CN116445853A - High-toughness wear-resistant alloy steel product and preparation method thereof - Google Patents

High-toughness wear-resistant alloy steel product and preparation method thereof Download PDF

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CN116445853A
CN116445853A CN202310423643.6A CN202310423643A CN116445853A CN 116445853 A CN116445853 A CN 116445853A CN 202310423643 A CN202310423643 A CN 202310423643A CN 116445853 A CN116445853 A CN 116445853A
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alloy steel
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CN116445853B (en
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李毅
朱鹏霄
文军
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Xuzhou Construction Machinery Group Co Ltd XCMG
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C12/00Solid state diffusion of at least one non-metal element other than silicon and at least one metal element or silicon into metallic material surfaces
    • C23C12/02Diffusion in one step
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/44Methods of heating in heat-treatment baths
    • C21D1/46Salt baths
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese

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Abstract

本发明涉及一种合金钢产品,由包括以下步骤的方法制备而成,1)将原料合金钢锻造成型;2)将锻造成型的产品进行多元共渗处理;3)将多元共渗处理后的产品进行淬火处理,所述原料合金钢的元素组成按质量百分比计为C:0.2~0.6%,Si:0.3~0.6%,Mn:4~8%,Ni:0.5~1%,Cr:0.2~0.8%,B:0.001~0.005%,Ti:0.1~0.5%,Al:0.03~0.1%,S:≤0.015%,P:≤0.015%,余量为Fe和不可避免的杂质。该合金钢产品表面硬度高、耐磨性好,心部韧性高,适合用作挖掘机的斗齿,特别是锥型斗齿。The invention relates to an alloy steel product, which is prepared by a method comprising the following steps: 1) forging the alloy steel as a raw material; 2) subjecting the forged and formed product to multi-component co-infiltration treatment; 3) processing the multi-component co-infiltration process The product is subjected to quenching treatment, and the element composition of the raw material alloy steel is calculated by mass percentage as C: 0.2-0.6%, Si: 0.3-0.6%, Mn: 4-8%, Ni: 0.5-1%, Cr: 0.2- 0.8%, B: 0.001-0.005%, Ti: 0.1-0.5%, Al: 0.03-0.1%, S: ≤0.015%, P: ≤0.015%, and the balance is Fe and unavoidable impurities. The alloy steel product has high surface hardness, good wear resistance, and high toughness at the core, and is suitable for bucket teeth of excavators, especially tapered bucket teeth.

Description

一种高韧性耐磨合金钢产品及其制备方法A kind of high toughness wear-resistant alloy steel product and its preparation method

技术领域technical field

本发明属于合金技术领域,具体涉及一种高韧性耐磨合金钢产品及其制备方法。The invention belongs to the field of alloy technology, and in particular relates to a high-toughness wear-resistant alloy steel product and a preparation method thereof.

背景技术Background technique

斗齿是挖掘机磨损最严重的部件之一,根据用途可分为土方齿、岩石齿和锥形齿。土方齿主要用于挖掘泥土、河沙等轻作业环境,要求具有高的耐磨性;岩石齿用于岩石、碎石、砾石等重强度作业,对耐磨性的要求更高;而锥型齿适用于钻凿硬度不高的岩层,需具有较大的抗冲击性能,不仅要求具备高的耐磨性,还要有一定的冲击韧性。锥型斗齿在工作中受力复杂,在接触物料时,既承受冲击作用,又承受弯矩作用。服役过程中,斗齿尖部受到较大的冲击滑动磨粒磨损,尖部表面常出现犁沟、变形,造成表面磨损或脱落。斗齿断裂和不耐磨的现象会导致频繁停机、停产更换斗齿,影响挖掘机的工作效率。Bucket teeth are one of the most severely worn parts of excavators, and can be divided into earth moving teeth, rock teeth and bevel teeth according to their usage. Earthwork teeth are mainly used in light working environments such as excavating soil and river sand, and require high wear resistance; rock teeth are used in heavy-strength operations such as rocks, gravel, and gravel, and have higher requirements for wear resistance; The teeth are suitable for drilling rock formations with low hardness, and need to have greater impact resistance, not only high wear resistance, but also certain impact toughness. The conical bucket teeth are subjected to complex forces during work. When contacting materials, they not only bear the impact but also bear the bending moment. During the service process, the tip of the bucket tooth is subject to large impact and sliding abrasive wear, and furrows and deformations often appear on the surface of the tip, resulting in surface wear or shedding. Bucket tooth breakage and non-wear resistance will lead to frequent shutdowns, stop production to replace bucket teeth, and affect the working efficiency of the excavator.

挖掘机现用的斗齿一般由高锰钢或低合金钢铸造而成。高锰钢具有良好的韧性,但需在较大的冲击力作用下才能产生加工硬化,使其耐磨性得到充分发挥;低合金钢斗齿经淬火处理后具有较高的硬度,耐磨性好,但其韧性较差,容易发生断裂。The bucket teeth currently used in excavators are generally cast from high manganese steel or low alloy steel. High manganese steel has good toughness, but it needs a large impact force to produce work hardening, so that its wear resistance can be fully exerted; low alloy steel bucket teeth have higher hardness and wear resistance after quenching. Good, but its toughness is poor and it is prone to fracture.

