CN115787133A - A supersoft reinforced flat sea-island fiber and its preparation method - Google Patents

A supersoft reinforced flat sea-island fiber and its preparation method Download PDF

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CN115787133A
CN115787133A CN202211524392.2A CN202211524392A CN115787133A CN 115787133 A CN115787133 A CN 115787133A CN 202211524392 A CN202211524392 A CN 202211524392A CN 115787133 A CN115787133 A CN 115787133A
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island
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fiber
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张守运
刘桠楠
朱琪
李凯莉
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Hangzhou Vocational and Technical College
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Abstract

The invention relates to the technical field of terylene sea-island fibers, and discloses an ultra-soft reinforced flat sea-island fiber and a preparation method thereof, wherein the sea-island fiber comprises a sea component and an island component; the raw materials of the sea component are water-soluble polyester COPET and a chain extender; the chain extender is styrene-acrylonitrile-glycidyl methacrylate; the raw material of the island component comprises polyester PET; the cross section of the monofilament fiber of the island component is flat. The island component PET of the sea-island fiber is distributed according to a flat shape, and after alkali fiber opening treatment, the sea component is removed, so that the fiber and the fabric thereof are softer, the skin simulation effect is better, and the luster is bright; by adding a proper amount of styrene-acrylonitrile-glycidyl methacrylate as a chain extender into the sea component, the chain extender can react with carbonyl, hydroxyl, carboxyl and other groups of a PET macromolecular chain segment, the length and the average molecular weight of the macromolecular chain segment are improved, and the strength and the wear resistance of the fiber and the fabric thereof are improved.

Description

一种超柔增强扁平型海岛纤维及其制备方法A supersoft reinforced flat sea-island fiber and its preparation method

技术领域technical field

本发明涉及涤纶海岛纤维的技术领域,尤其是涉及一种超柔增强扁平海岛纤维及其制备方法。The invention relates to the technical field of polyester sea-island fibers, in particular to a supersoft reinforced flat sea-island fiber and a preparation method thereof.

背景技术Background technique

目前在人造纤维中,海岛纤维是可以制备单丝最细、仿真皮效果最好的一种超细化学纤维。海岛纤维通常采用COPET(水溶切片)为单根纤维的海成份,以普通聚酯PET为单根纤维的岛成份,纤维织成织物后经碱开纤,溶去海成份COPET,然后岛成份PET成为织物的主体,这种纤维制备方法可以获得单丝线密度极细的纤维,并且织物柔软、仿真皮性能较好。现有海岛纤维的岛成份PET在单根纤维中是按照圆形分布的,经碱开纤后,剩余的岛成份是常规圆孔的超细纤维,而且由于单丝线密度很细,纤维及织物的强度和耐磨性能较差。At present, among man-made fibers, sea-island fiber is a superfine chemical fiber that can produce the thinnest monofilament and the best imitation leather effect. Sea-island fibers usually use COPET (water-soluble chip) as the sea component of a single fiber, and ordinary polyester PET as the island component of a single fiber. After the fiber is woven into a fabric, it is opened by alkali to dissolve the sea component COPET, and then the island component PET As the main body of the fabric, this fiber preparation method can obtain fibers with extremely fine monofilament linear density, and the fabric is soft and the performance of imitation leather is good. The island component PET of the existing island-in-the-sea fiber is distributed circularly in a single fiber. After alkali fiber opening, the remaining island components are superfine fibers with conventional round holes. The strength and wear resistance are poor.

公开号为CN 114892308 A的中国发明专利公开了一种海岛纤维的制备工艺,包括以下步骤:(1)将PET切片、分散剂、抗氧剂、改性抗静电剂、PET扩链剂和纳米氧化锌混合,干燥、熔融挤出,得到混合熔体一;(2)将COPET切片干燥、熔融挤出,得到COPET熔体;(3)将步骤(1)得到的混合熔体一和步骤(2)得到的COPET熔体进入喷丝组件,冷却,卷绕成型,即得。但是,该海岛纤维仍为常规圆孔的超细纤维,其强度和耐磨性能仍较差。The Chinese invention patent with the publication number CN 114892308 A discloses a preparation process of sea-island fibers, which includes the following steps: (1) PET slices, dispersants, antioxidants, modified antistatic agents, PET chain extenders and nano Zinc oxide is mixed, dried, and melt-extruded to obtain a mixed melt one; (2) drying and melt-extruding the COPET slices to obtain a COPET melt; (3) mixing the mixed melt one obtained in step (1) and the step ( 2) The obtained COPET melt enters the spinneret assembly, cools, and is wound and formed. However, the island-in-the-sea fiber is still a superfine fiber with conventional round holes, and its strength and wear resistance are still relatively poor.

