CN116497473A - A kind of regenerated fabric and its preparation process - Google Patents
A kind of regenerated fabric and its preparation process Download PDFInfo
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/233—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
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Abstract
Description
技术领域technical field
本申请涉及面料制备技术领域,更具体地说,它涉及一种再生面料及其制备工艺。This application relates to the technical field of fabric preparation, more specifically, it relates to a recycled fabric and its preparation process.
背景技术Background technique
纺织面料的不断改进一直是纺织行业可持续发展的重要方向。为了顺应绿色环保的理念,生物基来源、可回收再生与可降解成为面料改进的研究热点。再生涤纶面料是一种新型环保再生织物,其纱线是从废弃PET瓶中提取而成,面料可用于箱包类、家纺类、服装类用品等领域,使目前技术较为成熟的一种环保再生面料。The continuous improvement of textile fabrics has always been an important direction for the sustainable development of the textile industry. In order to comply with the concept of green environmental protection, bio-based sources, recyclable regeneration and degradability have become research hotspots for fabric improvement. Regenerated polyester fabric is a new type of environmentally friendly recycled fabric. Its yarn is extracted from waste PET bottles. The fabric can be used in bags, home textiles, clothing and other fields. It is a kind of environmentally friendly recycled fabric with relatively mature technology. .
由于再生涤纶是将废旧PET塑料通过化学法或者物理法得到,再生涤纶的质量及各方面性能会比原生涤纶要更差一些。相关技术提出,将再生涤纶纤维与其他功能性纤维混纺得到纱线后再纺织成面料,从而得到吸湿透气性、抗静电性优异的环保再生面料,但再生涤纶与其他功能性纤维混纺时易产生静电,不易进行混纺加工,且再生涤纶的质量及性能缺陷对面料的综合性能会造成影响。Since recycled polyester is obtained by chemical or physical methods from waste PET plastics, the quality and performance of recycled polyester will be worse than virgin polyester. Related technologies propose that recycled polyester fibers are blended with other functional fibers to obtain yarns and then spun into fabrics, thereby obtaining environmentally friendly recycled fabrics with excellent moisture absorption, breathability, and antistatic properties. However, blending of recycled polyester fibers with other functional fibers is prone to Static electricity makes it difficult to carry out blending processing, and the quality and performance defects of recycled polyester will affect the overall performance of the fabric.
发明内容Contents of the invention
为了改善再生涤纶的抗静电性及再生面料的吸湿透气性,本申请提供一种再生面料及其制备工艺。In order to improve the antistatic properties of regenerated polyester and the moisture absorption and air permeability of regenerated fabrics, the application provides a regenerated fabric and its preparation process.
本申请提供一种再生面料,采用如下的技术方案:The application provides a recycled fabric, which adopts the following technical scheme:
一种再生面料,由改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维混纺织造而成;所述改性再生涤纶纤维由以下重量份组分制备:A kind of regenerated fabric, is made by the blending of modified regenerated polyester fiber and sorona plant fiber, soybean protein fiber; Described modified regenerated polyester fiber is prepared by following components by weight:
PET回收料70-90份70-90 copies of recycled PET
衣康酸酐-醋酸乙烯酯共聚物微球1.0-1.2份Itaconic anhydride-vinyl acetate copolymer microspheres 1.0-1.2 parts
纳米氧化锌0.8-1.2份Nano zinc oxide 0.8-1.2 parts
纳米银粉体0.4-0.6份Nano silver powder 0.4-0.6 parts
脂肪族聚氨酯分散液0.5-1份Aliphatic polyurethane dispersion 0.5-1 part
表面处理剂0.8-1份Surface treatment agent 0.8-1 part
交联剂0.05-0.1份0.05-0.1 parts of crosslinking agent
相容剂0.01-0.05份。0.01-0.05 parts of compatibilizer.
