CN114683097B - Ultrasonic strengthening processing system and method for cylindrical roller bearing rolling bodies - Google Patents
Ultrasonic strengthening processing system and method for cylindrical roller bearing rolling bodies Download PDFInfo
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- CN114683097B CN114683097B CN202210223452.0A CN202210223452A CN114683097B CN 114683097 B CN114683097 B CN 114683097B CN 202210223452 A CN202210223452 A CN 202210223452A CN 114683097 B CN114683097 B CN 114683097B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
- B24B31/064—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers the workpieces being fitted on a support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/14—Abrading-bodies specially designed for tumbling apparatus, e.g. abrading-balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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Abstract
本发明提供了一种圆柱滚子轴承滚动体超声强化加工系统和方法。本发明的圆柱滚子轴承滚动体超声强化加工系统包括机架、转轮机构、驱动机构和超声振动机构,在机架上设有用于放置研磨料的密闭空腔,转轮机构设置在密闭空腔中,转轮机构包括固件轮,在固件轮上沿周向开设有多个用于固定工件的卡槽,驱动机构通过转轮机构带动工件公转并在加工状态下自转一周以上,超声振动机构使密闭空腔中的研磨料发生振动以冲击卡槽中的工件。本发明的超声强化加工系统和方法加工效率高,加工效果稳定可靠且高质高效,能够在工件表面加工出高质量的塑变强化层,有利于改善滚子轴承的润滑状况,为滚动轴承承载力的提升提供了技术保障。
The invention provides an ultrasonic strengthening processing system and method for a rolling body of a cylindrical roller bearing. The ultrasonic enhanced processing system for cylindrical roller bearing rolling body of the present invention includes a frame, a runner mechanism, a drive mechanism and an ultrasonic vibration mechanism, and the frame is provided with an airtight cavity for placing abrasive materials, and the wheel mechanism is arranged in the airtight cavity. In the chamber, the runner mechanism includes a solid wheel, on which there are multiple slots for fixing the workpiece along the circumference. The abrasive in the closed cavity is vibrated to impact the workpiece in the slot. The ultrasonic enhanced processing system and method of the present invention have high processing efficiency, stable, reliable, high-quality and high-efficiency processing effects, and can process a high-quality plastic deformation strengthening layer on the surface of the workpiece, which is conducive to improving the lubrication condition of the roller bearing and improving the bearing capacity of the rolling bearing. The improvement provides technical support.
Description
技术领域technical field
本发明涉及金属工件表面强化加工技术领域,尤其是涉及一种圆柱滚子轴承滚动体超声强化加工系统和方法。The invention relates to the technical field of surface strengthening processing of metal workpieces, in particular to a system and method for ultrasonic strengthening processing of rolling bodies of cylindrical roller bearings.
背景技术Background technique
滚子轴承属于滚动轴承的一种,是现代化机械中广泛运用的部件之一,具有启动所需力矩小、旋转精度高、选用方便等优点。滚子轴承作为大承载轴承,广泛应用于工业各个领域。作为工业核心基础零部件,滚子轴承的发展越来越向着大负载、高精度方向发展,在这种背景下,提升轴承零部件的刚度、强度以及寿命逐渐成为重要的研究命题。Roller bearings are a kind of rolling bearings and are widely used in modern machinery. They have the advantages of small starting torque, high rotation accuracy, and convenient selection. As a large load bearing, roller bearings are widely used in various fields of industry. As the core basic components of the industry, the development of roller bearings is increasingly moving towards large loads and high precision. In this context, improving the stiffness, strength and life of bearing components has gradually become an important research proposition.
