CN116445829B - Corrosion-resistant anchor rod and production process thereof - Google Patents

Corrosion-resistant anchor rod and production process thereof Download PDF

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CN116445829B
CN116445829B CN202310716733.4A CN202310716733A CN116445829B CN 116445829 B CN116445829 B CN 116445829B CN 202310716733 A CN202310716733 A CN 202310716733A CN 116445829 B CN116445829 B CN 116445829B
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steel
corrosion
round steel
rolling
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CN116445829A (en
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刘洪涛
周光东
张宇淇
姬越
张成璐
鲁永祥
胡洪明
贺海成
钟阳
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China University of Mining and Technology Beijing CUMTB
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/163Rolling or cold-forming of concrete reinforcement bars or wire ; Rolls therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/18Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0007Cutting or shearing the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • B21B45/0224Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for wire, rods, rounds, bars
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • C22C33/06Making ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0006Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by the bolt material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention relates to the technical field of metal product processing, in particular to an anti-corrosion anchor rod and a production process thereof. The anti-corrosion anchor rod comprises the following components in percentage by mass: 0.21 to 0.25 percent of C, 0.021 to 0.023 percent of S, 0.39 to 0.43 percent of Si, 1.01 to 1.06 percent of Mn, 0.026 to 0.029 percent of P, 5.5 to 8.4 percent of Ni, 5.5 to 8.5 percent of Cr, 0.15 to 0.18 percent of Cu, 0.18 to 0.20 percent of Mo, 0.18 to 0.20 percent of N, 0.006 to 0.008 percent of V, 81.76 to 85.83 percent of Fe, 0.002 to 0.009 percent of Sn, 0.003 to 0.008 percent of Sb and 0.001 to 0.007 percent of As. The anti-corrosion anchor rod not only meets the anti-corrosion requirement, but also meets the chemical composition and physical property requirements of GB/T35056-2018 standard, and solves the problem of serious corrosion of the existing anchor rod under the well.

Description

一种抗腐蚀锚杆及其生产工艺Corrosion-resistant anchor and production process thereof

技术领域Technical field

本发明涉及金属制品加工技术领域,具体涉及一种抗腐蚀锚杆及其生产工艺。The invention relates to the technical field of metal product processing, and in particular to an anti-corrosion anchor and its production process.

背景技术Background technique

由于煤矿特殊的井下环境,时常会发生岩层水渗入到巷道中的情况,而岩层水含带了一定的盐类和碱性等物质,这些物质会对井下的锚杆、锚索等支护材料进行严重锈蚀,进而破坏支护结构的强度,加大了煤矿安全中存在的隐患,故对煤矿井下支护金属体的防锈蚀研究极其重要。由腐蚀机理分析可知,锚杆发生腐蚀主要是由于和外界介质接触发生电化学腐蚀;此外,在高地应力作用下,强化了腐蚀对锚护材料的影响,会造成锚护材料的服役时间降低甚至提前失效,尤其是对于处于高应力状态下的锚杆,在腐蚀环境下极易发生应力腐蚀导致提前失效。Due to the special underground environment of coal mines, rock formation water often seeps into the tunnels, and the rock formation water contains certain salts, alkalis and other substances, which will cause damage to underground anchor rods, anchor cables and other supporting materials. Severe corrosion will occur, thereby destroying the strength of the supporting structure and increasing the hidden dangers in coal mine safety. Therefore, research on the anti-corrosion of underground coal mine supporting metal bodies is extremely important. From the analysis of the corrosion mechanism, it can be seen that the corrosion of anchor rods is mainly due to electrochemical corrosion caused by contact with external media; in addition, under the action of high ground stress, the impact of corrosion on anchoring materials is intensified, which will cause the service time of anchoring materials to be reduced or even Premature failure, especially for anchors under high stress, is prone to stress corrosion in corrosive environments, leading to premature failure.

抗腐蚀锚杆是预防井下安全事故的重要发明,目前大多数锚杆受井下的高盐、高湿、高淋水条件影响而严重腐蚀,长时间使用会提前失效。Anti-corrosion anchors are an important invention for preventing underground safety accidents. Currently, most anchors are severely corroded by the high salt, high humidity, and high water leakage conditions underground, and will fail prematurely after long-term use.

发明内容Contents of the invention

本发明的目的之一在于提供一种抗腐蚀锚杆,该抗腐蚀锚杆既达到了防锈蚀的要求,又符合GB/T 35056-2018标准的化学成分以及物理性能要求,解决了现有锚杆在井下严重腐蚀的问题。One of the purposes of the present invention is to provide an anti-corrosion anchor that not only meets the requirements for anti-rust, but also complies with the chemical composition and physical performance requirements of the GB/T 35056-2018 standard, solving the problems faced by existing anchors. The problem of serious corrosion of rods underground.

本发明一种抗腐蚀锚杆的技术方案如下:The technical solution of an anti-corrosion anchor of the present invention is as follows:

一种抗腐蚀锚杆,其组成成分及质量百分含量为:An anti-corrosion anchor, its composition and mass percentage are:

C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,Fe 81.76~85.83%,Sn 0.002~0.009%,Sb 0.003~0.008%和As 0.001~0.007%。C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18 ~0.20%, N 0.18~0.20%, V 0.006~0.008%, Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~0.008% and As 0.001~0.007%.

本发明的目的之而在于提供一种抗腐蚀锚杆的生产工艺,对锚杆的生产工艺进行优化,提高了锚杆材料的强度、抗氧化性能、机械加工性能、抗拉强度、稳定性等,同时,该生产工艺可以根据客户需求快速且灵活的生产以满足客户的不同需求。The purpose of the present invention is to provide a production process for corrosion-resistant anchors, optimize the production process of the anchors, and improve the strength, anti-oxidation performance, machining performance, tensile strength, stability, etc. of the anchor materials. , at the same time, this production process can produce quickly and flexibly according to customer needs to meet the different needs of customers.

