WO2025092014A1 - Bio-based fluoride-free waterproof agent, and preparation method therefor and use thereof - Google Patents
Bio-based fluoride-free waterproof agent, and preparation method therefor and use thereof Download PDFInfo
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- WO2025092014A1 WO2025092014A1 PCT/CN2024/104593 CN2024104593W WO2025092014A1 WO 2025092014 A1 WO2025092014 A1 WO 2025092014A1 CN 2024104593 W CN2024104593 W CN 2024104593W WO 2025092014 A1 WO2025092014 A1 WO 2025092014A1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1818—C13or longer chain (meth)acrylate, e.g. stearyl (meth)acrylate
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/17—Natural resins, resinous alcohols, resinous acids, or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/285—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/20—Treatment influencing the crease behaviour, the wrinkle resistance, the crease recovery or the ironing ease
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/25—Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Definitions
- the present application belongs to the field of textile printing and dyeing technology in the printing and dyeing production of the textile industry, and in particular relates to a bio-based fluorine-free waterproofing agent and a preparation method and application thereof.
- the complete equipment includes at least assault jackets, tents, thermal insulation clothes, waterproof shoes, waterproof raincoats, etc., and these equipment have been waterproofed.
- the so-called waterproof means that after the fabric has been specially treated, water droplets will fall on the fabric, form beads and slide off. The water droplets will not spread or even penetrate the fabric, thereby wetting the fabric.
- waterproofing agents mainly quaternary ammonium pyridinium salts, hydroxymethyl melamine derivatives, silicone waterproofing agents, etc., which have good waterproofing effects but average hand feel; fluorocarbon waterproof and oil-proof agents have good spinning effects, good hand feel, and are resistant to washing, but perfluorocarbon compounds contain PFOA, PFOS and APEO, which are currently difficult to degrade in the environment, are bioaccumulative and have multiple toxicities, and have the common characteristics of persistent organic pollutants. They are considered to be new persistent environmental pollutants that are the focus of research in the 21st century and do not meet the development trends and requirements of the textile industry.
- the present application provides a bio-based fluorine-free waterproofing agent and a preparation method and application thereof.
- Fluorine waterproofing agent has good stability and no odor. After the fabric is treated, the color change is small, the binding fastness is good, the hand feel is tough, and there is no crease. At the same time, the fluorine-free waterproofing agent is natural, degradable and pollution-free to the environment.
- the finished fabric can directly contact the human body, has no cytotoxicity, no irritation to the skin, and is suitable for a wide range of applications.
- the present application provides a bio-based fluorine-free waterproofing agent, wherein the raw materials of the fluorine-free waterproofing agent include a bio-based monomer, a base monomer, a functional monomer, an initiator, a bio-based emulsifier, a natural oil sulfonated oil, a rosin-based amino acid surfactant, a lignin-furfural bio-based resin, a pH regulator, a defoamer and deionized water;
- the raw materials of the fluorine-free waterproofing agent include a bio-based monomer, a base monomer, a functional monomer, an initiator, a bio-based emulsifier, a natural oil sulfonated oil, a rosin-based amino acid surfactant, a lignin-furfural bio-based resin, a pH regulator, a defoamer and deionized water;
- Rosin-based amino acid surfactant 1%-5%
- pH adjuster 0.01%-1%
- the bio-based monomer is at least one of bio-based octadecyl methacrylate or bio-based octadecyl acrylate;
- the monomer is at least one of butyl methacrylate, methyl methacrylate, alkyl ketene dimer or dodecyl acrylate;
- the functional monomer is at least one of methacrylamide, hydroxyethyl methacrylate, methacryl morpholine or hydroxyethyl acrylate;
- the initiator is at least one of azobisisobutylamidine hydrochloride, ammonium persulfate or potassium persulfate;
- the bio-based emulsifier is at least one of cardanol polyoxyethylene ether NSS 1305, NSS 1305A, NSS 1308 or octadecyl trimethyl ammonium bromide;
- the natural oil sulfonated oil is natural sulfonated rapeseed oil, natural sulfonated castor oil or sulfated natural At least one of neatsfoot oil;
- the pH regulator is at least one of ammonia water, liquid alkali or sodium carbonate;
- the defoaming agent is at least one of polyoxypropyl polyoxyethyl glycerol ether and polyether modified polysiloxane.
- the present application provides a method for preparing a bio-based fluorine-free waterproofing agent, which comprises the following steps:
- step (2) (4) adding the remaining portion of the mixture A obtained in step (1) and the initiator aqueous solution in step (2) dropwise to the reaction kettle described in step (2) respectively;
- the stirring speed is 800-1500 rpm, and the stirring time is 45-60 min.
- the monomer is uniformly dispersed in water with the help of the emulsifying effect of the emulsifier.
- the stirring speed is 50-200 rpm.
- the dropping time is 120-180 min, and the temperature is kept at 78-82° C. for 150-200 min.
- the dropping speed of the polymerization reaction cannot be too fast. If it is too fast, the polymerization reaction temperature may rise instantly and exceed the upper limit, and then the temperature drops back. The temperature fluctuation will produce filter residue.
- step (5) stirring is performed during mixing, and the stirring time is 15-30 minutes;
- step (6) stirring is performed during mixing, the stirring speed is 20-50 rpm, and the stirring time is 10-30 min.
- the bio-based monomer is selected to be 15%-25%. When the bio-based monomer is lower than 15%, the film-forming fluorine-free waterproofing agent is too soft and does not meet the use requirements; when the bio-based monomer is greater than 25%, the film-forming fluorine-free waterproofing agent is too brittle and easily forms a crust and slag.
- bio-based octadecyl methacrylate and bio-based octadecyl acrylate are obtained by chemical esterification of bio-based acrylic acid or bio-based methacrylic acid and bio-based octadecyl alcohol, and bio-based octadecyl alcohol is obtained by hydrogenation of bio-based stearic acid under the catalysis of copper chromate. Therefore, the raw materials of bio-based octadecyl methacrylate and bio-based octadecyl acrylate are derived from bio-based raw materials.
- the functional monomer is at least one or any combination of methacrylamide, hydroxyethyl methacrylate, methacryl morpholine or hydroxyethyl acrylate;
- methacrylamide has excellent cross-linking performance, and the fluorine-free waterproofing agent produced has good waterproof performance, but the product has poor permeability and average hydrophilicity; hydroxyethyl methacrylate has average cross-linking performance, but good hydrophilicity and average waterproof performance; when the two are used in combination, the product can obtain suitable hydrophilicity and waterproof effect.
- the initiator is at least one of azobisisobutylamidine hydrochloride, ammonium persulfate or potassium persulfate, preferably azobisisobutylamidine hydrochloride;
- the azobisisobutylamidine hydrochloride is a low-temperature initiator, which can decompose at about 45°C to generate free radicals and promote polymerization.
- the dosage of the initiator is 0.01%-0.4%. When the initiator is less than 0.01%, the reaction speed is slow and the heating and insulation time is prolonged; when the initiator is greater than 0.4%, the reaction speed is too fast and difficult to control, and implosion is easy to occur during the reaction.
- the bio-based emulsifier is at least one of cardanol polyoxyethylene ether NSS 1305, NSS 1305A, NSS 1308 or octadecyl trimethyl ammonium bromide;
- cardanol polyoxyethylene ether is a good bio-based non-ionic emulsifier
- octadecyltrimethylammonium bromide is a bio-based anionic emulsifier.
- the combined effect of anionic and non-ionic emulsifiers is beneficial to the stability of the monomer emulsion.