发明内容Contents of the invention

为了解决海岛纤维及其织物的强度和耐磨性能较差的技术问题,本发明提供了一种超柔增强扁平型海岛纤维及其制备方法,该海岛纤维通过在海组分中添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯作为扩链剂,提高PET大分子链段的长度和平均分子量,提升海岛纤维及其织物的强度和耐磨性能。In order to solve the technical problem of poor strength and wear resistance of sea-island fibers and their fabrics, the present invention provides a supersoft reinforced flat sea-island fiber and its preparation method. The sea-island fiber is obtained by adding styrene- Acrylonitrile-glycidyl methacrylate is used as a chain extender to increase the length and average molecular weight of PET macromolecular segments, and improve the strength and wear resistance of sea-island fibers and their fabrics.

本发明的目的通过以下技术方案予以实现:The purpose of the present invention is achieved through the following technical solutions:

第一方面,本发明提供了一种超柔增强扁平型海岛纤维,所述海岛纤维包括海组分和岛组分;所述海组分的原料为水溶聚酯COPET和扩链剂;所述扩链剂为苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯;所述岛组分的原料包括聚酯PET;所述岛组分的单丝纤维横截面为扁平形。In the first aspect, the present invention provides a supersoft reinforced flat island-in-sea fiber, the island-in-sea fiber includes a sea component and an island component; the raw materials of the sea component are water-soluble polyester COPET and a chain extender; the The chain extender is styrene-acrylonitrile-glycidyl methacrylate; the raw material of the island component includes polyester PET; the monofilament fiber cross section of the island component is flat.

本发明是在现有的复合纺丝设备上,通过改变复合喷丝板的设计,使纤维中的“岛”组分PET按照扁平形状分布,经碱开纤处理后,去掉海的成份,剩余的岛组分纤维为扁平状,纤维织物更加柔软,仿真皮效果更好,光泽亮丽。并且,在海组分中添加适量的苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯作为三元无规共聚物扩链剂,该扩链剂含有环氧结构,能够与PET大分子链段的羰基、羟基以及羧基等基团反应,提高大分子链段的长度和平均分子量,提升纤维及其织物的强度和耐磨性能。In the present invention, on the existing composite spinning equipment, by changing the design of the composite spinneret, the "island" component PET in the fiber is distributed in a flat shape, and after alkali fiber opening treatment, the sea component is removed, and the remaining The island component fiber is flat, the fiber fabric is softer, the imitation leather effect is better, and the luster is bright. And, add appropriate amount of styrene-acrylonitrile-glycidyl methacrylate in the sea component as a ternary random copolymer chain extender, the chain extender contains epoxy structure, can be combined with PET macromolecular chain segment The carbonyl, hydroxyl, and carboxyl groups react to increase the length and average molecular weight of the macromolecular chain segment, and improve the strength and wear resistance of the fiber and its fabric.

作为优选,所述扩链剂占海组分质量的1~3%,占海组分和岛组分的总质量的0.5~1.8%。Preferably, the chain extender accounts for 1-3% of the mass of the sea component, and accounts for 0.5-1.8% of the total mass of the sea component and the island component.

苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯为超高环氧含量的功能共聚物,可以与PET大分子链发生反应,提升纤维的强度和耐磨性,但是,若其添加量过多容易造成熔体粘度变化太多,而且易呈现不均匀分布,从而影响纤维成纤的可纺性以及成品质量的均匀性。Styrene-acrylonitrile-glycidyl methacrylate is a functional copolymer with ultra-high epoxy content, which can react with PET macromolecular chains to improve the strength and wear resistance of fibers. However, if it is added too much, it will easily The melt viscosity changes too much, and it is easy to show uneven distribution, which affects the spinnability of the fiber and the uniformity of the quality of the finished product.

作为优选,所述苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯的三元共聚物的三元共聚摩尔比例为1:1:1。Preferably, the molar ratio of the terpolymer of styrene-acrylonitrile-glycidyl methacrylate is 1:1:1.

苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯的三元共聚物带有可进行自由基加成聚合的碳碳双键和活泼的环氧基,通过该共聚物分子结构上环氧基与羧基的反应能够把相邻的聚对苯二甲酸乙二醇酯大分子链段连接,起到扩大分子链长度,提高大分子质量的作用,进而提高高聚物的拉伸断裂强度和耐磨牢度。苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯的三元共聚比例为1:1:1最佳,其官能团与聚对苯二甲酸乙二醇酯反应后,进行扩链作用时,增强聚对苯二甲酸乙二醇酯的强度和韧性,但对其它性能影响很小。如果三元共聚比例偏离1:1:1,大分子扩链后容易出现链段强度的不均匀,存在链段弱点,降低高聚物质量均匀性。The terpolymer of styrene-acrylonitrile-glycidyl methacrylate has carbon-carbon double bonds and active epoxy groups that can undergo free radical addition polymerization. The reaction can connect the adjacent polyethylene terephthalate macromolecular segments, which can expand the molecular chain length and improve the macromolecular quality, thereby improving the tensile breaking strength and wear resistance of the polymer. Spend. The ternary copolymerization ratio of styrene-acrylonitrile-glycidyl methacrylate is 1:1:1. After the functional group reacts with polyethylene terephthalate, when the chain extension is carried out, the polyethylene terephthalate will be strengthened. Ethylene phthalate has the strength and toughness, but has little effect on other properties. If the ternary copolymerization ratio deviates from 1:1:1, uneven chain segment strength will easily appear after macromolecular chain extension, and there will be weak points in the chain segment, which will reduce the quality uniformity of the polymer.

作为优选,所述扁平形的横截面长宽比1:1~3。Preferably, the flat cross section has an aspect ratio of 1:1-3.

作为优选,所述海组分和岛组分的质量百分比为40~50%:50~60%,海组分和岛组分的质量百分数之和为100%。Preferably, the mass percentages of the sea component and the island component are 40-50%: 50-60%, and the sum of the mass percentages of the sea component and the island component is 100%.

海组分和岛组分的质量比需要控制在合理范围内,随着岛组分的比例增加,其在海中的填充度会越来越高,分布均匀性也随之提高,但是若岛组分过多,则易发生岛组分粘连,硬性纤维形态和使用性能。The mass ratio of the sea component and the island component needs to be controlled within a reasonable range. As the proportion of the island component increases, its filling degree in the sea will become higher and higher, and the uniformity of distribution will also increase. However, if the island component If there are too many points, it is easy to cause adhesion of island components, rigid fiber morphology and performance.

第二方面,本发明还提供了一种超柔增强扁平型海岛纤维的制备方法,包括如下步骤:纺丝前,在海组分熔体中在线添加扩链剂,再进行海岛纤维纺丝。In the second aspect, the present invention also provides a method for preparing supersoft reinforced flat sea-island fibers, which includes the following steps: before spinning, adding a chain extender in-line to the sea component melt, and then performing sea-island fiber spinning.

本发明仅需要在现有双组份复合纺丝设备上改变针管式海岛复合组件的岛组份熔体通道针管的形状,由现在的圆孔管形改为扁平状管形,并通过在海组分熔体中在线添加的方式添加扩链剂,通过海组分中扩链剂和岛组分之间的高温反应,延长岛组分PET大分子链段的长度,提高平均分子量,能够有效提高纤维成扁平的强度。通过熔体在线添加、熔融混合的方式在海组分中添加扩链剂,在提高纤维强度同时,可以提高熔体成纤性能,相对于在岛组分中添加扩链剂的方式,其性能提升的稳定性和成纤的均匀性均较高。并且,有助于岛组分形成的超细单纤的扁平程度更高,其横截面成为更为扁平的“一”字形,因而纤维及其织物能够更加柔软,光泽度更高。在保持理想的强度和耐磨性的基础上,其使用性能能够很好地满足下游需求,可以极大地改进涤纶纤维的使用性能和应用空间,有效的拓展涤纶的应用领域,具有良好的经济和社会效益,市场前景广阔。The present invention only needs to change the shape of the island component melt channel needle tube of the needle-tube type sea-island composite assembly on the existing two-component composite spinning equipment, from the current circular hole tube shape to a flat tube shape, and through the sea-island composite assembly The chain extender is added online in the component melt, through the high-temperature reaction between the chain extender in the sea component and the island component, the length of the PET macromolecular segment of the island component is extended, and the average molecular weight is increased, which can effectively Improve the strength of the fiber into flattening. Adding a chain extender to the sea component by means of online melt addition and melt mixing can improve the fiber strength while improving the fiber-forming performance of the melt. Compared with the method of adding a chain extender to the island component, its performance Increased stability and higher uniformity of fiber formation. In addition, the flatness of the superfine single fiber that contributes to the formation of the island component is higher, and its cross section becomes a flatter "one" shape, so the fiber and its fabric can be softer and have higher gloss. On the basis of maintaining ideal strength and wear resistance, its performance can well meet the downstream demand, can greatly improve the performance and application space of polyester fiber, effectively expand the application field of polyester, and has good economic and Social benefits, broad market prospects.