本发明一种抗腐蚀锚杆的生产工艺的技术方案如下:The technical scheme of the production process of anti-corrosion anchors of the present invention is as follows:

一种抗腐蚀锚杆的生产工艺,包括以下步骤:A production process for anti-corrosion anchors, including the following steps:

(1)冶炼钢坯,将废钢、镍和合金冶炼,得到初炼钢水,其中,合金为高碳铬铁和高碳锰铁;将初炼钢水先进行氧化期冶炼,后进行还原期冶炼,还原后加入造渣剂进行造渣,并加入微调成分对目标成分进行微调后出钢,得到精炼钢水,经冷却、搅拌后,切割得到板坯;(1) Smelting steel billets, smelting scrap steel, nickel and alloys to obtain primary molten steel, in which the alloys are high-carbon ferrochromium and high-carbon ferromanganese; the primary molten steel is first smelted in the oxidation phase, and then smelted in the reduction phase. After reduction, add a slagging agent to create slagging, and add fine-tuning components to fine-tune the target components before tapping to obtain refined molten steel. After cooling and stirring, the slab is obtained by cutting;

(2)开坯,将板坯加入加热炉中,出炉制成方钢坯;将方钢坯轧制成圆钢I,再用冷水淋浴;(2) Open the billet, add the slab into the heating furnace, and take it out of the furnace to make a square steel billet; roll the square steel billet into round steel I, and then shower it with cold water;

(3)粗轧,将冷水淋浴后的圆钢I轧制成圆钢II;将圆钢II的头部缺陷和尾部缺陷切除;(3) Rough rolling, rolling the round bar I after cold water shower into round bar II; removing the head defects and tail defects of round bar II;

(4)中轧,将切除缺陷的圆钢II轧制成圆钢III,对圆钢III进行矫直,并测量其长度及直径;(4) Medium rolling, rolling the round bar II with defects removed into round bar III, straightening the round bar III, and measuring its length and diameter;

(5)精轧,将矫直后的圆钢III先冷却降温,再除磷,然后,轧制成螺纹钢;(5) Finish rolling, the straightened round steel III is cooled first, then phosphorus is removed, and then rolled into rebar;

(6)成品,将螺纹钢进行剪切,并在尾部切斜尖,再冷却至常温;然后,采用压圆机对其头部缩颈制成圆头,再采用滚丝机对圆头部分进行滚丝即得成品。(6) For the finished product, cut the rebar and cut a bevel at the tail, and then cool it to normal temperature; then, use a rounding machine to neck the head to make a round head, and then use a thread rolling machine to roll the round head part. The finished product is obtained by rolling the thread.

优选地,步骤(1)中,将废钢、镍和合金加入电炉进行冶炼,冶炼时冶炼的出钢温度为1635~1685°C,待电炉中粗钢水化学成分达到C 0.19~0.30%、S 0.018~0.028%、Si0.32~0.46%、Mn 0.98~1.09%、P 0.020~0.034%、Ni 5.3~8.8%、Cr 5.2~9.0%、N 0.14~0.23%、V 0.002~0.013%时出钢,得到初炼钢水。Preferably, in step (1), scrap steel, nickel and alloy are added to the electric furnace for smelting. The tapping temperature of the smelting is 1635-1685°C until the chemical composition of the crude molten steel in the electric furnace reaches C 0.19-0.30% and S 0.018 ~0.028%, Si0.32~0.46%, Mn 0.98~1.09%, P 0.020~0.034%, Ni 5.3~8.8%, Cr 5.2~9.0%, N 0.14~0.23%, V 0.002~0.013% when tapping steel, Obtain primary molten steel.

进一步优选地,步骤(1)中,将初炼钢水先进行氧化期冶炼,其中氧化期冶炼向精炼炉中以13~20m3/min的速率吹入空气,将磷含量降至0.03%以下,以及使钢液均匀加热升温,后进行还原期冶炼,其中还原期冶炼向精炼炉中加入质量比为9:1的硅铁和铝,并以6~10m3/min的速率吹入氮气,将硫含量降至0.03%以下,再加入造渣剂进行造渣,并加入微调成分对目标成分进行微调后出钢,得到精炼钢水;其中,造渣剂由质量比为10:3的石灰和萤石组成,微调成分由质量比为8:3的锰和氮化铬铁组成,目标成分为C 0.21~0.25%,Si0.39~0.43%,Mn 1.01~1.06%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,,V 0.006~0.008%。Further preferably, in step (1), the initially produced molten steel is first smelted in an oxidation phase, wherein air is blown into the refining furnace at a rate of 13 to 20 m 3 /min during the oxidation phase to reduce the phosphorus content to less than 0.03%. And the molten steel is evenly heated and heated, and then smelted in the reduction period. In the smelting period in the reduction period, ferrosilicon and aluminum with a mass ratio of 9:1 are added to the refining furnace, and nitrogen is blown into the refining furnace at a rate of 6 to 10 m 3 /min. The sulfur content is reduced to less than 0.03%, and then a slagging agent is added for slagging, and fine-tuning components are added to fine-tune the target components before steel is tapped to obtain refined molten steel; the slagging agent is composed of lime with a mass ratio of 10:3 and fluorite. The fine-tuning composition consists of manganese and ferrochromium nitride with a mass ratio of 8:3. The target composition is C 0.21~0.25%, Si0.39~0.43%, Mn 1.01~1.06%, and Ni 5.5~8.4%. , Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18~0.20%, V 0.006~0.008%.

优选地,步骤(2)中,所述出炉的温度为1010~1090°C;采用轧机将方钢坯轧制15道次,轧成φ45mm的圆钢I,然后,采用冷水淋浴将圆钢I降温至855~875°C。Preferably, in step (2), the temperature of coming out of the furnace is 1010-1090°C; the square steel billet is rolled 15 times by a rolling mill to form a φ45mm round steel I, and then a cold water shower is used to cool down the round steel I. to 855~875°C.

进一步优选地,步骤(3)中,将冷水淋浴后的圆钢I采用水平粗轧机轧制5次,轧成φ35mm的圆钢II;采用锚杆剪切机将圆钢II的头部缺陷和尾部缺陷均切除200~300mm。Further preferably, in step (3), the round steel I after the cold water shower is rolled 5 times by a horizontal rough rolling mill into a φ35mm round steel II; an anchor shearing machine is used to remove the head defects of the round steel II and All tail defects were resected to 200-300mm.

