CN114634412A - A kind of high-purity gentisic acid and application thereof - Google Patents

A kind of high-purity gentisic acid and application thereof Download PDF

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CN114634412A
CN114634412A CN202210537742.2A CN202210537742A CN114634412A CN 114634412 A CN114634412 A CN 114634412A CN 202210537742 A CN202210537742 A CN 202210537742A CN 114634412 A CN114634412 A CN 114634412A
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颜寒
郑策
何立涛
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Abstract

本申请公开了一种高纯度龙胆酸,其纯度≥99.50%,其包含:龙胆酸、水杨酸和杂质A,其中,所述杂质A的结构式为

Figure 579210DEST_PATH_IMAGE001
。本申请还公开了上述高纯度龙胆酸在制备抗病毒剂、抗菌剂、止痛剂或抗氧化赋形剂中的应用。本申请的高纯度龙胆酸通过特定的制备方法制得,高纯度龙胆酸的收率可达18~22%,适于大规模工业生产。The present application discloses a high-purity gentisic acid with a purity of ≥99.50%, comprising: gentisic acid, salicylic acid and impurity A, wherein the structural formula of the impurity A is:
Figure 579210DEST_PATH_IMAGE001
. The application also discloses the application of the above-mentioned high-purity gentisic acid in the preparation of antiviral agents, antibacterial agents, pain relievers or antioxidant excipients. The high-purity gentisic acid of the present application is prepared by a specific preparation method, and the yield of the high-purity gentisic acid can reach 18-22%, which is suitable for large-scale industrial production.

Description

一种高纯度龙胆酸及其应用A kind of high-purity gentisic acid and application thereof

技术领域technical field

本申请涉及医药化工领域。具体地,本申请涉及一种高纯度龙胆酸及其应用。The present application relates to the field of medicine and chemical industry. Specifically, the present application relates to a high-purity gentisic acid and applications thereof.

背景技术Background technique

龙胆酸,化学名称2,5-二羟基苯甲酸,也称为5-羟基水杨酸,是水杨酸经肾代谢之后的次要产物,临床上常用作抗病毒剂、抗菌剂及止痛剂(钠盐)。龙胆酸属氢醌类化合物,容易发生氧化反应,在制药工业上还用作抗氧化赋形剂。龙胆酸已在国外作为药用辅料。Gentianic acid, chemical name 2,5-dihydroxybenzoic acid, also known as 5-hydroxysalicylic acid, is a secondary product of salicylic acid after renal metabolism, and is commonly used clinically as an antiviral, antibacterial and analgesic agent (sodium salt). Gentianic acid is a hydroquinone compound that is prone to oxidation reaction and is also used as an antioxidant excipient in the pharmaceutical industry. Gentianic acid has been used as a pharmaceutical excipient in foreign countries.

现有技术中有采用苯甲酸为原料通过氯化、水解等步骤合成产物,但用该方法合成出来的主要产物有五种,产物难分离纯化,导致最终收率仅为5%左右,难实现工业化生产。In the prior art, benzoic acid is used as a raw material to synthesize products through steps such as chlorination and hydrolysis, but there are five main products synthesized by this method, and the products are difficult to separate and purify, resulting in a final yield of only about 5%, which is difficult to achieve. Industrial production.

现行工艺中主要通过氢醌的科贝尔-施密特反应来制备龙胆酸,但该方法制得的产品含有大量的异构体2,4-二羟基苯甲酸和2,6-二羟基苯甲酸,不但产品纯度较低,而且色泽较深,为黄色粉末结晶,需要经过多次的重结晶纯化才能得到符合规格的白色龙胆酸产品,收率低,成本高。In the current process, gentisic acid is mainly prepared by the Kerber-Schmidt reaction of hydroquinone, but the product obtained by this method contains a large amount of isomers 2,4-dihydroxybenzoic acid and 2,6-dihydroxybenzene. Formic acid not only has a low product purity, but also has a darker color. It is a yellow powder crystal. It needs to be recrystallized and purified for many times to obtain a white gentisic acid product that meets the specifications. The yield is low and the cost is high.

专利CN100363322C公开了一种生产羟基苯甲酸化合物的方法,该方法包括从酚类化合物制备酚类化合物的碱金属盐,该碱金属盐与二氧化碳反应,其中,从酚类化合物制备酚类化合物的碱金属盐包括以下步骤:a)使碱金属醇盐与过量酚类化合物反应,所述酚类化合物过量于碱金属醇盐,形成酚类化合物碱金属盐;和b)在进行a)的同时,从反应中蒸馏出所形成的醇。该方法不采用非质子极性有机溶剂。Patent CN100363322C discloses a method for producing hydroxybenzoic acid compounds, the method comprises preparing alkali metal salts of phenolic compounds from phenolic compounds, the alkali metal salts are reacted with carbon dioxide, wherein the bases of phenolic compounds are prepared from phenolic compounds The metal salt comprises the steps of: a) reacting the alkali metal alkoxide with an excess of the phenolic compound in excess of the alkali metal alkoxide to form the phenolic compound alkali metal salt; and b) while performing a), The alcohol formed is distilled from the reaction. The method does not employ aprotic polar organic solvents.

专利CN1684935A公开了一种羟基苯甲酸类的制备方法,是使本酚类与碱金属化合物进行脱水反应得到苯酚类的碱金属盐后,使该苯酚类的碱金属盐与二氧化碳反应,制备羟基苯甲酸类的方法中,碱金属化合物和相对于碱金属化合物过量的苯酚类在160℃或160℃以上的温度下进行脱水反应。该发明的方法不使用非质子性极性有机溶剂,工艺简易、成本低廉。Patent CN1684935A discloses a preparation method of hydroxybenzoic acids, which is to make the phenols and alkali metal compounds carry out dehydration reaction to obtain alkali metal salts of phenols, and then react the alkali metal salts of phenols with carbon dioxide to prepare hydroxybenzenes In the formic acid method, the alkali metal compound and the phenols in excess relative to the alkali metal compound are subjected to a dehydration reaction at a temperature of 160°C or higher. The method of the invention does not use aprotic polar organic solvent, and has simple process and low cost.

专利CN102766042A公开一种制备高纯度龙胆酸的方法,包括:将水杨酸与冰醋酸加入到反应容器中搅拌均匀;升温后滴加溴素,反应得到溴代水杨酸,减压蒸馏回收冰醋酸;在氯化亚铜存在的条件下,加入液碱,升温,反应得到羟基水杨酸;冷却至常温,过滤除去氯化亚铜,调节pH值至2;滤出羟基水杨酸的混合物并加入到水中,调节pH值至6.9~7.1,冷却结晶得到高纯度的龙胆酸钠盐;将得到的龙胆酸钠盐加入到水中,调节pH值至2,在活性碳与草酸存在的条件下,升温回流;过滤,滤液冷却结晶即得到龙胆酸。Patent CN102766042A discloses a method for preparing high-purity gentisic acid. Glacial acetic acid; in the presence of cuprous chloride, add liquid caustic soda, heat up, and react to obtain hydroxysalicylic acid; cool to room temperature, remove cuprous chloride by filtration, and adjust pH to 2; filter out hydroxysalicylic acid The mixture is added to the water, the pH value is adjusted to 6.9~7.1, and the high-purity gentisate sodium salt is obtained by cooling and crystallization; the obtained gentisate sodium salt is added to the water, and the pH value is adjusted to 2. In the presence of activated carbon and oxalic acid Under the conditions of temperature, the temperature is raised to reflux; filtered, and the filtrate is cooled and crystallized to obtain gentisic acid.

上述现有技术各方法得到的龙胆酸产品纯度均较差,收率均较低。The purity of the gentisic acid product obtained by each method of the prior art is relatively poor, and the yield is relatively low.

发明内容SUMMARY OF THE INVENTION

为了克服现有技术存在的缺陷,本申请在现有技术的基础上,对催化剂、碱进行筛选,对反应温度等进行优化研究,并针对产品纯度低,杂质含量较多情况下,开发出后续的成盐、游离、脱色结晶工艺,最终得到一种合格的高纯度龙胆酸。In order to overcome the defects of the prior art, the present application, based on the prior art, screened catalysts and alkalis, conducted optimization studies on reaction temperature, etc. The salt-forming, dissociation, decolorization and crystallization process are adopted, and finally a qualified high-purity gentisic acid is obtained.

本申请的具体技术方案如下:The specific technical solutions of this application are as follows:

1. 一种高纯度龙胆酸,其特征在于,其纯度≥99.50%,其包含:龙胆酸、水杨酸和杂质A,其中,所述杂质A具有式(I)所示的结构:1. a high-purity gentisic acid, is characterized in that, its purity >=99.50%, it comprises: gentisic acid, salicylic acid and impurity A, wherein, described impurity A has the structure shown in formula (I):

Figure 864338DEST_PATH_IMAGE001
Figure 864338DEST_PATH_IMAGE001

式(I);Formula (I);

优选地,所述高纯度龙胆酸中,所述水杨酸的质量百分比≤0.1%,所述杂质A的质量百分比≤0.1%;Preferably, in the high-purity gentisic acid, the mass percentage of the salicylic acid≤0.1%, and the mass percentage of the impurity A≤0.1%;

优选地,所述高纯度龙胆酸还包含杂质B,其中,所述杂质B具有式(II)所示的结构:Preferably, the high-purity gentisic acid further comprises impurity B, wherein the impurity B has the structure shown in formula (II):

Figure 866929DEST_PATH_IMAGE002
Figure 866929DEST_PATH_IMAGE002

式(II);formula (II);

优选地,所述高纯度龙胆酸中,所述杂质B的质量百分比≤0.1%。Preferably, in the high-purity gentisic acid, the mass percentage of the impurity B is less than or equal to 0.1%.

2.根据项1所述的高纯度龙胆酸,其特征在于,其通过包括下述步骤的方法制备而成:2. high-purity gentisic acid according to item 1, is characterized in that, it is prepared by the method comprising the following steps:

投料反应:将5-溴水杨酸加入无机碱溶液反应;Feeding reaction: 5-bromosalicylic acid is added to inorganic alkali solution for reaction;

酸化:加入浓盐酸调节pH,析出固体,过滤;Acidification: add concentrated hydrochloric acid to adjust pH, separate out solid, filter;

萃取:向酸化步骤得到的滤液中加入萃取剂一,萃取,静置后出现絮状物;Extraction: add extractant 1 to the filtrate obtained in the acidification step, extract, and flocculates appear after standing;

过滤:过滤、分液,得到有机相一和水相,向水相中加入萃取剂二,萃取,再过滤、分液,得到有机相二,将有机相二与有机相一合并得到有机相三;Filtration: Filtration and liquid separation to obtain organic phase 1 and water phase, add extractant 2 to the water phase, extract, filter and separate liquids to obtain organic phase 2, combine organic phase 2 and organic phase 1 to obtain organic phase 3. ;

析晶:浓缩有机相三,析出固体,加入有机溶剂一,得龙胆酸粗品;Crystallization: Concentrate the organic phase 3, separate out the solid, and add the organic solvent 1 to obtain the gentisic acid crude product;

成盐:将龙胆酸粗品加入有机溶剂二中,滴加含有有机碱的有机溶剂二的溶液,得龙胆酸有机碱盐湿品;Salt formation: adding the crude gentisic acid product into the organic solvent II, and adding the solution of the organic solvent II containing an organic base dropwise to obtain a wet product of the organic base salt of gentisic acid;

游离:将龙胆酸有机碱盐湿品加入水中,滴加浓盐酸调节pH,过滤,得龙胆酸精制品湿品;Free: add the wet product of gentisic acid organic base salt into water, add concentrated hydrochloric acid dropwise to adjust pH, and filter to obtain the wet product of gentisic acid refined product;

脱色与结晶:将龙胆酸精制品湿品和脱色剂加入水中,过滤,得到龙胆酸晶体;Decolorization and crystallization: add the wet product of gentisic acid refined product and decolorizing agent into water, and filter to obtain gentisic acid crystals;

过滤与干燥:将龙胆酸晶体用水淋洗后再用有机溶剂一清洗,干燥,得高纯度龙胆酸。Filtration and drying: the gentisic acid crystals are rinsed with water, then washed with an organic solvent, and dried to obtain high-purity gentisic acid.