滚子轴承滚动体容易出现塑性变形、点蚀失效,为了提升滚子轴承的承载力和使用寿命,滚子加工完成后通常需要进行一步强化工艺。目前,强化方法多为滚筒强化,利用滚筒翻滚,桶内滚动体靠重力跌落,产生冲击塑性变形强化。该技术方法简单、成本低廉,但存在以下不足:1)加工效率低,一批次滚动体加工时间通常超过十小时,加工周期长,无法满足日益增长的效率要求;2)加工精度低,由于加工过程随机不可控,滚动体的跌落角度、跌落高度、频次等不可控,加工出来的品质参差不齐,需要重筛分组才能使用;3)加工缺陷多,滚动体在桶内翻滚摩擦,表面容易擦伤、破损,同时跌落过程中容易使滚动体端面产生塑性变形,进而降低滚动体承载力。The rolling elements of roller bearings are prone to plastic deformation and pitting failure. In order to improve the bearing capacity and service life of roller bearings, a strengthening process is usually required after the rollers are processed. At present, most of the reinforcement methods are drum reinforcement. The drum is rolled over, and the rolling elements in the barrel fall by gravity to produce impact plastic deformation reinforcement. This technical method is simple and low in cost, but has the following disadvantages: 1) the processing efficiency is low, and the processing time of a batch of rolling elements usually exceeds ten hours, and the processing cycle is long, which cannot meet the increasing efficiency requirements; 2) the processing accuracy is low, due to The processing process is random and uncontrollable, and the drop angle, drop height, and frequency of the rolling elements are uncontrollable. The quality of the processed products is uneven, and re-screening is required before use; 3) There are many processing defects, and the rolling elements roll and rub in the barrel. It is easy to be scratched and damaged, and at the same time, it is easy to cause plastic deformation on the end surface of the rolling element during the falling process, thereby reducing the bearing capacity of the rolling element.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种圆柱滚子轴承滚动体超声强化加工系统和方法,其加工效率高,加工效果稳定可靠且高质高效,能够在工件表面加工出高质量的塑变强化层。The purpose of the present invention is to provide a system and method for ultrasonic strengthening processing of cylindrical roller bearing rolling body, which has high processing efficiency, stable and reliable processing effect, high quality and high efficiency, and can process high-quality plastic deformation strengthening layer on the surface of the workpiece.
本发明提供一种圆柱滚子轴承滚动体超声强化加工系统,包括机架、转轮机构、驱动机构和超声振动机构,在机架上设有用于放置研磨料的密闭空腔,转轮机构设置在密闭空腔中,转轮机构包括固件轮,在固件轮上沿周向开设有多个用于固定工件的卡槽,驱动机构通过转轮机构带动工件公转并在加工状态下自转一周以上,超声振动机构使密闭空腔中的研磨料发生振动以冲击卡槽中的工件。The invention provides a system for ultrasonically intensified processing of cylindrical roller bearing rolling bodies, which includes a frame, a wheel mechanism, a drive mechanism and an ultrasonic vibration mechanism. The frame is provided with a closed cavity for placing abrasive materials, and the wheel mechanism In the airtight cavity, the wheel mechanism includes a solid wheel, and a plurality of slots for fixing the workpiece are opened on the solid wheel along the circumference. The ultrasonic vibration mechanism vibrates the abrasive in the closed cavity to impact the workpiece in the slot.
进一步地,转轮机构还包括摩擦轮,固件轮同轴套设在摩擦轮的外部,工件在放置于卡槽时与摩擦轮摩擦接触,驱动机构驱动固件轮和摩擦轮以不同速度转动以带动工件公转并自转。Further, the rotating wheel mechanism also includes a friction wheel, the firmware wheel is coaxially sleeved on the outside of the friction wheel, and the workpiece is in frictional contact with the friction wheel when placed in the slot, and the drive mechanism drives the firmware wheel and the friction wheel to rotate at different speeds to drive The workpiece revolves and rotates.
进一步地,摩擦轮包括刚性轮和设置在刚性轮表面的软质摩擦层;其中,刚性轮的材质为硬质塑料或金属,软质摩擦层的材质为丁苯橡胶。Further, the friction wheel includes a rigid wheel and a soft friction layer arranged on the surface of the rigid wheel; wherein, the material of the rigid wheel is hard plastic or metal, and the material of the soft friction layer is styrene-butadiene rubber.
进一步地,驱动机构通过行星齿轮机构带动固件轮和摩擦轮以不同速度转动;其中,摩擦轮通过行星齿轮机构的主动件与驱动机构连接,固件轮通过行星齿轮机构的从动件与驱动机构连接。Further, the drive mechanism drives the firmware wheel and the friction wheel to rotate at different speeds through the planetary gear mechanism; wherein, the friction wheel is connected to the drive mechanism through the active part of the planetary gear mechanism, and the firmware wheel is connected to the drive mechanism through the driven part of the planetary gear mechanism .
