CN114683037A - Buffer mounting method, device, controller, and storage medium - Google Patents
Buffer mounting method, device, controller, and storage medium Download PDFInfo
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- CN114683037A CN114683037A CN202210333931.8A CN202210333931A CN114683037A CN 114683037 A CN114683037 A CN 114683037A CN 202210333931 A CN202210333931 A CN 202210333931A CN 114683037 A CN114683037 A CN 114683037A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
本发明实施例提供了一种缓冲器安装方法、装置、控制器以及存储介质,该方法包括以下步骤:控制换工位模块将治具移动至第一区域,将缓冲器本体放置在第一安装形态下的治具中并将螺母放置在安装孔上,以使螺母套接在缓冲器本体上;将治具移动至第二区域,将治具调整为第二安装形态,控制螺母安装模块将螺母旋动至缓冲器本体的目标位置,将治具调整为第一安装形态;将治具移动至第三区域,控制限位套安装模块将限位套放置于缓冲器本体,并旋动限位套,直至限位套抵接螺母,得到目标缓冲器。在本实施例的技术方案中,在不同的安装区域控制治具调整为不同的安装形态,能够通过治具进行自动匹配安装,以提高螺母和限位套进给量精确度。
Embodiments of the present invention provide a buffer installation method, device, controller, and storage medium. The method includes the following steps: controlling a station changing module to move a fixture to a first area, and placing the buffer body on the first installation Place the nut on the mounting hole in the fixture in the form, so that the nut is sleeved on the buffer body; move the fixture to the second area, adjust the fixture to the second installation form, and control the nut installation module to Rotate the nut to the target position of the buffer body, adjust the fixture to the first installation form; move the fixture to the third area, control the limit sleeve installation module, place the limit sleeve on the buffer body, and rotate the limit sleeve. Position sleeve until the limit sleeve abuts the nut to obtain the target buffer. In the technical solution of this embodiment, the jig is controlled to be adjusted to different installation forms in different installation areas, and the jig can be automatically matched and installed to improve the accuracy of the feed amount of the nut and the limit sleeve.
Description
技术领域technical field
本发明实施例涉及但不限于数控领域,尤其涉及一种缓冲器安装方法、装置、控制器以及存储介质。The embodiments of the present invention relate to, but are not limited to, the field of numerical control, and in particular, relate to a buffer installation method, device, controller, and storage medium.
背景技术Background technique
缓冲器包括本体、螺母和限位套,通常是采用人工方式将螺母和限位套安装在缓冲器本体上,现有通过人工将螺母和限位套安装在缓冲器本体上的方式,会导致螺母和限位套进给量精确度低的问题,而在螺母和限位套没有精确地安装在缓冲器本体的情况下,限位器本体的顶针延伸至限位套外部的部分会过长或过短,影响限位套所发挥的效果,当限位器本体的顶针延伸至限位套外部的部分过长时,顶针受到撞击后,伸入限位器本体内部的部分较长,会导致限位器本体内部结构受损,当限位器本体的顶针延伸至限位套外部的部分过短时,顶针受到撞击后,限位套会提前接触顶针所撞击的物体,导致安装有缓冲器的主体提前发生制动,安装有缓冲器的主体无法精确移动到指定位置。The buffer includes a body, a nut and a limit sleeve. Usually, the nut and the limit sleeve are manually installed on the buffer body. The existing method of manually installing the nut and the limit sleeve on the buffer body will cause The problem of low feed accuracy of the nut and the limit sleeve, and if the nut and the limit sleeve are not accurately installed on the buffer body, the part of the thimble of the limiter body extending to the outside of the limit sleeve will be too long Or too short, which will affect the effect of the limiter sleeve. When the part of the thimble of the limiter body that extends to the outside of the limiter sleeve is too long, after the thimble is hit, the part that extends into the inside of the limiter body is longer, which will cause damage. The internal structure of the stopper body is damaged. When the part of the thimble of the stopper body that extends to the outside of the stopper sleeve is too short, after the thimble is hit, the stopper sleeve will contact the object hit by the thimble in advance, resulting in the installation of a buffer. The main body of the damper is braked in advance, and the main body with the buffer installed cannot move to the designated position accurately.
发明内容SUMMARY OF THE INVENTION
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics detailed in this article. This summary is not intended to limit the scope of protection of the claims.
本发明实施例的主要目的在于提出一种缓冲器安装方法、装置、控制器以及存储介质,在安装过程中能够有效提高螺母和限位套进给量精确度。The main purpose of the embodiments of the present invention is to provide a buffer installation method, device, controller and storage medium, which can effectively improve the accuracy of the feed amount of the nut and the limit sleeve during the installation process.
第一方面,本发明实施例提供了一种缓冲器安装方法,应用于缓冲器安装设备的控制器,所述缓冲器安装设备还包括治具、换工位模块、螺母安装模块和限位套安装模块,所述治具设置在所述换工位模块上,所述换工位模块用于将治具移动至不同的工作区域,所述治具设置有用于放置缓冲器本体和螺母的安装孔,所述控制器分别与所述治具、所述换工位模块、所述螺母旋拧装置和所述限位套安装模块通信连接,所述方法包括:In a first aspect, an embodiment of the present invention provides a buffer installation method, which is applied to a controller of a buffer installation device, wherein the buffer installation device further includes a jig, a station changing module, a nut installation module, and a limit sleeve an installation module, the fixture is arranged on the changing station module, the changing station module is used to move the fixture to different working areas, and the fixture is provided with a mounting for placing the buffer body and the nut The controller is respectively connected in communication with the fixture, the station changing module, the nut screwing device and the limit sleeve installation module, and the method includes:
控制所述换工位模块将处于第一安装形态的所述治具移动至第一区域,将所述缓冲器本体放置在所述治具中并将所述螺母放置在所述安装孔上,以使所述螺母套接在所述缓冲器本体上;controlling the changing station module to move the fixture in the first installation state to a first area, placing the buffer body in the fixture and placing the nut on the mounting hole, so that the nut is sleeved on the buffer body;
控制所述换工位模块将所述治具移动至第二区域,将所述治具从所述第一安装形态调整为第二安装形态,控制所述螺母安装模块将所述螺母旋动至所述缓冲器本体的目标位置,将所述治具从所述第一安装形态调整为所述第二安装形态;Control the changing station module to move the jig to the second area, adjust the jig from the first installation form to the second installation form, and control the nut installation module to rotate the nut to The target position of the buffer body is to adjust the fixture from the first installation form to the second installation form;
控制所述换工位模块将所述治具移动至第三区域,控制所述限位套安装模块将限位套放置于所述缓冲器本体,并旋动所述限位套,直至所述限位套抵接所述螺母,得到目标缓冲器。Control the station changing module to move the fixture to the third area, control the limit sleeve installation module to place the limit sleeve on the buffer body, and rotate the limit sleeve until the The limiting sleeve abuts the nut to obtain the target buffer.
