CN115123717B - Intelligent warehousing operation method, system, device and storage medium based on three-dimensional warehousing system - Google Patents

Intelligent warehousing operation method, system, device and storage medium based on three-dimensional warehousing system Download PDF

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CN115123717B
CN115123717B CN202210613334.0A CN202210613334A CN115123717B CN 115123717 B CN115123717 B CN 115123717B CN 202210613334 A CN202210613334 A CN 202210613334A CN 115123717 B CN115123717 B CN 115123717B
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warehouse
information
materials
management terminal
coordinate
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CN115123717A (en
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姜景琨
夏博文
崔悦
蔡子宇
郑大鲲
禹洋
李斌
顾亮
李志锐
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State Grid Ningxia Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0485Check-in, check-out devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1371Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S10/00Systems supporting electrical power generation, transmission or distribution
    • Y04S10/50Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

本发明提供一种基于立体仓储系统的智能化仓储作业方法、系统、装置及存储介质,属于电力物资仓储技术领域。仓储作业系统包括立体仓库及出入库管理终端,所述出入库管理终端包括入库作业模块及出库作业模块。其中,所述入库作业模块包括第一标签读取子模块、仓储地址匹配子模块、入库指令子模块。所述出库作业模块包括任务获取子模块、仓储分布状态获取子模块、出库位选择子模块、出库指令子模块。设置所述出入库管理终端,从电力物资入库、出库过程中,对重型物资货架上的电力物资的分布状态进行管控,从而使得整个仓储过程中,所述重型物资货架的受力分布基本均衡,消除安全隐患,降低安全风险。

The invention provides an intelligent storage operation method, system, device and storage medium based on a three-dimensional storage system, and belongs to the technical field of electric power material storage. The storage operation system includes a three-dimensional warehouse and a warehouse entry and exit management terminal, and the warehouse entry and exit management terminal includes a warehouse entry operation module and a warehouse exit operation module. Wherein, the warehousing operation module includes a first label reading submodule, a storage address matching submodule, and a warehousing instruction submodule. The outbound operation module includes a task acquisition submodule, a warehouse distribution state acquisition submodule, an outbound location selection submodule, and an outbound instruction submodule. The inbound and outbound management terminal is set up to manage and control the distribution status of the electric power supplies on the heavy goods shelves during the process of power supplies in and out of the warehouse, so that during the entire storage process, the force distribution of the heavy goods shelves is basically balance, eliminate potential safety hazards, and reduce safety risks.

Description

基于立体仓储系统的智能化仓储作业方法、系统、装置及存储 介质Intelligent warehousing operation method, system, device and storage based on three-dimensional warehousing system medium

技术领域technical field

本发明属于电力物资仓储技术领域,特别涉及一种基于立体仓储系统的智能化仓储作业方法、系统、装置及存储介质。The invention belongs to the technical field of electric power material storage, and in particular relates to an intelligent storage operation method, system, device and storage medium based on a three-dimensional storage system.

背景技术Background technique

现代电力物资的管理过程中,通常将集中采购的电力物资,包括环网柜、箱式变电器(简称箱变)、线盘等,首先存放存枢纽中心仓库,然后在需要时,将电力物资转运至周边地区。In the management process of modern power materials, the power materials purchased centrally, including ring network cabinets, box-type transformers (referred to as box transformers), and coils, etc., are first stored in the central warehouse of the hub, and then when needed, the power materials are stored transported to surrounding areas.

对于大型或超大型的电力物资仓库,往往需要存储更多的物资,然而,受限于目前将大型电力物资码放在地面上的存储方式的限制,首先,仓库净空间不能被有效利用,导致仓库净空间使用率较低,电力物资,尤其是超重、超大型电力物资存储量有限。专利号为202123383147.8的中国实用新型专利提供了一种能存储超重超大型电力物资的自动化立体仓库,包括物资交接区及物资存储区,所述物资存储区设置至少一个重型物资货架和至少一个堆垛起重机,所述重型物资货架能够在高度方向上存储2-8层电力物资;所述重型物资货架的一侧设置有转运通道,沿平行所述转运通道的方向设置导轨,所述堆垛起重机设置在所述导轨上,所述导轨延伸至所述物资交接区。由于上述重型物资货架能够在高度方向存储2-8层的环网柜、箱变等电力物资,故而充分利用了仓库的净空,提高仓库的仓储能力。For large or super-large power material warehouses, it is often necessary to store more materials. However, limited by the current storage method of placing large power materials on the ground, first of all, the net space of the warehouse cannot be effectively utilized, resulting in The net space utilization rate is low, and the storage capacity of power supplies, especially overweight and super-large power supplies, is limited. The Chinese utility model patent with the patent number of 202123383147.8 provides an automated three-dimensional warehouse capable of storing overweight and large power materials, including a material transfer area and a material storage area. The material storage area is provided with at least one heavy material shelf and at least one stacker A crane, the heavy material shelf can store 2-8 layers of power materials in the height direction; one side of the heavy material shelf is provided with a transfer channel, and guide rails are provided along the direction parallel to the transfer channel, and the stacking crane is set On the guide rail, the guide rail extends to the material delivery area. Since the above-mentioned heavy-duty material shelves can store 2-8 layers of power materials such as ring network cabinets and box transformers in the height direction, the clearance of the warehouse is fully utilized and the storage capacity of the warehouse is improved.

然而,随着重型物资货架的长度和高度的增加,受限于目前电力仓储“整存零取”的供求状态,货架上的物资存放位经常被一次性补充满,然后被从靠近取货口的一侧逐渐取走,从而致使货架上的重型物资一端分布较多,另一端分布较少,货架两端受力长时间处于不均匀状态,存在安全隐患。However, as the length and height of heavy-duty material shelves increase, limited by the current supply and demand status of "full storage and zero withdrawal" in power storage, the material storage positions on the shelves are often replenished at one time, and then they are removed from the near the pick-up port. One side of the shelf is gradually removed, resulting in more heavy materials on one end of the shelf and less on the other end. The force on both ends of the shelf is uneven for a long time, posing a safety hazard.

发明内容Contents of the invention

基于此,本发明提供一种基于立体仓储系统的智能化仓储作业系统,以解决现有技术中存在的电重型物资货架长时间处于受力不均衡状态,存在安全隐患的技术问题。Based on this, the present invention provides an intelligent warehousing operation system based on a three-dimensional warehousing system to solve the technical problem in the prior art that the electrical and heavy material shelves are in a state of unbalanced force for a long time and there are potential safety hazards.

本发明还提供一种基于立体仓储系统的智能化仓储作业方法。The invention also provides an intelligent storage operation method based on the three-dimensional storage system.

本发明还提供一种基于立体仓储系统的智能化仓储作业装置。The invention also provides an intelligent storage operation device based on the three-dimensional storage system.

本发明还提供一种存储介质。The invention also provides a storage medium.