通过采用上述方案,再生涤纶纤维是采用PET回收料经过物理纺丝法制得的,其纤维质量以及性能较原生涤纶纤维较差,本申请中对PET回收料进行改性处理,通过将表面处理后的纳米氧化锌、纳米银粉体与衣康酸酐-醋酸乙烯酯共聚物微球在脂肪族聚氨酯分散液相互吸附结合,纳米氧化锌和纳米银粉体具有优异的杀菌、抗静电性能,可以很好的改善再生涤纶纤维的抗静电性能并赋予其抑菌杀菌性能,而衣康酸酐-醋酸乙烯酯共聚物微球具有酸酐基团、酯基等活性官能团,其比表面积大、吸附性强、表面反应能力强,在分散液中与纳米填料形成结合的同时,可以与PET具有很好的粘接性,从而使纤维的抗静电以及抗菌性能更持久,而脂肪族聚氨酯分散液一方面可以改善纳米材料与衣康酸酐-醋酸乙烯酯共聚物微球结合体在PET回收料中的分散性,有助于其深入结合,另一方面也修复再生涤纶的一些缺陷,从而提升伸长率和回弹性,交联剂与相容剂可协助上述物质对PET回收料的改性,使得再生涤纶纤维具有良好的抗静电性;sorona植物纤维为新型生物质弹性纤维,采用其织造的面料手感爽滑、具有极佳的亲肤感,大豆蛋白纤维为再生植物蛋白纤维,生物易降解,具有很好的环保性,且吸湿透气性好,通过改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维以适宜比例混纺,可使织造的再生面料具有极佳的亲肤感及吸湿透气性,为再生面料的应用拓宽范围。By adopting the above scheme, regenerated polyester fiber is obtained by physical spinning using PET recycled material, and its fiber quality and performance are worse than that of virgin polyester fiber. In this application, PET recycled material is modified. The nano-zinc oxide, nano-silver powder and itaconic anhydride-vinyl acetate copolymer microspheres are adsorbed and combined with each other in the aliphatic polyurethane dispersion. The nano-zinc oxide and nano-silver powder have excellent bactericidal and antistatic properties, and can be easily It can improve the antistatic properties of regenerated polyester fibers and endow them with antibacterial and bactericidal properties, while itaconic anhydride-vinyl acetate copolymer microspheres have active functional groups such as anhydride groups and ester groups, which have large specific surface area and strong adsorption. The surface reaction ability is strong. While forming a combination with nano-fillers in the dispersion, it can have good adhesion with PET, so that the antistatic and antibacterial properties of the fiber are more durable. On the one hand, the aliphatic polyurethane dispersion can improve The dispersion of the combination of nanomaterials and itaconic anhydride-vinyl acetate copolymer microspheres in PET recycled materials is conducive to its deep integration. On the other hand, it also repairs some defects of recycled polyester, thereby improving elongation and recovery. Elasticity, cross-linking agent and compatibilizer can assist the above substances in modifying PET recycled materials, so that the recycled polyester fiber has good antistatic properties; sorona plant fiber is a new type of biomass elastic fiber, and the fabric woven with it feels smooth , has an excellent skin-friendly feeling, soybean protein fiber is regenerated plant protein fiber, easy to biodegrade, has good environmental protection, and has good moisture absorption and air permeability, through modified recycled polyester fiber and sorona plant fiber, soybean protein fiber and Appropriate proportion blending can make the woven recycled fabric have excellent skin-friendly feeling and moisture absorption and air permeability, which broadens the application range of recycled fabrics.
优选的,所述改性再生涤纶纤维的制备,包括以下步骤:Preferably, the preparation of the modified regenerated polyester fiber comprises the following steps:
步骤一、制备改性PET切片,包括以下步骤:Step 1, preparing modified PET slices, comprising the following steps:
a、利用表面处理剂对纳米氧化锌以及纳米银粉体进行表面改性处理,得到改性纳米混合物;b、将改性纳米混合物与脂肪族聚氨酯分散液混合,常温下机械搅拌10-15min,得到改性分散液;再将计量准确的衣康酸酐-醋酸乙烯酯共聚物微球加入改性分散液中搅拌混合15-30min,得到混合物;a. Use a surface treatment agent to modify the surface of the nano-zinc oxide and nano-silver powder to obtain a modified nano-mixture; b. Mix the modified nano-mixture with the aliphatic polyurethane dispersion, and mechanically stir for 10-15 minutes at room temperature, Obtain a modified dispersion; then add accurately measured itaconic anhydride-vinyl acetate copolymer microspheres into the modified dispersion and stir and mix for 15-30 minutes to obtain a mixture;
c、将计量准确的PET回收料与步骤b所得混合物以及计量准确的交联剂、相容剂熔融共混得到混料,后将混料挤出造粒、干燥,制得改性PET切片;控制共混挤出的温度条件为265-290℃;c. Melting and blending the accurately measured PET recycled material with the mixture obtained in step b and the accurately measured cross-linking agent and compatibilizer to obtain a compound, and then extruding the compound to granulate and dry to obtain modified PET chips; Control the temperature condition of blending extrusion to be 265-290°C;
步骤二、挤出纺丝。Step two, extrusion spinning.
通过采用上述方案,限定改性再生涤纶纤维的制备步骤,在对PET回收料的处理阶段,以改性纳米混合物与共聚物微球在脂肪族聚氨酯中分散形成的混合物对PET回收料进行改性,辅以交联剂、相容剂使得PET回收料的改性更佳,通过限定熔融共混的温度,可以使所得熔体更易进行挤出纺丝,获得性能极佳的改性再生涤纶纤维。By adopting the above scheme, the preparation steps of modified regenerated polyester fibers are limited, and in the treatment stage of PET recycled materials, the PET recycled materials are modified with a mixture formed by dispersing modified nanometer mixture and copolymer microspheres in aliphatic polyurethane , Supplemented with crosslinking agent and compatibilizer to make the modification of PET recycled material better, by limiting the temperature of melt blending, the obtained melt can be more easily extruded and spun, and modified recycled polyester fiber with excellent performance can be obtained .
