CN114011663A - Manufacturing equipment and method for processing waterproof electric heating ceramic tile - Google Patents
Manufacturing equipment and method for processing waterproof electric heating ceramic tile Download PDFInfo
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- CN114011663A CN114011663A CN202111135707.XA CN202111135707A CN114011663A CN 114011663 A CN114011663 A CN 114011663A CN 202111135707 A CN202111135707 A CN 202111135707A CN 114011663 A CN114011663 A CN 114011663A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 64
- 238000012545 processing Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005485 electric heating Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 8
- 238000004140 cleaning Methods 0.000 claims abstract description 137
- 239000003292 glue Substances 0.000 claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 239000000758 substrate Substances 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 230000009471 action Effects 0.000 claims description 83
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 61
- 238000007790 scraping Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 10
- 238000005056 compaction Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000001802 infusion Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000007670 refining Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 230000000576 supplementary effect Effects 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000010412 perfusion Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
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- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
- B05B15/555—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
Landscapes
- Finishing Walls (AREA)
Abstract
The invention discloses a manufacturing device and a manufacturing method for processing a waterproof electric heating ceramic tile, and the manufacturing device comprises a first base, a support frame and a pressing forming device, wherein a first conveyor belt is fixed on the first base, the first base is positioned on one side of a second base, the second base is positioned on one side of a third base, the third base is positioned on one side of a fourth base, a control box is embedded on the third base, a moving mechanism is fixed on the support frame, an edge material cleaning assembly is fixed on a glue homogenizing assembly, and the cleaning and mixing assembly is communicated with a glue outlet head on a first fixing plate through a conveying pipe. According to the manufacturing equipment and the manufacturing method for processing the waterproof electric heating ceramic tile, the surface of the ceramic tile can be subjected to auxiliary fixing and cleaning treatment, the ceramic tile glue can be uniformly coated on the substrate, the periphery of the substrate and the waterproof ceramic tile body can be cleaned, the glue homogenizing assembly and the rim charge cleaning assembly can be automatically cleaned and dried, and the advantage that the glue storage box can discharge thoroughly is ensured.
Description
Technical Field
The invention relates to the technical field of electric heating ceramic tiles, in particular to a manufacturing device and a manufacturing method for processing waterproof electric heating ceramic tiles.
Background
The ceramic tile that generates heat can oneself send the heat through using certain technique for traditional ceramic tile, generally is used for ground heating, and traditional hot-water heating is warm, and subaerial ceramic tile that adds the shop all generates heat passively, and the defect of the mode of generating heat passively just needs to spread cement, floor again on the material that generates heat, and a large amount of heat energy is lost, three-dimensional safety guarantee, and warm core is waterproof, and is totally enclosed waterproof, and chip heat conduction non-conducting of own, anticreep, ceramic tile self limit for temperature, the effect of fire prevention.
Present waterproof electric heat ceramic tile adds man-hour, and the material loading is carried out through the people for the most, increases later stage labour cost to material loading speed is slow when carrying out the material loading to the ceramic tile, and the ceramic tile drops easily, causes unnecessary economic loss, and when waterproof electric heat ceramic tile carries out the adhesion simultaneously, the ceramic tile glue refining is not thorough, influences processingquality, and the adhesion is also not handled at electric heat ceramic tile too much ceramic tile all around, influences the later stage and sells.
Disclosure of Invention
The invention aims to provide manufacturing equipment and a manufacturing method for processing a waterproof electric heating ceramic tile, and the manufacturing equipment and the manufacturing method are used for solving the problems that when the existing waterproof electric heating ceramic tile provided in the background technology is processed, the material is mostly fed manually, the later-stage labor cost is increased, the feeding speed is low when the ceramic tile is fed, the ceramic tile is easy to fall off, and unnecessary economic loss is caused, meanwhile, when the waterproof electric heating ceramic tile is adhered, the material is not thoroughly homogenized by ceramic tile glue, the processing quality is influenced, and too much ceramic tile glue adhered around the electric heating ceramic tile is not processed, and the later-stage sale is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing device and a manufacturing method for processing waterproof electric heating ceramic tiles, which comprises a first base, a supporting frame and a pressing forming device,
a first conveyor belt is fixed on the first base, a substrate is placed on the first conveyor belt, the first base is located on one side of the second base, a second conveyor belt is fixed on the second base, a waterproof tile body is placed on the second conveyor belt, the second base is located on one side of the third base, an auxiliary limiting assembly is fixed on the upper side of the third base, a third conveyor belt is fixed on the third base, the third base is located on one side of the fourth base, a cleaning box is fixed on the fourth base, a cleaning assembly is fixed on the cleaning box, and a control box is embedded in the third base;
a moving mechanism is fixed on the supporting frame, a clamping assembly, a glue homogenizing assembly and an auxiliary fixing assembly are fixed on the moving mechanism, a cleaning and mixing assembly is fixed on the supporting frame, an edge material cleaning assembly is fixed on the glue homogenizing assembly, the cleaning and mixing assembly is communicated with a glue outlet head on a first fixing plate through a conveying pipe, a second pressure pump is fixed on the conveying pipe, and an auxiliary fixing assembly is fixed on the tile feeding assembly;
the press forming device is positioned on one side of the detection mechanism.
Preferably, supplementary spacing subassembly includes baffle, first pneumatic cylinder and limiting plate, be fixed with first pneumatic cylinder on the baffle, and first pneumatic cylinder passes through the piston rod and is fixed with the limiting plate.
Through adopting above-mentioned technical scheme, through the setting of supplementary spacing subassembly, can be fixed with waterproof tile body to the base plate is spacing.
Preferably, the cleaning assembly comprises a cleaning groove, a first water pipe, a first cleaning nozzle, a dryer, a second water pipe and a first water tank, the first water pipe is embedded in the cleaning groove, the first cleaning nozzle penetrates through the first water pipe at equal intervals, and the first water pipe is communicated with the first water tank through the second water pipe.