作为优选,所述纺丝为:熔体在螺杆输送过程中设置六区温度,二区至四区温度不低于290℃,五区温度低于280℃,螺杆六区温度不超过275℃。Preferably, the spinning process is as follows: the temperature of six zones is set during the screw conveying process of the melt, the temperature of zone two to zone four is not lower than 290°C, the temperature of zone five is lower than 280°C, and the temperature of zone six of the screw does not exceed 275°C.

为使得扩链剂能够在高温状态与PET大分子反应达到扩链作用,并在螺杆后端随着温度降低停止扩链反应而保持稳定,本发明对于现有的纺丝工艺同样进行了改进,提高螺杆前几区的温度,适当降低螺杆后两区的温度以及后续的熔体纺丝温度,而螺杆一区温度可根据进料情况进行设定。In order to enable the chain extender to react with PET macromolecules at a high temperature to achieve chain extension, and to stop the chain extension reaction at the rear end of the screw as the temperature decreases to maintain stability, the present invention also improves the existing spinning process. Increase the temperature of the first few zones of the screw, properly reduce the temperature of the last two zones of the screw and the temperature of the subsequent melt spinning, and the temperature of the first zone of the screw can be set according to the feeding situation.

作为优选,所述纺丝为:熔体经螺杆输送后的纺丝温度不超过275℃。Preferably, the spinning is: the spinning temperature of the melt after being transported by the screw does not exceed 275°C.

作为优选,所述纺丝的速度为3500~4500m/min。Preferably, the spinning speed is 3500-4500 m/min.

作为优选,海岛纤维经碱开纤处理后的纤维强度大于3.0cN/dtex。Preferably, the fiber strength of the sea-island fibers after alkali fiber opening treatment is greater than 3.0 cN/dtex.

该海岛纤维的强度比常规海岛纤维经碱开纤后的单丝强度高15~30%;另外,该海岛纤维的抗弯曲刚度不大于1.6cN·cm2,相比于常规海岛纤维更加柔软;按照入射角45°,观察角45°,入射光照度E在390lx条件下测试该海岛纤维及职务的平面对比光泽度大于90,比常规有光纤维及织物高出50%以上,表明其更为光泽亮丽。The strength of the sea-island fiber is 15-30% higher than that of the conventional sea-island fiber after being opened by alkali; in addition, the bending stiffness of the sea-island fiber is not greater than 1.6cN·cm 2 , which is softer than the conventional sea-island fiber; According to the incident angle of 45°, the observation angle of 45°, and the incident illuminance E under the condition of 390lx, the plane contrast gloss of the sea-island fiber and its position is greater than 90, which is more than 50% higher than that of conventional bright fibers and fabrics, indicating that it is more glossy beautiful.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)通过改变复合喷丝板的设计,使纤维中的“岛”组分PET按照扁平形状分布,经碱开纤处理后,去掉海的成份,剩余的岛组分纤维为扁平状,纤维织物更加柔软,仿真皮效果更好,光泽亮丽;(1) By changing the design of the composite spinneret, the "island" component PET in the fiber is distributed in a flat shape. After alkali fiber opening treatment, the sea component is removed, and the remaining island component fibers are flat. The fabric is softer, the effect of imitation leather is better, and the luster is bright;

(2)在海组分中添加适量的苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯作为扩链剂,能够与PET大分子链段的羰基、羟基以及羧基等基团反应,提高大分子链段的长度和平均分子量,提升纤维及其织物的强度和耐磨性能。(2) Add an appropriate amount of styrene-acrylonitrile-glycidyl methacrylate to the sea component as a chain extender, which can react with the carbonyl, hydroxyl, and carboxyl groups of the PET macromolecular chain segment to increase the macromolecular chain. The length and average molecular weight of the segment can improve the strength and wear resistance of the fiber and its fabric.