3. 根据项2所述的高纯度龙胆酸,其特征在于,在投料反应步骤中,在铜催化剂存在的条件下,将5-溴水杨酸加入无机碱溶液,搅拌,升温使5-溴水杨酸与无机碱溶液反应,再降温,加入水;3. high-purity gentisic acid according to item 2, is characterized in that, in the feed intake reaction step, under the condition that copper catalyst exists, 5-bromosalicylic acid is added to the inorganic base solution, stirs, and the temperature rises to make 5- Bromosalicylic acid reacts with the inorganic base solution, then cools down and adds water;

优选地,所述无机碱溶液为氢氧化钠的水溶液或氢氧化钾的水溶液,优选为氢氧化钾的水溶液;Preferably, the inorganic alkali solution is an aqueous solution of sodium hydroxide or an aqueous solution of potassium hydroxide, preferably an aqueous solution of potassium hydroxide;

优选地,所述无机碱溶液的浓度为4~8mol/L,更优选为5~6mol/L;Preferably, the concentration of the inorganic alkali solution is 4-8 mol/L, more preferably 5-6 mol/L;

优选地,所述无机碱与5-溴水杨酸的物质的量之比为4~7:1,更优选为5~6:1;Preferably, the ratio of the amount of material of the inorganic base to 5-bromosalicylic acid is 4~7:1, more preferably 5~6:1;

优选地,所述升温为升至90~114℃,更优选为升至105~114℃;Preferably, the temperature rises to 90-114°C, more preferably 105-114°C;

优选地,升温使5-溴水杨酸与无机碱溶液反应,HPLC中控5-溴水杨酸的含量小于1.5%,反应时间为20~48h,更优选为20~30h;Preferably, the temperature rises to make the 5-bromosalicylic acid react with the inorganic base solution, the content of the 5-bromosalicylic acid in the HPLC is controlled to be less than 1.5%, and the reaction time is 20~48h, more preferably 20~30h;

优选地,所述降温为降至20~30℃;Preferably, the temperature is lowered to 20-30°C;

优选地,在铜催化剂和草酸存在的条件下,将5-溴水杨酸加入无机碱溶液;更优选地,所述草酸与5-溴水杨酸的物质的量之比为0.05~0.15:1;Preferably, in the presence of copper catalyst and oxalic acid, 5-bromosalicylic acid is added to the inorganic base solution; more preferably, the ratio of the amount of the oxalic acid to the amount of 5-bromosalicylic acid is 0.05 to 0.15: 1;

优选地,所述铜催化剂为五水合硫酸铜或氧化亚铜,更优选为五水合硫酸铜;优选地,所述五水合硫酸铜与5-溴水杨酸的物质的量之比为0.05~0.15:1;优选地,所述氧化亚铜与5-溴水杨酸的物质的量之比为0.025~0.075:1。Preferably, the copper catalyst is copper sulfate pentahydrate or cuprous oxide, more preferably copper sulfate pentahydrate; 0.15:1; preferably, the ratio of the amount of the cuprous oxide to the amount of 5-bromosalicylic acid is 0.025 to 0.075:1.

优选地,所述水与5-溴水杨酸的物质的量之比为40~70:1,更优选为50~60:1。Preferably, the ratio of the amount of water to 5-bromosalicylic acid is 40 to 70:1, more preferably 50 to 60:1.

4. 根据项2或3所述的高纯度龙胆酸,其特征在于,在酸化步骤中,调节pH至2.3~2.5;4. The high-purity gentisic acid according to item 2 or 3, characterized in that, in the acidifying step, pH is adjusted to 2.3~2.5;

优选地,在20~30℃条件下加入浓盐酸调节pH。Preferably, the pH is adjusted by adding concentrated hydrochloric acid at 20-30°C.

5. 根据项2~4中任一项所述的高纯度龙胆酸,其特征在于,在萃取步骤中,所述萃取剂一选自二氯甲烷、乙酸乙酯、乙酸异丙酯、甲苯和甲基叔丁基醚中的任意一种或两种以上;5. The high-purity gentisic acid according to any one of items 2 to 4, characterized in that, in the extraction step, the extraction agent—is selected from the group consisting of methylene chloride, ethyl acetate, isopropyl acetate, toluene and any one or more of methyl tert-butyl ether;

优选地,所述萃取剂一为甲基叔丁基醚;Preferably, the extractant one is methyl tert-butyl ether;

优选地,在萃取步骤中,向酸化步骤得到的滤液中加入萃取剂一和萃取助剂,所述萃取助剂优选为氯化钠;Preferably, in the extraction step, an extraction agent 1 and an extraction aid are added to the filtrate obtained in the acidification step, and the extraction aid is preferably sodium chloride;

优选地,所述甲基叔丁基醚与5-溴水杨酸的质量比为4~6:1,优选为5~5.5:1;Preferably, the mass ratio of the methyl tertiary butyl ether and 5-bromosalicylic acid is 4~6:1, preferably 5~5.5:1;

优选地,所述氯化钠与5-溴水杨酸的质量比为1.0~1.5:1;Preferably, the mass ratio of described sodium chloride and 5-bromosalicylic acid is 1.0~1.5:1;

优选地,在过滤步骤中,所述萃取剂二选自二氯甲烷、乙酸乙酯、乙酸异丙酯、甲苯和甲基叔丁基醚中的任意一种或两种以上;Preferably, in the filtering step, the extractant two is selected from any one or two or more of dichloromethane, ethyl acetate, isopropyl acetate, toluene and methyl tert-butyl ether;

优选地,所述萃取剂二与5-溴水杨酸的质量比为4~6:1,优选为5~5.5:1;Preferably, the mass ratio of the extractant two and 5-bromosalicylic acid is 4~6:1, preferably 5~5.5:1;

优选地,向漏斗中加入助滤剂,过滤、分液,得到有机相一和水相;更优选地,所述助滤剂为硅藻土。Preferably, a filter aid is added to the funnel, filtered and liquid-separated to obtain an organic phase I and an aqueous phase; more preferably, the filter aid is diatomaceous earth.

6. 根据项2~5中任一项所述的高纯度龙胆酸,其特征在于,在析晶步骤中,浓缩有机相三,析出固体,加入有机溶剂一,搅拌,过滤并将滤饼干燥,得龙胆酸粗品;6. according to the high-purity gentisic acid described in any one of items 2~5, it is characterized in that, in the crystallization step, concentrating organic phase three, separate out solid, add organic solvent one, stir, filter and filter cake. Dry to obtain crude gentisic acid;

优选地,所述有机溶剂一选自正庚烷、丙酮、乙酸乙酯、石油醚和氯仿中的一种或两种以上;Preferably, the organic solvent is one or more selected from n-heptane, acetone, ethyl acetate, petroleum ether and chloroform;

优选地,浓缩有机相三至析出大量固体;Preferably, the organic phase is concentrated to precipitate a large amount of solid;

优选地,在40~60℃条件下,更优选为在40~50℃条件下减压浓缩有机相三;Preferably, the organic phase III is concentrated under reduced pressure under the condition of 40~60°C, more preferably under the condition of 40~50°C;

优选地,所述有机溶剂一与5-溴水杨酸的质量比为4~5.5:1,优选为4.5~5:1;Preferably, the mass ratio of described organic solvent one to 5-bromosalicylic acid is 4~5.5:1, preferably 4.5~5:1;

优选地,所述搅拌时间为1~2h;Preferably, the stirring time is 1~2h;

优选地,在20~30℃条件下过滤;Preferably, filter at 20~30°C;

优选地,所述滤饼在40~50℃条件下真空干燥2~4h,得龙胆酸粗品。Preferably, the filter cake is vacuum-dried at 40 to 50° C. for 2 to 4 hours to obtain crude gentisic acid.

7. 根据项2~6中任一项所述的高纯度龙胆酸,其特征在于,在成盐步骤中,将龙胆酸粗品加入有机溶剂二中,搅拌,滴加含有有机碱的有机溶剂二的溶液,降温,过滤,得龙胆酸有机碱盐湿品;7. according to the high-purity gentisic acid described in any one of items 2~6, it is characterized in that, in the salification step, the gentisic acid crude product is added in organic solvent two, stirs, drips the organic solvent that contains organic base. The solution of solvent two is cooled and filtered to obtain the wet product of gentisic acid organic alkali salt;

优选地,在10~35℃条件下,滴加含有有机碱的有机溶剂二的溶液;Preferably, under the condition of 10~35 ℃, the solution of organic solvent two containing organic base is added dropwise;

优选地,所述有机碱为二乙胺;Preferably, the organic base is diethylamine;

优选地,所述有机碱与5-溴水杨酸的物质的量之比为0.75~0.85:1;Preferably, the ratio of the amount of the organic base to the amount of 5-bromosalicylic acid is 0.75 to 0.85:1;

优选地,所述有机溶剂二与龙胆酸粗品的质量比为8.6~10:1,优选为9~9.8:1;Preferably, the mass ratio of described organic solvent two and gentisic acid crude product is 8.6~10:1, preferably 9~9.8:1;

优选地,所述有机溶剂二选自丙酮、异丙醇和四氢呋喃中的一种或两种以上;Preferably, the organic solvent is one or more selected from acetone, isopropanol and tetrahydrofuran;

优选地,所述降温为降至2~8℃。Preferably, the temperature is lowered to 2-8°C.

8. 根据项2~7中任一项所述的高纯度龙胆酸,其特征在于,在游离步骤中,将龙胆酸有机碱盐湿品加入水中,搅拌,滴加浓盐酸调节pH,降温,过滤,得龙胆酸精制品湿品;8. The high-purity gentisic acid according to any one of items 2 to 7, characterized in that, in the free step, the gentisic acid organic base salt wet product is added to water, stirred, and concentrated hydrochloric acid is added dropwise to adjust pH, Cool down and filter to get the wet product of gentisic acid refined product;

优选地,在20~30℃条件下滴加浓盐酸调节pH;Preferably, concentrated hydrochloric acid is added dropwise to adjust pH at 20-30°C;

优选地,调节pH至1~2;Preferably, the pH is adjusted to 1~2;

优选地,所述水与龙胆酸有机碱盐湿品的质量比为4~6:1;Preferably, the mass ratio of described water and gentisic acid organic alkali salt wet product is 4~6:1;

优选地,所述降温为降至0~10℃。Preferably, the temperature is lowered to 0-10°C.

