CN116445829A - Corrosion-resistant anchor rod and production process thereof - Google Patents
Corrosion-resistant anchor rod and production process thereof Download PDFInfo
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0006—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by the bolt material
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Abstract
Description
技术领域technical field
本发明涉及金属制品加工技术领域,具体涉及一种抗腐蚀锚杆及其生产工艺。The invention relates to the technical field of metal product processing, in particular to a corrosion-resistant anchor rod and a production process thereof.
背景技术Background technique
由于煤矿特殊的井下环境,时常会发生岩层水渗入到巷道中的情况,而岩层水含带了一定的盐类和碱性等物质,这些物质会对井下的锚杆、锚索等支护材料进行严重锈蚀,进而破坏支护结构的强度,加大了煤矿安全中存在的隐患,故对煤矿井下支护金属体的防锈蚀研究极其重要。由腐蚀机理分析可知,锚杆发生腐蚀主要是由于和外界介质接触发生电化学腐蚀;此外,在高地应力作用下,强化了腐蚀对锚护材料的影响,会造成锚护材料的服役时间降低甚至提前失效,尤其是对于处于高应力状态下的锚杆,在腐蚀环境下极易发生应力腐蚀导致提前失效。Due to the special underground environment of coal mines, rock formation water often seeps into the roadway, and the rock formation water contains certain salts and alkaline substances, which will affect the supporting materials such as anchor rods and anchor cables in the mine. Severe corrosion will destroy the strength of the support structure and increase the hidden dangers in the safety of coal mines. Therefore, it is extremely important to study the anti-corrosion of metal bodies in coal mines. According to the analysis of the corrosion mechanism, the corrosion of the anchor rod is mainly due to the electrochemical corrosion in contact with the external medium; in addition, under the action of high ground stress, the influence of corrosion on the anchor material is strengthened, which will cause the service time of the anchor material to decrease or even decrease. Premature failure, especially for bolts under high stress conditions, is prone to stress corrosion in corrosive environments leading to premature failure.
抗腐蚀锚杆是预防井下安全事故的重要发明,目前大多数锚杆受井下的高盐、高湿、高淋水条件影响而严重腐蚀,长时间使用会提前失效。Corrosion-resistant bolts are an important invention to prevent underground safety accidents. At present, most bolts are severely corroded due to the high salt, high humidity, and high water spray conditions underground, and will fail prematurely after long-term use.
发明内容Contents of the invention
本发明的目的之一在于提供一种抗腐蚀锚杆,该抗腐蚀锚杆既达到了防锈蚀的要求,又符合GB/T 35056-2018标准的化学成分以及物理性能要求,解决了现有锚杆在井下严重腐蚀的问题。One of the objectives of the present invention is to provide a corrosion-resistant anchor rod, which not only meets the requirements of anti-corrosion, but also meets the chemical composition and physical performance requirements of the GB/T 35056-2018 standard, and solves the problem of existing anchor rods. The problem of severe corrosion of rods downhole.
本发明一种抗腐蚀锚杆的技术方案如下:The technical scheme of a kind of anti-corrosion bolt of the present invention is as follows:
一种抗腐蚀锚杆,其组成成分及质量百分含量为:A kind of anti-corrosion bolt, its composition and mass percentage are:
C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,Fe 81.76~85.83%,Sn 0.002~0.009%,Sb 0.003~0.008%和As 0.001~0.007%。C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18 ~0.20%, N 0.18~0.20%, V 0.006~0.008%, Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~0.008% and As 0.001~0.007%.
本发明的目的之而在于提供一种抗腐蚀锚杆的生产工艺,对锚杆的生产工艺进行优化,提高了锚杆材料的强度、抗氧化性能、机械加工性能、抗拉强度、稳定性等,同时,该生产工艺可以根据客户需求快速且灵活的生产以满足客户的不同需求。The object of the present invention is to provide a production process of anti-corrosion anchor rod, optimize the production process of the anchor rod, improve the strength, oxidation resistance, machinability, tensile strength, stability, etc. of the anchor rod material , At the same time, the production process can be quickly and flexibly produced according to customer needs to meet the different needs of customers.
