CN114990888A - Easily-cleaned antibacterial negative ion mattress and preparation method thereof - Google Patents
Easily-cleaned antibacterial negative ion mattress and preparation method thereof Download PDFInfo
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- CN114990888A CN114990888A CN202210657880.4A CN202210657880A CN114990888A CN 114990888 A CN114990888 A CN 114990888A CN 202210657880 A CN202210657880 A CN 202210657880A CN 114990888 A CN114990888 A CN 114990888A
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- anion
- antibacterial
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- negative ion
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 67
- 238000002360 preparation method Methods 0.000 title claims abstract description 33
- 239000000835 fiber Substances 0.000 claims abstract description 111
- 229920000728 polyester Polymers 0.000 claims abstract description 79
- 150000002500 ions Chemical class 0.000 claims abstract description 75
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 68
- 239000003446 ligand Substances 0.000 claims abstract description 31
- 230000003670 easy-to-clean Effects 0.000 claims abstract description 28
- DYHSDKLCOJIUFX-UHFFFAOYSA-N tert-butoxycarbonyl anhydride Chemical compound CC(C)(C)OC(=O)OC(=O)OC(C)(C)C DYHSDKLCOJIUFX-UHFFFAOYSA-N 0.000 claims abstract description 20
- UQXNEWQGGVUVQA-UHFFFAOYSA-N 8-aminooctanoic acid Chemical compound NCCCCCCCC(O)=O UQXNEWQGGVUVQA-UHFFFAOYSA-N 0.000 claims abstract description 18
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims abstract description 11
- ARRNBPCNZJXHRJ-UHFFFAOYSA-M hydron;tetrabutylazanium;phosphate Chemical compound OP(O)([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC ARRNBPCNZJXHRJ-UHFFFAOYSA-M 0.000 claims abstract description 11
- INQOMBQAUSQDDS-UHFFFAOYSA-N iodomethane Chemical compound IC INQOMBQAUSQDDS-UHFFFAOYSA-N 0.000 claims abstract description 11
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 claims abstract description 10
- CHWMPPNDIBLYMB-UHFFFAOYSA-N n',n'-bis(prop-2-enyl)ethane-1,2-diamine Chemical compound NCCN(CC=C)CC=C CHWMPPNDIBLYMB-UHFFFAOYSA-N 0.000 claims abstract description 10
- SNLFYGIUTYKKOE-UHFFFAOYSA-N 4-n,4-n-bis(4-aminophenyl)benzene-1,4-diamine Chemical compound C1=CC(N)=CC=C1N(C=1C=CC(N)=CC=1)C1=CC=C(N)C=C1 SNLFYGIUTYKKOE-UHFFFAOYSA-N 0.000 claims abstract description 9
- XUKFPAQLGOOCNJ-UHFFFAOYSA-N dimethyl(trimethylsilyloxy)silicon Chemical compound C[Si](C)O[Si](C)(C)C XUKFPAQLGOOCNJ-UHFFFAOYSA-N 0.000 claims abstract description 9
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910000077 silane Inorganic materials 0.000 claims abstract description 8
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 claims abstract description 7
- 150000001450 anions Chemical class 0.000 claims description 128
- 238000002156 mixing Methods 0.000 claims description 122
- 238000003756 stirring Methods 0.000 claims description 62
- 238000001035 drying Methods 0.000 claims description 47
- 239000002245 particle Substances 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 33
- 238000005406 washing Methods 0.000 claims description 33
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 32
- 239000000843 powder Substances 0.000 claims description 32
- 239000000919 ceramic Substances 0.000 claims description 31
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 30
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 24
- 238000000227 grinding Methods 0.000 claims description 22
- 229940070527 tourmaline Drugs 0.000 claims description 22
- 229910052613 tourmaline Inorganic materials 0.000 claims description 22
- 239000011032 tourmaline Substances 0.000 claims description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 21
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- FVAUCKIRQBBSSJ-UHFFFAOYSA-M sodium iodide Chemical compound [Na+].[I-] FVAUCKIRQBBSSJ-UHFFFAOYSA-M 0.000 claims description 21
- 238000001914 filtration Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 238000009941 weaving Methods 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 15
- 238000007098 aminolysis reaction Methods 0.000 claims description 15
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 15
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 14
- 229920004933 Terylene® Polymers 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 12
- 238000010992 reflux Methods 0.000 claims description 10
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 9
- 239000000178 monomer Substances 0.000 claims description 9
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 8
- 239000002202 Polyethylene glycol Substances 0.000 claims description 8
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 8
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 8
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 8
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 8
- 239000000395 magnesium oxide Substances 0.000 claims description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 8
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 8
- 229920001223 polyethylene glycol Polymers 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 238000001354 calcination Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000011049 filling Methods 0.000 claims description 7
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims description 7
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 7
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 7
- 235000009518 sodium iodide Nutrition 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 6
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 claims description 6
- 238000009210 therapy by ultrasound Methods 0.000 claims description 6
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 5
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 238000002074 melt spinning Methods 0.000 claims description 3
- 239000011011 black crystal Substances 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000002791 soaking Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 4
- 230000000052 comparative effect Effects 0.000 description 26
- 230000000694 effects Effects 0.000 description 13
- -1 oxygen ions Chemical class 0.000 description 13
- 238000004806 packaging method and process Methods 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 5
- 238000005457 optimization Methods 0.000 description 4
- 238000001338 self-assembly Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 102000004310 Ion Channels Human genes 0.000 description 2
- 230000000845 anti-microbial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 102100029469 WD repeat and HMG-box DNA-binding protein 1 Human genes 0.000 description 1
- 101710097421 WD repeat and HMG-box DNA-binding protein 1 Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UKJLNMAFNRKWGR-UHFFFAOYSA-N cyclohexatrienamine Chemical group NC1=CC=C=C[CH]1 UKJLNMAFNRKWGR-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical group C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/325—Amines
- D06M13/332—Di- or polyamines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/10—Repellency against liquids
- D06M2200/12—Hydrophobic properties
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Manufacturing & Machinery (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses an easily-cleaned antibacterial negative ion mattress and a preparation method thereof, and relates to the technical field of textile materials. When the antibacterial negative ion mattress easy to clean is prepared, tri (4-aminophenyl) amine reacts with di-tert-butyl dicarbonate and then reacts with p-phenylene diisocyanate to prepare a supramolecular assembly ligand, negative ion polyester fibers react with ethylene diamine and then react with the supramolecular assembly ligand and tetrabutylammonium phosphate to prepare supramolecular assembly negative ion polyester fibers, 8-aminocaprylic acid reacts with monoiodomethane to prepare an antibacterial agent, the antibacterial agent, 11-dodecenoic acid and trimethylolpropane triglycidyl ether react and then react with methyldiallyl silane and pentamethyl disiloxane in sequence to prepare a modified antibacterial agent, and the supramolecular assembly negative ion polyester fibers react with the modified antibacterial agent and are woven and cut to prepare the antibacterial negative ion mattress easy to clean. The easy-to-clean antibacterial negative ion mattress prepared by the invention has excellent easy-to-clean performance, antibacterial performance and durable performance.
