CN115198520A - Bio-based softening agent and preparation method and application thereof - Google Patents

Bio-based softening agent and preparation method and application thereof Download PDF

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CN115198520A
CN115198520A CN202211043982.3A CN202211043982A CN115198520A CN 115198520 A CN115198520 A CN 115198520A CN 202211043982 A CN202211043982 A CN 202211043982A CN 115198520 A CN115198520 A CN 115198520A
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储鑫
徐有琦
黄婧
邹峰
华燕
刘建乐
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Jiangsu New Reba Technology Co ltd
Wuxi Colotex Bio Technology Co ltd
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Wuxi Colotex Bio Technology Co ltd
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    • DTEXTILES; PAPER
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188Monocarboxylic acids; Anhydrides, halides or salts thereof
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    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
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    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
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    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
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    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
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    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/368Hydroxyalkylamines; Derivatives thereof, e.g. Kritchevsky bases
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06M2200/50Modified hand or grip properties; Softening compositions

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Abstract

本发明提供一种生物基柔软剂及其制备方法和应用,其中,所述制备方法包括步骤:将生物基有机酸,催化剂和有机胺混合,开始脱水反应,反应得到初始产物;向所述初始产物中加入二元醇醚,反应生成聚合物;向所述聚合物中加入季铵化试剂,开始季铵化反应;反应结束后加入生物基乳化剂、消泡剂,得到所述生物基柔软剂。用本发明制成的柔软剂应用效果好,织物黄变小,亲水性能和抗静电性能好,满足市场需求;同时,本发明生物基柔软剂采用的原料和生产过程对环境友好,产品的使用更加安全,可再生及环境友好价值高。The present invention provides a bio-based softener and a preparation method and application thereof, wherein the preparation method comprises the steps of: mixing a bio-based organic acid, a catalyst and an organic amine, starting a dehydration reaction, and reacting to obtain an initial product; The glycol ether is added to the product to react to form a polymer; a quaternization reagent is added to the polymer to start the quaternization reaction; after the reaction, a bio-based emulsifier and a defoamer are added to obtain the bio-based softness agent. The softener prepared by the invention has good application effect, less yellowing of fabrics, good hydrophilic performance and antistatic performance, and meets market demands; at the same time, the raw materials and production process adopted by the bio-based softener of the invention are environmentally friendly, and the products are of high quality. Safer to use, renewable and environmentally friendly with high value.

Description

一种生物基柔软剂及其制备方法和应用A kind of bio-based softener and its preparation method and application

技术领域technical field

本发明属于纺织助剂技术领域,尤其是涉及一种生物基柔软剂及其制备方法和应用。The invention belongs to the technical field of textile auxiliaries, in particular to a bio-based softener and a preparation method and application thereof.

背景技术Background technique

随着生活质量的不断提高,人们对服装的穿着舒适度要求越来越高,纺织品在加工或日常使用中,经多次加工、洗涤处理后手感会变得粗糙,一般合成纤维织物手感更差。为了使织物具有柔软、滑爽、舒适的手感,就需要对其进行整理,目前应用广泛的是用柔软剂进行整理。使用柔软剂可使纤维本身具有与加工条件相适应的柔软平滑性以避免损伤,因此柔软剂是纺织印染加工中提高产品质量,增加产品附加价值必不可少的一种重要后整理剂。With the continuous improvement of the quality of life, people have higher and higher requirements for the wearing comfort of clothing. In the processing or daily use of textiles, the hand feel will become rough after repeated processing and washing, and the general synthetic fiber fabric feels worse. . In order to make the fabric have a soft, smooth and comfortable feel, it needs to be finished. At present, it is widely used to finish with a softener. The use of softener can make the fiber itself have softness and smoothness suitable for processing conditions to avoid damage. Therefore, softener is an important finishing agent to improve product quality and increase the added value of products in textile printing and dyeing.

阳离子型柔软剂是使用范围最广泛的一类,包含季铵盐型、有机硅树脂型、酯季铵盐型等。此外,具有良好手感的有机硅柔软剂由于使用原料中含有硅氧烷环体,但是其在使用时存在一定的安全风险,同时对印染厂使用过程中回收造成一定困难,故现在市场上需要不含硅且手感较好的柔软剂;而同时,常见的无硅柔软剂的生物降解性差并且黄变严重,随着公共意识及环保质量的要求的提高,此类产品也逐渐不能满足社会发展的需求。Cationic softener is the most widely used category, including quaternary ammonium salt type, silicone resin type, ester quaternary ammonium salt type, etc. In addition, the silicone softener with good hand feel contains siloxane ring body in the raw material, but it has certain safety risks during use, and at the same time causes certain difficulties in recycling during the use of printing and dyeing plants, so there is a need for Silicone-containing softeners with good hand feel; at the same time, common silicon-free softeners have poor biodegradability and serious yellowing. With the improvement of public awareness and environmental protection quality requirements, such products are gradually unable to meet the needs of social development. need.

同时,近年来随着人们环保意识的增强和国家环保法规的健全,以及石油储量的减少和基于石油的高分子材料带来的价格上扬及环境污染问题,使得纺织助剂需要向更加绿色环保的方向发展。At the same time, in recent years, with the enhancement of people's environmental protection awareness and the improvement of national environmental protection regulations, as well as the reduction of oil reserves and the price increase and environmental pollution caused by petroleum-based polymer materials, textile auxiliaries need to be more environmentally friendly. direction development.

发明内容SUMMARY OF THE INVENTION

鉴于上述现有技术的不足,本发明的目的在于提供一种生物基柔软剂及其制备方法和应用,旨在解决现有柔软剂含硅、手感差、不环保等问题。In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a bio-based softener and a preparation method and application thereof, aiming to solve the problems of the existing softener containing silicon, poor hand feeling, and unenvironmental protection.