本发明一种抗腐蚀锚杆的生产工艺的技术方案如下:The technical scheme of the production process of a kind of anti-corrosion bolt of the present invention is as follows:
一种抗腐蚀锚杆的生产工艺,包括以下步骤:A production process of an anti-corrosion bolt, comprising the following steps:
(1)冶炼钢坯,将废钢、镍和合金冶炼,得到初炼钢水,其中,合金为高碳铬铁和高碳锰铁;将初炼钢水先进行氧化期冶炼,后进行还原期冶炼,还原后加入造渣剂进行造渣,并加入微调成分对目标成分进行微调后出钢,得到精炼钢水,经冷却、搅拌后,切割得到板坯;(1) Smelting steel billets, smelting scrap steel, nickel and alloys to obtain primary molten steel, in which the alloys are high-carbon ferrochrome and high-carbon ferromanganese; the primary molten steel is first smelted in the oxidation period, and then smelted in the reduction period. After reduction, add slagging agent to make slagging, and add fine-tuning components to fine-tune the target components, then tap the steel to obtain refined molten steel. After cooling and stirring, cut to obtain slabs;
(2)开坯,将板坯加入加热炉中,出炉制成方钢坯;将方钢坯轧制成圆钢I,再用冷水淋浴;(2) Open billet, put the slab into the heating furnace, and make square steel billet out of the furnace; roll the square steel billet into round steel I, and then shower with cold water;
(3)粗轧,将冷水淋浴后的圆钢I轧制成圆钢II;将圆钢II的头部缺陷和尾部缺陷切除;(3) Rough rolling, rolling the round steel I after the cold water shower into round steel II; cutting off the head defects and tail defects of the round steel II;
(4)中轧,将切除缺陷的圆钢II轧制成圆钢III,对圆钢III进行矫直,并测量其长度及直径;(4) Intermediate rolling, rolling the round steel II with the defect removed into round steel III, straightening the round steel III, and measuring its length and diameter;
(5)精轧,将矫直后的圆钢III先冷却降温,再除磷,然后,轧制成螺纹钢;(5) Finish rolling, the straightened round steel III is cooled first, then dephosphorized, and then rolled into rebar;
(6)成品,将螺纹钢进行剪切,并在尾部切斜尖,再冷却至常温;然后,采用压圆机对其头部缩颈制成圆头,再采用滚丝机对圆头部分进行滚丝即得成品。(6) For the finished product, cut the rebar, cut the oblique point at the tail, and then cool it to room temperature; Finished product is obtained by thread rolling.
优选地,步骤(1)中,将废钢、镍和合金加入电炉进行冶炼,冶炼时冶炼的出钢温度为1635~1685°C,待电炉中粗钢水化学成分达到C 0.19~0.30%、S 0.018~0.028%、Si0.32~0.46%、Mn 0.98~1.09%、P 0.020~0.034%、Ni 5.3~8.8%、Cr 5.2~9.0%、N 0.14~0.23%、V 0.002~0.013%时出钢,得到初炼钢水。Preferably, in step (1), steel scrap, nickel and alloys are added to the electric furnace for smelting, the tapping temperature for smelting during smelting is 1635-1685°C, and the chemical composition of the crude molten steel in the electric furnace reaches C 0.19-0.30%, S 0.018 ~0.028%, Si0.32~0.46%, Mn 0.98~1.09%, P 0.020~0.034%, Ni 5.3~8.8%, Cr 5.2~9.0%, N 0.14~0.23%, V 0.002~0.013%. Obtain primary molten steel.
进一步优选地,步骤(1)中,将初炼钢水先进行氧化期冶炼,其中氧化期冶炼向精炼炉中以13~20m3/min的速率吹入空气,将磷含量降至0.03%以下,以及使钢液均匀加热升温,后进行还原期冶炼,其中还原期冶炼向精炼炉中加入质量比为9:1的硅铁和铝,并以6~10m3/min的速率吹入氮气,将硫含量降至0.03%以下,再加入造渣剂进行造渣,并加入微调成分对目标成分进行微调后出钢,得到精炼钢水;其中,造渣剂由质量比为10:3的石灰和萤石组成,微调成分由质量比为8:3的锰和氮化铬铁组成,目标成分为C 0.21~0.25%,Si0.39~0.43%,Mn 1.01~1.06%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,,V 0.006~0.008%。Further preferably, in step (1), the initial smelting molten steel is smelted in the oxidation stage first, wherein air is blown into the refining furnace at a rate of 13-20m 3 /min during the oxidation stage to reduce the phosphorus content to below 0.03%. And the liquid steel is evenly heated and heated, and then smelted in the reduction period, in which ferrosilicon and aluminum with a mass ratio of 9:1 are added to the refining furnace during the reduction period, and nitrogen is blown in at a rate of 6-10m 3 /min. The sulfur content is reduced to below 0.03%, and then add slagging agent to make slagging, and add fine-tuning components to fine-tune the target components, and then tap the steel to obtain refined molten steel; among them, the slagging agent is composed of lime with a mass ratio of 10:3 and fluorite, the fine-tuning composition is composed of manganese and ferrochrome nitride with a mass ratio of 8:3, the target composition is C 0.21-0.25%, Si0.39-0.43%, Mn 1.01-1.06%, Ni 5.5-8.4% , Cr 5.5-8.5%, Cu 0.15-0.18%, Mo 0.18-0.20%, V 0.006-0.008%.
优选地,步骤(2)中,所述出炉的温度为1010~1090°C;采用轧机将方钢坯轧制15道次,轧成φ45mm的圆钢I,然后,采用冷水淋浴将圆钢I降温至855~875°C。Preferably, in step (2), the temperature of the furnace is 1010-1090°C; the square steel billet is rolled 15 times with a rolling mill to form a φ45mm round steel I, and then the round steel I is cooled by cold water shower to 855-875°C.
进一步优选地,步骤(3)中,将冷水淋浴后的圆钢I采用水平粗轧机轧制5次,轧成φ35mm的圆钢II;采用锚杆剪切机将圆钢II的头部缺陷和尾部缺陷均切除200~300mm。Further preferably, in step (3), the round steel I after the cold water shower is rolled 5 times with a horizontal rough rolling mill to form a φ35mm round steel II; the head defects and Tail defects were resected 200 ~ 300mm.