更进一步优选地,步骤(4)中,将切除缺陷的圆钢II采用中轧机轧制5次,轧制成φ25mm的圆钢III,所述圆钢III与圆钢II的减径比为0.3~0.5,且中轧后的温度降至850°C以下。其中,减径比的计算公式如下:More preferably, in step (4), the round steel II with defects removed is rolled 5 times by an intermediate rolling mill to be rolled into a φ25mm round steel III, and the diameter reduction ratio of the round steel III to the round steel II is 0.3 ~0.5, and the temperature after intermediate rolling drops below 850°C. Among them, the calculation formula of the diameter reduction ratio is as follows:

减径比=(圆钢II的直径-圆钢III的直径)/圆钢III的直径。Diameter reduction ratio = (diameter of round bar II - diameter of round bar III)/diameter of round bar III.

更进一步优选地,步骤(5)中,将矫直后的圆钢III置于冷水喷射冷却系统中冷却3秒后移出,圆钢III移出后温度降低范围为75〜85°C;冷水喷射冷却系统的水流喷嘴沿圆钢III的长度方向设置,且与圆钢III相距1cm;所述冷水喷射冷却系统的水流量保持在25~30m3/h,压力为0.3~0.5MPa。More preferably, in step (5), the straightened round steel III is placed in a cold water spray cooling system and cooled for 3 seconds before being removed. After the round steel III is removed, the temperature decrease range is 75~85°C; cold water spray cooling The water flow nozzle of the system is arranged along the length direction of round steel III, and is 1 cm away from round steel III; the water flow rate of the cold water spray cooling system is maintained at 25-30m3 /h, and the pressure is 0.3-0.5MPa.

更进一步优选地,步骤(5)中,将冷却降温后的圆钢III置于第一架轧机后,通过轧制消除圆钢温度对微张力的影响,然后采用含花纹轧辊的第二架轧机轧制成φ20mm的螺纹钢。More preferably, in step (5), the cooled round steel III is placed behind the first rolling mill, and the influence of the round steel temperature on the micro-tension is eliminated by rolling, and then the second rolling mill containing patterned rollers is used Rolled into φ20mm rebar.

优选地,步骤(6)中,采用倍尺剪对螺纹钢进行剪切;对螺纹钢的尾部进行切斜尖,冷却至常温,再将螺纹钢的头部采用压圆机进行缩颈,使头部表面无横肋,变成圆头,然后,采用滚丝机对螺纹钢头部压圆部分进行滚丝制成成品;检查成品再打包。Preferably, in step (6), double-length shears are used to cut the rebar; the tail of the rebar is cut into a bevel, cooled to normal temperature, and then the head of the rebar is necked using a rounding machine to make it There are no transverse ribs on the surface of the head and it becomes a round head. Then, a thread rolling machine is used to roll the rounded part of the rebar head to make a finished product; the finished product is inspected before being packaged.

元素的作用The role of elements

Ni:既能提高锚杆的强度,又能保持良好的塑性和韧性。Ni可增强锚杆在酸碱环境中的耐腐蚀能力,增强抗氧化性,实现防锈效果,可以减少Fe素体的形成,并显著降低σ相形成的倾向。Ni: It can not only improve the strength of the anchor, but also maintain good plasticity and toughness. Ni can enhance the corrosion resistance of anchors in acid and alkali environments, enhance oxidation resistance, and achieve anti-rust effects. It can reduce the formation of Fe elements and significantly reduce the tendency of σ phase formation.

Cr:能显著增强锚杆的抗氧化性能和抗腐蚀性能,一定含量的Cr可增强材料的强度和硬度,还可以提高材料的冲击韧性以及耐磨性能,还可增强材料的耐锈性和耐蚀性,Cr促进了材料的钝化并使材料保持稳定钝态的结果。Cr对组织的影响在于Cr是强烈形成并稳定铁体的元素,缩小奥氏体区。Cr: It can significantly enhance the anti-oxidation and anti-corrosion properties of the anchor. A certain content of Cr can enhance the strength and hardness of the material. It can also improve the impact toughness and wear resistance of the material. It can also enhance the rust resistance and resistance of the material. Corrosive, Cr promotes the passivation of the material and maintains the material in a stable passive state. The influence of Cr on the structure is that Cr is an element that strongly forms and stabilizes iron, shrinking the austenite zone.

Cu:可增强锚杆的机械加工性能,可提高材料的抗大气腐蚀性能,还可提高材料中奥氏体的稳定性,强化铁素体,可提高在还原性介质中的耐蚀性。Cu: It can enhance the machining performance of the anchor, improve the material's resistance to atmospheric corrosion, improve the stability of austenite in the material, strengthen ferrite, and improve the corrosion resistance in reducing media.

Si:能显著的强化铁素体且具有较强的固容强化效果,它可显著提高钢的抗拉强度,较小地提高钢的屈服强度而塑性韧性有所下降。Si的加入,可在材料表面形成致密的SiO2保护膜,阻止腐蚀介质对锚杆的进一步腐蚀。硅的加入还可以使材料组织中的基体金属即阳极区域产生钝化,提高电极电位,有效地提高锚杆锚索的抗化学腐蚀和电化学腐蚀能力。Si: It can significantly strengthen ferrite and has a strong solid volume strengthening effect. It can significantly increase the tensile strength of steel and slightly increase the yield strength of steel while reducing the plastic toughness. The addition of Si can form a dense SiO 2 protective film on the surface of the material to prevent further corrosion of the anchor by corrosive media. The addition of silicon can also passivate the base metal in the material structure, that is, the anode area, increase the electrode potential, and effectively improve the chemical corrosion and electrochemical corrosion resistance of the anchor cable.

V:属于过渡族元素,过渡族元素原子与C原子交互作用时既可形成金属键,又可形成共价键,V既是一种脱氧剂又是合金的强化元素,被誉为合金中的维生素,通过添加V就可以提高强度韧性和其他性能。V: Belongs to the transition group element. When transition group element atoms interact with C atoms, they can form both metallic bonds and covalent bonds. V is both a deoxidizer and a strengthening element of the alloy. It is known as the vitamin in the alloy. , strength, toughness and other properties can be improved by adding V.