附图说明Description of drawings

图1是本发明中超柔增强扁平海岛纤维的生产工艺流程图;Fig. 1 is the production process flow diagram of supersoft reinforced flat island-in-the-sea fiber in the present invention;

图2是现有针管式海岛纤维复合组件的岛组分熔体导管示意图;Fig. 2 is a schematic diagram of the island component melt conduit of the existing needle tube type sea-island fiber composite assembly;

图3是本发明针管式海岛纤维复合组件的岛组分熔体导管示意图。Fig. 3 is a schematic diagram of the island component melt conduit of the needle-tube sea-island fiber composite component of the present invention.

附图标记为:海岛纤维的纺丝横截面1、岛组分的单丝横截面2、岛组分的熔体导管3。The reference numerals are: spinning cross-section 1 of sea-island fibers, monofilament cross-section 2 of island component, melt conduit 3 of island component.

具体实施方式Detailed ways

以下用具体实施例来说明本发明的技术方案,但本发明的保护范围不限于此:The technical scheme of the present invention is described below with specific embodiment, but protection scope of the present invention is not limited to this:

实施例1Example 1

一种超柔增强扁平型海岛纤维的制备方法为:A preparation method of supersoft reinforced flat sea-island fibers is as follows:

如图1所示,在现有的双组份纺丝设备,对其复合纺丝组件改进,如图2所示,将岛组分的熔体导管由圆形改为扁平形横截面。As shown in Figure 1, in the existing two-component spinning equipment, its composite spinning assembly is improved, as shown in Figure 2, the melt conduit of the island component is changed from a circular shape to a flat cross section.

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分单丝横截面的长宽比为1:1。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的1%。如图3所示,之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为278℃、二区温度为290℃、三区温度为295℃、四区温度为290℃、五区温度为275℃、六区温度为270℃,再进行熔体纺丝,纺丝箱体温度为272℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.36,一热辊温度为75℃,二热辊温度为120℃,制得83dtex/72f(37岛)超柔增强扁平型海岛纤维FDY。Taking the COPET slice as the sea component and the conventional PET slice as the island component, there are 37 islands in total. The mass percentage of the sea component and the island component is 50%:50%, and the aspect ratio of the monofilament cross section of the island component is 1:1. Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 1% of the total mass. As shown in Figure 3, sea-island fiber spinning is carried out afterwards, and it is conveyed by the screw first. The temperature of the first zone of the screw is 278°C, the temperature of the second zone is 290°C, the temperature of the third zone is 295°C, the temperature of the fourth zone is 290°C, and the temperature of the fifth zone is 290°C. The temperature of the six zones is 275°C and the temperature of the sixth zone is 270°C, and then melt spinning is carried out, the temperature of the spinning box is 272°C, and the spinning speed is 4000m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.36, the temperature of the first hot roll is 75°C, and the temperature of the second hot roll is 120°C. Made 83dtex/72f (37 islands) supersoft reinforced flat sea-island fiber FDY.

实施例2Example 2

一种超柔增强扁平型海岛纤维的制备方法为:A preparation method of supersoft reinforced flat sea-island fibers is as follows:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为40%:60%,岛组分扁平形单丝横截面的长宽比为1:3。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的3%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为282℃、二区温度为292℃、三区温度为298℃、四区温度为295℃、五区温度为272℃、六区温度为268℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.52,一热辊温度为80℃,二热辊温度为125℃,制得111dtex/48f(37岛)超柔增强扁平型海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, there are 37 islands in total. The mass percentages of the sea component and the island component are 40%: 60%. The length and width of the flat monofilament cross section of the island component The ratio is 1:3. Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 3% of the total mass. Afterwards, sea-island fiber spinning is carried out, and it is conveyed by the screw first. The temperature of the first zone of the screw is 282°C, the temperature of the second zone is 292°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 272°C, and the temperature of the sixth zone is 272°C. The temperature is 268° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming, the draw ratio is 2.52, the temperature of the first hot roll is 80°C, and the temperature of the second hot roll is 125°C. Made 111dtex/48f (37 islands) super soft reinforced flat sea-island fiber FDY.

实施例3Example 3

一种超柔增强扁平型海岛纤维的制备方法为:A preparation method of supersoft reinforced flat sea-island fibers is as follows:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分扁平形单丝横截面的长宽比为1:2。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的2%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(37岛)超柔增强扁平型海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 37 islands, the mass percentage of the sea component and the island component is 50%: 50%, the length and width of the flat monofilament cross-section of the island component The ratio is 1:2. Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 2% of the total mass. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (37 islands) supersoft reinforced flat sea-island fiber FDY was obtained.