本发明解决上述技术问题的技术方案如下:The technical scheme that the present invention solves the problems of the technologies described above is as follows:

一种基于立体仓储系统的智能化仓储作业系统,包括:An intelligent storage operation system based on a three-dimensional storage system, including:

立体仓库,所述立体仓库设置物资交接区及物资存储区,所述物资存储区设置至少一个重型物资货架和至少一个出入库执行机构,所述重型物资货架设置若干物资存储位,所述物资存储位具有表征其高度方向所在位置的第一坐标和表征其长度方向所在位置的第二坐标;所述重型物资货架的一侧设置有转运通道,沿平行所述转运通道的方向设置导轨,所述出入库执行机构设置在所述导轨上,所述导轨延伸至所述物资交接区;以及A three-dimensional warehouse, the three-dimensional warehouse is provided with a material transfer area and a material storage area, and the material storage area is provided with at least one heavy-duty material shelf and at least one entry and exit actuator, the heavy-duty material shelf is provided with several material storage positions, and the material storage The position has a first coordinate characterizing its position in the height direction and a second coordinate characterizing its position in the length direction; one side of the heavy material shelf is provided with a transfer channel, and guide rails are provided along a direction parallel to the transfer channel, and the The warehouse entry and exit actuator is arranged on the guide rail, and the guide rail extends to the material handover area; and

出入库管理终端,所述出入库管理终端包括入库作业模块及出库作业模块,其中,所述入库作业模块包括:A warehouse-in and out management terminal, the warehouse-in and out management terminal includes a warehouse-in operation module and a warehouse-out operation module, wherein the warehouse-in operation module includes:

第一标签读取子模块,用于获取入库物资第一标签信息;所述第一标签信息至少包括物资类别信息和物资编号信息;The first label reading sub-module is used to obtain the first label information of the materials in storage; the first label information includes at least material category information and material number information;

仓储地址匹配子模块,用于根据第一约束条件,为第一标签信息匹配仓储地址信息;其中,所述仓储地址信息至少包括第一坐标信息和第二坐标信息,所述第一坐标信息与所述第一坐标对应,所述第二坐标信息与所述第二坐标对应;The storage address matching submodule is used to match the storage address information for the first label information according to the first constraint condition; wherein, the storage address information includes at least first coordinate information and second coordinate information, and the first coordinate information and The first coordinates correspond, and the second coordinate information corresponds to the second coordinates;

入库指令子模块,用于根据匹配的仓储地址信息,形成入库指令,以使得出入库执行机构接收所述入库指令,执行物资入库动作;The warehousing instruction sub-module is used to form a warehousing instruction according to the matching storage address information, so that the storage-exit executing agency receives the warehousing instruction and executes the material warehousing action;

所述出库作业模块包括:Described outbound operation module comprises:

任务获取子模块,用于获取出库作业任务;其中,出库作业任务包括物资类别信息;The task acquisition sub-module is used to obtain the outbound operation task; wherein, the outbound operation task includes material category information;

仓储分布状态获取子模块,用于获取所有要求出库的物资的物资类别信息相同的物资的仓储地址信息;The storage distribution state acquisition sub-module is used to obtain the storage address information of all materials that require the same material category information for the materials that are required to be shipped out of the warehouse;

出库位选择子模块,用于根据第二约束条件,选择一个仓储地址信息,作为出库物资所在位置;The outbound location selection sub-module is used to select a storage address information as the location of outbound materials according to the second constraint condition;

出库指令子模块,用于根据确定的出库物资所在位置,形成出库指令,以使得出入库执行机构接收所述出库指令,并根据解析的仓储地址信息,执行物资出库动作。The outbound instruction sub-module is used to form an outbound instruction based on the determined location of the outbound material, so that the outbound and inbound executive mechanism receives the outbound order, and executes the outbound action of the material according to the analyzed storage address information.

优选地,所述仓储地址匹配子模块包括:Preferably, the warehouse address matching submodule includes:

第一数组单元,用于获取当前剩余所有物资的第一坐标信息,形成第一数组;The first array unit is used to obtain the first coordinate information of all current remaining materials to form a first array;

第一统计单元,用于统计相同的第一坐标信息下,具有不同物资类别信息的电力物资的数量;The first statistical unit is used to count the quantity of power materials with different material category information under the same first coordinate information;

第一比较单元,用于比较确定相同的第一坐标信息下,具有不同物资类别信息的电力物资数量中的最大值;The first comparison unit is used to compare and determine the maximum value of the quantity of electric materials with different material category information under the same first coordinate information;

第一匹配单元,用于为具有相同第一坐标信息的物资存储位,优先匹配与数量最大值所对应的电力物资的物资类别信息相同的电力物资。The first matching unit is configured to preferentially match electric materials having the same material category information as the electric material corresponding to the maximum quantity for the material storage positions having the same first coordinate information.

优选地,所述出库位选择子模块包括:Preferably, the sub-module for selecting a warehouse location includes:

第二数组单元,用于获取当前剩余物资中,具有与出库作业任务中,相同的物资类别信息的电力物资的第一坐标信息;The second array unit is used to obtain the first coordinate information of the electric power materials that have the same material category information as in the outbound operation task among the current remaining materials;

第二统计单元,用于统计具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资的数量;The second statistical unit is used to count the quantity of electric materials having the same first coordinate information and the same material category information;

第二比较单元,用于比较确定具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资数量的最小值,并获取最小值所对应的第一坐标信息;The second comparison unit is configured to compare and determine the minimum value of the quantity of electric materials having the same first coordinate information and the same material category information, and obtain the first coordinate information corresponding to the minimum value;

第二匹配单元,用于从与最小值所对应的第一坐标信息所对应的电力物资中,随机选取一个电力物资,并确认其仓储地址信息。The second matching unit is configured to randomly select a power material from the power material corresponding to the first coordinate information corresponding to the minimum value, and confirm its storage address information.

优选地,所述出库作业模块还包括校核子模块,用于获取待出库的物资的第一标签信息,并校对物资类别信息。Preferably, the outbound operation module further includes a checking submodule, configured to acquire first label information of materials to be outbound, and check out material category information.

一种基于立体仓储系统的智能化仓储作业方法,首先,提供一种立体仓库,所述立体仓库设置物资交接区及物资存储区,所述物资存储区设置至少一个重型物资货架和至少一个出入库执行机构,所述重型物资货架设置若干物资存储位,所述物资存储位具有表征其高度方向所在位置的第一坐标和表征其长度方向所在位置的第二坐标;所述重型物资货架的一侧设置有转运通道,沿平行所述转运通道的方向设置导轨,所述出入库执行机构设置在所述导轨上,所述导轨延伸至所述物资交接区;基于立体仓储系统的智能化仓储作业方法包括入库作业过程及出库作业过程;其中,所述入库作业过程包括以下步骤:An intelligent storage operation method based on a three-dimensional storage system. First, a three-dimensional warehouse is provided. The three-dimensional warehouse is provided with a material transfer area and a material storage area, and the material storage area is provided with at least one heavy material shelf and at least one entry and exit. Executing mechanism, the heavy-duty material shelf is provided with several material storage positions, and the material storage position has a first coordinate representing its position in the height direction and a second coordinate representing its position in the longitudinal direction; one side of the heavy-duty material shelf A transfer channel is provided, guide rails are set along the direction parallel to the transfer channel, the in-out warehouse execution mechanism is arranged on the guide rails, and the guide rails extend to the material handover area; an intelligent storage operation method based on a three-dimensional storage system Including the storage operation process and the storage operation process; wherein, the storage operation process includes the following steps:

出入库管理终端获取入库物资第一标签信息;所述第一标签信息包括物资类别信息和物资编号信息;The inbound and outbound management terminal obtains the first label information of the inbound materials; the first label information includes material category information and material number information;

出入库管理终端根据第二约束条件,为第一标签信息匹配仓储地址信息;其中,所述仓储地址信息至少包括第一坐标信息和第二坐标信息,所述第一坐标信息与所述第一坐标对应,所述第二坐标信息与所述第二坐标对应;The inbound and outbound management terminal matches the storage address information for the first label information according to the second constraint condition; wherein, the storage address information includes at least first coordinate information and second coordinate information, and the first coordinate information and the first Corresponding to the coordinates, the second coordinate information corresponds to the second coordinates;

出入库管理终端根据匹配的仓储地址信息,形成入库指令;The inbound and outbound management terminal forms an inbound order according to the matching warehouse address information;

出入库执行机构接收所述入库指令,执行物资入库动作;The warehousing execution mechanism receives the warehousing instruction and executes the material warehousing action;

所述出库作业过程包括以下步骤:Described outbound operation process comprises the following steps:

出入库管理终端获取出库作业任务;其中,出库作业任务包括物资类别信息;The warehouse-in and out-of-warehouse management terminal obtains the out-of-warehouse operation task; wherein, the out-of-warehouse operation task includes material category information;

出入库管理终端获取所有要求出库的物资的物资类别信息相同的物资的仓储地址信息;The inbound and outbound management terminal obtains the storage address information of all materials that require the same material category information for outbound materials;

出入库管理终端根据第一约束条件,选择一个仓储地址信息,作为出库物资所在位置;The inbound and outbound management terminal selects a warehouse address information as the location of outbound materials according to the first constraint condition;

出入库管理终端根据确定的出库物资所在位置,形成出库指令,以使得出入库执行机构接收所述出库指令,并根据解析的仓储地址信息,执行物资出库动作。The inbound and outbound management terminal forms an outbound order according to the determined location of outbound materials, so that the outbound and inbound executive mechanism receives the outbound order, and executes the outbound action of materials according to the analyzed storage address information.