- the natural oil sulfonated oil is at least one of natural sulfonated rapeseed oil, natural sulfonated castor oil or sulfated natural neatsfoot oil, preferably natural sulfonated rapeseed oil;
- the natural sulfonated rapeseed oil is an anionic surfactant, which works synergistically with the above-mentioned bio-based emulsifier non-ionic surfactant cardanol polyoxyethylene ether to make the monomer evenly and stably dispersed in the emulsion.
- the mass ratio of natural sulfonated rapeseed oil to NSS 1305 is 1: (1.1-1.3).
- the pH regulator is at least one of aqueous ammonia, liquid alkali or sodium carbonate, preferably liquid alkali;
- the liquid caustic soda will not generate ammonia smell during high-temperature setting in the preparation process to pollute the working environment.
- the mass percentage of NaOH in the liquid caustic soda is 32.5%.
- the defoaming agent is at least one of polyoxypropyl polyoxyethyl glycerol ether or polyether-modified polysiloxane, preferably polyether-modified polysiloxane CD-1116M;
- the polyether-modified polysiloxane CD-1116M can quickly penetrate into the foam in a high-temperature foaming system, destroying the stability of the foam, thereby achieving a defoaming effect.
- the present application provides an application of a bio-based fluorine-free waterproofing agent, wherein the bio-based fluorine-free waterproofing agent is applied to the finishing of fabrics, which comprises the following steps:
- step S2 The fabric is padded in the working solution obtained in step S1, with the liquid carrying rate being 60-80%, and then dried and shaped.
- the padding treatment is one dip and one padding
- the roller pressure is 0.15-0.25Mpa
- the drying and shaping temperature is 150-180°C
- the drying and shaping time is 60-120s;
- the fabric is at least one of pure cotton fabric, blended fabric of cotton and polyamide fiber, blended fabric of cotton and polyester fiber or Tencel, preferably pure cotton woven fabric.
- the present application provides a bio-based fluorine-free waterproofing agent, which is prepared using the raw materials and preparation method described in the present application.
- the present application provides an application of a bio-based fluorine-free waterproofing agent, wherein the bio-based fluorine-free waterproofing agent described in the present application or the bio-based fluorine-free waterproofing agent prepared by any method of the present application is used for finishing of textiles.
- This application adds bio-based monomers to replace traditional fossil carbon-based acrylic compounds.
- Bio-based monomers are produced using plant carbon, thereby increasing the renewable carbon content.
- the product has excellent properties such as ultra-low odor, low VOC (volatile organic compounds), environmental protection and safety.
- rosin-based amino acid surfactant which is a bio-based amphoteric surfactant.
- Rosin is a renewable resource abundant in nature. Its main component is resin acid. The huge non-polar tricyclic structure in its molecular structure has good hydrophobicity, while the polar carboxyl part has hydrophilicity.
- a series of rosin acid-N-acyl amino acid surfactants are synthesized by embedding natural glutamic acid, sarcosine and polypeptides. They have good stain resistance, hard water resistance, acid and alkali stability, and have bactericidal, antiseptic, antistatic and other properties.
- the present application adds natural oil sulfonated oil, which is an anionic sulfonated oil fatliquor made from natural oil as the main raw material, modified by sulfur trioxide gas sulfonation process, and then compounded with other necessary components. It is an excellent anionic surfactant with excellent penetration performance, improved hydrophilicity and antistatic properties; it can reduce the friction between fabrics and between fibers, and at the same time improve the feel of the fabric.
- lignin-furfural bio-based resin which is a furfural-based bio-based resin.
- Furfural is an important chemical raw material that can be prepared by biomass conversion.
- Lignin is a biopolymer obtained from agricultural or forestry residues or paper pulping wastewater, and is the only aromatic natural biopolymer. Through enzymatic hydrolysis of lignin, the methoxy groups in lignin are demethylated and converted into phenolic hydroxyl products to obtain highly reactive nano-lignin.
- Furfural is used to completely replace formaldehyde and react with highly reactive nano-lignin to synthesize lignin-furfural bio-based resin.
- This resin resin can cross-link the network film-forming function on the fiber surface, so that the fiber surface is wrapped with a wear-resistant resin film, which reduces the slippage between fibers and has a good yarn binding effect; at the same time, the resin is evenly cross-linked and condensed on the surface of the yarn, so that the fiber ends adhere to the yarn and are not easy to pilling during friction. It helps acrylic resin to form a film on the surface of the fabric, improving the fabric's wrinkle resistance, anti-static and waterproof properties.
- bio-based monomers, bio-based emulsifiers, natural oil sulfonated oils, rosin-based amino acid surfactants and lignin-furfural bio-based resins used in this application are all derived from nature, are non-toxic and harmless, and biodegrade quickly and thoroughly, without polluting the environment; at the same time, the products are mild in effect, and textiles are less damaged after treatment, thus achieving green and sustainable development of the industry.
- the raw materials of the fluorine-free waterproofing agent prepared in the present application are derived from bio-based products, which can be completely biodegraded in the natural environment, are environmentally friendly and safe, and enhance the renewable and environmentally friendly value of the product, thus having significant social benefits and broad market prospects.
- This embodiment provides a fluorine-free waterproofing agent, and the preparation method thereof is as follows:
- This embodiment provides a fluorine-free waterproofing agent, and the preparation method thereof is as follows:
- the evaluation of the quality of fluorine-free waterproofing agents mainly focuses on the waterproof performance and wash fastness of the fabric. A comprehensive evaluation is also required on product stability, the effect on fabric color and anti-yellowing performance.
- No. 3 waterproofing agent is a commonly used waterproofing agent on the market.
- the bio-based fluorine-free waterproofing agent product prepared by the present application is stable, high in content, and safe. It is a finishing agent that can be used for textile processing, has high safety, and has good application prospects.
- bio-based fluorine-free waterproofing agents prepared in the above Examples 1-3 and the commercially commonly used waterproofing agent Comparative Example 1 were subjected to comparative tests.
- bio-based fluorine-free waterproofing agent prepared in Examples 1-3 and a commercially available waterproofing agent were mixed with water to obtain a working solution having a concentration of 80 g/L;
- step S2 The fabric is dipped and rolled in the working solution obtained in step S1, with a liquid rate of 60-80%, and then dried at 160°C for 90s;
- Hand feel evaluation The two fabric samples were evaluated by hand touch method, with the original fabric hand feel rated as level 1 and the best hand feel rated as level 5. The larger the value, the better the hand feel.
- the test results are shown in Table 2.
- the test was conducted using a Datacolor colorimeter. The whiteness of the treated fabric was compared with that of the untreated fabric. The greater the whiteness change, the greater the yellowing. The test results are shown in Table 2.
- the present application provides a bio-based fluorine-free waterproofing agent and a preparation method thereof.
- a bio-based monomer is added to the reaction to replace the traditional fossil carbon-based acrylic compound;
- a rosin-based amino acid surfactant is introduced, which is a bio-based amphoteric surfactant with good stain resistance, hard water resistance, acid and alkali stability, and bactericidal, antiseptic, antistatic and other properties;
- a lignin-furfural bio-based resin is added after the reaction. This is a new type of furfural bio-based resin.
- the resin will be evenly cross-linked on the surface of the yarn so that the fiber ends adhere to the yarn, and the strong adhesion of the resin can bond the fibers to restrict their movement. After washing, the fabric does not fall off or break.
- the fabric treated with the waterproofing agent has less yellowing, good waterproof performance, and a soft and non-rough feel.
- the raw materials of the fluorine-free waterproofing agent made in the present application are derived from bio-based products, which can be completely biodegraded in the natural environment. It is environmentally friendly and safe, and improves the recyclability of the product. Life and environmental friendly values,
- the present application uses the above-mentioned embodiments to illustrate the bio-based fluorine-free waterproofing agent and its preparation method and application, but the present application is not limited to the above-mentioned detailed method, that is, it does not mean that the present application must rely on the above-mentioned detailed method to be implemented.