在一实施例中,所述螺母安装模块包括第一升降驱动件、第一旋转驱动件和第一套筒,所述第一旋转驱动件与所述第一升降驱动件连接,所述第一套筒与所述第一旋转驱动件连接,所述控制所述螺母安装模块将所述螺母旋动至所述缓冲器本体的目标位置,包括:In one embodiment, the nut installation module includes a first lift driving member, a first rotation driving member and a first sleeve, the first rotation driving member is connected with the first lifting driving member, and the first The sleeve is connected with the first rotary driving member, and the controlling the nut installation module to rotate the nut to the target position of the buffer body includes:
控制所述第一升降驱动件驱动所述第一升降驱动件,以使所述第一升降驱动件驱动所述第一旋转驱动件下降至第一位置,进而使所述第一套筒套设在所述螺母外侧;Controlling the first lifting driving member to drive the first lifting driving member, so that the first lifting driving member drives the first rotating driving member to descend to the first position, and then causes the first sleeve to be sleeved on the outside of the nut;
控制所述第一旋转驱动件驱动所述第一套筒,以使所述第一套筒旋动目标圈数,进而使所述螺母旋动至所述缓冲器本体的目标位置。The first rotary driving member is controlled to drive the first sleeve, so that the first sleeve rotates by a target number of turns, and then the nut is rotated to a target position of the buffer body.
在一实施例中,所述限位套安装模块包括限位套转移组件、第二升降驱动件、第二旋转驱动件和第二套筒,所述第二旋转驱动件与所述第二升降驱动件连接,所述第二套筒与所述第二旋转驱动件连接,所述控制所述限位套安装模块将限位套放置于所述缓冲器本体,并旋动所述限位套,直至所述限位套抵接所述螺母,得到目标缓冲器,包括:In one embodiment, the limit sleeve installation module includes a limit sleeve transfer assembly, a second lift drive member, a second rotation drive member and a second sleeve, the second rotation drive member and the second lift The driving member is connected, the second sleeve is connected with the second rotary driving member, the control the limit sleeve installation module places the limit sleeve on the buffer body, and rotates the limit sleeve , until the limiting sleeve abuts the nut to obtain the target buffer, including:
控制所述限位套转移组件将所述限位套放置于所述缓冲器本体上;controlling the limit sleeve transfer assembly to place the limit sleeve on the buffer body;
控制所述第二升降驱动件将所述第二旋转驱动件下降至第二位置,以使第二套筒套设在所述限位套周侧;controlling the second elevating driving member to lower the second rotating driving member to a second position, so that the second sleeve is sleeved on the peripheral side of the limiting sleeve;
控制所述第二旋转驱动件驱动所述第二套筒,以使所述第二套筒将所述限位套旋动安装至所述缓冲器本体上;controlling the second rotary driving member to drive the second sleeve, so that the second sleeve rotatably installs the limiting sleeve on the buffer body;
在所述限位套抵接所述螺母的情况下,停止所述第二旋转驱动件对所述第二套筒的驱动作用,得到目标缓冲器。When the limiting sleeve is in contact with the nut, the driving action of the second rotary driving member on the second sleeve is stopped, so as to obtain a target buffer.
在一实施例中,所述缓冲器安装设备还包括用于改变所述治具的安装形态的第三升降驱动件,所述治具包括形态转变组件,所述控制所述换工位模块将所述治具移动至第二区域,将所述治具从所述第一安装形态调整为第二安装形态包括:In one embodiment, the buffer installation device further includes a third lifting and lowering driving part for changing the installation form of the jig, the jig includes a form changing component, and the controlling the station changing module will The jig is moved to the second area, and the adjustment of the jig from the first installation form to the second installation form includes:
控制所述换工位模块将所述治具移动至第二区域;controlling the changing station module to move the fixture to the second area;
控制所述第三升降驱动件驱动所述形态转变组件,使得所述形态转变组件推动所述缓冲器本体从所述治具的内部穿过所述安装孔并上升至所述治具的外部,以使套接在所述缓冲器本体的所述螺母从所述安装孔上升至所述治具的外部。Controlling the third lift driving member to drive the shape changing component, so that the shape changing component pushes the buffer body from the inside of the fixture to pass through the mounting hole and rise to the outside of the fixture, so that the nut sleeved on the buffer body rises from the mounting hole to the outside of the fixture.
在一实施例中,所述将所述治具从所述第二安装形态调整为所述第一安装形态,包括:In one embodiment, the adjusting the fixture from the second installation form to the first installation form includes:
控制所述第三升降驱动件驱动所述形态转变组件,使得所述形态转变组件将所述缓冲器本体从所述治具的外部穿过所述安装孔并下降至所述治具的内部,以使位于所述缓冲器本体的目标位置上的所述螺母从所述治具的外部下降至所述安装孔内。Controlling the third lift driving member to drive the shape changing component, so that the shape changing component passes the buffer body from the outside of the fixture through the mounting hole and descends to the inside of the fixture, so that the nut located at the target position of the buffer body is lowered from the outside of the jig into the mounting hole.
在一实施例中,还包括物料输出模块,所述控制所述换工位模块将所述治具移动至第三区域,控制所述限位套安装模块将限位套放置于所述缓冲器本体,并旋动所述限位套,直至所述限位套抵接所述螺母之后,所述方法还包括:In one embodiment, a material output module is further included, the control station changing module moves the fixture to the third area, and the limit sleeve installation module is controlled to place the limit sleeve on the buffer. body, and rotate the limit sleeve until the limit sleeve abuts the nut, the method further includes:
控制所述换工位模块将所述治具移动至第四区域,控制物料输出模块转移所述目标缓冲器,以使所述目标缓冲器离开所述治具,并使所述目标缓冲器移动至目标收集位置。Control the changing station module to move the fixture to the fourth area, control the material output module to transfer the target buffer, so that the target buffer leaves the fixture and moves the target buffer to the target collection location.
在一实施例中,所述物料输出模块包括物料输出单元和第一出料轨道,所述控制物料输出模块转移所述目标缓冲器,以使所述目标缓冲器离开所述治具,并使所述目标缓冲器移动至目标收集位置,包括:In one embodiment, the material output module includes a material output unit and a first material output track, and the control material output module transfers the target buffer so that the target buffer leaves the fixture and makes the target buffer move away from the fixture. The target buffer is moved to the target collection position, including:
控制所述物料输出单元转移所述目标缓冲器,以使所述目标缓冲器离开所述治具;controlling the material output unit to transfer the target buffer so that the target buffer leaves the fixture;
控制所述物料输出单元将所述目标缓冲器移动所述第一出料轨道,以使所述目标缓冲器通过所述第一出料轨道移动至目标收集位置。The material output unit is controlled to move the target buffer to the first discharge rail, so that the target buffer moves to a target collection position through the first discharge rail.
在一实施例中,所述物料输出模块还包括质量检测模块、物料输出单元、第一出料轨道和第二出料轨道,所述控制物料输出模块转移所述目标缓冲器,以使所述目标缓冲器离开所述治具,并使所述目标缓冲器移动至目标收集位置,包括:控制所述物料输出单元转移所述目标缓冲器,以使所述目标缓冲器离开所述治具;In one embodiment, the material output module further includes a quality detection module, a material output unit, a first discharge track and a second discharge track, and the control material output module transfers the target buffer so that the The target buffer leaves the fixture and moves the target buffer to a target collection position, including: controlling the material output unit to transfer the target buffer so that the target buffer leaves the fixture;
通过质量检测模块对所述目标缓冲器的安装质量进行检测,得到检测结果;The installation quality of the target buffer is detected by the quality detection module, and the detection result is obtained;
在所述检测结果为符合质量要求的情况下,控制所述物料输出单元将所述目标缓冲器移动所述第一出料轨道,以使所述目标缓冲器通过所述第一出料轨道移动至目标收集位置,In the case that the detection result meets the quality requirement, the material output unit is controlled to move the target buffer to the first discharge rail, so that the target buffer moves through the first discharge rail to the target collection location,
或者,or,
在所述检测结果为不符合质量要求的情况下,控制所述物料输出单元将所述目标缓冲器移动所述第二出料轨道,以使所述目标缓冲器通过所述第二出料轨道移动至回收位置。In the case that the detection result does not meet the quality requirement, the material output unit is controlled to move the target buffer to the second discharge track, so that the target buffer passes through the second discharge track Move to recycling position.