目前国内外的斗齿通常采用热处理或表面强化方式进行制备。CN102242314A公开了一种多元合金强韧化、耐磨中锰钢及制备工艺,该合金钢组成质量百分比为:C:0.9~1.3、Mn:8~10、Si:0.2~0.6、Cr:1.0~2.5、W:0.5~2.0、V:0.1~0.5、Ti:0.1~0.3、Re≤0.15、B≤0.01、S≤0.04、P≤0.07,其余为Fe,采用稀土硅铁合金、钛铁合金和钒铁合金的复合变质剂进行处理,通过对熔炼、消失模负压成型、水韧处理、回火等工艺过程和参数控制。用该合金钢制备的电铲斗齿、半自磨机衬板、输送机刮板等耐磨钢件,使用寿命比高锰钢提高2倍以上。然而,该合金钢含有较多的贵重合金元素,且需采用稀土复合变质剂,制备工艺复杂,难以大规模推广应用。CN102453911A公开了一种挖掘机斗齿的表面强化方法,其特点是工艺步骤如下:(1)挖掘机斗齿的表面去除表面氧化层和油污异物;(2)将挖掘机斗齿放在由同步送粉器、六轴五联动加工机床以及横流气体激光发生器组成的激光加工系统中进行激光熔覆,将一种耐磨性能极好,且有不错的韧性的碳化钨合金粉末在斗齿上熔覆冶金结合的致密涂层。该方法在斗齿表面熔覆耐磨硬质合金,其中的熔覆层在受到较大冲击作用下会产生脱落,无法起到耐磨的作用。At present, bucket teeth at home and abroad are usually prepared by heat treatment or surface strengthening. CN102242314A discloses a multi-component alloy strengthening and toughening, wear-resistant medium manganese steel and its preparation process. The composition mass percentage of the alloy steel is: C: 0.9-1.3, Mn: 8-10, Si: 0.2-0.6, Cr: 1.0- 2.5, W: 0.5~2.0, V: 0.1~0.5, Ti: 0.1~0.3, Re≤0.15, B≤0.01, S≤0.04, P≤0.07, the rest is Fe, using rare earth ferrosilicon alloy, titanium iron alloy and vanadium iron alloy The composite modificator is used for processing, through the process and parameter control of smelting, lost foam negative pressure forming, water toughening treatment, tempering and so on. Wear-resistant steel parts such as bucket teeth of electric shovels, liners of semi-autogenous mills, and scrapers of conveyors prepared with this alloy steel have a service life more than twice that of high manganese steel. However, this alloy steel contains more precious alloy elements, and requires the use of rare earth composite modifiers, and the preparation process is complicated, making it difficult to be popularized and applied on a large scale. CN102453911A discloses a method for strengthening the surface of excavator bucket teeth, which is characterized in that the process steps are as follows: (1) remove surface oxide layer and oily foreign matter from the surface of excavator bucket teeth; Laser cladding is performed in a laser processing system composed of a powder feeder, a six-axis five-link processing machine tool, and a cross-flow gas laser generator. A tungsten carbide alloy powder with excellent wear resistance and good toughness is deposited on the bucket teeth. Cladding metallurgically bonded dense coatings. In this method, the wear-resistant cemented carbide is clad on the surface of the bucket teeth, and the cladding layer will fall off under the action of a large impact, which cannot play the role of wear resistance.

因此,开发一种具有高韧性的耐磨斗齿是十分必要的。Therefore, it is necessary to develop a wear-resistant bucket tooth with high toughness.

发明内容Contents of the invention

本发明提供一种合金钢产品,由包括以下步骤的方法制备而成,The invention provides an alloy steel product prepared by a method comprising the following steps,

1)将原料合金钢锻造成型;1) forging the raw material alloy steel into shape;

2)将锻造成型的产品进行多元共渗处理;2) Perform multi-component co-infiltration treatment on forged products;

3)将多元共渗处理后的产品进行淬火处理,3) Quenching the product after multi-component co-infiltration treatment,

所述原料合金钢的元素组成按质量百分比计为C:0.2~0.6%,Si:0.3~0.6%,Mn:4~8%,Ni:0.5~1%,Cr:0.2~0.8%,B:0.001~0.005%,Ti:0.1~0.5%,Al:0.03~0.1%,S:≤0.015%,P:≤0.015%,余量为Fe和不可避免的杂质。The elemental composition of the raw material alloy steel is C: 0.2-0.6%, Si: 0.3-0.6%, Mn: 4-8%, Ni: 0.5-1%, Cr: 0.2-0.8%, and B: 0.001-0.005%, Ti: 0.1-0.5%, Al: 0.03-0.1%, S: ≤0.015%, P: ≤0.015%, and the balance is Fe and unavoidable impurities.

在某些实施方案中,步骤1)包括:In certain embodiments, step 1) comprises:

将所述原料合金钢加热至1050~1150℃,在锻造压力为800~1600t的条件下锻造成型。The raw alloy steel is heated to 1050-1150° C., and forged under the condition of a forging pressure of 800-1600 t.

在某些实施方案中,步骤2)包括:In certain embodiments, step 2) comprises:

将锻造成型的产品在1100~1250℃的温度下保温4~8h进行多元共渗处理。The forged product is kept at a temperature of 1100-1250° C. for 4-8 hours to carry out multi-component co-infiltration treatment.

在某些实施方案中,步骤3)包括:In certain embodiments, step 3) comprises:

a)将多元共渗处理后的产品冷却至860~920℃;a) Cool the product after the multi-component co-infiltration treatment to 860-920°C;

b)将上一步骤获得的产品在300~350℃的第一盐浴中保温3~10min;b) keeping the product obtained in the previous step in the first salt bath at 300-350°C for 3-10 minutes;

c)将上一步骤获得的产品在400~500℃的第二盐浴中保温30~60min;c) keeping the product obtained in the previous step in a second salt bath at 400-500°C for 30-60 minutes;

d)将上一步骤获得的产品用水冷却。d) cooling the product obtained in the previous step with water.

在某些实施方案中,步骤b)是将上一步骤获得的产品在310~350℃的第一盐浴中保温3~10min。In some embodiments, step b) is to keep the product obtained in the previous step in the first salt bath at 310-350° C. for 3-10 minutes.

在某些实施方案中,步骤c)是将上一步骤获得的产品在420~500℃的第二盐浴中保温30~60min。In some embodiments, step c) is to keep the product obtained in the previous step in a second salt bath at 420-500° C. for 30-60 minutes.

在某些实施方案中,所述第一盐浴由30~60%硝酸钠(NaNO3)和40~70%硝酸钾(KNO3)组成。在某些实施方案中,所述第二盐浴由60~90%氯化钾(KCl)和10~40%三氯化铬(CrCl3)组成。In certain embodiments, the first salt bath consists of 30-60% sodium nitrate (NaNO 3 ) and 40-70% potassium nitrate (KNO 3 ). In certain embodiments, the second salt bath consists of 60-90% potassium chloride (KCl) and 10-40% chromium trichloride (CrCl 3 ).