优选地,所述“出入库管理终端根据第一约束条件,为第一标签信息匹配仓储地址信息”包括以下步骤:Preferably, the "inbound and outbound management terminal matches the storage address information for the first label information according to the first constraint condition" includes the following steps:

出入库管理终端获取当前剩余所有物资的第一坐标信息,形成第一数组;The inbound and outbound management terminal obtains the first coordinate information of all current remaining materials to form a first array;

出入库管理终端统计相同的第一坐标信息下,具有不同物资类别信息的电力物资的数量;The in-out warehouse management terminal counts the quantity of power materials with different material category information under the same first coordinate information;

出入库管理终端比较确定相同的第一坐标信息下,具有不同物资类别信息的电力物资数量中的最大值;The inbound and outbound management terminal compares and determines the maximum value of the quantity of power supplies with different material category information under the same first coordinate information;

出入库管理终端为具有相同第一坐标信息的物资存储位,优先匹配与数量最大值所对应的电力物资的物资类别信息相同的电力物资。The warehouse-in and out-of-warehouse management terminal is the material storage location with the same first coordinate information, and preferentially matches the electrical material with the same material category information as the electrical material corresponding to the maximum quantity.

优选地,所述“控制终端根据第二约束条件,确定一个仓储地址信息”包括以下步骤:Preferably, the "control terminal determines a warehouse address information according to the second constraint condition" includes the following steps:

出入库管理终端获取当前剩余物资中,具有与出库作业任务中,相同的物资类别信息的电力物资的第一坐标信息;The inbound and outbound management terminal acquires the first coordinate information of the electric power supplies that have the same material category information as in the outbound operation task among the current remaining supplies;

出入库管理终端统计具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资的数量;The inbound and outbound management terminal counts the quantity of power supplies with the same first coordinate information and the same material category information;

出入库管理终端比较确定具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资数量的最小值,并获取最小值所对应的第一坐标信息;The inbound and outbound management terminal compares and determines the minimum value of the quantity of electric materials with the same first coordinate information and the same material category information, and obtains the first coordinate information corresponding to the minimum value;

出入库管理终端从与最小值所对应的第一坐标信息所对应的电力物资中,随机选取一个电力物资,并确认其仓储地址信息。The in-out warehouse management terminal randomly selects an electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirms its storage address information.

优选地,所述出库作业过程包括以下步骤:出入库管理终端获取待出库的物资的第一标签信息,并校对物资类别信息。Preferably, the outbound operation process includes the following steps: the inbound and outbound management terminal obtains the first label information of the materials to be outbound, and checks the material category information.

一种基于立体仓储系统的智能化仓储作业装置,包括:An intelligent storage operation device based on a three-dimensional storage system, including:

存储器,用于存储计算机程序;memory for storing computer programs;

处理器,用于执行所述计算机程序时实现如上所述的基于立体仓储系统的智能化仓储作业方法。The processor is configured to implement the above-mentioned intelligent storage operation method based on the three-dimensional storage system when executing the computer program.

一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时实现如上所述的基于立体仓储系统的智能化仓储作业方法。A computer-readable storage medium, where a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the above-mentioned intelligent storage operation method based on the three-dimensional storage system is realized.

与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention has at least the following advantages:

基于提供的立体仓库,设置用于管理电力物资入库、出库的出入库管理终端,出入库管理终端根据当前立体仓库中,电力物资的分布状态,在第一约束条件下,形成最优的电力物资入库方案,以使得电力物资入库后,所述重型物资货架上的电力物资分布合理,使得重型物资货架整体受力均匀。出入库管理终端还根据当前立体仓库中,电力物资的分布状态,在第二约束条件下,形成最优的电力物资出库方案,以使得局部电力物资出库后,对所述重型物资货架上的受力平衡影响最小。设置所述出入库管理终端,从电力物资入库、出库过程中,对重型物资货架上的电力物资的分布状态进行管控,从而使得整个仓储过程中,所述重型物资货架的受力分布基本均衡,消除安全隐患,降低安全风险。Based on the provided three-dimensional warehouse, set up an inbound and outbound management terminal for managing the warehousing and outbound of power materials. The inbound and outbound management terminal forms the optimal distribution status of power supplies in the current three-dimensional warehouse under the first constraint condition. The power material storage scheme, so that after the power material is stored, the distribution of the power material on the heavy material shelf is reasonable, so that the overall force of the heavy material shelf is even. The in-out warehouse management terminal also forms an optimal out-of-warehouse plan for power materials under the second constraint condition according to the distribution status of power materials in the current three-dimensional warehouse, so that after partial power materials are out of the warehouse, the heavy-duty materials on the shelf The force balance is minimally affected. The inbound and outbound management terminal is set up to manage and control the distribution status of the electric power supplies on the heavy goods shelves during the inbound and outbound process of electric goods, so that the force distribution of the heavy goods shelves is basically the same in the whole storage process. balance, eliminate potential safety hazards, and reduce safety risks.

附图说明Description of drawings

图1为一实施例的立体仓库的平面布局示意图。Fig. 1 is a schematic diagram of the plane layout of a three-dimensional warehouse in one embodiment.

图2为一实施例中出入库管理终端的逻辑示意图。Fig. 2 is a logical schematic diagram of an inbound and outbound management terminal in an embodiment.

图3为一实施例中入库作业过程工艺流程图。Fig. 3 is a flow chart of the storage operation process in one embodiment.

图4为一实施例中出库作业过程工艺流程图。Fig. 4 is a flow chart of the outbound operation process in one embodiment.

图中:物资交接区1、物资存储区2、重型物资货架10、出入库执行机构20、转运通道30、导轨40、入库作业模块100、第一标签读取子模块110、仓储地址匹配子模块120、第一数组单元121、第一统计单元122、第一比较单元123、第一匹配单元124、入库指令子模块130、出库作业模块200、任务获取子模块210、仓储分布状态获取子模块220、出库位选择子模块230、第二数组单元231、第二统计单元232、第二比较单元233、第二匹配单元234、出库指令子模块240、校核子模块250。In the figure: material handover area 1, material storage area 2, heavy material shelf 10, storage-in and out-of-warehouse actuator 20, transfer channel 30, guide rail 40, storage operation module 100, first label reading sub-module 110, storage address matching sub-module Module 120, first array unit 121, first statistical unit 122, first comparison unit 123, first matching unit 124, storage instruction sub-module 130, storage operation module 200, task acquisition sub-module 210, storage distribution status acquisition Sub-module 220 , delivery location selection sub-module 230 , second array unit 231 , second statistics unit 232 , second comparison unit 233 , second matching unit 234 , delivery instruction sub-module 240 , and checking sub-module 250 .

实施方式Implementation

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。以下将结合本发明实施例的附图,对本发明的技术方案做进一步描述,本发明不仅限于以下具体实施方式。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings of the embodiments of the present invention, and the present invention is not limited to the following specific embodiments.