第二方面,本发明实施例提供了一种控制器,包括:存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,处理器执行计算机程序时实现如第一方面的缓冲器安装方法。In a second aspect, an embodiment of the present invention provides a controller, including: a memory, a processor, and a computer program stored in the memory and executable on the processor, and the processor implements the buffering of the first aspect when the processor executes the computer program device installation method.
第三方面,一种计算机可读存储介质,存储有计算机可执行指令,计算机可执行指令用于执行第一方面的缓冲器安装方法。In a third aspect, a computer-readable storage medium stores computer-executable instructions for executing the buffer installation method of the first aspect.
本发明实施例包括:控制换工位模块将处于第一安装形态的治具移动至第一区域,将缓冲器本体放置在第一安装形态下的治具中并将螺母放置在安装孔上,以使螺母套接在缓冲器本体上;控制换工位模块将治具移动至第二区域,将治具从第一安装形态调整为第二安装形态,控制螺母安装模块将螺母旋动至缓冲器本体的目标位置,将治具从第一安装形态调整为第二安装形态;控制换工位模块将治具移动至第三区域,控制限位套安装模块将限位套放置于缓冲器本体,并旋动限位套,直至限位套抵接螺母,得到目标缓冲器。在本实施例的技术方案中,在安装缓冲器的过程中,将缓冲器本体和螺母放置在预设位置,并且在不同的安装区域控制治具调整为预设的不同的安装形态,能够通过治具进行标准化地自动匹配安装,以提高螺母和限位套进给量精确度。The embodiment of the present invention includes: controlling the station changing module to move the fixture in the first installation form to the first area, placing the buffer body in the fixture in the first installation form, and placing the nut on the installation hole, In order to make the nut sleeve on the buffer body; control the station changing module to move the jig to the second area, adjust the jig from the first installation form to the second installation form, and control the nut installation module to rotate the nut to the buffer adjust the fixture from the first installation form to the second installation form; control the station changing module to move the fixture to the third area, and control the limit sleeve installation module to place the limit sleeve on the buffer body , and rotate the limit sleeve until the limit sleeve abuts the nut to obtain the target buffer. In the technical solution of this embodiment, in the process of installing the buffer, the buffer body and the nut are placed in a preset position, and the control jig is adjusted to different preset installation forms in different installation areas, which can be adjusted by The jig is standardized and automatically matched and installed to improve the accuracy of the feed amount of the nut and the limit sleeve.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the description, claims and drawings.
附图说明Description of drawings
图1是本发明一个实施例提供的缓冲器安装设备的示意图;FIG. 1 is a schematic diagram of a buffer installation device provided by an embodiment of the present invention;
图2是本发明另一个实施例提供的缓冲器安装设备的示意图Fig. 2 is a schematic diagram of a buffer mounting device provided by another embodiment of the present invention
图3是本发明一个实施例提供的缓冲器安装设备中第一安装形态的治具的示意图;3 is a schematic diagram of a fixture in a first installation form in a buffer installation device provided by an embodiment of the present invention;
图4是本发明一个实施例提供的缓冲器安装设备中第二安装形态的治具的示意图;4 is a schematic diagram of a jig in a second installation form in a buffer installation device provided by an embodiment of the present invention;
图5是本发明一个实施例提供的缓冲器安装方法的流程图;FIG. 5 is a flowchart of a buffer installation method provided by an embodiment of the present invention;
图6是本发明另一个实施例提供的缓冲器安装方法的流程图;FIG. 6 is a flowchart of a buffer installation method provided by another embodiment of the present invention;
图7是本发明一个实施例提供的缓冲器安装装置的示意图;FIG. 7 is a schematic diagram of a buffer mounting device provided by an embodiment of the present invention;
图8是本发明一个实施例提供的控制器的示意图。FIG. 8 is a schematic diagram of a controller provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
需要说明的是,虽然在装置示意图中进行了功能模块划分,在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于装置中的模块划分,或流程图中的顺序执行所示出或描述的步骤。说明书、权利要求书或上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。It should be noted that although the functional modules are divided in the schematic diagram of the device, and the logical sequence is shown in the flowchart, in some cases, the modules may be divided differently from the device, or executed in the order in the flowchart. steps shown or described. The terms "first", "second" and the like in the specification, claims or the above drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
缓冲器包括本体、螺母和限位套,通常是采用人工方式将螺母和限位套安装在缓冲器本体上,现有通过人工将螺母和限位套安装在缓冲器本体上的方式,会导致螺母和限位套进给量精确度低的问题,而在螺母和限位套没有精确地安装在缓冲器本体的情况下,限位器本体的顶针延伸至限位套外部的部分会过长或过短,影响限位套所发挥的效果,当限位器本体的顶针延伸至限位套外部的部分过长时,顶针受到撞击后,伸入限位器本体内部的部分较长,会导致限位器本体内部结构受损,当限位器本体的顶针延伸至限位套外部的部分过短时,顶针受到撞击后,限位套会提前接触顶针所撞击的物体,导致安装有缓冲器的主体提前发生制动,安装有缓冲器的主体无法精确移动到指定位置。The buffer includes a body, a nut and a limit sleeve. Usually, the nut and the limit sleeve are manually installed on the buffer body. The existing method of manually installing the nut and the limit sleeve on the buffer body will cause The problem of low feed accuracy of the nut and the limit sleeve, and if the nut and the limit sleeve are not accurately installed on the buffer body, the part of the thimble of the limiter body extending to the outside of the limit sleeve will be too long Or too short, which will affect the effect of the limiter sleeve. When the part of the thimble of the limiter body that extends to the outside of the limiter sleeve is too long, after the thimble is hit, the part that extends into the inside of the limiter body is longer, which will cause damage. The internal structure of the stopper body is damaged. When the part of the thimble of the stopper body that extends to the outside of the stopper sleeve is too short, after the thimble is hit, the stopper sleeve will contact the object hit by the thimble in advance, resulting in the installation of a buffer. The main body of the damper is braked in advance, and the main body with the buffer installed cannot move to the designated position accurately.