Through adopting above-mentioned technical scheme, through the setting of clean subassembly, can clean the processing to going out gluey head, even subassembly and rim charge clearance subassembly of gluing.
Preferably, the clamping assembly comprises a first manipulator, a first U-shaped plate, a second hydraulic cylinder and a clamping plate, the first U-shaped plate is fixed to the lower side of the first manipulator, the second hydraulic cylinder is fixed to the first U-shaped plate, and the clamping plate is fixed to the second hydraulic cylinder through a piston rod.
Through adopting above-mentioned technical scheme, through the setting of centre gripping subassembly, can carry out automatic feeding to the base plate.
Preferably, clean compounding subassembly includes second water tank, first transfer line, first force (forcing) pump, second transfer line, the clean shower nozzle of second, driving motor, puddler, connecting rod, scrapes the flitch and stores up the gluey case, the second water tank is linked together through first transfer line and second transfer line, and is fixed with first force (forcing) pump on the first transfer line, and the equidistance runs through there is the clean shower nozzle of second on the second transfer line simultaneously, driving motor drives the puddler and rotates, and the puddler rotates and drive the flitch rotation of scraping on the connecting rod, scrapes the flitch simultaneously and is located the gluey incasement of storage.
Through adopting above-mentioned technical scheme, through the setting of clean compounding subassembly, can glue the incasement and clean to storing up automatically.
Preferably, even subassembly of gluing includes second manipulator, first backup pad, first electric telescopic handle, second backup pad, heater and refining pole, second manipulator downside is fixed with first backup pad, and first backup pad downside is fixed with first electric telescopic handle, and first electric telescopic handle downside is fixed with the second backup pad simultaneously, be fixed with heater and refining pole in the second backup pad, and the heater is provided with two sets ofly, two sets of heater symmetry setting.
Through adopting above-mentioned technical scheme, through the setting of even subassembly of gluing, can guarantee later stage base plate and waterproof tile body adhesion quality.
Preferably, the rim charge cleaning assembly comprises a third manipulator, a third supporting plate and a cleaning sponge, wherein the third supporting plate is fixed on the lower side of the third manipulator, and the cleaning sponge is fixed on the third supporting plate.
Through adopting above-mentioned technical scheme, through being provided with rim charge clearance subassembly, can carry out cleaning treatment around base plate and waterproof tile body.
Preferably, ceramic tile material loading subassembly includes vacuum apparatus, gas-supply pipe, sucking disc, second electric telescopic handle, fourth backup pad, third pneumatic cylinder, second fixed plate, clean board and fourth manipulator, vacuum apparatus is linked together through gas-supply pipe and sucking disc, and is fixed with second electric telescopic handle on the sucking disc, be fixed with the third pneumatic cylinder in the fourth backup pad, and be fixed with the second fixed plate on the third pneumatic cylinder, the second fixed plate constitutes dismantlement mounting structure with clean board simultaneously, be fixed with the fourth manipulator in the fourth backup pad.
Through adopting above-mentioned technical scheme, through the setting of ceramic tile material loading subassembly, can carry out the material loading to waterproof ceramic tile body automatically and handle.
Preferably, supplementary fixed subassembly includes third electric telescopic handle, second U-shaped board and rubber roller, third electric telescopic handle one end is fixed with the second U-shaped board, and the rotation of second U-shaped board is connected with rubber roller.
Through adopting above-mentioned technical scheme, through the setting of supplementary fixed subassembly, can be when removing, assist spacingly to waterproof tile body.
A manufacturing method for processing waterproof electric heating ceramic tiles comprises the following steps:
(1) feeding the substrate (3) and the waterproof tile body (6);
c. the base plate (3) can be moved to a required position under the auxiliary action of the first conveyor belt (2) on the first base (1), and the waterproof tile body (6) can be driven to move to the required position under the auxiliary action of the second conveyor belt (5) on the second base (4);
d. the clamping plate (1404) can be moved to a required position under the auxiliary action of a first manipulator (1401) on the supporting frame (12), the clamping plate (1404) can be driven to move under the auxiliary action of a second hydraulic cylinder (1403) on the first U-shaped plate (1402), so that the clamping plate (1404) can be used for auxiliary fixation of the substrate (3), and the substrate can be moved to a required position on the upper side of a third conveyor belt (26) on a third base (7) under the auxiliary action of a moving mechanism (13) and the first manipulator (1401);
(3) the base plate (3) and the waterproof tile body (6) are fixed in an auxiliary mode;
a. under the auxiliary action of a first hydraulic cylinder (802) on the baffle (801), the limiting plate (803) can be driven to move, so that the substrate (3) can be fixed in an auxiliary manner;
(3) the base plate (3) and the waterproof tile body (6) are subjected to glue homogenizing and edge treatment;
a. under the auxiliary action of a driving motor (1506) on a glue storage box (1510), a material scraping plate (1509) on a connecting rod (1508) can be driven to rotate by a stirring rod (1507), so that the material scraping plate (1509) can scrape materials for treatment, under the auxiliary action of a second pressure pump (17), tile glue in the glue storage box (1510) enters a glue outlet head (19) on a first fixing plate (18) through a material curing pipe (16), and thus the tile glue in the glue storage box (1510) can be sprayed;
b. under the auxiliary action of a first electric telescopic rod (2003) on a first supporting plate (2002), a material homogenizing rod (2006) on a second supporting plate (2004) can be driven to move to a required position, under the auxiliary action of a second manipulator (2001), the material homogenizing rod (2006) can be driven to carry out material homogenizing treatment, and finally, under the auxiliary action of a heater (2005), auxiliary drying treatment is carried out;