9. 根据项2~8中任一项所述的高纯度龙胆酸,其特征在于,在脱色与结晶步骤中,将龙胆酸精制品湿品和脱色剂加入水中,搅拌,升温,过滤并将滤液降温,得到龙胆酸晶体;9. according to the high-purity gentisic acid described in any one of items 2~8, it is characterized in that, in decolorization and crystallization step, the gentisic acid refined product wet product and decolorizing agent are added in water, stir, heat up, filter. and cooling the filtrate to obtain gentisic acid crystals;

优选地,将龙胆酸精制品湿品、脱色剂和草酸加入水中;Preferably, the wet product of the gentisic acid refined product, the depigmenting agent and the oxalic acid are added to the water;

优选地,所述脱色剂选自活性炭、氧化铝和白土中的一种或两种以上;Preferably, the decolorizing agent is selected from one or more of activated carbon, alumina and clay;

优选地,升温后保温0.5~6h,优选为0.5~4h,更优选为0.5~1.5h;Preferably, the temperature is maintained for 0.5-6h, preferably 0.5-4h, more preferably 0.5-1.5h;

优选地,所述升温为升至65~75℃;Preferably, the temperature rises to 65-75°C;

优选地,所述活性炭与龙胆酸精制品湿品的质量比为0.05~0.1:1;Preferably, the mass ratio of the activated carbon to the gentisic acid refined wet product is 0.05 to 0.1:1;

优选地,所述草酸与龙胆酸精制品湿品的质量比为0.01~0.03:1;Preferably, the mass ratio of described oxalic acid and gentisic acid refined wet product is 0.01~0.03:1;

优选地,所述水与龙胆酸精制品湿品的质量比为4~6:1;Preferably, the mass ratio of described water and gentisic acid refined product wet product is 4~6:1;

优选地,过滤并将滤液降温至0~10℃,得到龙胆酸晶体。Preferably, filtering and cooling the filtrate to 0-10° C. to obtain gentisic acid crystals.

10. 根据项2~9中任一项所述的高纯度龙胆酸,其特征在于,在过滤与干燥步骤中,所述干燥条件为:40~55℃,真空干燥10~15h。10. The high-purity gentisic acid according to any one of items 2 to 9, characterized in that, in the filtration and drying steps, the drying conditions are: 40 to 55° C., and vacuum-dried for 10 to 15 h.

11. 根据项1~10中任一项所述的高纯度龙胆酸在制备抗病毒剂、抗菌剂、止痛剂或抗氧化赋形剂中的应用。11. The application of the high-purity gentisic acid according to any one of items 1 to 10 in the preparation of an antiviral agent, an antibacterial agent, an analgesic agent or an antioxidant vehicle.

发明的效果effect of invention

本申请的高纯度龙胆酸的纯度控制在99.5%以上,各种有机杂质均可控制在0.1%以下,可用于药用辅料,且本申请的高纯度龙胆酸通过特定的制备方法制得,高纯度龙胆酸的收率可达18~22%,适于大规模工业生产。The purity of the high-purity gentisic acid of the present application is controlled to be above 99.5%, and various organic impurities can be controlled to be below 0.1%, which can be used as pharmaceutical excipients, and the high-purity gentisic acid of the present application is prepared by a specific preparation method. , the yield of high-purity gentisic acid can reach 18-22%, which is suitable for large-scale industrial production.

具体实施方式Detailed ways

以下对本申请的示范性实施方式做出说明,其中包括本申请实施方式的各种细节以助于理解,应当将它们认为仅仅是示范性的。因此,本领域普通技术人员应当认识到,可以对这里描述的实施方式做出各种改变和修改,而不会背离本申请的范围和精神。同样,为了清楚和简明,以下的描述中省略了对公知功能、结构和试剂的描述。Exemplary embodiments of the present application are described below, including various details of the embodiments of the present application to facilitate understanding and should be considered as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present application. Also, descriptions of well-known functions, structures, and reagents are omitted from the following description for clarity and conciseness.

本申请提供一种高纯度龙胆酸,其特征在于,其纯度≥99.5%,其包含:龙胆酸、水杨酸和杂质A。其中,所述杂质A具有式(I)所示的结构:The application provides a high-purity gentisic acid, which is characterized in that its purity is greater than or equal to 99.5%, and it comprises: gentisic acid, salicylic acid and impurity A. Wherein, the impurity A has the structure shown in formula (I):

Figure 842844DEST_PATH_IMAGE001
Figure 842844DEST_PATH_IMAGE001

式(I)。Formula (I).

在一个具体实施方式中,所述高纯度龙胆酸中,所述水杨酸的质量百分比≤0.1%,例如可为0.01%、0.02%、0.03%、0.04%、0.05%、0.06%、0.07%、0.08%、0.09%、0.1%等,所述杂质A的质量百分比≤0.1%,例如可为0.01%、0.02%、0.03%、0.04%、0.05%、0.06%、0.07%、0.08%、0.09%、0.1%等。In a specific embodiment, in the high-purity gentisic acid, the mass percentage of the salicylic acid is less than or equal to 0.1%, such as 0.01%, 0.02%, 0.03%, 0.04%, 0.05%, 0.06%, 0.07% %, 0.08%, 0.09%, 0.1%, etc., the mass percentage of the impurity A ≤ 0.1%, such as 0.01%, 0.02%, 0.03%, 0.04%, 0.05%, 0.06%, 0.07%, 0.08%, 0.09%, 0.1%, etc.

在一个具体实施方式中,所述高纯度龙胆酸包含:龙胆酸、水杨酸、杂质A和杂质B,其中,所述杂质B具有式(II)所示的结构:In a specific embodiment, the high-purity gentisic acid comprises: gentisic acid, salicylic acid, impurity A and impurity B, wherein the impurity B has the structure shown in formula (II):

Figure 538267DEST_PATH_IMAGE003
Figure 538267DEST_PATH_IMAGE003

式(II)。Formula (II).

在一个具体实施方式中,所述高纯度龙胆酸中,所述杂质B的质量百分比≤0.1%,例如可为0.01%、0.02%、0.03%、0.04%、0.05%、0.06%、0.07%、0.08%、0.09%、0.1%等。In a specific embodiment, in the high-purity gentisic acid, the mass percentage of the impurity B is ≤ 0.1%, such as 0.01%, 0.02%, 0.03%, 0.04%, 0.05%, 0.06%, 0.07% , 0.08%, 0.09%, 0.1%, etc.

在一个具体实施方式中,所述高纯度龙胆酸包含:龙胆酸、水杨酸和杂质A,不包含杂质B。In a specific embodiment, the high-purity gentisic acid comprises: gentisic acid, salicylic acid and impurity A, and does not contain impurity B.

在一个具体实施方式中,所述高纯度龙胆酸包含杂质C(2,3-二羟基苯甲酸),所述高纯度龙胆酸中,所述2,3-二羟基苯甲酸的质量百分比≤0.1%,例如可为0.01%、0.02%、0.03%、0.04%、0.05%、0.06%、0.07%、0.08%、0.09%、0.1%等。In a specific embodiment, the high-purity gentisic acid comprises impurity C (2,3-dihydroxybenzoic acid), and in the high-purity gentisic acid, the mass percentage of the 2,3-dihydroxybenzoic acid is ≤0.1%, for example, it can be 0.01%, 0.02%, 0.03%, 0.04%, 0.05%, 0.06%, 0.07%, 0.08%, 0.09%, 0.1%, etc.

本申请中的“龙胆酸”,其英文名为:Gentisic Acid,化学名为:2,5-二羟基苯甲酸,化学文摘(CAS)号为:490-79-9,其它名称为:DHB、5-羟基水杨酸,分子式为:C7H6O4,分子量为:154.12;其为白色至淡黄色粉末,在甲醇中易溶,在乙腈中溶解,在水中微溶,熔点为207~210℃。龙胆酸的用途为药用辅料,在制剂中用作自由基淬灭剂,降低放射性核素对前体药物辐射自分解效应。The "gentisic acid" in this application has its English name: Gentisic Acid, its chemical name: 2,5-dihydroxybenzoic acid, its Chemical Abstracts (CAS) number: 490-79-9, and its other name: DHB , 5-hydroxysalicylic acid, molecular formula: C 7 H 6 O 4 , molecular weight: 154.12; it is white to light yellow powder, easily soluble in methanol, soluble in acetonitrile, slightly soluble in water, melting point is 207 ~210℃. The use of gentisic acid is a pharmaceutical excipient, and it is used as a free radical quencher in preparations to reduce the radiation self-decomposition effect of radionuclides on prodrugs.

在一个具体实施方式中,本申请的高纯度龙胆酸通过包括下述步骤的方法制备而成:In a specific embodiment, the high-purity gentisic acid of the present application is prepared by a method comprising the following steps:

(1)投料反应:将5-溴水杨酸加入无机碱,催化剂溶液反应;(1) feed intake reaction: 5-bromosalicylic acid is added to inorganic base, and the catalyst solution reacts;

(2)酸化:加入浓盐酸调节pH,析出固体,过滤;(2) acidification: add concentrated hydrochloric acid to adjust pH, separate out solid, filter;

(3)萃取:向酸化步骤得到的滤液中加入萃取剂一,萃取,静置后出现絮状物;(3) extraction: add extractant one to the filtrate obtained in the acidification step, extract, and flocculent appears after standing;

(4)过滤:过滤、分液,得到有机相一和水相,向水相中加入萃取剂二,萃取,再过滤、分液,得到有机相二,将有机相二与有机相一合并得到有机相三;(4) filter: filter, separate liquid, obtain organic phase one and water phase, add extractant two to water phase, extract, filter, separate liquid again, obtain organic phase two, combine organic phase two with organic phase one to obtain organic phase three;

(5)析晶:浓缩有机相三,析出固体,加入有机溶剂一,得龙胆酸粗品;(5) crystallization: concentrate organic phase three, separate out solid, add organic solvent one, obtain gentisic acid crude product;

(6)成盐:将龙胆酸粗品加入有机溶剂二中,滴加含有有机碱的有机溶剂二的溶液,得龙胆酸有机碱盐湿品;(6) salify: the gentisic acid crude product is added in the organic solvent two, the solution of the organic solvent two containing the organic base is added dropwise, and the gentisic acid organic base salt wet product is obtained;

(7)游离:将龙胆酸有机碱盐湿品加入水中,滴加浓盐酸调节pH,过滤,得龙胆酸精制品湿品;(7) dissociation: adding the wet product of gentisic acid organic base salt to water, adding concentrated hydrochloric acid dropwise to adjust pH, and filtering to obtain the wet product of gentisic acid refined product;

(8)脱色与结晶:将龙胆酸精制品湿品和脱色剂加入结晶溶剂水中,过滤,得到龙胆酸精制品;(8) decolorization and crystallization: add the gentisic acid refined product wet product and decolorizing agent into the crystallization solvent water, and filter to obtain the gentisic acid refined product;

(9)过滤与干燥:将龙胆酸精制品用水淋洗后再用有机溶剂一清洗,干燥,得高纯度龙胆酸。(9) Filtration and drying: the gentisic acid refined product is rinsed with water, then washed with an organic solvent, and dried to obtain high-purity gentisic acid.

本申请中的“5-溴水杨酸”,其英文名为:5-Bromosalicylic acid,其它化学名称为:5-溴-2-羟基苯甲酸,化学文摘(CAS)号为:89-55-4,分子式为:C7H5BrO3,分子量为:217.02;按无水物计算,其含C7H5BrO3不少于98.0%;其为白色或类白色结晶性粉末。"5-Bromosalicylic acid" in this application, its English name is: 5-Bromosalicylic acid, other chemical names are: 5-bromo-2-hydroxybenzoic acid, and the Chemical Abstracts (CAS) number is: 89-55- 4. The molecular formula is: C 7 H 5 BrO 3 , the molecular weight is: 217.02; the content of C 7 H 5 BrO 3 is not less than 98.0% based on anhydrous; it is a white or off-white crystalline powder.

在一个具体实施方式中,在投料反应步骤中,在铜催化剂存在的条件下,将5-溴水杨酸加入无机碱溶液,搅拌,升温使5-溴水杨酸与无机碱溶液反应,再降温,加入水。In a specific embodiment, in the feeding reaction step, in the presence of a copper catalyst, 5-bromosalicylic acid is added to the inorganic alkali solution, stirred, and the temperature is raised to make the 5-bromosalicylic acid react with the inorganic alkali solution, and then Cool and add water.