需要理解的是,实施例的附图中相同或相似的标号对应相同或相似的部件。在本发明的描述中,需要理解的是,若有术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It should be understood that the same or similar symbols in the drawings of the embodiments correspond to the same or similar components. In describing the present invention, it is to be understood that if the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom" etc. indicate an orientation Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred equipment or elements must have a specific orientation, be constructed and operated in a specific orientation Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes, and should not be construed as limitations on this patent. For those skilled in the art, the specific meanings of the above terms can be understood according to specific situations.

在本发明的一个具体实施方式中,提供一种基于立体仓储系统的智能化仓储作业系统,包括立体仓库及出入库管理终端。请参看图1,其中,所述立体仓库设置物资交接区1及物资存储区2,所述物资存储区2设置至少一个重型物资货架10和至少一个出入库执行机构20,所述重型物资货架10设置若干物资存储位,所述物资存储位具有表征其高度方向所在位置的第一坐标和表征其长度方向所在位置的第二坐标。所述重型物资货架10的一侧设置有转运通道30,沿平行所述转运通道30的方向设置导轨40,所述出入库执行机构20设置在所述导轨40上,所述导轨40延伸至所述物资交接区1。In a specific embodiment of the present invention, an intelligent storage operation system based on a three-dimensional storage system is provided, including a three-dimensional warehouse and a warehouse entry and exit management terminal. Please refer to Fig. 1 , wherein, the material transfer area 1 and the material storage area 2 are set in the three-dimensional warehouse, and the material storage area 2 is provided with at least one heavy material shelf 10 and at least one entry and exit actuator 20, and the heavy material shelf 10 A number of material storage positions are set, and the material storage positions have first coordinates representing their positions in the height direction and second coordinates representing their positions in the length direction. One side of the heavy goods shelf 10 is provided with a transfer passage 30, and a guide rail 40 is provided along a direction parallel to the transfer passage 30, and the entry and exit actuator 20 is arranged on the guide rail 40, and the guide rail 40 extends to the Material handover area 1.

请一并参看图2,所述出入库管理终端包括入库作业模块100及出库作业模块200,其中,所述入库作业模块100包括第一标签读取子模块110、仓储地址匹配子模块120、入库指令子模块130。Please refer to FIG. 2 together. The inbound and outbound management terminal includes an inbound operation module 100 and an outbound operation module 200, wherein the inbound operation module 100 includes a first label reading submodule 110, a storage address matching submodule 120. The sub-module 130 for ordering storage.

所述第一标签读取子模块110用于获取入库物资第一标签信息;所述第一标签信息至少包括物资类别信息和物资编号信息。The first label reading sub-module 110 is used to obtain first label information of the materials in storage; the first label information includes at least material category information and material number information.

所述仓储地址匹配子模块120用于根据第一约束条件,为第一标签信息匹配仓储地址信息;其中,所述仓储地址信息至少包括第一坐标信息和第二坐标信息,所述第一坐标信息与所述第一坐标对应,所述第二坐标信息与所述第二坐标对应。The warehouse address matching sub-module 120 is used to match the warehouse address information for the first label information according to the first constraint condition; wherein, the warehouse address information includes at least first coordinate information and second coordinate information, and the first coordinate The information corresponds to the first coordinates, and the second coordinate information corresponds to the second coordinates.

所述入库指令子模块130用于根据匹配的仓储地址信息,形成入库指令,以使得出入库执行机构接收所述入库指令,执行物资入库动作。The warehousing instruction sub-module 130 is used to form a warehousing instruction according to the matching storage address information, so that the loading and unloading execution mechanism receives the warehousing instruction and executes a material warehousing action.

所述出库作业模块200包括任务获取子模块210、仓储分布状态获取子模块220、出库位选择子模块230及出库指令子模块240。The outbound operation module 200 includes a task acquisition submodule 210 , a warehouse distribution state acquisition submodule 220 , an outbound location selection submodule 230 and an outbound instruction submodule 240 .

所述任务获取子模块210用于获取出库作业任务;其中,出库作业任务包括物资类别信息。The task acquisition sub-module 210 is used to acquire the outbound operation task; wherein, the outbound operation task includes material category information.

所述仓储分布状态获取子模块220用于获取所有要求出库的物资的物资类别信息相同的物资的仓储地址信息。The storage distribution state acquiring sub-module 220 is used to acquire the storage address information of all materials that require the same material category information as the materials that are required to be shipped out of the warehouse.

所述出库位选择子模块230用于根据第一约束条件,选择一个仓储地址信息,作为出库物资所在位置。The delivery location selection sub-module 230 is used to select a storage address information as the location of the delivery material according to the first constraint condition.

所述出库指令子模块240用于根据确定的出库物资所在位置,形成出库指令,以使得出入库执行机构接收所述出库指令,并根据解析的仓储地址信息,执行物资出库动作。The outbound instruction sub-module 240 is used to form an outbound instruction based on the determined location of the outbound materials, so that the outbound and inbound executive mechanism receives the outbound order, and executes the outbound action of materials according to the analyzed storage address information .

在一些具体实施方式中,所述重型物资货架10沿高度方向能够存储2-8层重型电力物资,沿长度方向,每一层能够并排存储2-20个重型电力物资。重型电力物资包括但不限于如环网柜、箱式变电器(简称箱变)、线盘等。每一个重型电力物资占据一个独立的物资存储位,每一个物资存储位可以被通过用于表征其高度的第一坐标和用于表征其距离的第二坐标定位,例如,最底一层的物资存储位可被依次标记为A1、A2、A3……,第二层的物资存储位可被依次标记为B1、B2、B3……,第三层的物资存储位可以被依次标记为C1、C2、C3……依次类推。In some specific implementations, the heavy material rack 10 can store 2-8 layers of heavy power materials along the height direction, and each layer can store 2-20 heavy power materials side by side along the length direction. Heavy power materials include but are not limited to such as ring main unit, box-type transformer (referred to as box-type transformer), wire reel, etc. Each heavy power material occupies an independent material storage location, and each material storage location can be positioned by the first coordinate used to represent its height and the second coordinate used to represent its distance, for example, the bottom layer of materials The storage positions can be marked as A1, A2, A3... in turn, the material storage positions of the second layer can be marked as B1, B2, B3..., and the material storage positions of the third level can be marked as C1 and C2 in sequence , C3...and so on.

所述出入库执行机构20可以是堆垛起重机,所述导轨40可能包括设置在堆垛起重机上端的天轨及设置在堆垛起重机底端的地轨。所述出入库执行机构20可以将电力物资放置于所述重型物资货架10的任何一个所述物资存储位上,也能够将任何一个所述物资存储位上放置的电力物资从所述重型物资货架10取下。The entry and exit actuator 20 may be a stacking crane, and the guide rail 40 may include a sky rail arranged at the upper end of the stacking crane and a ground rail arranged at the bottom end of the stacking crane. The entry and exit executive mechanism 20 can place electric materials on any one of the material storage positions of the heavy material rack 10, and can also remove the electrical materials placed on any one of the material storage positions from the heavy material rack. 10 Remove.

出入库管理终端通过计算机硬件和计算机程序的配合,实现电力物资的入库管理过程和出库管理过程。The inbound and outbound management terminal realizes the inbound and outbound management process of electric power materials through the cooperation of computer hardware and computer programs.

其中,所述入库作业模块100主要用于接收入库的电力物资,并根据当前所述立体仓库中的电力物资存储情况,将新入库电力物资分配并放置于合适的位置,使得所述重型物资货架10受力均匀。所述入库作业模块100主要包括第一标签读取子模块110、仓储地址匹配子模块120、入库指令子模块130。Wherein, the warehousing operation module 100 is mainly used to receive the warehousing power materials, and according to the current storage situation of the power materials in the three-dimensional warehouse, allocate and place the newly warehousing power materials in a suitable position, so that the The heavy goods rack 10 is evenly stressed. The warehousing operation module 100 mainly includes a first label reading submodule 110 , a storage address matching submodule 120 , and a warehousing instruction submodule 130 .