本发明中,步骤3)采用多元共渗处理后的余热对多元共渗处理后的产品进行淬火处理。In the present invention, step 3) quenches the product after multi-component co-infiltration treatment by using the waste heat after multi-component co-infiltration treatment.

在某些实施方案中,所述多元共渗处理所用的多元共渗剂由C粉、Ti粉、Cr粉、Mo粉、Al粉、NH4Cl粉组成。In some embodiments, the multi-component co-infiltration agent used in the multi-component co-infiltration treatment consists of C powder, Ti powder, Cr powder, Mo powder, Al powder, and NH 4 Cl powder.

在某些实施方案中,所述多元共渗剂的组成为:C粉5~20%、Ti粉10~40%、Cr粉15~35%、Mo粉10~20%、Al粉5~15%、NH4Cl粉5~25%。In some embodiments, the composition of the multi-component co-penetration agent is: C powder 5-20%, Ti powder 10-40%, Cr powder 15-35%, Mo powder 10-20%, Al powder 5-15% %, NH 4 Cl powder 5-25%.

在某些实施方案中,所述合金钢产品的表面硬度≥64HRC,例如约65HRC、约66HRC、约67HRC、约68HRC、约69HRC、约70HRC。在某些实施方案中,所述合金钢产品的心部硬度≥50HRC,例如约51HRC、约52HRC、约53HRC、约54HRC、约55HRC、约56HRC。在某些实施方案中,所述合金钢产品的冲击功KV2≥40J,例如约44J、约45J、约46J、约47J、约48J、约49J、约50J、约51J、约52J、约55J、约58J、约60J、约62J、约65J、约67J、约68J。在某些实施方案中,所述合金钢产品的动载磨损量≤0.20g,例如约0.19g、约0.18g、约0.17g、约0.16g、约0.15g、约0.14g、约0.13g、约0.12g、约0.11g、约0.1g、约0.9g、约0.8g、约0.7g。在某些实施方案中,所述合金钢产品的冲击功KV2≥45J。在某些实施方案中,所述合金钢产品的动载磨损量≤0.19g。In certain embodiments, the alloy steel product has a surface hardness ≥ 64HRC, such as about 65HRC, about 66HRC, about 67HRC, about 68HRC, about 69HRC, about 70HRC. In some embodiments, the core hardness of the alloy steel product is ≥50HRC, such as about 51HRC, about 52HRC, about 53HRC, about 54HRC, about 55HRC, about 56HRC. In some embodiments, the impact energy KV 2 of the alloy steel product is ≥ 40J, such as about 44J, about 45J, about 46J, about 47J, about 48J, about 49J, about 50J, about 51J, about 52J, about 55J , about 58J, about 60J, about 62J, about 65J, about 67J, about 68J. In certain embodiments, the alloy steel product has a dynamic wear amount of ≤0.20g, such as about 0.19g, about 0.18g, about 0.17g, about 0.16g, about 0.15g, about 0.14g, about 0.13g, About 0.12g, about 0.11g, about 0.1g, about 0.9g, about 0.8g, about 0.7g. In certain embodiments, the alloy steel product has an impact energy KV 2 ≥ 45J. In certain embodiments, the dynamic wear of the alloy steel product is ≤0.19g.

在某些实施方案中,所述合金钢产品为斗齿。In certain embodiments, the alloy steel product is a bucket tooth.

本发明还提供一种包含所述合金钢产品的挖掘机或装载机。The present invention also provides an excavator or a loader comprising the alloy steel product.

本发明还提供一种制备合金钢产品的方法,包括:The present invention also provides a method for preparing an alloy steel product, comprising:

1)将原料合金钢锻造成型;1) forging the raw material alloy steel into shape;

2)将锻造成型的产品进行多元共渗处理;2) Perform multi-component co-infiltration treatment on forged products;

3)将多元共渗处理后的产品进行淬火处理,3) Quenching the product after multi-component co-infiltration treatment,

所述原料合金钢的元素组成按质量百分比计为C:0.2~0.6%,Si:0.3~0.6%,Mn:4~8%,Ni:0.5~1%,Cr:0.2~0.8%,B:0.001~0.005%,Ti:0.1~0.5%,Al:0.03~0.1%,S:≤0.015%,P:≤0.015%,余量为Fe和不可避免的杂质。The elemental composition of the raw material alloy steel is C: 0.2-0.6%, Si: 0.3-0.6%, Mn: 4-8%, Ni: 0.5-1%, Cr: 0.2-0.8%, and B: 0.001-0.005%, Ti: 0.1-0.5%, Al: 0.03-0.1%, S: ≤0.015%, P: ≤0.015%, and the balance is Fe and unavoidable impurities.

在某些实施方案中,所述方法的步骤1)包括:In certain embodiments, step 1) of the method comprises:

将所述原料合金钢加热至1050~1150℃,在锻造压力为800~1600t的条件下锻造成型。The raw alloy steel is heated to 1050-1150° C., and forged under the condition of a forging pressure of 800-1600 t.

在某些实施方案中,所述方法的步骤2)包括:In certain embodiments, step 2) of the method comprises:

将锻造成型的产品在1100~1250℃的温度下保温4~8h进行多元共渗处理。The forged product is kept at a temperature of 1100-1250° C. for 4-8 hours to carry out multi-component co-infiltration treatment.

在某些实施方案中,所述方法中的多元共渗处理所用的多元共渗剂由C粉、Ti粉、Cr粉、Mo粉、Al粉、NH4Cl粉组成。In certain embodiments, the multi-component co-infiltration agent used in the multi-component co-infiltration treatment in the method consists of C powder, Ti powder, Cr powder, Mo powder, Al powder, and NH 4 Cl powder.

在某些实施方案中,所述方法中的多元共渗剂的组成为:C粉5~20%、Ti粉10~40%、Cr粉15~35%、Mo粉10~20%、Al粉5~15%、NH4Cl粉5~25%。In some embodiments, the composition of the multi-component co-penetration agent in the method is: C powder 5-20%, Ti powder 10-40%, Cr powder 15-35%, Mo powder 10-20%, Al powder 5-15%, NH 4 Cl powder 5-25%.