为解决上述存在的问题,本发明实施例提供了一种缓冲器安装方法、装置、控制器以及存储介质,该缓冲器安装方法包括以下步骤:控制换工位模块将处于第一安装形态的治具移动至第一区域,将缓冲器本体放置在第一安装形态下的治具中并将螺母放置在安装孔上,以使螺母套接在缓冲器本体上;控制换工位模块将治具移动至第二区域,将治具从第一安装形态的调整为第二安装形态,控制螺母安装模块将螺母旋动至缓冲器本体的目标位置,将治具从第一安装形态调整为第二安装形态;控制换工位模块将治具移动至第三区域,控制限位套安装模块将限位套放置于缓冲器本体,并旋动限位套,直至限位套抵接螺母,得到目标缓冲器。在本实施例的技术方案中,在安装缓冲器的过程中,将缓冲器本体和螺母放置在预设位置,并且在不同的安装区域控制治具调整为预设的不同的安装形态,能够通过治具进行标准化地自动匹配安装,以提高螺母和限位套进给量精确度。In order to solve the above-mentioned problems, embodiments of the present invention provide a buffer installation method, device, controller, and storage medium. The buffer installation method includes the following steps: controlling the changing station module to be in the first installation state. Move the tool to the first area, place the buffer body in the fixture in the first installation form and place the nut on the mounting hole, so that the nut is sleeved on the buffer body; Move to the second area, adjust the fixture from the first installation form to the second installation form, control the nut installation module to rotate the nut to the target position of the buffer body, and adjust the fixture from the first installation form to the second installation form Installation form: control the changing station module to move the fixture to the third area, control the limit sleeve installation module to place the limit sleeve on the buffer body, and rotate the limit sleeve until the limit sleeve abuts the nut to obtain the target buffer. In the technical solution of this embodiment, in the process of installing the buffer, the buffer body and the nut are placed in a preset position, and the control jig is adjusted to different preset installation forms in different installation areas, which can be adjusted by The jig is standardized and automatically matched and installed to improve the accuracy of the feed amount of the nut and the limit sleeve.
下面结合附图,对本发明实施例作进一步阐述。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
如图1所示,图1是本发明一个实施例提供的缓冲器安装设备。缓冲器安装设备包括控制器(图中未出示)、治具110、换工位模块120、螺母安装模块130、限位套安装模块140和物料输出模块150,治具110设置在换工位模块120上,换工位模块120用于将治具110移动至不同的工作区域,治具110设置有用于放置缓冲器本体和螺母的安装孔,控制器分别与治具110、换工位模块120、螺母安装模块130、限位套安装模块140和物料输出模块150通信连接。As shown in FIG. 1 , FIG. 1 is a buffer installation device provided by an embodiment of the present invention. The buffer installation equipment includes a controller (not shown in the figure), a
在一实施例中,治具110连接在换工位模块上,治具110在换工位模块120的旋转作用下依次经过螺母安装模块130、限位套安装模块140和物料输出模块150。In one embodiment, the
需要说明的是,换工位模块120可以是转盘,或者可以是机械臂,或者可以是输送板,能够用于将治具110移动至不同的工作区域的设备都属于本实施例保护的范围,本实施例对其不作具体限定。It should be noted that the
如图2所示,图2是本发明另一个实施例提供的缓冲器安装设备。缓冲器安装设备包括控制器(图中未出示)、治具110、换工位模块120、螺母安装模块130、限位套安装模块140、物料输出模块150和用于改变所述治具的安装形态的第三升降驱动件160,螺母安装模块130包括依次连接的第一升降驱动件131、第一旋转驱动件132和第一套筒133,限位套安装模块140包括依次连接的限位套转移组件(图中未出示)、第二升降驱动件141、第二旋转驱动件142和第二套筒143,物料输出模块150包括依次连接的物料输出单元151和第一出料轨道152。As shown in FIG. 2, FIG. 2 is a buffer installation device provided by another embodiment of the present invention. The buffer installation equipment includes a controller (not shown in the figure), a
需要说明的是,物料输出模块150还包括质量检测模块(图中未出示)、物料输出单元151、第一出料轨道152和第二出料轨道(图中未出示),本实例对物料输出模块所包括的功能性单元不作具体限定,可以根据实际应用场景进行增减。It should be noted that the
如图3-4所示,图3是本发明一个实施例提供的缓冲器安装设备中第一安装形态的治具,图4是本发明一个实施例提供的缓冲器安装设备中第二安装形态的治具。治具110包括治具套筒210、形态转变组件220和盖板230,形态转变组件220包括杆体221、压缩弹簧222、限位销223和柔性块224,盖板230连接在治具套筒210的上端,盖板230的中部设有供缓冲器本体250贯穿的通孔,通孔的顶部沿外周延伸形成用于放置螺母240的安装孔231,该安装孔231为与螺母240相匹配的沉孔;治具套筒210套设在杆体221的周侧,治具套筒210可拆卸连接地固定设置于换工位模块的上表面;杆体221的顶部设有用于插入缓冲器本体250底部的孔,杆体221的底部贯穿至换工位模块的下方,杆体221的底部连接有柔性块224,柔性块224用于与第三升降驱动件连接;限位销223用于限定杆体221及缓冲器本体250向上和向下的移动范围,当第三升降驱动件通过推动柔性块224向上移动,通过杆体221及缓冲器本体250向上移动使得螺母240移动到盖板230的上方,当限位销223到达最大位置时,停止向上移动,此形态为治具110的第二安装形态,以使螺母240安装模块能够不受其他部件的影响,根据预设的安装程序将螺母240精确地安装至缓冲器本体250上;在完成螺母240安装之后,第三升降驱动件回缩,在压缩弹簧222的作用下,杆体221及缓冲器本体250向下移动使得螺母240回到盖板230的安装孔231中,当限位销223到达最小位置时,停止向下移动,此形态为治具110的第一安装形态,第一安装形态用于安装限位套。As shown in FIGS. 3-4, FIG. 3 is a fixture of the first installation form in the buffer installation device provided by an embodiment of the present invention, and FIG. 4 is the second installation form of the buffer installation device provided by an embodiment of the present invention. 's jig. The
可以理解的是,第一安装形态为缓冲器本体250在治具110的内部,螺母在安装孔231中,第二安装形态为缓冲器本体250和螺母240均在治具110的外部。It can be understood that the first installation form is that the
需要说明的是,本实施例只是治具的其中一个结构的实施例,治具还可以是其他结构的,例如,治具110包括治具套筒210、杆体221、盖板230和限位销223;又例如治具110包括治具套筒210、杆体221、盖板230、压缩弹簧222、限位销223和柔性块224。本实施例对其不作具体限定。It should be noted that this embodiment is only an embodiment of one structure of the jig, and the jig can also have other structures. For example, the
如图5所示,图5是本发明一个实施例提供的缓冲器安装方法的流程图,本发明实施例的缓冲器安装方法可以包括但不限于包括步骤S100、步骤S200、步骤S300和步骤S400。As shown in FIG. 5 , FIG. 5 is a flowchart of a buffer installation method provided by an embodiment of the present invention. The buffer installation method of the embodiment of the present invention may include, but is not limited to, steps S100 , S200 , S300 and S400 .
可以理解的,本实施例的缓冲器安装方法除了可以应用于上述缓冲器安装设备中,还可以应用于其他设备中,本实施例对其不作具体限定。It can be understood that the buffer installation method in this embodiment can be applied to other devices besides the above-mentioned buffer installation device, which is not specifically limited in this embodiment.
步骤S100,控制换工位模块将处于第一安装形态的治具移动至第一区域,将缓冲器本体放置治具中并将螺母放置在安装孔上,以使螺母套接在缓冲器本体上。Step S100, controlling the station changing module to move the fixture in the first installation state to the first area, placing the buffer body in the fixture and placing the nut on the installation hole, so that the nut is sleeved on the buffer body .