- the technicians in the relevant technical field should understand that any improvement to the present application, the equivalent replacement of the raw materials of the present application product, the addition of auxiliary components, the selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present application.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
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Abstract
Description
本申请属于纺织工业印染生产中纺织品印染技术领域,尤其涉及一种生物基无氟防水剂及其制备方法和应用。The present application belongs to the field of textile printing and dyeing technology in the printing and dyeing production of the textile industry, and in particular relates to a bio-based fluorine-free waterproofing agent and a preparation method and application thereof.
随着生活质量和消费水平的不断提高,人们对服装的穿着舒适度和特种功能的要求越来越高,以及登高、滑雪、冲浪、骑行、露营等户外运动在国内外的流行,防水整理的应用越来越广泛,而且要求越来越高,特别是户外运动装备。登山时,完整的装备至少包括冲锋衣、帐篷、保温服、防水鞋、防水雨衣等,这些装备都是做过防水整理的。With the continuous improvement of the quality of life and consumption level, people have higher and higher requirements for the comfort and special functions of clothing. As outdoor sports such as climbing, skiing, surfing, cycling, camping, etc. are popular at home and abroad, the application of waterproof finishing is becoming more and more extensive, and the requirements are becoming higher and higher, especially for outdoor sports equipment. When climbing, the complete equipment includes at least assault jackets, tents, thermal insulation clothes, waterproof shoes, waterproof raincoats, etc., and these equipment have been waterproofed.
所谓防水就是指织物经过特殊处理后,水滴会落到织物上,形成圆珠并滑落。水滴不会扩散甚至渗透到织物上,从而弄湿织物。The so-called waterproof means that after the fabric has been specially treated, water droplets will fall on the fabric, form beads and slide off. The water droplets will not spread or even penetrate the fabric, thereby wetting the fabric.
织品在加工或日常使用中,经多次加工、洗涤处理后手感会变得粗糙,一般合成纤维织物手感更差。为了使织物具有柔软、凉爽、顺滑、舒适的手感,和防水功能,就需要对其进行整理,目前应用广泛的是用防水剂进行整理。因此后整理是纺织印染加工中提高产品质量,增加产品附加价值必不可少的一种重要工序。During processing or daily use, fabrics will become rough after multiple processing and washing, and synthetic fiber fabrics generally have a worse feel. In order to make the fabric soft, cool, smooth, comfortable, and waterproof, it needs to be finished. Currently, the most widely used method is to use waterproofing agents for finishing. Therefore, finishing is an important process in textile printing and dyeing to improve product quality and increase product added value.
防水剂的种类很多,主要是吡啶季铵盐类、羟甲基三聚氰胺衍生物类、有机硅类防水剂等防水效果好但是手感一般;氟碳类防水防油剂纺效果好,手感好,耐洗涤,但是全氟碳化合物中含有PFOA、PFOS和APEO,这些目前在环境中很难被降解,有生物累积性和多种毒性,具备持久性有机污染物的共同特性,被认为是21世纪重点研究的新型持久性环境污染物,不符合纺织品工业的发展趋势和要求。There are many types of waterproofing agents, mainly quaternary ammonium pyridinium salts, hydroxymethyl melamine derivatives, silicone waterproofing agents, etc., which have good waterproofing effects but average hand feel; fluorocarbon waterproof and oil-proof agents have good spinning effects, good hand feel, and are resistant to washing, but perfluorocarbon compounds contain PFOA, PFOS and APEO, which are currently difficult to degrade in the environment, are bioaccumulative and have multiple toxicities, and have the common characteristics of persistent organic pollutants. They are considered to be new persistent environmental pollutants that are the focus of research in the 21st century and do not meet the development trends and requirements of the textile industry.
目前常见的防水剂,在生产车间加工时气味大,对工作环境和操作者不友好;水洗后防水效果下降,影响将来纺织品的使用效果。Currently common waterproofing agents have a strong odor when processed in the production workshop, which is not friendly to the working environment and operators; the waterproofing effect decreases after washing, affecting the future use of textiles.
发明内容Summary of the invention
本申请提供一种生物基无氟防水剂及其制备方法和应用,本申请提供的无 氟防水剂稳定性好、无气味,织物处理后色变小、绑纱牢度好、手感有韧性、无折痕。同时该无氟防水剂来源天然,可降解对环境无污染,整理后的织物可直接接触人体,无细胞毒性,对皮肤无刺激,适合广泛应用。The present application provides a bio-based fluorine-free waterproofing agent and a preparation method and application thereof. Fluorine waterproofing agent has good stability and no odor. After the fabric is treated, the color change is small, the binding fastness is good, the hand feel is tough, and there is no crease. At the same time, the fluorine-free waterproofing agent is natural, degradable and pollution-free to the environment. The finished fabric can directly contact the human body, has no cytotoxicity, no irritation to the skin, and is suitable for a wide range of applications.
第一方面,本申请提供一种生物基无氟防水剂,所述无氟防水剂的原料包括生物基单体、基体单体、功能性单体、引发剂、生物基乳化剂、天然油脂磺化油、松香基氨基酸表面活性剂、木质素-糠醛生物基树脂、pH调节剂、消泡剂和去离子水;In a first aspect, the present application provides a bio-based fluorine-free waterproofing agent, wherein the raw materials of the fluorine-free waterproofing agent include a bio-based monomer, a base monomer, a functional monomer, an initiator, a bio-based emulsifier, a natural oil sulfonated oil, a rosin-based amino acid surfactant, a lignin-furfural bio-based resin, a pH regulator, a defoamer and deionized water;
其中,以所述无氟防水剂的原料的总质量为100%计算,各组份的质量百分含量为:Wherein, taking the total mass of the raw materials of the fluorine-free waterproofing agent as 100%, the mass percentage of each component is:
生物基单体 15%-25%;Bio-based monomers 15%-25%;
基体单体 2%-5%;Matrix monomer 2%-5%;
功能性单体 1%-3%;Functional monomers 1%-3%;
引发剂 0.01%-0.4%;Initiator 0.01%-0.4%;
生物基乳化剂 1%-5%;Bio-based emulsifier 1%-5%;
天然油脂磺化油 1%-5%;Natural oil sulfonated oil 1%-5%;
松香基氨基酸表面活性剂 1%-5%;Rosin-based amino acid surfactant 1%-5%;
木质素-糠醛生物基树脂 5%-15%;Lignin-furfural bio-based resin 5%-15%;
pH调节剂 0.01%-1%;pH adjuster 0.01%-1%;
消泡剂 0.01%-0.5%;以及Defoaming agent 0.01%-0.5%; and
余量为去离子水。The balance was deionized water.
在本申请中,所述的生物基单体为生物基甲基丙烯酸十八烷基酯或生物基丙烯酸十八烷基酯中的至少一种;In the present application, the bio-based monomer is at least one of bio-based octadecyl methacrylate or bio-based octadecyl acrylate;
所述的单体为甲基丙烯酸丁酯、甲基丙烯酸甲酯、烷基烯酮二聚体或丙烯酸十二烷基酯中的至少一种;The monomer is at least one of butyl methacrylate, methyl methacrylate, alkyl ketene dimer or dodecyl acrylate;
所述的功能性单体为甲基丙烯酰胺、甲基丙烯酸羟乙酯、甲基丙烯酰吗啉或丙烯酸羟乙酯中的至少一种;The functional monomer is at least one of methacrylamide, hydroxyethyl methacrylate, methacryl morpholine or hydroxyethyl acrylate;
所述的引发剂为偶氮二异丁脒盐酸盐、过硫酸铵或过硫酸钾中的至少一种;The initiator is at least one of azobisisobutylamidine hydrochloride, ammonium persulfate or potassium persulfate;
所述的生物基乳化剂为腰果酚聚氧乙烯醚NSS 1305、NSS 1305A、NSS 1308或十八烷基三甲基溴化铵中的至少一种;The bio-based emulsifier is at least one of cardanol polyoxyethylene ether NSS 1305, NSS 1305A, NSS 1308 or octadecyl trimethyl ammonium bromide;
所述的天然油脂磺化油为天然磺化菜籽油、天然磺化蓖麻油或硫酸化天然 牛蹄油中的至少一种;The natural oil sulfonated oil is natural sulfonated rapeseed oil, natural sulfonated castor oil or sulfated natural At least one of neatsfoot oil;
所述pH调节剂为氨水、液碱或碳酸钠中至少一种;The pH regulator is at least one of ammonia water, liquid alkali or sodium carbonate;
所述的消泡剂为聚氧丙基聚氧乙基甘油醚或聚醚改性聚硅氧烷类中的至少一种。The defoaming agent is at least one of polyoxypropyl polyoxyethyl glycerol ether and polyether modified polysiloxane.