Description
Technical Field
The invention relates to the technical field of textile materials, in particular to an antibacterial anion mattress easy to clean and a preparation method thereof.
Background
The anion fiber is a fiber with the anion releasing function, and the anion released by the fiber has obvious effects on improving the air quality and the environment, and particularly the health care effect of the anion on human bodies is more and more accepted by people.
The negative ion fiber is produced through adding nanometer level tourmaline powder with negative ion releasing function into the fiber during the fiber producing process to make the tourmaline powder embedded into the fiber surface and to hit the oxygen molecules around the fiber with the electrons emitted from the tourmaline to form charged negative oxygen ions. The anion fiber on the market mainly comprises viscose anion fiber, terylene anion fiber, polypropylene anion fiber, acrylic anion fiber and the like. The textile woven by the anion fiber in the market has the anion generating effect which is easy to rapidly decline along with use and water washing, and how to make the textile with the anion generating effect durable is a technical problem which is worth solving.
Disclosure of Invention
The invention aims to provide an easily-cleaned antibacterial anion mattress and a preparation method thereof, and aims to solve the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme:
the preparation method of the easily-cleaned antibacterial anion mattress is characterized in that the easily-cleaned antibacterial anion mattress is prepared by the steps of reacting supermolecule assembled anion polyester fibers with a modified antibacterial agent, weaving and cutting into a mattress cover, and filling the mattress cover with cotton wool.
The supermolecule assembled negative ion polyester fiber is prepared by reacting tri (4-aminophenyl) amine with di-tert-butyl dicarbonate, then reacting with p-phenylene diisocyanate to prepare a supermolecule assembled ligand, mixing tetrabutylammonium phosphate, the supermolecule assembled ligand and acetonitrile into an assembly liquid, reacting the negative ion polyester fiber with ethylenediamine, then reacting with the supermolecule assembled ligand to prepare a pre-assembled negative ion polyester fiber, and then treating the pre-assembled negative ion polyester fiber with the assembly liquid.
Preferably, the anion polyester fiber is prepared by mixing and grinding tourmaline powder, silicon dioxide, alumina, talcum powder and magnesium oxide, adding polyethylene glycol and carboxymethyl cellulose, mixing and calcining to prepare anion ceramic particles, reacting the anion ceramic particles with aminopropyltriethoxysilane, blending with polyester, and performing melt spinning and forming.
Preferably, the modified antibacterial agent is prepared by reacting 8-aminocaprylic acid and monoiodomethane to prepare an antibacterial agent, reacting the antibacterial agent, 11-dodecenoic acid and trimethylolpropane triglycidyl ether, and sequentially reacting with methyl diallyl silane and pentamethyl disiloxane.
As optimization, the preparation method of the easy-to-clean antibacterial negative ion mattress comprises the following preparation steps:
(1) preparing the anion polyester fiber: mixing negative ion ceramic particles, aminopropyltriethoxysilane and pure water in a mass ratio of 3: 1: 15-4: 1: 20, uniformly mixing, stirring for 8-10 min at 20-30 ℃ at 600-800 r/min, drying for 10-12 h at 70-80 ℃ to obtain pretreated negative ion ceramic particles, and mixing the pretreated negative ion ceramic particles and terylene in a mass ratio of 1: 3-1: 4, blending, extruding, slicing, heating and melting, extruding, and performing spinning forming to obtain the anion polyester fiber;
(2) supramolecular assembly: carrying out aminolysis on the negative ion polyester fiber, the supermolecule assembly ligand and tetrahydrofuran according to the mass ratio of 1: 1: 15-1: 2: 20, uniformly mixing, performing ultrasonic treatment at 45-55 ℃ and 30-40 kHz for 3-4 h, drying at-1-10 ℃ and 1-10 Pa for 6-8 h to prepare pre-assembled anion polyester fibers, and pre-assembling the anion polyester fibers; tetrabutylammonium phosphate, a supramolecular assembly ligand and acetonitrile in a mass ratio of 1: 1: 20-1: 2: 30, uniformly mixing, stirring at the temperature of 20-30 ℃ for 10-12 h at 600-800 r/min, preparing a pre-assembly liquid, and mixing the pre-assembly negative ion polyester fiber, the assembly liquid and diethyl ether according to the mass ratio of 1: 10: 20-1: 15: 30, uniformly mixing, standing for 6-8 days at 20-30 ℃, filtering, and drying at-1-10 ℃ under 1-10 Pa for 6-8 hours to prepare the supermolecule assembled anion polyester fiber;
(3) preparation of modified antibacterial agent: the antibacterial agent, 11-dodecenoic acid, trimethylolpropane triglycidyl ether, tetrabutylammonium bromide and N, N-dimethylformamide are mixed according to a mass ratio of 4: 2: 3: 0.3: 30-4: 2: 5: 0.5: 35, uniformly mixing, stirring and reacting for 2-3 h at 80-90 ℃ and 800-1000 r/min in a nitrogen atmosphere, and standing for 8-10 h at 40-50 ℃ and 1-2 kPa to prepare a pre-modified antibacterial agent; the pre-modified antibacterial agent, methyldiallylsilyl silane and normal hexane are mixed according to the mass ratio of 3: 1: 15-4: 1: 20, uniformly mixing, adding chloroplatinic acid with the mass of 0.03-0.05 of that of the pre-modified antibacterial agent, stirring and refluxing for 4-6 hours at 70-80 ℃ at 500-800 r/min, adding pentamethyldisiloxane with the mass of 1-1.2 times that of the pre-modified antibacterial agent, continuously stirring and refluxing for 4-6 hours, and standing for 3-4 hours at 20-30 ℃ under 1-2 kPa to prepare the modified antibacterial agent;
(4) and (3) antibacterial treatment and weaving: the method comprises the following steps of (1) mixing supramolecular assembly anion polyester fiber, a modified antibacterial agent, ethyl acetate and N, N-dimethylformamide according to the mass ratio of 2: 1: 6: 6-3: 1: 8: 8, uniformly mixing, stirring at 60-70 ℃ for 25-30 min at 800-1000 r/min, adding 0.003-0.005 times of dibutyltin dilaurate, continuously stirring for 2-3 h, taking out, washing for 3-5 times by using pure water and absolute ethyl alcohol, and drying at 60-70 ℃ for 6-8 h to obtain the antibacterial anion fiber; weaving the antibacterial anion fibers into 280-320 g/m by a fiber weaving machine 2 Cutting the fabric into mattress covers, and filling the mattress covers with cotton wool to obtain the easily-cleaned antibacterial negative ion mattress.
As optimization, the preparation method of the negative ion ceramic particles in the step (1) comprises the following steps: mixing anion powder, polyethylene glycol, carboxymethyl cellulose, absolute ethyl alcohol and pure water according to a mass ratio of 10: 1: 1: 3: 4-15: 1: 2: 4: 5, uniformly mixing, calcining at 1000-1200 ℃ for 10-12 h, cooling to room temperature, and grinding in a grinding machine until the particle size is less than 0.1mm to prepare the calcium carbonate.