优选的,所述步骤二,具体步骤为:以步骤一制得改性PET切片为原料,经熔融、过滤、纺丝制得改性再生涤纶纤维,纺丝工艺参数为:计量泵频率为50-60Hz,纺丝速度为3100-3500m/min,纺丝温度为265-290℃,前热辊温度为95-100℃,后热辊温度为140-150℃,牵伸倍数为3.1-3.3,牵伸温度为75-80℃。Preferably, the step 2, the specific steps are: using the modified PET chip obtained in the step 1 as raw material, the modified regenerated polyester fiber is obtained by melting, filtering and spinning, and the spinning process parameters are: the frequency of the metering pump is 50 -60Hz, the spinning speed is 3100-3500m/min, the spinning temperature is 265-290°C, the temperature of the front hot roll is 95-100°C, the temperature of the rear hot roll is 140-150°C, the draft ratio is 3.1-3.3, The drawing temperature is 75-80°C.
通过采用上述方案,通过对纺丝过程中纺丝速度、温度以及牵伸倍数等的限定,可以使纺丝加工过程更易进行,且纺得纤维的质量及性能保持较好水平。By adopting the above scheme, by limiting the spinning speed, temperature and draft ratio in the spinning process, the spinning process can be carried out more easily, and the quality and performance of the spun fibers can be kept at a good level.
优选的,所述步骤一(c)中,混合具体包括以下步骤:将PET回收料先投入螺杆挤出机中密炼,螺杆转速为500-600r/min,25-30min后调节螺杆转速为400-500r/min,投入步骤b所得混合物以及计量准确的交联剂、相容剂进行共混1.5-2h。Preferably, in the step one (c), the mixing specifically includes the following steps: first put the recycled PET material into a screw extruder for banburying, the screw speed is 500-600r/min, and the screw speed is adjusted to 400r/min after 25-30min. -500r/min, put into the mixture obtained in step b and accurately measure the cross-linking agent and compatibilizer for blending for 1.5-2h.
通过采用上述方案,在各个组分混合之前,先将PET回收料投入进行密炼,在加热状态下可以消除PET回收料中的一些杂质部分,且使原生涤纶纤维处于更易进行改性的状态,便于后续加入其它组分进行共混改性,最终共混改性得到的纤维质量及性能更佳。By adopting the above scheme, before the components are mixed, the PET recycled material is first put into banburying, and some impurities in the PET recycled material can be eliminated under heating, and the virgin polyester fiber is in a state that is easier to modify. It is convenient to add other components for blending modification later, and the fiber quality and performance obtained by the final blending modification are better.
优选的,所述纳米氧化锌与纳米银粉体的重量比为(1-1.6):(0.5-0.75);所述纳米氧化锌的平均粒径为10-20nm;所述纳米银粉体的平均粒径为20-50nm。Preferably, the weight ratio of the nano-zinc oxide to the nano-silver powder is (1-1.6): (0.5-0.75); the average particle diameter of the nano-zinc oxide is 10-20nm; the nano-silver powder The average particle size is 20-50nm.
通过采用上述方案,对纳米氧化锌与纳米银粉体的粒径进行限定,可以使两者更好的与衣康酸酐-醋酸乙烯酯共聚物微球结合,同时限定纳米氧化锌与纳米银粉体的重量比可以在经济成本与优异抗静电、抗菌效果质检达到很好的平衡。By adopting the above scheme, the particle size of nano-zinc oxide and nano-silver powder is limited, which can better combine the two with itaconic anhydride-vinyl acetate copolymer microspheres, and simultaneously limit the nano-zinc oxide and nano-silver powder. The weight ratio of the body can achieve a good balance between economic cost and excellent antistatic and antibacterial effect quality inspection.
优选的,所述纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为(1.2-1.5):1。Preferably, the ratio of the total mass of the nano-zinc oxide and nano-silver powder to the mass of the itaconic anhydride-vinyl acetate copolymer microspheres is (1.2-1.5):1.
通过采用上述方案,在限定纳米氧化锌与纳米银粉体的重量比之下,限定两者与共聚物微球的质量比可以使其结合性更佳。By adopting the above scheme, under the weight ratio of nano-zinc oxide and nano-silver powder, limiting the mass ratio of the two to the copolymer microsphere can make the combination better.
优选的,所述表面处理剂为γ-缩水甘油醚氧丙基三甲氧基硅氧烷KH-560、异丙基二硬脂酰氧基铝酸酯HY-988、十六烷基三甲氧基硅烷KH-1631中的一种。Preferably, the surface treatment agent is γ-glycidyl etheroxypropyl trimethoxysiloxane KH-560, isopropyl distearoyloxyaluminate HY-988, hexadecyl trimethoxy One of the silane KH-1631.
通过采用上述方案,选用上述表面处理剂可以对纳米氧化锌、纳米银粉体进行更好的表面改性,从而使其与共聚物微球结合性更佳。By adopting the above-mentioned solution, selecting the above-mentioned surface treatment agent can better modify the surface of the nano-zinc oxide and nano-silver powder, so that the combination with the copolymer microsphere is better.