本发明为解决上述技术问题所采用的技术方案如下:The technical scheme adopted by the present invention for solving the above-mentioned technical problems is as follows:

一种生物基柔软剂,制备该生物基柔软剂的原料组成包括生物基有机酸、催化剂、有机胺、二元醇醚、季铵化试剂、生物基乳化剂和消泡剂;A bio-based softener, the raw material for preparing the bio-based softener comprises a bio-based organic acid, a catalyst, an organic amine, a glycol ether, a quaternization reagent, a bio-based emulsifier and a defoamer;

以该生物基柔软剂的原料总质量为100%计算,各组成部分的质量百分含量为:Calculated based on the total mass of the raw materials of the bio-based softener as 100%, the mass percentage of each component is:

Figure BSA0000282181730000021
Figure BSA0000282181730000021

所述的生物基有机酸为C12-C18的饱和脂肪酸、妥尔油脂肪酸、精制妥尔油中的任意一种或任意组合。The bio-based organic acid is any one or any combination of C12-C18 saturated fatty acid, tall oil fatty acid, and refined tall oil.

所述催化剂为次亚磷酸、对甲苯磺酸中的任意一种或任意组合。The catalyst is any one or any combination of hypophosphorous acid and p-toluenesulfonic acid.

所述的有机胺为二乙烯三胺、三乙醇胺和N,N-双(3-氨丙基)甲胺中的任意一种或任意组合。The organic amine is any one or any combination of diethylenetriamine, triethanolamine and N,N-bis(3-aminopropyl)methylamine.

所述的二元醇醚为二丙二醇甲醚、聚乙二醇PEG-600和聚四亚甲基醚二醇PTMEG-1000中的任意一种或任意组合。The glycol ether is any one or any combination of dipropylene glycol methyl ether, polyethylene glycol PEG-600 and polytetramethylene ether glycol PTMEG-1000.

所述的季铵化试剂为碳酸二甲酯、硫酸二甲酯、碳酸二乙酯和硫酸二乙酯中的任意一种或任意组合。The quaternization reagent is any one or any combination of dimethyl carbonate, dimethyl sulfate, diethyl carbonate and diethyl sulfate.

所述的生物基乳化剂为耐素生物的腰果酚聚氧乙烯醚NSS 1305、NSS 1305A、NSS1308中的任意一种或任意组合。The bio-based emulsifier is any one or any combination of cardanol polyoxyethylene ether NSS 1305, NSS 1305A, and NSS 1308 of Nexin Bio.

所述的消泡剂为聚氧丙基聚氧乙基甘油醚、聚醚改性聚硅氧烷类中的任意一种或任意组合。The defoamer is any one or any combination of polyoxypropyl polyoxyethyl glycerol ether and polyether modified polysiloxane.

一种生物基柔软剂的制备方法,其中包括以下步骤:A preparation method of a bio-based softener, comprising the following steps:

步骤一、将生物基有机酸、催化剂和有机胺混合,开始脱水反应,反应得到初始产物;Step 1: Mix the bio-based organic acid, the catalyst and the organic amine, start the dehydration reaction, and react to obtain the initial product;

步骤二、向步骤一得到的初始产物中加入二元醇醚,反应生成聚合物;Step 2, add glycol ether to the initial product obtained in step 1, and react to generate polymer;

步骤三、向步骤二得到的聚合物中加入季铵化试剂,开始季铵化反应;Step 3, adding quaternization reagent to the polymer obtained in step 2 to start quaternization reaction;

步骤四、待步骤三所述季铵化反应结束后,加入生物基乳化剂、消泡剂,得到所述生物基柔软剂。Step 4: After the quaternization reaction described in Step 3 is completed, a bio-based emulsifier and a defoamer are added to obtain the bio-based softener.

所述的生物基柔软剂的制备方法,其中步骤一包括:在惰性氛围下,先将生物基有机酸加热熔融,温度为120-180℃,搅拌速度为20-40rpm;熔融后加入催化剂,搅拌均匀;随后加入有机胺,升温至180-230℃开始脱水反应,反应时间为3-10小时;在真空条件下继续反应0.5-3小时,得到初始产物。In the preparation method of the bio-based softener, the first step includes: firstly heating and melting the bio-based organic acid under an inert atmosphere, the temperature is 120-180° C., and the stirring speed is 20-40 rpm; after melting, a catalyst is added, and stirring is performed. Homogeneous; then add organic amine, heat up to 180-230 ° C to start dehydration reaction, the reaction time is 3-10 hours; continue to react under vacuum for 0.5-3 hours to obtain the initial product.

所述的生物基柔软剂的制备方法,其中步骤二包括:先降温至90-120℃,真空停止,在惰性氛围下加入二元醇醚,反应0.5-3小时生成聚合物。In the preparation method of the bio-based softener, the second step includes: firstly cooling to 90-120° C., stopping the vacuum, adding glycol ether in an inert atmosphere, and reacting for 0.5-3 hours to generate a polymer.

所述的生物基柔软剂的制备方法,其中步骤三包括:降温至70-90℃,缓慢加入季铵化试剂,控制加料时间为1-3小时,需开启冷却水控制反应温度,加完后继续持温反应1-3小时。The preparation method of the bio-based softener, wherein step 3 includes: cooling to 70-90° C., slowly adding a quaternization reagent, controlling the feeding time to be 1-3 hours, turning on cooling water to control the reaction temperature, and after adding Continue to maintain the temperature for 1-3 hours.

所述的生物基柔软剂的制备方法,其中步骤四包括:降温至70-80℃,加入生物基乳化剂,搅拌均匀;降温至60-70℃,加入消泡剂,搅拌均匀,过滤得到所述生物基柔软剂。The preparation method of the bio-based softener, wherein step 4 includes: cooling to 70-80°C, adding a bio-based emulsifier, and stirring evenly; cooling to 60-70°C, adding a defoaming agent, stirring evenly, and filtering to obtain the Bio-based softener.

优选地,所述的饱和脂肪酸为硬脂酸。Preferably, the saturated fatty acid is stearic acid.