Preferably, the anion powder is prepared by mixing tourmaline powder, silicon dioxide, alumina, talcum powder, magnesium oxide and water according to a mass ratio of 8: 5: 4: 3: 5: 25-10: 7: 6: 5: 8: 35, uniformly mixing, grinding in a grinding machine until the particle size is less than 0.1mm, and drying at 70-80 ℃ for 10-12 h to prepare the powder; the tourmaline powder is black crystal tourmaline powder.
As optimization, the preparation method of the supramolecular assembly ligand in the step (2) comprises the following steps: di-tert-butyl dicarbonate, tri (4-aminophenyl) amine and tetrahydrofuran are mixed according to the mass ratio of 4: 1: 20-5: 1: 25, uniformly mixing, stirring and reacting for 20-24 hours at 0-5 ℃ and 300-500 r/min, and standing for 6-8 hours at 10-20 ℃ and 1-2 kPa to prepare a central monomer; the method comprises the following steps of (1): 2: 20-2: 3: 30, stirring and reacting for 3-4 hours at 45-55 ℃ and 300-500 r/min, standing for 40-50 minutes at 40-50 ℃ and 1-2 kPa, adding diethyl ether with the mass being 3-5 times of that of the prepolymer, stirring for 15-20 minutes at 0-5 ℃ and 800-1000 r/min, filtering, and drying for 6-8 hours at-1-10 ℃ and 1-10 Pa.
As an optimization, the aminolysis method in the step (2) comprises the following steps: immersing the negative ion polyester fiber in an ethylenediamine solution with the mass fraction of 0.8-1% at 50-70 ℃, soaking for 20-30 min, washing for 3-5 times by using absolute ethyl alcohol, and drying for 4-6 h at 60-70 ℃.
Preferably, the preparation method of the antibacterial agent in the step (3) comprises the following steps: mixing 8-aminocaprylic acid, monoiodomethane and a sodium hydroxide solution with the mass fraction of 5-10% in a mass ratio of 1: 4: 4-1: 6: 6, uniformly mixing, adding sodium iodide with the mass of 0.01-0.03 time that of 8-aminocaprylic acid, stirring and reacting for 4-6 hours at 30-40 ℃ at 500-1000 r/min, heating to 50-60 ℃ and keeping for 20-30 minutes, cooling to 1-5 ℃, filtering, washing for 3-5 minutes with a sodium bicarbonate solution with the mass fraction of 5-10% at 1-5 ℃, washing for 3-5 times with pure water at 1-5 ℃, and drying for 6-8 hours at the temperature of 1-10 Pa and-10-1 ℃ to prepare the composition.
Compared with the prior art, the invention has the following beneficial effects:
when the easily-cleaned antibacterial negative ion mattress is prepared, the supermolecule assembled negative ion polyester fibers and the modified antibacterial agent are reacted, then the obtained product is woven and cut into the mattress cover, and the mattress cover is filled with cotton wool to obtain the easily-cleaned antibacterial negative ion mattress.
Firstly, tourmaline powder, silicon dioxide, aluminum oxide, talcum powder and magnesium oxide are mixed and ground, polyethylene glycol and carboxymethyl cellulose are added to be mixed and calcined to prepare negative ion ceramic particles, the negative ion ceramic particles are reacted with aminopropyl triethoxysilane, then the negative ion ceramic particles are mixed with terylene, and melt spinning is carried out to prepare negative ion terylene fibers, the tourmaline powder is prepared into the negative ion ceramic particles, so that the tourmaline powder is sintered on the pore canal or the surface of the negative ion ceramic particles, good negative ion generation effect is kept, and meanwhile washing and stress shedding are avoided, so that good and lasting negative ion generation effect is obtained; reacting tri (4-aminophenyl) amine with di-tert-butyl dicarbonate, reacting with p-phenylene diisocyanate to prepare a supramolecular assembly ligand, mixing tetrabutylammonium phosphate, the supramolecular assembly ligand and acetonitrile into assembly liquid, reacting anion terylene fiber with ethylenediamine, reacting with the supramolecular assembly ligand to prepare pre-assembled anion terylene fiber, processing the pre-assembled anion terylene fiber with the assembly liquid to prepare supramolecular assembled anion terylene fiber, self-assembling the supramolecular assembly ligand under the action of anions generated by tetrabutylammonium phosphate to form a supramolecular self-assembly layer and generate an ion channel, the mattress has good washing and stress protection effects on the anion polyester fiber main body, has good transmission protection effects on anions generated by the anion polyester fiber, and further keeps the durable anion generation effect of the mattress;
secondly, 8-aminocaprylic acid and monoiodomethane react to prepare an antibacterial agent, the antibacterial agent, 11-dodecenoic acid and trimethylolpropane triglycidyl ether react, and then the antibacterial agent and methyldiallyl silane and pentamethyl disiloxane react in sequence to prepare a modified antibacterial agent, a branched siloxane chain segment grows on the modified antibacterial agent, the branched siloxane chain segment has higher lipophilicity, a supermolecule self-assembly layer contains more carbamido groups, water vapor in air is easily adsorbed to form a water molecule film, so that oily substances are easily gathered on the lipophilic branched siloxane chain segment and are not easily permeated, and the branched siloxane chain segment has good flexibility, so that the mattress is not easy to rub to generate static electricity to adsorb dust, thereby improving the easy cleaning performance of the mattress, simultaneously, the branched siloxane chain segment makes the surface of the prepared mattress hydrophobic, and the environment for bacteria proliferation on the surface is severe, thereby improving the antibacterial performance of the mattress.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to more clearly illustrate the method provided by the invention, the following examples are used for detailed description, and the test method of each index of the easy-to-clean antibacterial anion mattress manufactured in the following examples is as follows:
easy cleaning performance: the easy-to-clean antibacterial anion mattress obtained in each example and the comparative example material are subjected to the same size and shape area, the surface is washed by ethanol, dried and weighed for the first time, the mattress is placed in the same room and kept still for the same number of days, then the mattress is weighed for the second time, the surface is washed by the same amount of absolute ethanol in the same manner, dried and weighed for the third time, and the residual rate is calculated as (three times of weighing-first weighing)/(two times of weighing-first weighing).
Antibacterial property: the easy-to-clean antibacterial negative ion mattress obtained in each embodiment and the comparative example material are in the same size and shape area, and the bacteriostasis rate is determined according to the GB/T31402 standard method.
And (3) durable performance: the easy-to-clean antibacterial negative ion mattress obtained in each example and the comparative example material are used for measuring the negative ion generation amount according to GB/T30128, washing for 1h under the same condition, airing for 23h indoors, repeating for 30 times, measuring the negative ion generation amount again, and calculating the retention rate as the negative ion generation amount/initial negative ion generation amount after washing for 30 times.
