above include:

(A)硅氧烷树脂组分和(A) silicone resin component and

(B)有以下结构式的硅氧烷橡胶组分:其中R1、R2、R3和R4可以相同或互不相同,它们可以是甲基、乙基或丙基;(B) a silicone rubber component having the following structural formula: Wherein R 1 , R 2 , R 3 and R 4 may be the same or different from each other, and they may be methyl, ethyl or propyl;

X和Y中的任一个为羟基,另一个为羟基、氢或有1-13个碳原子的烷基;Any one of X and Y is a hydroxyl group, and the other is a hydroxyl group, hydrogen or an alkyl group with 1-13 carbon atoms;

Rl、Rm、Rn、Rl、Rm和Rn′独立为苯基、有1-13个碳原子的烷基、CF3CH2CH2-或乙烯基,只要Rl、Rm、Rn、Rl′、Rm′和Rn′中的至少一个是含量为Rl、Rm、Rn、Rl′、Rm′和Rn′总量的1-30%(摩尔)的苯基;和R l , R m , R n , R l , R m and R n' are independently phenyl, alkyl having 1-13 carbon atoms, CF 3 CH 2 CH 2 - or vinyl, as long as R l , R At least one of m , Rn , Rl ' , Rm ' and Rn' is 1-30% of the total amount of Rl, Rm , Rn , Rl ' , Rm' and Rn' (mole) of phenyl; and

x、y和z独立为1-10内的整数。x, y and z are independently integers within 1-10.

在本发明中,压敏粘合剂部分的探头粘性能量数值(probe take energy value)宜在2.0×10-3至1.0×1--1N·m内。In the present invention, the probe take energy value of the pressure-sensitive adhesive portion is preferably within 2.0×10 -3 to 1.0×1- -1 N·m.

另外,在本发明的芯片运输用包覆胶带中,没有压敏粘合剂部分的基材表面宜施加脱模剂层。In addition, in the cover tape for chip transport of the present invention, the surface of the base material having no pressure-sensitive adhesive portion is preferably applied with a release agent layer.

本发明的封合结构包括:Sealing structure of the present invention comprises:

在长度方向上具有多个相距一定间隔的芯片容纳部位的载体带,A carrier tape having a plurality of chip receiving locations spaced apart in the longitudinal direction,

多个放在芯片容纳部位中的芯片,和a plurality of chips disposed in the chip receiving location, and

可封合芯片容纳部位的芯片运输用包覆胶带,Covering tape for chip shipping that can seal the chip receiving part,

其中该芯片运输用包覆胶带是本发明上述的芯片运输用包覆胶带。Wherein the covering tape for chip transportation is the above-mentioned covering tape for chip transportation of the present invention.

上述的本发明可避免在采用聚苯乙烯载体带时由于热收缩比不同而引起包覆胶带从载体带上分离。另外,本发明可避免在使用极性相当高的载体带(如聚碳酸酯、聚氯乙烯或非晶形聚对苯二甲酸乙二醇酯胶带)时载体带上形成粘合剂残余物。本发明还可确保在不论采用何种脱模剂时均有较小的解卷力,从而可降低封合装置上的载荷并使封合操作有效地进行。The invention as described above prevents separation of the covering tape from the carrier tape due to the difference in thermal shrinkage ratio when the polystyrene carrier tape is used. In addition, the invention avoids the formation of adhesive residues on the carrier tape when using relatively high polarity carrier tapes such as polycarbonate, polyvinyl chloride or amorphous polyethylene terephthalate tapes. The invention also ensures a low unwinding force regardless of the release agent used, thereby reducing the load on the sealing device and allowing the sealing operation to be performed efficiently.

图1-3是本发明芯片运输用包覆胶带的部分截面透视图;1-3 are partial cross-sectional perspective views of the covering tape for chip transportation of the present invention;

图4是本发明一种封合结构形式的示意图;图5是本发明另一种封合结构形式的示意图。Fig. 4 is a schematic diagram of a sealing structure of the present invention; Fig. 5 is a schematic diagram of another sealing structure of the present invention.

下面将参照附图中显示的实例来详细描述本发明的芯片运输用包覆胶带。本发明的芯片运输用包覆胶带在使用时是与载体带(该载体带在长度方向上相距一定间隔形成了用来容纳芯片的许多部位)的一个表面粘结的,从而用包覆胶带来封合芯片容纳部位。Hereinafter, the covering tape for chip transport of the present invention will be described in detail with reference to the examples shown in the drawings. The covering adhesive tape for chip transportation of the present invention is bonded to one surface of the carrier tape (the carrier tape is formed at a certain interval in the length direction to accommodate many parts of the chip) when in use, thereby using the covering adhesive tape Seal the chip receiving site.

图1至3是本发明的一些芯片运输用包覆胶带形式的部分截面示意图。图4和5是有图1结构的包覆胶带的使用方式。Figures 1 to 3 are schematic partial cross-sectional views of some forms of covering tapes for chip transport according to the present invention. Figures 4 and 5 illustrate the use of the covering tape having the structure of Figure 1 .

参照图1至3,本发明的芯片运输用包覆胶带包括带状基材1和层叠在带状基材1一个表面沿长度方向两个边缘上的压敏粘合剂层2,使压敏粘合剂层2暴露在外。具体地说,基材1沿长度方向两个边缘上可提供有压敏粘合剂层2条带,如图1所示。还有,基材1除沿长度方向两个边缘上可提供有压敏粘合剂层2条带外,还在压敏粘合剂层2中间插入非粘性部分3,如图2所示。还有,基材1一侧整个表面上可提供有压敏粘合剂层2,非粘性部分3则覆盖在压敏粘合剂层2的中间部分上,如图3所示。非粘性部分3的提供可以是涂布施加非粘性树脂然后使其变成膜,或是单独先制备非粘性树脂膜然后层压上去。Referring to Figs. 1 to 3, the covering adhesive tape for chip transportation of the present invention comprises a tape-shaped substrate 1 and a pressure-sensitive adhesive layer 2 laminated on one surface of the tape-shaped substrate 1 along the two edges in the longitudinal direction, so that the pressure-sensitive The adhesive layer 2 is exposed. Specifically, strips of the pressure-sensitive adhesive layer 2 may be provided on both edges of the substrate 1 along the length direction, as shown in FIG. 1 . In addition, the substrate 1 may be provided with strips of the pressure-sensitive adhesive layer 2 on both edges along the length direction, and a non-adhesive portion 3 may be inserted in the middle of the pressure-sensitive adhesive layer 2, as shown in FIG. 2 . Also, the pressure-sensitive adhesive layer 2 may be provided on the entire surface of one side of the substrate 1, and the non-adhesive portion 3 covers the middle portion of the pressure-sensitive adhesive layer 2, as shown in FIG. The non-adhesive portion 3 may be provided by coating and applying a non-adhesive resin and then making it into a film, or separately first preparing a non-adhesive resin film and then laminating it.