具体地,通常在缓冲器生产中是一个循环工作过程,每一个同一型号的缓冲器的制作的工序是一样的,再完成上一个缓冲器的生产后,控制器会控制换工位模块将处于第一安装形态的治具从上一个缓冲器的最后一个工序对应的区域移动至生产新的缓冲器的第一区域,在第一区域中,将缓冲器本体和螺母分别放置在治具中,首先将缓冲器本体穿过安装孔放置治具中,然后将螺母放置在治具的安装孔上,完成放置动作之后,此时的螺母精准套接在缓冲器本体上,螺母与缓冲器处于带安装状态。Specifically, in the production of buffers, it is usually a cyclic work process. The production process of each buffer of the same type is the same. After the production of the previous buffer is completed, the controller will control the changing station module to be in the same position. The jig of the first installation form is moved from the area corresponding to the last process of the previous buffer to the first area where a new buffer is produced. In the first area, the buffer body and the nut are respectively placed in the jig, First put the buffer body into the fixture through the mounting hole, and then place the nut on the mounting hole of the fixture. After the placing action is completed, the nut at this time is precisely sleeved on the buffer body, and the nut and the buffer are in the belt. installation status.
需要说明的是,在第一区域的工序,可以由机械臂进行操作,或者可以由人工进行操作,本实施例对其不作具体限定。It should be noted that, the process in the first area may be operated by a robotic arm, or may be operated manually, which is not specifically limited in this embodiment.
步骤S200,控制换工位模块将治具移动至第二区域,将治具从第一安装形态的调整为第二安装形态,控制螺母安装模块将螺母旋动至缓冲器本体的目标位置,将治具从第二安装形态调整为第一安装形态。Step S200, control the station changing module to move the jig to the second area, adjust the jig from the first installation form to the second installation form, control the nut installation module to rotate the nut to the target position of the buffer body, The jig is adjusted from the second installation form to the first installation form.
具体地,在第一区域完成螺母和缓冲器本体的放置操作之后,控制器控制换工位模块将已经放置有螺母和缓冲器本体的治具移动至第二区域,该第二区域用于对将螺母安装至缓冲器的目标位置,当治具已经准确达到第二区域后,将治具从第一安装形态的调整为第二安装形态,即控制第三升降驱动件驱动形态转变组件,使得形态转变组件推动缓冲器本体从治具的内部穿过安装孔并上升至治具的外部,以使套接在缓冲器本体的螺母从安装孔上升至治具的外部,目的是将螺母从安装孔内移动到治具的上方,螺母移动的高度由治具的结构确定,在第二安装形态下,螺母安装模块能够不受其他部件的影响,根据预设的安装程序将螺母精确地安装至缓冲器本体的目标位置,当螺母到达目标位置之后,将治具从第二安装形态调整为第一安装形态,即控制第三升降驱动件驱动形态转变组件,使得形态转变组件将缓冲器本体从治具的外部穿过安装孔并下降至治具的内部,以使位于缓冲器本体的目标位置上的螺母从治具的外部下降至安装孔内,完成螺母的安装工序。Specifically, after the placing operation of the nut and the buffer body is completed in the first area, the controller controls the station changing module to move the fixture on which the nut and the buffer body have been placed to the second area, where the second area is used for Install the nut to the target position of the buffer, and after the fixture has accurately reached the second area, adjust the fixture from the first installation form to the second installation form, that is, control the third lift driver to drive the form conversion component, so that The shape changing component pushes the buffer body from the inside of the fixture through the mounting hole and rises to the outside of the fixture, so that the nut sleeved on the buffer body rises from the mounting hole to the outside of the fixture, in order to remove the nut from the installation The hole moves to the top of the jig, and the height of the nut moving is determined by the structure of the jig. In the second installation mode, the nut installation module can not be affected by other components, and the nut can be accurately installed according to the preset installation procedure. The target position of the buffer body, when the nut reaches the target position, adjust the fixture from the second installation form to the first installation form, that is, control the third lift driver to drive the form changing component, so that the form changing component changes the buffer body from the buffer body. The outside of the fixture passes through the mounting hole and descends to the inside of the fixture, so that the nut located at the target position of the buffer body is lowered from the outside of the fixture into the mounting hole to complete the nut installation process.
可以理解的是,控制第三升降驱动件将治具从第一安装形态的调整为第二安装形态,主要的目的是使得螺母保持套接在缓冲器本体的状态并离开安装孔;而控制第三升降驱动件将治具从第二安装形态的调整为第一安装形态,主要的目的是使得螺母保持在缓冲器本体的目标位置并返回至安装孔,以为后续工序进行定位,提高精准度。It can be understood that the main purpose of controlling the third lifting drive to adjust the fixture from the first installation form to the second installation form is to keep the nut sleeved on the buffer body and leave the installation hole; The three-lift drive adjusts the fixture from the second installation form to the first installation form. The main purpose is to keep the nut at the target position of the buffer body and return it to the installation hole for positioning in the subsequent process and improving accuracy.
需要说明的是,第三升降驱动件可以为气缸,也可以是其他能实现升降的驱动结构,本实施例对其不作具体限定。It should be noted that, the third lift driving member may be an air cylinder, or may be other driving structures capable of lifting and lowering, which is not specifically limited in this embodiment.
在一实施例中,当第三升降驱动件为气缸时,气缸通过推动柔性块向上移动,通过杆体及缓冲器本体向上移动使得螺母移动到盖板的上方,当限位销到达最大位置时,气缸停止工作,使得治具转变为第二安装形态,在第二安装形态对螺母进行安装时,螺母安装模块能够不受其他部件的影响,根据预设的安装程序将螺母精确地安装至缓冲器本体上;在完成螺母安装之后,气缸回缩,柔性块没有受到气缸的向上的作用力,在压缩弹簧的作用下,杆体及缓冲器本体向下移动使得螺母回到盖板的安装孔中,当限位销到达最小位置时,停止向下移动,使得治具转变为第一安装形态。In one embodiment, when the third lift driving member is an air cylinder, the air cylinder moves upward by pushing the flexible block, and the rod body and the buffer body move upward to make the nut move to the top of the cover plate, when the limit pin reaches the maximum position, The cylinder stops working, so that the fixture changes to the second installation form. When the nut is installed in the second installation form, the nut installation module can not be affected by other components, and the nut can be accurately installed to the buffer according to the preset installation procedure. On the body; after the nut is installed, the cylinder is retracted, and the flexible block is not subjected to the upward force of the cylinder. Under the action of the compression spring, the rod body and the buffer body move down so that the nut returns to the installation hole of the cover plate. When the limit pin reaches the minimum position, it stops moving downward, so that the fixture changes to the first installation form.
具体地,将治具从第一安装形态调整为第二安装形态可以理解为控制第三升降驱动件驱动治具以使螺母保持套接在缓冲器本体的状态从治具的内部穿过安装孔上升至治具的外部。而将治具从第二安装形态调整为第一安装形态可以理解为控制第三升降驱动件驱动治具以使螺母保持在缓冲器本体的目标位置的状态从治具的外部穿过安装孔返回至治具的内部。Specifically, adjusting the jig from the first installation form to the second installation form can be understood as controlling the third lift driver to drive the jig so that the nut passes through the installation hole from the inside of the jig while keeping the state of being sleeved on the buffer body. rise to the outside of the jig. The adjustment of the jig from the second installation form to the first installation form can be understood as controlling the third lift driver to drive the jig to keep the nut at the target position of the buffer body and return from the outside of the jig through the installation hole to the inside of the fixture.