Example 1
(1) Preparing the anion polyester fiber: mixing tourmaline powder, silicon dioxide, aluminum oxide, talcum powder, magnesium oxide and water according to the mass ratio of 8: 5: 4: 3: 5: 25, uniformly mixing, grinding in a grinding machine until the particle size is less than 0.1mm, and drying at 70 ℃ for 12h to prepare negative ion powder; mixing anion powder, polyethylene glycol, carboxymethyl cellulose, absolute ethyl alcohol and pure water according to a mass ratio of 10: 1: 1: 3: 4, uniformly mixing, calcining at 1000 ℃ for 12h, cooling to room temperature, and then grinding in a grinding machine until the particle size is less than 0.1mm to prepare negative ion ceramic particles; mixing negative ion ceramic particles, aminopropyltriethoxysilane and pure water in a mass ratio of 3: 1: 15, uniformly mixing, stirring at 20 ℃ and 600r/min for 10min, drying at 70 ℃ for 12h to prepare pretreated negative ion ceramic particles, and mixing the pretreated negative ion ceramic particles and terylene in a mass ratio of 1: 3 blending, extruding, slicing, heating and melting, extruding, and performing spinning forming to obtain the anion polyester fiber;
(2) supramolecular assembly: mixing di-tert-butyl dicarbonate, tri (4-aminophenyl) amine and tetrahydrofuran according to a mass ratio of 4: 1: 20, uniformly mixing, stirring and reacting at 0 ℃ for 24 hours at 300r/min, and standing at 10 ℃ for 8 hours under 1kPa to prepare a central monomer; the method comprises the following steps of (1): 2: 20, uniformly mixing, stirring and reacting at 45 ℃ and 300r/min for 4h, standing at 40 ℃ and 1kPa for 50min, adding ether with the mass 3 times that of the prepolymer, stirring at 0 ℃ and 800r/min for 20min, filtering, and drying at-1 ℃ and 1Pa for 8h to prepare a supramolecular assembly ligand; immersing the anion polyester fibers in an ethylenediamine solution with the mass fraction of 0.8% at 50 ℃ for 20min, washing with absolute ethyl alcohol for 3 times, and drying at 60 ℃ for 6h to obtain the anion polyester fibers after aminolysis; carrying out aminolysis on the negative ion polyester fiber, the supermolecule assembly ligand and tetrahydrofuran according to the mass ratio of 1: 1: 15, uniformly mixing, performing ultrasonic treatment at 45 ℃ and 30kHz for 4 hours, and drying at-1 ℃ and 1Pa for 8 hours to prepare pre-assembled anion polyester fibers; tetrabutylammonium phosphate, a supramolecular assembly ligand and acetonitrile in a mass ratio of 1: 1: 20, uniformly mixing, stirring at the temperature of 20 ℃ and 600r/min for 12h, preparing a packaging solution, and mixing the pre-assembled anion polyester fiber, the packaging solution and diethyl ether according to the mass ratio of 1: 10: 20, uniformly mixing, standing for 8 days at 20 ℃, filtering, and drying for 8 hours at-1 ℃ under 1Pa to prepare the supermolecular assembly anion polyester fiber;
(3) preparation of modified antibacterial agent: mixing 8-aminocaprylic acid, monoiodomethane and a sodium hydroxide solution with the mass fraction of 5% in a mass ratio of 1: 4: 4, uniformly mixing, adding sodium iodide with the mass of 0.01 time of that of 8-aminocaprylic acid, stirring and reacting at 30 ℃ for 6 hours at 500r/min, heating to 50 ℃ and keeping for 30 minutes, cooling to 1 ℃ and filtering, washing for 5 minutes by using a sodium bicarbonate solution with the mass fraction of 5% at 1 ℃, washing for 3 times by using pure water at 1 ℃ and drying for 6 hours at the temperature of between 1Pa and 10 ℃ to obtain the antibacterial agent; antibacterial agent, 11-dodecenoic acid, trimethylolpropane triglycidyl ether, tetrabutylammonium bromide and N, N-dimethylformamide are mixed according to the mass ratio of 4: 2: 3: 0.3: 30, uniformly mixing, stirring and reacting for 2 hours at 80 ℃ and 800r/min in a nitrogen atmosphere, and standing for 8 hours at 40 ℃ and 1kPa to obtain a pre-modified antibacterial agent; pre-modified antibacterial agent, methyldiallyl silane and n-hexane are mixed according to the mass ratio of 3: 1: 15, uniformly mixing, adding chloroplatinic acid with the mass of 0.03 percent of that of the pre-modified antibacterial agent, stirring and refluxing for 6 hours at 70-80 ℃ at 500r/min, adding pentamethyldisiloxane with the mass of 1 time that of the pre-modified antibacterial agent, continuously stirring and refluxing for 4 hours, and standing for 4 hours at 20 ℃ under 1kPa to prepare the modified antibacterial agent;
(4) antibacterial treatment and weaving: and (2) mixing supramolecular assembled anion polyester fiber, a modified antibacterial agent, ethyl acetate and N, N-dimethylformamide according to the mass ratio of 2: 1: 6: 6, uniformly mixing, stirring at 60 ℃ at 800r/min for 30min, adding 0.003 time of dibutyltin dilaurate, continuously stirring for 3h, taking out, washing with pure water and absolute ethyl alcohol for 3 times, and drying at 60 ℃ for 8h to obtain the antibacterial anion fiber; weaving the antibacterial anion fiber into 300g/m by a fiber weaving machine 2 Cutting the fabric into mattress covers, and filling the mattress covers with cotton wool to obtain the easily-cleaned antibacterial negative ion mattress.