进一步地,密闭空腔呈漏斗状,超声振动机构设置在密闭空腔的底部,转轮机构设置在密闭空腔的顶部,驱动机构的主轴固定在机架上,转轮机构与驱动机构的主轴连接。Further, the airtight cavity is funnel-shaped, the ultrasonic vibration mechanism is arranged at the bottom of the airtight cavity, the turning wheel mechanism is arranged at the top of the airtight cavity, the main shaft of the driving mechanism is fixed on the frame, the main shaft of the turning wheel mechanism and the driving mechanism connect.
进一步地,本发明的圆柱滚子轴承滚动体超声强化加工系统还包括用于对工件进行自动装卸的装卸设备。Furthermore, the ultrasonic strengthening machining system for the cylindrical roller bearing rolling body of the present invention also includes loading and unloading equipment for automatically loading and unloading workpieces.
本发明还提供一种圆柱滚子轴承滚动体超声强化加工方法,采用上述圆柱滚子轴承滚动体超声强化加工系统对工件进行超声强化加工。The present invention also provides a method for ultrasonically intensified processing of a rolling body of a cylindrical roller bearing, which uses the above-mentioned ultrasonic intensified processing system for a rolling body of a cylindrical roller bearing to perform ultrasonic intensified processing on a workpiece.
具体地,本发明的圆柱滚子轴承滚动体超声强化加工方法,包括如下步骤:Specifically, the ultrasonic strengthening processing method of the cylindrical roller bearing rolling body of the present invention includes the following steps:
S1:将多个工件分别放置在转轮机构的每一卡槽后,将转轮机构紧固在驱动机构的主轴上;S1: After placing multiple workpieces in each slot of the wheel mechanism, fasten the wheel mechanism to the main shaft of the drive mechanism;
S2:启动驱动机构和超声振动机构,驱动机构通过转轮机构带动工件公转并在加工状态下自转一周以上,超声振动机构使密闭空腔中的研磨料发生振动以冲击固定于卡槽中的工件;S2: Start the driving mechanism and the ultrasonic vibration mechanism. The driving mechanism drives the workpiece to revolve through the wheel mechanism and rotate for more than one revolution in the processing state. The ultrasonic vibration mechanism makes the abrasive in the closed cavity vibrate to impact the workpiece fixed in the slot. ;
S3:待工件公转一周后,停止驱动机构和超声振动机构并下料。S3: Stop the driving mechanism and the ultrasonic vibration mechanism and unload after the workpiece has revolved for one week.
进一步地,研磨料由硬质球、研磨粉和研磨液按照质量配比(14-16):(0.8-1.2):(0.5-1.0)组成;其中,硬质球为直径0.5-2.5mm且表面硬度大于60HRC的单一尺寸陶瓷球或钢球,研磨粉为粒度80-200目的单一粒度棕刚玉粉末,研磨液主要由以下质量百分含量的原料组成:磷酸酯胺盐化合物5-10%,磷酸氢二钠3-5%,对羟基苯甲酸乙酯1-2%,脂肪酸胺0.4-0.8%,其余为水。Further, the grinding material is composed of hard balls, grinding powder and grinding liquid according to the mass ratio (14-16): (0.8-1.2): (0.5-1.0); wherein, the hard balls are 0.5-2.5mm in diameter and A single-sized ceramic ball or steel ball with a surface hardness greater than 60HRC. The grinding powder is a single-sized brown corundum powder with a particle size of 80-200 mesh. The grinding liquid is mainly composed of the following raw materials in mass percentages: phosphate amine salt compound 5-10%, Disodium hydrogen phosphate 3-5%, ethyl p-hydroxybenzoate 1-2%, fatty acid amine 0.4-0.8%, and the rest is water.
进一步地,控制固件轮以角速度ω1沿第一方向转动,摩擦轮以角速度ω2沿第一方向转动,工件以角速度ω3沿与第一方向相反的第二方向转动。Further, the firmware wheel is controlled to rotate in a first direction at an angular velocity ω1, the friction wheel is rotated in a first direction at an angular velocity ω2, and the workpiece is rotated in a second direction opposite to the first direction at an angular velocity ω3.