Mo:可以有效地提高锚杆锚索在含氯介质中的稳定性,钼能与氯离子反应生成氯氧化钼(MoO2Cl2)钝化膜,提高了抗氯离子的腐蚀能力,同时组织上消除了石墨化,强化了SiO2保护膜。Mo: It can effectively improve the stability of anchor cables in chlorine-containing media. Molybdenum can react with chloride ions to form a molybdenum oxychloride (MoO 2 Cl 2 ) passivation film, which improves the corrosion resistance of chlorine ions and organizes the Graphitization is eliminated and the SiO 2 protective film is strengthened.

有益效果beneficial effects

本发明的锚杆的成分及其质量百分含量如下:C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,余量为Fe 81.76~85.83%及Sn 0.002~0.009%、Sb 0.003~0.008%和As 0.001~0.007%。本发明通过对锚杆中的有效成分进行调整,将锚杆中的元素及其含量均进行了改进,并对锚杆的生产加工工艺进行优化,提高了锚杆材料的强度、抗氧化性能、机械加工性能、抗拉强度、稳定性等,在常规锚杆性能的基础上,既达到了防锈蚀要求,又保证了所制备的锚杆符合煤矿巷道锚杆技术规范GB/T 35056-2018标准的化学成分、抗拉强度和延伸率要求,解决了现有锚杆在井下严重腐蚀的问题。The components and mass percentages of the anchor rod of the present invention are as follows: C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4% , Cr 5.5~8.5%, Cu0.15~0.18%, Mo 0.18~0.20%, N 0.18~0.20%, V 0.006~0.008%, the balance is Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~ 0.008% and As 0.001~0.007%. The present invention improves the elements and their contents in the anchor by adjusting the active ingredients in the anchor, and optimizes the production and processing technology of the anchor, thereby improving the strength, anti-oxidation performance, and Mechanical processing performance, tensile strength, stability, etc., based on the performance of conventional anchors, not only meet the anti-corrosion requirements, but also ensure that the prepared anchors comply with the technical specifications for coal mine tunnel anchors GB/T 35056-2018 standards The chemical composition, tensile strength and elongation requirements solve the problem of severe corrosion of existing anchors underground.

附图说明Description of the drawings

图1是本发明实施例1中锚杆的示意图;Figure 1 is a schematic diagram of an anchor rod in Embodiment 1 of the present invention;

图2是本发明锚杆加速腐蚀电解试验装置;Figure 2 is the anchor accelerated corrosion electrolysis test device of the present invention;

图3是本发明实施例1中锚杆腐蚀前后的形貌图,其中,a为本发明实施例1的锚杆电解腐蚀前的形貌图,b为本发明实施例1的锚杆电解腐蚀后的形貌图,c为原矿用锚杆电解腐蚀前的形貌图;d为原矿用锚杆电解腐蚀后的形貌图。Figure 3 is a morphology diagram of the anchor rod before and after corrosion in Embodiment 1 of the present invention, where a is a morphology diagram of the anchor rod before electrolytic corrosion in Embodiment 1 of the present invention, and b is a morphological diagram of the anchor rod in Embodiment 1 of the present invention before electrolytic corrosion. After the morphology, c is the morphology of the raw ore anchor before electrolytic corrosion; d is the morphology of the raw ore anchor after electrolytic corrosion.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and are not to be construed as limiting the present invention.

一、本发明的抗腐蚀锚杆的具体实施例如下:1. Specific examples of the anti-corrosion anchor of the present invention are as follows:

实施例1Example 1

一种抗腐蚀锚杆,其组成成分及质量百分含量为:An anti-corrosion anchor, its composition and mass percentage are:

C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,Fe 81.76~85.83%,Sn 0.002~0.009%,Sb 0.003~0.008%和As 0.001~0.007%。C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18 ~0.20%, N 0.18~0.20%, V 0.006~0.008%, Fe 81.76~85.83%, Sn 0.002~0.009%, Sb 0.003~0.008% and As 0.001~0.007%.

实施例2Example 2

一种抗腐蚀锚杆,其组成成分及质量百分含量为:C 0.21%,S 0.023%,Si 0.39%,Mn 1.01%,P 0.029%,Ni 6.5%,Cr 6.5%,Cu 0.15%,Mo 0.20%,N 0.18%,V 0.008%,Fe84.78%,Sn 0.009%,Sb 0.004%和As 0.007%。An anti-corrosion anchor, its composition and mass percentage are: C 0.21%, S 0.023%, Si 0.39%, Mn 1.01%, P 0.029%, Ni 6.5%, Cr 6.5%, Cu 0.15%, Mo 0.20%, N 0.18%, V 0.008%, Fe84.78%, Sn 0.009%, Sb 0.004% and As 0.007%.

实施例3Example 3

一种抗腐蚀锚杆,其组成成分及质量百分含量为:C 0.25%,S 0.021%,Si 0.43%,Mn 1.06%,P 0.026%,Ni 7.47%,Cr 8.4%,Cu 0.18%,Mo 0.18%,N 0.20%,V 0.006%,Fe81.76%,Sn 0.002%,Sb 0.008%和As 0.007%。An anti-corrosion anchor, its composition and mass percentage are: C 0.25%, S 0.021%, Si 0.43%, Mn 1.06%, P 0.026%, Ni 7.47%, Cr 8.4%, Cu 0.18%, Mo 0.18%, N 0.20%, V 0.006%, Fe81.76%, Sn 0.002%, Sb 0.008% and As 0.007%.

实施例4Example 4

一种抗腐蚀锚杆,其组成成分及质量百分含量为:C 0.23%,S 0.023%,Si 0.41%,Mn 1.04%,P 0.028%,Ni 7.3%,Cr 7.6%,Cu 0.16%,Mo 0.19%,N 0.19%,V 0.008%,Fe82.8%,Sn 0.007%,Sb 0.007%和As 0.007%。An anti-corrosion anchor, its composition and mass percentage are: C 0.23%, S 0.023%, Si 0.41%, Mn 1.04%, P 0.028%, Ni 7.3%, Cr 7.6%, Cu 0.16%, Mo 0.19%, N 0.19%, V 0.008%, Fe82.8%, Sn 0.007%, Sb 0.007% and As 0.007%.