在一个具体实施方式中,在投料反应步骤中,所述无机碱溶液为氢氧化钠的水溶液或氢氧化钾的水溶液,优选为氢氧化钾的水溶液;所述无机碱溶液的浓度为4~8mol/L,例如可为4mol/L、4.5mol/L、5mol/L、5.5mol/L、6mol/L、6.5mol/L、7mol/L、7.5mol/L、8mol/L等,无机碱溶液的浓度越低反应越慢,考虑成本及操作简便性优选为5~6mol/L的无机碱溶液。In a specific embodiment, in the feeding reaction step, the inorganic alkali solution is an aqueous solution of sodium hydroxide or an aqueous solution of potassium hydroxide, preferably an aqueous solution of potassium hydroxide; the concentration of the inorganic alkali solution is 4~8mol /L, such as 4mol/L, 4.5mol/L, 5mol/L, 5.5mol/L, 6mol/L, 6.5mol/L, 7mol/L, 7.5mol/L, 8mol/L, etc., inorganic alkali solution The lower the concentration, the slower the reaction. Considering the cost and ease of operation, the inorganic alkali solution of 5~6 mol/L is preferred.

在一个具体实施方式中,在投料反应步骤中,所述无机碱与5-溴水杨酸的物质的量之比,即摩尔量之比为4~7:1,例如可为4:1、4.5:1、5:1、5.3:1、5.5:1、6:1、6.5:1、7:1等,优选为5~6:1。In a specific embodiment, in the feeding reaction step, the ratio of the amount of material of the inorganic base to 5-bromosalicylic acid, that is, the ratio of the molar amount is 4~7:1, such as 4:1, 4.5:1, 5:1, 5.3:1, 5.5:1, 6:1, 6.5:1, 7:1, etc., preferably 5 to 6:1.

在一个具体实施方式中,在投料反应步骤中,所述升温为升至0~114℃,例如可为90℃、100℃、101℃、102℃、103℃、104℃、105℃、106℃、107℃、108℃、109℃、110℃、111℃、112℃、113℃、114℃等,优选为升至105~114℃。114℃为反应体系沸点,无法升至更高温度,温度控制在该范围内,反应时间短且原料转化完全。In a specific embodiment, in the feeding reaction step, the temperature is raised to 0-114°C, such as 90°C, 100°C, 101°C, 102°C, 103°C, 104°C, 105°C, 106°C , 107°C, 108°C, 109°C, 110°C, 111°C, 112°C, 113°C, 114°C, etc., preferably up to 105-114°C. 114°C is the boiling point of the reaction system, which cannot be raised to a higher temperature. The temperature is controlled within this range, the reaction time is short, and the raw materials are completely converted.

在一个具体实施方式中,在投料反应步骤中,升温使5-溴水杨酸与无机碱溶液反应,HPLC中控5-溴水杨酸的含量小于1.5%,反应时间为20~48h,例如可为20h、22h、24h、26h、28h、30h、32h、34h、36h、38h、40h、42h、44h、46h、48h等,优选为20~30h。将反应时间控制在该范围内,反应完全且杂质少。In a specific embodiment, in the feeding reaction step, the temperature rises to make 5-bromosalicylic acid react with the inorganic base solution, and the content of 5-bromosalicylic acid is controlled in HPLC to be less than 1.5%, and the reaction time is 20 ~ 48h, for example It can be 20h, 22h, 24h, 26h, 28h, 30h, 32h, 34h, 36h, 38h, 40h, 42h, 44h, 46h, 48h, etc., preferably 20~30h. When the reaction time is controlled within this range, the reaction is complete and there are few impurities.

在一个具体实施方式中,在投料反应步骤中,HPLC中控5-溴水杨酸的含量的方法包括下述步骤:In a specific embodiment, in the feeding reaction step, the method for controlling the content of 5-bromosalicylic acid in HPLC comprises the following steps:

5-溴水杨酸定位溶液:取5-溴水杨酸对照品适量,加溶剂使溶解并稀释制成每1mL中约含6μg的溶液,摇匀;5-Bromosalicylic acid positioning solution: take an appropriate amount of 5-bromosalicylic acid reference substance, add solvent to dissolve and dilute to make a solution containing about 6 μg per 1mL, and shake well;

供试品溶液:取反应液适量,用溶剂稀释400倍(如取0.025mL稀释至10mL),摇匀,过滤,取滤液即得;Test solution: take an appropriate amount of the reaction solution, dilute it 400 times with a solvent (for example, take 0.025mL to dilute to 10mL), shake well, filter, and get the filtrate;

色谱条件:用十八烷基硅烷键合硅胶(Thermo Acclaim 120 ÅC18,4.6mm×250mm,5μm,或效能相当的色谱柱)为填充剂;以0.05%磷酸水溶液为流动相A,以乙腈为流动相B;捕集柱:Welch Ghost-Buster ColumnII 4.0×50mm或其他适宜的捕集柱;流速为每分钟1.0mL,进行线性梯度洗脱;柱温为40℃;检测波长为220nm;进样体积为10μL;Chromatographic conditions: use octadecylsilane-bonded silica gel (Thermo Acclaim 120 ÅC18, 4.6mm×250mm, 5μm, or a chromatographic column with equivalent performance) as filler; 0.05% phosphoric acid aqueous solution as mobile phase A, acetonitrile as mobile phase Phase B; trapping column: Welch Ghost-Buster ColumnII 4.0×50mm or other suitable trapping column; the flow rate is 1.0mL per minute, and linear gradient elution is performed; the column temperature is 40°C; the detection wavelength is 220nm; the injection volume is 10 μL;

测定法:精密量取供试品溶液注入液相色谱仪,记录色谱图;Determination method: Precisely measure the test solution and inject it into a liquid chromatograph, and record the chromatogram;

限度供试品溶液色谱图中,按面积归一化法计算,5-溴水杨酸峰面积不得大于总峰面积的1.5%。In the chromatogram of the limit test solution, calculated by the area normalization method, the peak area of 5-bromosalicylic acid should not be greater than 1.5% of the total peak area.

在一个具体实施方式中,在投料反应步骤中,所述降温为降至20~30℃,例如可为20℃、21℃、22℃、23℃、24℃、25℃、26℃、27℃、28℃、29℃、30℃等。In a specific embodiment, in the feeding reaction step, the temperature is lowered to 20-30°C, such as 20°C, 21°C, 22°C, 23°C, 24°C, 25°C, 26°C, 27°C , 28℃, 29℃, 30℃, etc.

在一个具体实施方式中,在投料反应步骤中,在铜催化剂和草酸存在的条件下,将5-溴水杨酸加入无机碱溶液。草酸作为抗氧化剂使用,易溶水除去。In a specific embodiment, in the feeding reaction step, in the presence of copper catalyst and oxalic acid, 5-bromosalicylic acid is added to the inorganic base solution. Oxalic acid is used as an antioxidant and is easily removed by water.

在一个具体实施方式中,在投料反应步骤中,草酸与5-溴水杨酸的物质的量之比,即摩尔量之比为0.05~0.15:1,例如可为0.05:1、0.06:1、0.07:1、0.08:1、0.09:1、0.1:1、0.11:1、0.12:1、0.13:1、0.14:1、0.15:1等。草酸含量控制在上述范围内,产品收率高。In a specific embodiment, in the feeding reaction step, the ratio of the amount of oxalic acid and the amount of 5-bromosalicylic acid, that is, the ratio of the molar amount is 0.05~0.15:1, such as 0.05:1, 0.06:1 , 0.07:1, 0.08:1, 0.09:1, 0.1:1, 0.11:1, 0.12:1, 0.13:1, 0.14:1, 0.15:1, etc. The oxalic acid content is controlled within the above range, and the product yield is high.

在一个具体实施方式中,在投料反应步骤中,所述铜催化剂为五水合硫酸铜或氧化亚铜,由于硫酸铜可溶于水,后处理方便,且可使反应更彻底,所以最优选为五水合硫酸铜。In a specific embodiment, in the feeding reaction step, the copper catalyst is copper sulfate pentahydrate or cuprous oxide. Since copper sulfate is soluble in water, post-processing is convenient, and the reaction can be made more thorough, so the most preferred Copper sulfate pentahydrate.

在一个具体实施方式中,在投料反应步骤中,所述铜催化剂为五水合硫酸铜,所述五水合硫酸铜与5-溴水杨酸的物质的量之比,即摩尔量之比为0.05~0.15:1,例如可为0.05:1、0.06:1、0.07:1、0.08:1、0.09:1、0.1:1、0.11:1、0.12:1、0.13:1、0.14:1、0.15:1等。将五水合硫酸铜含量控制在上述范围内,反应时间更短,转化率更高,且五水合硫酸铜溶解完全。In a specific embodiment, in the feeding reaction step, the copper catalyst is copper sulfate pentahydrate, and the ratio of the substance amount of the copper sulfate pentahydrate and 5-bromosalicylic acid, that is, the ratio of the molar amount is 0.05 ~0.15:1, such as 0.05:1, 0.06:1, 0.07:1, 0.08:1, 0.09:1, 0.1:1, 0.11:1, 0.12:1, 0.13:1, 0.14:1, 0.15: 1 and so on. The content of copper sulfate pentahydrate is controlled within the above range, the reaction time is shorter, the conversion rate is higher, and the copper sulfate pentahydrate is completely dissolved.

在一个具体实施方式中,在投料反应步骤中,所述铜催化剂为氧化亚铜,所述氧化亚铜与5-溴水杨酸的物质的量之比,即摩尔量之比为0.025~0.075:1,例如可为0.025:1、0.03:1、0.035:1、0.04:1、0.045:1、0.05:1、0.055:1、0.06:1、0.065:1、0.07:1、0.075:1等。In a specific embodiment, in the feeding reaction step, the copper catalyst is cuprous oxide, and the ratio of the substance amount of the cuprous oxide to 5-bromosalicylic acid, that is, the molar ratio is 0.025~0.075 :1, such as 0.025:1, 0.03:1, 0.035:1, 0.04:1, 0.045:1, 0.05:1, 0.055:1, 0.06:1, 0.065:1, 0.07:1, 0.075:1, etc. .

在一个具体实施方式中,在投料反应步骤中,所述水与5-溴水杨酸的物质的量之比,即摩尔量之比为40~70:1,例如可为40:1、41.2:1、42:1、44:1、46:1、48:1、50:1、52:1、54:1、54.9:1、55:1、56:1、58:1、60:1、62:1、64:1、66:1、68:1、68.6:1、70:1等,优选为50~60:1。In a specific embodiment, in the feeding reaction step, the ratio of the amount of the water to the substance of 5-bromosalicylic acid, that is, the molar ratio is 40 to 70:1, such as 40:1, 41.2 :1, 42:1, 44:1, 46:1, 48:1, 50:1, 52:1, 54:1, 54.9:1, 55:1, 56:1, 58:1, 60:1 , 62:1, 64:1, 66:1, 68:1, 68.6:1, 70:1, etc., preferably 50 to 60:1.

在一个具体实施方式中,在酸化步骤中,调节pH至2.3~2.5,例如可为2.3、2.35、2.4、2.45、2.5等。将pH控制在该范围内,能够有效去除水杨酸,收率更高,且后续甲基叔丁基醚萃取的色素杂质最少,产品颜色较浅。In a specific embodiment, in the acidification step, the pH is adjusted to 2.3-2.5, for example, it can be 2.3, 2.35, 2.4, 2.45, 2.5 and the like. By controlling the pH within this range, salicylic acid can be effectively removed, and the yield is higher, and the subsequent extraction of methyl tert-butyl ether has the least pigment impurities, and the product has a lighter color.