带状基材1宜是透明的。透明基材的采用便于确定放置的芯片,从而减少了装入芯片的误差。The tape-shaped substrate 1 is preferably transparent. The adoption of the transparent substrate facilitates confirmation of placed chips, thereby reducing errors in chip loading.

各种合成树脂可用作基材1的材料。较佳的实例包括取向的聚对苯二甲酸乙二醇酯(PET)、取向的聚对苯二甲酸丁二醇酯(PBT)、聚萘二酸乙二醇酯(PEN)、取向的聚丙烯(PP)、取向的聚酰胺、取向的聚氯乙烯(PVC)、聚苯乙烯(PS)、聚碳酸酯(PC)、聚乙烯(PE)和聚丙烯腈(PAN)。同样,从这些聚合物制得的层压膜可用作基材1。在上述聚合物中,取向的聚对苯二甲酸乙二醇酯(PET)、取向的聚对苯二甲酸丁二醇酯(PBT)和聚萘二酸乙二醇酯(PEN)是本发明中特别佳的。Various synthetic resins can be used as the material of the base material 1 . Preferred examples include oriented polyethylene terephthalate (PET), oriented polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), oriented poly Propylene (PP), oriented polyamide, oriented polyvinyl chloride (PVC), polystyrene (PS), polycarbonate (PC), polyethylene (PE) and polyacrylonitrile (PAN). Also, laminated films made from these polymers can be used as the substrate 1 . Among the above-mentioned polymers, oriented polyethylene terephthalate (PET), oriented polybutylene terephthalate (PBT) and polyethylene naphthalate (PEN) are examples of the present invention. particularly good.

基材的厚度宜在6-200μm间,以在10-100μm间为更佳。The thickness of the base material is preferably between 6-200 μm, more preferably between 10-100 μm.

基材1中可混合入抗静电剂,或基材1的一个或两侧表面上可涂布有抗静电剂。An antistatic agent can be mixed into the substrate 1, or one or both sides of the substrate 1 can be coated with an antistatic agent.

在使用未经抗静电处理的包覆胶带时,解卷时剥离的静电程度非常高,有时会损坏电子元件的性能。然而,采用了上述的抗静电处理就可避免静电引起的电子元件损伤。When using a covering tape without antistatic treatment, the degree of static electricity peeled off during unwinding is very high, sometimes damaging the performance of electronic components. However, damage to electronic components caused by static electricity can be avoided by adopting the above-mentioned antistatic treatment.

在基材1的一个表面上形成压敏粘合剂层2。尽管压敏粘合剂层2的厚度没有特别限制,但是它宜约为5-50μm,以10-30μm为更佳。A pressure-sensitive adhesive layer 2 is formed on one surface of a substrate 1 . Although the thickness of the pressure-sensitive adhesive layer 2 is not particularly limited, it is preferably about 5-50 µm, more preferably 10-30 µm.

压敏粘合剂层2中含有硅氧烷压敏粘合剂和可使粘合剂交联的交联剂,上述硅氧烷压敏粘合剂包括(A)硅氧烷树脂组分和(B)硅氧烷橡胶组分。The pressure-sensitive adhesive layer 2 contains a silicone pressure-sensitive adhesive comprising (A) a silicone resin component and a crosslinking agent capable of crosslinking the adhesive. (B) Silicone rubber component.

可采用其结构单元选自R3SiO1/2、R2SiO、RSiO3/2和SiO2单元(前者的R各自独立为甲基、乙基、丙基、苯基或乙烯基)的硅氧烷树脂作为硅氧烷树脂组分(A),而没有其它特定限制。Silicone whose structural unit is selected from R 3 SiO 1/2 , R 2 SiO, RSiO 3/2 and SiO 2 units (R of the former is independently methyl, ethyl, propyl, phenyl or vinyl) can be used An oxane resin is used as the silicone resin component (A), without other specific limitations.

硅氧烷橡胶组分(B)有下列结构式:其中R1、R2、R3和R4可以相同或互不相同,它们可以是甲基、乙基或丙基。这些基团中,甲基和乙基是较佳的。The silicone rubber component (B) has the following structural formula: Wherein R 1 , R 2 , R 3 and R 4 may be the same or different, and they may be methyl, ethyl or propyl. Of these groups, methyl and ethyl are preferred.

X和Y中的任一个是羟基,另一个为羟基、氢或有1-13个碳原子的烷基。烷基例如可以是甲基或乙基。当X和Y中至少一个为羟基时,硅氧烷树脂组分(A)和硅氧烷橡胶组分(B)间会发生缩合反应,或硅氧烷橡胶组分(B)本身会相互缩合。Either one of X and Y is hydroxy, and the other is hydroxy, hydrogen or an alkyl group having 1 to 13 carbon atoms. Alkyl can be, for example, methyl or ethyl. When at least one of X and Y is a hydroxyl group, a condensation reaction occurs between the silicone resin component (A) and the silicone rubber component (B), or the silicone rubber component (B) itself condenses with each other .

Rl、Rm、Rn、Rl′、Rm′和Rn′独立为苯基、有1-13个碳原子的烷基、CF3CH2CH2-或乙烯基。烷基例如是甲基、乙基或丙基。R l , R m , R n , R l' , R m' and R n' are independently phenyl, alkyl having 1-13 carbon atoms, CF 3 CH 2 CH 2 - or vinyl. Alkyl is, for example, methyl, ethyl or propyl.