优选的,所述交联剂为N-氨乙基-3-氨丙基甲基二甲氧基硅烷、钛酸四丁酯、聚钛酸丁酯中的一种;所述相容剂为大分子氨基硅烷混合物KH-450、硅铝聚合物KY-933、γ-氨丙基甲基二乙氧基硅烷KH-902中的一种或几种。Preferably, the crosslinking agent is one of N-aminoethyl-3-aminopropylmethyldimethoxysilane, tetrabutyl titanate, polybutyl titanate; the compatibilizer is One or more of macromolecular aminosilane mixture KH-450, silicon-aluminum polymer KY-933, and γ-aminopropylmethyldiethoxysilane KH-902.
通过采用上述方案,选用的交联剂可以使纳米氧化锌、纳米银粉体与共聚物微球的结合体结合更紧密,同时也能协助共聚物微球与PET之间结合更佳。大分子氨基硅烷混合物KH-450可以优化高分子与无机物间的相容性,提高材料的韧性;硅铝聚合物KY-933在改善分散性的同时,还保持了一定的反应活性,能捕捉到聚合物体系的自由基或极性键,从而产生更好地偶联效果,改善复合材料力学性能;γ-氨丙基甲基二乙氧基硅烷KH-902可提高聚合物基体中的填充物润湿性和分散性。By adopting the above scheme, the selected cross-linking agent can make the combination of nano-zinc oxide, nano-silver powder and copolymer microspheres more tightly combined, and at the same time help the combination between copolymer microspheres and PET to be better. The macromolecular aminosilane mixture KH-450 can optimize the compatibility between macromolecules and inorganic substances and improve the toughness of the material; while improving the dispersion, the silicon-aluminum polymer KY-933 also maintains a certain reactivity and can capture Free radicals or polar bonds to the polymer system, resulting in a better coupling effect and improving the mechanical properties of composite materials; γ-aminopropylmethyldiethoxysilane KH-902 can improve the filling in the polymer matrix wettability and dispersibility.
优选的,所述改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维的混纺比例为(40%-65%):(20%-40%):(15%-20%)。Preferably, the blending ratio of the modified regenerated polyester fiber, sorona plant fiber and soybean protein fiber is (40%-65%):(20%-40%):(15%-20%).
通过采用上述方案,限定三种纤维混纺比例,可以使织造面料的吸湿透气性、防静电性能更佳。By adopting the above solution and limiting the blending ratio of the three fibers, the moisture absorption, air permeability and antistatic performance of the woven fabric can be improved.
第二方面,本申请提供的一种再生面料的制备工艺,是通过以下技术方案得以实现的:In the second aspect, the preparation process of a recycled fabric provided by the application is realized through the following technical solutions:
一种再生面料的制备工艺,包括以下步骤:A preparation process for regenerated fabrics, comprising the following steps:
S1、混纺:将改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维按比例混纺制得经纱与纬纱,以经纱与纬纱编织得到面料毛坯;S1, blending: blending modified recycled polyester fiber with sorona plant fiber and soybean protein fiber in proportion to obtain warp yarn and weft yarn, and weaving warp yarn and weft yarn to obtain fabric blank;
S2、前处理:对面料毛坯进行脱浆处理;S2. Pretreatment: desizing the fabric blank;
S3、染色:对前处理后的面料进行浸轧染液,再经过预烘干、水洗、再烘干工序,得到染色面料;S3. Dyeing: pad the pre-treated fabric with dye solution, and then go through pre-drying, washing and drying processes to obtain dyed fabric;
S4、后处理:将S3所得染色面料采用整理剂进行整理,最终得到再生面料成品。S4. Post-processing: finishing the dyed fabric obtained in S3 with a finishing agent, and finally obtaining a finished recycled fabric.
通过采用上述方案,以改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维以适宜比例进行混纺,可以使织造面料具有较好的吸湿透气性,且改性再生涤纶纤维的使用可以较好改善涤纶面料毛坯在染色使不易上色的问题,使得面料加工方便。By adopting the above scheme, blending modified regenerated polyester fiber with sorona plant fiber and soybean protein fiber in an appropriate ratio can make the woven fabric have better moisture absorption and air permeability, and the use of modified regenerated polyester fiber can better improve polyester fiber. The problem that the fabric blank is not easy to be colored during dyeing makes the fabric processing convenient.
综上所述,本申请具有以下有益效果:In summary, the application has the following beneficial effects:
1.本申请中采用以纳米氧化锌、纳米银粉体与衣康酸酐-醋酸乙烯酯共聚物微球在分散液中吸附结合,并通过共聚物微球将其结合在再生涤纶上,所得到改性再生涤纶纤维具有很好的抗静电性能,从而便于与sorona植物纤维、大豆蛋白纤维混纺加工,而sorona植物纤维、大豆蛋白纤维均为环保纤维,为本申请的再生面料更增添了环保性,且面料手感更舒适,适用性好,同时具有极佳的吸湿透气性;1. In this application, nano-zinc oxide, nano-silver powder and itaconic anhydride-vinyl acetate copolymer microspheres are adsorbed and combined in the dispersion, and the copolymer microspheres are combined on recycled polyester to obtain The modified regenerated polyester fiber has good antistatic properties, which is convenient for blending processing with sorona plant fiber and soybean protein fiber. Both sorona plant fiber and soybean protein fiber are environmentally friendly fibers, which add environmental protection to the recycled fabric of this application , and the fabric feels more comfortable, has good applicability, and has excellent moisture absorption and breathability;
2.本申请的制备方法相对简单,操作难度低,便于实现工业化生产制造。2. The preparation method of the present application is relatively simple, the operation difficulty is low, and it is convenient to realize industrial production and manufacture.