二、本发明的抗腐蚀锚杆的生产工艺的具体实施例如下:2. Specific examples of the production process of the anti-corrosion anchor of the present invention are as follows:

实施例4(冷水淋浴至867°C)Example 4 (cold shower to 867°C)

一种抗腐蚀锚杆的生产工艺,包括以下步骤:A production process for anti-corrosion anchors, including the following steps:

(1)冶炼钢坯(1) Smelting steel billet

电炉冶炼,将废钢和镍和合金(合金为高碳铬铁和高碳锰铁)加入电炉进行冶炼,冶炼时控制冶炼的出钢温度为1635~1685°C,待电炉中粗钢水化学成分达到C 0.19~0.30%、S 0.018~0.028%、Si 0.32~0.46%、Mn 0.98~1.09%、P 0.020~0.034%、Ni 5.3~8.8%、Cr 5.2~9.0%、N 0.14~0.23%、V 0.002~0.013%标准时出钢,得到初炼钢水;For electric furnace smelting, scrap steel, nickel and alloys (the alloys are high-carbon ferrochromium and high-carbon ferromanganese) are added to the electric furnace for smelting. During smelting, the tapping temperature of the smelting is controlled to be 1635-1685°C. When the chemical composition of the crude molten steel in the electric furnace reaches C 0.19~0.30%, S 0.018~0.028%, Si 0.32~0.46%, Mn 0.98~1.09%, P 0.020~0.034%, Ni 5.3~8.8%, Cr 5.2~9.0%, N 0.14~0.23%, V 0.002 ~0.013% standard when steel is tapped to obtain primary molten steel;

氩氧精炼炉精炼,将初炼钢水先进行氧化期冶炼,其中氧化期冶炼向精炼炉中以13~20m3/min的速率吹入空气,将磷含量降至0.03%以下,以及使钢液均匀加热升温,后进行还原期冶炼,其中还原期冶炼向精炼炉中加入质量比为9:1的硅铁和铝,并以6~10m3/min的速率吹入氮气,将硫含量降至0.03%以下;还原后加入造渣剂进行造渣,并加入微调成分对目标成分进行微调后出钢,得到精炼钢水,经冷却、搅拌后,切割得到板坯;其中,造渣剂由质量比为10:3的石灰和萤石组成,微调成分由质量比为8:3的锰和氮化铬铁组成,目标成分为C 0.21~0.25%,Si 0.39~0.43%,Mn 1.01~1.06%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,V 0.006~0.008%。For refining in an argon-oxygen refining furnace, the initially made molten steel is first smelted in the oxidation phase. During the oxidation phase, air is blown into the refining furnace at a rate of 13 to 20 m 3 /min to reduce the phosphorus content to less than 0.03%, and to make the molten steel Heating and raising the temperature evenly, and then smelting in the reduction period. In the smelting period in the reduction period, ferrosilicon and aluminum with a mass ratio of 9:1 are added to the refining furnace, and nitrogen is blown into the refining furnace at a rate of 6 to 10 m 3 /min to reduce the sulfur content to 0.03% or less; after reduction, add slagging agent for slagging, and add fine-tuning components to fine-tune the target components before tapping the steel to obtain refined molten steel. After cooling and stirring, the slab is obtained by cutting; wherein, the slagging agent is composed of It consists of lime and fluorite with a mass ratio of 10:3. The fine-tuning component consists of manganese and ferrochromium nitride with a mass ratio of 8:3. The target components are C 0.21~0.25%, Si 0.39~0.43%, and Mn 1.01~1.06 %, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18~0.20%, V 0.006~0.008%.

(2)开坯,将板坯倒入推钢式加热炉,出炉温度为1010~1090°C,出炉成为方钢坯;采用轧机将出炉方钢坯轧制15道次,轧成φ45mm的圆钢,由于轧制温度降低较少,将采用冷水淋浴将圆钢I降温至865°C±10°C。(2) For billet opening, the slab is poured into a pusher-type heating furnace, and the furnace temperature is 1010~1090°C, and it is discharged into a square steel billet; the square steel billet is rolled 15 times using a rolling mill, and rolled into a φ45mm round steel. Since the rolling temperature decreases less, a cold water shower will be used to cool round bar I to 865°C ± 10°C.

(3)粗轧,将冷水淋浴后的φ45mm圆钢I采用水平粗轧机轧制5次,轧成φ35mm圆钢II;采用锚杆剪切机将圆钢II的头部和尾部缺陷切除,其中,圆钢II的头部缺陷切除长度为200~300mm,圆钢II的尾部缺陷切除长度为200~300mm。(3) Rough rolling: use a horizontal rough rolling mill to roll the φ45mm round steel I after cold water shower 5 times into φ35mm round steel II; use an anchor shear to remove the head and tail defects of the round steel II, where , the head defect removal length of round steel II is 200~300mm, and the tail defect removal length of round steel II is 200~300mm.

(4)中轧,将头部和尾部缺陷切除的φ35mm圆钢II采用中轧机轧制5次,中轧机对圆钢II轧圆减轻,轧成φ25mm圆钢III,圆钢III与圆钢II的减径比为0.3~0.5,此时温度已降到850°C以下;对圆钢III进行矫直,并测量圆钢III的长度及直径,以保证圆钢III的质量;(4) Intermediate rolling. The φ35mm round steel II with head and tail defects removed is rolled 5 times by an intermediate rolling mill. The intermediate rolling mill reduces the rounding of round steel II and rolls it into φ25mm round steel III, round steel III and round steel II. The diameter reduction ratio is 0.3~0.5, and the temperature has dropped below 850°C at this time; straighten the round bar III, and measure the length and diameter of the round bar III to ensure the quality of the round bar III;