优选地,所述妥尔油脂肪酸为美国Ingevity公司的ALTAPYNE 1483、日本哈利玛公司的HARTALL FA-1和松川科技(福建)有限公司的L1-C中的任意一种或任意组合。Preferably, the tall oil fatty acid is any one or any combination of ALTAPYNE 1483 from American Ingevity Company, HARTALL FA-1 from Japan Harima Company and L1-C from Matsukawa Technology (Fujian) Co., Ltd.

优选地,所述季铵化试剂为硫酸二甲酯。Preferably, the quaternization reagent is dimethyl sulfate.

优选地,所述步骤一中,脱水反应温度为180-200℃,反应时间为3-5小时。Preferably, in the first step, the dehydration reaction temperature is 180-200° C., and the reaction time is 3-5 hours.

一种生物基柔软剂的应用,将本发明所述的生物基柔软剂或者本发明任意方法制备得到的生物基柔软剂用于纺织物的整理。An application of a bio-based softener, the bio-based softener of the present invention or the bio-based softener prepared by any method of the present invention is used in the finishing of textiles.

有益效果beneficial effect

(1)本发明先采用生物基有机酸为主体进行反应,极大降低了化石原料的消耗,提高产品的生物降解性及产品附加价值。首先,采用的饱和脂肪酸为硬脂酸,即十八烷酸,是自然界广泛存在的一种脂肪酸,目前国内生产的硬脂酸绝大多数企业都是从国外进口棕榈油,进行加氢变成硬化油,然后水解蒸馏做硬脂酸,来源天然;其次,采用的妥尔油脂肪酸源于妥尔油,其加工利用是循环经济的重要组成部分,涉及到森林资源的可持续循环利用,对生态环境有较大的联动关系,具有较大的经济效益和社会效益。将其通过改性,制成性能合适的纺织助剂原料,此类纺织原材料的低碳化及循环利用,为纺织产业绿色低碳可持续发展提供了强有力的支撑。(1) In the present invention, bio-based organic acid is used as the main body for the reaction, which greatly reduces the consumption of fossil raw materials and improves the biodegradability of the product and the added value of the product. First of all, the saturated fatty acid used is stearic acid, that is, octadecanoic acid, which is a kind of fatty acid that exists widely in nature. At present, the vast majority of domestic stearic acid enterprises import palm oil from abroad and hydrogenate it into The hardened oil is then hydrolyzed and distilled to make stearic acid, which is a natural source; secondly, the tall oil fatty acid used is derived from tall oil, and its processing and utilization are an important part of the circular economy, which involves the sustainable recycling of forest resources. The ecological environment has a greater linkage relationship, and has greater economic and social benefits. It is modified to make textile auxiliary raw materials with suitable performance. The low carbonization and recycling of such textile raw materials provide strong support for the green, low-carbon and sustainable development of the textile industry.

(2)本发明制备方法中进行季铵化反应,提高了产品的亲水性和渗透性;采用生物基乳化剂,提升产品的亲水性和渗透性的同时,不产生有毒有害物质,以免增加污水处理压力。本发明制备的生物基柔软剂用于纺织物整理时,可有效提升纺织物的手感、柔软性能、色牢性能以及抗黄效果;同时还可在纺织物上形成分子通道,使得静电可以迅速转移,从而提升纺织物的抗静电性能。(2) The quaternization reaction is carried out in the preparation method of the present invention, which improves the hydrophilicity and permeability of the product; the bio-based emulsifier is used to improve the hydrophilicity and permeability of the product, and no toxic and harmful substances are produced, so as to avoid Increase sewage treatment pressure. When the bio-based softener prepared by the invention is used for textile finishing, it can effectively improve the hand feeling, softness, color fastness and anti-yellowing effect of the textile; at the same time, it can also form molecular channels on the textile, so that static electricity can be transferred quickly , thereby improving the antistatic properties of textiles.

(3)本发明提供一种生物基柔软剂及其制备方法和应用,其中,所述制备方法包括步骤:将生物基有机酸,催化剂和有机胺混合,开始脱水反应,反应得到初始产物;向所述初始产物中加入二元醇醚,反应生成聚合物;向所述聚合物中加入季铵化试剂,开始季铵化反应;反应结束后加入生物基乳化剂、消泡剂,得到所述生物基柔软剂。用本发明制成的柔软剂应用效果好,织物黄变小,亲水性能和抗静电性能好,满足市场需求;同时,本发明生物基柔软剂采用的原料和生产过程对环境友好,产品的使用更加安全,可再生及环境友好价值高。(3) The present invention provides a bio-based softener and a preparation method and application thereof, wherein the preparation method comprises the steps of: mixing a bio-based organic acid, a catalyst and an organic amine, starting a dehydration reaction, and reacting to obtain an initial product; The initial product is added with glycol ether to react to form a polymer; a quaternization reagent is added to the polymer to start the quaternization reaction; after the reaction, a bio-based emulsifier and a defoamer are added to obtain the Bio-based softener. The softener prepared by the invention has good application effect, less yellowing of the fabric, good hydrophilic performance and antistatic performance, and meets market demands; meanwhile, the raw materials and production process adopted by the bio-based softener of the invention are environmentally friendly, and the product has a high quality. Safer to use, renewable and environmentally friendly with high value.

附图说明Description of drawings

图1是本发明的一种生物基柔软剂的制备方法流程示意图。Fig. 1 is a schematic flow chart of the preparation method of a bio-based softener of the present invention.