Example 2
(1) Preparing anion polyester fibers: mixing tourmaline powder, silicon dioxide, aluminum oxide, talcum powder, magnesium oxide and water according to a mass ratio of 9: 6: 4.5: 4: 6: 30, uniformly mixing, grinding in a grinding machine until the particle size is less than 0.1mm, and drying at 75 ℃ for 11h to prepare negative ion powder; mixing anion powder, polyethylene glycol, carboxymethyl cellulose, absolute ethyl alcohol and pure water according to a mass ratio of 12: 1: 1.5: 3.5: 4.5, uniformly mixing, calcining at 1100 ℃ for 11h, cooling to room temperature, and grinding in a grinding machine until the particle size is less than 0.1mm to prepare the negative ion ceramic particles; mixing the negative ion ceramic particles, aminopropyltriethoxysilane and pure water according to the mass ratio of 3.5: 1: 18, uniformly mixing, stirring at 25 ℃ and 700r/min for 9min, drying at 75 ℃ for 11h to prepare pretreated negative ion ceramic particles, and mixing the pretreated negative ion ceramic particles and terylene in a mass ratio of 1: 3.5 blending, extruding, slicing, heating and melting, extruding, and performing spinning forming to obtain the anion polyester fiber;
(2) supramolecular assembly: mixing di-tert-butyl dicarbonate, tri (4-aminophenyl) amine and tetrahydrofuran according to a mass ratio of 4.5: 1: 22, uniformly mixing, stirring and reacting at 3 ℃ and 400r/min for 22 hours, and standing at 15 ℃ and 1.5kPa for 7 hours to prepare a central monomer; the method comprises the following steps of (1) mixing a central monomer, p-phenylene diisocyanate and tetrahydrofuran in a mass ratio of 1.5: 2.5: 25, uniformly mixing, stirring and reacting at 50 ℃ and 400r/min for 3.5h, standing at 45 ℃ and 1.5kPa for 45min, adding diethyl ether with the mass 4 times that of the prepolymer, stirring at 3 ℃ and 900r/min for 18min, filtering, and drying at-5 ℃ and 5Pa for 7h to obtain the supermolecule assembly ligand; immersing the anion polyester fibers in an ethylenediamine solution with the mass fraction of 0.9% at 60 ℃ for 25min, washing with absolute ethyl alcohol for 4 times, and drying at 65 ℃ for 5h to obtain the anion polyester fibers after aminolysis; carrying out aminolysis on the negative ion polyester fiber, the supermolecule assembly ligand and tetrahydrofuran according to the mass ratio of 1: 1.5: 18, uniformly mixing, performing ultrasonic treatment at 50 ℃ and 35kHz for 3.5 hours, and drying at-5 ℃ and 5Pa for 7 hours to prepare pre-assembled anion polyester fibers; tetrabutylammonium phosphate, a supramolecular assembly ligand and acetonitrile in a mass ratio of 1: 1.5: 25, uniformly mixing, stirring at 25 ℃ and 700r/min for 11h, preparing a packaging solution, and mixing the pre-assembled anion polyester fiber, the packaging solution and diethyl ether according to a mass ratio of 1: 12: 25, uniformly mixing, standing for 7 days at 25 ℃, filtering, and drying for 7 days at-5 ℃ under 5Pa to prepare the supermolecular assembly anion polyester fiber;
(3) preparation of modified antibacterial agent: mixing 8-aminocaprylic acid, monoiodomethane and 8 mass percent of sodium hydroxide solution according to a mass ratio of 1: 5: 5, uniformly mixing, adding sodium iodide with the mass of 0.02 time of that of 8-aminocaprylic acid, stirring and reacting at 35 ℃ for 5 hours at a speed of 800r/min, heating to 55 ℃ and keeping for 25 minutes, cooling to 3 ℃, filtering, washing for 4 minutes by using a sodium bicarbonate solution with the mass fraction of 8% at 3 ℃, washing for 4 times by using pure water at 3 ℃, and drying for 7 hours at the temperature of 5Pa and-5 ℃ to prepare the antibacterial agent; antibacterial agent, 11-dodecenoic acid, trimethylolpropane triglycidyl ether, tetrabutylammonium bromide and N, N-dimethylformamide are mixed according to the mass ratio of 4: 2: 4: 0.4: 32, uniformly mixing, stirring and reacting for 2.5 hours at 85 ℃ and 900r/min in a nitrogen atmosphere, and standing for 9 hours at 45 ℃ and 1.5kPa to obtain a pre-modified antibacterial agent; the pre-modified antibacterial agent, methyldiallylsilyl silane and normal hexane are mixed according to the mass ratio of 3.5: 1: 18, uniformly mixing, adding chloroplatinic acid with the mass of 0.03-0.05 of that of the pre-modified antibacterial agent, stirring and refluxing for 5 hours at 75 ℃ at 600r/min, adding pentamethyldisiloxane with the mass of 1.1 time of that of the pre-modified antibacterial agent, continuously stirring and refluxing for 5 hours, and standing for 3.5 hours at 25 ℃ under 1.5kPa to prepare the modified antibacterial agent;
(4) antibacterial treatment and weaving: supramolecular assembled anion polyester fiber, a modified antibacterial agent, ethyl acetate and N, N-dimethylformamide are mixed according to the mass ratio of 2.5: 1: 7: 7, uniformly mixing, stirring at 65 ℃ and 900r/min for 28min, adding 0.004 times of dibutyltin dilaurate, continuously stirring for 2.5h, taking out, washing with pure water and absolute ethyl alcohol for 4 times, and drying at 65 ℃ for 7h to obtain the antibacterial negative ion fiber; weaving the antibacterial anion fiber into 300g/m by a fiber weaving machine 2 And (3) cutting the fabric into the mattress cover, and filling the mattress cover with cotton wool to obtain the easily-cleaned antibacterial negative ion mattress.
Example 3
(1) Preparing anion polyester fibers: mixing tourmaline powder, silicon dioxide, aluminum oxide, talcum powder, magnesium oxide and water according to the mass ratio of 10: 7: 6: 5: 8: 35, uniformly mixing, grinding in a grinding machine until the particle size is less than 0.1mm, and drying at 80 ℃ for 10 hours to prepare negative ion powder; mixing anion powder, polyethylene glycol, carboxymethyl cellulose, absolute ethyl alcohol and pure water according to a mass ratio of 15: 1: 2: 4: 5, uniformly mixing, calcining at 1200 ℃ for 10h, cooling to room temperature, and then grinding in a grinding machine until the particle size is less than 0.1mm to prepare negative ion ceramic particles; mixing negative ion ceramic particles, aminopropyltriethoxysilane and pure water in a mass ratio of 4: 1: 20, uniformly mixing, stirring at 30 ℃ and 800r/min for 8min, drying at 80 ℃ for 10h to prepare pretreated negative ion ceramic particles, and mixing the pretreated negative ion ceramic particles and terylene in a mass ratio of 1: 4, blending, extruding, slicing, heating and melting, extruding, spinning and forming to obtain the anion polyester fiber;