(5)精轧,在成品轧制前设置一道冷水喷射冷却系统,水流喷嘴沿着锚杆走向布置,且与锚杆相距1cm,水流量保持在25~30m3/h,压力为0.3~0.5MPa;当φ25mm圆钢III进入冷水喷射冷却系统后,在该冷却系统中冷却3秒后迅速移出,在该冷却系统中冷却可使圆钢III的温度降低75〜85°C;然后,圆钢III进入除磷箱,除磷后的圆钢III送入到精轧机组进行轧制,圆钢III先进入第一架轧机后,通过轧制消除圆钢III温度对微张力的影响,再进入第二架轧机后,第二架轧机含花纹轧辊轧成φ20mm螺纹钢。(5) Finish rolling: Set up a cold water spray cooling system before rolling the finished product. The water flow nozzles are arranged along the direction of the anchor rod and 1cm away from the anchor rod. The water flow rate is maintained at 25~ 30m3 /h and the pressure is 0.3~0.5 MPa; when the φ25mm round steel III enters the cold water spray cooling system, it is quickly removed after cooling in the cooling system for 3 seconds. Cooling in the cooling system can reduce the temperature of the round steel III by 75~85°C; then, the round steel III enters the phosphorus removal box, and the dephosphorized round bar III is sent to the finishing rolling unit for rolling. After the round bar III enters the first rolling mill, the influence of the temperature of round bar III on the micro-tension is eliminated through rolling, and then enters After the second rolling mill, the second rolling mill contains patterned rollers to roll φ20mm rebar.

成品,采用倍尺剪根据要求尺寸对螺纹钢进行剪切,并对螺纹钢尾部进行切斜尖,冷却至常温;然后,采用压圆机将螺纹钢头部缩颈,使螺纹钢头部表面不再有横肋,变成圆头;再采用滚丝机对头部压圆的螺纹钢进行滚丝制得螺纹钢成品,若螺纹钢横肋未压平,则易发生跳刀;最后,检查螺纹钢成品是否合格,合格后方可打包包装。For the finished product, double-length shears are used to cut the rebar according to the required size, and the tail of the rebar is cut into a bevel and cooled to normal temperature; then, a rounding machine is used to neck the rebar head to make the surface of the rebar head There are no more transverse ribs and it becomes a round head; then a thread rolling machine is used to roll the rebar with a rounded head to obtain the finished rebar. If the transverse ribs of the rebar are not flattened, tool skipping is likely to occur; finally, Check whether the finished rebar product is qualified. Only when it is qualified can it be packaged.

成品的组成成分及质量百分含量如下:The composition and mass percentage of the finished product are as follows:

C 0.21~0.25%,S 0.021~0.023%,Si 0.39~0.43%,Mn 1.01~1.06%,P 0.026~0.029%,Ni 5.5~8.4%,Cr 5.5~8.5%,Cu 0.15~0.18%,Mo 0.18~0.20%,N 0.18~0.20%,V 0.006~0.008%,余量为Fe 81.76~85.83%及Sn 0.002~0.009%、Sb 0.003~0.008%和As0.001~0.007%。C 0.21~0.25%, S 0.021~0.023%, Si 0.39~0.43%, Mn 1.01~1.06%, P 0.026~0.029%, Ni 5.5~8.4%, Cr 5.5~8.5%, Cu 0.15~0.18%, Mo 0.18 ~0.20%, N 0.18~0.20%, V 0.006~0.008%, the balance is Fe 81.76~85.83% and Sn 0.002~0.009%, Sb 0.003~0.008% and As0.001~0.007%.

上述实施例1~3中的锚杆也通过实施例4的生产工艺生产。The anchor rods in the above-mentioned Embodiments 1 to 3 are also produced by the production process of Embodiment 4.

锚杆防腐性能表征与分析Characterization and analysis of anchor anti-corrosion performance

(1)试验目的(1) Test purpose

针对某矿区锚杆腐蚀机理与主要腐蚀影响因素的分析可知,矿井水中氯离子对锚杆的腐蚀最为显著。为检验锚杆材料的抗腐蚀性能,通过电解试验对锚杆进行测试,使用在模拟矿井水基础上放大5倍氯离子浓度得到的增强腐蚀溶液作为电解液,观察锚杆的腐蚀情况,分析锚杆的抗腐蚀性能。本发明实施例1的锚杆如图1所示。An analysis of the corrosion mechanism and main corrosion influencing factors of anchor rods in a certain mining area shows that the corrosion of anchor rods by chloride ions in mine water is the most significant. In order to test the corrosion resistance of the anchor material, the anchor was tested through an electrolysis test. An enhanced corrosion solution obtained by amplifying the chloride ion concentration by 5 times on the basis of simulated mine water was used as the electrolyte to observe the corrosion of the anchor and analyze the anchor. Rod corrosion resistance. The anchor rod of Embodiment 1 of the present invention is shown in Figure 1.

(2)试验装置及原理(2) Test device and principle

本实验采用自制锚杆加速腐蚀电解试验装置,其主要包括反应槽、电解液(电解液主要为350mg/L的氯离子溶液)、导线、直流电源、装液容器、锚杆试件及石墨电极。通过直流电源给锚杆试件电极和石墨电极通电,使锚杆试件在电解液中产生电化学反应,加速锚杆试件的腐蚀速率。组装完成后对电解系统的电阻进行测量,使各试验组的电阻值保持一致,保证试验条件的一致性。透明材质的反应槽便于观察电解反应过程和电极变化。锚杆加速腐蚀电解试验装置如图2所示。This experiment uses a self-made anchor accelerated corrosion electrolysis test device, which mainly includes a reaction tank, electrolyte (the electrolyte is mainly a chloride ion solution of 350 mg/L), wires, DC power supply, liquid container, anchor specimen and graphite electrode . The anchor specimen electrode and the graphite electrode are energized through a DC power supply, causing the anchor specimen to produce an electrochemical reaction in the electrolyte and accelerating the corrosion rate of the anchor specimen. After the assembly is completed, measure the resistance of the electrolytic system to keep the resistance values of each test group consistent and ensure the consistency of the test conditions. The reaction tank made of transparent material makes it easy to observe the electrolysis reaction process and electrode changes. The anchor accelerated corrosion electrolysis test device is shown in Figure 2.

(3)试验方案(3) Test plan

使用在模拟矿井水基础上放大5倍氯离子浓度得到的增强腐蚀溶液作为电解液,将锚杆制成的电极和石墨电极置于装有电解液的反应槽中,连接好线路,通过直流电源给锚杆试样电极与石墨电极提供稳定的2A电流,电解15h,之后取出试样,观察锚杆的腐蚀情况。An enhanced corrosion solution obtained by amplifying the chloride ion concentration by 5 times based on simulated mine water is used as the electrolyte. The electrodes made of anchor rods and graphite electrodes are placed in the reaction tank filled with electrolyte. The lines are connected and the DC power supply is used. Provide a stable 2A current to the anchor sample electrode and the graphite electrode, conduct electrolysis for 15 hours, and then take out the sample to observe the corrosion of the anchor rod.