在一个具体实施方式中,在酸化步骤中,在20~30℃条件下加入浓盐酸调节pH,例如可在20℃、21℃、22℃、23℃、24℃、25℃、26℃、27℃、28℃、29℃、30℃等条件下加入浓盐酸调节pH。In a specific embodiment, in the acidification step, concentrated hydrochloric acid is added at 20-30°C to adjust pH, for example, at 20°C, 21°C, 22°C, 23°C, 24°C, 25°C, 26°C, 27°C Concentrated hydrochloric acid was added to adjust pH under the conditions of ℃, 28℃, 29℃, 30℃, etc.

在一个具体实施方式中,在萃取步骤中,所述萃取剂一选自二氯甲烷、乙酸乙酯、乙酸异丙酯、甲苯和甲基叔丁基醚中的任意一种或两种以上;优选为甲基叔丁基醚。In a specific embodiment, in the extraction step, the extractant is selected from any one or two or more of dichloromethane, ethyl acetate, isopropyl acetate, toluene and methyl tert-butyl ether; Preference is given to methyl tert-butyl ether.

在一个具体实施方式中,在萃取步骤中,所述甲基叔丁基醚与5-溴水杨酸的质量比为4~6:1,例如可为4:1、4.1:1、4.2:1、4.3:1、4.4:1、4.44:1、4.5:1、4.6:1、4.7:1、4.8:1、4.9:1、5:1、5.1:1、5.18:1、5.2:1、5.3:1、5.4:1、5.5:1、5.6:1、5.7:1、5.8:1、5.92:1、6:1等,优选为5~5.5:1。In a specific embodiment, in the extraction step, the mass ratio of the methyl tert-butyl ether to 5-bromosalicylic acid is 4 to 6:1, such as 4:1, 4.1:1, 4.2: 1, 4.3:1, 4.4:1, 4.44:1, 4.5:1, 4.6:1, 4.7:1, 4.8:1, 4.9:1, 5:1, 5.1:1, 5.18:1, 5.2:1, 5.3:1, 5.4:1, 5.5:1, 5.6:1, 5.7:1, 5.8:1, 5.92:1, 6:1, etc., preferably 5~5.5:1.

在一个具体实施方式中,在萃取步骤中,所述氯化钠与5-溴水杨酸的质量比为1.0~1.5:1,例如可为1.0:1、1.1:1、1.2:1、1.3:1、1.4:1、1.5:1等。In a specific embodiment, in the extraction step, the mass ratio of the sodium chloride to 5-bromosalicylic acid is 1.0 to 1.5:1, such as 1.0:1, 1.1:1, 1.2:1, 1.3 :1, 1.4:1, 1.5:1, etc.

在一个具体实施方式中,在过滤步骤中,所述萃取剂二选自二氯甲烷、乙酸乙酯、乙酸异丙酯、甲苯和甲基叔丁基醚中的任意一种或两种以上。In a specific embodiment, in the filtration step, the extractant two is selected from any one or two or more of dichloromethane, ethyl acetate, isopropyl acetate, toluene and methyl tert-butyl ether.

在一个具体实施方式中,在过滤步骤中,所述萃取剂二与5-溴水杨酸的质量比为4~6:1,例如可为4:1、4.1:1、4.2:1、4.3:1、4.4:1、4.44:1、4.5:1、4.6:1、4.7:1、4.8:1、4.9:1、5:1、5.1:1、5.18:1、5.2:1、5.3:1、5.4:1、5.5:1、5.6:1、5.7:1、5.8:1、5.92:1、6:1等,优选为5~5.5:1。In a specific embodiment, in the filtration step, the mass ratio of the extractant two to 5-bromosalicylic acid is 4 to 6:1, such as 4:1, 4.1:1, 4.2:1, 4.3 :1, 4.4:1, 4.44:1, 4.5:1, 4.6:1, 4.7:1, 4.8:1, 4.9:1, 5:1, 5.1:1, 5.18:1, 5.2:1, 5.3:1 , 5.4:1, 5.5:1, 5.6:1, 5.7:1, 5.8:1, 5.92:1, 6:1, etc., preferably 5~5.5:1.

在一个具体实施方式中,在过滤步骤中,向布氏漏斗中加入硅藻土,过滤、分液,得到有机相一和水相。In a specific embodiment, in the filtration step, diatomaceous earth is added to the Buchner funnel, filtered and separated to obtain an organic phase 1 and an aqueous phase.

在一个具体实施方式中,在析晶步骤中,浓缩有机相三,析出固体,加入有机溶剂一,搅拌,过滤并将滤饼干燥,得龙胆酸粗品;所述有机溶剂一选自正庚烷、丙酮、乙酸乙酯、石油醚和二氯甲烷中的一种或两种以上。In a specific embodiment, in the crystallization step, the organic phase 3 is concentrated, the solid is precipitated, the organic solvent 1 is added, stirred, filtered and the filter cake is dried to obtain a crude gentisic acid; the organic solvent 1 is selected from n-heptane One or more of alkane, acetone, ethyl acetate, petroleum ether and dichloromethane.

在一个具体实施方式中,在析晶步骤中,在40~60℃条件下,例如可为40℃、42℃、44℃、46℃、48℃、50℃、52℃、54℃、56℃、58℃、60℃等条件下,优选为在40~50℃条件下,减压浓缩有机相三至析出大量固体。将温度控制在该范围内,产品纯度高,浓缩时间更短。In a specific embodiment, in the crystallization step, under the condition of 40~60°C, for example, it can be 40°C, 42°C, 44°C, 46°C, 48°C, 50°C, 52°C, 54°C, 56°C , 58°C, 60°C, etc., preferably at 40-50°C, the organic phase is concentrated under reduced pressure until a large amount of solids are precipitated. When the temperature is controlled within this range, the product purity is high and the concentration time is shorter.

在一个具体实施方式中,在析晶步骤中,所述有机溶剂一与5-溴水杨酸的质量比为4~5.5:1,例如可为4:1、4.08:1、4.1:1、4.2:1、4.3:1、4.4:1、4.5:1、4.6:1、4.7:1、4.8:1、4.9:1、5:1、5.1:1、5.2:1、5.3:1、5.44:1、5.5:1等,优选为4.5~5:1。In a specific embodiment, in the crystallization step, the mass ratio of the organic solvent one to 5-bromosalicylic acid is 4 to 5.5:1, such as 4:1, 4.08:1, 4.1:1, 4.2:1, 4.3:1, 4.4:1, 4.5:1, 4.6:1, 4.7:1, 4.8:1, 4.9:1, 5:1, 5.1:1, 5.2:1, 5.3:1, 5.44: 1, 5.5:1, etc., preferably 4.5~5:1.

在一个具体实施方式中,在析晶步骤中,所述搅拌时间为1~2h,例如可为1h、1.1h、1.2h、1.3h、1.4h、1.5h、1.6h、1.7h、1.8h、1.9h、2h等;在20~30℃条件下过滤,例如可为20℃、21℃、22℃、23℃、24℃、25℃、26℃、27℃、28℃、29℃、30℃等。In a specific embodiment, in the crystallization step, the stirring time is 1~2h, such as 1h, 1.1h, 1.2h, 1.3h, 1.4h, 1.5h, 1.6h, 1.7h, 1.8h , 1.9h, 2h, etc.; filter at 20~30°C, for example, it can be 20°C, 21°C, 22°C, 23°C, 24°C, 25°C, 26°C, 27°C, 28°C, 29°C, 30°C °C, etc.

在一个具体实施方式中,在析晶步骤中,所述滤饼在40~50℃条件下真空干燥2~4h,得龙胆酸粗品,例如可在40℃、41℃、42℃、43℃、44℃、45℃、46℃、47℃、48℃、49℃、50℃条件下真空干燥2h、2.2h、2.4h、2.6h、2.8h、3h、3.2h、3.4h、3.6h、3.8h、4h等。In a specific embodiment, in the crystallization step, the filter cake is vacuum-dried at 40 to 50 ° C for 2 to 4 h to obtain crude gentisic acid, for example, at 40 ° C, 41 ° C, 42 ° C, 43 ° C , 44°C, 45°C, 46°C, 47°C, 48°C, 49°C, 50°C under vacuum drying conditions for 2h, 2.2h, 2.4h, 2.6h, 2.8h, 3h, 3.2h, 3.4h, 3.6h, 3.8h, 4h, etc.

单独通过溶剂结晶法无法有效提纯,而龙胆酸具有羧酸结构,因此本申请开发成盐步骤和游离步骤。Solvent crystallization method alone cannot be effectively purified, and gentisic acid has a carboxylic acid structure, so the present application develops a salt-forming step and a free step.

在一个具体实施方式中,在成盐步骤中,将龙胆酸粗品加入有机溶剂二中,搅拌,滴加含有有机碱的有机溶剂二的溶液,降温,过滤,得龙胆酸有机碱成盐湿品。In a specific embodiment, in the salification step, the crude gentisic acid is added to the organic solvent two, stirred, and the solution of the organic solvent two containing the organic base is added dropwise, and the temperature is lowered and filtered to obtain the gentisic acid organic base to form a salt. Wet goods.

在一个具体实施方式中,在成盐步骤中,在10~35℃条件下,例如可为10℃、12℃、14℃、15℃、18℃、20℃、22℃、25℃、27℃、30℃、32℃、34℃、35℃等条件下,滴加含有有机碱的有机溶剂二的溶液。将温度控制在上述范围内,后续降温析出晶体时不容易爆析,杂质较少。In a specific embodiment, in the salt forming step, under the condition of 10°C to 35°C, for example, it can be 10°C, 12°C, 14°C, 15°C, 18°C, 20°C, 22°C, 25°C, 27°C , 30 ℃, 32 ℃, 34 ℃, 35 ℃ and other conditions, dropwise add the solution of organic solvent two containing organic base. When the temperature is controlled within the above-mentioned range, it is not easy to explode when the crystals are precipitated by subsequent cooling, and the impurities are less.

在一个具体实施方式中,在成盐步骤中,所述有机碱为二乙胺,所述有机溶剂二选自丙酮、异丙醇和四氢呋喃中的一种或两种以上。In a specific embodiment, in the salt-forming step, the organic base is diethylamine, and the organic solvent is one or more selected from acetone, isopropanol and tetrahydrofuran.

在一个具体实施方式中,在成盐步骤中,所述有机碱与5-溴水杨酸的物质的量之比,即摩尔量之比为0.75~0.85:1,例如可为0.75:1、0.76:1、0.77:1、0.78:1、0.79:1、0.8:1、0.81:1、0.82:1、0.83:1、0.84:1、0.85:1等,优选为0.75~0.81:1。控制有机碱含量在上述范围内,可使得成盐充分且杂质较少。In a specific embodiment, in the salt-forming step, the ratio of the amount of the organic base to the substance of 5-bromosalicylic acid, that is, the ratio of the molar amount is 0.75-0.85:1, for example, it can be 0.75:1, 0.76:1, 0.77:1, 0.78:1, 0.79:1, 0.8:1, 0.81:1, 0.82:1, 0.83:1, 0.84:1, 0.85:1, etc., preferably 0.75 to 0.81:1. Controlling the content of the organic base within the above range can result in sufficient salt formation and less impurities.

在一个具体实施方式中,在成盐步骤中,所述有机溶剂二与龙胆酸粗品的质量比为8.6~10:1,例如可为8.6:1、8.7:1、8.8:1、8.9:1、9:1、9.1:1、9.2:1、9.3:1、9.4:1、9.42:1、9.5:1、9.6:1、9.7:1、9.8:1、9.9:1、10:1等,优选为9~9.8:1。控制丙酮在上述范围内,可使得收率更高,且龙胆酸粗品溶解更完全。In a specific embodiment, in the salt-forming step, the mass ratio of the organic solvent two and the gentisic acid crude product is 8.6 to 10:1, such as 8.6:1, 8.7:1, 8.8:1, 8.9: 1, 9:1, 9.1:1, 9.2:1, 9.3:1, 9.4:1, 9.42:1, 9.5:1, 9.6:1, 9.7:1, 9.8:1, 9.9:1, 10:1, etc. , preferably 9~9.8:1. Controlling the acetone within the above range can make the yield higher and the gentisic acid crude product dissolve more completely.