在某些实施方案中,所述方法的步骤3)包括:In certain embodiments, step 3) of the method comprises:

a)将多元共渗处理后的产品冷却至860~920℃;a) Cool the product after the multi-component co-infiltration treatment to 860-920°C;

b)将上一步骤获得的产品在300~350℃的第一盐浴中保温3~10min;b) keeping the product obtained in the previous step in the first salt bath at 300-350°C for 3-10 minutes;

c)将上一步骤获得的产品在400~500℃的第二盐浴中保温30~60min;c) keeping the product obtained in the previous step in a second salt bath at 400-500°C for 30-60 minutes;

d)将上一步骤获得的产品用水冷却。d) cooling the product obtained in the previous step with water.

在某些实施方案中,所述方法的步骤b)是将上一步骤获得的产品在310~350℃的第一盐浴中保温3~10min。In some embodiments, step b) of the method is to keep the product obtained in the previous step in the first salt bath at 310-350° C. for 3-10 minutes.

在某些实施方案中,所述方法的步骤c)是将上一步骤获得的产品在420~500℃的第二盐浴中保温30~60min。In some embodiments, step c) of the method is to keep the product obtained in the previous step in a second salt bath at 420-500° C. for 30-60 minutes.

在某些实施方案中,所述第一盐浴由30~60%硝酸钠(NaNO3)和40~70%硝酸钾(KNO3)组成。在某些实施方案中,所述第二盐浴由60~90%氯化钾(KCl)和10~40%三氯化铬(CrCl3)组成。In certain embodiments, the first salt bath consists of 30-60% sodium nitrate (NaNO 3 ) and 40-70% potassium nitrate (KNO 3 ). In certain embodiments, the second salt bath consists of 60-90% potassium chloride (KCl) and 10-40% chromium trichloride (CrCl 3 ).

本发明中,步骤3)采用多元共渗后的余热进行对多元共渗处理后的产品进行淬火处理。In the present invention, in step 3), the residual heat after multi-component co-infiltration is used to quench the product after multi-component co-infiltration.

如本文所用,术语“约”可理解为在本领域的正常公差范围内,例如在平均值的2个标准偏差以内。具体地,术语“约”可理解为在所述值的+/-10%、+/-9%、+/-8%、+/-7%、+/-6%、+/-5%、+/-4%、+/-3%、+/-2%、+/-1%、+/-0.5%、+/-0.4%、+/-0.3%、+/-0.2%、+/-0.1%以内。除非另外根据上下文显而易见,否则本文提供的所有数值都由术语“约”修饰。As used herein, the term "about" is understood as within a range of normal tolerance in the art, for example within 2 standard deviations of the mean. In particular, the term "about" is to be understood as +/-10%, +/-9%, +/-8%, +/-7%, +/-6%, +/-5% of the stated value , +/-4%, +/-3%, +/-2%, +/-1%, +/-0.5%, +/-0.4%, +/-0.3%, +/-0.2%, + /-0.1% or less. Unless otherwise evident from the context, all numerical values provided herein are modified by the term "about".

本发明的有益效果Beneficial effects of the present invention

本发明通过化学元素的优化配比,减少碳和合金元素的用量,采用锻造成型、多元共渗及热处理的方式制备得到一种高韧性、高耐磨的合金钢产品。The invention optimizes the ratio of chemical elements, reduces the amount of carbon and alloy elements, and prepares a high-toughness, high-wear-resistant alloy steel product by means of forging, multi-component co-infiltration and heat treatment.

本发明提供的合金钢产品表面硬度高、耐磨性好,心部韧性高,适合用作挖掘机的斗齿,特别是锥型斗齿,能够满足锥形斗齿在煤矿、地矿、冻土等工况下的使用要求。The alloy steel product provided by the invention has high surface hardness, good wear resistance, and high toughness at the core, and is suitable for use as bucket teeth of excavators, especially tapered bucket teeth, which can meet the requirements of the tapered bucket teeth in coal mines, ground mines, frozen Requirements for use in soil and other working conditions.

本发明采用多元共渗后的余热对对多元共渗处理后的产品进行淬火处理,可降低能源消耗和成本,有利于实现工业化生产。The invention adopts the waste heat after multi-component co-infiltration to quench the product after multi-component co-infiltration treatment, which can reduce energy consumption and cost, and is beneficial to realize industrialized production.

具体实施方式Detailed ways

下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限定本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用原料、设备或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。Embodiments of the present invention will be described in detail below in conjunction with examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The raw materials, equipment or instruments used without indicating the manufacturer are all conventional products that can be obtained from the market.

实施例1Example 1

制备本实施例中的高韧性耐磨锥形斗齿所用的原料合金钢,按质量百分比计,其元素组成为C:0.25%,Si:0.50%,Mn:5.0%,Ni:0.6%,Cr:0.30%,B:0.0015%,Ti:0.15%,Al:0.03%,S:0.015%,P:0.015%,余量为Fe和不可避免的杂质。The raw material alloy steel used to prepare the high-toughness and wear-resistant conical bucket teeth in this example has an elemental composition of C: 0.25%, Si: 0.50%, Mn: 5.0%, Ni: 0.6%, Cr : 0.30%, B: 0.0015%, Ti: 0.15%, Al: 0.03%, S: 0.015%, P: 0.015%, and the balance is Fe and unavoidable impurities.