更进一步优选地,步骤(4)中,将切除缺陷的圆钢II采用中轧机轧制5次,轧制成φ25mm的圆钢III,所述圆钢III与圆钢II的减径比为0.3~0.5,且中轧后的温度降至850°C以下。其中,减径比的计算公式如下:More preferably, in step (4), the round steel II with the defect removed is rolled 5 times in an intermediate rolling mill to form a round steel III with a diameter of φ25 mm, and the diameter reduction ratio of the round steel III to the round steel II is 0.3 ~0.5, and the temperature after intermediate rolling drops below 850°C. Among them, the calculation formula of diameter reduction ratio is as follows:
减径比=(圆钢II的直径-圆钢III的直径)/圆钢III的直径。Diameter reduction ratio = (diameter of round steel II - diameter of round steel III) / diameter of round steel III.
更进一步优选地,步骤(5)中,将矫直后的圆钢III置于冷水喷射冷却系统中冷却3秒后移出,圆钢III移出后温度降低范围为75〜85°C;冷水喷射冷却系统的水流喷嘴沿圆钢III的长度方向设置,且与圆钢III相距1cm;所述冷水喷射冷却系统的水流量保持在25~30m3/h,压力为0.3~0.5MPa。More preferably, in step (5), the straightened round steel III is placed in a cold water spray cooling system for 3 seconds and then removed, and the temperature reduction range of the round steel III after removal is 75~85°C; cold water spray cooling The water flow nozzle of the system is arranged along the length direction of the round steel III, and is 1cm away from the round steel III; the water flow rate of the cold water jet cooling system is kept at 25-30m 3 /h, and the pressure is 0.3-0.5MPa.
更进一步优选地,步骤(5)中,将冷却降温后的圆钢III置于第一架轧机后,通过轧制消除圆钢温度对微张力的影响,然后采用含花纹轧辊的第二架轧机轧制成φ20mm的螺纹钢。More preferably, in step (5), the cooled round steel III is placed in the first rolling mill, and the influence of the temperature of the round steel on the micro tension is eliminated by rolling, and then the second rolling mill with patterned rolls is used Rolled into φ20mm rebar.
优选地,步骤(6)中,采用倍尺剪对螺纹钢进行剪切;对螺纹钢的尾部进行切斜尖,冷却至常温,再将螺纹钢的头部采用压圆机进行缩颈,使头部表面无横肋,变成圆头,然后,采用滚丝机对螺纹钢头部压圆部分进行滚丝制成成品;检查成品再打包。Preferably, in step (6), the rebar is cut with double ruler scissors; the tail of the rebar is cut obliquely, cooled to normal temperature, and then the head of the rebar is necked by a rounding machine, so that There is no transverse rib on the surface of the head, and it becomes a round head. Then, the rounded part of the rebar head is rolled by a thread rolling machine to make a finished product; the finished product is inspected before packaging.
元素的作用The role of elements
Ni:既能提高锚杆的强度,又能保持良好的塑性和韧性。Ni可增强锚杆在酸碱环境中的耐腐蚀能力,增强抗氧化性,实现防锈效果,可以减少Fe素体的形成,并显著降低σ相形成的倾向。Ni: It can not only improve the strength of the anchor rod, but also maintain good plasticity and toughness. Ni can enhance the corrosion resistance of the bolt in acid-base environment, enhance the oxidation resistance, realize the anti-rust effect, reduce the formation of Fe ferrite, and significantly reduce the tendency of σ phase formation.
Cr:能显著增强锚杆的抗氧化性能和抗腐蚀性能,一定含量的Cr可增强材料的强度和硬度,还可以提高材料的冲击韧性以及耐磨性能,还可增强材料的耐锈性和耐蚀性,Cr促进了材料的钝化并使材料保持稳定钝态的结果。Cr对组织的影响在于Cr是强烈形成并稳定铁体的元素,缩小奥氏体区。Cr: It can significantly enhance the oxidation resistance and corrosion resistance of the anchor rod. A certain content of Cr can enhance the strength and hardness of the material, and can also improve the impact toughness and wear resistance of the material, and can also enhance the rust resistance and corrosion resistance of the material. Corrosion, Cr promotes the passivation of the material and keeps the material in a stable passive state. The effect of Cr on the structure is that Cr is an element that strongly forms and stabilizes iron body and reduces the austenite zone.
Cu:可增强锚杆的机械加工性能,可提高材料的抗大气腐蚀性能,还可提高材料中奥氏体的稳定性,强化铁素体,可提高在还原性介质中的耐蚀性。Cu: It can enhance the machinability of the bolt, improve the atmospheric corrosion resistance of the material, improve the stability of austenite in the material, strengthen the ferrite, and improve the corrosion resistance in reducing media.