c. the waterproof tile body (6) can be adsorbed and fixed under the auxiliary action of a vacuum device (2201), a gas conveying pipe (2202) and a sucker (2203), the waterproof tile body (6) can be moved to the substrate (3) under the auxiliary action of a moving mechanism (13) on a fourth manipulator (2209) and a support frame (12), a cleaning sponge (2103) on a third support plate (2102) can be driven to move under the auxiliary action of a third manipulator (2101), and the periphery of the substrate (3) and the waterproof tile body (6) is cleaned;
(4) the base plate (3) and the waterproof tile body (6) are subjected to adhesion treatment;
a. the rubber idler wheel (2303) on the second U-shaped plate (2302) is driven to move under the auxiliary action of the third electric telescopic rod (2301), finally the rubber idler wheel (2303) is attached to the waterproof tile body (6), the cleaning plate (2208) on the second fixing plate (2207) can be driven to move under the auxiliary action of the third hydraulic cylinder (2206) on the fourth supporting plate (2205), the cleaning plate (2208) is attached to the waterproof tile body (6), and the cleaning plate (2208) is cleaned under the auxiliary action of the fourth mechanical arm (2209);
b. the sucker (2203) is driven to move downwards to a required position under the auxiliary action of the second electric telescopic rod (2204), the waterproof tile body (6) can be adsorbed and fixed under the auxiliary action of the vacuum device (2201), the gas conveying pipe (2202) and the sucker (2203), and finally the waterproof tile body (6) can be moved to the substrate (3) under the auxiliary action of the fourth manipulator (2209) and the support frame (12) upper moving mechanism (13);
c. finally, the base plate (3) and the waterproof tile body (6) are adhered and then enter a compression molding device (24) for compaction processing, and finally enter a detection mechanism (25) for detection after the compaction processing is finished, so that the processing quality is ensured;
(5) cleaning;
a. clean water in the second water tank (1501) can pass through the first infusion tube (1502), the second infusion tube (1504) and the second cleaning spray head (1505) under the auxiliary action of the first pressure pump (1503) on the first infusion tube (1502), and the inside of the glue storage tank (1510) can be cleaned through the second cleaning spray head (1505);
b. under the auxiliary action of the moving mechanism (13), the glue discharging head (19), the glue homogenizing assembly (20) and the rim charge cleaning assembly (21) can be driven to move into a cleaning groove (1101) in the cleaning box (10) on the fourth base (9), cleaning water in the first water tank (1106) enters the first cleaning spray head (1103) through the second water conveying pipe (1105) and the first water conveying pipe (1102), so that the first cleaning spray head (1103) can clean the cleaning water, and after cleaning is finished, drying treatment can be carried out under the auxiliary action of the dryer (1104).
Compared with the prior art, the invention has the beneficial effects that: the manufacturing equipment and the method for processing the waterproof electric heating ceramic tile,
(1) the automatic cleaning device has the advantages that the auxiliary fixing and cleaning treatment can be carried out on the surface of a ceramic tile, the ceramic tile glue can be guaranteed to be uniformly coated on the substrate, the periphery of the substrate and a waterproof ceramic tile body can be cleaned, the glue evening assembly and the rim charge cleaning assembly can be automatically cleaned and dried, the discharging of a glue storage box can be guaranteed to be thorough, the second fixing plate can be driven to move downwards under the auxiliary action of a third hydraulic cylinder, the second fixing plate can carry out dust cleaning treatment on the upper side of the waterproof ceramic tile body, a sucker can be guaranteed to be better attached to the waterproof ceramic tile body, the waterproof ceramic tile body is prevented from falling off, unnecessary loss is avoided, the position of the rubber roller can be adjusted under the auxiliary action of a third electric telescopic rod, and the rubber roller can play an auxiliary supporting role on the waterproof ceramic tile body when moving;
(2) according to the invention, glue spraying treatment is carried out on the upper side of the substrate by the glue outlet head, tile glue on the upper side of the substrate can be uniformly coated under the auxiliary action of the material homogenizing rod, the condition that the glue spraying is not uniform and the processing quality is influenced is avoided, after the whole work is finished, the cleaning sponge can directly clean the substrate and the outer wall of the waterproof tile body, and the condition that the tile glue is adhered to the outer walls of the substrate and the waterproof tile body, the later-stage external tidiness is influenced and the later-stage selling is influenced is avoided;
(3) after the work of the glue outlet head, the glue homogenizing assembly and the rim charge cleaning assembly is finished, the glue outlet head, the glue homogenizing assembly and the rim charge cleaning assembly can be directly cleaned under the auxiliary action of the first cleaning spray head in the cleaning groove, the solidification of tile glue is avoided, the later cleaning difficulty is increased, the tile glue is directly dried under the auxiliary action of the dryer after the cleaning is finished, and the whole work efficiency is improved;
(4) the ceramic tile cleaning device can play a role in scraping materials when the stirring rod is used for stirring under the auxiliary action of the scraping plates, avoids unnecessary waste caused by incomplete discharging of ceramic tile glue, automatically cleans after the whole work is finished under the auxiliary action of the second cleaning spray head, and improves practicability.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic view of the distribution structure of the first conveyor belt on the first base according to the present invention;
FIG. 5 is a schematic view of a cleaning and mixing assembly of the present invention;
FIG. 6 is a schematic view of the structure of the edge trim cleaning assembly on the glue spreading assembly according to the present invention;
FIG. 7 is a schematic view of the arrangement of the auxiliary fixing units on the tile feeding unit according to the present invention;
FIG. 8 is an enlarged view of the structure at A in FIG. 4 according to the present invention.