需要说明的是,第一安装形态可以是治具的初始形态,如果在没有外力干预的情况下,可以保持或者从第二安装形态恢复到第一安装形态,而从第一安装形态调整到第二安装形态,则需要借助外力的作用进行调整;又或者是,治具的第一安装形态和第二安装形态均需要外力的作用才能够进行调整,本实施例对其不作具体限定,可以根据实际情况设置。It should be noted that the first installation form can be the initial form of the fixture, and if there is no external force intervention, it can be maintained or restored from the second installation form to the first installation form, and adjusted from the first installation form to the first installation form. The second installation form needs to be adjusted by the action of external force; or, both the first installation form and the second installation form of the fixture can be adjusted only by the action of external force, which is not specifically limited in this embodiment, and can be adjusted according to Actual setting.
需要说明的是,在螺母安装的过程中,螺母安装模块使得螺母旋转一定量的圈数,使得螺母到达目标位置;又或者是,在螺母安装的过程中,在缓冲器本体上预放置限位部件,当螺母与限位部件抵接后,使得螺母到达目标位置;又或者,在螺母安装的过程中,通过传感器模块进行定位,当检测到螺母达到目标位置后,停止旋动。可以通过以上多种方法实现螺母的自动安装,并保证螺母进给量的精确度。It should be noted that in the process of nut installation, the nut installation module makes the nut rotate a certain number of turns, so that the nut reaches the target position; or, in the process of nut installation, the limiter is pre-placed on the buffer body When the nut is in contact with the limiting part, the nut reaches the target position; or, during the nut installation process, the sensor module is used for positioning, and when it is detected that the nut reaches the target position, the rotation is stopped. The automatic installation of the nut can be realized by the above methods, and the accuracy of the nut feed can be ensured.
在一实施例中,基于图2的一个实施例提供的缓冲器安装设备,螺母安装模块包括第一升降驱动件、与第一升降驱动件连接的第一旋转驱动件和与第一旋转驱动件连接的第一套筒,那么步骤S200中的控制螺母安装模块将螺母旋动至缓冲器本体的目标位置的工序可以是:控制器控制第一升降驱动件将第一旋转驱动件下降至第一位置,以使第一套筒套设在螺母外侧,然后控制第一旋转驱动件旋动目标圈数,以使螺母旋动至缓冲器本体的目标位置。In one embodiment, based on the buffer mounting device provided by an embodiment of FIG. 2 , the nut mounting module includes a first lift driver, a first rotation driver connected to the first lift driver, and a first rotation driver connected to the first lift driver. If the first sleeve is connected, then the process of controlling the nut installation module in step S200 to rotate the nut to the target position of the buffer body may be: the controller controls the first lifting and lowering driving member to lower the first rotating driving member to the first position, so that the first sleeve is sleeved on the outside of the nut, and then the first rotary driving member is controlled to rotate the target number of turns, so that the nut is rotated to the target position of the buffer body.
需要说明的是,第一旋转驱动件可以是电机,也可以是旋转气缸,也可以是其他能驱动第一套筒转动的驱动件,本实施例对其不作具体限定。It should be noted that, the first rotary driving member may be a motor, a rotary cylinder, or other driving members capable of driving the rotation of the first sleeve, which are not specifically limited in this embodiment.
步骤S300,控制换工位模块将治具移动至第三区域,控制限位套安装模块将限位套放置于缓冲器本体,并旋动限位套,直至限位套抵接螺母,得到目标缓冲器。Step S300, controlling the station changing module to move the fixture to the third area, controlling the limit sleeve installation module to place the limit sleeve on the buffer body, and rotate the limit sleeve until the limit sleeve abuts the nut to obtain the target buffer.
具体地,当完成螺母的安装步骤之后,控制器控制换工位模块将治具移动至第三区域,此时,螺母已经安装至缓冲器本体的目标位置,由于缓冲器本体是固定在治具中的,而且螺母返回到治具的安装孔处,螺母与缓冲器本体的相对位置不会因为安装限位套而出现变化,此时,可以控制限位套安装模块将限位套放置于缓冲器本体,并通过限位套安装模块旋动限位套,直至限位套抵接螺母为止,停止旋动,得到完成安装后的目标缓冲器。可以理解的是,当限位套抵接螺母时,限位套安装模块会获取到一个反馈力,在接收到此反馈力后,限位套安装模块停止工作,从而完成限位套的安装工序。Specifically, after the nut installation step is completed, the controller controls the station changing module to move the fixture to the third area. At this time, the nut has been installed at the target position of the buffer body, because the buffer body is fixed on the fixture and the nut returns to the mounting hole of the fixture, the relative position of the nut and the buffer body will not change due to the installation of the limit sleeve. At this time, the limit sleeve installation module can be controlled to place the limit sleeve on the buffer. The device body is installed, and the limit sleeve is rotated through the limit sleeve installation module until the limit sleeve abuts the nut, and the rotation is stopped to obtain the target buffer after the installation is completed. It can be understood that when the limit sleeve abuts against the nut, the limit sleeve installation module will obtain a feedback force. After receiving this feedback force, the limit sleeve installation module stops working, thereby completing the installation process of the limit sleeve. .
在一实施例中,基于图2的一个实施例提供的缓冲器安装设备,限位套安装模块包括限位套转移组件、第二升降驱动件、与第二升降驱动件连接的第二旋转驱动件和与第二旋转驱动件连接的第二套筒,那么,步骤S300中的控制限位套安装模块将限位套放置于缓冲器本体,并旋动限位套,直至限位套抵接螺母,得到目标缓冲器的工序可以是:控制限位套转移组件将限位套放置于缓冲器本体上,然后控制第二升降驱动件将第二旋转驱动件下降至第二位置,以使第二套筒套设在限位套周侧,接着控制第二旋转驱动件旋动以带动第二套筒旋动安装至缓冲器本体上,再在限位套抵接螺母的情况下,停止第二旋转驱动件,得到目标缓冲器。In an embodiment, based on the buffer mounting device provided by an embodiment of FIG. 2 , the limit sleeve installation module includes a limit sleeve transfer assembly, a second lift drive member, and a second rotation drive connected to the second lift drive member. and the second sleeve connected with the second rotary drive member, then the control limit sleeve installation module in step S300 places the limit sleeve on the buffer body, and rotates the limit sleeve until the limit sleeve abuts nut, the process of obtaining the target buffer may be: controlling the limit sleeve transfer assembly to place the limit sleeve on the buffer body, and then controlling the second lift driver to lower the second rotation driver to the second position, so that the first The two sleeves are sleeved on the peripheral side of the limit sleeve, and then control the rotation of the second rotary driving member to drive the second sleeve to rotate and install on the buffer body, and then stop the second sleeve when the limit sleeve abuts against the nut. 2. Rotate the driving member to obtain the target buffer.