本发明的实施,至少具有以下优势:Implementation of the present invention has at least the following advantages:
1、本发明的超声强化加工系统和方法采用超声加工技术,利用超声机械振动驱动强化研磨料高速冲击工件,实现了强化加工效果的稳定可靠和高质高效,同时能够在工件表面加工出高质量的塑变强化层;1. The ultrasonic enhanced processing system and method of the present invention adopts ultrasonic processing technology, and uses ultrasonic mechanical vibration to drive the enhanced abrasive material to impact the workpiece at high speed, achieving stable, reliable, high-quality and high-efficiency enhanced processing effects, and at the same time can process high-quality materials on the surface of the workpiece. The plastic deformation strengthening layer;
2、本发明的超声强化加工系统和方法通过转轮机构同时对多个工件进行固定,从而能够同时对多个工件进行强化加工;此外,由于超声加工技术冲击力强、冲击频次高,加工效率较传统滚筒式具有质的提升,同时受益于超声加工技术,能量转化和能量利用率能够得到有效提升;2. The ultrasonic enhanced processing system and method of the present invention fix multiple workpieces at the same time through the rotating wheel mechanism, so that multiple workpieces can be enhanced at the same time; in addition, due to the strong impact force and high impact frequency of ultrasonic processing technology, the processing efficiency Compared with the traditional drum type, it has a qualitative improvement, and at the same time benefits from the ultrasonic processing technology, the energy conversion and energy utilization can be effectively improved;
3、本发明的超声强化加工系统设置密闭空腔放置研磨料,同时将转轮机构设置在密闭空腔中,使得工件的加工表面受控喷射,强化质量可控性增强,同时损伤率也得到进一步降低,端面需要保证平整度的非加工表面可以避免损伤,保护了非加工面和滚动体的承载性能;3. The ultrasonic enhanced processing system of the present invention is provided with an airtight cavity to place abrasives, and at the same time, the runner mechanism is arranged in the airtight cavity, so that the machined surface of the workpiece is sprayed in a controlled manner, the controllability of the enhanced quality is enhanced, and the damage rate is also improved. Further reduction, the end face needs to ensure the flatness of the non-processed surface to avoid damage and protect the bearing performance of the non-processed surface and rolling elements;
4、本发明的超声强化加工系统和方法能够使滚动体工件表面产生塑变微织构层,能够能够进一步改善滚子轴承的润滑状况,为滚动轴承承载力的提升提供技术保障。4. The ultrasonic enhanced processing system and method of the present invention can produce a plastic micro-texture layer on the surface of the rolling element workpiece, can further improve the lubrication condition of the roller bearing, and provide technical support for the improvement of the bearing capacity of the rolling bearing.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.
图1为本发明一实施方式的圆柱滚子轴承滚动体超声强化加工系统的结构示意图;Fig. 1 is a structural schematic diagram of an ultrasonic strengthening machining system for a rolling body of a cylindrical roller bearing according to an embodiment of the present invention;
图2为本发明一实施方式的转轮机构的结构示意图;2 is a schematic structural view of a wheel mechanism according to an embodiment of the present invention;
图3为本发明一实施方式的驱动机构的传动原理图。Fig. 3 is a transmission principle diagram of a driving mechanism according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1:密闭空腔;2:固件轮;3:摩擦轮;4:主轴;5:超声振动机构;6:行星齿轮机构;7:工件;8:研磨料。1: sealed cavity; 2: firmware wheel; 3: friction wheel; 4: spindle; 5: ultrasonic vibration mechanism; 6: planetary gear mechanism; 7: workpiece; 8: abrasive material.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也包括复数形式,此外,还应当理解的是,当在本说明中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only used to describe specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form also includes the plural form, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this description, it indicates that there are Features, steps, operations, devices, components and/or combinations thereof.