具体实施方式Detailed ways
以下结合制备例、实施例和对比例对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with the preparation examples, examples and comparative examples.
制备例Preparation example
制备例1Preparation Example 1
衣康酸酐-醋酸乙烯酯共聚物微球的制备Preparation of itaconic anhydride-vinyl acetate copolymer microspheres
A1、将0.56kg衣康酸酐、0.43kg醋酸乙烯酯和0.08kg偶氮二异丙基咪唑啉盐酸盐加入第一容器中,在800mL乙酸丁酯中超声溶解后,通N230min;A1. Add 0.56kg of itaconic anhydride, 0.43kg of vinyl acetate and 0.08kg of azobisisopropylimidazoline hydrochloride into the first container, ultrasonically dissolve in 800mL of butyl acetate, and pass N 2 for 30 minutes;
A2、将带有反应物的第一容器置于85℃油浴锅中,在N2氛围中反应6h;A2. Place the first container with reactants in an oil bath at 85°C, and react in N atmosphere for 6 hours;
A3、反应结束后,将产物离心10min,倒掉上层清液并用第一溶剂洗涤沉淀,再用石油醚洗涤,后将离心产物于100℃真空烘箱中干燥得到衣康酸酐-醋酸乙烯酯共聚物微球。A3. After the reaction, centrifuge the product for 10 minutes, pour off the supernatant and wash the precipitate with the first solvent, then wash with petroleum ether, and then dry the centrifuged product in a vacuum oven at 100°C to obtain itaconic anhydride-vinyl acetate copolymer Microspheres.
制备例2Preparation example 2
改性再生涤纶纤维的制备Preparation of Modified Regenerated Polyester Fiber
改性再生涤纶纤维由以下组分制备:PET回收料72kg、衣康酸酐-醋酸乙烯酯共聚物微球1.0kg、纳米氧化锌0.8kg、纳米银粉体0.4kg、脂肪族聚氨酯分散液0.5kg、表面处理剂1.0kg、交联剂0.08kg、相容剂0.02kg。Modified recycled polyester fiber is prepared from the following components: 72kg of recycled PET, 1.0kg of itaconic anhydride-vinyl acetate copolymer microspheres, 0.8kg of nano-zinc oxide, 0.4kg of nano-silver powder, and 0.5kg of aliphatic polyurethane dispersion , Surface treatment agent 1.0kg, crosslinking agent 0.08kg, compatibilizer 0.02kg.
其中,PET回收料是将废旧PET塑料破碎成片状,再分离PET的杂质,后将废PET碎片洗涤、干燥、造粒得到。Among them, PET recycled materials are obtained by crushing waste PET plastics into flakes, separating PET impurities, washing, drying and granulating waste PET fragments.
衣康酸酐-醋酸乙烯酯共聚物微球取制备例1所得。纳米氧化锌的平均粒径为20nm,纳米银粉体的平均粒径为50nm。脂肪族聚氨酯分散液采用PU570FN自消光脂肪族水性聚氨酯分散体。Itaconic anhydride-vinyl acetate copolymer microspheres were obtained in Preparation Example 1. The average particle diameter of the nano-zinc oxide is 20nm, and the average particle diameter of the nano-silver powder is 50nm. The aliphatic polyurethane dispersion adopts PU570FN self-dulling aliphatic aqueous polyurethane dispersion.
表面处理剂采用十六烷基三甲氧基硅烷KH-1631,交联剂采用N-氨乙基-3-氨丙基甲基二甲氧基硅烷(CAS号3069-29-2),相容剂为硅铝聚合物KY-933。The surface treatment agent adopts hexadecyltrimethoxysilane KH-1631, and the crosslinking agent adopts N-aminoethyl-3-aminopropylmethyldimethoxysilane (CAS No. 3069-29-2), which is compatible with The agent is silica aluminum polymer KY-933.