第二方面,本申请提供一种生物基无氟防水剂的制备方法,其包括以下步骤:In a second aspect, the present application provides a method for preparing a bio-based fluorine-free waterproofing agent, which comprises the following steps:
(1)将去离子水质量的20%-30%、生物基乳化剂质量的55%-70%、天然油脂磺化油质量的55%-65%、生物基单体、基体单体和功能性单体进行混合,得到混合物A;(1) 20% to 30% by weight of deionized water, 55% to 70% by weight of a bio-based emulsifier, 55% to 65% by weight of a natural oil sulfonated oil, a bio-based monomer, a base monomer, and a functional monomer are mixed to obtain a mixture A;
(2)将引发剂质量的70%-85%用去离子水溶解,配置质量浓度为20%的引发剂水溶液;(2) dissolving 70% to 85% of the mass of the initiator in deionized water to prepare an initiator aqueous solution with a mass concentration of 20%;
(3)将剩余的去离子水、生物基乳化剂和天然油脂磺化油加入反应釜中,搅拌均匀,升温至40-45℃,加入剩余的引发剂和混合物A质量的1/20-1/15,然后再升温至75-82℃,稳定20-30min;(3) Add the remaining deionized water, bio-based emulsifier and natural oil sulfonated oil into the reactor, stir evenly, heat to 40-45° C., add the remaining initiator and 1/20-1/15 of the mass of mixture A, then heat to 75-82° C. and stabilize for 20-30 minutes;
(4)将步骤(1)中得到的混合物A的剩余部分和步骤(2)中的引发剂水溶液分别同时滴加到步骤(2)所述的反应釜中;(4) adding the remaining portion of the mixture A obtained in step (1) and the initiator aqueous solution in step (2) dropwise to the reaction kettle described in step (2) respectively;
(5)待反应体系降温至60-65℃,将松香基氨基酸表面活性剂和木质素-糠醛生物基树脂加入反应釜中,混合并搅拌均匀;以及(5) After the reaction system is cooled to 60-65° C., the rosin-based amino acid surfactant and the lignin-furfural bio-based resin are added to the reaction kettle, and mixed and stirred evenly; and
(6)待反应体系降温至45℃以下,在反应釜中加入pH调节剂和消泡剂,混合并搅拌,过滤得到生物基无氟防水剂。(6) After the reaction system is cooled to below 45° C., a pH regulator and a defoaming agent are added to the reaction kettle, mixed and stirred, and filtered to obtain a bio-based fluorine-free waterproofing agent.
所述步骤(1)中,所述搅拌的转速为800-1500rpm,所述搅拌的时间为45-60min。In the step (1), the stirring speed is 800-1500 rpm, and the stirring time is 45-60 min.
在本申请中,单体借助乳化剂的乳化作用,均匀分散在水中。分散越均匀稳定,后面的聚合反应越顺利。如果乳液有分层或沉淀现象,后面聚合反应的温度会不稳定,可能冲破反应上限,会产生很多滤渣。In the present application, the monomer is uniformly dispersed in water with the help of the emulsifying effect of the emulsifier. The more uniform and stable the dispersion is, the smoother the subsequent polymerization reaction will be. If the emulsion has stratification or precipitation, the temperature of the subsequent polymerization reaction will be unstable, which may break through the reaction upper limit and produce a lot of filter residue.
所述步骤(3)中,所述搅拌的转速为50-200rpm。In the step (3), the stirring speed is 50-200 rpm.
所述步骤(4)中,所述滴加的时间为120-180min,并在78-82℃下保温150-200min。In the step (4), the dropping time is 120-180 min, and the temperature is kept at 78-82° C. for 150-200 min.
在本申请中,聚合反应的滴加速度不能太快,太快聚合反应温度可能会瞬间升高突破上限,之后温度回落,温度的起伏会产生滤渣。 In the present application, the dropping speed of the polymerization reaction cannot be too fast. If it is too fast, the polymerization reaction temperature may rise instantly and exceed the upper limit, and then the temperature drops back. The temperature fluctuation will produce filter residue.
所述步骤(5)中,混合时进行搅拌,所述搅拌的时间为15-30min;In the step (5), stirring is performed during mixing, and the stirring time is 15-30 minutes;
所述步骤(6)中,混合时进行搅拌,所述搅拌的转速为20-50rpm,所述搅拌的时间为10-30min。In the step (6), stirring is performed during mixing, the stirring speed is 20-50 rpm, and the stirring time is 10-30 min.
优选地,所述生物基单体为生物基甲基丙烯酸十八烷基酯或生物基丙烯酸十八烷基酯中的至少一种;Preferably, the bio-based monomer is at least one of bio-based octadecyl methacrylate or bio-based octadecyl acrylate;
所述生物基单体选择15%-25%,当生物基单体低于15%时,无氟防水剂成膜过软,不符合使用要求;当生物基单体大于25%时,无氟防水剂成膜脆性过大,易结皮成渣。The bio-based monomer is selected to be 15%-25%. When the bio-based monomer is lower than 15%, the film-forming fluorine-free waterproofing agent is too soft and does not meet the use requirements; when the bio-based monomer is greater than 25%, the film-forming fluorine-free waterproofing agent is too brittle and easily forms a crust and slag.
在本申请中,生物基甲基丙烯酸十八烷基酯、生物基丙烯酸十八烷基酯,是由生物基丙烯酸或者生物基甲基丙烯酸和生物基十八醇化学反应酯化得到的,生物基十八醇是在铬酸铜催化下由生物基硬脂酸加氢而制得的。因此生物基甲基丙烯酸十八烷基酯、生物基丙烯酸十八烷基酯的原料来源于生物基原料。In the present application, bio-based octadecyl methacrylate and bio-based octadecyl acrylate are obtained by chemical esterification of bio-based acrylic acid or bio-based methacrylic acid and bio-based octadecyl alcohol, and bio-based octadecyl alcohol is obtained by hydrogenation of bio-based stearic acid under the catalysis of copper chromate. Therefore, the raw materials of bio-based octadecyl methacrylate and bio-based octadecyl acrylate are derived from bio-based raw materials.
优选地,所述的功能性单体为甲基丙烯酰胺、甲基丙烯酸羟乙酯、甲基丙烯酰吗啉或丙烯酸羟乙酯中的至少一种或任意组合;Preferably, the functional monomer is at least one or any combination of methacrylamide, hydroxyethyl methacrylate, methacryl morpholine or hydroxyethyl acrylate;
其中,甲基丙烯酰胺交联性能优异,生产的无氟防水剂防水性能好,产品渗透性差,亲水性能一般;甲基丙烯酸羟乙酯交联性能一般,但是亲水性能好,防水性能一般;两者搭配使用,产品可以得到合适的亲水性能和防水效果。Among them, methacrylamide has excellent cross-linking performance, and the fluorine-free waterproofing agent produced has good waterproof performance, but the product has poor permeability and average hydrophilicity; hydroxyethyl methacrylate has average cross-linking performance, but good hydrophilicity and average waterproof performance; when the two are used in combination, the product can obtain suitable hydrophilicity and waterproof effect.