对比例1Comparative example 1

与实施例3的区别在于:未加入扩链剂。The difference from Example 3 is that no chain extender is added.

海岛纤维的制备方法为:The preparation method of sea-island fiber is:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分扁平形单丝横截面的长宽比为1:2。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(37岛)海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 37 islands, the mass percentage of the sea component and the island component is 50%: 50%, the length and width of the flat monofilament cross-section of the island component The ratio is 1:2. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (37 island) sea-island fiber FDY was prepared.

对比例2Comparative example 2

与实施例3的区别在于:在岛组分中在线添加扩链剂。The difference from Example 3 is that a chain extender is added online to the island components.

海岛纤维的制备方法为:The preparation method of sea-island fiber is:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分扁平形单丝横截面的长宽比为1:2。在岛组分的PET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占岛组分总质量的2%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(37岛)海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 37 islands, the mass percentage of the sea component and the island component is 50%: 50%, the length and width of the flat monofilament cross-section of the island component The ratio is 1:2. Add styrene-acrylonitrile-glycidyl methacrylate chain extender (terpolymerization molar ratio is 1:1:1) at the entrance of the PET chip of the island component online, and the amount of the chain extender accounted for 2% of the total mass. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (37 island) sea-island fiber FDY was prepared.

对比例3Comparative example 3

与实施例3的区别在于:海组分中在线添加扩链剂的添加量过多。The difference from Example 3 is that the amount of chain extender added online in the sea component is too much.

海岛纤维的制备方法为:The preparation method of sea-island fiber is:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分扁平形单丝横截面的长宽比为1:2。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的5%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(37岛)海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 37 islands, the mass percentage of the sea component and the island component is 50%: 50%, the length and width of the flat monofilament cross-section of the island component The ratio is 1:2. Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 5% of the total mass. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (37 island) sea-island fiber FDY was prepared.

对比例4Comparative example 4

与实施例3的区别在于:岛组分扁平形单丝横截面的长宽比为1:5。The difference from Example 3 is that the aspect ratio of the flat monofilament cross-section of the island component is 1:5.

海岛纤维的制备方法为:The preparation method of sea-island fiber is:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分扁平形单丝横截面的长宽比为1:5。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的2%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(37岛)海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 37 islands, the mass percentage of the sea component and the island component is 50%: 50%, the length and width of the flat monofilament cross-section of the island component The ratio is 1:5. Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 2% of the total mass. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (37 island) sea-island fiber FDY was prepared.

对比例5Comparative example 5

与实施例3的区别在于:岛组分单丝横截面并非为扁平形,而为常规圆形。The difference from Example 3 is that the cross-section of the monofilament of the island component is not a flat shape, but a conventional circular shape.

海岛纤维的制备方法为:The preparation method of sea-island fiber is:

以COPET切片为海组分,以常规PET切片为岛组分,共37岛,海组分和岛组分的质量百分比为50%:50%,岛组分的单丝横截面为常规圆形。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的2%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(37岛)海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 37 islands, the mass percentage of the sea component and the island component is 50%: 50%, and the monofilament cross-section of the island component is a conventional circle . Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 2% of the total mass. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (37 island) sea-island fiber FDY was prepared.

对比例6Comparative example 6

与实施例3的区别在于:岛组分在海岛纤维中的组分比例过大。The difference from Example 3 is that the proportion of the island component in the sea-island fiber is too large.

海岛纤维的制备方法为:The preparation method of sea-island fiber is:

以COPET切片为海组分,以常规PET切片为岛组分,共45岛,海组分和岛组分的质量百分比为50%:50%,岛组分扁平形单丝横截面的长宽比为1:2。在海组分的COPET切片入口处在线添加苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯扩链剂(三元共聚摩尔比例为1:1:1),扩链剂的添加量占海组分总质量的2%。之后进行海岛纤维纺丝,先经螺杆输送,螺杆一区温度为283℃、二区温度为293℃、三区温度为298℃、四区温度为295℃、五区温度为275℃、六区温度为272℃,再进行熔体纺丝,纺丝箱体温度为268℃,纺丝速度为4000m/min。接着,纺丝丝束依次经过侧吹风、上油、预网络、热辊拉伸、网络和卷绕成型,拉伸倍数为2.62,一热辊温度为85℃,二热辊温度为135℃,制得111dtex/36f(45岛)海岛纤维FDY。Taking COPET slices as the sea component and conventional PET slices as the island component, a total of 45 islands, the mass percentage of the sea component and the island component is 50%: 50%, the length and width of the flat monofilament cross-section of the island component The ratio is 1:2. Add styrene-acrylonitrile-glycidyl methacrylate chain extender online at the entrance of the COPET slice of the sea component (the molar ratio of terpolymerization is 1:1:1). 2% of the total mass. Afterwards, sea-island fiber spinning is carried out, which is conveyed by the screw first. The temperature of the first zone of the screw is 283°C, the temperature of the second zone is 293°C, the temperature of the third zone is 298°C, the temperature of the fourth zone is 295°C, the temperature of the fifth zone is 275°C, and the temperature of the sixth zone is 275°C. The temperature is 272° C., and then melt spinning is carried out, the temperature of the spinning box is 268° C., and the spinning speed is 4000 m/min. Next, the spun filaments are sequentially subjected to side blowing, oiling, pre-network, hot roll stretching, netting and winding forming. The draw ratio is 2.62, the temperature of the first hot roll is 85°C, and the temperature of the second hot roll is 135°C. 111dtex/36f (45 islands) sea-island fiber FDY was prepared.

将实施例和对比例中海岛纤维经碱开纤处理溶去海组分后,进行测试,具体结果如表1所示。其中,平面对比光泽度为按照入射角45°、观察角45°、入射光照度E在390lx条件下进行测试。The island-in-the-sea fibers in the examples and comparative examples were subjected to alkali fiber-opening treatment to dissolve the sea components, and then tested. The specific results are shown in Table 1. Among them, the plane contrast gloss is tested under the condition of 45° incident angle, 45° observation angle, and incident light intensity E of 390 lx.

表1Table 1

测试项目Test items 断裂强度(cN/dtx)Breaking strength (cN/dtx) 抗弯曲刚度(cN·cm<sup>2</sup>)Bending stiffness (cN cm<sup>2</sup>) 平面对比光泽度Flat Contrast Gloss 实施例1Example 1 3.23.2 1.21.2 9696 实施例2Example 2 3.73.7 1.41.4 104104 实施例3Example 3 4.24.2 1.61.6 101101 对比例1Comparative example 1 2.82.8 1.81.8 9292 对比例2Comparative example 2 3.53.5 1.31.3 9797 对比例3Comparative example 3 3.63.6 2.02.0 9595 对比例4Comparative example 4 4.04.0 1.11.1 108108 对比例5Comparative example 5 4.54.5 2.62.6 7878 对比例6Comparative example 6 4.34.3 1.81.8 9393

由表1可知,对比例1表明相对于常规海岛纤维,本发明中海岛型超细纤维更加柔软,仿真皮效果更好,光泽亮丽,并且纤维强度和耐磨性能更佳。对比例2-3表明扩链剂的添加方式和添加比例都会影响其对于PET分子链的扩链效果,进而影响纤维性能。对比例4-5表明岛组分横截面的扁平形状能够与扩链剂的扩链作用发挥更好的协同效果,使得纤维的柔软性、强度和光泽度更佳。对比例6表明岛组分的比例过大时,纤维的性能下降,且由于扩链剂的存在,扁平形岛组分容易发生粘连。As can be seen from Table 1, Comparative Example 1 shows that compared with conventional island-in-the-sea fibers, the island-in-the-sea microfibers of the present invention are softer, have better imitation leather effects, brighter luster, and better fiber strength and wear resistance. Comparative examples 2-3 show that the addition method and addition ratio of the chain extender will affect its chain extension effect on the PET molecular chain, thereby affecting the fiber performance. Comparative examples 4-5 show that the flat shape of the cross-section of the island component can exert a better synergistic effect with the chain extension effect of the chain extender, resulting in better softness, strength and gloss of the fiber. Comparative Example 6 shows that when the proportion of the island component is too large, the performance of the fiber decreases, and due to the presence of the chain extender, the flat island component is prone to adhesion.

以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by the description of the present invention, or directly or indirectly used in other related technical fields, is the same. included in the scope of patent protection of the present invention.