在一个具体实施方式中,在成盐步骤中,所述降温为降至2~8℃,例如可为2℃、2.5℃、3℃、3.5℃、4℃、4.5℃、5℃、5.5℃、6℃、6.5℃、7℃、7.5℃、8℃等。温度控制在上述范围内,可获得更高的纯度和收率。In a specific embodiment, in the salt forming step, the temperature is lowered to 2-8°C, for example, 2°C, 2.5°C, 3°C, 3.5°C, 4°C, 4.5°C, 5°C, 5.5°C , 6℃, 6.5℃, 7℃, 7.5℃, 8℃, etc. When the temperature is controlled within the above range, higher purity and yield can be obtained.

在一个具体实施方式中,在成盐步骤中,滴加含有有机碱的有机溶剂二的溶液完毕后,保温0.3~0.8h,再降温,例如可保温0.3h、0.4h、0.5h、0.6h、0.7h、0.8h等。In a specific embodiment, in the salt-forming step, after the dropwise addition of the solution of the organic solvent 2 containing the organic base is completed, the temperature is kept for 0.3-0.8h, and then the temperature is lowered, for example, the temperature can be kept for 0.3h, 0.4h, 0.5h, 0.6h , 0.7h, 0.8h, etc.

在一个具体实施方式中,在成盐步骤中,所述降温梯度为15~25℃/h,例如可为15℃/h、17℃/h、19℃/h、20℃/h、22℃/h、23℃/h、25℃/h等。In a specific embodiment, in the salt forming step, the cooling gradient is 15-25°C/h, for example, 15°C/h, 17°C/h, 19°C/h, 20°C/h, 22°C /h, 23°C/h, 25°C/h, etc.

在一个具体实施方式中,在成盐步骤中,降温后保温0.3~0.8h,过滤,例如可保温0.3h、0.4h、0.5h、0.6h、0.7h、0.8h等。In a specific embodiment, in the salt-forming step, the temperature is kept for 0.3-0.8h after cooling, and filtered, for example, the temperature can be kept for 0.3h, 0.4h, 0.5h, 0.6h, 0.7h, 0.8h, and the like.

在一个具体实施方式中,在游离步骤中,将龙胆酸有机碱盐湿品加入水中,搅拌,滴加浓盐酸调节pH,降温,过滤,得龙胆酸精制品湿品。In a specific embodiment, in the dissociation step, the wet product of organic base salt of gentisic acid is added to water, stirred, and concentrated hydrochloric acid is added dropwise to adjust pH, cooled, and filtered to obtain the wet product of gentisic acid refined product.

在一个具体实施方式中,在游离步骤中,在20~30℃条件下滴加浓盐酸调节pH,例如可在20℃、21℃、22℃、23℃、24℃、25℃、26℃、27℃、28℃、29℃、30℃等条件下滴加浓盐酸调节pH。In a specific embodiment, in the dissociation step, concentrated hydrochloric acid is added dropwise at 20~30°C to adjust pH, for example, at 20°C, 21°C, 22°C, 23°C, 24°C, 25°C, 26°C, Concentrated hydrochloric acid was added dropwise at 27°C, 28°C, 29°C, and 30°C to adjust pH.

在一个具体实施方式中,在游离步骤中,调节pH至1~2,例如可为1、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2等。pH控制在该范围内,可使龙胆酸游离更完全,产品收率更高。In a specific embodiment, in the free step, the pH is adjusted to 1~2, for example, it can be 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, etc. When pH is controlled within this range, the gentisic acid can be freed more completely and the product yield can be higher.

在一个具体实施方式中,在游离步骤中,所述水与龙胆酸有机碱盐湿品的质量比为4~6:1,例如可为4:1、4.2:1、4.4:1、4.6:1、4.8:1、5:1、5.2:1、5.4:1、5.6:1、5.8:1、6:1等。将水控制在上述范围内,可使龙胆酸有机碱盐湿品溶解完全且产品收率更高。In a specific embodiment, in the free step, the mass ratio of the water to the wet product of the organic base salt of gentisic acid is 4 to 6:1, such as 4:1, 4.2:1, 4.4:1, 4.6 :1, 4.8:1, 5:1, 5.2:1, 5.4:1, 5.6:1, 5.8:1, 6:1, etc. Controlling the water within the above range can completely dissolve the wet product of the organic base salt of gentisic acid and have a higher product yield.

在一个具体实施方式中,在游离步骤中,所述降温为降至0~10℃,例如可为0℃、1℃、2℃、3℃、4℃、5℃、6℃、7℃、8℃、9℃、10℃等,所述降温梯度为15~25℃/h,例如可为15℃/h、17℃/h、19℃/h、20℃/h、22℃/h、23℃/h、25℃/h等。In a specific embodiment, in the dissociation step, the temperature is lowered to 0-10°C, for example, 0°C, 1°C, 2°C, 3°C, 4°C, 5°C, 6°C, 7°C, 8°C, 9°C, 10°C, etc., the cooling gradient is 15~25°C/h, such as 15°C/h, 17°C/h, 19°C/h, 20°C/h, 22°C/h, 23℃/h, 25℃/h, etc.

在一个具体实施方式中,在游离步骤中,降温后保温0.3~0.8h,过滤,例如可保温0.3h、0.4h、0.5h、0.6h、0.7h、0.8h等。In a specific embodiment, in the dissociation step, the temperature can be kept for 0.3-0.8h after cooling, and filtered, for example, the temperature can be kept for 0.3h, 0.4h, 0.5h, 0.6h, 0.7h, 0.8h and the like.

在一个具体实施方式中,在脱色与结晶步骤中,将龙胆酸精制品湿品和脱色剂加入水中,搅拌,升温,过滤并将滤液降温,得到龙胆酸晶体;所述脱色剂不限于活性炭、氧化铝和白土中的一种或一种以上。In a specific embodiment, in the decolorization and crystallization step, the wet product of the gentisic acid refined product and the decolorizing agent are added into water, stirred, heated, filtered and the filtrate is cooled to obtain gentisic acid crystals; the decolorizing agent is not limited to One or more of activated carbon, alumina and clay.

在一个具体实施方式中,在脱色与结晶步骤中,将龙胆酸精制品湿品、脱色剂和草酸加入水中,草酸作为抗氧化剂。In a specific embodiment, in the decolorization and crystallization step, the wet product of gentisic acid refined product, decolorizer and oxalic acid are added to water, and oxalic acid acts as an antioxidant.

在一个具体实施方式中,在脱色与结晶步骤中,升温后保温0.5~6h,例如可为0.5h、0.6h、0.7h、0.8h、0.9h、1h、1.2h、1.5h、2h、2.5h、3h、3.5h、4h、4.5h、5h、5.5h、6h等,优选为0.5~1.5h。将保温时间控制在该范围内,可使龙胆酸精制品湿品溶解完全,且进一步控制杂质B含量。In a specific embodiment, in the step of decolorization and crystallization, the temperature is maintained for 0.5~6h, for example, it can be 0.5h, 0.6h, 0.7h, 0.8h, 0.9h, 1h, 1.2h, 1.5h, 2h, 2.5h h, 3h, 3.5h, 4h, 4.5h, 5h, 5.5h, 6h, etc., preferably 0.5~1.5h. Controlling the holding time within this range can completely dissolve the wet product of the gentisic acid refined product, and further control the impurity B content.

在一个具体实施方式中,在脱色与结晶步骤中,所述升温为升至65~75℃,例如可为65℃、66℃、67℃、68℃、69℃、70℃、71℃、72℃、73℃、74℃、75℃等。将温度控制在该范围内,可使龙胆酸精制品湿品溶解完全,且提高最终产品纯度。In a specific embodiment, in the decolorization and crystallization step, the temperature is raised to 65-75°C, such as 65°C, 66°C, 67°C, 68°C, 69°C, 70°C, 71°C, 72°C °C, 73 °C, 74 °C, 75 °C, etc. Controlling the temperature within this range can completely dissolve the gentisic acid refined wet product and improve the purity of the final product.

在一个具体实施方式中,在脱色与结晶步骤中,所述活性炭与龙胆酸精制品湿品的质量比为0.05~0.1:1,例如可为0.05:1、0.06:1、0.07:1、0.08:1、0.09:1、0.1:1等。将活性炭与龙胆酸精制品湿品的质量比控制在该范围内,可提高色素去除效率。In a specific embodiment, in the decolorization and crystallization steps, the mass ratio of the activated carbon to the gentisic acid refined wet product is 0.05 to 0.1:1, such as 0.05:1, 0.06:1, 0.07:1, 0.08:1, 0.09:1, 0.1:1, etc. Controlling the mass ratio of activated carbon to the wet product of gentisic acid refined products within this range can improve the pigment removal efficiency.

在一个具体实施方式中,在脱色与结晶步骤中,所述草酸与龙胆酸精制品湿品的质量比为0.01~0.03:1,例如可为0.01:1、0.015:1、0.02:1、0.025:1、0.03:1等。In a specific embodiment, in the decolorization and crystallization steps, the mass ratio of the oxalic acid to the wet product of the gentisic acid refined product is 0.01 to 0.03:1, such as 0.01:1, 0.015:1, 0.02:1, 0.025:1, 0.03:1, etc.

在一个具体实施方式中,在脱色与结晶步骤中,所述水与龙胆酸精制品湿品的质量比为4~6:1,例如可为4:1、4.2:1、4.4:1、4.6:1、4.8:1、5:1、5.2:1、5.4:1、5.6:1、5.8:1、6:1等。将水与龙胆酸精制品湿品的质量比控制在该范围内,可使龙胆酸精制品湿品,并进一步提高产品收率。In a specific embodiment, in the decolorization and crystallization steps, the mass ratio of the water to the wet product of the gentisic acid refined product is 4 to 6:1, such as 4:1, 4.2:1, 4.4:1, 4.6:1, 4.8:1, 5:1, 5.2:1, 5.4:1, 5.6:1, 5.8:1, 6:1, etc. Controlling the mass ratio of water to the wet product of the gentisic acid refined product within this range can make the wet product of the refined gentisic acid product and further improve the product yield.

在一个具体实施方式中,在脱色与结晶步骤中,过滤并将滤液降温至0~10℃,例如可为0℃、1℃、2℃、3℃、4℃、5℃、6℃、7℃、8℃、9℃、10℃等,保温0.3~0.8h,例如可为0.3h、0.4h、0.5h、0.6h、0.7h、0.8h等,得到龙胆酸晶体。In a specific embodiment, in the decolorization and crystallization step, filtering and cooling the filtrate to 0-10°C, for example, 0°C, 1°C, 2°C, 3°C, 4°C, 5°C, 6°C, 7°C ℃, 8 ℃, 9 ℃, 10 ℃, etc., keep the temperature for 0.3~0.8h, such as 0.3h, 0.4h, 0.5h, 0.6h, 0.7h, 0.8h, etc., to obtain gentisic acid crystals.

在一个具体实施方式中,在过滤与干燥步骤中,所述干燥条件为:40~55℃下真空干燥10~15h,例如可在40℃、42℃、44℃、46℃、48℃、50℃、52℃、54℃、55℃等条件下真空干燥10h、11h、12h、13h、14h、15h等。In a specific embodiment, in the filtration and drying steps, the drying conditions are: vacuum drying at 40-55°C for 10-15h, for example, at 40°C, 42°C, 44°C, 46°C, 48°C, 50°C 10h, 11h, 12h, 13h, 14h, 15h, etc. under vacuum drying conditions at ℃, 52℃, 54℃, 55℃, etc.