Si:能显著的强化铁素体且具有较强的固容强化效果,它可显著提高钢的抗拉强度,较小地提高钢的屈服强度而塑性韧性有所下降。Si的加入,可在材料表面形成致密的SiO2保护膜,阻止腐蚀介质对锚杆的进一步腐蚀。硅的加入还可以使材料组织中的基体金属即阳极区域产生钝化,提高电极电位,有效地提高锚杆锚索的抗化学腐蚀和电化学腐蚀能力。Si: It can significantly strengthen ferrite and has a strong solid capacity strengthening effect. It can significantly increase the tensile strength of steel, slightly increase the yield strength of steel and reduce the plastic toughness. The addition of Si can form a dense SiO2 protective film on the surface of the material to prevent further corrosion of the anchor rod by the corrosive medium. The addition of silicon can also passivate the matrix metal in the material structure, that is, the anode area, increase the electrode potential, and effectively improve the chemical corrosion and electrochemical corrosion resistance of the anchor bolt and cable.
V:属于过渡族元素,过渡族元素原子与C原子交互作用时既可形成金属键,又可形成共价键,V既是一种脱氧剂又是合金的强化元素,被誉为合金中的维生素,通过添加V就可以提高强度韧性和其他性能。V: Belongs to transition group elements. When transition group element atoms interact with C atoms, they can form metal bonds and covalent bonds. V is not only a deoxidizer but also a strengthening element for alloys. It is known as the vitamin in alloys. , by adding V, the strength, toughness and other properties can be improved.
Mo:可以有效地提高锚杆锚索在含氯介质中的稳定性,钼能与氯离子反应生成氯氧化钼(MoO2Cl2)钝化膜,提高了抗氯离子的腐蚀能力,同时组织上消除了石墨化,强化了SiO2保护膜。Mo: It can effectively improve the stability of anchor rods and cables in chlorine-containing media. Molybdenum can react with chloride ions to form a molybdenum oxychloride (MoO 2 Cl 2 ) passivation film, which improves the corrosion resistance of chloride ions and organizes Graphitization is eliminated and the SiO 2 protective film is strengthened.
有益效果Beneficial effect
本发明的锚杆的成分及其质量百分含量如下:C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,余量为Fe 81.76~85.83%及Sn 0.002~0.009%、Sb 0.003~0.008%和As 0.001~0.007%。本发明通过对锚杆中的有效成分进行调整,将锚杆中的元素及其含量均进行了改进,并对锚杆的生产加工工艺进行优化,提高了锚杆材料的强度、抗氧化性能、机械加工性能、抗拉强度、稳定性等,在常规锚杆性能的基础上,既达到了防锈蚀要求,又保证了所制备的锚杆符合煤矿巷道锚杆技术规范GB/T 35056-2018标准的化学成分、抗拉强度和延伸率要求,解决了现有锚杆在井下严重腐蚀的问题。The composition and mass percentage of the bolt of the present invention are as follows: C 0.21-0.25%, S 0.021-0.023%, Si 0.39-0.43%, Mn 1.01-1.06%, P 0.026-0.029%, Ni 5.5-8.4% , Cr 5.5~8.5%, Cu0.15~0.18%, Mo 0.18~0.20%, N 0.18~0.20%, V 0.006~0.008%, the balance is Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~ 0.008% and As 0.001~0.007%. The present invention improves the elements and their contents in the anchor rod by adjusting the effective components in the anchor rod, optimizes the production and processing technology of the anchor rod, and improves the strength, oxidation resistance, Machining performance, tensile strength, stability, etc., based on the performance of conventional bolts, not only meet the anti-corrosion requirements, but also ensure that the prepared bolts meet the technical specifications for coal mine roadway bolts GB/T 35056-2018 standard The requirements of chemical composition, tensile strength and elongation rate solve the problem of severe corrosion of existing bolts in the well.
附图说明Description of drawings
图1是本发明实施例1中锚杆的示意图;Fig. 1 is the schematic diagram of anchor rod in the embodiment 1 of the present invention;
图2是本发明锚杆加速腐蚀电解试验装置;Fig. 2 is the bolt accelerated corrosion electrolytic test device of the present invention;
图3是本发明实施例1中锚杆腐蚀前后的形貌图,其中,a为本发明实施例1的锚杆电解腐蚀前的形貌图,b为本发明实施例1的锚杆电解腐蚀后的形貌图,c为原矿用锚杆电解腐蚀前的形貌图;d为原矿用锚杆电解腐蚀后的形貌图。Fig. 3 is the topography of the anchor before and after corrosion in Example 1 of the present invention, wherein a is the topography of the anchor before electrolytic corrosion in Example 1 of the present invention, and b is the electrolytic corrosion of the anchor in Example 1 of the present invention After the topography, c is the topography of the bolt for raw mine before electrolytic corrosion; d is the topography of the bolt for raw mine after electrolytic corrosion.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
一、本发明的抗腐蚀锚杆的具体实施例如下:One, the specific embodiment of anti-corrosion bolt of the present invention is as follows:
实施例1Example 1
一种抗腐蚀锚杆,其组成成分及质量百分含量为:A kind of anti-corrosion bolt, its composition and mass percentage are:
C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,Fe 81.76~85.83%,Sn 0.002~0.009%,Sb 0.003~0.008%和As 0.001~0.007%。C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18 ~0.20%, N 0.18~0.20%, V 0.006~0.008%, Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~0.008% and As 0.001~0.007%.