优选地,所述的引发剂为偶氮二异丁脒盐酸盐、过硫酸铵或过硫酸钾中的至少一种,优选偶氮二异丁脒盐酸盐;Preferably, the initiator is at least one of azobisisobutylamidine hydrochloride, ammonium persulfate or potassium persulfate, preferably azobisisobutylamidine hydrochloride;
其中,所述偶氮二异丁脒盐酸盐,为低温引发剂,可以在45℃左右分解反应产生自由基,促发聚合反应。所述引发剂的用量为0.01%-0.4%,当引发剂低于0.01%时,反应速度缓慢,升温保温时间加长;当引发剂大于0.4%时,反应速度太快,不好控制,反应时容易产生爆聚。The azobisisobutylamidine hydrochloride is a low-temperature initiator, which can decompose at about 45°C to generate free radicals and promote polymerization. The dosage of the initiator is 0.01%-0.4%. When the initiator is less than 0.01%, the reaction speed is slow and the heating and insulation time is prolonged; when the initiator is greater than 0.4%, the reaction speed is too fast and difficult to control, and implosion is easy to occur during the reaction.
优选地,所述的生物基乳化剂为腰果酚聚氧乙烯醚NSS 1305、NSS 1305A、NSS 1308或十八烷基三甲基溴化铵中的至少一种;Preferably, the bio-based emulsifier is at least one of cardanol polyoxyethylene ether NSS 1305, NSS 1305A, NSS 1308 or octadecyl trimethyl ammonium bromide;
其中,腰果酚聚氧乙烯醚是良好生物基非离子乳化剂,十八烷基三甲基溴化铵是生物基阴离子乳化剂,阴非离子乳化剂的共同作用,有利于单体乳液的稳定性能。Among them, cardanol polyoxyethylene ether is a good bio-based non-ionic emulsifier, and octadecyltrimethylammonium bromide is a bio-based anionic emulsifier. The combined effect of anionic and non-ionic emulsifiers is beneficial to the stability of the monomer emulsion.
优选地,所述的天然油脂磺化油为天然磺化菜籽油、天然磺化蓖麻油或硫酸化天然牛蹄油中的至少一种,优选天然磺化菜籽油; Preferably, the natural oil sulfonated oil is at least one of natural sulfonated rapeseed oil, natural sulfonated castor oil or sulfated natural neatsfoot oil, preferably natural sulfonated rapeseed oil;
其中,所述的天然磺化菜籽油为阴离子表面活性剂,与上述生物基乳化剂非离子表面活性剂腰果酚聚氧乙烯醚协同作用,使单体均匀稳定的分散在乳液中,天然磺化菜籽油与NSS 1305的质量比为1:(1.1-1.3)。Among them, the natural sulfonated rapeseed oil is an anionic surfactant, which works synergistically with the above-mentioned bio-based emulsifier non-ionic surfactant cardanol polyoxyethylene ether to make the monomer evenly and stably dispersed in the emulsion. The mass ratio of natural sulfonated rapeseed oil to NSS 1305 is 1: (1.1-1.3).
优选地,所述pH调节剂为氨水、液碱或碳酸钠中至少一种,优选液碱;Preferably, the pH regulator is at least one of aqueous ammonia, liquid alkali or sodium carbonate, preferably liquid alkali;
所述液碱在制备过程中的高温定型时不会产生氨水气味,污染工作环境,所述液碱中NaOH的质量百分比为32.5%。The liquid caustic soda will not generate ammonia smell during high-temperature setting in the preparation process to pollute the working environment. The mass percentage of NaOH in the liquid caustic soda is 32.5%.
优选地,所述消泡剂为聚氧丙基聚氧乙基甘油醚或聚醚改性聚硅氧烷类中的至少一种,优选聚醚改性聚硅氧烷CD-1116M;Preferably, the defoaming agent is at least one of polyoxypropyl polyoxyethyl glycerol ether or polyether-modified polysiloxane, preferably polyether-modified polysiloxane CD-1116M;
其中,所述聚醚改性聚硅氧烷CD-1116M能够在高温起泡体系中快速渗透到泡沫内部,破坏泡沫的稳定性,从而达到消泡的效果。The polyether-modified polysiloxane CD-1116M can quickly penetrate into the foam in a high-temperature foaming system, destroying the stability of the foam, thereby achieving a defoaming effect.
第三方面,本申请提供一种生物基无氟防水剂的应用,将所述生物基无氟防水剂应用到织物的后整理中,其包括如下步骤:In a third aspect, the present application provides an application of a bio-based fluorine-free waterproofing agent, wherein the bio-based fluorine-free waterproofing agent is applied to the finishing of fabrics, which comprises the following steps:
S1:将生物基无氟防水剂与水进行混合,得到工作液,所述工作液的浓度为50-100g/L;S1: mixing the bio-based fluorine-free waterproofing agent with water to obtain a working solution, wherein the concentration of the working solution is 50-100 g/L;
S2:将织物在步骤S1得到的工作液中进行浸轧处理,带液率为60-80%,然后进行烘干和定型。S2: The fabric is padded in the working solution obtained in step S1, with the liquid carrying rate being 60-80%, and then dried and shaped.
优选地,所述S2中,所述浸轧处理为一浸一轧,轧辊压力为0.15-0.25Mpa,所述烘干和定型的温度为150-180℃,所述烘干和定型的时间为60-120s;Preferably, in S2, the padding treatment is one dip and one padding, the roller pressure is 0.15-0.25Mpa, the drying and shaping temperature is 150-180°C, and the drying and shaping time is 60-120s;
优选地,所述织物为全棉织物、棉及聚酰胺纤维的混织物、棉及聚酯纤维的混织物或天丝中的至少一种,优选全棉梭织布。Preferably, the fabric is at least one of pure cotton fabric, blended fabric of cotton and polyamide fiber, blended fabric of cotton and polyester fiber or Tencel, preferably pure cotton woven fabric.
第四方面,本申请提供一种生物基无氟防水剂,其采用本申请所述的原料和制备方法制备而成。In a fourth aspect, the present application provides a bio-based fluorine-free waterproofing agent, which is prepared using the raw materials and preparation method described in the present application.
第五方面,本申请提供一种生物基无氟防水剂的应用,其中,将本申请所述的生物基无氟防水剂或者采用本申请任意方法制备得到的生物基无氟防水剂用于纺织物的后整理。In a fifth aspect, the present application provides an application of a bio-based fluorine-free waterproofing agent, wherein the bio-based fluorine-free waterproofing agent described in the present application or the bio-based fluorine-free waterproofing agent prepared by any method of the present application is used for finishing of textiles.
相对于现有技术,本申请具有如下有益效果:Compared with the prior art, this application has the following beneficial effects:
(1)本申请加入生物基单体,代替传统的化石碳基丙烯酸化合物。生物基单体使用植物碳生产,从而提高了可再生碳含量,产品具有超低气味、低VOC(挥发性有机物)、环保安全等优异性能。(1) This application adds bio-based monomers to replace traditional fossil carbon-based acrylic compounds. Bio-based monomers are produced using plant carbon, thereby increasing the renewable carbon content. The product has excellent properties such as ultra-low odor, low VOC (volatile organic compounds), environmental protection and safety.