将上述原料合金钢加热至1130℃,然后采用1000t压力机锻造成型;然后将锻造成型的斗齿在1200℃温度下进行多元共渗处理,保温时间5h,多元共渗剂由20%C+40%Ti+15%Cr+10%Mo+5%Al+10%NH4Cl粉经充分搅拌混合组成;利用多元共渗后的余热对多元共渗处理后的斗齿进行淬火处理,具体地,将多元共渗处理后的斗齿冷却至910℃,然后将其直接放入350℃的第一盐浴中,保温3min,再将其放入500℃的第二盐浴中,保温30min,最后水冷得到高韧性耐磨锥形斗齿。其中第一盐浴由30%硝酸钠(NaNO3)和70%硝酸钾(KNO3)组成,第二盐浴由90%氯化钾(KCl)和10%三氯化铬(CrCl3)组成。Heat the above-mentioned raw material alloy steel to 1130°C, and then use a 1000t press to forge it; then, the forged bucket teeth are subjected to multi-component co-infiltration treatment at a temperature of 1200 °C, and the holding time is 5 hours. %Ti+15%Cr+10%Mo+5%Al+10%NH 4 Cl powder is fully stirred and mixed; use the waste heat after multi-component co-infiltration to quench the bucket teeth after multi-component co-infiltration treatment, specifically, Cool the bucket tooth after multi-component co-infiltration treatment to 910°C, then put it directly into the first salt bath at 350°C, keep it warm for 3 minutes, then put it into the second salt bath at 500°C, keep it warm for 30 minutes, and finally Water cooling to obtain high toughness and wear-resistant tapered bucket teeth. Wherein the first salt bath is composed of 30% sodium nitrate (NaNO 3 ) and 70% potassium nitrate (KNO 3 ), the second salt bath is composed of 90% potassium chloride (KCl) and 10% chromium trichloride (CrCl 3 ) .

实施例2Example 2

制备本实施例中的高韧性耐磨锥形斗齿所用的原料合金钢,按质量百分比计,其元素组成为C:0.50%,Si:0.30%,Mn:4.0%,Ni:1.0%,Cr:0.20%,B:0.0010%,Ti:0.50%,Al:0.10%,S:0.010%,P:0.008%,余量为Fe和不可避免的杂质。The raw material alloy steel used to prepare the high-toughness wear-resistant conical bucket tooth in this example, in terms of mass percentage, has an elemental composition of C: 0.50%, Si: 0.30%, Mn: 4.0%, Ni: 1.0%, Cr : 0.20%, B: 0.0010%, Ti: 0.50%, Al: 0.10%, S: 0.010%, P: 0.008%, and the balance is Fe and unavoidable impurities.

将上述原料合金钢加热至1150℃,然后采用800t压力机锻造成型;然后将锻造成型的斗齿在1250℃温度下进行多元共渗处理,保温时间8h,多元共渗剂由10%C+10%Ti+35%Cr+10%Mo+10%Al+25%NH4Cl粉经充分搅拌混合组成;利用多元共渗后的余热对多元共渗处理后的斗齿进行淬火处理,具体地,将多元共渗处理后的斗齿冷却至860℃,然后将其直接放入350℃的第一盐浴中,保温7min,再将其放入420℃的第二盐浴中,保温50min,最后水冷得到高韧性耐磨锥形斗齿。其中第一盐浴由50%硝酸钠(NaNO3)和50%硝酸钾(KNO3)组成,第二盐浴由70%氯化钾(KCl)和30%三氯化铬(CrCl3)组成。Heat the above-mentioned raw material alloy steel to 1150°C, and then use an 800t press to forge it; then, the forged bucket teeth are subjected to multi-component co-infiltration treatment at a temperature of 1250 °C, and the holding time is 8 hours. The multi-component co-infiltration agent is composed of 10%C+10 %Ti+35%Cr+10%Mo+10%Al+25%NH 4 Cl powder is fully stirred and mixed; use the residual heat after multi-component co-infiltration to quench the bucket teeth after multi-component co-infiltration treatment, specifically, Cool the bucket tooth after multi-component co-infiltration treatment to 860°C, then put it directly into the first salt bath at 350°C, keep it warm for 7 minutes, then put it into the second salt bath at 420°C, keep it warm for 50 minutes, and finally Water cooling to obtain high toughness and wear-resistant tapered bucket teeth. Wherein the first salt bath is composed of 50% sodium nitrate (NaNO 3 ) and 50% potassium nitrate (KNO 3 ), and the second salt bath is composed of 70% potassium chloride (KCl) and 30% chromium trichloride (CrCl 3 ) .

实施例3Example 3

制备本实施例中的高韧性耐磨锥形斗齿所用的原料合金钢,按质量百分比计,其元素组成为C:0.60%,Si:0.40%,Mn:8.0%,Ni:0.9%,Cr:0.70%,B:0.0045%,Ti:0.50%,Al:0.09%,S:0.010%,P:0.010%,余量为Fe和不可避免的杂质。The raw material alloy steel used to prepare the high-toughness wear-resistant tapered bucket teeth in this example, in terms of mass percentage, has an elemental composition of C: 0.60%, Si: 0.40%, Mn: 8.0%, Ni: 0.9%, Cr : 0.70%, B: 0.0045%, Ti: 0.50%, Al: 0.09%, S: 0.010%, P: 0.010%, and the balance is Fe and unavoidable impurities.

将上述原料合金钢加热至1080℃,然后采用1500t压力机锻造成型;然后将锻造成型的斗齿在1130℃温度下进行多元共渗处理,保温时间7h,多元共渗剂由10%C+30%Ti+30%Cr+15%Mo+10%Al+5%NH4Cl粉经充分搅拌混合组成;利用多元共渗后的余热对多元共渗处理后的斗齿进行淬火处理,具体地,将多元共渗处理后的斗齿冷却至870℃,然后将其直接放入然后将其直接放入330℃的第一盐浴中,保温5min,再将其放入450℃的第二盐浴中,保温40min,最后水冷得到高韧性耐磨锥形斗齿。其中第一盐浴由60%硝酸钠(NaNO3)和40%硝酸钾(KNO3)组成,第二盐浴由65%氯化钾(KCl)和35%三氯化铬(CrCl3)组成。Heat the above-mentioned raw material alloy steel to 1080°C, and then forge it with a 1500t press; then, the forged bucket teeth are subjected to multi-component co-infiltration treatment at a temperature of 1130 °C, and the holding time is 7 hours. The multi-component co-infiltration agent is composed of 10%C+30 %Ti+30%Cr+15%Mo+10%Al+5%NH 4 Cl powder is fully stirred and mixed; use the waste heat after multi-component co-infiltration to quench the bucket teeth after multi-component co-infiltration treatment, specifically, Cool the bucket tooth after multi-component co-infiltration to 870°C, then put it directly into the first salt bath at 330°C, keep it warm for 5 minutes, and then put it into the second salt bath at 450°C During the process, heat preservation for 40 minutes, and finally water cooling to obtain high toughness and wear-resistant tapered bucket teeth. The first salt bath consists of 60% sodium nitrate (NaNO 3 ) and 40% potassium nitrate (KNO 3 ), the second salt bath consists of 65% potassium chloride (KCl) and 35% chromium trichloride (CrCl 3 ) .