实施例2Example 2
一种抗腐蚀锚杆,其组成成分及质量百分含量为:C 0.21%,S 0.023%,Si 0.39%,Mn 1.01%,P 0.029%,Ni 6.5%,Cr 6.5%,Cu 0.15%,Mo 0.20%,N 0.18%,V 0.008%,Fe84.78%,Sn 0.009%,Sb 0.004%和As 0.007%。An anti-corrosion bolt, its composition and mass percentage are: C 0.21%, S 0.023%, Si 0.39%, Mn 1.01%, P 0.029%, Ni 6.5%, Cr 6.5%, Cu 0.15%, Mo 0.20%, N 0.18%, V 0.008%, Fe84.78%, Sn 0.009%, Sb 0.004% and As 0.007%.
实施例3Example 3
一种抗腐蚀锚杆,其组成成分及质量百分含量为:C 0.25%,S 0.021%,Si 0.43%,Mn 1.06%,P 0.026%,Ni 7.47%,Cr 8.4%,Cu 0.18%,Mo 0.18%,N 0.20%,V 0.006%,Fe81.76%,Sn 0.002%,Sb 0.008%和As 0.007%。A corrosion-resistant anchor rod, its composition and mass percentage are: C 0.25%, S 0.021%, Si 0.43%, Mn 1.06%, P 0.026%, Ni 7.47%, Cr 8.4%, Cu 0.18%, Mo 0.18%, N 0.20%, V 0.006%, Fe81.76%, Sn 0.002%, Sb 0.008% and As 0.007%.
实施例4Example 4
一种抗腐蚀锚杆,其组成成分及质量百分含量为:C 0.23%,S 0.023%,Si 0.41%,Mn 1.04%,P 0.028%,Ni 7.3%,Cr 7.6%,Cu 0.16%,Mo 0.19%,N 0.19%,V 0.008%,Fe82.8%,Sn 0.007%,Sb 0.007%和As 0.007%。An anti-corrosion bolt, its composition and mass percentage are: C 0.23%, S 0.023%, Si 0.41%, Mn 1.04%, P 0.028%, Ni 7.3%, Cr 7.6%, Cu 0.16%, Mo 0.19%, N 0.19%, V 0.008%, Fe82.8%, Sn 0.007%, Sb 0.007% and As 0.007%.
二、本发明的抗腐蚀锚杆的生产工艺的具体实施例如下:Two, the specific embodiment of the production technology of anti-corrosion bolt of the present invention is as follows:
实施例4(冷水淋浴至867°C)Example 4 (cold shower to 867°C)
一种抗腐蚀锚杆的生产工艺,包括以下步骤:A production process of an anti-corrosion bolt, comprising the following steps:
(1)冶炼钢坯(1) Smelting billets
电炉冶炼,将废钢和镍和合金(合金为高碳铬铁和高碳锰铁)加入电炉进行冶炼,冶炼时控制冶炼的出钢温度为1635~1685°C,待电炉中粗钢水化学成分达到C 0.19~0.30%、S 0.018~0.028%、Si 0.32~0.46%、Mn 0.98~1.09%、P 0.020~0.034%、Ni 5.3~8.8%、Cr 5.2~9.0%、N 0.14~0.23%、V 0.002~0.013%标准时出钢,得到初炼钢水;Electric furnace smelting, adding scrap steel, nickel and alloys (the alloys are high-carbon ferrochromium and high-carbon ferromanganese) into the electric furnace for smelting, the tapping temperature of the smelting is controlled at 1635-1685°C during smelting, and the chemical composition of the crude molten steel in the electric furnace reaches C 0.19~0.30%, S 0.018~0.028%, Si 0.32~0.46%, Mn 0.98~1.09%, P 0.020~0.034%, Ni 5.3~8.8%, Cr 5.2~9.0%, N 0.14~0.23%, V 0.002 ~0.013% of the standard is tapped to obtain primary molten steel;
氩氧精炼炉精炼,将初炼钢水先进行氧化期冶炼,其中氧化期冶炼向精炼炉中以13~20m3/min的速率吹入空气,将磷含量降至0.03%以下,以及使钢液均匀加热升温,后进行还原期冶炼,其中还原期冶炼向精炼炉中加入质量比为9:1的硅铁和铝,并以6~10m3/min的速率吹入氮气,将硫含量降至0.03%以下;还原后加入造渣剂进行造渣,并加入微调成分对目标成分进行微调后出钢,得到精炼钢水,经冷却、搅拌后,切割得到板坯;其中,造渣剂由质量比为10:3的石灰和萤石组成,微调成分由质量比为8:3的锰和氮化铬铁组成,目标成分为C 0.21~0.25%,Si 0.39~0.43%,Mn 1.01~1.06%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,V 0.006~0.008%。Refining in an argon-oxygen refining furnace, the primary molten steel is first smelted in the oxidation period, in which air is blown into the refining furnace at a rate of 13-20m 3 /min during the oxidation period to reduce the phosphorus content to less than 0.03%, and to make the molten steel Heating evenly, and then smelting in the reduction period, in which ferrosilicon and aluminum with a mass ratio of 9:1 are added to the refining furnace during the reduction period, and nitrogen is blown in at a rate of 6-10m 3 /min to reduce the sulfur content to 0.03% or less; after reduction, add a slagging agent to make slagging, and add fine-tuning components to fine-tune the target components, then tap out to obtain refined molten steel, which is cooled and stirred, and cut to obtain slabs; wherein, the slag-forming agent is made of Composed of lime and fluorite with a mass ratio of 10:3, the fine-tuning composition is composed of manganese and ferrochromium nitride with a mass ratio of 8:3, and the target composition is C 0.21-0.25%, Si 0.39-0.43%, Mn 1.01-1.06 %, Ni 5.5-8.4%, Cr 5.5-8.5%, Cu 0.15-0.18%, Mo 0.18-0.20%, V 0.006-0.008%.