(2)本申请引入了松香基氨基酸表面活性剂,这是一种生物基的两性表面 活性剂。松香是一种丰富存在于自然界中的再生性资源,其主要成分是树脂酸,其分子结构中庞大的非极性三环结构具有良好的疏水性,而极性的羧基部分又具有亲水性,通过化学法、酶法、化学酶法等方法嵌入天然谷氨酸、肌氨酸以及多肽合成一系列松香酸-N-酰基氨基酸类表面活性剂,具有污性好、耐硬水、对酸碱稳定,并具有杀菌、防腐、抗静电等性能。(2) This application introduces rosin-based amino acid surfactant, which is a bio-based amphoteric surfactant. Surfactant. Rosin is a renewable resource abundant in nature. Its main component is resin acid. The huge non-polar tricyclic structure in its molecular structure has good hydrophobicity, while the polar carboxyl part has hydrophilicity. Through chemical, enzymatic, chemoenzymatic and other methods, a series of rosin acid-N-acyl amino acid surfactants are synthesized by embedding natural glutamic acid, sarcosine and polypeptides. They have good stain resistance, hard water resistance, acid and alkali stability, and have bactericidal, antiseptic, antistatic and other properties.
(3)本申请加入了天然油脂磺化油,这是一种以天然油脂为主要原料,采用三氧化硫气体磺化工艺进行改性,再与其他必要组分复配而成的阴离子型磺化油加脂剂,是一种优良的阴离子表面活性剂,渗透性能优异,提高亲水性能和抗静电性能;可减少织物间,纤维与纤维间的摩擦作用,同时可以改善布面手感。(3) The present application adds natural oil sulfonated oil, which is an anionic sulfonated oil fatliquor made from natural oil as the main raw material, modified by sulfur trioxide gas sulfonation process, and then compounded with other necessary components. It is an excellent anionic surfactant with excellent penetration performance, improved hydrophilicity and antistatic properties; it can reduce the friction between fabrics and between fibers, and at the same time improve the feel of the fabric.
(4)本申请加入了木质素-糠醛生物基树脂,这是一种糠醛类的生物基树脂。糠醛是一种可由生物质转化制备的重要化工原料。木质素是一种从农业或林业残留物或造纸制浆废水中获得的生物聚合物,是唯一的芳香族天然生物聚合物。通过酶解木质素反应,木质素中的甲氧基去甲基化转化为酚羟基产物,得到高反应活性纳米木质素。用糠醛完全替代甲醛,与高反应活性纳米木质素反应合成木质素-糠醛生物基树脂。这种树脂树脂可在纤维表面交联网状成膜的功能,使纤维表面包裹一层耐磨的树脂膜,减弱纤维间的滑移,绑纱效果好;同时,树脂均匀地交联凝聚在纱线的表层,使纤维端粘附于纱线上,摩擦时不易起球。帮助丙烯酸树脂在织物表面成膜,提高织物抗皱、防静电和提高防水等性能。(4) The present application incorporates lignin-furfural bio-based resin, which is a furfural-based bio-based resin. Furfural is an important chemical raw material that can be prepared by biomass conversion. Lignin is a biopolymer obtained from agricultural or forestry residues or paper pulping wastewater, and is the only aromatic natural biopolymer. Through enzymatic hydrolysis of lignin, the methoxy groups in lignin are demethylated and converted into phenolic hydroxyl products to obtain highly reactive nano-lignin. Furfural is used to completely replace formaldehyde and react with highly reactive nano-lignin to synthesize lignin-furfural bio-based resin. This resin resin can cross-link the network film-forming function on the fiber surface, so that the fiber surface is wrapped with a wear-resistant resin film, which reduces the slippage between fibers and has a good yarn binding effect; at the same time, the resin is evenly cross-linked and condensed on the surface of the yarn, so that the fiber ends adhere to the yarn and are not easy to pilling during friction. It helps acrylic resin to form a film on the surface of the fabric, improving the fabric's wrinkle resistance, anti-static and waterproof properties.
(5)本申请中采用的生物基单体、生物基乳化剂、天然油脂磺化油、松香基氨基酸表面活性剂和木质素-糠醛生物基树脂均是来源于天然,无毒无害,生物降解迅速彻底的产品,对环境无污染;同时,产品作用温和,纺织品经处理后损伤小,实现产业的绿色可持续发展。(5) The bio-based monomers, bio-based emulsifiers, natural oil sulfonated oils, rosin-based amino acid surfactants and lignin-furfural bio-based resins used in this application are all derived from nature, are non-toxic and harmless, and biodegrade quickly and thoroughly, without polluting the environment; at the same time, the products are mild in effect, and textiles are less damaged after treatment, thus achieving green and sustainable development of the industry.
(6)本申请制成的无氟防水剂原料来源于生物基产品,在自然环境中可以完全生物降解,环保安全,提升了产品的可再生及环境友好价值,具有显著的社会效益和广阔的市场前景。(6) The raw materials of the fluorine-free waterproofing agent prepared in the present application are derived from bio-based products, which can be completely biodegraded in the natural environment, are environmentally friendly and safe, and enhance the renewable and environmentally friendly value of the product, thus having significant social benefits and broad market prospects.
为使本申请的技术方案及优点更加清楚、明确,以下列举实施例对本申请进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并 不用于限定本申请。In order to make the technical solutions and advantages of the present application clearer and more explicit, the following examples are listed to further illustrate the present application in detail. It should be understood that the specific examples described here are only used to explain the present application and are not intended to be construed as examples. It is not intended to limit this application.
下面通过具体实施例对本申请进行详细说明。The present application is described in detail below through specific embodiments.
实施例1Example 1
本实施例提供一种无氟防水剂,其制备方法如下:This embodiment provides a fluorine-free waterproofing agent, and the preparation method thereof is as follows:
(1)将114g去离子水、21g NSS 1305、6g十八烷基三甲基溴化铵、18g天然磺化菜籽油、120g生物基甲基丙烯酸十八烷基酯、120g生物基丙烯酸十八烷基酯、20g甲基丙烯酸丁酯、30g烷基烯酮二聚体、10g甲基丙烯酰胺、和10g甲基丙烯酸羟乙酯依次投入高位混合罐1中,并高速搅拌为不透明稳定乳液混合物A;(1) 114 g of deionized water, 21 g of NSS 1305, 6 g of octadecyltrimethylammonium bromide, 18 g of natural sulfonated rapeseed oil, 120 g of bio-based octadecyl methacrylate, 120 g of bio-based octadecyl acrylate, 20 g of butyl methacrylate, 30 g of alkyl ketene dimer, 10 g of methacrylamide, and 10 g of hydroxyethyl methacrylate are sequentially added into a high-position mixing tank 1, and stirred at high speed to obtain an opaque stable emulsion mixture A;
(2)称取1.6g偶氮二异丁脒盐酸盐,用6.4g去离子水充分溶解,配置成质量浓度为20%的引发剂水溶液B;(2) Weigh 1.6 g of azobisisobutylamidine hydrochloride and dissolve it in 6.4 g of deionized water to prepare an initiator aqueous solution B with a mass concentration of 20%;
(3)在反应釜1中加入345.6g去离子水、14g NSS 1305、4g十八烷基三甲基溴化铵和12g天然磺化菜籽油,搅拌升温至40℃,加入0.4g偶氮二异丁脒盐酸盐和25g混合物A,迅速升温至75-82℃,持温反应20-30min;(3) Add 345.6 g of deionized water, 14 g of NSS 1305, 4 g of octadecyltrimethylammonium bromide and 12 g of natural sulfonated rapeseed oil to reactor 1, stir and heat to 40°C, add 0.4 g of azobisisobutylamidine hydrochloride and 25 g of mixture A, quickly heat to 75-82°C, and keep the temperature for 20-30 min;
(4)待反应釜1中的溶液变澄清溶液,即聚合反应引发后,开始滴加剩余混合物A和引发剂水溶液B,持续120min滴加完毕,然后在80℃下保温150min;(4) After the solution in the reactor 1 becomes a clear solution, i.e. after the polymerization reaction is initiated, the remaining mixture A and the initiator aqueous solution B are added dropwise, and the addition is continued for 120 min, and then the mixture is kept at 80° C. for 150 min;
(5)待反应体系降温冷却至60℃,将40g松香基氨基酸表面活性剂、100g木质素-糠醛生物基树脂加入反应釜1中,搅拌30min,降温至40℃;(5) After the reaction system is cooled to 60° C., 40 g of rosin-based amino acid surfactant and 100 g of lignin-furfural bio-based resin are added to the reaction kettle 1, stirred for 30 min, and cooled to 40° C.;
(6)将5g液碱、2g CD-1116M加入反应釜1中,搅拌15min,过滤得到无氟防水剂1。(6) Add 5 g of liquid alkali and 2 g of CD-1116M into reactor 1, stir for 15 min, and filter to obtain fluorine-free waterproofing agent 1.