Rl、Rm、Rn、Rl′、Rm′和Rn′中至少一个为苯基。苯基所占的摩尔百分数为每100%的Rl、Rm、Rn、Rl′、Rm′和Rn′摩尔总量中有1-30%,以3-25%为佳,5-20%为更佳。当硅氧烷橡胶组分(B)的侧链上的苯基含量低于1%(摩尔)时,则其与硅氧烷树脂或通常用作脱模剂的长链烷基树脂的亲和力非常高,从而使得很难将胶带从卷绕体上解卷下来。另一方面,当苯基含量超过30%(摩尔)时,硅氧烷树脂组分(A)和硅氧烷橡胶组分(B)间的反应性降低,从而使压敏粘合剂的粘合力不足。At least one of R l , R m , R n , R l' , R m' and R n' is phenyl. The molar percentage of phenyl is 1-30% in every 100% of the total moles of R l , R m , R n , R l' , R m' and R n' , preferably 3-25%, 5-20% is more preferred. When the phenyl content on the side chain of the silicone rubber component (B) is less than 1% by mole, its affinity with silicone resins or long-chain alkyl resins generally used as release agents is very high, making it difficult to unwind the tape from the roll. On the other hand, when the phenyl group content exceeds 30% by mole, the reactivity between the silicone resin component (A) and the silicone rubber component (B) decreases, thereby making the pressure-sensitive adhesive sticky. Insufficient synergy.

另外,Rl、Rm、Rn、Rl′、Rm′和Rn′中最好是至少有一个为乙烯基。乙烯基的含量宜在每100%(摩尔)Rl、Rm、Rn、Rl′、Rm′和Rn′总量的0.01-10%(摩尔)范围内,以0.03-5%(摩尔)为佳,0.05-3%(摩尔)为更佳。当下述交联剂(C)中的官能团是羟基时,宜采用乙烯基。In addition, at least one of R l , R m , R n , R l' , R m' and R n' is preferably a vinyl group. The content of the vinyl group is preferably in the range of 0.01-10 mole % per 100 mole % of the total of R l , R m , R n , R l' , R m' and R n' , or 0.03-5 % (mole) is preferable, and 0.05-3 (mole) is more preferable. When the functional group in the crosslinking agent (C) described below is a hydroxyl group, a vinyl group is preferably used.

在式(I)中,每个x、y和z独立为1-10内的整数,以2-9为佳。In formula (I), each of x, y and z is independently an integer within 1-10, preferably 2-9.

当硅氧烷橡胶组分(B)中有乙烯基作为其官能团时,则可采用两端均有氢的硅氧烷组分作为交联剂(C),该硅氧烷组分用以下结构式表示:其中R各自独立表示甲基、乙基或丙基,n为3-20内的整数。When the silicone rubber component (B) has a vinyl group as its functional group, a siloxane component with hydrogen at both ends can be used as a crosslinking agent (C), and the siloxane component has the following structural formula express: Wherein each R independently represents a methyl group, an ethyl group or a propyl group, and n is an integer within 3-20.

在使用上述交联剂时,氢与硅氧烷橡胶组分(B)的乙烯基进行加成反应,从而提高了压敏粘合剂的粘合力。加成反应可在铂催化剂存在下进行,以加快反应速度。When the above-mentioned crosslinking agent is used, hydrogen undergoes an addition reaction with the vinyl group of the silicone rubber component (B), thereby improving the adhesive force of the pressure-sensitive adhesive. The addition reaction can be carried out in the presence of a platinum catalyst to speed up the reaction.

另外,通过用过氧化物作为交联剂(C)使硅氧烷树脂组分(A)和硅氧烷橡胶组分(B)的侧链烷基相互交联,可形成交联的结构。合适的过氧化物实例包括过氧化苯甲酰、过氧化二叔丁基和过氧化二枯基。在采用这些过氧化物时,要在相当高的温度(如约120-180℃)下进行加热。因此,宜采用有耐热性的基材。硅氧烷树脂组分(A)和硅氧烷树脂组分(B)之比(A/B,重量比)宜在70/30至30/70间,以60/40至50/50为佳。In addition, a crosslinked structure can be formed by crosslinking the side chain alkyl groups of the silicone resin component (A) and the silicone rubber component (B) with each other using a peroxide as a crosslinking agent (C). Examples of suitable peroxides include benzoyl peroxide, di-t-butyl peroxide and dicumyl peroxide. When using these peroxides, heating is carried out at relatively high temperatures (eg, about 120-180°C). Therefore, it is advisable to use a heat-resistant substrate. The ratio (A/B, weight ratio) of the silicone resin component (A) to the silicone resin component (B) should be between 70/30 and 30/70, preferably 60/40 to 50/50 .

交联剂(C)与硅氧烷树脂组分(A)和硅氧烷橡胶组分(B)之和的比例(C/A+B,重量比)宜在0.01/100至10/100间,以0.1/100至5/100为佳。The ratio of crosslinking agent (C) to the sum of silicone resin component (A) and silicone rubber component (B) (C/A+B, weight ratio) should be between 0.01/100 and 10/100 , preferably 0.1/100 to 5/100.

硅氧烷压敏粘合可通过将硅氧烷树脂组分(A)和硅氧烷橡胶组分(B)作为主要组分将它们简单混合来制得,也可通过在缩合反应催化剂存在下使硅氧烷橡胶的末端羟基(OH)和硅氧烷树脂的羟基进行脱氢缩合来制得。在前一种方法中,高温下的粘合力较差。然而,在后一种方法中,粘合力可通过脱氢缩合来提高。Silicone pressure-sensitive adhesive can be produced by simply mixing silicone resin component (A) and silicone rubber component (B) as main components, or by mixing them in the presence of a condensation reaction catalyst It is produced by dehydrogenating the terminal hydroxyl group (OH) of silicone rubber and the hydroxyl group of silicone resin. In the former method, the adhesion at high temperature is poor. In the latter method, however, the adhesion can be improved by dehydrocondensation.