改性再生涤纶纤维的具体制备过程如下:The specific preparation process of modified recycled polyester fiber is as follows:
步骤一、制备改性PET切片Step 1. Preparation of modified PET slices
a、利用表面处理剂对纳米氧化锌以及纳米银粉体进行表面改性处理,得到改性纳米混合物:将1.0kg十六烷基三甲氧基硅烷KH-1631在100ml乙醇水溶液进行分散,然后将计量好的纳米氧化锌、纳米银粉体加入其中,在75℃搅拌反应4h,后通过漏斗进行过滤,将过滤后得到的混合物置于100℃干燥箱中进行烘干,即可得到处理后的纳米氧化锌;纳米银粉体的处理同上述操作。然后将处理后的纳米氧化锌与纳米银粉体进行混合,得到改性纳米混合物。a. Use a surface treatment agent to modify the surface of nano-zinc oxide and nano-silver powder to obtain a modified nano-mixture: disperse 1.0kg hexadecyltrimethoxysilane KH-1631 in 100ml ethanol aqueous solution, and then Add the metered nano-zinc oxide and nano-silver powder into it, stir and react at 75°C for 4 hours, then filter through the funnel, and dry the filtered mixture in a 100°C drying oven to obtain the treated Nano-zinc oxide; the treatment of nano-silver powder is the same as the above operation. Then the treated nano-zinc oxide is mixed with nano-silver powder to obtain a modified nano-mixture.
b、将改性纳米混合物与PU570FN脂肪族聚氨酯分散液混合,25℃下机械搅拌10min,得到改性分散液;再将计量准确的衣康酸酐-醋酸乙烯酯共聚物微球加入改性分散液中搅拌混合25min,得到混合物;b. Mix the modified nano-mixture with PU570FN aliphatic polyurethane dispersion, and stir mechanically at 25°C for 10 minutes to obtain a modified dispersion; then add accurately measured itaconic anhydride-vinyl acetate copolymer microspheres into the modified dispersion Stir and mix in medium for 25min to obtain the mixture;
c、将计量准确的PET回收料与步骤b所得混合物以及计量准确的交联剂、相容剂在螺杆挤出机中混合1.5h,后将混料挤出造粒:将混料在265-290℃下熔融成流体,第一温度区为265-270℃,第二温度区为270-275℃,第三温度区为275-285℃,第四温度区为285-290℃,模头温度285-295℃,挤出的熔融物料注入造粒机造粒后干燥,制得改性PET切片;c. Mix the accurately measured PET recycled material with the mixture obtained in step b and the accurately measured cross-linking agent and compatibilizer in the screw extruder for 1.5 hours, and then extrude the mixed material to granulate: mix the mixed material at 265- Melt into fluid at 290°C, the first temperature zone is 265-270°C, the second temperature zone is 270-275°C, the third temperature zone is 275-285°C, the fourth temperature zone is 285-290°C, the die head temperature 285-295°C, the extruded molten material is injected into the granulator and dried to obtain modified PET chips;
步骤二、挤出纺丝Step 2. Extrusion and spinning
以步骤一制得改性PET切片为原料,经熔融、过滤、纺丝制得改性再生涤纶纤维,纺丝工艺参数为:计量泵频率为50-60Hz,纺丝速度为3200m/min,纺丝温度为265-290℃,前热辊温度为100℃,后热辊温度为148℃,牵伸倍数为3.2,牵伸温度为75℃。The modified PET chips obtained in step 1 are used as raw materials, and modified recycled polyester fibers are obtained by melting, filtering, and spinning. The filament temperature is 265-290°C, the temperature of the front hot roll is 100°C, the temperature of the rear hot roll is 148°C, the draw ratio is 3.2, and the draw temperature is 75°C.
从而制备得到改性再生涤纶纤维。Thus the modified regenerated polyester fiber is prepared.
制备例3Preparation example 3
制备例3与制备例2的区别在,步骤一(c)中,混合具体包括以下步骤:将PET回收料先投入螺杆挤出机中密炼,螺杆转速为550r/min,25min后调节螺杆转速为450r/min,投入步骤b所得混合物以及计量准确的交联剂、相容剂进行共混1.5h。The difference between Preparation Example 3 and Preparation Example 2 is that in Step 1 (c), the mixing specifically includes the following steps: put the recycled PET material into the screw extruder for banburying, the screw speed is 550r/min, and adjust the screw speed after 25min 450r/min, put into the mixture obtained in step b and accurately measure the cross-linking agent and compatibilizer for blending for 1.5h.
制备例4Preparation Example 4
制备例4与制备例2的区别在,纳米氧化锌与纳米银粉体的总用量不变,采用纳米氧化锌与纳米银粉体的重量比为1.6:0.75。The difference between Preparation Example 4 and Preparation Example 2 is that the total amount of nano-zinc oxide and nano-silver powder remains unchanged, and the weight ratio of nano-zinc oxide to nano-silver powder is 1.6:0.75.
制备例5Preparation Example 5
制备例5与制备例2的区别在,纳米氧化锌与纳米银粉体的总用量不变,采用纳米氧化锌与纳米银粉体的重量比为1.1:0.6。The difference between Preparation Example 5 and Preparation Example 2 is that the total amount of nano-zinc oxide and nano-silver powder remains unchanged, and the weight ratio of nano-zinc oxide to nano-silver powder is 1.1:0.6.