在安装得到目标缓冲器的过程中,从放置螺母和缓冲器本体的工序开始,通过治具的结构,能够有效保证螺母精确地套接在缓冲器本体上,接着到安装螺母至缓冲器本体的目标位置的工序,由于治具调整为第二安装形态使得螺母离开安装孔,确保在安装的过程中不会受到其他部件的干扰,使得螺母能够精确地安装至缓冲器本体的目标位置,然后将治具调整为第一安装形态,固化螺母与缓冲器本体之间的相对位置,那么在安装限位套的过程中,使得螺母不会离开缓冲器本体的目标位置,那么在限位套抵接螺母为止之后,限位套和螺母之间产生相互作用力,使得目标缓冲器的结构精确并且稳定。因此本实施例的技术方案,在安装缓冲器的过程中,将缓冲器本体和螺母放置在预设位置,并且在不同的安装区域控制治具调整为预设的不同的安装形态,能够通过治具进行标准化地自动匹配安装,以提高螺母和限位套进给量精确度。In the process of installing the target buffer, starting from the process of placing the nut and the buffer body, the structure of the fixture can effectively ensure that the nut is accurately sleeved on the buffer body, and then install the nut to the buffer body. In the process of the target position, since the jig is adjusted to the second installation form, the nut leaves the installation hole to ensure that it will not be disturbed by other components during the installation process, so that the nut can be accurately installed to the target position of the buffer body, and then The fixture is adjusted to the first installation form, and the relative position between the nut and the buffer body is solidified, then during the installation of the limit sleeve, the nut will not leave the target position of the buffer body, then the limit sleeve abuts After the nut stops, an interaction force is generated between the limit sleeve and the nut, so that the structure of the target buffer is precise and stable. Therefore, in the technical solution of this embodiment, in the process of installing the buffer, the buffer body and the nut are placed in a preset position, and the jig is controlled to be adjusted to different preset installation forms in different installation areas. Standardized automatic matching and installation of tools to improve the accuracy of the nut and limit sleeve feed.
另外,如图6所示,图6是本发明另一个实施例提供的缓冲器安装方法的流程图;关于上述步骤S300之后,缓冲器安装方法可以包括但不限于包括步骤S400。In addition, as shown in FIG. 6 , FIG. 6 is a flowchart of a buffer installation method provided by another embodiment of the present invention; after the above step S300 , the buffer installation method may include, but is not limited to, step S400 .
步骤S400,控制换工位模块将治具移动至第四区域,控制物料输出模块转移目标缓冲器,以使目标缓冲器离开治具,并使目标缓冲器移动至目标收集位置。In step S400, the station changing module is controlled to move the fixture to the fourth area, and the material output module is controlled to transfer the target buffer, so that the target buffer leaves the fixture and moves the target buffer to the target collection position.
在一实施例中,物料输出模块包括物料输出单元和第一出料轨道,那么在得到目标缓冲器后,控制器可以控制物料输出模块转移目标缓冲器,以使目标缓冲器离开治具,然后控制物料输出单元将目标缓冲器移动第一出料轨道,以使目标缓冲器通过第一出料轨道移动至目标收集位置。In one embodiment, the material output module includes a material output unit and a first material output track, then after obtaining the target buffer, the controller can control the material output module to transfer the target buffer, so that the target buffer leaves the fixture, and then The material output unit is controlled to move the target buffer to the first discharge track, so that the target buffer moves to the target collection position through the first discharge track.
在一实施例中,物料输出模块还包括质量检测模块、物料输出单元、第一出料轨道和第二出料轨道,那么在得到目标缓冲器后,控制器可以控制物料输出单元将目标缓冲器转移目标缓冲器,以使目标缓冲器离开治具,然后通过质量检测模块对目标缓冲器的安装质量进行检测,得到检测结果,在检测结果为符合质量要求的情况下,控制物料输出单元将目标缓冲器移动第一出料轨道,以使目标缓冲器通过第一出料轨道移动至目标收集位置;又或者,在检测结果为不符合质量要求的情况下,控制物料输出单元将目标缓冲器移动第二出料轨道,以使目标缓冲器通过第二出料轨道移动至回收位置。In one embodiment, the material output module further includes a quality detection module, a material output unit, a first discharge track and a second discharge track, then after obtaining the target buffer, the controller can control the material output unit to send the target buffer to the target buffer. Transfer the target buffer to make the target buffer leave the fixture, and then test the installation quality of the target buffer through the quality detection module to obtain the test result. If the test result meets the quality requirements, control the material output unit to The buffer moves the first discharge track, so that the target buffer moves to the target collection position through the first discharge track; or, in the case that the detection result does not meet the quality requirements, the material output unit is controlled to move the target buffer The second discharge rail, so that the target buffer moves to the recovery position through the second discharge rail.
另外,参照图7,本发明的一个实施例还提供了一种缓冲器安装装置,包括:In addition, referring to FIG. 7 , an embodiment of the present invention further provides a buffer mounting device, including:
第一控制模块710,用于控制换工位模块将处于第一安装形态的治具移动至第一区域,将缓冲器本体放置在治具中并将螺母放置在安装孔上,以使螺母套接在缓冲器本体上;The first control module 710 is used to control the station changing module to move the fixture in the first installation form to the first area, place the buffer body in the fixture and place the nut on the installation hole, so that the nut sleeve connected to the buffer body;
第二控制模块720,用于控制换工位模块将治具移动至第二区域,将治具从第一安装形态调整为第二安装形态,控制螺母安装模块将螺母旋动至缓冲器本体的目标位置,将治具从第二安装形态调整为第一安装形态;The second control module 720 is used to control the station changing module to move the fixture to the second area, adjust the fixture from the first installation form to the second installation form, and control the nut installation module to rotate the nut to the position of the buffer body. target position, adjust the fixture from the second installation form to the first installation form;
第三控制模块730,用于控制换工位模块将治具移动至第三区域,控制限位套安装模块将限位套放置于缓冲器本体,并旋动限位套,直至限位套抵接螺母,得到目标缓冲器。The third control module 730 is used to control the station changing module to move the fixture to the third area, control the limit sleeve installation module to place the limit sleeve on the buffer body, and rotate the limit sleeve until the limit sleeve touches Connect the nut to get the target buffer.
在一实施例中,第二控制模块720还用于控制第一升降驱动件驱动第一升降驱动件,以使第一升降驱动件驱动第一旋转驱动件下降至第一位置,进而使第一套筒套设在螺母外侧;控制第一旋转驱动件驱动第一套筒,以使第一套筒旋动目标圈数,进而使螺母旋动至缓冲器本体的目标位置。In one embodiment, the second control module 720 is further configured to control the first lift drive member to drive the first lift drive member, so that the first lift drive member drives the first rotation drive member to descend to the first position, thereby causing the first lift drive member to descend to the first position. The sleeve is sleeved on the outer side of the nut; the first rotary driving element is controlled to drive the first sleeve, so that the first sleeve rotates the target number of turns, and then the nut is rotated to the target position of the buffer body.
在一实施例中,第二控制模块720还用于控制第三升降驱动件驱动形态转变组件,使得形态转变组件推动缓冲器本体从治具的内部穿过安装孔上升至治具的外部,以使套接在缓冲器本体的螺母从安装孔上升至治具的外部。In one embodiment, the second control module 720 is further configured to control the third lift driving member to drive the shape changing component, so that the shape changing component pushes the buffer body to rise from the inside of the fixture to the outside of the fixture through the mounting hole, so as to Raise the nut that is attached to the buffer body from the mounting hole to the outside of the jig.
在一实施例中,第二控制模块720还用于控制第三升降驱动件驱动形态转变组件,使得形态转变组件将缓冲器本体从治具的外部穿过安装孔下降至治具的内部,以使位于缓冲器本体的目标位置上的螺母从治具的外部下降至安装孔内。In one embodiment, the second control module 720 is further configured to control the third lift driving member to drive the shape changing component, so that the shape changing component lowers the buffer body from the outside of the fixture to the inside of the fixture through the mounting hole, so as to Lower the nut at the target position of the shock absorber body from the outside of the jig into the mounting hole.