(2)开坯,将板坯倒入推钢式加热炉,出炉温度为1010~1090°C,出炉成为方钢坯;采用轧机将出炉方钢坯轧制15道次,轧成φ45mm的圆钢,由于轧制温度降低较少,将采用冷水淋浴将圆钢I降温至865°C±10°C。(2) Billet opening, the slab is poured into a pusher type heating furnace, the furnace temperature is 1010-1090°C, and it is released into a square billet; the rolled square billet is rolled 15 times by a rolling mill, and rolled into a φ45mm round steel, Since the reduction in rolling temperature is less, round bar I will be cooled to 865°C ± 10°C with a cold shower.
(3)粗轧,将冷水淋浴后的φ45mm圆钢I采用水平粗轧机轧制5次,轧成φ35mm圆钢II;采用锚杆剪切机将圆钢II的头部和尾部缺陷切除,其中,圆钢II的头部缺陷切除长度为200~300mm,圆钢II的尾部缺陷切除长度为200~300mm。(3) Rough rolling, the φ45mm round steel I after the cold water shower is rolled 5 times with a horizontal rough rolling mill, and rolled into φ35mm round steel II; the head and tail defects of the round steel II are cut off with an anchor shearing machine, of which , the excision length of the head defect of the round steel II is 200-300 mm, and the excision length of the tail defect of the round steel II is 200-300 mm.
(4)中轧,将头部和尾部缺陷切除的φ35mm圆钢II采用中轧机轧制5次,中轧机对圆钢II轧圆减轻,轧成φ25mm圆钢III,圆钢III与圆钢II的减径比为0.3~0.5,此时温度已降到850°C以下;对圆钢III进行矫直,并测量圆钢III的长度及直径,以保证圆钢III的质量;(4) Intermediate rolling, the φ35mm round steel II with the head and tail defects removed is rolled 5 times by the intermediate rolling mill, and the intermediate rolling mill reduces the roundness of the round steel II, and rolls into φ25mm round steel III, round steel III and round steel II The diameter reduction ratio is 0.3~0.5, and the temperature has dropped below 850°C at this time; straighten the round steel III, and measure the length and diameter of the round steel III to ensure the quality of the round steel III;
(5)精轧,在成品轧制前设置一道冷水喷射冷却系统,水流喷嘴沿着锚杆走向布置,且与锚杆相距1cm,水流量保持在25~30m3/h,压力为0.3~0.5MPa;当φ25mm圆钢III进入冷水喷射冷却系统后,在该冷却系统中冷却3秒后迅速移出,在该冷却系统中冷却可使圆钢III的温度降低75〜85°C;然后,圆钢III进入除磷箱,除磷后的圆钢III送入到精轧机组进行轧制,圆钢III先进入第一架轧机后,通过轧制消除圆钢III温度对微张力的影响,再进入第二架轧机后,第二架轧机含花纹轧辊轧成φ20mm螺纹钢。(5) For finishing rolling, a cold water jet cooling system is installed before the finished product rolling. The water flow nozzle is arranged along the direction of the anchor rod and is 1cm away from the anchor rod. The water flow rate is kept at 25-30m 3 /h, and the pressure is 0.3-0.5 MPa; After the φ 25mm round steel III entered the cold water injection cooling system, it was cooled in this cooling system for 3 seconds and then moved out quickly, cooling in this cooling system can reduce the temperature of the round steel III by 75 ~ 85 ° C; then, the round steel III enters the phosphorus removal box, and the round steel III after phosphorus removal is sent to the finishing rolling mill for rolling. After the second rolling mill, the second rolling mill contains patterned rolls and rolls them into φ20mm rebar.
成品,采用倍尺剪根据要求尺寸对螺纹钢进行剪切,并对螺纹钢尾部进行切斜尖,冷却至常温;然后,采用压圆机将螺纹钢头部缩颈,使螺纹钢头部表面不再有横肋,变成圆头;再采用滚丝机对头部压圆的螺纹钢进行滚丝制得螺纹钢成品,若螺纹钢横肋未压平,则易发生跳刀;最后,检查螺纹钢成品是否合格,合格后方可打包包装。For the finished product, cut the threaded steel according to the required size with double ruler scissors, and cut the tail of the threaded steel obliquely, and cool it to room temperature; then, use a rounding machine to shrink the head of the threaded steel to make the surface There are no more transverse ribs, and it becomes a round head; then the thread rolling machine is used to roll the rebar with the rounded head to make the finished rebar. If the rebar transverse rib is not flattened, it is easy to jump the knife; finally, Check whether the finished rebar is qualified, and can be packaged only after passing the qualification.