In the figure: 1. the device comprises a first base, 2, a first conveyor belt, 3, a base plate, 4, a second base, 5, a second conveyor belt, 6, a waterproof tile body, 7, a third base, 8, an auxiliary limiting component, 801, a baffle, 802, a first hydraulic cylinder, 803, a limiting plate, 9, a fourth base, 10, a cleaning box, 11, a cleaning component, 1101, a cleaning groove, 1102, a first water pipe, 1103, a first cleaning nozzle, 1104, a dryer, 1105, a second water pipe, 1106, a first water tank, 12, a support frame, 13, a moving mechanism, 14, a clamping component, 1401, a first manipulator, 1402, a first U-shaped plate, 1403, a second hydraulic cylinder, 1404, a clamping plate, 15, a cleaning and mixing component, 1501, a second water tank, 1502, a first pressure pump, 1504, a second pressure pump, a 1505, a second cleaning nozzle, a perfusion tube, 1506, a driving motor, 1507, a stirring rod, 1508, a driving motor, a perfusion tube, a second cleaning nozzle, a first cleaning mechanism, a second cleaning mechanism, a cleaning mechanism and a cleaning mechanism, A connecting rod, 1509, a scraping plate, 1510, a glue storage box, 16, a conveying pipeline, 17, a second pressure pump, 18, a first fixing plate, 19, a glue outlet head, 20, a glue homogenizing component, 2001, a second manipulator, 2002, a first supporting plate, 2003, a first electric telescopic rod, 2004, a second supporting plate, 2005, a heater, 2006, a material homogenizing rod, 21, a rim charge cleaning component, 2101, a third manipulator, 2102, a third supporting plate, 2103, a cleaning sponge, 22, a tile feeding component, 2201, a vacuum device, 2202, a gas conveying pipe, 2203, a suction cup, 2204, a second electric telescopic rod, 2205, a fourth supporting plate, 2206, a third hydraulic cylinder, 2207, a second fixing plate, 2208, a cleaning plate, 2209, a fourth manipulator, 23, an auxiliary fixing component, 2301, a third electric telescopic rod, 2302, a second U-shaped plate, 3, rubber, 24, a pressing and forming device, 25, a detection mechanism, 26 and a third conveying belt, 27. and a control box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a manufacturing device and a method for processing waterproof electric heating ceramic tiles are disclosed, as shown in figures 4 and 8, a first conveyor belt 2 is fixed on a first base 1, a substrate 3 is placed on the first conveyor belt 2, the first base 1 is positioned at one side of a second base 4, a second conveyor belt 5 is fixed on the second base 4, a waterproof ceramic tile body 6 is placed on the second conveyor belt 5, the second base 4 is positioned at one side of a third base 7, an auxiliary limiting component 8 is fixed at the upper side of the third base 7, a third conveyor belt 26 is fixed on the third base 7, the auxiliary limiting component 8 comprises a baffle 801, a first hydraulic cylinder 802 and a limiting plate 803, a first hydraulic cylinder 802 is fixed on the baffle 801, the first hydraulic cylinder 802 is fixed with a limiting plate 803 through a piston rod, the limiting plate 803 can be driven to carry out position adjustment under the auxiliary action of the first hydraulic cylinder 802, and the substrate 3 and the waterproof ceramic tile body 6 can be conveniently limited and fixed at the later stage, limiting plate 803 is provided with three groups, goes up third backup pad 2102's supplementary effect on third manipulator 2101 under, also can carry out spacing fixed to base plate 3 and waterproof tile body 6, guarantees later stage processingquality, is fixed with the carbon fiber mechanism that generates heat on the base plate 3, guarantees that waterproof tile body 6 evenly generates heat, increases the practicality.
As shown in fig. 1 and 2, the third base 7 is located at one side of the fourth base 9, a cleaning box 10 is fixed on the fourth base 9, a cleaning assembly 11 is fixed on the cleaning box 10, a control box 27 is embedded on the third base 7, the cleaning assembly 11 includes a cleaning tank 1101, a first water pipe 1102, a first cleaning nozzle 1103, a dryer 1104, a second water pipe 1105 and a first water tank 1106, the cleaning tank 1101 is embedded with the first water pipe 1102, the first water pipe 1102 penetrates the first cleaning nozzle 1103 equidistantly, the first water pipe 1102 is communicated with the first water tank 1106 through the second water pipe 1105, the glue outlet 19, the glue distribution assembly 20 and the rim charge cleaning assembly 21 can be driven to move into the cleaning tank 1101 under the assistance of the moving mechanism 13, the first water pipe 1103 can be cleaned under the assistance of the first cleaning nozzle 1103, the first water pipe is arranged in a loop shape, a plurality of first cleaning nozzles 1103 are distributed equidistantly on the first water pipe 1102, just so can be to guaranteeing out to glue first 19, even gluey subassembly 20 and the clean quality of rim charge clearance subassembly 21 under the auxiliary action of first clean shower nozzle 1103, clean back, dry under drying-machine 1104's auxiliary action, drying-machine 1104 is provided with two sets ofly, and two sets of drying-machine 1104's setting can shorten during whole stoving, increases the practicality.
As shown in fig. 1 and 4, a moving mechanism 13 is fixed on a support frame 12, a clamping assembly 14, a glue homogenizing assembly 20 and an auxiliary fixing assembly 23 are fixed on the moving mechanism 13, a cleaning and mixing assembly 15 is fixed on the support frame 12, the clamping assembly 14 comprises a first manipulator 1401, a first U-shaped plate 1402, a second hydraulic cylinder 1403 and a clamping plate 1404, the first U-shaped plate 1402 is fixed on the lower side of the first manipulator 1401, the second hydraulic cylinder 1403 is fixed on the first U-shaped plate 1402, the clamping plate 1404 is fixed on the second hydraulic cylinder 1403 through a piston rod, the clamping plate 1404 can be driven to move relatively under the auxiliary action of the second hydraulic cylinder 1403, the clamping plate 1404 can perform auxiliary clamping on a substrate 3, a rubber anti-skid pad is arranged on the clamping plate 1404, so that the substrate 3 and a waterproof tile body 6 can be protected, the processing quality can be ensured, two sets of clamping plates 1404 are arranged, and the two sets of clamping plates 1404 perform clamping simultaneously, the stability is better, thereby protecting the substrate 3.