制备例6Preparation Example 6
制备例6与制备例5的区别在,纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为1.8:1,采用1.0kg衣康酸酐-醋酸乙烯酯共聚物微球搭配1.16kg纳米氧化锌、0.64kg纳米银粉体。The difference between Preparation Example 6 and Preparation Example 5 is that the ratio of the total mass of nano-zinc oxide and nano-silver powder to the mass of itaconic anhydride-vinyl acetate copolymer microspheres is 1.8:1, using 1.0kg itaconic anhydride- Vinyl acetate copolymer microspheres are matched with 1.16kg nano-zinc oxide and 0.64kg nano-silver powder.
制备例7Preparation Example 7
制备例7与制备例5的区别在,纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为1.5:1,采用1.0kg衣康酸酐-醋酸乙烯酯共聚物微球搭配0.97kg纳米氧化锌、0.53kg纳米银粉体。The difference between Preparation Example 7 and Preparation Example 5 is that the ratio of the total mass of nano-zinc oxide and nano-silver powder to the mass of itaconic anhydride-vinyl acetate copolymer microspheres is 1.5:1, using 1.0kg itaconic anhydride- Vinyl acetate copolymer microspheres are matched with 0.97kg nano-zinc oxide and 0.53kg nano-silver powder.
制备例8Preparation example 8
制备例8与制备例5的区别在,纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为1.4:1,采用1.0kg衣康酸酐-醋酸乙烯酯共聚物微球搭配0.91kg纳米氧化锌、0.49kg纳米银粉体。The difference between Preparation Example 8 and Preparation Example 5 is that the ratio of the total mass of nano-zinc oxide and nano-silver powder to the mass of itaconic anhydride-vinyl acetate copolymer microspheres is 1.4:1, using 1.0kg itaconic anhydride- Vinyl acetate copolymer microspheres are matched with 0.91kg nano-zinc oxide and 0.49kg nano-silver powder.
制备例9Preparation Example 9
制备例9与制备例2的区别在,纳米氧化锌与纳米银粉体的总用量不变,采用纳米氧化锌与纳米银粉体的重量比为0.8:0.5。The difference between Preparation Example 9 and Preparation Example 2 is that the total amount of nano-zinc oxide and nano-silver powder remains unchanged, and the weight ratio of nano-zinc oxide to nano-silver powder is 0.8:0.5.
制备例10Preparation Example 10
制备例10与制备例2的区别在,纳米氧化锌与纳米银粉体的总用量不变,采用纳米氧化锌与纳米银粉体的重量比为0.8:1。The difference between Preparation Example 10 and Preparation Example 2 is that the total amount of nano-zinc oxide and nano-silver powder remains unchanged, and the weight ratio of nano-zinc oxide to nano-silver powder is 0.8:1.
制备例11Preparation Example 11
制备例11与制备例5的区别在,纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为1:1,采用1.0kg衣康酸酐-醋酸乙烯酯共聚物微球搭配0.65kg纳米氧化锌、0.35kg纳米银粉体。The difference between Preparation Example 11 and Preparation Example 5 is that the ratio of the total mass of nano-zinc oxide and nano-silver powder to the mass of itaconic anhydride-vinyl acetate copolymer microspheres is 1:1, using 1.0kg itaconic anhydride- Vinyl acetate copolymer microspheres are matched with 0.65kg nano-zinc oxide and 0.35kg nano-silver powder.
制备例12Preparation Example 12
制备例12与制备例5的区别在,纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为2:1,采用1.0kg衣康酸酐-醋酸乙烯酯共聚物微球搭配1.3kg纳米氧化锌、0.7kg纳米银粉体。The difference between Preparation Example 12 and Preparation Example 5 is that the ratio of the total mass of nano-zinc oxide and nano-silver powder to the mass of itaconic anhydride-vinyl acetate copolymer microspheres is 2:1, using 1.0kg itaconic anhydride- Vinyl acetate copolymer microspheres are matched with 1.3kg nano-zinc oxide and 0.7kg nano-silver powder.
实施例Example
实施例1Example 1
一种再生面料,由改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维混纺织造而成。混纺比例为40%改性再生涤纶纤维、40%sorona植物纤维、20%大豆蛋白纤维。其中,改性再生涤纶纤维采用制备例2所得。A recycled fabric made of blended modified recycled polyester fiber, sorona plant fiber and soybean protein fiber. The blending ratio is 40% modified recycled polyester fiber, 40% sorona plant fiber, and 20% soybean protein fiber. Wherein, the modified regenerated polyester fiber is obtained from Preparation Example 2.