在一实施例中,第三控制模块730,还用于控制限位套转移组件将限位套放置于缓冲器本体上;控制第二升降驱动件将第二旋转驱动件下降至第二位置,以使第二套筒套设在限位套周侧;控制第二旋转驱动件驱动第二套筒,以使第二套筒将限位套旋动安装至缓冲器本体上;在限位套抵接螺母的情况下,停止第二旋转驱动件对第二套筒的驱动作用,得到目标缓冲器。In one embodiment, the third control module 730 is further configured to control the limit sleeve transfer assembly to place the limit sleeve on the buffer body; control the second lift drive member to lower the second rotation drive member to the second position, so that the second sleeve is sleeved on the peripheral side of the limit sleeve; the second sleeve is controlled to drive the second sleeve, so that the second sleeve rotates the limit sleeve to the buffer body; When the nut is in contact with the nut, the driving action of the second rotary driver on the second sleeve is stopped, and the target damper is obtained.
在一实施例中,缓冲器安装装置还包括第四控制模块740,用于控制换工位模块将治具移动至第四区域,控制物料输出模块转移目标缓冲器,以使目标缓冲器离开治具,并使目标缓冲器移动至目标收集位置。In one embodiment, the buffer installation device further includes a fourth control module 740 for controlling the changing station module to move the fixture to the fourth area, and controlling the material output module to transfer the target buffer so that the target buffer leaves the fixture. tool and move the target buffer to the target collection position.
在一实施例中,第四控制模块740还用于控制物料输出单元转移目标缓冲器,以使目标缓冲器离开治具;控制物料输出单元将目标缓冲器移动第一出料轨道,以使目标缓冲器通过第一出料轨道移动至目标收集位置。In one embodiment, the fourth control module 740 is further configured to control the material output unit to transfer the target buffer to make the target buffer leave the fixture; and to control the material output unit to move the target buffer to the first discharge track so that the target The buffer moves to the target collection position through the first discharge track.
在一实施例中,第四控制模块740还用于控制物料输出单元转移目标缓冲器,以使目标缓冲器离开治具;通过质量检测模块对目标缓冲器的安装质量进行检测,得到检测结果;在检测结果为符合质量要求的情况下,控制物料输出单元将目标缓冲器移动第一出料轨道,以使目标缓冲器通过第一出料轨道移动至目标收集位置,或者,在检测结果为不符合质量要求的情况下,控制物料输出单元将目标缓冲器移动第二出料轨道,以使目标缓冲器通过第二出料轨道移动至回收位置。In one embodiment, the fourth control module 740 is further configured to control the material output unit to transfer the target buffer, so that the target buffer leaves the fixture; the installation quality of the target buffer is detected by the quality detection module to obtain the detection result; In the case that the detection result meets the quality requirements, control the material output unit to move the target buffer to the first discharge track, so that the target buffer moves to the target collection position through the first discharge track, or, when the test result is no When the quality requirements are met, the material output unit is controlled to move the target buffer to the second discharge track, so that the target buffer moves to the recovery position through the second discharge track.
需要说明的是,上述换工位控制装置的各个实施例与缓冲器安装方法的实施例中所使用的技术手段、解决的技术问题以及达到的技术效果一致,此处不作具体赘述,详见缓冲器安装方法的实施例。It should be noted that the technical means used, the technical problems solved and the technical effects achieved in the above-mentioned embodiments of the station changing control device are consistent with the embodiments of the buffer installation method, which will not be described in detail here. Example of a device installation method.
另外,参照图8,本发明的一个实施例提供了一种控制器800,该控制器800包括:存储器820、处理器810及存储在存储器820上并可在处理器810上运行的计算机程序。In addition, referring to FIG. 8 , an embodiment of the present invention provides a
处理器810和存储器820可以通过总线或者其他方式连接。The
实现上述实施例的控制器800侧的缓冲器安装方法所需的非暂态软件程序以及指令存储在存储器820中,当被处理器810执行时,执行上述实施例的缓冲器安装方法,例如,执行以上描述的图5中的方法步骤S100至S300、图6中的方法步骤S400。The non-transitory software programs and instructions required to implement the buffer mounting method on the
此外,本发明的一个实施例还提供了一种计算机可读存储介质,该计算机可读存储介质存储有计算机可执行指令,当计算机可执行指令用于执行上述控制器的缓冲器安装方法,例如,执行以上描述的图5中的方法步骤S100至S300、图6中的方法步骤S400。In addition, an embodiment of the present invention also provides a computer-readable storage medium, where the computer-readable storage medium stores computer-executable instructions, when the computer-executable instructions are used to execute the buffer installation method of the controller, for example , execute the method steps S100 to S300 in FIG. 5 and the method step S400 in FIG. 6 described above.
本领域普通技术人员可以理解,上文中所公开方法中的全部或某些步骤、系统可以被实施为软件、固件、硬件及其适当的组合。某些物理组件或所有物理组件可以被实施为由处理器,如中央处理器、数字信号处理器或微处理器执行的软件,或者被实施为硬件,或者被实施为集成电路,如专用集成电路。这样的软件可以分布在计算机可读介质上,计算机可读介质可以包括计算机存储介质(或非暂时性介质)和通信介质(或暂时性介质)。如本领域普通技术人员公知的,术语计算机存储介质包括在用于存储信息(诸如计算机可读指令、数据结构、程序模块或其他数据)的任何方法或技术中实施的易失性和非易失性、可移除和不可移除介质。计算机存储介质包括但不限于RAM、ROM、EEPROM、闪存或其他存储器技术、CD-ROM、数字多功能盘(DVD)或其他光盘存储、磁盒、磁带、磁盘存储或其他磁存储装置、或者可以用于存储期望的信息并且可以被计算机访问的任何其他的介质。此外,本领域普通技术人员公知的是,通信介质通常包括计算机可读指令、数据结构、程序模块或者诸如载波或其他传输机制之类的调制数据信号中的其他数据,并且可包括任何信息递送介质。Those of ordinary skill in the art can understand that all or some of the steps and systems in the methods disclosed above can be implemented as software, firmware, hardware, and appropriate combinations thereof. Some or all physical components may be implemented as software executed by a processor, such as a central processing unit, digital signal processor or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit . Such software may be distributed on computer-readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). As known to those of ordinary skill in the art, the term computer storage media includes both volatile and nonvolatile implemented in any method or technology for storage of information, such as computer readable instructions, data structures, program modules or other data flexible, removable and non-removable media. Computer storage media include, but are not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disk (DVD) or other optical disk storage, magnetic cartridges, magnetic tape, magnetic disk storage or other magnetic storage devices, or may Any other medium used to store desired information and which can be accessed by a computer. In addition, communication media typically include computer readable instructions, data structures, program modules, or other data in a modulated data signal such as a carrier wave or other transport mechanism, and can include any information delivery media, as is well known to those of ordinary skill in the art .
以上是对本发明的较佳实施进行了具体说明,但本发明并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的共享条件下还可作出种种等同的变形或替换,这些等同的变形或替换均包括在本发明权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can also make various equivalent deformations or replacements under the shared conditions that do not violate the spirit of the present invention, These equivalent modifications or substitutions are all included within the scope defined by the claims of the present invention.
Claims (10)
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