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
结合图1至图3所示,本实施例的圆柱滚子轴承滚动体超声强化加工系统包括机架、转轮机构、驱动机构和超声振动机构5,在机架上设有用于放置研磨料8的密闭空腔1,转轮机构设置在密闭空腔1中,转轮机构包括固件轮2,在固件轮2上沿周向开设有多个用于固定工件7(例如圆柱滚子轴承滚动体)的卡槽,驱动机构通过转轮机构带动工件7公转并在加工状态下自转一周以上,超声振动机构5使密闭空腔1中的研磨料8发生振动以冲击卡槽中的工件7。1 to 3, the cylindrical roller bearing rolling body ultrasonic strengthening machining system of this embodiment includes a frame, a wheel mechanism, a drive mechanism and an
在本实施例中,机架主要用于为其它部件提供支撑;在机架上设有用于放置研磨料8的密闭空腔1,密闭空腔1的形状可以呈漏斗状,此时超声振动机构5可以设置在密闭空腔1的底部,转轮机构可以设置在密闭空腔1的顶部,同时驱动机构的主轴4固定在机架上,转轮机构与驱动机构的主轴4连接。此外,可以理解,在密闭空腔1上设有密闭门,该密闭门在工件7加工状态下处于关闭状态。In this embodiment, the frame is mainly used to provide support for other components; the frame is provided with an airtight cavity 1 for placing
转轮机构(也称为夹具)主要用于在驱动机构的驱动下带动工件7公转同时带动工件7在加工状态下自转一周以上;此外,转轮机构应当沿周向设置设置多个用于固定工件7的卡槽,以便在转动过程中能够同时对多个工件7进行超声强化加工。可以理解,工件7在固定于卡槽时,由于超声强化加工过程中只有面向研磨料8冲击区域的部分才能实现有效加工,因此工件7的至少部分表面应当暴露在密闭空腔1中,以便研磨料8在发生振动时能够高速冲击工件7表面以实现超声强化加工。The turning wheel mechanism (also called fixture) is mainly used to drive the
在本实施例中,工件7的加工状态指的是工件7位于密闭空腔1中且研磨料8能够高速冲击工件7表面的状态,该状态即工件7公转进入可加工角度至工件7出可加工角度之间,此时工件7应当自转至少大于一圈,以保证工件7的整个表面能够得到超声强化加工。在上述设置方式下,加工表面受控喷射,强化质量可控性增强,同时损伤率得到进一步降低,端面需要保证平整度的非加工表面可以避免损伤,进而保护了非加工面和滚动体的承载性能。In this embodiment, the processing state of the
具体地,转轮机构可以包括固件轮2和摩擦轮3,固件轮2同轴套设在摩擦轮3的外部,在固件轮2上沿周向开设有多个用于固定工件7的卡槽,工件7在放置于卡槽时与摩擦轮3摩擦接触,驱动机构驱动固件轮2和摩擦轮3以不同速度转动以带动工件7公转并自转。Specifically, the rotating wheel mechanism may include a
进一步地,摩擦轮3可以包括刚性轮和设置在刚性轮表面的软质摩擦层;其中,刚性轮的材质可以为硬质塑料或金属,软质摩擦层的材质可以为丁苯橡胶。该结构的摩擦轮3能够提供更大的接触面积和更大的摩擦力,同时方便工件7的装填与夹紧。Further, the
驱动机构主要用于通过转轮机构带动工件7公转并在加工状态下自转一周以上;具体地,驱动机构可以通过行星齿轮机构6带动固件轮2和摩擦轮3以不同速度转动;其中,摩擦轮3可以通过行星齿轮机构6的主动件与驱动机构连接,固件轮2可以通过行星齿轮机构6的从动件与驱动机构连接,从而实现固件轮2和摩擦轮3以不同速度转动。行星齿轮机构6能够实现固件轮2与摩擦轮3的转速差,其各自的速度可以通过行星齿轮配比实现调配和设计。The driving mechanism is mainly used to drive the
具体地,在超声强化加工时,可以控制固件轮2以角速度ω1沿第一方向转动,摩擦轮3以角速度ω2沿第一方向转动,工件7以角速度ω3沿与第一方向相反的第二方向转动。该方式能够加大工件7自转与公转的速度差,容易在加工区域实现工件7的表面加工全覆盖。Specifically, during ultrasonic intensified machining, the
超声振动机构5主要用于使密闭空腔1中的研磨料8发生振动以高速冲击卡槽中的工件7;超声振动装置可以采用本领域的常规装置,其通过工具头输出超声机械振动,驱动放置其上的研磨料8高速冲击位于其正上方的工件7,产生剧烈塑性变形,实现滚动体的表面局部强化;依靠驱动机构的主轴4驱动工件7自转与公转,将局部强化均化为整个工件7滚动面的强化。由于利用超声机械振动驱动研磨料8高速冲击工件7,实现了强化加工效果的稳定可靠和高质高效,并且能够在工件7表面加工出高质量的塑变强化层;同时,由于超声加工技术冲击力强、冲击频次高,加工效率较传统滚筒式具有质的提升,能量转化和能量利用率得到有效提升。The