成品的组成成分及质量百分含量如下:The composition and mass percentage of the finished product are as follows:
C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,余量为Fe 81.76~85.83%及Sn 0.002~0.009%、Sb 0.003~0.008%和As0.001~0.007%。C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18 ~0.20%, N 0.18~0.20%, V 0.006~0.008%, the balance is Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~0.008% and As0.001~0.007%.
上述实施例1~3中的锚杆也通过实施例4的生产工艺生产。The anchor rods in the above-mentioned embodiments 1-3 are also produced by the production process of embodiment 4.
锚杆防腐性能表征与分析Characterization and analysis of anti-corrosion performance of bolt
(1)试验目的(1) Purpose of the test
针对某矿区锚杆腐蚀机理与主要腐蚀影响因素的分析可知,矿井水中氯离子对锚杆的腐蚀最为显著。为检验锚杆材料的抗腐蚀性能,通过电解试验对锚杆进行测试,使用在模拟矿井水基础上放大5倍氯离子浓度得到的增强腐蚀溶液作为电解液,观察锚杆的腐蚀情况,分析锚杆的抗腐蚀性能。本发明实施例1的锚杆如图1所示。According to the analysis of the corrosion mechanism and main corrosion influencing factors of bolts in a mine area, it can be seen that the corrosion of bolts by chloride ions in mine water is the most significant. In order to test the corrosion resistance of the bolt material, the bolt was tested through an electrolysis test, and the enhanced corrosion solution obtained by magnifying the concentration of chloride ions by 5 times on the basis of simulated mine water was used as the electrolyte to observe the corrosion of the bolt and analyze the corrosion of the bolt. Corrosion resistance of the rod. The anchor rod of Embodiment 1 of the present invention is shown in FIG. 1 .
(2)试验装置及原理(2) Test device and principle
本实验采用自制锚杆加速腐蚀电解试验装置,其主要包括反应槽、电解液(电解液主要为350mg/L的氯离子溶液)、导线、直流电源、装液容器、锚杆试件及石墨电极。通过直流电源给锚杆试件电极和石墨电极通电,使锚杆试件在电解液中产生电化学反应,加速锚杆试件的腐蚀速率。组装完成后对电解系统的电阻进行测量,使各试验组的电阻值保持一致,保证试验条件的一致性。透明材质的反应槽便于观察电解反应过程和电极变化。锚杆加速腐蚀电解试验装置如图2所示。This experiment adopts the self-made bolt accelerated corrosion electrolysis test device, which mainly includes reaction tank, electrolyte (the electrolyte is mainly 350mg/L chloride ion solution), wire, DC power supply, liquid container, anchor specimen and graphite electrode . The electrode of the anchor rod specimen and the graphite electrode are energized by a DC power supply, so that the anchor rod specimen undergoes an electrochemical reaction in the electrolyte, and the corrosion rate of the anchor rod specimen is accelerated. After the assembly is completed, measure the resistance of the electrolysis system to keep the resistance values of each test group consistent and ensure the consistency of the test conditions. The reaction tank made of transparent material is convenient for observing the electrolytic reaction process and electrode changes. The bolt accelerated corrosion electrolytic test device is shown in Figure 2.
(3)试验方案(3) Test plan
使用在模拟矿井水基础上放大5倍氯离子浓度得到的增强腐蚀溶液作为电解液,将锚杆制成的电极和石墨电极置于装有电解液的反应槽中,连接好线路,通过直流电源给锚杆试样电极与石墨电极提供稳定的2A电流,电解15h,之后取出试样,观察锚杆的腐蚀情况。Use the enhanced corrosion solution obtained by magnifying the chloride ion concentration by 5 times on the basis of simulated mine water as the electrolyte, place the electrode made of the anchor rod and the graphite electrode in the reaction tank with the electrolyte, connect the line, and pass the DC power supply Provide a stable 2A current to the anchor rod sample electrode and graphite electrode, electrolyze for 15 hours, then take out the sample and observe the corrosion of the anchor rod.
(4)锚杆腐蚀形貌分析(4) Analysis of corrosion morphology of bolt
锚杆电解结束后,取出试件,在去除附属物后进行除锈烘干,并拍照记录试件的腐蚀情况。试件腐蚀前后的形貌如图3所示。After the electrolysis of the bolt is completed, the test piece is taken out, after removing the appendages, it is derusted and dried, and the corrosion of the test piece is recorded by taking pictures. The morphology of the specimen before and after corrosion is shown in Fig. 3.