Claims (10)

1.一种超柔增强扁平型海岛纤维,其特征在于,所述海岛纤维包括海组分和岛组分;所述海组分的原料为水溶聚酯COPET和扩链剂;所述扩链剂为苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯;所述岛组分的原料包括聚酯PET;所述岛组分的单丝纤维横截面为扁平形。1. A kind of supersoft reinforced flat sea-island fiber, is characterized in that, described sea-island fiber comprises sea component and island component; The raw material of described sea component is water-soluble polyester COPET and chain extender; Described chain extender The agent is styrene-acrylonitrile-glycidyl methacrylate; the raw material of the island component includes polyester PET; the monofilament fiber cross section of the island component is flat. 2.如权利要求1所述超柔增强扁平型海岛纤维,其特征在于,所述扩链剂占海组分质量的1~3%,占海组分和岛组分的总质量的0.5~1.8%。2. supersoft reinforced flat sea-island fiber as claimed in claim 1, is characterized in that, described chain extender accounts for 1~3% of sea component quality, accounts for 0.5~3% of the total mass of sea component and island component. 1.8%. 3.如权利要求1或2所述超柔增强扁平型海岛纤维,其特征在于,所述苯乙烯-丙烯腈-甲基丙烯酸缩水甘油酯的三元共聚摩尔比例为1:1:1。3. The supersoft reinforced flat sea-island fiber according to claim 1 or 2, characterized in that the molar ratio of the ternary copolymerization of styrene-acrylonitrile-glycidyl methacrylate is 1:1:1. 4.如权利要求1所述超柔增强扁平型海岛纤维,其特征在于,所述扁平形的横截面长宽比为1:1~3。4. The supersoft reinforced flat sea-island fiber according to claim 1, characterized in that the aspect ratio of the flat cross-section is 1:1~3. 5.如权利要求1或4所述超柔增强扁平型海岛纤维,其特征在于,所述海组分和岛组分的质量百分比为40~50%:50~60%,海组分和岛组分的质量百分数之和为100%。5. supersoft reinforced flat sea-island fiber as claimed in claim 1 or 4, characterized in that, the mass percentages of the sea component and the island component are 40-50%: 50-60%, the sea component and the island The sum of the mass percentages of the components is 100%. 6.一种如权利要求1-5之一所述超柔增强扁平型海岛纤维的制备方法,其特征在于,包括如下步骤:纺丝前,在海组分熔体中在线添加扩链剂,再进行海岛纤维纺丝。6. A method for preparing supersoft reinforced flat sea-island fibers as claimed in any one of claims 1-5, characterized in that it comprises the steps of: before spinning, adding a chain extender online in the sea component melt, Carry out sea-island fiber spinning again. 7.如权利要求6所述制备方法,其特征在于,所述纺丝为:熔体在螺杆输送过程中设置六区温度,二区至四区温度不低于290℃,五区温度低于280℃,螺杆六区温度不超过275℃。7. The preparation method as claimed in claim 6, characterized in that, the spinning is as follows: the temperature of the six zones is set during the screw conveying process of the melt, the temperature of the second zone to the fourth zone is not lower than 290 ° C, and the temperature of the fifth zone is lower than 280°C, the temperature in the sixth zone of the screw does not exceed 275°C. 8.如权利要求6或7所述制备方法,其特征在于,所述纺丝为:熔体经螺杆输送后的纺丝温度不超过275℃。8. The preparation method according to claim 6 or 7, characterized in that the spinning is: the spinning temperature of the melt after being transported by a screw does not exceed 275°C. 9.如权利要求8所述制备方法,其特征在于,所述纺丝的速度为3500~4500m/min。9. preparation method as claimed in claim 8, is characterized in that, the speed of described spinning is 3500~4500m/min. 10.如权利要求6所述制备方法,其特征在于,海岛纤维经碱开纤处理后的纤维强度大于3.0 cN/dtex。10. The preparation method according to claim 6, characterized in that the fiber strength of the sea-island fibers after alkali fiber opening treatment is greater than 3.0 cN/dtex.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116334791A (en) * 2023-04-04 2023-06-27 临邑大正特纤新材料有限公司 Preparation method, product and application of high-moisture-absorption PET superfine fiber
CN120458830A (en) * 2025-06-18 2025-08-12 广东楠沃医疗科技有限公司 Wound healing promoting medical dressing and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116334791A (en) * 2023-04-04 2023-06-27 临邑大正特纤新材料有限公司 Preparation method, product and application of high-moisture-absorption PET superfine fiber
CN116334791B (en) * 2023-04-04 2023-12-08 临邑大正特纤新材料有限公司 Preparation method, product and application of high-moisture-absorption PET superfine fiber
CN120458830A (en) * 2025-06-18 2025-08-12 广东楠沃医疗科技有限公司 Wound healing promoting medical dressing and preparation method thereof

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