实施例2Example 2
本实施例提供一种无氟防水剂,其制备方法如下:This embodiment provides a fluorine-free waterproofing agent, and the preparation method thereof is as follows:
(1)将114g水、21g NSS 1305、6g十八烷基三甲基溴化铵、18g天然磺化菜籽油、150g生物基甲基丙烯酸十八烷基酯、100g生物基丙烯酸十八烷基酯、20g甲基丙烯酸丁酯、30g甲基丙烯酸甲酯、10g甲基丙烯酰胺和10g甲基丙烯酸羟乙酯依次投入高位混合罐1中,并高速搅拌为不透明稳定乳液混合物A;(1) 114 g of water, 21 g of NSS 1305, 6 g of octadecyltrimethylammonium bromide, 18 g of natural sulfonated rapeseed oil, 150 g of bio-based octadecyl methacrylate, 100 g of bio-based octadecyl acrylate, 20 g of butyl methacrylate, 30 g of methyl methacrylate, 10 g of methacrylamide and 10 g of hydroxyethyl methacrylate are sequentially added into a high-position mixing tank 1, and stirred at high speed to obtain an opaque stable emulsion mixture A;
(2)称取1.6g偶氮二异丁脒盐酸盐,用6.4g去离子水充分溶解,配置成质量浓度为20%的引发剂水溶液B;(2) Weigh 1.6 g of azobisisobutylamidine hydrochloride and dissolve it in 6.4 g of deionized water to prepare an initiator aqueous solution B with a mass concentration of 20%;
(3)在反应釜1中加入335.6g去离子水、14g NSS 1305、4g十八烷基三 甲基溴化铵和12g天然磺化菜籽油,搅拌升温至40℃,加入0.4g偶氮二异丁脒盐酸盐和25g混合物A,迅速升温至75-82℃,持温反应20-30min;(3) Add 335.6 g of deionized water, 14 g of NSS 1305, and 4 g of octadecyl tris(III) into the reaction vessel 1. Methylammonium bromide and 12g natural sulfonated rapeseed oil, stir and heat to 40°C, add 0.4g azobisisobutylamidine hydrochloride and 25g mixture A, quickly heat to 75-82°C, and keep the temperature for 20-30min;
(4)待反应釜1中的溶液变为澄清溶液,即聚合反应引发后,开始滴加剩余混合物A和引发剂水溶液B,持续120min滴加完毕,然后在80℃下保温150min;(4) After the solution in the reactor 1 becomes a clear solution, i.e. after the polymerization reaction is initiated, the remaining mixture A and the initiator aqueous solution B are added dropwise, and the addition is continued for 120 min, and then the mixture is kept at 80° C. for 150 min;
(5)待反应体系降温冷却至60℃,将40g松香基氨基酸表面活性剂、100g木质素-糠醛生物基树脂加入反应釜1中,搅拌30min,降温至40℃;(5) After the reaction system is cooled to 60° C., 40 g of rosin-based amino acid surfactant and 100 g of lignin-furfural bio-based resin are added to the reaction kettle 1, stirred for 30 min, and cooled to 40° C.;
(6)将5g液碱、2g CD-1116M加入反应釜1中,搅拌15min,过滤得到无氟防水剂2。(6) Add 5 g of liquid alkali and 2 g of CD-1116M into reactor 1, stir for 15 min, and filter to obtain fluorine-free waterproofing agent 2.
实施例3Example 3
本实施例提供一种无氟防水剂,其制备方法如下:This embodiment provides a fluorine-free waterproofing agent, and the preparation method thereof is as follows:
(1)将114g水、21g NSS 1305、6g十八烷基三甲基溴化铵、18g天然磺化菜籽油、100g生物基甲基丙烯酸十八烷基酯、150g生物基丙烯酸十八烷基酯、20g甲基丙烯酸甲酯、30g烷基烯酮二聚体、10g甲基丙烯酰胺和10g甲基丙烯酸羟乙酯依次投入高位混合罐1中,并高速搅拌为不透明稳定乳液混合物A;(1) 114 g of water, 21 g of NSS 1305, 6 g of octadecyltrimethylammonium bromide, 18 g of natural sulfonated rapeseed oil, 100 g of bio-based octadecyl methacrylate, 150 g of bio-based octadecyl acrylate, 20 g of methyl methacrylate, 30 g of alkyl ketene dimer, 10 g of methacrylamide and 10 g of hydroxyethyl methacrylate are sequentially added into a high-position mixing tank 1, and stirred at a high speed to obtain an opaque stable emulsion mixture A;
(2)称取1.6g偶氮二异丁脒盐酸盐,用6.4g去离子水充分溶解,配置成质量浓度为20%的引发剂水溶液B;(2) Weigh 1.6 g of azobisisobutylamidine hydrochloride and fully dissolve it in 6.4 g of deionized water to prepare an initiator aqueous solution B with a mass concentration of 20%;
(3)在反应釜1中加入335.6g去离子水、14g NSS 1305、4g十八烷基三甲基溴化铵和12g天然磺化菜籽油,搅拌升温至40℃,加入0.4g偶氮二异丁脒盐酸盐和25g混合物A,迅速升温至75-82℃,持温反应20-30min;(3) Add 335.6 g of deionized water, 14 g of NSS 1305, 4 g of octadecyltrimethylammonium bromide and 12 g of natural sulfonated rapeseed oil to reactor 1, stir and heat to 40°C, add 0.4 g of azobisisobutylamidine hydrochloride and 25 g of mixture A, quickly heat to 75-82°C, and keep the temperature for 20-30 min;
(4)待反应釜1中的溶液变为澄清溶液,即聚合反应引发后,开始滴加剩余混合物A和引发剂水溶液B,持续120min滴加完毕,然后在80℃下保温150min;(4) After the solution in the reactor 1 becomes a clear solution, i.e. after the polymerization reaction is initiated, the remaining mixture A and the initiator aqueous solution B are added dropwise, and the addition is continued for 120 min, and then the mixture is kept at 80° C. for 150 min;
(5)待反应体系降温冷却至60℃,将40g松香基氨基酸表面活性剂、100g木质素-糠醛生物基树脂加入反应釜1中,搅拌30min,降温至40℃;(5) After the reaction system is cooled to 60° C., 40 g of rosin-based amino acid surfactant and 100 g of lignin-furfural bio-based resin are added to the reaction kettle 1, stirred for 30 min, and cooled to 40° C.;
(6)将5g液碱、2g CD-1116M加入反应釜1中,搅拌15min,过滤得到无氟防水剂3。(6) Add 5 g of liquid alkali and 2 g of CD-1116M into reactor 1, stir for 15 min, and filter to obtain fluorine-free waterproofing agent 3.