对锚杆试件的腐蚀情况进行观察:To observe the corrosion of the anchor rod test piece:
由图3a和3b可知,本发明实施例1的锚杆试件腐蚀后整体颜色较暗,表面平整但有黑色斑点,整体以点蚀为主。各点腐蚀深度浅,多为锈斑,腐蚀坑尺寸较小且数量少。锚杆整体上腐蚀均匀且程度小,杆体直径变化极小,各位置的截面面积损失也均较小。It can be seen from Figures 3a and 3b that the overall color of the anchor rod specimen in Example 1 of the present invention is dark after corrosion, the surface is flat but has black spots, and the overall corrosion is mainly pitting. The corrosion depth of each point is shallow, mostly rust spots, and the corrosion pits are small in size and small in number. The overall corrosion of the anchor rod is uniform and small, the diameter of the rod body changes very little, and the loss of cross-sectional area at each position is also small.
由图3c和3d可知,原矿用锚杆试件腐蚀后整体呈黄褐色,表面粗糙,以局部腐蚀为主,腐蚀坑整体上分布较广且尺寸较大。部分位置腐蚀较为严重,发生了明显的截面面积损失,杆体直径明显减小,尺寸波动不均匀。It can be seen from Figures 3c and 3d that after corrosion, the rock bolt specimens used in raw mines are yellowish-brown overall, with rough surfaces, and localized corrosion is the mainstay, and the corrosion pits are widely distributed and large in size as a whole. Corrosion is serious in some positions, and obvious loss of cross-sectional area occurs, the diameter of the rod body is obviously reduced, and the size fluctuation is uneven.
对比本发明制得的锚杆和原矿用锚杆在氯离子增强电解液下的电解腐蚀情况可知,本发明锚杆的腐蚀程度远小于原矿用锚杆,且局部腐蚀较轻,锚杆杆体直径一致性极好,锚杆截面面积损失较小。Contrast the electrolytic corrosion situation of the bolt made by the present invention and the bolt for raw mine under the chloride ion enhanced electrolyte, the corrosion degree of the bolt of the present invention is far less than the bolt for raw mine, and the local corrosion is lighter, the bolt The diameter of the rod body is very consistent, and the cross-sectional area loss of the anchor rod is small.
(5)质量损失分析与结果(5) Quality loss analysis and results
在本发明实施例1的锚杆电解结束后,取出锚杆,去除导线等附属物后,进行除锈和烘干,之后对其进行称重。通过对比试验前后锚杆的质量,可得到锚杆的质量变化情况。锚杆点解腐蚀前后的质量如表1。After the electrolysis of the anchor rod in Example 1 of the present invention is completed, the anchor rod is taken out, the wire and other appendages are removed, rust removal and drying are carried out, and then it is weighed. By comparing the quality of the anchor before and after the test, the quality change of the anchor can be obtained. The quality of anchor rods before and after spot corrosion is shown in Table 1.
表1 锚杆电解腐蚀前后的质量对比Table 1 Quality comparison of bolts before and after electrolytic corrosion
由表1可知,通过对比本发明锚杆和原矿用锚杆的质量损失情况发现,本发明锚杆的质量损失率显著降低,从5.42%降到了1.03%,如增加试验时间,降幅将会进一步增大。As can be seen from Table 1, by comparing the mass loss situation of the bolt of the present invention and the ore bolt, the mass loss rate of the bolt of the present invention is significantly reduced, from 5.42% to 1.03%, as increasing the test time, the decline will be further increase.
综合对比本发明锚杆和原矿用锚杆的外观变化和质量损失情况可知,本发明锚杆的腐蚀程度较原矿用锚杆明显较轻。综上,本发明锚杆耐腐蚀性能突出,优势明显。A comprehensive comparison of the appearance change and quality loss of the bolts of the present invention and the bolts used in raw mines shows that the corrosion degree of the bolts of the present invention is obviously lighter than that of the bolts used in raw mines. To sum up, the anchor rod of the present invention has outstanding corrosion resistance and obvious advantages.
采用上述工艺制得的直径20mm锚杆的抗拉强度至少12t,且延伸率不低于15%,本发明的锚杆符合煤矿巷道锚杆技术规范GB/T 35056-2018的化学成分、抗拉强度和延伸率要求。The tensile strength of the bolt with a diameter of 20mm obtained by the above process is at least 12t, and the elongation is not less than 15%. The bolt of the present invention complies with the chemical composition, tensile Strength and elongation requirements.
从上述技术方案可以看出,本发明的抗腐蚀锚杆及其生产工艺,与现有技术生产工艺和产品相比,起到了抗腐蚀的作用,并且能够降低井下安全事故的发生概率,同时可以根据客户需求,快速灵活的生产出满足不同客户需求的锚杆。As can be seen from the above technical solutions, the anti-corrosion bolt of the present invention and its production process, compared with the prior art production process and products, have played an anti-corrosion effect, and can reduce the occurrence probability of downhole safety accidents, and can simultaneously According to customer needs, quickly and flexibly produce anchor rods that meet different customer needs.
在本发明中,术语“一个实施例”、“一些实施例”、 “示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。As used herein, the terms "one embodiment," "some embodiments," "example," "specific examples," or "some examples" mean specific features, structures, materials, or features described in connection with the embodiment or example. A feature is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
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