压敏粘合剂层2可这样制得:将形成压敏粘合剂的涂布液涂布在基材1上,该涂布液含有包括上述组分(A)和(B)的硅氧烷压敏粘合剂以及交联剂(C),然后对经涂布的基材进行短时间的加热。The pressure-sensitive adhesive layer 2 can be produced by applying a pressure-sensitive adhesive-forming coating solution containing silicone oxide including the above-mentioned components (A) and (B) on the substrate 1. alkane pressure-sensitive adhesive and crosslinker (C), and then heat the coated substrate for a short time.

该加热步骤宜在60-180℃(以80-130℃为佳,90-120℃为更佳)的温度范围内进行一段时间(视加热温度而定,通常在0.5-3分钟,以1-2分钟为佳)。This heating step is preferably carried out in the temperature range of 60-180°C (preferably 80-130°C, more preferably 90-120°C) for a period of time (depending on the heating temperature, usually 0.5-3 minutes, 1- 2 minutes is preferred).

上述压敏粘合剂层2的探头粘性能量数值宜在2.0×10-3-1.0×10-1N·m间,以3.0×10-3-0.5×10-2N·m为佳,5.0×10-3-3.0×10-2N·m为更佳。The probe viscous energy value of the pressure-sensitive adhesive layer 2 should be between 2.0×10 -3 -1.0×10 -1 N·m, preferably 3.0×10 -3 -0.5×10 -2 N·m, 5.0 ×10 -3 -3.0×10 -2 N·m is more preferable.

探头粘性能量数值用下列方法来测得。通过采用一种装置来测量施加在ASTM D2979中规定的探头粘性测试机探头上的载荷随时间的变化情况,以固定的速度将探头和测试样品相互剥离,从而获得载荷曲线。测定载荷曲线与时间轴(即距离轴)间包围的面积值作为探头粘性能量数值。The probe viscous energy value is measured by the following method. The load curve is obtained by using a device to measure the load applied to the probe tip of the probe tack tester specified in ASTM D2979 as a function of time, peeling the probe and the test sample from each other at a fixed speed. Determine the value of the area enclosed between the load curve and the time axis (that is, the distance axis) as the value of the viscous energy of the probe.

当探头粘性能量数值小于2.0×10-3N·m时,压敏粘合剂和载体带间的粘合强度是不足的,当储藏在高温下时可能会发生剥落/分离(起皱)。另一方面,当探头粘性能量数值超过1.0×10-1N·m时,在包覆胶带分离后载体带上会形成粘合剂残余物。When the probe viscous energy value is less than 2.0×10 −3 N·m, the adhesive strength between the pressure-sensitive adhesive and the carrier tape is insufficient, and peeling/separation (wrinkling) may occur when stored at a high temperature. On the other hand, when the viscous energy value of the probe exceeds 1.0×10 −1 N·m, adhesive residues are formed on the carrier tape after the cover tape is separated.

而且,为了调节压敏粘合剂的粘合强度、粘合力、粘性、分子量、分子量分布、弹性模量、玻璃化温度等,本发明的压敏粘合剂层2可以根据需要含有用量不会对本发明目的产生不利影响的增粘树脂、颜料、染料、消泡剂、防腐剂等。这些其它组分的用量宜为每100重量份硅氧烷压敏性粘合剂主要组分中有约0.01-20重量份,但是用量也可根据每个特定组分而不同。Moreover, the pressure-sensitive adhesive layer 2 of the present invention may contain different amounts of Tackifying resins, pigments, dyes, defoamers, preservatives, etc. that will adversely affect the purpose of the present invention. These other components are preferably used in an amount of about 0.01 to 20 parts by weight per 100 parts by weight of the silicone pressure sensitive adhesive main component, but the amount may also vary according to each specific component.

在本发明的芯片运输用包覆胶带中,基材1的一个表面上(没有提供压敏粘合剂层2的表面)可提供有脱模层。脱模层可由二甲基硅氧烷、氟硅氧烷或其它氟化树脂或长链烷基树脂组成。通常采用的是二甲基硅氧烷或长链烷基脱模剂,因为氟硅氧烷脱模剂是非常昂贵的。在使用二甲基硅氧烷脱模剂时,很难采用常规的硅氧烷压敏性粘合剂。其原因可能是脱模剂的组成与压敏粘合剂的组成非常接近,因而它们之间会产生很强的粘合。然而,在本发明中,通过在硅氧烷压敏性粘合剂的侧链上引入苯基,就能够采用廉价且易操作的二甲基硅氧烷脱模剂与硅氧烷压敏粘合剂层组合使用。In the covering tape for chip shipping of the present invention, a release layer may be provided on one surface of the substrate 1 (the surface on which the pressure-sensitive adhesive layer 2 is not provided). The release layer can be composed of dimethylsiloxane, fluorosilicone or other fluorinated resins or long chain alkyl resins. Dimethicone or long chain alkyl release agents are usually used because fluorosilicone release agents are very expensive. It is difficult to use conventional silicone pressure sensitive adhesives when using dimethyl silicone release agents. The reason for this may be that the composition of the release agent is very close to that of the pressure-sensitive adhesive, thus creating a strong bond between them. However, in the present invention, by introducing a phenyl group on the side chain of the silicone pressure-sensitive adhesive, it is possible to use an inexpensive and easy-to-handle dimethylsiloxane release agent with the silicone pressure-sensitive adhesive. Mixture layers are used in combination.

而且,可对基材1和脱模层进行抗静电处理。这可通过涂布包含碳、金属、金属氧化物、阳离子、阴离子、非离子、有机聚合物导体等的抗静电剂来实现。同样,可对基材的一个表面进行电晕处理,以增强基材和压敏粘合剂间的粘合。Also, antistatic treatment may be performed on the base material 1 and the release layer. This can be achieved by coating antistatic agents comprising carbon, metals, metal oxides, cationic, anionic, nonionic, organic polymer conductors, and the like. Likewise, one surface of the substrate can be corona treated to enhance the bond between the substrate and the pressure sensitive adhesive.