具体实施方式Detailed ways

为使本发明的目的、技术方案及优点更加清楚、明确,以下列举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention more clear and definite, the following examples are given to further describe the present invention in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

一种生物基柔软剂,制备该生物基柔软剂的原料组成包括生物基有机酸、催化剂、有机胺、二元醇醚、季铵化试剂、生物基乳化剂和消泡剂;A bio-based softener, the raw material for preparing the bio-based softener comprises a bio-based organic acid, a catalyst, an organic amine, a glycol ether, a quaternization reagent, a bio-based emulsifier and a defoamer;

以该生物基柔软剂的原料总质量为100%计算,各组成部分的质量百分含量为:Calculated based on the total mass of the raw materials of the bio-based softener as 100%, the mass percentage of each component is:

Figure BSA0000282181730000051
Figure BSA0000282181730000051

本发明提供的一种生物基柔软剂的制备方法较佳实施例的流程图,如图所示,包括以下步骤:The flow chart of the preferred embodiment of the preparation method of a bio-based softener provided by the present invention, as shown in the figure, includes the following steps:

步骤一、将生物基有机酸、催化剂和有机胺混合,开始脱水反应,反应得到初始产物;Step 1: Mix the bio-based organic acid, the catalyst and the organic amine, start the dehydration reaction, and react to obtain the initial product;

步骤二、向所述初始产物中加入二元醇醚,反应生成聚合物;Step 2, adding glycol ether to the initial product, and reacting to generate a polymer;

步骤三、向所述聚合物中加入季铵化试剂,开始季铵化反应;Step 3, adding a quaternization reagent to the polymer to start the quaternization reaction;

步骤四、反应结束后加入生物基乳化剂、消泡剂,得到所述生物基柔软剂。Step 4: After the reaction is completed, a bio-based emulsifier and a defoamer are added to obtain the bio-based softener.

本实施例通过生物基有机酸和有机胺的脱水反应,生成长碳链酯胺,确保了所制备得到的生物基柔软剂的柔软性能;所述的长碳链酯胺再与二元醇醚发生进一步反应,生成带有亲水链段结构的聚合物,从而增强聚合物的亲水性能和抗静电性能;最后将所述聚合物与季铵化试剂混合,发生季铵化反应,生成酯基季铵盐,提高了产物的稳定性和抗黄变效果,同时其亲水性得到进一步提升。In this example, a long carbon chain ester amine is generated through the dehydration reaction of a bio-based organic acid and an organic amine, which ensures the softening performance of the prepared bio-based softener; the long carbon chain ester amine is further combined with a glycol ether. A further reaction occurs to generate a polymer with a hydrophilic segment structure, thereby enhancing the hydrophilic properties and antistatic properties of the polymer; finally, the polymer is mixed with a quaternization reagent, and a quaternization reaction occurs to generate an ester The base quaternary ammonium salt improves the stability and anti-yellowing effect of the product, and at the same time, its hydrophilicity is further improved.

在一些实施方式中,将生物基有机酸投入反应釜中并在75-85℃的温度条件下将所述混合物加热融化,待完全融化后,通入氮气,加入催化剂,升温至140℃之后再向反应釜中滴加有机胺,滴加完毕后,升温至186℃,发生脱水反应,恒温反应3.5小时,关闭氮气,抽真空,继续恒温反应0.5小时,得到初始产物;所述初始产物是单酯和双酯的混合物。In some embodiments, the bio-based organic acid is put into the reactor and the mixture is heated and melted at a temperature of 75-85°C. After it is completely melted, nitrogen gas is introduced, a catalyst is added, and the temperature is raised to 140°C. The organic amine was added dropwise to the reaction kettle. After the dropwise addition was completed, the temperature was raised to 186°C, and a dehydration reaction occurred. The reaction was performed at a constant temperature for 3.5 hours. A mixture of esters and diesters.

本实施例中,在催化剂的作用下,将生物基有机酸和有机胺混合,使所述生物基有机酸的羧基与有机胺上的氨基或羟基发生脱水反应,合成了不含三酯的酯铵,避免了三酯化合物对柔软性能的不良影响,并且生成的长碳链结构能赋予纺织品柔软的手感。本实施例采用了通入氮气保护的方法,通过通入氮气可以将脱水反应产生的水带走,有利于反应的进行,同时由于氮气的通入,能使原料在高温下不被空气氧化,从而确保了产品的色泽。In this example, under the action of a catalyst, a bio-based organic acid and an organic amine are mixed, so that the carboxyl group of the bio-based organic acid and the amino or hydroxyl group on the organic amine undergo a dehydration reaction to synthesize a triester-free ester Ammonium avoids the adverse effects of triester compounds on softness, and the resulting long carbon chain structure can give textiles a soft hand. In this embodiment, the method of introducing nitrogen protection is adopted. By introducing nitrogen, the water produced by the dehydration reaction can be taken away, which is beneficial to the reaction. At the same time, due to the introduction of nitrogen, the raw materials can be prevented from being oxidized by air at high temperature. Thus ensuring the color of the product.

在一些实施例中,所述生物基有机酸为C12-C18的饱和脂肪酸、妥尔油脂肪酸、精制妥尔油中的任意一种或任意组合。In some embodiments, the bio-based organic acid is any one or any combination of C12-C18 saturated fatty acids, tall oil fatty acids, and refined tall oil.

在一些实施例中,所述催化剂为次亚磷酸、对甲苯磺酸中的任意一种或任意组合。In some embodiments, the catalyst is any one or any combination of hypophosphorous acid and p-toluenesulfonic acid.

在一些实施例中,所述有机胺为二乙烯三胺、三乙醇胺和N,N-双(3-氨丙基)甲胺中的任意一种或任意组合。In some embodiments, the organic amine is any one or any combination of diethylenetriamine, triethanolamine and N,N-bis(3-aminopropyl)methylamine.

在一些实施方式中,所述生物基有机酸与所述有机胺的摩尔比为(1-3)∶1。在该摩尔比范围内,生物基有机酸上的羧基能和足量的有机胺上的氨基或羟基发生脱水反应,保证合成产物为单酯和双酯的混合物,这使后续生成的酯基季铵盐的活性更强。In some embodiments, the molar ratio of the bio-based organic acid to the organic amine is (1-3):1. Within this molar ratio range, the carboxyl group on the bio-based organic acid can undergo a dehydration reaction with a sufficient amount of the amino group or hydroxyl group on the organic amine to ensure that the synthetic product is a mixture of monoester and diester, which makes the subsequently generated ester group quaternary Ammonium salts are more active.