所述第一标签读取子模块110用于获取入库物资第一标签信息;所述第一标签信息至少包括物资类别信息和物资编号信息。例如,所述第一标签读取子模块110包括RFID组件或条形码识别组件,用于从电力物资的相关标贴中获取第一标签信息。所述第一标签信息也可以是操作人员根据电力物资类别及数量进行自行定义,自定义的第一标签信息包括但不限于电力物资的物资类别信息和物资编号信息。例如,环网柜的第一标签信息被定义为HG0001、HG0002、HG0003……,箱式变电器的第一标签信息被定义为XB0001、XB0002、XB0003……,线盘的第一标签信息被定义为XP0001、XP0002、XP0003……The first label reading sub-module 110 is used to obtain first label information of the materials in storage; the first label information includes at least material category information and material number information. For example, the first tag reading sub-module 110 includes an RFID component or a barcode identification component, which is used to obtain first tag information from related labels of electric materials. The first label information can also be defined by the operator according to the category and quantity of the electric material, and the customized first label information includes but not limited to the material category information and material number information of the electric material. For example, the first label information of the ring main unit is defined as HG0001, HG0002, HG0003..., the first label information of the box-type transformer is defined as XB0001, XB0002, XB0003..., and the first label information of the wire reel is defined as For XP0001, XP0002, XP0003...

所述仓储地址匹配子模块120用于根据第一约束条件,为第一标签信息匹配仓储地址信息。其中,所述仓储地址信息至少包括第一坐标信息和第二坐标信息,所述第一坐标信息与所述第一坐标对应,所述第二坐标信息与所述第二坐标对应。也就是说,在第一约束条件的限制下,为第一标签信息分配目前空置的物资存储位,例如,为XB0001分配B3位置,则意味着第一标签信息为XB0001的箱式变电器将被存储在B3位置。The warehouse address matching sub-module 120 is configured to match the warehouse address information for the first label information according to the first constraint condition. Wherein, the storage address information includes at least first coordinate information and second coordinate information, the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate. That is to say, under the restriction of the first constraint condition, allocating the currently vacant material storage position for the first label information, for example, allocating the B3 position for XB0001 means that the box-type transformer whose first label information is XB0001 will be Stored in location B3.

作为优选,为使得为第一标签信息所分配的物资存储位合理配置,以使得所有物资存储完成后,所述重型物资货架10受力均匀性更优,一实施例中,仓储地址匹配子模块120包括第一数组单元121、第一统计单元122、第一比较单元123及第一匹配单元124。Preferably, in order to reasonably configure the material storage positions allocated for the first label information, so that after all the material storage is completed, the force uniformity of the heavy material shelf 10 is better, in one embodiment, the storage address matching submodule 120 includes a first array unit 121 , a first statistics unit 122 , a first comparison unit 123 and a first matching unit 124 .

所述第一数组单元121用于获取当前剩余所有物资的第一坐标信息,形成第一数组。即根据出入库历史记录情况,可以获取当前所述重型物资货架10上所存储的所有电力物资的基本信息,包括电力物资的仓储地址信息和物资的第一标签信息,如此,可截取其中的电力物资的第一坐标信息和物资类别信息,作为为电力物资匹配适合的物资存储位的关键参照信息。The first array unit 121 is used to obtain the first coordinate information of all materials currently remaining to form a first array. That is, according to the historical records of inbound and outbound storage, the basic information of all electric supplies currently stored on the heavy goods shelf 10 can be obtained, including the storage address information of the electric supplies and the first label information of the supplies. The first coordinate information and material category information of the materials are used as key reference information for matching suitable material storage locations for electric power materials.

所述第一统计单元122用于统计相同的第一坐标信息下,具有不同物资类别信息的电力物资的数量。即根据当前所述重型物资货架10上所存储的所有电力物资的第一坐标信息和物资类别信息,首先对具有相同第一坐标信息的电力物资进行聚类,然后按照不同物资类别信息,对电力物资进行分类,并统计每一个不同物资类别信息下所包含的电力物资的数量。也就是说,统计所述重型物资货架10上的每一层货架上不同电力物资的存储数量。The first statistical unit 122 is used to count the quantity of electric materials with different material category information under the same first coordinate information. That is, according to the first coordinate information and material category information of all electric power materials stored on the heavy material shelf 10 at present, the power materials with the same first coordinate information are first clustered, and then according to different material category information, the power Materials are classified, and the quantity of power materials contained in each different material category information is counted. That is to say, count the storage quantities of different power materials on each shelf on the heavy material rack 10 .

所述第一比较单元123用于比较确定相同的第一坐标信息下,具有不同物资类别信息的电力物资数量中的最大值。即根据所述第一统计单元122的统计结果,在每一个确定层内,比较得到存储的哪一类电力物资最多。The first comparison unit 123 is used to compare and determine the maximum value of the quantities of electric materials with different material category information under the same first coordinate information. That is, according to the statistical results of the first statistical unit 122, in each determined layer, it is compared which type of electric power materials is stored the most.

所述第一匹配单元124用于为具有相同第一坐标信息的物资存储位,优先匹配与数量最大值所对应的电力物资的物资类别信息相同的电力物资。也就是说,在一个确定的层内,优先匹配与该层内存储的电力物资数量最多的相同类型的电力物资。例如,第一坐标信息为D所在的层中,物资类型为XB的数量最多,则在第一坐标信息为D所在的层中,优先匹配物资类型为XB的电力物资。The first matching unit 124 is configured to preferentially match the electrical material with the same material category information as the electrical material corresponding to the maximum quantity for material storage positions with the same first coordinate information. That is to say, within a certain layer, the same type of electric power material with the largest number of electric power materials stored in the layer is preferentially matched. For example, in the layer where the first coordinate information is D, the quantity of material type is XB is the largest, then in the layer where the first coordinate information is D, the power material type of material type XB is preferentially matched.

在一些特殊情况下,当所述第一坐标信息相同的层中不存储任何电力物资,即该层为空层,则随机为该层的物资存储位分配物资类型信息相同的电力物资,或者匹配所有入库物资中,数量最多的电力物资。当所述第一坐标信息相同的层中存在两个或以上不同物资类型但相同最大数量的电力物资时,则随机选择一个具有最大数量的物资类型的电力物资,用于匹配该层的物资存储位。In some special cases, when no power material is stored in the layer with the same first coordinate information, that is, the layer is an empty layer, then randomly assign power materials with the same material type information to the material storage positions of this layer, or match Among all the storage materials, the electricity materials are the most numerous. When there are two or more power materials of different material types but with the same maximum quantity in the layer with the same first coordinate information, randomly select a power material with the largest number of material types to match the material storage of this layer bit.

所述入库指令子模块130根据为电力物资匹配的仓储地址信息,形成入库指令。该入库指令被所述出入库执行机构接收,并根据既定的仓储方案,执行物资入库动作,将电力物资入库。The warehousing instruction sub-module 130 forms a warehousing instruction according to the storage address information matched with the electrical materials. The warehousing instruction is received by the warehousing execution mechanism, and according to the established warehousing plan, the material warehousing action is executed, and the electric material is warehoused.

上述入库作业模块100实现电力物资入库时的优化排布,使得电力物资入库后,所述重型物资货架10上的货物分布均匀,所述重型物资货架10受力均衡。值得说明的是,入库作业模块100长时间的工作,可以使得原本杂乱存放电力物资逐步规整,形成同一层仅仅存放一种类型或者两种类型的电力物资,进一步使得重型物资货架10受力均衡。The warehousing operation module 100 realizes the optimal arrangement of the power materials when they are put into the warehouse, so that after the power materials are put into the warehouse, the goods on the heavy material shelves 10 are evenly distributed, and the heavy material shelves 10 are evenly stressed. It is worth noting that the long-term work of the storage operation module 100 can make the original messy storage of electrical materials gradually orderly, and only one type or two types of electrical materials can be stored on the same floor, which further balances the force on the heavy material shelf 10 .