本发明的芯片运输用包覆胶带例如可用下列步骤制得。The covering tape for chip transport of the present invention can be produced, for example, by the following steps.

在有图1结构的胶带制备中,首先用例如辊涂机或凹槽辊涂布机对基材1的表面进行脱模处理。然后,用例如辊涂机或刀涂机将压敏粘合剂层2涂布到基材另一面沿长度方向的两个边缘上。或者,本发明的芯片运输用包覆胶带可这样制得:通过沿片材长度方向涂布施加多条压敏粘合剂条带,然后沿粘合剂条带的中心线和片材长度方向切割压敏粘合剂条带。In the preparation of the adhesive tape having the structure of Fig. 1, first, the surface of the base material 1 is subjected to a release treatment using, for example, a roll coater or a gravure coater. Then, the pressure-sensitive adhesive layer 2 is applied to both edges in the lengthwise direction of the other side of the substrate using, for example, a roll coater or a knife coater. Alternatively, the die shipping cover tape of the present invention may be prepared by applying multiple stripes of pressure-sensitive adhesive by coating along the length of the sheet, and then Cut the pressure sensitive adhesive strips.

在制备有图2结构的胶带中,胶带可通过在施加压敏粘合剂层2的同时涂布施加非粘性树脂并对施加的非粘性树脂进行干燥来获得。In preparing the adhesive tape having the structure of FIG. 2 , the adhesive tape can be obtained by coating and drying the applied non-adhesive resin while applying the pressure-sensitive adhesive layer 2 .

在制备有图3结构的胶带中,胶带可这样制得:在与经脱模处理的表面相背的胶带整个表面上形成压敏粘合剂层2,然后将非粘性树脂涂布到压敏粘合剂层表面相对于胶带的中间部分上并干燥,或是将另行预先制备的非粘性树脂膜层压到胶带上。In preparing the adhesive tape having the structure of Fig. 3, the adhesive tape can be prepared by forming a pressure-sensitive adhesive layer 2 on the entire surface of the adhesive tape opposite to the release-treated surface, and then applying a non-adhesive resin to the pressure-sensitive adhesive tape. The surface of the adhesive layer is applied to the middle portion of the adhesive tape and dried, or a non-adhesive resin film prepared in advance is laminated on the adhesive tape.

即使采用聚苯乙烯载体带,上述的本发明芯片运输用包覆胶带10也能有效地与载体带粘合,这样就可避免由于热收缩比不同而导致包覆胶带与载体带发生不利的分离。而且,当采用极性相当高的载体带(如聚碳酸酯、聚氯乙烯或非晶形聚对苯二甲酸乙二醇酯胶带)时,可以避免载体带上形成粘合剂残余物。Even if a polystyrene carrier tape is used, the above-mentioned covering tape 10 for chip transport of the present invention can be effectively bonded to the carrier tape, so that unfavorable separation of the covering tape and the carrier tape due to the difference in thermal shrinkage ratio can be avoided. . Furthermore, the formation of adhesive residues on the carrier tape can be avoided when using relatively high polarity carrier tapes such as polycarbonate, polyvinyl chloride or amorphous polyethylene terephthalate tapes.

本发明的芯片运输用包覆胶带可用作例如封合结构,而不用对常规的胶带载体系统作任何特别的改进。The covering tape for chip shipping of the present invention can be used, for example, as a sealing structure without any special modification to conventional tape carrier systems.

在采用提供有凹陷部分的基材作为载体带(参见图4)时,内部容纳有多个电子元件的封合结构可这样来获得:提供载体带12,该胶带是提供有多个间隔一定的用来形成容纳部位的凹陷部分,并且提供有进料孔13的塑料带,然后将芯片14(如小的电子元件)放在容纳部位中,然后用包覆胶带10进行层压封合。When adopting the base material that is provided with recessed part as carrier tape (referring to Fig. 4), the sealing structure that interior accommodates a plurality of electronic components can be obtained like this: provide carrier tape 12, and this adhesive tape is provided with a plurality of intervals between them. A plastic tape is used to form the recessed part of the receiving part and provided with feeding holes 13, and then chips 14 (such as small electronic components) are placed in the receiving part, and then laminated and sealed with covering tape 10.

在采用提供有通孔的载体带的系统(参见图5)中,封合结构可这样获得:提供载体带15(例如是提供有用冲孔冲成的间隔一定的多个通孔以形成容纳部位的厚纸条,其中还另行提供有多个进料孔13),其次使底带与载体带15的一个面连接,然后将芯片14(如小的电子元件)放置在容纳部位中,再将包覆胶带10层压在载体带15的另一个侧面上,以将芯片封合在里面。In systems using a carrier tape provided with through holes (see FIG. 5 ), the sealing structure can be obtained by providing a carrier tape 15 (for example, providing a plurality of through holes punched at regular intervals with punched holes to form accommodating locations). thick paper strips, wherein a plurality of feed holes 13 are additionally provided), secondly the base tape is connected to one face of the carrier tape 15, then the chip 14 (such as a small electronic component) is placed in the holding position, and then the A cover tape 10 is laminated on the other side of the carrier tape 15 to seal the chip inside.

前述内容描述了根据本发明的芯片运输用包覆胶带及封合结构,然而,它并不限制本发明的范围。应当理解对其所作的部分变化、添加等也在本发明范围内。例如,基材的材料不局限于上述种类,它是可以变化的,只要这种变化对本发明目的没有不利影响。另外,放置在载体带容纳部位中的芯片不局限于小的电子元件,它也可以是小的机械部件、料片等。The foregoing describes the covering tape for chip transport and the sealing structure according to the present invention, however, it does not limit the scope of the present invention. It should be understood that partial changes, additions and the like are also within the scope of the present invention. For example, the material of the base material is not limited to the above-mentioned kind, and it may be changed as long as the change does not adversely affect the object of the present invention. In addition, the chip placed in the carrier tape accommodation is not limited to small electronic components, it can also be small mechanical parts, tablets or the like.