在一些实施方式中,向所述初始产物中加入二元醇醚,与初始产物进一步缩合,恒温反应生成聚合物。本实施例中,所述聚合物具有聚醚链结构,该结构是一种亲水链段结构,可以增强聚合物的亲水性能,该亲水链段在织物上会形成分子通道,使纺织物表面上的静电迅速转移,实现纺织物抗静电的效果。In some embodiments, glycol ether is added to the initial product, further condensed with the initial product, and reacted at a constant temperature to form a polymer. In this embodiment, the polymer has a polyether chain structure, which is a hydrophilic segment structure, which can enhance the hydrophilic properties of the polymer. The static electricity on the surface of the object is rapidly transferred to realize the antistatic effect of the textile.

在一些实施例中,所述二元醇醚为二丙二醇甲醚、聚氧乙烯PEG-600和聚四亚甲基醚二醇PTMEG-1000中的任意一种或任意组合。其加入初始产物中,能提高初始产物的水溶性。In some embodiments, the glycol ether is any one or any combination of dipropylene glycol methyl ether, polyoxyethylene PEG-600 and polytetramethylene ether glycol PTMEG-1000. Adding it to the initial product can improve the water solubility of the initial product.

在一些实施例中,将所述聚合物降温至75-80℃,加入季铵化试剂,进行季铵化反应,反应进行1-3小时,反应结束后降温,再按比例加入生物基乳化剂和消泡剂,搅拌均匀后,过滤出料,即得到所述生物基柔软剂。In some embodiments, the polymer is cooled to 75-80° C., a quaternization reagent is added, and a quaternization reaction is performed. The reaction is carried out for 1-3 hours. and antifoaming agent, after stirring evenly, filtering out the material to obtain the bio-based softener.

本实施例在聚合物中加入季铵化试剂,聚合物上氨基的氢离子被取代,季铵结构上没有氢,形成了阳离子表面活性剂,从而可以进一步提高纺织物的亲水性和渗透性;而且所述酯基季铵盐的稳定性好,具有良好的抗黄变性能和优异的生物降解性;最后再加入乳化剂,以提高产物在水中的溶解分散性。In this example, a quaternizing agent is added to the polymer, the hydrogen ion of the amino group on the polymer is replaced, and there is no hydrogen on the quaternary ammonium structure, forming a cationic surfactant, which can further improve the hydrophilicity and permeability of the textile. and the ester quaternary ammonium salt has good stability, good anti-yellowing performance and excellent biodegradability; finally, an emulsifier is added to improve the solubility and dispersibility of the product in water.

在一些实施例中,所述季铵化试剂为碳酸二甲酯、硫酸二甲酯、碳酸二乙酯和硫酸二乙酯中的任意一种或任意组合。In some embodiments, the quaternizing agent is any one or any combination of dimethyl carbonate, dimethyl sulfate, diethyl carbonate and diethyl sulfate.

在一些实施例中,所述生物基乳化剂为耐素生物的腰果酚聚氧乙烯醚NSS 1305、NSS 1305A、NSS 1308中的任意一种或任意组合。In some embodiments, the bio-based emulsifier is any one or any combination of Nexin's cardanol ethoxylates NSS 1305, NSS 1305A, and NSS 1308.

在一些实施方式中,还提供一种生物基柔软剂在纺织整理中的应用。本发明制备的生物基柔软剂来源环保,用于纺织物整理时,可有效提升织物的柔软性能、抗黄变性能及抗静电性能。In some embodiments, the use of a bio-based softener in textile finishing is also provided. The bio-based softener prepared by the invention has an environment-friendly source, and can effectively improve the softness, anti-yellowing performance and antistatic performance of the fabric when it is used for textile finishing.

下面通过具体实施例对本发明进行详细说明。The present invention will be described in detail below through specific embodiments.

实施例1Example 1

在反应釜中加入300g妥尔油脂肪酸,284g硬脂酸,开启搅拌加热,转速为20rpm,温控140℃加热熔融,通氮气,加入1.1g次亚磷酸50%;升温至140℃左右加入103.2g二乙烯三胺,加完后开始升温,转速调整为40-50rpm,温度达到186±3℃时,持温反应3.5小时,关氮气,抽真空,继续保温反应30分钟;降温至100℃,破真空,通氮气,加入195g二丙二醇甲醚,反应0.5小时;降温至80-85℃,缓慢加入127g硫酸二甲酯,开启冷却盘管,控制温度不超过90℃,加入时间控制为1小时左右,加完后控温80℃反应80分钟;加入40g NSS 1305、50gNSS 1308,搅拌30分钟至乳化均匀,降温至60-70℃,加入0.5g消泡剂,搅拌均匀,趁热过滤出料,即制备好一种生物基柔软剂。Add 300g tall oil fatty acid and 284g stearic acid to the reaction kettle, turn on stirring and heating, the rotating speed is 20rpm, the temperature is controlled at 140°C for heating and melting, pass nitrogen, add 1.1g hypophosphorous acid 50%; be heated to about 140°C and add 103.2 g diethylenetriamine, start to heat up after the addition, adjust the rotation speed to 40-50rpm, when the temperature reaches 186±3°C, hold the temperature for 3.5 hours, turn off the nitrogen, vacuumize, and continue the reaction for 30 minutes; cool down to 100°C, Break the vacuum, pass nitrogen, add 195g dipropylene glycol methyl ether, react for 0.5 hour; cool to 80-85°C, slowly add 127g dimethyl sulfate, turn on the cooling coil, control the temperature not to exceed 90°C, and control the addition time to 1 hour After adding, control the temperature to 80℃ and react for 80 minutes; add 40g NSS 1305 and 50g NSS 1308, stir for 30 minutes until emulsification is uniform, cool down to 60-70℃, add 0.5g defoamer, stir evenly, filter and discharge while hot , that is, a bio-based softener is prepared.