(4)锚杆腐蚀形貌分析(4) Analysis of anchor corrosion morphology

锚杆电解结束后,取出试件,在去除附属物后进行除锈烘干,并拍照记录试件的腐蚀情况。试件腐蚀前后的形貌如图3所示。After the electrolysis of the anchor rod is completed, take out the test piece, remove rust and dry it after removing the appendages, and take photos to record the corrosion status of the test piece. The morphology of the specimen before and after corrosion is shown in Figure 3.

对锚杆试件的腐蚀情况进行观察:Observe the corrosion of anchor rod specimens:

由图3a和3b可知,本发明实施例1的锚杆试件腐蚀后整体颜色较暗,表面平整但有黑色斑点,整体以点蚀为主。各点腐蚀深度浅,多为锈斑,腐蚀坑尺寸较小且数量少。锚杆整体上腐蚀均匀且程度小,杆体直径变化极小,各位置的截面面积损失也均较小。It can be seen from Figures 3a and 3b that the overall color of the anchor rod specimen in Example 1 of the present invention is darker after corrosion, the surface is smooth but has black spots, and the overall color is mainly pitted. The depth of corrosion at each point is shallow, mostly rust spots, and the corrosion pits are small in size and few in number. The overall corrosion of the anchor rod is uniform and to a small extent, the diameter of the rod body changes very little, and the loss of cross-sectional area at each position is also small.

由图3c和3d可知,原矿用锚杆试件腐蚀后整体呈黄褐色,表面粗糙,以局部腐蚀为主,腐蚀坑整体上分布较广且尺寸较大。部分位置腐蚀较为严重,发生了明显的截面面积损失,杆体直径明显减小,尺寸波动不均匀。It can be seen from Figures 3c and 3d that after corrosion, the raw ore anchor bolt specimens are generally yellow-brown, with rough surfaces, mainly localized corrosion, and the overall corrosion pits are widely distributed and large in size. Corrosion is severe in some locations, significant cross-sectional area loss has occurred, the diameter of the rod body has been significantly reduced, and the size fluctuations are uneven.

对比本发明制得的锚杆和原矿用锚杆在氯离子增强电解液下的电解腐蚀情况可知,本发明锚杆的腐蚀程度远小于原矿用锚杆,且局部腐蚀较轻,锚杆杆体直径一致性极好,锚杆截面面积损失较小。Comparing the electrolytic corrosion conditions of the anchor rods prepared in the present invention and those used in raw ore under the chloride ion-enhanced electrolyte, it can be seen that the corrosion degree of the anchor rods in the present invention is much smaller than that of the anchor rods used in raw ores, and the local corrosion is lighter. The diameter consistency of the rod body is excellent, and the cross-sectional area loss of the anchor rod is small.

(5)质量损失分析与结果(5) Quality loss analysis and results

在本发明实施例1的锚杆电解结束后,取出锚杆,去除导线等附属物后,进行除锈和烘干,之后对其进行称重。通过对比试验前后锚杆的质量,可得到锚杆的质量变化情况。锚杆点解腐蚀前后的质量如表1。After the electrolysis of the anchor rod in Embodiment 1 of the present invention is completed, the anchor rod is taken out, and after removing attachments such as wires, rust is removed and dried, and then the anchor rod is weighed. By comparing the quality of the anchor before and after the test, the quality changes of the anchor can be obtained. The quality of anchor bolts before and after corrosion is shown in Table 1.

表1 锚杆电解腐蚀前后的质量对比Table 1 Quality comparison of anchor bolts before and after electrolytic corrosion

由表1可知,通过对比本发明锚杆和原矿用锚杆的质量损失情况发现,本发明锚杆的质量损失率显著降低,从5.42%降到了1.03%,如增加试验时间,降幅将会进一步增大。As can be seen from Table 1, by comparing the mass loss of the anchor rods of the present invention and the original ore anchor rods, it is found that the mass loss rate of the anchor rods of the present invention is significantly reduced, from 5.42% to 1.03%. If the test time is increased, the decrease will be further increase.

综合对比本发明锚杆和原矿用锚杆的外观变化和质量损失情况可知,本发明锚杆的腐蚀程度较原矿用锚杆明显较轻。综上,本发明锚杆耐腐蚀性能突出,优势明显。Comprehensive comparison of the appearance changes and mass loss of the anchor rods of the present invention and the original ore anchor rods shows that the corrosion degree of the inventive anchor rods is significantly lighter than that of the original ore anchor rods. In summary, the anchor rod of the present invention has outstanding corrosion resistance and obvious advantages.

采用上述工艺制得的直径20mm锚杆的抗拉强度至少12t,且延伸率不低于15%,本发明的锚杆符合煤矿巷道锚杆技术规范GB/T 35056-2018的化学成分、抗拉强度和延伸率要求。The tensile strength of the 20mm diameter anchor produced by the above process is at least 12t, and the elongation is not less than 15%. The anchor of the present invention complies with the chemical composition and tensile strength of the technical specification for coal mine tunnel anchors GB/T 35056-2018. Strength and elongation requirements.

从上述技术方案可以看出,本发明的抗腐蚀锚杆及其生产工艺,与现有技术生产工艺和产品相比,起到了抗腐蚀的作用,并且能够降低井下安全事故的发生概率,同时可以根据客户需求,快速灵活的生产出满足不同客户需求的锚杆。It can be seen from the above technical solution that the anti-corrosion anchor rod and its production process of the present invention, compared with the existing production process and products, play an anti-corrosion role and can reduce the probability of underground safety accidents. At the same time, According to customer needs, we can quickly and flexibly produce anchor rods that meet different customer needs.

在本发明中,术语“一个实施例”、“一些实施例”、 “示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the present disclosure, the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" etc. mean the specific features, structures, materials or materials described in connection with the embodiment or example. Features are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are illustrative and should not be construed as limitations of the present invention. Those of ordinary skill in the art can make modifications to the above-mentioned embodiments within the scope of the present invention. The embodiments are subject to changes, modifications, substitutions and variations.