从前述内容可明显看出,本发明不仅可以避免高温下运输时包覆胶带从载体带上剥落或分离,而且也可以避免载体带上形成粘合剂残余物。因此,本发明提供了可稳定地大量运输电子元件的封合结构。而且,在本发明中,不论采用何种类型的脱模剂,均可确保有较小的解卷力,从而减少了封合装置上的载荷并有效地进行封合操作。It is apparent from the foregoing that the present invention not only prevents peeling or separation of the covering tape from the carrier tape during transportation at high temperatures, but also avoids the formation of adhesive residues on the carrier tape. Therefore, the present invention provides a sealing structure that can stably transport electronic components in large quantities. Also, in the present invention, regardless of the type of release agent used, a small unwinding force can be ensured, thereby reducing the load on the sealing device and effectively performing the sealing operation.

下面将参照下列实施例来更详细地描述本发明,但这些实施例并不限制本发明的范围。在下列实施例和对比实施例中,“胶带剥落”、“粘合剂残余物”、“粘合剂强度”、“探头粘性能量数值”、“剥离强度”和“胶带解卷性能”用下列方法来进行测试或观察。The present invention will be described in more detail below with reference to the following examples, which do not limit the scope of the present invention. In the following examples and comparative examples, "tape peeling", "adhesive residue", "adhesive strength", "probe viscous energy value", "peel strength" and "tape unwinding property" were used in the following method to test or observe.

“胶带剥落”"Tape Peeling"

使各实施例和对比实施例获得的芯片运输用包覆胶带与聚苯乙烯载体带粘结,并使其在70℃下静置24小时。然后,用肉眼检查包覆胶带是否有剥落现象。The covering tapes for chip transport obtained in the respective Examples and Comparative Examples were bonded to polystyrene carrier tapes, and allowed to stand at 70° C. for 24 hours. Then, visually inspect the covering tape for peeling.

“粘合剂残余物”"Adhesive Residue"

在观察上述“胶带剥落”后,将包覆胶带从载体带上剥离下来。用肉眼检查聚苯乙烯载体带上是否有粘合剂残余物。After observing the above-mentioned "tape peeling", the cover tape was peeled off from the carrier tape. Visually inspect the polystyrene carrier tape for adhesive residue.

“粘合强度”"Adhesive Strength"

将各实施例和对比实施例获得的包覆胶带缠绕成缠绕体。然后,使包覆胶带与各载体带粘结并使其在23℃、65%相对湿度下静置20分钟。然后用通用的拉伸测试机以300毫米/分钟的剥离速度、180°的剥离角度测定粘合强度。The covering tapes obtained in the respective Examples and Comparative Examples were wound into a wound body. The cover tape was then bonded to each carrier tape and allowed to stand for 20 minutes at 23° C. and 65% relative humidity. Then, the adhesive strength was measured with a general-purpose tensile testing machine at a peeling speed of 300 mm/min and a peeling angle of 180°.

“探头粘性能量数值”"Probe Viscous Energy Value"

探头粘性能量数值是这样获得的,将测试样品(10毫米×10毫米)与直径为5毫米的探头(ASTM D2979中规定的探头粘性测试机所有的探头)接触60秒,然后以1毫米/分钟的速度将样品从探头上剥离下来,此时采用一种可测量施加在该探头上的载荷随时间变化情况的装置,从而获得载荷曲线。测定载荷曲线与时间轴(即距离轴)间包围的面积值作为探头粘性能量数值。The probe viscous energy value is obtained by contacting the test sample (10 mm × 10 mm) with a probe with a diameter of 5 mm (all probes of the probe viscous test machine specified in ASTM D2979) for 60 seconds, and then at 1 mm/min A load curve is obtained by peeling the sample off the probe at a rate of 100 ft using a device that measures the load applied to the probe as a function of time. Determine the value of the area enclosed between the load curve and the time axis (that is, the distance axis) as the value of the viscous energy of the probe.

“剥离强度”"Peel Strength"

用通用拉伸测试机以300毫米/分钟的剥离速度和180°的剥离角度测定各实施例和对比实施例中采用的25毫米宽的层压物的剥离强度,该层压物通过将基材和脱模剂组成的脱模层层压到基材和压敏粘合剂组成的压敏粘合片上来获得。The peel strength of the 25 mm wide laminates used in the Examples and Comparative Examples, which were passed through the A release layer composed of a release agent and a release agent is laminated to a pressure-sensitive adhesive sheet composed of a base material and a pressure-sensitive adhesive.

“胶带解卷性能”"Tape Unwinding Performance"

对于各实施例和对比实施例获得的包覆胶带的缠绕体,用封合装置(ETM-104,Shibuya Kogyo K.K.生产)进行胶带的解卷。当胶带解卷没有任何问题时,评价标记为“A”,当胶带不能进行解卷时,评价标记为“B”。For the wound body of the covering tape obtained in each of Examples and Comparative Examples, unwinding of the tape was performed with a sealing device (ETM-104, manufactured by Shibuya Kogyo K.K.). When the tape was unwound without any problem, the evaluation was marked "A", and when the tape could not be unwound, the evaluation was marked "B".

实施例1Example 1

[用来形成硅氧烷压敏性粘合剂的涂布液的制备][Preparation of Coating Liquid for Forming Silicone Pressure-Sensitive Adhesive]

在125℃的甲苯/二甲苯溶剂中,使59重量份由(CH3)3SiO1/2单元和SiO2单元([(CH3)3SiO1/2]与[SiO2]之比为0.7)组成的硅氧烷树脂(作为硅氧烷树脂组分)和41重量份硅氧烷橡胶(苯基含量:15%(摩尔),乙烯基含量:0.1%(摩尔),末端羟基含量:0.001%(摩尔),末端氢含量:0.001%(摩尔))(作为硅氧烷橡胶组分)混合,在NaOH催化剂的存在下使硅氧烷树脂的末端羟基和硅氧烷橡胶的末端羟基间发生缩合反应。这样就合成了硅氧烷压敏粘合剂。In toluene/xylene solvent at 125°C, make 59 parts by weight of (CH 3 ) 3 SiO 1/2 units and SiO 2 units (the ratio of [(CH 3 ) 3 SiO 1/2 ] to [SiO 2 ] is 0.7) silicone resin (as silicone resin component) and 41 parts by weight of silicone rubber (phenyl content: 15% (mol), vinyl content: 0.1% (mol), terminal hydroxyl content: 0.001% (mole), terminal hydrogen content: 0.001% (mole)) (as a silicone rubber component) mixed, in the presence of NaOH catalyst, the terminal hydroxyl group of the silicone resin and the terminal hydroxyl group of the silicone rubber A condensation reaction occurs. Thus a silicone pressure sensitive adhesive was synthesized.