实施例2Example 2

在反应釜中加入300g妥尔油脂肪酸,287g硬脂酸,开启搅拌加热,转速为20rpm,温控140℃加热熔融,通氮气,加入1.0g次亚磷酸50%;升温至140℃左右加入150.9g三乙醇胺,加完后开始升温,转速调整为40-50rpm,温度达到190℃时,持温反应3.5小时,关氮气,抽真空,继续保温反应30分钟;降温至100℃,破真空,通氮气,加入60g PEG-600,反应1小时;降温至70℃,缓慢加入126.1g硫酸二甲酯,开启冷却盘管,控制温度不超过90℃,加入时间控制为1小时左右,加完后控温70℃反应80分钟;加入40g NSS 1305、50g NSS1308,搅拌30分钟至乳化均匀,降温至60℃,加入0.5g消泡剂,搅拌均匀,趁热过滤出料,即制备好一种生物基柔软剂。Add 300g tall oil fatty acid and 287g stearic acid to the reaction kettle, turn on stirring and heating, the rotating speed is 20rpm, the temperature is controlled at 140°C for heating and melting, nitrogen is passed through, 1.0g hypophosphorous acid 50% is added; the temperature is raised to about 140°C and 150.9 g triethanolamine, start to heat up after the addition, adjust the rotation speed to 40-50rpm, when the temperature reaches 190°C, hold the temperature for 3.5 hours, turn off nitrogen, vacuumize, and continue the reaction for 30 minutes; cool down to 100°C, break the vacuum, and pass Nitrogen, add 60g PEG-600, react for 1 hour; cool down to 70°C, slowly add 126.1g dimethyl sulfate, turn on the cooling coil, control the temperature not to exceed 90°C, and control the addition time to be about 1 hour, after adding, control temperature at 70°C for 80 minutes; add 40g of NSS 1305 and 50g of NSS1308, stir for 30 minutes until the emulsification is uniform, cool down to 60°C, add 0.5g of defoamer, stir evenly, filter and discharge while hot, and prepare a bio-based softener.

实施例3Example 3

在反应釜中加入300g妥尔油脂肪酸,287g硬脂酸,开启搅拌加热,转速为20rpm,温控140℃加热熔融,通氮气,加入1.0g次亚磷酸50%;升温至140℃左右加入146.8gN,N-双(3-氨丙基)甲胺,加完后开始升温,转速调整为40-50rpm,温度达到190℃时,持温反应3.5小时,关氮气,抽真空,继续保温反应30分钟;降温至100℃,破真空,通氮气,加入60gPTMEG-1000,反应1小时;降温至70℃,缓慢加入126.1g硫酸二甲酯,开启冷却盘管,控制温度不超过90℃,加入时间控制为1小时左右,加完后控温70℃反应80分钟;加入40g NSS1305、50g NSS 1308,搅拌30分钟至乳化均匀,降温至60℃,加入0.5g消泡剂,搅拌均匀,趁热过滤出料,即制备好一种生物基柔软剂。Add 300g tall oil fatty acid, 287g stearic acid to the reaction kettle, turn on stirring and heating, the rotating speed is 20rpm, the temperature is controlled at 140°C for heating and melting, pass nitrogen, add 1.0g hypophosphorous acid 50%; be heated to about 140°C and add 146.8 gN, N-bis(3-aminopropyl) methylamine, after adding, the temperature rises, the rotating speed is adjusted to 40-50rpm, when the temperature reaches 190 ℃, the temperature is maintained for 3.5 hours, the nitrogen is turned off, the vacuum is applied, and the reaction is continued for 30 minutes; cool down to 100°C, break the vacuum, pass nitrogen, add 60g PTMEG-1000, and react for 1 hour; cool down to 70°C, slowly add 126.1g dimethyl sulfate, turn on the cooling coil, control the temperature not to exceed 90°C, and add time Control the temperature for about 1 hour, and control the temperature at 70°C to react for 80 minutes after the addition; add 40g NSS1305 and 50g NSS 1308, stir for 30 minutes until the emulsification is uniform, cool down to 60°C, add 0.5g defoamer, stir evenly, and filter while hot After discharging, a bio-based softener is prepared.

实施例4Example 4

在反应釜中加入592g妥尔油脂肪酸,开启搅拌加热,转速为20rpm,温控140℃加热熔融,通氮气,加入1.1g次亚磷酸50%;升温至140℃左右加入149.2g三乙醇胺,加完后开始升温,转速调整为40-50rpm,温度达到200±3℃时,持温反应3小时,关氮气,抽真空,继续保温反应30分钟;降温至95℃,破真空,通氮气,加入60g PEG-600,反应1小时;降温至75-80℃,缓慢加入66g硫酸二甲酯,开启冷却盘管,控制温度不超过90℃,加入时间控制为1小时左右,加完后控温80℃反应60分钟;加入80g NSS 1305、100g NSS 1308,搅拌30分钟至乳化均匀,降温至60-70℃,加入0.6g消泡剂,搅拌均匀,趁热过滤出料,即制备好一种生物基柔软剂。Add 592g of tall oil fatty acid to the reaction kettle, turn on stirring and heating, the rotating speed is 20rpm, the temperature is controlled at 140°C for heating and melting, nitrogen is passed through, 1.1g hypophosphorous acid 50% is added; the temperature is raised to about 140°C, 149.2g triethanolamine is added, and After that, the temperature is raised, the rotation speed is adjusted to 40-50rpm, and when the temperature reaches 200±3°C, the temperature is maintained for 3 hours, the nitrogen is turned off, the vacuum is drawn, and the reaction is continued for 30 minutes; 60g PEG-600, react for 1 hour; cool down to 75-80°C, slowly add 66g dimethyl sulfate, turn on the cooling coil, control the temperature not to exceed 90°C, control the addition time to be about 1 hour, and control the temperature to 80°C after adding. ℃ react for 60 minutes; add 80g NSS 1305, 100g NSS 1308, stir for 30 minutes until emulsification is uniform, cool to 60-70°C, add 0.6g defoamer, stir evenly, filter and discharge while hot, that is, a biological Base softener.