在一个具体实施方式中,本申请中的搅拌均在氮气保护下进行。In a specific embodiment, the stirring in this application is all carried out under nitrogen protection.

在一个具体实施方式中,所述水为纯化水。In a specific embodiment, the water is purified water.

本申请还提供一种上述任一项所述的高纯度龙胆酸在制备抗病毒剂、抗菌剂、止痛剂或抗氧化赋形剂中的应用。The application also provides an application of the high-purity gentisic acid described in any one of the above in the preparation of an antiviral agent, an antibacterial agent, an analgesic agent or an antioxidant excipient.

实施例Example

本申请对试验中所用到的材料以及试验方法进行一般性和/或具体的描述,在下面的实施例中,所用材料或仪器未注明生产厂商者,均为可以通过市购获得的常规材料或仪器。This application generally and/or specifically describes the materials and test methods used in the test. In the following examples, the materials or instruments used without the manufacturer's indication are conventional materials that can be purchased from the market. or instrument.

实施例1Example 1

投料反应:反应釜中加入5.0mol/L NaOH溶液,加入5-溴水杨酸50g,碘化亚铜0.5g,草酸0.5g;氮气保护下,开启搅拌;升温至100~120℃反应24h,取样中控HPLC(5-溴水杨酸)≤1.5%;降温至20~30℃,加入水;Feeding reaction: add 5.0mol/L NaOH solution to the reaction kettle, add 50g of 5-bromosalicylic acid, 0.5g of cuprous iodide, and 0.5g of oxalic acid; under nitrogen protection, start stirring; heat up to 100~120℃ for 24h, Sampling control HPLC (5-bromosalicylic acid)≤1.5%; cool down to 20~30℃, add water;

酸化:控温20~30℃,加入浓盐酸调节反应液pH至(2.4),有固体析出,过滤;Acidification: control the temperature to 20~30℃, add concentrated hydrochloric acid to adjust the pH of the reaction solution to (2.4), there is solid precipitation, filter;

萃取:滤液中加入氯化钠50g和甲基叔丁基醚250g,搅拌萃取,静置后出现絮状物;Extraction: add 50 g of sodium chloride and 250 g of methyl tert-butyl ether to the filtrate, stir and extract, and flocs appear after standing;

过滤:布氏漏斗中加入硅藻土5g,过滤,分液,得到有机相一和水相;水相中加入甲基叔丁基醚125g,过滤,分液,得到有机相二,将有机相二与有机相一合并得到有机相三;Filtration: 5 g of diatomaceous earth was added to the Buchner funnel, filtered and separated to obtain the first organic phase and the aqueous phase; 125 g of methyl tert-butyl ether was added to the aqueous phase, filtered and separated to obtain the second organic phase. 2 and organic phase 1 are combined to obtain organic phase 3;

析晶:40~50℃减压浓缩有机相三至析出大量固体,加入正庚烷360g;搅拌1~2h,室温20~30℃过滤;滤饼40~50℃真空干燥2~4h,得龙胆酸粗品16g;Crystallization: Concentrate the organic phase under reduced pressure at 40~50°C until a large amount of solids are precipitated, add 360 g of n-heptane; stir for 1~2 hours, filter at room temperature at 20~30°C; vacuum dry the filter cake at 40~50°C for 2~4 hours, and obtain a Crude cholic acid 16g;

成盐:反应釜中加入丙酮250g,加入龙胆酸粗品,氮气保护下,开启搅拌;控温10~35℃,滴加含二乙胺13.15g的丙酮溶液36g,滴加完毕,保温0.5h;关闭加热,降温(15~25℃/h)至2~8℃,保温0.5h,过滤,得到龙胆酸二乙胺盐湿品约25g;Salt formation: Add 250 g of acetone to the reaction kettle, add crude gentisic acid, start stirring under nitrogen protection; control the temperature to 10-35 °C, add 36 g of acetone solution containing 13.15 g of diethylamine dropwise, and keep the temperature for 0.5 h after the dropwise addition is completed. ; Turn off the heating, lower the temperature (15~25°C/h) to 2~8°C, keep the temperature for 0.5h, and filter to obtain about 25g of gentisic acid diethylamine salt wet product;

游离:反应釜中加入水200g,加入龙胆酸二乙胺盐湿品;氮气保护下,开启搅拌,控温20~30℃,滴加浓盐酸调节pH;降温0~10℃,保温0.5h,过滤,得龙胆酸精制品湿品;Free: add 200g of water to the reaction kettle, add the wet product of gentisic acid diethylamine salt; under nitrogen protection, start stirring, control the temperature to 20~30℃, and add concentrated hydrochloric acid dropwise to adjust the pH; cool down to 0~10℃, keep the temperature for 0.5h , filtered to obtain the wet product of gentisic acid refined products;

脱色与结晶:反应釜中加入水250g,加入龙胆酸精制品湿品,加入活性炭0.2g,加入草酸0.1g;氮气保护下,开启搅拌,升温至65~75℃,保温0.5~1h,趁热过滤;滤液降温0~10℃,保温0.5h;Decolorization and crystallization: add 250 g of water to the reaction kettle, add the wet product of gentisic acid refined product, add 0.2 g of activated carbon, and add 0.1 g of oxalic acid; under the protection of nitrogen, start stirring, heat up to 65~75 °C, keep the temperature for 0.5~1 h, while the Hot filtration; the filtrate is cooled to 0~10℃ and kept for 0.5h;

过滤与干燥:用水淋洗,再用正庚烷22g清洗滤饼,滤饼在40~55℃下真空干燥12h,得高纯度龙胆酸11g。Filtration and drying: rinse with water, then wash the filter cake with 22 g of n-heptane, and dry the filter cake under vacuum at 40~55°C for 12 hours to obtain 11 g of high-purity gentisic acid.

实施例2Example 2

投料反应:反应釜中加入5.0mol/L NaOH溶液,加入5-溴水杨酸200g,氯化亚铜1.8g,草酸2g;氮气保护下,开启搅拌;升温至100~120℃反应24h,取样中控HPLC(5-溴水杨酸)≤1.5%;降温至室温(20~30℃),加入水;Feeding reaction: add 5.0mol/L NaOH solution to the reaction kettle, add 200g of 5-bromosalicylic acid, 1.8g of cuprous chloride, and 2g of oxalic acid; under nitrogen protection, turn on stirring; heat up to 100~120℃ for 24h reaction, take samples In-control HPLC (5-bromosalicylic acid)≤1.5%; cool down to room temperature (20~30℃), add water;

酸化:控温20~30℃,加入浓盐酸调节反应液pH至2.4,有固体析出,过滤;Acidification: control the temperature to 20~30℃, add concentrated hydrochloric acid to adjust the pH of the reaction solution to 2.4, there is solid precipitation, and filter;

萃取:滤液中加入氯化钠200g和甲基叔丁基醚1000g,搅拌萃取,静置后出现絮状物;Extraction: add 200 g of sodium chloride and 1000 g of methyl tert-butyl ether to the filtrate, stir and extract, and flocs appear after standing;

过滤:布氏漏斗中加入硅藻土50g,过滤,分液,得到有机相一和水相;水相中加入甲基叔丁基醚500g,过滤,分液,得到有机相二,将有机相二与有机相一合并得到有机相三;Filtration: add 50 g of diatomaceous earth to the Buchner funnel, filter, and separate the liquids to obtain an organic phase 1 and an aqueous phase; add 500 g of methyl tert-butyl ether to the aqueous phase, filter, and separate liquids to obtain an organic phase 2. 2 and organic phase 1 are combined to obtain organic phase 3;

析晶:40~50℃减压浓缩有机相三至析出大量固体,加入正庚烷500g;搅拌1~2h,室温20~30℃过滤;滤饼40~50℃真空干燥2~4h,得龙胆酸粗品68g;Crystallization: Concentrate the organic phase under reduced pressure at 40~50 °C until a large amount of solids are precipitated, add 500 g of n-heptane; stir for 1~2 h, filter at room temperature at 20~30 °C; vacuum dry the filter cake at 40~50 °C for 2~4 h, get the dragon Crude cholic acid 68g;

成盐:反应釜中加入丙酮450g,加入龙胆酸粗品,氮气保护下,开启搅拌;控温10~35℃,滴加二乙胺52.60g的丙酮溶液150g,滴加完毕,保温0.5h;关闭加热,降温(15~25℃/h)至2~8℃,保温0.5h,过滤,得到龙胆酸二乙胺盐湿品96g;Salt formation: add 450 g of acetone to the reaction kettle, add crude gentisic acid, under nitrogen protection, start stirring; control the temperature to 10-35 °C, add 150 g of acetone solution of 52.60 g of diethylamine dropwise, and keep the temperature for 0.5 h after the dropwise addition; Turn off the heating, lower the temperature (15~25℃/h) to 2~8℃, keep the temperature for 0.5h, and filter to obtain 96g of gentisic acid diethylamine salt wet product;

游离:反应釜中加入水,加入龙胆酸二乙胺盐湿品;氮气保护下,开启搅拌,控温20~30℃,滴加浓盐酸调节pH;降温0~10℃,保温0.5h,过滤,得龙胆酸精制品湿品;Free: add water to the reaction kettle, add the wet product of gentisic acid diethylamine salt; under nitrogen protection, start stirring, control the temperature to 20~30°C, and add concentrated hydrochloric acid dropwise to adjust the pH; Filter to get the wet product of gentisic acid refined product;

脱色与结晶:反应釜中加入水1000g,加入龙胆酸精制品湿品,加入活性炭1g,加入草酸0.5g;氮气保护下,开启搅拌,升温至65~75℃,保温0.5~1h,趁热过滤;滤液降温0~10℃,保温0.5h;Decolorization and crystallization: add 1000 g of water to the reaction kettle, add the wet product of gentisic acid refined product, add 1 g of activated carbon, and add 0.5 g of oxalic acid; under nitrogen protection, start stirring, heat up to 65~75 °C, keep the temperature for 0.5~1 h, and keep it hot. Filtration; the filtrate was cooled to 0~10℃ and kept for 0.5h;

过滤与干燥:用水淋洗,再用正庚烷200g清洗滤饼,滤饼在40~55℃下真空干燥12.0h,得高纯度龙胆酸48g。Filtration and drying: rinse with water, then wash the filter cake with 200 g of n-heptane, and vacuum dry the filter cake at 40-55 °C for 12.0 h to obtain 48 g of high-purity gentisic acid.