实施例4Example 4

制备本实施例中的高韧性耐磨锥形斗齿所用的原料合金钢,按质量百分比计,其元素组成为C:0.40%,Si:0.50%,Mn:6.0%,Ni:0.7%,Cr:0.55%,B:0.0030%,Ti:0.30%,Al:0.05%,S:0.015%,P:0.010%,余量为Fe和不可避免的杂质。The raw material alloy steel used to prepare the high-toughness wear-resistant conical bucket teeth in this example has an elemental composition of C: 0.40%, Si: 0.50%, Mn: 6.0%, Ni: 0.7%, Cr : 0.55%, B: 0.0030%, Ti: 0.30%, Al: 0.05%, S: 0.015%, P: 0.010%, and the balance is Fe and unavoidable impurities.

将上述原料合金钢加热至1100℃,然后采用1200t压力机锻造成型;然后将锻造成型的斗齿在1190℃温度下进行多元共渗处理,保温时间6h,多元共渗剂由15%C+20%Ti+20%Cr+20%Mo+15%Al+10%NH4Cl粉经充分搅拌混合组成;利用多元共渗后的余热对多元共渗处理后的斗齿进行淬火处理,具体地,将多元共渗处理后的斗齿冷却至890℃,然后将其直接放入340℃的第一盐浴中,保温10min,再将其放入470℃的第二盐浴中,保温60min,最后水冷得到高韧性耐磨锥形斗齿。其中第一盐浴由45%硝酸钠(NaNO3)和55%硝酸钾(KNO3)组成,第二盐浴由80%氯化钾(KCl)和20%三氯化铬(CrCl3)组成。Heat the above-mentioned raw material alloy steel to 1100°C, and then forge it with a 1200t press; then, the forged bucket teeth are subjected to multi-component co-infiltration treatment at a temperature of 1190 °C, and the holding time is 6 hours. The multi-component co-infiltration agent is composed of 15%C+20 %Ti+20%Cr+20%Mo+15%Al+10%NH 4 Cl powder is fully stirred and mixed; use the waste heat after multi-component co-infiltration to quench the bucket teeth after multi-component co-infiltration treatment, specifically, Cool the bucket tooth after multi-component co-infiltration treatment to 890°C, then put it directly into the first salt bath at 340°C, keep it warm for 10 minutes, then put it into the second salt bath at 470°C, keep it warm for 60 minutes, and finally Water cooling to obtain high toughness and wear-resistant tapered bucket teeth. The first salt bath consists of 45% sodium nitrate (NaNO 3 ) and 55% potassium nitrate (KNO 3 ), the second salt bath consists of 80% potassium chloride (KCl) and 20% chromium trichloride (CrCl 3 ) .

实施例5Example 5

制备本实施例中的高韧性耐磨锥形斗齿所用的原料合金钢,按质量百分比计,其元素组成为C:0.20%,Si:0.60%,Mn:7.0%,Ni:0.5%,Cr:0.80%,B:0.0050%,Ti:0.10%,Al:0.08%,S:0.012%,P:0.012%,余量为Fe和不可避免的杂质。The raw material alloy steel used to prepare the high-toughness wear-resistant tapered bucket teeth in this example has an elemental composition of C: 0.20%, Si: 0.60%, Mn: 7.0%, Ni: 0.5%, Cr : 0.80%, B: 0.0050%, Ti: 0.10%, Al: 0.08%, S: 0.012%, P: 0.012%, and the balance is Fe and unavoidable impurities.

将上述原料合金钢加热至1050℃,然后采用1600t压力机锻造成型;然后将锻造成型的斗齿在1100℃温度下进行多元共渗处理,保温时间8h,多元共渗剂由5%C+25%Ti+15%Cr+20%Mo+15%Al+20%NH4Cl粉经充分搅拌混合组成;利用多元共渗后的余热对多元共渗处理后的斗齿进行淬火处理,具体地,使多元共渗处理后的斗齿的温度降至920℃,然后将其直接放入然后将其直接放入310℃的第一盐浴中,保温8min,再将其放入430℃的第二盐浴中,保温40min,最后水冷得到高韧性耐磨锥形斗齿。其中第一盐浴由40%硝酸钠(NaNO3)和50%硝酸钾(KNO3)组成,第二盐浴由60%氯化钾(KCl)和40%三氯化铬(CrCl3)组成。Heat the above-mentioned raw material alloy steel to 1050°C, and then use a 1600t press to forge it; then, the forged bucket teeth are subjected to multi-component co-infiltration treatment at a temperature of 1100 °C, and the holding time is 8 hours. The multi-component co-infiltration agent is composed of 5%C+25 %Ti+15%Cr+20%Mo+15%Al+20%NH 4 Cl powder is fully stirred and mixed; use the residual heat after multi-component co-infiltration to quench the bucket teeth after multi-component co-infiltration treatment, specifically, Reduce the temperature of the bucket tooth after the multi-component co-infiltration treatment to 920°C, then put it directly into the first salt bath at 310°C, keep it warm for 8 minutes, and then put it into the second salt bath at 430°C In the salt bath, heat preservation for 40 minutes, and finally water-cooled to obtain high toughness and wear-resistant tapered bucket teeth. Wherein the first salt bath is composed of 40% sodium nitrate (NaNO 3 ) and 50% potassium nitrate (KNO 3 ), and the second salt bath is composed of 60% potassium chloride (KCl) and 40% chromium trichloride (CrCl 3 ) .