As shown in fig. 1, 3 and 5, the cleaning and mixing assembly 15 includes a second water tank 1501, a first liquid transport tube 1502, a first pressure pump 1503, a second liquid transport tube 1504, a second cleaning nozzle 1505, a driving motor 1506, a stirring rod 1507, a connecting rod 1508, a scraping plate 1509 and a glue storage tank 1510, the second water tank 1501 is communicated with the second liquid transport tube 1504 through the first liquid transport tube 1502, the first pressure pump 1503 is fixed on the first liquid transport tube 1502, the second liquid transport tube 1504 penetrates the second cleaning nozzle 1505 equidistantly, the driving motor 1506 drives the stirring rod 1507 to rotate, the stirring rod 1507 rotates to drive the scraping plate 1509 on the connecting rod 1508 to rotate, the scraping plate 1509 is positioned in the glue storage tank 1510, the stirring rod 1507 stirs the tile glue in the glue storage tank 1510 under the auxiliary action of the driving motor 1506 to ensure the quality of the tile glue, and when the stirring rod 1507 rotates, the scraping plate 1509 can rotate, scrape flitch 1509 like this and just can scrape the material to storage gum case 1510 inner wall and handle, ensure that the later stage ejection of compact is thorough, connecting rod 1508 and scrape and be fixed with the spring axle between the flitch 1509, the setting of spring axle, can guarantee to scrape flitch 1509 and the better laminating of storage gum case 1510, the spring axle runs through in the rubber sleeve, can protect the spring axle like this, after whole work is accomplished, clean water accessible second in the second water tank 1501 cleans storage gum case 1510 inside, ensure later stage normal use, waste water after the cleanness is handled through the waste water processor, waste water after the processing can recycle, thereby play the effect of water economy resource.
As shown in fig. 1, 2, 3 and 7, an offcut cleaning assembly 21 is fixed on a glue homogenizing assembly 20, the glue homogenizing assembly 20 comprises a second manipulator 2001, a first support plate 2002, a first electric telescopic rod 2003, a second support plate 2004, a heater 2005 and a homogenizing rod 2006, the first support plate 2002 is fixed on the lower side of the second manipulator 2001, the first electric telescopic rod 2003 is fixed on the lower side of the first support plate 2002, the second support plate 2004 is fixed on the lower side of the first electric telescopic rod 2003, the heater 2005 and the homogenizing rod 2006 are fixed on the second support plate 2004, two sets of heaters 2005 are symmetrically arranged, the offcut cleaning assembly 21 comprises a third manipulator 2101, a third support plate 2102 and a cleaning sponge 2103, the third support plate 2102 is fixed on the lower side of the third manipulator 2101, the cleaning sponge 2103 is fixed on the third support plate 2102, under the assistance of a glue outlet 19, can spout the ceramic tile glue, can drive refining rod 2006 downstream under the auxiliary action of first electric telescopic handle 2003, can carry out the refining under the auxiliary action of refining rod 2006 at last to ceramic tile glue on the base plate 3 and handle, after the refining is handled just so can assist drying process under the auxiliary action of heater 2005, guarantee the adhesion quality, after base plate 3 and waterproof ceramic tile body 6 carry out the adhesion, second manipulator 2001 can drive first backup pad 2002 through slewing mechanism and rotate, can drive cleaning sponge 2103 and carry out multi-angle movement under the auxiliary action of third manipulator 2101 and second manipulator 2001, cleaning sponge 2103 just so can carry out cleaning process around base plate 3 and waterproof ceramic tile body 6, guarantee that base plate 3 and waterproof ceramic tile body 6 surface are clean.
As shown in fig. 4 and 6, the cleaning and mixing assembly 15 is connected to the glue outlet head 19 of the first fixing plate 18 through the feeding pipe 16, and a second pressure pump 17 is fixed on the feeding pipe 16, an auxiliary fixing assembly 23 is fixed on the tile feeding assembly 22, the tile feeding assembly 22 includes a vacuum device 2201, a gas pipe 2202, a suction cup 2203, a second electric telescopic rod 2204, a fourth supporting plate 2205, a third hydraulic cylinder 2206, a second fixing plate 2207, a cleaning plate 2208 and a fourth manipulator 2209, the vacuum device 2201 is connected to the suction cup 2203 through the gas pipe 2202, the suction cup 2203 is fixed with the second electric telescopic rod 2204, the fourth supporting plate 2205 is fixed with the third hydraulic cylinder 2206, the third hydraulic cylinder 2206 is fixed with the second fixing plate 2207, the second fixing plate 2207 and the cleaning plate 2208 form a detachable mounting structure, the fourth manipulator 2209 auxiliary fixing assembly 23 is fixed on the fourth supporting plate 2205 and includes a third electric telescopic rod 2301, A second U-shaped plate 2302 and a rubber roller 2303, one end of the third electric telescopic rod 2301 is fixed with the second U-shaped plate 2302, the second U-shaped plate 2302 is rotatably connected with the rubber roller 2303, the press forming device 24 is located on one side of the detection mechanism 25, and the cleaning plate 2208 can be driven to move downwards under the auxiliary action of the third hydraulic cylinder 2206, so that the cleaning plate 2208 can clean the surface of the waterproof tile body 6, the surface of the waterproof tile body 6 is ensured to be clean, the waterproof tile body 6 is prevented from being better adsorbed and fixed, when the cleaning plate 2208 is cleaned, the rubber roller 2303 on the second U-shaped plate 2302 can slide, so that the surface of the waterproof tile body 6 can be supported and fixed in an auxiliary manner, the cleaning plate 2208 is prevented from moving when cleaned, the post-processing difficulty is increased, the suction cup 2203 can be driven to move under the auxiliary action of the second electric telescopic rod 2204, and the suction cup 2203 can be adjusted in position as required, sucking disc 2203 is provided with five groups, five groups sucking disc 2203's setting, can guarantee 6 adsorption quality of waterproof tile body, avoid waterproof tile body 6 to drop, cause the unnecessary loss, just can carry out the material loading automatically under fourth manipulator 2209's additional action and handle, increase the practicality, impurity after the cleanness drops on first conveyer belt 2 or second conveyer belt 5, be provided with clean mechanism at first conveyer belt 2 or 5 downside of second conveyer belt, clean mechanism can clear up on first conveyer belt 2 or second conveyer belt 5, avoid impurity to glue on base plate 3 and waterproof tile body 6, increase the clean degree of difficulty in later stage.