(2) supramolecular assembly: di-tert-butyl dicarbonate, tri (4-aminophenyl) amine and tetrahydrofuran are mixed according to the mass ratio of 5: 1: 25, uniformly mixing, stirring and reacting at 5 ℃ and 500r/min for 20 hours, and standing at 20 ℃ and 2kPa for 6 hours to prepare a central monomer; the method comprises the following steps of (1) mixing a central monomer, p-phenylene diisocyanate and tetrahydrofuran in a mass ratio of 2: 3: 30, uniformly mixing, stirring and reacting at 55 ℃ and 500r/min for 3h, standing at 50 ℃ and 2kPa for 40min, adding diethyl ether with the mass 5 times that of the prepolymer, stirring at 5 ℃ and 1000r/min for 15min, filtering, and drying at-10 ℃ and 10Pa for 6h to prepare the supermolecule assembly ligand; immersing the anion polyester fibers in an ethylenediamine solution with the mass fraction of 1% at 70 ℃ for 20min, washing with absolute ethyl alcohol for 5 times, and drying at 70 ℃ for 4h to obtain the anion polyester fibers after aminolysis; carrying out aminolysis on the negative ion polyester fiber, the supermolecule assembly ligand and tetrahydrofuran according to the mass ratio of 1: 2: 20, uniformly mixing, performing ultrasonic treatment at 55 ℃ and 40kHz for 3 hours, and drying at-10 ℃ and 10Pa for 6 hours to prepare pre-assembled anion polyester fibers; tetrabutylammonium phosphate, a supramolecular assembly ligand and acetonitrile in a mass ratio of 1: 2: 30, uniformly mixing, stirring at 30 ℃ and 800r/min for 10 hours, preparing a packaging solution, and mixing the pre-assembled anion polyester fiber, the packaging solution and diethyl ether according to a mass ratio of 1: 15: 30, standing for 6 days at 30 ℃, filtering and drying for 6 hours at-10 ℃ under 10Pa to prepare the supermolecular assembly anion polyester fiber;
(3) preparation of modified antibacterial agent: mixing 8-aminocaprylic acid, monoiodomethane and a sodium hydroxide solution with the mass fraction of 10% in a mass ratio of 1: 6: 6, uniformly mixing, adding sodium iodide with the mass of 0.03 time of that of 8-aminocaprylic acid, stirring and reacting at 40 ℃ for 4 hours at 1000r/min, heating to 60 ℃ and keeping for 20 minutes, cooling to 5 ℃ and filtering, washing for 3 minutes by using a sodium bicarbonate solution with the mass fraction of 10% at 5 ℃, washing for 5 times by using pure water at 5 ℃, and drying for 6 hours at the temperature of 10Pa and-1 ℃ to obtain the antibacterial agent; antibacterial agent, 11-dodecenoic acid, trimethylolpropane triglycidyl ether, tetrabutylammonium bromide and N, N-dimethylformamide are mixed according to the mass ratio of 4: 2: 5: 0.5: 25, uniformly mixing, stirring and reacting for 2.5 hours at 85 ℃ and 900r/min in a nitrogen atmosphere, and standing for 9 hours at 45 ℃ and 1.5kPa to obtain a pre-modified antibacterial agent; pre-modified antibacterial agent, methyldiallyl silane and n-hexane are mixed according to the mass ratio of 3.5: 1: 18, adding chloroplatinic acid with the mass of 0.04 of that of the pre-modified antibacterial agent, stirring and refluxing for 5 hours at 75 ℃ at 600r/min, adding pentamethyldisiloxane with the mass of 1.1 time that of the pre-modified antibacterial agent, continuously stirring and refluxing for 5 hours, and standing for 3.5 hours at 25 ℃ under 1.5kPa to prepare the modified antibacterial agent;
(4) and (3) antibacterial treatment and weaving: the supermolecule assembled anion polyester fiber, the modified antibacterial agent, ethyl acetate and N, N-dimethylformamide are mixed according to the mass ratio of 2.5: 1: 7: 7, uniformly mixing, stirring at 65 ℃ and 900r/min for 28min, adding 0.004 times of dibutyltin dilaurate, continuously stirring for 2.5h, taking out, washing with pure water and absolute ethyl alcohol for 4 times, and drying at 65 ℃ for 7h to obtain the antibacterial negative ion fiber; weaving the antibacterial anion fiber into 320g/m by a fiber weaving machine 2 And (3) cutting the fabric into the mattress cover, and filling the mattress cover with cotton wool to obtain the easily-cleaned antibacterial negative ion mattress.
Comparative example 1
The preparation method of the easy-to-clean antibacterial anion mattress of the comparative example 1 is different from the preparation method of the example 2 only in the difference of the step (2), and the step (1) is modified as follows: tourmaline powder, aminopropyltriethoxysilane and pure water are mixed according to the mass ratio of 4: 1: 20, uniformly mixing, stirring at 30 ℃ and 800r/min for 8min, drying at 80 ℃ for 10h to prepare pretreated tourmaline powder, and mixing the pretreated tourmaline powder and terylene in a mass ratio of 1: 4 blending, extruding, slicing, heating and melting, extruding, spinning and forming to obtain the anion polyester fiber. The remaining steps were performed in the same manner as in example 2.
Comparative example 2
The preparation method of the easy-to-clean antibacterial anion mattress of the comparative example 2 is different from the preparation method of the example 2 only in the difference of the step (2), and the step (2) is modified as follows: mixing di-tert-butyl dicarbonate, tri (4-aminophenyl 4 yl) amine and tetrahydrofuran according to a mass ratio of 4.5: 1: 22, uniformly mixing, stirring and reacting at 3 ℃ and 400r/min for 22 hours, and standing at 15 ℃ and 1.5kPa for 7 hours to prepare a central monomer; the method comprises the following steps of (1) mixing a central monomer, p-phenylene diisocyanate and tetrahydrofuran in a mass ratio of 1.5: 2.5: 25, uniformly mixing, stirring and reacting at 50 ℃ and 400r/min for 3.5h, standing at 45 ℃ and 1.5kPa for 45min, adding diethyl ether with the mass 4 times that of the prepolymer, stirring at 3 ℃ and 900r/min for 18min, filtering, and drying at-5 ℃ and 5Pa for 7h to obtain the supermolecule assembly ligand; immersing the anion polyester fiber in an ethylenediamine solution with the mass fraction of 0.9% at 60 ℃ for 25min, washing with absolute ethyl alcohol for 4 times, and drying at 65 ℃ for 5h to obtain the anion polyester fiber after aminolysis; carrying out aminolysis on the negative ion polyester fiber, the supermolecule assembly ligand and tetrahydrofuran according to the mass ratio of 1: 1.5: 18, uniformly mixing, performing ultrasonic treatment at 50 ℃ and 35kHz for 3.5 hours, and drying at-5 ℃ and 5Pa for 7 hours to obtain the supermolecular assembly anion polyester fiber. The remaining steps were performed in the same manner as in example 2.
Comparative example 3
The preparation method of the easy-to-clean antibacterial anion mattress of the comparative example 3 is different from that of the example 2 only in the difference of the step (3), and the step (3) is modified as follows: mixing 8-aminocaprylic acid, monoiodomethane and 8 mass percent sodium hydroxide solution according to a mass ratio of 1: 5: 5, uniformly mixing, adding sodium iodide with the mass of 0.02 time of that of 8-aminocaprylic acid, stirring and reacting at 35 ℃ for 5 hours at the speed of 800r/min, heating to 55 ℃ and keeping for 25 minutes, cooling to 3 ℃ and filtering, washing for 4 minutes by using sodium bicarbonate solution with the mass fraction of 8% at 3 ℃, washing for 4 times by using pure water at 3 ℃, and drying for 7 hours at the temperature of 5Pa and-5 ℃ to obtain the antibacterial agent; antibacterial agent, 11-dodecenoic acid, trimethylolpropane triglycidyl ether, tetrabutylammonium bromide and N, N-dimethylformamide are mixed according to the mass ratio of 4: 2: 4: 0.4: 32, uniformly mixing, stirring and reacting for 2.5h at 85 ℃ and 900r/min in a nitrogen atmosphere, and standing for 9h at 45 ℃ and 1.5kPa to obtain the modified antibacterial agent. The remaining steps were performed in the same manner as in example 2.