经测试,实施例1-5制得的高韧性耐磨锥形斗齿的物理机械性能如表1所示,其中采用MLD-10型动载磨料磨损试验机进行磨损试验,动载磨损量测试参数为:冲击功2J、冲击时间1h、冲击频率100次/min、磨料为(5~10)目石英砂,冲击功依据GB/T 229-2020测定,硬度依据GB/T 230.1-2018测定。After testing, the physical and mechanical properties of the high-toughness and wear-resistant tapered bucket teeth prepared in Examples 1-5 are shown in Table 1, wherein the MLD-10 dynamic load abrasive wear tester was used for the wear test, and the dynamic load wear amount test The parameters are: impact energy 2J, impact time 1h, impact frequency 100 times/min, abrasive (5-10) mesh quartz sand, impact energy is measured according to GB/T 229-2020, and hardness is measured according to GB/T 230.1-2018.

表1高韧性耐磨锥形斗齿的物理机械性能Table 1 Physical and mechanical properties of high toughness and wear-resistant tapered bucket teeth

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.

Claims (17)

1.一种合金钢产品,由包括以下步骤的方法制备而成,1. An alloy steel product prepared by a method comprising the steps of, 1)将原料合金钢锻造成型;1) forging the raw material alloy steel into shape; 2)将锻造成型的产品进行多元共渗处理;2) Perform multi-component co-infiltration treatment on forged products; 3)将多元共渗处理后的产品进行淬火处理,3) Quenching the product after multi-component co-infiltration treatment, 所述原料合金钢的元素组成按质量百分比计为C:0.2~0.6%,Si:0.3~0.6%,Mn:4~8%,Ni:0.5~1%,Cr:0.2~0.8%,B:0.001~0.005%,Ti:0.1~0.5%,Al:0.03~0.1%,S:≤0.015%,P:≤0.015%,余量为Fe和不可避免的杂质。The elemental composition of the raw material alloy steel is C: 0.2-0.6%, Si: 0.3-0.6%, Mn: 4-8%, Ni: 0.5-1%, Cr: 0.2-0.8%, and B: 0.001-0.005%, Ti: 0.1-0.5%, Al: 0.03-0.1%, S: ≤0.015%, P: ≤0.015%, and the balance is Fe and unavoidable impurities. 2.权利要求1的合金钢产品,其中步骤1)包括:2. The alloy steel product of claim 1, wherein step 1) comprises: 将所述原料合金钢加热至1050~1150℃,在锻造压力为800~1600t的条件下锻造成型。The raw alloy steel is heated to 1050-1150° C., and forged under the condition of a forging pressure of 800-1600 t. 3.权利要求1的合金钢产品,其中步骤2)包括:3. The alloy steel product of claim 1, wherein step 2) comprises: 将锻造成型的产品在1100~1250℃的温度下保温4~8h进行多元共渗处理。The forged product is kept at a temperature of 1100-1250° C. for 4-8 hours to carry out multi-component co-infiltration treatment. 4.权利要求3的合金钢产品,其中多元共渗处理所用的多元共渗剂由C粉、Ti粉、Cr粉、Mo粉、Al粉、NH4Cl粉组成。4. The alloy steel product according to claim 3, wherein the multi-component co-infiltration agent used in the multi-component co-infiltration treatment is composed of C powder, Ti powder, Cr powder, Mo powder, Al powder, and NH 4 Cl powder. 5.权利要求4的合金钢产品,其中所述多元共渗剂的组成为:C粉5~20%、Ti粉10~40%、Cr粉15~35%、Mo粉10~20%、Al粉5~15%、NH4Cl粉5~25%。5. The alloy steel product according to claim 4, wherein the multi-component co-penetrating agent is composed of: C powder 5-20%, Ti powder 10-40%, Cr powder 15-35%, Mo powder 10-20%, Al Powder 5-15%, NH 4 Cl powder 5-25%. 6.权利要求1的合金钢产品,其中步骤3)包括:6. The alloy steel product of claim 1, wherein step 3) comprises: a)将多元共渗处理后的产品冷却至860~920℃;a) Cool the product after the multi-component co-infiltration treatment to 860-920°C; b)将上一步骤获得的产品在300~350℃的第一盐浴中保温3~10min;b) keeping the product obtained in the previous step in the first salt bath at 300-350°C for 3-10 minutes; c)将上一步骤获得的产品在400~500℃的第二盐浴中保温30~60min;c) keeping the product obtained in the previous step in a second salt bath at 400-500°C for 30-60 minutes; d)将上一步骤获得的产品用水冷却,d) cooling the product obtained in the previous step with water, 优选地,步骤b)是将上一步骤获得的产品在310~350℃的第一盐浴中保温3~10min;Preferably, step b) is to keep the product obtained in the previous step in the first salt bath at 310-350°C for 3-10 minutes; 优选地,步骤c)是将上一步骤获得的产品在420~500℃的第二盐浴中保温30~60min;Preferably, step c) is to keep the product obtained in the previous step in a second salt bath at 420-500°C for 30-60 minutes; 优选地,所述第一盐浴由30~60%硝酸钠(NaNO3)和40~70%硝酸钾(KNO3)组成;Preferably, the first salt bath is composed of 30-60% sodium nitrate (NaNO 3 ) and 40-70% potassium nitrate (KNO 3 ); 优选地,所述第二盐浴由60~90%氯化钾(KCl)和10~40%三氯化铬(CrCl3)组成。Preferably, the second salt bath is composed of 60-90% potassium chloride (KCl) and 10-40% chromium trichloride (CrCl 3 ). 7.权利要求1至6任意一项的合金钢产品,其具有以下特征中的一项或多项特征:7. The alloy steel product of any one of claims 1 to 6, having one or more of the following characteristics: i)表面硬度≥64HRC,i) Surface hardness ≥ 64HRC, ii)心部硬度≥50HRC,ii) Heart hardness ≥ 50HRC, iii)冲击功KV2≥40J,iii) Impact energy KV 2 ≥ 40J, iv)动载磨损量≤0.20g。iv) Dynamic load wear ≤ 0.20g. 8.权利要求7的合金钢产品,其冲击功KV2≥45J。