然后,在硅氧烷压敏粘合剂中加入0.5重量份含有铂催化剂且两个末端均为氢的硅氧烷交联剂(XC90-B0368,由Toshiba Silicone Co.,Ltd.生产)。Then, 0.5 parts by weight of a silicone crosslinking agent (XC90-B0368, manufactured by Toshiba Silicone Co., Ltd.) containing a platinum catalyst and having hydrogen at both terminals was added to the silicone pressure-sensitive adhesive.

[芯片运输用包覆胶带的制造][Manufacture of covering tape for chip transportation]

在厚25μm的聚对苯二甲酸乙二醇酯(PET)膜的一个表面上进行二甲基硅氧烷脱模处理,而在其相对的表面上用上述制得的涂布液进行涂布,使干燥后的涂层厚度为30μm。涂布有压敏粘合剂部分的宽度为1毫米,未涂布压敏粘合剂部分的宽度为7.3毫米。将经此涂布的膜在120℃下加热1分钟,并将其切成宽度为9.3毫米,使其两个边缘均有1毫米宽的压敏粘合剂涂布部分。这样,就获得了图1所示的芯片运输用包覆胶带。Dimethicone release treatment was performed on one surface of a polyethylene terephthalate (PET) film having a thickness of 25 μm, and the coating solution prepared above was applied on the opposite surface , so that the coating thickness after drying is 30 μm. The width of the portion coated with the pressure-sensitive adhesive was 1 mm, and the width of the portion not coated with the pressure-sensitive adhesive was 7.3 mm. The thus-coated film was heated at 120° C. for 1 minute, and cut into a width of 9.3 mm so that both edges had 1 mm-wide pressure-sensitive adhesive-coated portions. In this way, the covering tape for chip transport shown in FIG. 1 was obtained.

测定如此获得的包覆胶带与各涂胶体的粘合强度。结果列在表1中。The adhesive strength of the covering tape thus obtained to each glued body was measured. The results are listed in Table 1.

另外,用上述方法评价“胶带剥落”、“粘合剂残余物”和“探头粘性能量数值”。结果列在表2中。In addition, "Tape Peeling", "Adhesive Residue" and "Probe Viscous Energy Value" were evaluated by the methods described above. The results are listed in Table 2.

“剥离强度”和“胶带解卷性能”的评价结果列在表3中。Table 3 shows the evaluation results of "peel strength" and "tape unwinding property".

对比实施例1Comparative Example 1

如同实施例1进行同样的操作和评价,只是用丙烯酸类压敏粘合剂(以丙烯酸丁酯/丙烯酸羟乙酯共聚物为基)代替硅氧烷压敏粘合剂。结果列在表1至3中。The same operations and evaluations were carried out as in Example 1, except that the silicone pressure-sensitive adhesive was replaced by an acrylic pressure-sensitive adhesive (based on butyl acrylate/hydroxyethyl acrylate copolymer). The results are listed in Tables 1-3.

实施例2Example 2

用实施例1的方法获得包覆胶带,只是用长链烷基脱模处理代替二甲基硅氧烷脱模处理。“剥离强度”和“胶带解卷性能”的评阶结果列在表3中。The covering tape was obtained by the method of Example 1, except that the dimethylsiloxane release treatment was replaced by the long-chain alkyl release treatment. The results of the ratings for "peel strength" and "tape unwinding properties" are listed in Table 3.

对比实施例2Comparative Example 2

用对比实施例1的方法获得包覆胶带,只是用长链烷基脱模处理代替二甲基硅氧烷脱模处理。“剥离强度”和“胶带解卷性能”的评价结果列在表3中。The covering tape was obtained by the method of Comparative Example 1, except that the release treatment of dimethylsiloxane was replaced by long-chain alkyl release treatment. Table 3 shows the evaluation results of "peel strength" and "tape unwinding property".

对比实施例3Comparative Example 3

用对比实施例1的方法获得包覆胶带,只是用聚二甲基硅氧烷压敏粘合剂代替丙烯酸类压敏粘合剂。“剥离强度”和“胶带解卷性能”的评价结果列在表3中。A covering tape was obtained by the method of Comparative Example 1, except that the acrylic pressure-sensitive adhesive was replaced by polydimethylsiloxane pressure-sensitive adhesive. Table 3 shows the evaluation results of "peel strength" and "tape unwinding property".

对比实施例4Comparative Example 4

用对比实施例2的方法获得包覆胶带,只是用聚二甲基硅氧烷压敏粘合剂代替丙烯酸类压敏粘合剂。“剥离强度”和“胶带解卷性能”的评价结果列在表3中。A covering tape was obtained by the method of Comparative Example 2, except that the acrylic pressure-sensitive adhesive was replaced by polydimethylsiloxane pressure-sensitive adhesive. Table 3 shows the evaluation results of "peel strength" and "tape unwinding property".