柔软剂是指一种能够吸附于纺织品纤维表面并使纤维平滑,以改变手感,使产品更有舒适感的纺织助剂。柔软整理是纺织印染加工中的重要后整理工序。纺织品在加工过程中,经多次处理后手感会变得粗糙,一般合成纤维织物更差,尤其是超细纤维织物,为了使织物具有柔软、滑爽、舒适的手感,就需要对其进行整理,目前应用广泛的是用柔软剂进行整理。柔软剂优劣评价除了带给织物的柔软性能外,还需要产品稳定、对织物色光影响、亲水性能和抗静电性能等做综合评价。Softener refers to a textile auxiliary that can adsorb on the surface of textile fibers and smooth the fibers to change the hand feel and make the product more comfortable. Soft finishing is an important finishing process in textile printing and dyeing. During the processing of textiles, the handle will become rough after multiple treatments. Generally, synthetic fiber fabrics are worse, especially microfiber fabrics. In order to make the fabrics have a soft, smooth and comfortable feel, they need to be finished. , At present, the most widely used is finishing with softener. In addition to the softness it brings to the fabric, the evaluation of the pros and cons of the softener also requires a comprehensive evaluation of product stability, influence on fabric shade, hydrophilic properties and antistatic properties.

下面结合对比例对本发明做进一步说明,所述实施例和对比例仅为帮助理解本发明,不应视为对本发明的具体限制。The present invention will be further described below in conjunction with the comparative examples. The examples and comparative examples are only to help understand the present invention and should not be regarded as a specific limitation of the present invention.

对比例1Comparative Example 1

市售柔软剂D1821。Commercially available softener D1821.

一、物理特性测试1. Physical property test

对通过本发明实施例1-4制得的生物基柔软剂进行物理特性测试,结果如表1所示:The physical properties of the bio-based softeners prepared in Examples 1-4 of the present invention are tested, and the results are shown in Table 1:

表1Table 1

Figure BSA0000282181730000091
Figure BSA0000282181730000091

由表1可知,通过本发明制备出来的生物基柔软剂产品稳定,含量高,安全性好,是一种可用于纺织品加工和纺织品日常洗护整理的柔软剂,安全性高,具有良好的应用前景。It can be seen from Table 1 that the bio-based softener product prepared by the present invention is stable, high in content and good in safety. prospect.

二、柔软剂应用性能测试Second, softener application performance test

将上述实施例1-4所制得的生物基柔软剂和市面常用的柔软剂对比例1进行对比测试。The bio-based softeners prepared in the above Examples 1-4 were compared with Comparative Example 1 of softeners commonly used in the market.

将实施例和对比例分别用热水稀释到柔软剂含量为15%的乳液,对其柔软性能、黄变、亲水性能及抗静电性能进行测试:The embodiment and the comparative example are respectively diluted with hot water to an emulsion with a softener content of 15%, and their softening properties, yellowing, hydrophilic properties and antistatic properties are tested:

1、柔软性能评价方法1. Evaluation method of softness performance

采用全棉梭织布用浸轧工艺进行处理:配制20g/L工作液→0.2MPa浸轧一遍→定型(150℃×90s)→回潮评价。The cotton woven fabric is treated by padding process: prepare 20g/L working solution→0.2MPa padding once→setting (150℃×90s)→moisture regain evaluation.

手感评价:对两种布样进行手触摸法进行评价,将原布手感评定为1级,手感评定最好的定位为5级。由3人以上的奇数位测试人员进行评定打分,取平均值,数值越大,表示手感越好。Hand feel evaluation: The two kinds of cloth samples were evaluated by hand touch method, and the hand feeling of the original cloth was rated as 1, and the best hand feeling evaluation was positioned as 5. More than 3 odd-numbered testers will evaluate and score, and take the average value. The larger the value, the better the hand feeling.

2、白度、色光评价方法2. Evaluation method of whiteness and shade

浸轧工艺:配制20g/L工作液→0.2MPa浸轧一遍→定型(150℃×90s)→用Datacolor测色仪进行测试。与未处理布样进行白度对比,白度变化越大,即黄变越大。Padding process: prepare 20g/L working solution→0.2MPa padding once→setting (150℃×90s)→test with Datacolor colorimeter. Compared with the untreated cloth sample for whiteness, the greater the whiteness change, the greater the yellowing.

3、亲水性能评价方法3. Evaluation method of hydrophilic performance

对全棉梭织布的亲水性能进行测试,将水滴滴在整理后的织物上,测定水珠在织物上完全铺展开的时间,时间越短,表示亲水性能越好。The hydrophilic properties of cotton woven fabrics were tested, water droplets were dropped on the finished fabrics, and the time for the water droplets to spread completely on the fabrics was measured. The shorter the time, the better the hydrophilic properties.

4、抗静电性能评价方法4. Evaluation method of antistatic performance

采用涤纶梭织布,用浸轧工艺进行处理:配制20g/L工作液→0.2MPa浸轧一遍→定型(150℃×90s)→恒温恒湿30分钟→用表面电阻测试仪测定布面电阻率,电阻率越小,说明抗静电性能越好。Polyester woven fabric is used and treated by padding process: prepare 20g/L working solution → 0.2MPa padding once → setting (150℃×90s) → constant temperature and humidity for 30 minutes → measure the resistivity of the fabric with a surface resistance tester , the smaller the resistivity, the better the antistatic performance.

应用性能测试结果如表2所示:The application performance test results are shown in Table 2:

表2Table 2

柔软剂softener 手感等级Hand feel grade 白度BaiDu 亲水性能(s)Hydrophilic property(s) 电阻率Resistivity 原布original cloth 11 77.0277.02 1-21-2 10<sup>9</sup>10<sup>9</sup> 实施例1Example 1 44 74.1874.18 55 10<sup>9</sup>10<sup>9</sup> 实施例2Example 2 44 75.3775.37 1-21-2 10<sup>8</sup>10<sup>8</sup> 实施例3Example 3 55 73.2573.25 33 10<sup>9</sup>10<sup>9</sup> 实施例4Example 4 44 73.3573.35 1-21-2 10<sup>8</sup>10<sup>8</sup> 对比例1Comparative Example 1 3-43-4 60.2160.21 >60>60 >10<sup>12</sup>>10<sup>12</sup>

由表2可以看出,织物经过采用本发明所制备的生物质柔软剂处理后,具备优异的手感,白度较好,不易色变,具有良好的抗黄变效果。同时,处理后的织物还具有极佳的亲水性和抗静电性能。It can be seen from Table 2 that after the fabric is treated with the biomass softener prepared by the present invention, it has excellent hand feeling, good whiteness, not easy to change color, and has good anti-yellowing effect. At the same time, the treated fabric also has excellent hydrophilic and antistatic properties.