Claims (9)

1. The corrosion-resistant anchor rod is characterized by comprising the following components in percentage by mass:
0.21 to 0.25 percent of C, 0.021 to 0.023 percent of S, 0.39 to 0.43 percent of Si, 1.01 to 1.06 percent of Mn, 0.026 to 0.029 percent of P, 5.5 to 8.4 percent of Ni, 6.5 to 8.5 percent of Cr, 0.15 to 0.18 percent of Cu, 0.18 to 0.20 percent of Mo, 0.18 to 0.20 percent of N, 0.006 to 0.008 percent of V, 81.76 to 85.83 percent of Fe, 0.002 to 0.009 percent of Sn, 0.003 to 0.008 percent of Sb and 0.001 to 0.007 percent of As.
2. A process for producing a corrosion resistant rock bolt according to claim 1, comprising the steps of:
(1) Smelting a steel billet, namely adding scrap steel, nickel and alloy into an electric furnace to perform smelting, wherein the steel tapping temperature is 1635-1685 ℃, and tapping when the steel tapping temperature reaches 1635-1685 ℃, and when the chemical components of crude steel water in the electric furnace reach C0.19-0.30%, S0.018-0.028%, si 0.32-0.46%, mn 0.98-1.09%, P0.020-0.034%, ni 5.3-8.8%, cr 5.2-9.0%, N0.14-0.23% and V0.002-0.013%, obtaining primary molten steel, wherein the alloy is high-carbon ferrochrome and high-carbon ferromanganese; smelting primary steelmaking water in an oxidation period, smelting the primary steelmaking water in a reduction period, adding a slag former to perform slag formation after reduction, adding a fine tuning component to fine tune target components, tapping to obtain refined molten steel, cooling, stirring, and cutting to obtain a slab;
(2) Cogging, namely adding the slab into a heating furnace, and discharging to prepare square billets; rolling square billets into round steel I, and then showering with cold water;
(3) Rough rolling, namely rolling the round steel I subjected to cold water shower into round steel II; cutting off head defects and tail defects of the round steel II;
(4) Intermediate rolling, namely rolling the round steel II with the defects cut into round steel III, straightening the round steel III, and measuring the length and the diameter of the round steel III;
(5) Finish rolling, namely firstly cooling the straightened round steel III, then removing phosphorus, and then rolling into deformed steel bars;
(6) Cutting the deformed steel bar, cutting the tail part into inclined tips, and cooling to normal temperature; then, necking the head of the die by adopting a round pressing machine to form a round head, and rolling the round head by adopting a thread rolling machine to obtain the finished product.
3. The process for producing a corrosion-resistant rock bolt according to claim 2, wherein in the step (1), primary steelmaking water is subjected to oxidation-stage smelting, wherein the oxidation-stage smelting is carried out in a refining furnace at a speed of 13-20 m 3 Air is blown in at the speed of/min, the phosphorus content is reduced to below 0.03%, and then reduction smelting is carried out, wherein the mass ratio of the reduction smelting to the refining furnace is 9:1, and is 6-10 m 3 Nitrogen is blown in at the speed of/min, the sulfur content is reduced to below 0.03%, then a slag former is added for slag formation, fine adjustment components are added for fine adjustment of target components, and then tapping is carried out, so that refined molten steel is obtained; wherein, the slag former comprises the following components in percentage by mass: 3, lime and fluorite, wherein the fine tuning component comprises the following components in mass ratio of 8:3, wherein the target components comprise 0.21-0.25% of C, 0.39-0.43% of Si, 1.01-1.06% of Mn, 5.5-8.4% of Ni, 6.5-8.5% of Cr, 0.15-0.18% of Cu, 0.18-0.20% of Mo and 0.006-0.008% of V.
4. The process for producing a corrosion-resistant rock bolt according to claim 2, wherein in step (2), the tapping temperature is 1010 to 1090 ℃; rolling square billets for 15 times by adopting a rolling mill, rolling the square billets into round steel I with the diameter of 45mm, and then cooling the round steel I to 855-875 ℃ by adopting a cold water shower.
5. The process for producing the corrosion-resistant anchor rod according to claim 4, wherein in the step (3), the round steel I after cold water showering is rolled 5 times by a horizontal roughing mill to form round steel II with phi 35 mm; and cutting off the head defect and the tail defect of the round steel II by 200-300 mm by adopting an anchor rod shearing machine.
6. The process for producing a corrosion-resistant rock bolt according to claim 5, wherein in the step (4), the round steel II from which the defect is removed is rolled 5 times by a middle rolling mill to form a round steel III having a diameter reduction ratio of phi 25mm, the ratio of the round steel III to the round steel II is 0.3 to 0.5, and the temperature after the middle rolling is reduced to below 850 ℃.
7. The process for producing a corrosion-resistant rock bolt according to claim 6, wherein in the step (5), the straightened round steel III is placed in a cold water jet cooling system for cooling for 3 seconds and then is removed, and the temperature reduction range of the round steel III after removal is 75-85 ℃; the water flow nozzle of the cold water jet cooling system is arranged along the length direction of the round steel III and is 1cm away from the round steel III; the water flow of the cold water jet cooling system is kept between 25 and 30m 3 And/h, the pressure is 0.3-0.5 MPa.
8. The process for producing a corrosion-resistant rock bolt according to claim 7, wherein in the step (5), after the cooled round steel III is placed in the first rolling mill, the influence of the round steel temperature on the micro tension is eliminated by rolling, and then the deformed steel bar with a diameter of 20mm is rolled by the second rolling mill having a patterned roll.
9. The process for producing a corrosion-resistant rock bolt according to claim 2, wherein in the step (6), a screw steel is sheared by a pair of shearing machines; cutting the tail of the screw thread steel into an inclined tip, cooling to normal temperature, necking the head of the screw thread steel by adopting a round pressing machine to ensure that the surface of the head is free of transverse ribs, turning the head into a round head, and rolling the round pressing part of the head of the screw thread steel by adopting a thread rolling machine to obtain a finished product; and (5) checking the finished product and packaging.
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