所述出库作业模块200主要用于响应出库作业任务,按要求将当前库存中对应的物资出库,并在物资出库时,选择合适的出库位置,以使得物资出库后,所述重型物资货架10受力较为均衡。所述出库作业模块200包括任务获取子模块210、仓储分布状态获取子模块220、出库位选择子模块230及出库指令子模块240。The warehouse-out operation module 200 is mainly used to respond to the warehouse-out operation task, to deliver the corresponding materials in the current inventory out of the warehouse as required, and to select a suitable warehouse-out location when the materials are out of the warehouse, so that after the materials are out of the warehouse, all The stress of the heavy-duty material rack 10 is relatively balanced. The outbound operation module 200 includes a task acquisition submodule 210 , a warehouse distribution state acquisition submodule 220 , an outbound location selection submodule 230 and an outbound instruction submodule 240 .

所述任务获取子模块210用于接收上位机发出的出库作业任务,并从出库作业业务中首先获取待出库物资的物资类别信息。例如,出库作业任务中,要求出库一台环网柜(HG),则任务获取子模块210容易从出库作业任务中获取物资类别信息HG。The task acquisition sub-module 210 is used to receive the outbound task issued by the host computer, and first acquire the material category information of the material to be outbound from the outbound operation business. For example, in the outbound operation task, a ring main unit (HG) is required to be outbound, and the task acquisition sub-module 210 can easily obtain the material category information HG from the outbound operation task.

所述仓储分布状态获取子模块220用于获取所有要求出库的物资的物资类别信息相同的物资的仓储地址信息。从当前的存储状态下,获取所有与所述出库作业任务中要求出库的电力物资具有相同的物资类别信息的电力物资的仓储地址信息。例如,出库作业任务中,要求出库一台环网柜(HG),则获取当前存储状态下,所述环网柜(HG)的仓储地址信息。The storage distribution state acquiring sub-module 220 is used to acquire the storage address information of all materials that require the same material category information as the materials that are required to be shipped out of the warehouse. From the current storage state, the storage address information of all electric power materials that have the same material category information as the electric power materials that are required to be out of the warehouse in the outbound operation task is obtained. For example, in the outbound operation task, if a ring main unit (HG) is required to be outbound, the storage address information of the ring main unit (HG) in the current storage state is obtained.

所述出库位选择子模块230用于根据第一约束条件,选择一个仓储地址信息,作为出库物资所在位置。在第一约束条件的约束下,从多个所述环网柜(HG)的仓储地址信息中,优选一个仓储地址信息,其对应的物资存储位上存放的物资即为待出库物资。优选仓储地址信息使得从该物资存储位上移走待出库物资时,对所述重型物资货架10受力影响最小或较小。一般情况下,对具有相同的仓储地址信息的物资的移取顺序遵循“同层对称”原则,即移取时,优先移取位于同一层上存储的电力物资,移取过程中,一端移取一个,直至一层上的电力物资被移取完。The delivery location selection sub-module 230 is used to select a storage address information as the location of the delivery material according to the first constraint condition. Under the constraints of the first constraint condition, one storage address information is selected from the multiple storage address information of the ring main unit (HG), and the material stored in the corresponding material storage position is the material to be delivered from the warehouse. Preferably, the storage address information is such that when the material to be shipped out is removed from the material storage location, the impact on the heavy material shelf 10 is minimal or less affected by force. Under normal circumstances, the removal order of materials with the same storage address information follows the principle of "same layer symmetry", that is, when removing, the power materials stored on the same layer are preferentially removed, and during the removal process, one end removes One, until the power supplies on the first floor are removed.

作为优选,为使得物资出库后,剩余物资在所述重型物资货架10上分布均匀,尽可能减少所述重型物资货架10的受力不均衡性,所述出库位选择子模块230包括第二数组单元231、第二统计单元232、第二比较单元233及第二匹配单元234。Preferably, in order to make the remaining materials evenly distributed on the heavy-duty material rack 10 after the materials leave the warehouse, and reduce the stress imbalance of the heavy-duty material rack 10 as much as possible, the warehouse-out position selection sub-module 230 includes the first Two array units 231 , a second statistical unit 232 , a second comparison unit 233 and a second matching unit 234 .

所述第二数组单元231用于获取当前剩余物资中,具有与出库作业任务中,相同的物资类别信息的电力物资的第一坐标信息。即根据出库作业任务中指定的电力物资,获取当前立体仓库中存储的所有的同一类别的电力物资的第一坐标信息。例如,出库作业任务中指定的电力物资为箱式变压器(XB),则首先获取当前立体仓库中,所有的箱式变压器(XB)的存储位置,尤其地,获取当前立体仓库中,箱式变压器(XB)的层分布状态。The second array unit 231 is used to obtain the first coordinate information of the electrical materials that have the same material category information as that in the outbound operation task among the current remaining materials. That is, the first coordinate information of all the electrical materials of the same type stored in the current three-dimensional warehouse is obtained according to the electrical materials specified in the delivery task. For example, if the power material specified in the outbound operation task is a box-type transformer (XB), first obtain the storage locations of all box-type transformers (XB) in the current three-dimensional warehouse, especially, obtain the storage locations of all box-type transformers (XB) The layer distribution status of the transformer (XB).

所述第二统计单元232用于统计具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资的数量。也就是说,所述第二统计单元232用于统计确定当前立体仓库中,所述重型物资货架10的某一层,拥有与出库作业任务所要求的电力物资相同的电力物资的数量。The second statistical unit 232 is used for counting the quantity of electrical materials having the same first coordinate information and the same material category information. That is to say, the second statistical unit 232 is used to statistically determine the quantity of electrical materials that are the same as those required by the outbound operation task on a certain layer of the heavy material rack 10 in the current three-dimensional warehouse.

所述第二比较单元233用于比较确定具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资数量的最小值,并获取最小值所对应的第一坐标信息。也就是说,找出所述重型物资货架10所有层中,存储量最少的与出库作业任务所要求的电力物资相同类型的电力物资。The second comparison unit 233 is used to compare and determine the minimum value of the quantity of electric materials having the same first coordinate information and the same material category information, and obtain the first coordinate information corresponding to the minimum value. That is to say, among all the layers of the heavy-duty material rack 10, the electrical material of the same type as the electrical material required by the outbound operation task with the least storage capacity is found.

所述第二匹配单元234用于从与最小值所对应的第一坐标信息所对应的电力物资中,随机选取一个电力物资,并确认其仓储地址信息。即从存储量最少的与出库作业任务所要求的电力物资相同类型的电力物资所在的层随机选择并确定一个电力物资,作为待出库物资。The second matching unit 234 is configured to randomly select an electrical material from the electrical material corresponding to the first coordinate information corresponding to the minimum value, and confirm its storage address information. That is, randomly select and determine an electric power material from the layer where the electric power material with the least storage capacity and the same type as the power material required by the outbound operation task is located, as the material to be outbound.

所述出库指令子模块240用于根据确定的出库物资所在位置,形成出库指令,以使得出入库执行机构接收所述出库指令,执行物资出库动作。The outbound instruction sub-module 240 is used to form an outbound instruction according to the determined location of the outbound materials, so that the outbound and inbound execution mechanism receives the outbound order and executes the outbound action of materials.

上述出库作业模块200实现电力物资出库时的优化选择,使得电力物资出库后,剩余电力物资在所述重型物资货架10上分布基本均匀,所述重型物资货架10受力基本均衡。值得说明的是,出库作业模块100长时间的工作,可以有效规避目前“用新换新”的出库模式,避免出现少数电力物资被长时间存放在立体仓库中的问题。The out-of-warehouse operation module 200 realizes the optimal selection when the power materials are out of the warehouse, so that after the power materials are out of the warehouse, the distribution of the remaining power materials on the heavy material rack 10 is basically even, and the force on the heavy material rack 10 is basically balanced. It is worth noting that the long-term work of the out-of-warehouse operation module 100 can effectively avoid the current "new for new" out-of-warehouse mode, and avoid the problem of a small number of power supplies being stored in the three-dimensional warehouse for a long time.