综上所述,本发明提供一种生物基柔软剂及其制备方法,先将生物基有机酸和有机胺的脱水反应,生成带氨基的长链酯铵,确保了所制备得到的生物基柔软剂的柔软性能;所述带氨基的长链酯铵再与二元醇醚发生进一步反应,生成带有亲水链段结构的聚合物,从而增强聚合物的亲水抗静电性能;最后将所述聚合物与季铵化试剂混合,发生季铵化反应,生成酯基季铵盐,提高了产物的稳定性和抗黄变效果,同时其亲水性得到进一步提升。采用本发明的制备方法,可以得到一种亲水性能和柔软性能好,抗静电,抗黄变效果好的生物基柔软剂,以提高纺织品的品质。To sum up, the present invention provides a bio-based softener and a preparation method thereof. First, a bio-based organic acid and an organic amine are dehydrated to generate long-chain ammonium esters with amino groups, which ensures the prepared bio-based softener. The softening performance of the agent; the long-chain ester ammonium with amino group further reacts with the glycol ether to generate a polymer with a hydrophilic segment structure, thereby enhancing the hydrophilic and antistatic properties of the polymer; The polymer is mixed with a quaternization reagent, and a quaternization reaction occurs to generate an ester quaternary ammonium salt, which improves the stability of the product and the anti-yellowing effect, and at the same time, its hydrophilicity is further improved. By adopting the preparation method of the present invention, a bio-based softener with good hydrophilic properties and soft properties, and good antistatic and anti-yellowing effects can be obtained, so as to improve the quality of textiles.

申请人声明,本发明通过上述实施例来说明本发明的生物基柔软剂及制备方法和应用,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the bio-based softener, preparation method and application of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed method, that is, it does not mean that the present invention must rely on the above-mentioned detailed method to be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.

Claims (9)

1. A bio-based softener, characterized by:
the raw materials of the bio-based softening agent comprise bio-based organic acid, a catalyst, organic amine, glycol ether, a quaternization agent, a bio-based emulsifier and a defoaming agent;
calculated by taking the total mass of the raw materials of the bio-based softening agent as 100 percent, the mass percentage of each component is as follows:
Figure FSA0000282181720000011
2. the bio-based softener according to claim 1, characterized in that:
the bio-based organic acid is any one or any combination of C12-C18 saturated fatty acid, tall oil fatty acid and refined tall oil;
the catalyst is any one or any combination of hypophosphorous acid and p-toluenesulfonic acid;
the organic amine is any one or any combination of diethylenetriamine, triethanolamine and N, N-bis (3-aminopropyl) methylamine;
the glycol ether is any one or any combination of dipropylene glycol methyl ether, polyethylene glycol PEG-600 and polytetramethylene ether glycol PTMEG-1000;
the quaternizing agent is any one or any combination of dimethyl carbonate, dimethyl sulfate, diethyl carbonate and diethyl sulfate;
the bio-based emulsifier is any one or any combination of anacardol polyoxyethylene ether NSS 1305, NSS 1305A and NSS1308 of the antibiotic-resistant organisms;
the defoaming agent is any one or any combination of polyoxypropylene polyoxyethylene glycerol ether and polyether modified polysiloxane.
3. The preparation method of the bio-based softening agent is characterized by comprising the following steps:
mixing bio-based organic acid, a catalyst and organic amine, starting a dehydration reaction, and reacting to obtain an initial product;
step two, adding glycol ether into the initial product obtained in the step one, and reacting to generate a polymer;
step three, adding a quaternizing agent into the polymer obtained in the step two, and starting quaternization reaction;
and step four, after the quaternization reaction in the step three is finished, adding a bio-based emulsifier and a defoaming agent to obtain the bio-based softening agent.
4. A method of preparing a bio-based softener according to claim 3, characterized in that:
the first step comprises the following steps: under the inert atmosphere, firstly heating and melting the bio-based organic acid, wherein the temperature is 120-180 ℃, and the stirring speed is 20-40rpm; adding a catalyst after melting, and uniformly stirring; then adding organic amine, heating to 180-230 ℃ to start dehydration reaction, wherein the reaction time is 3-10 hours; the reaction is continued for 0.5-3 hours under vacuum to obtain the initial product.
5. The method of preparing bio-based softener according to claim 3 or 4, characterized in that:
the second step comprises the following steps: cooling to 90-120 deg.c, vacuum stopping, adding glycol ether in inert atmosphere and reacting for 0.5-3 hr to produce polymer.
6. A method of preparing a bio-based softener according to claim 3, characterized in that:
the third step comprises: cooling to 70-90 ℃, slowly adding the quaternization agent, controlling the feeding time to be 1-3 hours, starting cooling water to control the reaction temperature, and continuing to react at the constant temperature for 1-3 hours after the addition is finished.
7. A method of preparing a bio-based softener according to claim 3, characterized in that:
the fourth step comprises: cooling to 70-80 deg.C, adding bio-based emulsifier, and stirring; and cooling to 60-70 ℃, adding a defoaming agent, uniformly stirring, and filtering to obtain the bio-based softening agent.
8. A bio-based softener, characterized in that it is prepared from the raw materials and the preparation method as claimed in any one of claims 1 to 7.
9. Use of a bio-based softener according to any one of claims 1 to 8 for finishing textiles.
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Application publication date: 20221018

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