The working principle is as follows: when the manufacturing equipment and the method for processing the waterproof electric heating ceramic tile are used, an external power supply is switched on, the substrate 3 can be moved to a required position under the auxiliary action of the first conveyor belt 2 on the first base 1, the waterproof ceramic tile body 6 can be driven to move to the required position under the auxiliary action of the second conveyor belt 5 on the second base 4, the clamping plate 1404 can be moved to the required position under the auxiliary action of the first manipulator 1401 on the support frame 12, the clamping plate 1404 can be driven to move under the auxiliary action of the second hydraulic cylinder 1403 on the first U-shaped plate 1402, so that the clamping plate 1404 can be used for carrying out auxiliary fixing on the substrate 3, the clamping plate can be moved to the required position on the upper side of the third conveyor belt 26 on the third base 7 under the auxiliary action of the moving mechanism 13 and the first manipulator 1401, the limiting plate 803 can be driven to move under the auxiliary action of the first hydraulic cylinder 802 on the baffle 801, so that the substrate 3 can be subjected to auxiliary fixing, under the auxiliary action of a driving motor 1506 on a glue storage box 1510, a scraping plate 1509 on a connecting rod 1508 can be driven by a stirring rod 1507 to rotate, so that the scraping plate 1509 can scrape materials, under the auxiliary action of a second pressure pump 17, tile glue in the glue storage box 1510 enters a glue outlet head 19 on a first fixing plate 18 through a curing pipe 16, so that the tile glue in the glue storage box 1510 can be sprayed, under the auxiliary action of a first electric telescopic rod 2003 on a first supporting plate 2002, a refining rod 2006 on a second supporting plate 2004 can be driven to move to a required position, under the auxiliary action of a second manipulator 2001, the refining rod 2006 can be driven to carry out refining, finally, under the auxiliary action of a heater 2005, under the auxiliary action of a third electric telescopic rod 2301, a rubber roller 2303 on a second U-shaped plate 2302 can be driven to move, and finally, the rubber roller 2303 is attached to a waterproof tile body 6, the cleaning plate 2208 on the second fixing plate 2207 can be driven to move under the auxiliary action of a third hydraulic cylinder 2206 on a fourth supporting plate 2205, the cleaning plate 2208 is attached to the waterproof tile body 6, the cleaning plate 2208 can clean the waterproof tile body under the auxiliary action of a fourth manipulator 2209, a sucker 2203 is driven to move downwards to a required position under the auxiliary action of a second electric telescopic rod 2204, the waterproof tile body 6 can be adsorbed and fixed under the auxiliary action of a vacuum device 2201, a gas pipe 2202 and the sucker 2203, finally the waterproof tile body 6 can be moved to the substrate 3 under the auxiliary action of a moving mechanism 13 on the fourth manipulator 2209 and a supporting frame 12, a cleaning sponge 2103 on the third supporting plate 2102 can be driven to move under the auxiliary action of a third manipulator 2101, finally the periphery of the substrate 3 and the waterproof tile body 6 can be cleaned, finally the substrate 3 and the waterproof tile body 6 are adhered and then enter a pressing and forming device 24 for compaction processing, after the compaction processing is finished, the workpiece enters a detection mechanism 25 for detection to ensure the processing quality, and after the whole work is finished, clean water in the second water tank 1501 can pass through the first liquid conveying pipe 1502, the second liquid conveying pipe 1504 and the second cleaning spray head 1505 under the assistance of the first pressurizing pump 1503 on the first liquid conveying pipe 1502, the inside of the glue tank 1510 is cleaned by the second cleaning head 1505, under the auxiliary action of the moving mechanism 13, the glue discharging head 19, the glue homogenizing assembly 20 and the rim charge cleaning assembly 21 can be driven to move to the cleaning groove 1101 in the cleaning box 10 on the fourth base 9, the cleaning water in the first water tank 1106 is introduced into the first cleaning nozzle 1103 through the second water delivery pipe 1105 and the first water delivery pipe 1102, the first cleaning nozzle 1103 can thus clean the substrate and, after cleaning, can perform a drying process with the aid of the dryer 1104, which is well known to those skilled in the art and not described in detail herein.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a waterproof electric heat ceramic tile processing is with preparation equipment and method, includes first base (1), support frame (12) and press forming device (24), its characterized in that:
a first conveyor belt (2) is fixed on the first base (1), a substrate (3) is placed on the first conveyor belt (2), the first base (1) is located on one side of a second base (4), a second conveyor belt (5) is fixed on the second base (4), a waterproof tile body (6) is placed on the second conveyor belt (5), the second base (4) is located on one side of a third base (7), an auxiliary limiting component (8) is fixed on the upper side of the third base (7), a third conveyor belt (26) is fixed on the third base (7), the third base (7) is located on one side of a fourth base (9), a cleaning box (10) is fixed on the fourth base (9), a cleaning component (11) is fixed on the cleaning box (10), and a control box (27) is inlaid on the third base (7);
a moving mechanism (13) is fixed on the support frame (12), a clamping assembly (14), a glue homogenizing assembly (20) and an auxiliary fixing assembly (23) are fixed on the moving mechanism (13), a cleaning and mixing assembly (15) is fixed on the support frame (12), an edge material cleaning assembly (21) is fixed on the glue homogenizing assembly (20), the cleaning and mixing assembly (15) is communicated with a glue outlet head (19) on the first fixing plate (18) through a conveying pipe (16), a second pressure pump (17) is fixed on the conveying pipe (16), and the auxiliary fixing assembly (23) is fixed on the tile feeding assembly (22);
the press forming device (24) is positioned on one side of the detection mechanism (25).
2. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: supplementary spacing subassembly (8) include baffle (801), first pneumatic cylinder (802) and limiting plate (803), be fixed with first pneumatic cylinder (802) on baffle (801), and first pneumatic cylinder (802) are fixed with limiting plate (803) through the piston rod.
3. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: the cleaning assembly (11) comprises a cleaning groove (1101), a first water conveying pipe (1102), a first cleaning spray head (1103), a dryer (1104), a second water conveying pipe (1105) and a first water tank (1106), wherein the cleaning groove (1101) is inlaid with the first water conveying pipe (1102), the first water conveying pipe (1102) penetrates through the first cleaning spray head (1103) at equal distance, and the first water conveying pipe (1102) is communicated with the first water tank (1106) through the second water conveying pipe (1105).
4. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: the clamping assembly (14) comprises a first manipulator (1401), a first U-shaped plate (1402), a second hydraulic cylinder (1403) and a clamping plate (1404), wherein the first U-shaped plate (1402) is fixed on the lower side of the first manipulator (1401), the second hydraulic cylinder (1403) is fixed on the first U-shaped plate (1402), and the clamping plate (1404) is fixed on the second hydraulic cylinder (1403) through a piston rod.
5. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: clean compounding subassembly (15) include second water tank (1501), first transfer line (1502), first force (forcing) pump (1503), second transfer line (1504), clean shower nozzle of second (1505), driving motor (1506), puddler (1507), connecting rod (1508), scrape flitch (1509) and glue storage box (1510), second water tank (1501) is linked together through first transfer line (1502) and second transfer line (1504), and is fixed with first force (forcing) pump (1503) on first transfer line (1502), and equidistant second of having run through has clean shower nozzle of second (1505) simultaneously on second transfer line (1504), driving motor (1506) drive puddler (1507) rotate, and puddler (1507) rotate scraper (1509) on the drive connecting rod (1508) and rotate, scrape flitch (1509) simultaneously and be located glue storage box (1510).
6. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: the glue homogenizing assembly (20) comprises a second manipulator (2001), a first supporting plate (2002), a first electric telescopic rod (2003), a second supporting plate (2004), a heater (2005) and a homogenizing rod (2006), the first supporting plate (2002) is fixed to the lower side of the second manipulator (2001), the first electric telescopic rod (2003) is fixed to the lower side of the first supporting plate (2002), meanwhile, the second supporting plate (2004) is fixed to the lower side of the first electric telescopic rod (2003), the heater (2005) and the homogenizing rod (2006) are fixed to the second supporting plate (2004), two sets of heaters (2005) are arranged, and the two sets of heaters (2005) are symmetrically arranged.
7. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: the rim charge cleaning assembly (21) comprises a third manipulator (2101), a third supporting plate (2102) and a cleaning sponge (2103), wherein the third supporting plate (2102) is fixed on the lower side of the third manipulator (2101), and the cleaning sponge (2103) is fixed on the third supporting plate (2102).
8. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: the ceramic tile feeding assembly (22) comprises a vacuum device (2201), a gas conveying pipe (2202), a suction cup (2203), a second electric telescopic rod (2204), a fourth supporting plate (2205), a third hydraulic cylinder (2206), a second fixing plate (2207), a cleaning plate (2208) and a fourth mechanical arm (2209), wherein the vacuum device (2201) is communicated with the suction cup (2203) through the gas conveying pipe (2202), the suction cup (2203) is fixedly provided with the second electric telescopic rod (2204), the fourth supporting plate (2205) is fixedly provided with the third hydraulic cylinder (2206), the third hydraulic cylinder (2206) is fixedly provided with the second fixing plate (2207), meanwhile, the second fixing plate (2207) and the cleaning plate (2208) form a dismounting and mounting structure, and the fourth mechanical arm (2209) is fixedly arranged on the fourth supporting plate (2205).
9. The manufacturing equipment for processing the waterproof electric heating ceramic tile according to claim 1 is characterized in that: the auxiliary fixing assembly (23) comprises a third electric telescopic rod (2301), a second U-shaped plate (2302) and rubber rollers (2303), wherein the second U-shaped plate (2302) is fixed at one end of the third electric telescopic rod (2301), and the rubber rollers (2303) are rotatably connected to the second U-shaped plate (2302).