在一些优选实施方式中,所述出库作业模块200还包括校核子模块250,用于获取待出库的物资的第一标签信息,并校对物资类别信息。所述校核子模块250通过采集待出库物资的第一标签信息,对其中的物资类别信息进行校核,以确保货物出库的准确性。另一方面,对第一标签信息中的物资编号信息进行校核,以适时更新当前立体仓库的存储状态。In some preferred implementations, the outbound operation module 200 further includes a check sub-module 250, configured to acquire first label information of materials to be outbound, and check out material category information. The check sub-module 250 collects the first label information of the materials to be shipped out, and checks the material category information therein, so as to ensure the accuracy of the goods out of the warehouse. On the other hand, the material serial number information in the first tag information is checked, so as to timely update the storage status of the current three-dimensional warehouse.

请一并参看图3与图4,在本发明的又一具体实施方式中,提供一种基于立体仓储系统的智能化仓储作业方法,首先,提供一种立体仓库,所述立体仓库设置物资交接区及物资存储区,所述物资存储区设置至少一个重型物资货架和至少一个出入库执行机构,所述重型物资货架设置若干物资存储位,所述物资存储位具有表征其高度方向所在位置的第一坐标和表征其长度方向所在位置的第二坐标;所述重型物资货架的一侧设置有转运通道,沿平行所述转运通道的方向设置导轨,所述出入库执行机构设置在所述导轨上,所述导轨延伸至所述物资交接区。Please refer to Figure 3 and Figure 4 together. In another specific embodiment of the present invention, an intelligent storage operation method based on a three-dimensional storage system is provided. First, a three-dimensional warehouse is provided. area and a material storage area, the material storage area is provided with at least one heavy-duty material shelf and at least one entry and exit actuator, and the heavy-duty material shelf is provided with a number of material storage positions, and the material storage position has a first position representing its position in the height direction. A coordinate and a second coordinate characterizing its position in the longitudinal direction; a transfer channel is provided on one side of the heavy goods shelf, and a guide rail is provided along a direction parallel to the transfer channel, and the entry and exit actuator is arranged on the guide rail , the guide rail extends to the material transfer area.

基于立体仓储系统的智能化仓储作业方法包括入库作业过程及出库作业过程。The intelligent storage operation method based on the three-dimensional storage system includes the storage operation process and the storage operation process.

其中,所述入库作业过程包括以下步骤:Wherein, described warehousing operation process comprises the following steps:

出入库管理终端获取入库物资第一标签信息;所述第一标签信息包括物资类别信息和物资编号信息;The inbound and outbound management terminal obtains the first label information of the inbound materials; the first label information includes material category information and material number information;

出入库管理终端根据第一约束条件,为第一标签信息匹配仓储地址信息;其中,所述仓储地址信息至少包括第一坐标信息和第二坐标信息,所述第一坐标信息与所述第一坐标对应,所述第二坐标信息与所述第二坐标对应;The inbound and outbound management terminal matches the storage address information for the first label information according to the first constraint condition; wherein, the storage address information includes at least first coordinate information and second coordinate information, and the first coordinate information and the first Corresponding to the coordinates, the second coordinate information corresponds to the second coordinates;

出入库管理终端根据匹配的仓储地址信息,形成入库指令;The inbound and outbound management terminal forms an inbound order according to the matching warehouse address information;

出入库执行机构接收所述入库指令,执行物资入库动作。The warehousing execution mechanism receives the warehousing instruction and executes the material warehousing action.

所述出库作业过程包括以下步骤:Described outbound operation process comprises the following steps:

出入库管理终端获取出库作业任务;其中,出库作业任务包括物资类别信息;The warehouse-in and out-of-warehouse management terminal obtains the out-of-warehouse operation task; wherein, the out-of-warehouse operation task includes material category information;

出入库管理终端获取所有要求出库的物资的物资类别信息相同的物资的仓储地址信息;The inbound and outbound management terminal obtains the storage address information of all materials that require the same material category information for outbound materials;

出入库管理终端根据第一约束条件,选择一个仓储地址信息,作为出库物资所在位置;The inbound and outbound management terminal selects a warehouse address information as the location of outbound materials according to the first constraint condition;

出入库管理终端根据确定的出库物资所在位置,形成出库指令,以使得出入库执行机构接收所述出库指令,并根据解析的仓储地址信息,执行物资出库动作。The inbound and outbound management terminal forms an outbound order according to the determined location of outbound materials, so that the outbound and inbound executive mechanism receives the outbound order, and executes the outbound action of materials according to the analyzed storage address information.

作为优选,所述“出入库管理终端根据第一约束条件,为第一标签信息匹配仓储地址信息”包括以下步骤:Preferably, the "inbound and outbound management terminal matches the storage address information for the first label information according to the first constraint condition" includes the following steps:

出入库管理终端获取当前剩余所有物资的第一坐标信息,形成第一数组;The inbound and outbound management terminal obtains the first coordinate information of all current remaining materials to form a first array;

出入库管理终端统计相同的第一坐标信息下,具有不同物资类别信息的电力物资的数量;The in-out warehouse management terminal counts the quantity of power materials with different material category information under the same first coordinate information;

出入库管理终端比较确定相同的第一坐标信息下,具有不同物资类别信息的电力物资数量中的最大值;The inbound and outbound management terminal compares and determines the maximum value of the quantity of power supplies with different material category information under the same first coordinate information;

出入库管理终端为具有相同第一坐标信息的物资存储位,优先匹配与数量最大值所对应的电力物资的物资类别信息相同的电力物资。The warehouse-in and out-of-warehouse management terminal is the material storage location with the same first coordinate information, and preferentially matches the electrical material with the same material category information as the electrical material corresponding to the maximum quantity.

作为优选,所述“控制终端根据第二约束条件,确定一个仓储地址信息”包括以下步骤:Preferably, the "control terminal determines a warehouse address information according to the second constraint condition" includes the following steps:

出入库管理终端获取当前剩余物资中,具有与出库作业任务中,相同的物资类别信息的电力物资的第一坐标信息;The inbound and outbound management terminal acquires the first coordinate information of the electric power supplies that have the same material category information as in the outbound operation task among the current remaining supplies;

出入库管理终端统计具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资的数量;The inbound and outbound management terminal counts the quantity of power supplies with the same first coordinate information and the same material category information;

出入库管理终端比较确定具有相同的第一坐标信息,且具有相同的物资类别信息的电力物资数量的最小值,并获取最小值所对应的第一坐标信息;The inbound and outbound management terminal compares and determines the minimum value of the quantity of electric materials with the same first coordinate information and the same material category information, and obtains the first coordinate information corresponding to the minimum value;

出入库管理终端从与最小值所对应的第一坐标信息所对应的电力物资中,随机选取一个电力物资,并确认其仓储地址信息。The in-out warehouse management terminal randomly selects an electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirms its storage address information.

进一步地,所述出库作业过程包括以下步骤:出入库管理终端获取待出库的物资的第一标签信息,并校对物资类别信息。Further, the outbound operation process includes the following steps: the inbound and outbound management terminal obtains the first label information of the materials to be outbound, and checks the material category information.

上述基于立体仓储系统的智能化仓储作业方法的具体过程、原理和方法与对基于立体仓储系统的智能化仓储作业系统的具体描述相似,此处不在做过多的描述。The specific process, principles and methods of the above-mentioned intelligent storage operation method based on the three-dimensional storage system are similar to the specific description of the intelligent storage operation system based on the three-dimensional storage system, and will not be described too much here.