对超声强化加工过程所采用的研磨料8不作严格限制;具体地,研磨料8可以由硬质球、研磨粉和研磨液按照质量配比(14-16):(0.8-1.2):(0.5-1.0)组成;其中,硬质球可以为直径0.5-2.5mm且表面硬度大于60HRC的单一尺寸陶瓷球或钢球,研磨粉可以为粒度80-200目的单一粒度棕刚玉粉末,研磨液主要由以下质量百分含量的原料组成:磷酸酯胺盐化合物5-10%,磷酸氢二钠3-5%,对羟基苯甲酸乙酯1-2%,脂肪酸胺0.4-0.8%,其余为水。The grinding
此外,本实施例的圆柱滚子轴承滚动体超声强化加工系统还可以包括用于对工件7进行自动装卸的装卸设备;设置自动化的装卸设备对工件7进行自动上下料,从而能够进一步提升滚动体超声强化效率。In addition, the ultrasonically enhanced machining system for cylindrical roller bearing rolling elements in this embodiment may also include loading and unloading equipment for automatically loading and unloading the
利用上述系统对工件7进行超声强化加工,包括如下步骤:Using the above-mentioned system to perform ultrasonic strengthening processing on the
S1:将多个工件7分别放置在转轮机构的每一卡槽后,将转轮机构紧固在驱动机构的主轴4上;S1: After placing a plurality of
S2:启动驱动机构和超声振动机构5,驱动机构通过转轮机构带动工件7公转并在加工状态下自转一周以上,超声振动机构5使密闭空腔1中的研磨料8发生振动以冲击固定于卡槽中的工件7;S2: Start the driving mechanism and the
S3:待工件7公转一周后,停止驱动机构和超声振动机构5并下料。S3: After the
本实施例的圆柱滚子轴承滚动体超声强化加工系统通过驱动机构和转轮机构带动多个工件7公转并且每一工件7在加工状态下自转一周以上,同时超声振动机构5使密闭空腔1中的研磨料8发生振动高速冲击卡槽中的工件7,不仅加工效率高,并且能量转化和能量利用率高,实现了强化加工效果的稳定可靠和高质高效;特别是,该系统在超声强化加工时能够在工件7表面加工出高质量的塑变强化层,有利于进一步改善滚子轴承的润滑状况,为滚动轴承承载力的提升提供了技术保障。The ultrasonic enhanced machining system for cylindrical roller bearing rolling elements in this embodiment drives a plurality of
实施例2Example 2
本实施例的圆柱滚子轴承滚动体超声强化加工方法,采用实施例1的圆柱滚子轴承滚动体超声强化加工系统对工件7进行超声强化加工,具体步骤如下:In the method for ultrasonically strengthening the rolling body of a cylindrical roller bearing in this embodiment, the ultrasonic strengthening processing system for the rolling body of a cylindrical roller bearing in Example 1 is used to perform ultrasonic strengthening processing on the
1)将待加工的工件7(圆柱滚子轴承滚动体)装夹于转轮机构的卡槽中,等转轮机构所有卡槽放满工件7后,将工件7紧固于转轮机构上;1) Clamp the workpiece 7 (cylindrical roller bearing rolling body) to be processed in the slot of the runner mechanism, and after all the slots of the runner mechanism are filled with
2)将装夹完毕的转轮机构置于驱动机构的主轴4卡槽内并锁紧,完成整个工件7的夹持,主轴4固定于机架上,主轴4卡槽位于密闭空腔1内部,密闭空腔1为漏斗状密闭空腔,与机架相连;2) Place the clamped runner mechanism in the slot of the
3)关闭密闭空腔1的密闭门后,启动驱动机构的主轴4,并启动超声振动机构5,超声振动机构5为现有常规机构,其通过工具头输出超声机械振动,超声振动机构5的工具头放置于漏斗状密闭空腔1的底部,驱动放置其上的研磨料8高速冲击位于其正上方的工件7上,产生剧烈塑性变形,实现工件7的表面局部强化,依靠主轴4驱动工件7自转与公转,将局部强化均化为整个工件7滚动面的强化;3) After closing the airtight door of the airtight cavity 1, start the