实施例3Example 3

投料反应:反应釜中加入5.0mol/L KOH溶液,加入5-溴水杨酸500g,五水合硫酸铜5.0g,草酸5g;氮气保护下,开启搅拌;升温至100~120℃反应24h,取样中控HPLC(5-溴水杨酸)≤1.5%;降温至室温(20~30℃),加入水;Feeding reaction: add 5.0mol/L KOH solution to the reaction kettle, add 500 g of 5-bromosalicylic acid, 5.0 g of copper sulfate pentahydrate, and 5 g of oxalic acid; under nitrogen protection, start stirring; heat up to 100~120 ° C for 24 hours, and take samples In-control HPLC (5-bromosalicylic acid)≤1.5%; cool down to room temperature (20~30℃), add water;

酸化:控温20~30℃,加入浓盐酸调节反应液pH至2.4,有固体析出,过滤;Acidification: control the temperature to 20~30℃, add concentrated hydrochloric acid to adjust the pH of the reaction solution to 2.4, there is solid precipitation, and filter;

萃取:滤液中加入氯化钠500g和甲基叔丁基醚250g,搅拌萃取,静置后出现絮状物;Extraction: Add 500 g of sodium chloride and 250 g of methyl tert-butyl ether to the filtrate, stir and extract, and flocs appear after standing;

过滤:布氏漏斗中加入硅藻土50g,过滤,分液,得到有机相一和水相;水相中加入甲基叔丁基醚125g,过滤,分液,得到有机相二,将有机相二与有机相一合并得到有机相三;Filtration: add 50 g of diatomaceous earth to the Buchner funnel, filter, and separate the liquids to obtain an organic phase 1 and an aqueous phase; add 125 g of methyl tert-butyl ether to the aqueous phase, filter, and separate liquids to obtain an organic phase 2. 2 and organic phase 1 are combined to obtain organic phase 3;

析晶:40~50℃减压浓缩有机相至析出大量固体,加入正庚烷250g;搅拌1~2h,室温20~30℃过滤;滤饼40~50℃真空干燥2~4h,得龙胆酸粗品160g;Crystallization: Concentrate the organic phase under reduced pressure at 40~50°C until a large amount of solid is precipitated, add 250 g of n-heptane; stir for 1~2 hours, filter at room temperature at 20~30°C; vacuum dry the filter cake at 40~50°C for 2~4 hours to obtain gentian Crude acid 160g;

成盐:反应釜中加入丙酮1200g,加入龙胆酸粗品,氮气保护下,开启搅拌;控温10~35℃,滴加二乙胺131.50g的丙酮溶液280g,滴加完毕,保温0.5h;关闭加热,降温(15~25℃/h)至2~8℃,保温0.5h,过滤,得到龙胆酸二乙胺盐湿品;Salt formation: add 1200 g of acetone to the reaction kettle, add crude gentisic acid, under nitrogen protection, start stirring; control the temperature to 10-35 °C, add 280 g of acetone solution of 131.50 g of diethylamine dropwise, and keep the temperature for 0.5 h after the dropwise addition; Turn off the heating, cool down (15~25℃/h) to 2~8℃, keep the temperature for 0.5h, and filter to obtain the wet product of gentisic acid diethylamine salt;

游离:反应釜中加入水2000g,加入龙胆酸二乙胺盐湿品;氮气保护下,开启搅拌,控温20~30℃,滴加浓盐酸调节pH;降温0~10℃,保温0.5h,过滤,得龙胆酸精制品湿品;Free: add 2000g of water to the reaction kettle, add the wet product of gentisic acid diethylamine salt; under nitrogen protection, start stirring, control the temperature to 20~30℃, add concentrated hydrochloric acid dropwise to adjust the pH; cool down to 0~10℃, keep the temperature for 0.5h , filtered to obtain the wet product of gentisic acid refined products;

脱色与结晶:反应釜中加入水2000g,加入龙胆酸精制品湿品,加入活性炭3g,加入草酸1.5g;氮气保护下,开启搅拌,升温至65~75℃,保温0.5~1h,趁热过滤;滤液降温0~10℃,保温0.5h;Decolorization and crystallization: add 2000g of water to the reaction kettle, add the wet product of gentisic acid refined product, add 3g of activated carbon, and add 1.5g of oxalic acid; under nitrogen protection, start stirring, heat up to 65~75℃, keep warm for 0.5~1h, and keep hot Filtration; the filtrate was cooled to 0~10℃ and kept for 0.5h;

过滤与干燥:用水淋洗,再用正庚烷400g清洗滤饼,滤饼在40~55℃下真空干燥12h,得高纯度龙胆酸110g。Filtration and drying: rinse with water, then wash the filter cake with 400 g of n-heptane, and dry the filter cake under vacuum at 40~55°C for 12 hours to obtain 110 g of high-purity gentisic acid.

实施例4Example 4

本实施例与实施例3的不同之处在于,酸化步骤中,调节反应液pH至2.3。The difference between this example and Example 3 is that, in the acidification step, the pH of the reaction solution is adjusted to 2.3.

实施例5Example 5

本实施例与实施例3的不同之处在于,酸化步骤中,调节反应液pH至2.5。The difference between this example and Example 3 is that, in the acidification step, the pH of the reaction solution is adjusted to 2.5.

实施例6Example 6

本实施例与实施例3的不同之处在于,酸化步骤中,调节反应液pH至2.1。The difference between this example and Example 3 is that in the acidification step, the pH of the reaction solution is adjusted to 2.1.

实施例7Example 7

本实施例与实施例3的不同之处在于,酸化步骤中,调节反应液pH至2.7。The difference between this example and Example 3 is that in the acidification step, the pH of the reaction solution is adjusted to 2.7.

实施例8Example 8

本实施例与实施例3的不同之处在于,成盐步骤中,二乙胺与5-溴水杨酸的物质的量之比为0.75:1。The difference between this example and Example 3 is that in the salt-forming step, the ratio of the amount of diethylamine to 5-bromosalicylic acid is 0.75:1.

实施例9Example 9

本实施例与实施例3的不同之处在于,成盐步骤中,二乙胺与5-溴水杨酸的物质的量之比为0.81:1。The difference between this example and Example 3 is that in the salt-forming step, the ratio of the amount of diethylamine to 5-bromosalicylic acid is 0.81:1.

实施例10Example 10

本实施例与实施例3的不同之处在于,成盐步骤中,二乙胺与5-溴水杨酸的物质的量之比为0.7:1。The difference between this example and Example 3 is that in the salt-forming step, the ratio of the amount of diethylamine to 5-bromosalicylic acid is 0.7:1.

实施例11Example 11

本实施例与实施例3的不同之处在于,成盐步骤中,二乙胺与5-溴水杨酸的物质的量之比为0.85:1。The difference between this example and Example 3 is that in the salt-forming step, the ratio of the amount of diethylamine to 5-bromosalicylic acid is 0.85:1.

实施例12Example 12

本实施例与实施例3的不同之处在于,脱色与结晶步骤中,升温后保温6h,趁热过滤。The difference between this example and Example 3 lies in that, in the decolorization and crystallization steps, the temperature is heated for 6 hours, and then filtered while hot.

将各实施例的原料、试剂、反应条件及所得样品检测结果列于下表1中。The raw materials, reagents, reaction conditions and test results of the obtained samples of each embodiment are listed in Table 1 below.

表1Table 1

Figure 779893DEST_PATH_IMAGE004
Figure 779893DEST_PATH_IMAGE004

Figure 258279DEST_PATH_IMAGE005
Figure 258279DEST_PATH_IMAGE005

以上所述,仅是本申请的较佳实施例而已,并非是对本申请作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本申请技术方案内容,依据本申请的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本申请技术方案的保护范围。The above are only preferred embodiments of the present application, and are not intended to limit the present application in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to the equivalents of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present application without departing from the content of the technical solutions of the present application still fall within the protection scope of the technical solutions of the present application.

Claims (15)

1. A high-purity gentisic acid is characterized in that the purity is more than or equal to 99.50%, and comprises: gentisic acid, salicylic acid and impurity A, wherein the impurity A has a structure shown in formula (I):
Figure 115775DEST_PATH_IMAGE001
formula (I).
2. The high purity gentisic acid as claimed in claim 1, wherein the salicylic acid is present in an amount of 0.1% by mass or less and the impurity a is present in an amount of 0.1% by mass or less.
3. The high purity gentisic acid of claim 1, further comprising impurity B, wherein the impurity B has a structure represented by formula (II):
Figure 312401DEST_PATH_IMAGE002
formula (II).
4. The high-purity gentisic acid as claimed in claim 3, wherein the impurity B is present in the high-purity gentisic acid in an amount of 0.1% by mass or less.
5. The high purity gentisic acid according to any one of claims 1 to 4, characterized in that it is prepared by a method comprising the steps of:
feeding and reacting: adding 5-bromosalicylic acid into an inorganic alkali solution for reaction;
acidifying: adding concentrated hydrochloric acid to adjust pH, separating out solid, and filtering;
and (3) extraction: adding an extracting agent I into the filtrate obtained in the acidification step, extracting, and standing to obtain floccules;
and (3) filtering: filtering and separating the solution to obtain an organic phase I and a water phase, adding an extracting agent II into the water phase, extracting, filtering and separating the solution to obtain an organic phase II, and combining the organic phase II and the organic phase I to obtain an organic phase III;
and (3) crystallization: concentrating the organic phase III, separating out solids, and adding the organic solvent I to obtain a crude gentisic acid product;
salifying: adding the crude gentisic acid into a second organic solvent, and dropwise adding a solution of the second organic solvent containing organic base to obtain a wet gentisic acid organic base salt;
dissociating: adding the wet gentisic acid organic base salt into water, dropwise adding concentrated hydrochloric acid to adjust the pH value, and filtering to obtain a refined gentisic acid wet product;
decoloring and crystallizing: adding refined wet gentisic acid and a decolorant into water, and filtering to obtain gentisic acid crystals;
and (3) filtering and drying: and leaching the gentisic acid crystal with water, then cleaning with an organic solvent I, and drying to obtain the high-purity gentisic acid.
6. The high-purity gentisic acid as claimed in claim 5, wherein in the acidification step, the pH is adjusted to 2.3 to 2.5.
7. The highly pure gentisic acid as claimed in claim 5, wherein in the extraction step, the extractant one is selected from any one or more of dichloromethane, ethyl acetate, isopropyl acetate, toluene and methyl t-butyl ether.
8. The highly pure gentisic acid as claimed in claim 5, wherein in the filtration step, the second extractant is selected from any one or more of dichloromethane, ethyl acetate, isopropyl acetate, toluene and methyl t-butyl ether.
9. The high-purity gentisic acid as claimed in claim 5, wherein in the crystallization step, the organic solvent one is one or more selected from n-heptane, acetone, ethyl acetate, petroleum ether and chloroform.
10. The high-purity gentisic acid as claimed in claim 5, wherein the mass ratio of the organic base to 5-bromosalicylic acid is 0.75-0.85: 1.
11. The high purity gentisic acid of claim 5 wherein the organic base is diethylamine.
12. The high purity gentisic acid as claimed in claim 5, wherein in the salt formation step, the organic solvent II is one or more selected from acetone, isopropanol and tetrahydrofuran.
13. The high-purity gentisic acid as claimed in claim 5, wherein in the decoloring and crystallizing steps, the gentisic acid refined product wet product and the decoloring agent are added into water, stirred, heated, filtered and the filtrate is cooled to obtain gentisic acid crystals.
14. The high-purity gentisic acid as claimed in claim 13, wherein in the decoloring and crystallizing steps, the temperature is raised and then maintained for 0.5-6 h.
15. Use of high purity gentisic acid as claimed in any one of claims 1 to 14 in the manufacture of an antiviral, antibacterial, analgesic or antioxidant excipient.
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CN114716308A (en) * 2022-05-18 2022-07-08 北京先通国际医药科技股份有限公司 A kind of preparation method of high-purity gentisic acid and application thereof
CN117024292A (en) * 2023-08-08 2023-11-10 深圳杉海创新技术有限公司 Gentisic acid ion salt, preparation method thereof and daily chemical product or food or medicine
CN119074969A (en) * 2024-11-06 2024-12-06 云南省药物研究所 A method for preparing a high-purity gentisic acid excipient for injection

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CN114716308A (en) * 2022-05-18 2022-07-08 北京先通国际医药科技股份有限公司 A kind of preparation method of high-purity gentisic acid and application thereof
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CN117024292B (en) * 2023-08-08 2024-09-24 深圳杉海创新技术有限公司 Gentisic acid ion salt, preparation method thereof and daily chemical product or food or medicine
CN119074969A (en) * 2024-11-06 2024-12-06 云南省药物研究所 A method for preparing a high-purity gentisic acid excipient for injection
CN119074969B (en) * 2024-11-06 2025-04-01 云南省药物研究所 Preparation method of high-purity gentisic acid auxiliary material for injection

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