在本发明的又一个具体实施方式中,一种基于立体仓储系统的智能化仓储作业装置,包括:In yet another specific embodiment of the present invention, an intelligent storage operation device based on a three-dimensional storage system includes:

存储器,用于存储计算机程序;memory for storing computer programs;

处理器,用于执行所述计算机程序时实现如上所述的基于立体仓储系统的智能化仓储作业方法。The processor is configured to implement the above-mentioned intelligent storage operation method based on the three-dimensional storage system when executing the computer program.

在本发明的又一个具体实施方式中,一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时实现如上所述的基于立体仓储系统的智能化仓储作业方法。In yet another specific embodiment of the present invention, a computer-readable storage medium, the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the three-dimensional storage system based on the above-mentioned intelligent warehousing operation method.

显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (6)

1. An intelligent warehousing operation system based on a three-dimensional warehousing system, which is characterized by comprising:
the three-dimensional warehouse is provided with a material handing-over area and a material storage area, the material storage area is provided with at least one heavy material goods shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material goods shelf is provided with a plurality of material storage positions, and the material storage positions are provided with a first coordinate representing the position of the material storage position in the height direction and a second coordinate representing the position of the material storage position in the length direction; a transfer channel is arranged at one side of the heavy material goods shelf, a guide rail is arranged along the direction parallel to the transfer channel, the warehouse-in and warehouse-out executing mechanism is arranged on the guide rail, and the guide rail extends to the material connecting area; and
the warehouse-in and warehouse-out management terminal comprises a warehouse-in operation module and a warehouse-out operation module, wherein the warehouse-in operation module comprises:
the first label reading sub-module is used for acquiring first label information of warehouse-in materials; the first tag information at least comprises material category information and material number information;
the warehouse address matching sub-module is used for matching the warehouse address information for the first label information according to the first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehouse address matching submodule comprises:
the first array unit is used for acquiring first coordinate information of all the current remaining materials to form a first array;
the first statistics unit is used for counting the quantity of electric materials with different material category information under the same first coordinate information;
the first comparison unit is used for comparing and determining the maximum value in the number of the electric materials with different material category information under the same first coordinate information;
the first matching unit is used for preferentially matching the electric power materials with the same material category information as the electric power materials corresponding to the maximum quantity for the material storage positions with the same first coordinate information;
the warehousing instruction sub-module is used for forming a warehousing instruction according to the matched warehousing address information so that a warehousing execution mechanism receives the warehousing instruction and executes a material warehousing action;
the job module for ex-warehouse comprises:
the task acquisition sub-module is used for acquiring a job task of the ex-warehouse; the job task of leaving warehouse comprises material category information;
the warehouse distribution state acquisition sub-module is used for acquiring warehouse address information of materials with the same material category information of all materials requiring warehouse-out;
the warehouse-out position selection sub-module is used for selecting one piece of warehouse-out address information as the position of the warehouse-out material according to the second constraint condition; the ex-warehouse location selection submodule comprises:
the second group unit is used for acquiring first coordinate information of electric materials with the same material category information as that in the ex-warehouse operation task in the current residual materials;
the second statistics unit is used for counting the number of the electric materials with the same first coordinate information and the same material category information;
the second comparison unit is used for comparing and determining the minimum value of the electric power material quantity with the same first coordinate information and the same material category information, and acquiring the first coordinate information corresponding to the minimum value;
the second matching unit is used for randomly selecting one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value and confirming the warehouse address information of the electric power material; and
and the ex-warehouse instruction sub-module is used for forming an ex-warehouse instruction according to the determined position of the ex-warehouse material, so that the ex-warehouse execution mechanism receives the ex-warehouse instruction and executes the material ex-warehouse action according to the analyzed warehouse address information.
2. The intelligent warehousing operation system based on the stereoscopic warehousing system of claim 1, wherein the ex-warehouse operation module further includes a check sub-module for acquiring first tag information of the materials to be ex-warehouse and checking the material category information.
3. An intelligent warehousing operation method based on a three-dimensional warehousing system is characterized in that,
providing a stereoscopic warehouse, wherein the stereoscopic warehouse is provided with a material handing-over area and a material storage area, the material storage area is provided with at least one heavy material goods shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material goods shelf is provided with a plurality of material storage positions, and the material storage positions are provided with first coordinates representing positions of the heavy material storage positions in the height direction and second coordinates representing positions of the heavy material storage positions in the length direction; a transfer channel is arranged at one side of the heavy material goods shelf, a guide rail is arranged along the direction parallel to the transfer channel, the warehouse-in and warehouse-out executing mechanism is arranged on the guide rail, and the guide rail extends to the material connecting area;
the intelligent warehousing operation method based on the three-dimensional warehousing system comprises a warehousing operation process and a warehouse-out operation process;
the warehouse-in operation process comprises the following steps:
the method comprises the steps that an input-output management terminal obtains first label information of input materials; the first tag information comprises material category information and material number information;
the warehouse-in and warehouse-out management terminal matches warehouse address information for the first tag information according to the first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehouse-in and warehouse-out management terminal forms a warehouse-in instruction according to the matched warehouse-in address information;
the warehouse-in and warehouse-out executing mechanism receives the warehouse-in instruction and executes a material warehouse-in action;
the ex-warehouse operation process comprises the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains an ex-warehouse job task; the job task of leaving warehouse comprises material category information;
the warehouse-in and warehouse-out management terminal acquires the warehouse address information of the materials with the same material category information of the materials required to be warehouse-out;
the warehouse-in and warehouse-out management terminal selects one piece of warehouse address information as the position of the warehouse-out material according to the second constraint condition;
the warehouse-in and warehouse-out management terminal forms a warehouse-out instruction according to the determined position of the warehouse-out material, so that a warehouse-out and warehouse-out executing mechanism receives the warehouse-out instruction and executes a material warehouse-out action according to the analyzed warehouse address information;
the method for matching the warehouse-in and warehouse-out management terminal with the warehouse-out address information for the first label information according to the first constraint condition comprises the following steps:
the method comprises the steps that an input-output storage management terminal obtains first coordinate information of all current remaining materials to form a first array;
the warehouse-in and warehouse-out management terminal counts the quantity of electric power supplies with different material category information under the same first coordinate information;
the warehouse-in and warehouse-out management terminal compares and determines the maximum value in the quantity of the electric power materials with different material category information under the same first coordinate information;
the input-output management terminal is a material storage position with the same first coordinate information, and preferentially matches the same electric material as the material category information of the electric material corresponding to the maximum quantity;
the warehouse-in and warehouse-out management terminal selects one warehouse address information according to the second constraint condition, and comprises the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains first coordinate information of electric materials with the same material category information as that in an ex-warehouse operation task from current residual materials;
the input and output management terminal counts the number of the electric power supplies with the same first coordinate information and the same material category information;
the warehouse-in and warehouse-out management terminal compares and determines the minimum value of the number of the electric power supplies with the same first coordinate information and the same material category information, and acquires the first coordinate information corresponding to the minimum value;
the warehouse-in and warehouse-out management terminal randomly selects one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirms the warehouse address information of the electric power material.
4. The intelligent warehousing operation method based on the stereoscopic warehousing system as set forth in claim 3, wherein the ex-warehouse operation process includes the steps of: the ex-warehouse management terminal acquires first tag information of the materials to be ex-warehouse and collates the material category information.
5. Intelligent warehousing operation device based on three-dimensional warehousing system, its characterized in that includes:
a memory for storing a computer program;
a processor for implementing the stereoscopic warehousing system-based intelligent warehousing job method according to any one of claims 3-4 when executing the computer program.
6. A computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and when executed by a processor, the computer program implements the intelligent warehousing operation method based on the stereoscopic warehousing system according to any one of claims 3-4.
CN202210613334.0A 2022-05-31 2022-05-31 Intelligent warehousing operation method, system, device and storage medium based on three-dimensional warehousing system Active CN115123717B (en)

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