无氟防水剂的优劣评价最主要的就是织物的防水性能,及耐洗牢度,还需要产品稳定、对织物色光影响和抗黄变性能等做综合评价。 The evaluation of the quality of fluorine-free waterproofing agents mainly focuses on the waterproof performance and wash fastness of the fabric. A comprehensive evaluation is also required on product stability, the effect on fabric color and anti-yellowing performance.
下面结合对比例对本申请做进一步说明,所述实施例和对比例仅为帮助理解本申请,不应视为对本申请的具体限制。The present application is further described below in conjunction with comparative examples. The embodiments and comparative examples are only used to help understand the present application and should not be regarded as specific limitations on the present application.
对比例1Comparative Example 1
市售3号防水剂,此为市面常用防水剂。Commercially available No. 3 waterproofing agent is a commonly used waterproofing agent on the market.
1.物理特性测试1. Physical properties test
对通过本申请实施例1-3制得的生物基无氟防水剂进行物理特性测试,结果如表1所示:The physical properties of the bio-based fluorine-free waterproofing agent prepared by Examples 1-3 of the present application were tested, and the results are shown in Table 1:
表1
Table 1
由表1可知,通过本申请制备出来的生物基无氟防水剂产品稳定,含量高,安全性好,是一种可用于纺织品加工的整理剂,安全性高,具有良好的应用前景。As can be seen from Table 1, the bio-based fluorine-free waterproofing agent product prepared by the present application is stable, high in content, and safe. It is a finishing agent that can be used for textile processing, has high safety, and has good application prospects.
2.无氟防水剂应用性能测试2. Fluorine-free waterproofing agent application performance test
将上述实施例1-3所制得的生物基无氟防水剂和市面常用的防水剂对比例1进行对比测试。The bio-based fluorine-free waterproofing agents prepared in the above Examples 1-3 and the commercially commonly used waterproofing agent Comparative Example 1 were subjected to comparative tests.
2.1整理剂应用工艺:2.1 Finishing agent application process:
织物:100%全棉梭织布Fabric: 100% cotton woven fabric
工艺:浸轧焙烘Process: Padding and baking
生物基无氟防水剂实施例1-3的应用,浸轧焙烘工艺:Application of bio-based fluorine-free waterproofing agent embodiments 1-3, padding and baking process:
S1.将上述实施例1-3所制得的生物基无氟防水剂和市面常用的防水剂与水进行混合,得到工作液,工作液的浓度为80g/L;S1. The bio-based fluorine-free waterproofing agent prepared in Examples 1-3 and a commercially available waterproofing agent were mixed with water to obtain a working solution having a concentration of 80 g/L;
S2.将织物在步骤S1得到的工作液中进行一浸一轧处理,带液率为60-80%,然后进行160℃烘干定型,烘干时间为90s;S2. The fabric is dipped and rolled in the working solution obtained in step S1, with a liquid rate of 60-80%, and then dried at 160°C for 90s;
S3.回潮评价防水性能。 S3. Moisture resurgence to evaluate waterproof performance.
2.2将实施例和对比例分别对其黄变、防水性能进行测试:2.2 The yellowing and waterproof properties of the embodiments and comparative examples were tested respectively:
(1)柔软性能评价方法(1) Softness evaluation method
手感评价:对两种布样进行手触摸法进行评价,将原布手感评定为1级,手感评定最好的定位为5级。数值越大,表示手感越好,测试结果见表2。Hand feel evaluation: The two fabric samples were evaluated by hand touch method, with the original fabric hand feel rated as level 1 and the best hand feel rated as level 5. The larger the value, the better the hand feel. The test results are shown in Table 2.
(2)白度、色光评价方法(2) Whiteness and color evaluation methods
用Datacolor测色仪进行测试。与未处理布样进行白度对比,白度变化越大,即黄变越大,测试结果见表2。The test was conducted using a Datacolor colorimeter. The whiteness of the treated fabric was compared with that of the untreated fabric. The greater the whiteness change, the greater the yellowing. The test results are shown in Table 2.
(3)防水测试(3) Waterproof test
用圆形铁环把布绷紧,与出水口成45°夹角,出水口距离布面中心15cm,100mL水垂直均速洒下,水洒完后,磕去布面的浮水,观察被测布面的水痕斑点个数和大小,进行评分。100分为无水痕无斑点,分数越低说明防水效果越差。Use a round iron ring to tighten the cloth, forming a 45 ° angle with the water outlet, and the water outlet is 15 cm away from the center of the cloth surface. 100 mL of water is sprinkled vertically at a uniform speed. After the water is sprinkled, knock off the floating water on the cloth surface, observe the number and size of water marks and spots on the tested cloth surface, and score. 100 points means no water marks and spots, and the lower the score, the worse the waterproof effect.
表2
Table 2
由表2可以看出,本实施例1、2、3产品优于或接近市场上常规产品,不易色变,具有良好的抗黄变效果。同时,处理后的织物还具有极佳的手感和防水性能。It can be seen from Table 2 that the products of Examples 1, 2, and 3 are superior to or close to conventional products on the market, are not easy to change color, and have good anti-yellowing effect. At the same time, the treated fabrics also have excellent hand feel and waterproof performance.
综上所述,本申请提供一种生物基无氟防水剂及其制备方法,首先,在反应中加入了生物基单体,代替传统的化石碳基丙烯酸化合物;其次,引入了松香基氨基酸表面活性剂,这是一种生物基的两性表面活性剂,具有污性好、耐硬水、对酸碱稳定,并具有杀菌、防腐、抗静电等性能;最后,在反应后加入了木质素-糠醛生物基树脂,这是一种新型糠醛类的生物基树脂,树脂会均匀地交联在纱线表层,使纤维末梢粘附于纱线上,而且树脂较强的粘合力可以对纤维进行粘结,以限制其移动,水洗后织物不掉纱不断纱。防水剂整理后的织物黄变小,防水性能好,手感柔软不粗糙。本申请制成的无氟防水剂原料来源于生物基产品,在自然环境中可以完全生物降解,环保安全,提升了产品的可再 生及环境友好价值,In summary, the present application provides a bio-based fluorine-free waterproofing agent and a preparation method thereof. First, a bio-based monomer is added to the reaction to replace the traditional fossil carbon-based acrylic compound; secondly, a rosin-based amino acid surfactant is introduced, which is a bio-based amphoteric surfactant with good stain resistance, hard water resistance, acid and alkali stability, and bactericidal, antiseptic, antistatic and other properties; finally, a lignin-furfural bio-based resin is added after the reaction. This is a new type of furfural bio-based resin. The resin will be evenly cross-linked on the surface of the yarn so that the fiber ends adhere to the yarn, and the strong adhesion of the resin can bond the fibers to restrict their movement. After washing, the fabric does not fall off or break. The fabric treated with the waterproofing agent has less yellowing, good waterproof performance, and a soft and non-rough feel. The raw materials of the fluorine-free waterproofing agent made in the present application are derived from bio-based products, which can be completely biodegraded in the natural environment. It is environmentally friendly and safe, and improves the recyclability of the product. Life and environmental friendly values,
申请人声明,本申请通过上述实施例来说明本申请的生物基无氟防水剂及制备方法和应用,但本申请并不局限于上述详细方法,即不意味着本申请必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本申请的任何改进,对本申请产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本申请的保护范围和公开范围之内。 The applicant declares that the present application uses the above-mentioned embodiments to illustrate the bio-based fluorine-free waterproofing agent and its preparation method and application, but the present application is not limited to the above-mentioned detailed method, that is, it does not mean that the present application must rely on the above-mentioned detailed method to be implemented. The technicians in the relevant technical field should understand that any improvement to the present application, the equivalent replacement of the raw materials of the present application product, the addition of auxiliary components, the selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present application.
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