Comparative example 4
The preparation method of the easy-to-clean antibacterial anion mattress of the comparative example 4 is different from the preparation method of the example 2 only in the difference of the step (2), and the step (2) is modified as follows: immersing the anion polyester fiber in an ethylenediamine solution with the mass fraction of 0.9% at 60 ℃ for 25min, washing with absolute ethyl alcohol for 4 times, and drying at 65 ℃ for 5h to obtain the anion polyester fiber after aminolysis. And replacing the supermolecule assembled anion polyester fiber in the step 4 with the anion polyester fiber after aminolysis. The remaining steps were performed in the same manner as in example 2.
Comparative example 5
The preparation method of the easy-to-clean antibacterial anion mattress of the comparative example 5 is different from that of the example 2 only in the difference of the step (3), and the step (3) is modified as follows: mixing 8-aminocaprylic acid, monoiodomethane and 8 mass percent sodium hydroxide solution according to a mass ratio of 1: 5: 5, uniformly mixing, adding sodium iodide with the mass of 0.02 time of that of 8-aminocaprylic acid, stirring and reacting at 35 ℃ for 5 hours at the speed of 800r/min, heating to 55 ℃ and keeping for 25 minutes, cooling to 3 ℃ and filtering, washing for 4 minutes by using sodium bicarbonate solution with the mass fraction of 8% at 3 ℃, washing for 4 times by using pure water at 3 ℃, and drying for 7 hours at the temperature of 5Pa and-5 ℃ to obtain the antibacterial agent. And replacing the "modified antimicrobial" in step 4 with an "antimicrobial". The remaining steps were performed in the same manner as in example 2.
Effects of the invention
The following table 1 shows performance analysis results of the easy-to-clean antibacterial anion mattress adopting the embodiments 1 to 3 and the comparative examples 1 to 5 of the invention for easy-to-clean performance, antibacterial performance and durable performance.
TABLE 1
| Residual rate | Bacteriostasis rate | Retention rate | Residual rate | Bacteriostasis rate | Retention rate | ||
| Example 1 | 1.35% | 99.4% | 92.2% | Comparative example 2 | 1.57% | 99.2% | 79.1% |
| Example 2 | 1.28% | 99.6% | 92.3% | Comparative example 3 | 7.25% | 95.2% | 90.9% |
| Example 3 | 1.31% | 99.3% | 91.7% | Comparative example 4 | 1.62% | 99.3% | 67.5% |
| Comparative example 1 | 1.34% | 99.1% | 75.4% | Comparative example 5 | 9.58% | 94.6% | 91.1% |
As can be seen from comparison of experimental data of examples 1-3 and comparative examples 1-5 in Table 1, the easy-to-clean antibacterial anion mattress prepared by the invention has good easy-to-clean performance, antibacterial performance and durable performance.
The experimental data of the examples 1, 2 and 3 and the comparative example 1 show that the retention rates of the examples 1, 2 and 3 are higher than that of the comparative example 1, which shows that the tourmaline powder is made into the negative ion ceramic particles, so that the tourmaline powder is sintered on the pore passages or the surfaces of the negative ion ceramic particles, good negative ion generation effect is maintained, and washing and stress falling are avoided at the same time, so that the lasting durability of the antibacterial negative ion mattress which is easy to clean is improved; the experimental data comparison of the examples 1, 2 and 3 and the comparative example 2 shows that the retention rate of the examples 1, 2 and 3 is high compared with the comparative example 2, which indicates that after the anion polyester fiber and the supermolecule assembly body after aminolysis are pre-assembled, the assembly is carried out by the assembly liquid, the supermolecule assembly ligand fixed on the anion polyester fiber and the supermolecule assembly ligand in the assembly liquid are self-assembled under the action of anions generated by tetrabutylammonium phosphate to form a supermolecule self-assembly layer and generate an ion channel, so that the anion polyester fiber has good water washing and stress protection effects on the main body of the anion polyester fiber, and has good transmission protection effects on anions generated by the anion polyester fiber, and the durable durability of the antibacterial anion mattress easy to clean is improved; the experimental data comparison of the examples 1, 2, 3 and the comparative example 3 shows that the examples 1, 2, 3 have lower residual rate and higher bacteriostatic rate than the comparative example 3, which indicates that the antibacterial agent is pre-modified and then modified again to enable the antibacterial agent to grow a branched siloxane chain segment, the branched siloxane chain segment has higher lipophilicity, the supermolecular self-assembled layer contains more carbamido groups, water vapor in the air is easily absorbed to form a water molecule film, oily substances are easily gathered on the lipophilic branched siloxane chain segment and are not easily penetrated, and the branched siloxane chain segment has good flexibility, so that the easy-to-clean antibacterial anion mattress is not easily rubbed to generate electrostatic absorption dust, thereby improving the easy-to-clean performance of the easy-to-clean antibacterial anion mattress, and simultaneously the branched siloxane chain segment enables the surface of the prepared easy-to-clean antibacterial anion mattress to be hydrophobic, so that the environment for bacteria to proliferate on the surface is severe, thereby improving the antibacterial performance of the antibacterial anion mattress which is easy to clean.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The preparation method of the easily-cleaned antibacterial anion mattress is characterized in that the easily-cleaned antibacterial anion mattress is prepared by the steps of reacting supermolecule assembled anion polyester fibers with a modified antibacterial agent, weaving and cutting into a mattress cover, and filling the mattress cover with cotton wool.
2. The method for preparing an easily cleaned antibacterial anion mattress according to claim 1, wherein the supramolecular assembled anion polyester fiber is prepared by reacting tri (4-aminophenyl) amine with di-tert-butyl dicarbonate, then reacting with p-phenylene diisocyanate to prepare a supramolecular assembly ligand, mixing tetrabutylammonium phosphate, the supramolecular assembly ligand and acetonitrile into assembly liquid, reacting anion polyester fiber with ethylenediamine, then reacting with the supramolecular assembly ligand to prepare pre-assembled anion polyester fiber, and then treating the pre-assembled anion polyester fiber with the assembly liquid.
3. The method for preparing an easily cleaned antibacterial anion mattress according to claim 2, wherein the anion polyester fiber is prepared by mixing and grinding tourmaline powder, silica, alumina, talcum powder and magnesium oxide, adding polyethylene glycol and carboxymethyl cellulose, mixing and calcining to prepare anion ceramic particles, reacting the anion ceramic particles with aminopropyltriethoxysilane, blending with polyester, and melt-spinning.
4. The method for preparing an easily cleaned antibacterial anion mattress according to claim 1, wherein the modified antibacterial agent is prepared by reacting 8-aminocaprylic acid with monoiodomethane, reacting the antibacterial agent, 11-dodecenoic acid and trimethylolpropane triglycidyl ether, and sequentially reacting with methyldiallylsilane and pentamethyldisiloxane.