       表1:与涂胶体的粘合强度(克)  涂胶体  PS   PVC   A-PET  PC  PP 实施例1  45   42   44  47  44 对比实施例1  30   88   5  95  5 PS:聚苯乙烯(表面张力:35达因/厘米)PVC:聚氯乙烯(表面张力:45达因/厘米)A-PET:非晶形聚对苯二甲酸乙二醇酯(表面张力:40达因/厘米)PC:聚碳酸酯(表面张力:40达因/厘米)PP:聚丙烯(表面张力:33达因/厘米)Table 1: Adhesive strength to the coated body (grams) Colloid P.S. pvc A-PET PC PP Example 1 45 42 44 47 44 Comparative Example 1 30 88 5 95 5 PS: polystyrene (surface tension: 35 dyne/cm) PVC: polyvinyl chloride (surface tension: 45 dyne/cm) A-PET: amorphous polyethylene terephthalate (surface tension: 40 Dyne/cm) PC: Polycarbonate (Surface Tension: 40 Dyne/cm) PP: Polypropylene (Surface Tension: 33 Dyne/cm)

                         表2   探测粘性能量数值  包覆胶带的剥落(有或没有)  粘合剂残余物(有或没有) 实施例1   7.8×10-3  没有  没有 对比实施例1   1.5×10-3  有  没有 Table 2 Probing Viscous Energy Values Peeling of covering tape (with or without) Adhesive residue (with or without) Example 1 7.8×10 -3 No No Comparative Example 1 1.5×10 -3 have No

                表3  剥离强度(克/25毫米)   解卷性能 实施例1  10   A 实施例2  130   A 对比实施例1  5   A 对比实施例2  320   B 对比实施例3  500或更大   B 对比实施例4  500或更大   B table 3 Peel Strength (g/25mm) Unwind performance Example 1 10 A Example 2 130 A Comparative Example 1 5 A Comparative Example 2 320 B Comparative Example 3 500 or more B Comparative Example 4 500 or more B

Claims (4)

1.一种芯片运输用包覆胶带,该包覆胶带与在长度方向上相距一定间隔形成许多芯片容纳部位的载体带表面是粘结的,结果将各芯片容纳部位封合起来,其中所述包覆胶带包含一条带状基材和叠在带状基材一个表面上的压敏粘合剂部分,压敏粘合剂部分不面对芯片容纳部位,1. A covering adhesive tape for chip transportation, which is bonded to the surface of a carrier tape that forms a plurality of chip receiving parts at certain intervals in the length direction, and as a result seals each chip receiving part, wherein said Covering tape comprising a tape-shaped substrate and a pressure-sensitive adhesive portion laminated on one surface of the tape-shaped substrate, the pressure-sensitive adhesive portion not facing the chip receiving portion, 所述压敏粘合剂部分包含硅氧烷压敏粘合剂和可使粘合剂交联的交联剂(C),The pressure-sensitive adhesive part comprises a silicone pressure-sensitive adhesive and a crosslinking agent (C) capable of crosslinking the adhesive, 所述硅氧烷压敏粘合剂包含:The silicone pressure sensitive adhesive comprises: (A)硅氧烷树脂组分和(A) silicone resin component and (B)具有以下结构式的硅氧烷橡胶组分:
Figure C9812305000021
其中R1、R2、R3和R4可以相同或互不相同,可以是甲基、乙基或丙基;
(B) a silicone rubber component having the following structural formula:
Figure C9812305000021
Wherein R 1 , R 2 , R 3 and R 4 may be the same or different from each other, and may be methyl, ethyl or propyl;
X和Y中的任一个为羟基,另一个为羟基、氢或有1-13个碳原子的烷基;Any one of X and Y is a hydroxyl group, and the other is a hydroxyl group, hydrogen or an alkyl group with 1-13 carbon atoms; Rl、Rm、Rn、Rl′、Rm′和Rn′各自独立为苯基、有1-13个碳原子的烷基、CF3CH2CH2-或乙烯基,只要Rl、Rm、Rn、Rl′、Rm′和Rn′中至少有一个是苯基,苯基所占的百分数为每100%的Rl、Rm、Rn、Rl′、Rm′和Rn′摩尔总量有1-30%的苯基;x、y和z均独立为1-10内的整数。R l , R m , R n , R l' , R m' and R n' are each independently phenyl, alkyl having 1-13 carbon atoms, CF 3 CH 2 CH 2 - or vinyl, as long as R At least one of l , R m , R n , R l' , R m' and R n' is phenyl, and the percentage of phenyl is per 100% of R l , R m , R n , R l' , R m' and R n' molar totals have 1-30% phenyl; x, y and z are all independently integers within 1-10.
2.根据权利要求1所述的芯片运输用包覆胶带,其中压敏粘合剂部分的探头粘性能量数值为2.0×10-3-1.0×10-1N·m。2. The covering tape for chip transport according to claim 1, wherein the probe viscosity energy value of the pressure-sensitive adhesive portion is 2.0×10 −3 to 1.0×10 −1 N·m. 3.根据权利要求1或2所述的芯片运输用包覆胶带,其中没有提供压敏粘合剂的基材表面上提供有脱模剂层。3. The covering tape for chip transport according to claim 1 or 2, wherein a release agent layer is provided on the surface of the substrate on which the pressure-sensitive adhesive is not provided. 4.一种封合结构,该结构包括:4. A sealing structure comprising: 长度方向上具有多个相距一定距离的芯片容纳部位的载体带,a carrier tape having a plurality of chip receiving locations spaced apart in the length direction, 多个放在芯片容纳部位中的芯片,和a plurality of chips disposed in the chip receiving location, and 可封合芯片容纳部位的芯片运输用包覆胶带,Covering tape for chip shipping that can seal the chip receiving part, 其中所述芯片运输用包覆胶带是权利要求1至3任一所要求的包覆胶带。Wherein the covering tape for chip transport is the covering tape required by any one of claims 1 to 3.
CNB981230504A 1997-12-01 1998-12-01 Cover tape for chip transportation and sealed structure Expired - Fee Related CN1139103C (en)

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JP9329900A JPH11165762A (en) 1997-12-01 1997-12-01 Cover tape for transporting chip body and sealing structure
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US6171672B1 (en) 2001-01-09
SG74099A1 (en) 2000-07-18
CN1218758A (en) 1999-06-09
DE69833920D1 (en) 2006-05-11
ID21374A (en) 1999-06-03
EP0923110A2 (en) 1999-06-16
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JPH11165762A (en) 1999-06-22
KR19990062658A (en) 1999-07-26
MY117151A (en) 2004-05-31

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