8. The alloy steel product according to claim 7, whose impact energy KV 2 ≥ 45J. 9.权利要求7的合金钢产品,其动载磨损量≤0.19g。9. The alloy steel product according to claim 7, whose dynamic load wear amount is ≤0.19g. 10.权利要求1至7任意一项的合金钢产品,其为斗齿。10. The alloy steel product according to any one of claims 1 to 7, which is a bucket tooth. 11.包含权利要求1-10任意一项的合金钢产品的挖掘机或装载机。11. An excavator or loader comprising an alloy steel product according to any one of claims 1-10. 12.制备合金钢产品的方法,包括:12. A method for preparing an alloy steel product, comprising: 1)将原料合金钢锻造成型;1) forging the raw material alloy steel into shape; 2)将锻造成型的产品进行多元共渗处理;2) Perform multi-component co-infiltration treatment on forged products; 3)将多元共渗处理后的产品进行淬火处理,3) Quenching the product after multi-component co-infiltration treatment, 所述原料合金钢的元素组成按质量百分比计为C:0.2~0.6%,Si:0.3~0.6%,Mn:4~8%,Ni:0.5~1%,Cr:0.2~0.8%,B:0.001~0.005%,Ti:0.1~0.5%,Al:0.03~0.1%,S:≤0.015%,P:≤0.015%,余量为Fe和不可避免的杂质。The elemental composition of the raw material alloy steel is C: 0.2-0.6%, Si: 0.3-0.6%, Mn: 4-8%, Ni: 0.5-1%, Cr: 0.2-0.8%, and B: 0.001-0.005%, Ti: 0.1-0.5%, Al: 0.03-0.1%, S: ≤0.015%, P: ≤0.015%, and the balance is Fe and unavoidable impurities. 13.权利要求12的方法,其中步骤1)包括:13. The method of claim 12, wherein step 1) comprises: 将所述原料合金钢加热至1050~1150℃,在锻造压力为800~1600t的条件下锻造成型。The raw alloy steel is heated to 1050-1150° C., and forged under the condition of a forging pressure of 800-1600 t. 14.权利要求12的方法,其中步骤2)包括:14. The method of claim 12, wherein step 2) comprises: 将锻造成型的产品在1100~1250℃的温度下保温4~8h进行多元共渗处理。The forged product is kept at a temperature of 1100-1250° C. for 4-8 hours to carry out multi-component co-infiltration treatment. 15.权利要求14的方法,其中多元共渗处理所用的多元共渗剂由C粉、Ti粉、Cr粉、Mo粉、Al粉、NH4Cl粉组成。15. The method of claim 14, wherein the multi-component co-infiltration agent used in the multi-component co-infiltration treatment consists of C powder, Ti powder, Cr powder, Mo powder, Al powder, and NH 4 Cl powder. 16.权利要求15的合金钢产品,其中所述多元共渗剂的组成为:C粉5~20%、Ti粉10~40%、Cr粉15~35%、Mo粉10~20%、Al粉5~15%、NH4Cl粉5~25%。16. The alloy steel product according to claim 15, wherein the multi-component co-penetration agent is composed of: C powder 5-20%, Ti powder 10-40%, Cr powder 15-35%, Mo powder 10-20%, Al Powder 5-15%, NH 4 Cl powder 5-25%. 17.权利要求12的方法,其中步骤3)包括:17. The method of claim 12, wherein step 3) comprises: a)将多元共渗处理后的产品冷却至860~920℃;a) Cool the product after the multi-component co-infiltration treatment to 860-920°C; b)将上一步骤获得的产品在300~350℃的第一盐浴中保温3~10min;b) keeping the product obtained in the previous step in the first salt bath at 300-350°C for 3-10 minutes; c)将上一步骤获得的产品在400~500℃的第二盐浴中保温30~60min;c) keeping the product obtained in the previous step in a second salt bath at 400-500°C for 30-60 minutes; d)将上一步骤获得的产品用水冷却,d) cooling the product obtained in the previous step with water, 优选地,步骤b)是将上一步骤获得的产品在310~350℃的第一盐浴中保温3~10min;Preferably, step b) is to keep the product obtained in the previous step in the first salt bath at 310-350°C for 3-10 minutes; 优选地,步骤c)是将上一步骤获得的产品在420~500℃的第二盐浴中保温30~60min;Preferably, step c) is to keep the product obtained in the previous step in a second salt bath at 420-500°C for 30-60 minutes; 优选地,所述第一盐浴由30~60%硝酸钠(NaNO3)和40~70%硝酸钾(KNO3)组成;Preferably, the first salt bath is composed of 30-60% sodium nitrate (NaNO 3 ) and 40-70% potassium nitrate (KNO 3 ); 优选地,所述第二盐浴由60~90%氯化钾(KCl)和10~40%三氯化铬(CrCl3)组成。Preferably, the second salt bath is composed of 60-90% potassium chloride (KCl) and 10-40% chromium trichloride (CrCl 3 ).
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CN107058878A (en) * 2017-06-30 2017-08-18 徐工集团工程机械有限公司 A kind of low-carbon alloy steel and preparation method thereof
CN109536826A (en) * 2018-10-08 2019-03-29 宁国市开源电力耐磨材料有限公司 A kind of dredging excavator corrosion-resistant bucket tooth and its production technology
CN111996436A (en) * 2020-07-07 2020-11-27 邯郸慧桥复合材料科技有限公司 Bucket tooth of large excavator and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107058878A (en) * 2017-06-30 2017-08-18 徐工集团工程机械有限公司 A kind of low-carbon alloy steel and preparation method thereof
CN109536826A (en) * 2018-10-08 2019-03-29 宁国市开源电力耐磨材料有限公司 A kind of dredging excavator corrosion-resistant bucket tooth and its production technology
CN111996436A (en) * 2020-07-07 2020-11-27 邯郸慧桥复合材料科技有限公司 Bucket tooth of large excavator and preparation method thereof

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