5. The preparation method of the easy-to-clean antibacterial anion mattress according to claim 1 is characterized by comprising the following preparation steps:
(1) preparing anion polyester fibers: mixing negative ion ceramic particles, aminopropyltriethoxysilane and pure water in a mass ratio of 3: 1: 15-4: 1: 20, uniformly mixing, stirring for 8-10 min at 20-30 ℃ at 600-800 r/min, drying for 10-12 h at 70-80 ℃ to obtain pretreated negative ion ceramic particles, and mixing the pretreated negative ion ceramic particles and terylene in a mass ratio of 1: 3-1: 4, blending, extruding, slicing, heating and melting, extruding, and performing spinning forming to obtain the anion polyester fiber;
(2) supramolecular assembly: carrying out aminolysis on the negative ion polyester fiber, the supermolecule assembly ligand and tetrahydrofuran according to the mass ratio of 1: 1: 15-1: 2: 20, uniformly mixing, performing ultrasonic treatment at 45-55 ℃ and 30-40 kHz for 3-4 h, drying at-1-10 ℃ and 1-10 Pa for 6-8 h to prepare pre-assembled anion polyester fibers, and pre-assembling the anion polyester fibers; tetrabutylammonium phosphate, supramolecular assembly ligand and acetonitrile in a mass ratio of 1: 1: 20-1: 2: 30, uniformly mixing, stirring at the temperature of 20-30 ℃ for 10-12 h at 600-800 r/min, preparing a pre-assembly liquid, and mixing the pre-assembly negative ion polyester fiber, the assembly liquid and diethyl ether according to the mass ratio of 1: 10: 20-1: 15: 30, uniformly mixing, standing for 6-8 days at 20-30 ℃, filtering, and drying at-1-10 ℃ under 1-10 Pa for 6-8 hours to prepare the supermolecule assembled anion polyester fiber;
(3) preparation of modified antibacterial agent: antibacterial agent, 11-dodecenoic acid, trimethylolpropane triglycidyl ether, tetrabutylammonium bromide and N, N-dimethylformamide are mixed according to the mass ratio of 4: 2: 3: 0.3: 30-4: 2: 5: 0.5: 35, uniformly mixing, stirring and reacting for 2-3 h at 80-90 ℃ and 800-1000 r/min in a nitrogen atmosphere, and standing for 8-10 h at 40-50 ℃ and 1-2 kPa to prepare a pre-modified antibacterial agent; the pre-modified antibacterial agent, methyldiallylsilyl silane and normal hexane are mixed according to the mass ratio of 3: 1: 15-4: 1: 20, uniformly mixing, adding chloroplatinic acid with the mass of 0.03-0.05 of that of the pre-modified antibacterial agent, stirring and refluxing for 4-6 hours at 70-80 ℃ at 500-800 r/min, adding pentamethyldisiloxane with the mass of 1-1.2 times that of the pre-modified antibacterial agent, continuously stirring and refluxing for 4-6 hours, and standing for 3-4 hours at 20-30 ℃ under 1-2 kPa to prepare the modified antibacterial agent;
(4) antibacterial treatment and weaving: the method comprises the following steps of (1) mixing supramolecular assembly anion polyester fiber, a modified antibacterial agent, ethyl acetate and N, N-dimethylformamide according to the mass ratio of 2: 1: 6: 6-3: 1: 8: 8, uniformly mixing, stirring at 60-70 ℃ for 25-30 min at 800-1000 r/min, adding 0.003-0.005 times of dibutyltin dilaurate, continuously stirring for 2-3 h, taking out, washing for 3-5 times by using pure water and absolute ethyl alcohol, and drying at 60-70 ℃ for 6-8 h to obtain the antibacterial anion fiber; weaving the antibacterial anion fibers into 280-320 g/m by a fiber weaving machine 2 Cutting the fabric into mattress covers, and filling the mattress covers with cotton wool to obtain the easily-cleaned antibacterial negative ion mattress.
6. The preparation method of the easily-cleaned antibacterial anion mattress according to claim 5, wherein the preparation method of the anion ceramic particles in the step (1) is as follows: mixing anion powder, polyethylene glycol, carboxymethyl cellulose, absolute ethyl alcohol and pure water according to a mass ratio of 10: 1: 1: 3: 4-15: 1: 2: 4: 5, uniformly mixing, calcining at 1000-1200 ℃ for 10-12 h, cooling to room temperature, and grinding in a grinding machine until the particle size is less than 0.1mm to prepare the calcium carbonate.
7. The preparation method of the easily cleaned antibacterial anion mattress according to claim 6, wherein the anion powder is prepared by mixing tourmaline powder, silicon dioxide, aluminum oxide, talcum powder, magnesium oxide and water in a mass ratio of 8: 5: 4: 3: 5: 25-10: 7: 6: 5: 8: 35, uniformly mixing, grinding in a grinding machine until the particle size is less than 0.1mm, and drying at 70-80 ℃ for 10-12 h to prepare the composite material; the tourmaline powder is black crystal tourmaline powder.
8. The method for preparing an easily cleaned antibacterial anion mattress according to claim 5, wherein the method for preparing the supramolecular assembly ligand in the step (2) comprises the following steps: mixing di-tert-butyl dicarbonate, tri (4-aminophenyl) amine and tetrahydrofuran according to a mass ratio of 4: 1: 20-5: 1: 25, uniformly mixing, stirring and reacting for 20-24 hours at 0-5 ℃ at 300-500 r/min, and standing for 6-8 hours at 10-20 ℃ under 1-2 kPa to prepare a central monomer; the method comprises the following steps of (1): 2: 20-2: 3: 30, uniformly mixing, stirring and reacting at 45-55 ℃ at 300-500 r/min for 3-4 h, standing at 40-50 ℃ at 1-2 kPa for 40-50 min, adding diethyl ether with the mass being 3-5 times of that of the prepolymer, stirring at 0-5 ℃ at 800-1000 r/min for 15-20 min, filtering, and drying at-1-10 ℃ at 1-10 Pa for 6-8 h to prepare the prepolymer.
9. The preparation method of the easy-to-clean antibacterial anion mattress according to claim 5, wherein the aminolysis method in the step (2) is as follows: immersing the negative ion polyester fiber in an ethylenediamine solution with the mass fraction of 0.8-1% at 50-70 ℃, soaking for 20-30 min, washing for 3-5 times by using absolute ethyl alcohol, and drying for 4-6 h at 60-70 ℃.
10. The preparation method of the easily cleaned antibacterial anion mattress according to claim 5, characterized in that the preparation method of the antibacterial agent in the step (3) is as follows: mixing 8-aminocaprylic acid, monoiodomethane and a sodium hydroxide solution with the mass fraction of 5-10% in a mass ratio of 1: 4: 4-1: 6: 6, uniformly mixing, adding sodium iodide with the mass of 0.01-0.03 time that of 8-aminocaprylic acid, stirring and reacting for 4-6 hours at 30-40 ℃ at 500-1000 r/min, heating to 50-60 ℃ and keeping for 20-30 minutes, cooling to 1-5 ℃, filtering, washing for 3-5 minutes with a sodium bicarbonate solution with the mass fraction of 5-10% at 1-5 ℃, washing for 3-5 times with pure water at 1-5 ℃, and drying for 6-8 hours at the temperature of 1-10 Pa and-10-1 ℃ to prepare the composition.
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