10. A manufacturing method for processing waterproof electric heating ceramic tiles comprises the following steps:
(1) feeding the substrate (3) and the waterproof tile body (6);
a. the base plate (3) can be moved to a required position under the auxiliary action of the first conveyor belt (2) on the first base (1), and the waterproof tile body (6) can be driven to move to the required position under the auxiliary action of the second conveyor belt (5) on the second base (4);
b. the clamping plate (1404) can be moved to a required position under the auxiliary action of a first manipulator (1401) on the supporting frame (12), the clamping plate (1404) can be driven to move under the auxiliary action of a second hydraulic cylinder (1403) on the first U-shaped plate (1402), so that the clamping plate (1404) can be used for auxiliary fixation of the substrate (3), and the substrate can be moved to a required position on the upper side of a third conveyor belt (26) on a third base (7) under the auxiliary action of a moving mechanism (13) and the first manipulator (1401);
(2) the base plate (3) and the waterproof tile body (6) are fixed in an auxiliary mode;
a. under the auxiliary action of a first hydraulic cylinder (802) on the baffle (801), the limiting plate (803) can be driven to move, so that the substrate (3) can be fixed in an auxiliary manner;
(3) the base plate (3) and the waterproof tile body (6) are subjected to glue homogenizing and edge treatment;
a. under the auxiliary action of a driving motor (1506) on a glue storage box (1510), a material scraping plate (1509) on a connecting rod (1508) can be driven to rotate by a stirring rod (1507), so that the material scraping plate (1509) can scrape materials for treatment, under the auxiliary action of a second pressure pump (17), tile glue in the glue storage box (1510) enters a glue outlet head (19) on a first fixing plate (18) through a material curing pipe (16), and thus the tile glue in the glue storage box (1510) can be sprayed;
b. under the auxiliary action of a first electric telescopic rod (2003) on a first supporting plate (2002), a material homogenizing rod (2006) on a second supporting plate (2004) can be driven to move to a required position, under the auxiliary action of a second manipulator (2001), the material homogenizing rod (2006) can be driven to carry out material homogenizing treatment, and finally, under the auxiliary action of a heater (2005), auxiliary drying treatment is carried out;
c. the waterproof tile body (6) can be adsorbed and fixed under the auxiliary action of a vacuum device (2201), a gas conveying pipe (2202) and a sucker (2203), and finally the waterproof tile body (6) can be moved to the base plate under the auxiliary action of a moving mechanism (13) on a fourth manipulator (2209) and a support frame (12)
(3) On the upper part, under the auxiliary action of a third manipulator (2101), a cleaning sponge (2103) on a third supporting plate (2102) can be driven to move, and finally, the periphery of the substrate (3) and the periphery of the waterproof tile body (6) are cleaned;
(4) the base plate (3) and the waterproof tile body (6) are subjected to adhesion treatment;
a. the rubber idler wheel (2303) on the second U-shaped plate (2302) is driven to move under the auxiliary action of the third electric telescopic rod (2301), finally the rubber idler wheel (2303) is attached to the waterproof tile body (6), the cleaning plate (2208) on the second fixing plate (2207) can be driven to move under the auxiliary action of the third hydraulic cylinder (2206) on the fourth supporting plate (2205), the cleaning plate (2208) is attached to the waterproof tile body (6), and the cleaning plate (2208) is cleaned under the auxiliary action of the fourth mechanical arm (2209);
b. the sucker (2203) is driven to move downwards to a required position under the auxiliary action of the second electric telescopic rod (2204), the waterproof tile body (6) can be adsorbed and fixed under the auxiliary action of the vacuum device (2201), the gas conveying pipe (2202) and the sucker (2203), and finally the waterproof tile body (6) can be moved to the substrate (3) under the auxiliary action of the fourth manipulator (2209) and the support frame (12) upper moving mechanism (13);
c. finally, the base plate (3) and the waterproof tile body (6) are adhered and then enter a compression molding device (24) for compaction processing, and finally enter a detection mechanism (25) for detection after the compaction processing is finished, so that the processing quality is ensured;
(5) cleaning;
a. clean water in the second water tank (1501) can pass through the first infusion tube (1502), the second infusion tube (1504) and the second cleaning spray head (1505) under the auxiliary action of the first pressure pump (1503) on the first infusion tube (1502), and the inside of the glue storage tank (1510) can be cleaned through the second cleaning spray head (1505);
b. under the auxiliary action of the moving mechanism (13), the glue discharging head (19), the glue homogenizing assembly (20) and the rim charge cleaning assembly (21) can be driven to move into a cleaning groove (1101) in the cleaning box (10) on the fourth base (9), cleaning water in the first water tank (1106) enters the first cleaning spray head (1103) through the second water conveying pipe (1105) and the first water conveying pipe (1102), so that the first cleaning spray head (1103) can clean the cleaning water, and after cleaning is finished, drying treatment can be carried out under the auxiliary action of the dryer (1104).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111135707.XA CN114011663A (en) | 2021-09-27 | 2021-09-27 | Manufacturing equipment and method for processing waterproof electric heating ceramic tile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111135707.XA CN114011663A (en) | 2021-09-27 | 2021-09-27 | Manufacturing equipment and method for processing waterproof electric heating ceramic tile |
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| CN114011663A true CN114011663A (en) | 2022-02-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111135707.XA Pending CN114011663A (en) | 2021-09-27 | 2021-09-27 | Manufacturing equipment and method for processing waterproof electric heating ceramic tile |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121198528A (en) * | 2025-11-26 | 2025-12-26 | 雅安沃克林环保科技有限公司 | Spraying equipment suitable for ceramic flat film processing |
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| CN111346773A (en) * | 2020-04-09 | 2020-06-30 | 东莞市海扬模具有限公司 | Overflow glue cleaning device and filter assembly system |
| CN112024281A (en) * | 2020-08-18 | 2020-12-04 | 东莞市翔飞智能装备科技有限公司 | A shell assembly equipment for LED lamp production that can accurately dispense glue |
| CN112298901A (en) * | 2020-11-03 | 2021-02-02 | 江苏英能新能源科技有限公司 | Lithium battery performance detection and packaging integrated equipment |
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| CH502847A (en) * | 1968-09-16 | 1971-02-15 | Studer Adolf | Transportable machine for coating one flat side of tiles with adhesive paste |
| CN210171831U (en) * | 2019-06-04 | 2020-03-24 | 合肥鑫铭电子科技有限公司 | Multi-functional automatic glue spraying device |
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Application publication date: 20220208 |