4)转轮机构的固件轮2公转一圈后即完成了整个转轮机构上的所有工件7表面的可控超声强化,此时停止超声振动机构5和驱动机构,打开密闭空腔1的密闭门,更换工件7即可开启下一批次加工,如此循环。4) After the
具体地,步骤1)中的转轮机构是一种双层复合转轮结构,分别为外层的固件轮2和内层的摩擦轮3,固件轮2上沿周向分布有多个凹形的卡槽用于放置工件7,工件7卡放于卡槽后与摩擦轮3接触,固件轮2带动工件7公转,摩擦轮3的转动速度与固件轮2存在差别,摩擦轮3与固件轮2的转速满足工件7公转进入可加工角度到出可加工角度之间时工件7自转至少大于一圈的要求。Specifically, the runner mechanism in step 1) is a double-layer composite runner structure, which are respectively the outer layer of the
摩擦轮3由刚性本体和固定于刚性本体外表面的软质表层组成,刚性本体为圆环状硬质塑料或金属件,软质表层为丁苯橡胶,以提供更大接触面积、更大摩擦力的同时方便工件7的装填与夹紧。The
固件轮2与摩擦轮3的转速差可以通过行星齿轮机构6实现;参见图3,转动速度通过驱动机构的主轴4输入,转轮机构的外壳通过夹具固定于机架,摩擦轮3固定于主轴4的输出端,因此其转速等于主轴4的转速,固件轮2连接于星齿轮机构的行星架(从动件)输出转速,其速度可通过行星齿轮配比实现调配和设计。由于超声强化加工过程中只有面向研磨料8冲击区域的部分才能实现有效加工,因此工件7在公转从进入到离开有效加工角度(区域)时,需要完成一周以上的自转圈数,基于该参数设计行星轮系。The rotation speed difference between the
步骤2)中,主轴4卡槽可采用现有气动夹具通用圆锥卡槽,用于实现转轮机构与驱动机构的主轴43的快速对接与夹紧。参照图3,摩擦轮3的转速等于主轴4转速,即ω1,方向为顺时针,固件轮2的转速与摩擦轮3的转速同向,转速为ω2,工件7的转速为ω3,转速方向则为逆时针,该设计能够加大工件7自转与公转的速度差,容易在加工区域实现工件7表面加工全覆盖。In step 2), the clamping groove of the
步骤3)中,研磨料8由硬质球、研磨粉、研磨液按照质量百分比15:1:0.8组成,硬质球为直径0.5-2.5mm且表面硬度大于60HRC的单一尺寸陶瓷球或钢球,研磨粉为粒度80-200目的单一粒度棕刚玉粉末,研磨液由以下质量百分比的原料组成:磷酸酯胺盐化合物8%、磷酸氢二钠4%、对羟基苯甲酸乙酯1.5%、脂肪酸胺0.6%,其余为水。In step 3), the grinding
为了进一步提升滚动体超声强化效率,可以采用自动化设备实现工件7自动上下料,优选采用的气动夹头能够很方便的配合自动化快速完成整个夹具自动更换工作。In order to further improve the ultrasonic strengthening efficiency of the rolling body, automatic equipment can be used to realize automatic loading and unloading of the
本实施例的圆柱滚子轴承滚动体超声强化加工方法利用超声机械振动驱动研磨料8高速冲击工件7,实现了强化加工效果的稳定可靠和高质高效,能够在工件7表面加工出高质量的塑变强化层;由于超声加工技术冲击力强、冲击频次高,加工效率较传统滚筒式具有质的提升,同时受益于超声加工技术,能量转化和能量利用率得到有效提升;该方法加工表面受控喷射,强化质量可控性增强,同时损伤率得到进一步降低,端面需要保证平整度的非加工表面可以避免损伤,保护了非加工面和滚动体的承载性能;此外,由于工件7表面产生塑变微织构层,从而能够进一步改善滚子轴承的润滑状况,为滚动轴承承载力的提升提供技术保障。The ultrasonic intensified machining method for the cylindrical roller bearing rolling body in this embodiment utilizes ultrasonic mechanical vibration to drive the abrasive 8 to impact the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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| CN113681446B (en) * | 2021-07-26 | 2022-08-02 | 广州大学 | Ultrasonic reinforced grinding processing equipment for full-automatic bearing inner ring raceway |
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