一种再生面料的制备工艺,包括以下步骤:A preparation process for regenerated fabrics, comprising the following steps:
S1、混纺:将改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维按比例混纺制得纱线,利用纱线经纬编织得到面料毛坯;S1, blending: blending modified recycled polyester fiber with sorona plant fiber and soybean protein fiber in proportion to obtain yarn, and weaving warp and weft of yarn to obtain fabric blank;
S2、前处理:对面料毛坯进行脱浆处理,采用精练退浆剂S-310A在110℃下对面料毛坯进行退浆处理;S2. Pre-treatment: desizing the fabric blank, using scouring desizing agent S-310A to desizing the fabric blank at 110°C;
S3、染色:在125℃对前处理后的面料进行浸轧染液,20min后再经过预烘干、水洗、再烘干工序,得到染色面料;S3. Dyeing: Pad the pre-treated fabric with dye solution at 125°C, and then go through the pre-drying, washing and re-drying processes after 20 minutes to obtain the dyed fabric;
S4、后处理:将S3所得染色面料采用涤纶整理剂MT-110进行整理,最终得到再生面料成品。S4. Post-processing: the dyed fabric obtained in S3 is finished with polyester finishing agent MT-110, and finally the finished recycled fabric is obtained.
实施例2Example 2
实施例2与实施例1的区别在于,采用制备例3所得改性再生涤纶纤维进行混纺。The difference between Example 2 and Example 1 is that the modified regenerated polyester fiber obtained in Preparation Example 3 is used for blending.
实施例3Example 3
实施例3与实施例1的区别在于,采用制备例4所得改性再生涤纶纤维进行混纺。The difference between Example 3 and Example 1 is that the modified regenerated polyester fiber obtained in Preparation Example 4 is used for blending.
实施例4Example 4
实施例4与实施例1的区别在于,采用制备例5所得改性再生涤纶纤维进行混纺。The difference between Example 4 and Example 1 is that the modified regenerated polyester fiber obtained in Preparation Example 5 is used for blending.
实施例5Example 5
实施例5与实施例4的区别在于,采用制备例6所得改性再生涤纶纤维进行混纺。The difference between Example 5 and Example 4 is that the modified regenerated polyester fiber obtained in Preparation Example 6 is used for blending.
实施例6Example 6
实施例6与实施例4的区别在于,采用制备例7所得改性再生涤纶纤维进行混纺。The difference between Example 6 and Example 4 is that the modified regenerated polyester fiber obtained in Preparation Example 7 is used for blending.
实施例7Example 7
实施例7与实施例4的区别在于,采用制备例8所得改性再生涤纶纤维进行混纺。The difference between Example 7 and Example 4 is that the modified regenerated polyester fiber obtained in Preparation Example 8 is used for blending.
实施例8Example 8
实施例8与实施例1的区别在于,混纺比例为65%改性再生涤纶纤维、20%sorona植物纤维、15%大豆蛋白纤维。The difference between embodiment 8 and embodiment 1 is that the blending ratio is 65% modified regenerated polyester fiber, 20% sorona plant fiber, and 15% soybean protein fiber.
实施例9Example 9
实施例9与实施例1的区别在于,混纺比例为55%改性再生涤纶纤维、27%sorona植物纤维、18%大豆蛋白纤维。The difference between embodiment 9 and embodiment 1 is that the blending ratio is 55% modified regenerated polyester fiber, 27% sorona plant fiber, and 18% soybean protein fiber.
对比例comparative example
对比例1:一种再生面料,与实施例1的区别在于,采用制备例9所得改性再生涤纶纤维进行混纺。Comparative Example 1: a recycled fabric, the difference from Example 1 is that the modified recycled polyester fiber obtained in Preparation Example 9 is used for blending.
对比例2:一种再生面料,与实施例1的区别在于,采用制备例10所得改性再生涤纶纤维进行混纺。Comparative Example 2: A recycled fabric, the difference from Example 1 is that the modified recycled polyester fiber obtained in Preparation Example 10 is used for blending.
对比例3:一种再生面料,与实施例4的区别在于,采用制备例11所得改性再生涤纶纤维进行混纺。Comparative Example 3: a recycled fabric, the difference from Example 4 is that the modified recycled polyester fiber obtained in Preparation Example 11 is used for blending.
对比例4:一种再生面料,与实施例4的区别在于,采用制备例12所得改性再生涤纶纤维进行混纺。Comparative Example 4: A recycled fabric, the difference from Example 4 is that the modified recycled polyester fiber obtained in Preparation Example 12 is used for blending.
对比例5:一种再生面料,与实施例1的区别在于,混纺比例为70%改性再生涤纶纤维、10%sorona植物纤维、20%大豆蛋白纤维。Comparative Example 5: a recycled fabric, the difference from Example 1 is that the blending ratio is 70% modified recycled polyester fiber, 10% sorona plant fiber, and 20% soybean protein fiber.
对比例6:一种再生面料,与实施例1的区别在于,混纺比例为65%改性再生涤纶纤维、30%sorona植物纤维、5%大豆蛋白纤维。Comparative example 6: a recycled fabric, the difference from Example 1 is that the blending ratio is 65% modified recycled polyester fiber, 30% sorona plant fiber, and 5% soybean protein fiber.
对比例7:一种再生面料,与实施例1的区别在于,混纺比例为70%改性再生涤纶纤维、5%sorona植物纤维、25%大豆蛋白纤维。Comparative Example 7: a recycled fabric, the difference from Example 1 is that the blending ratio is 70% modified recycled polyester fiber, 5% sorona plant fiber, and 25% soybean protein fiber.
性能检测试验performance test
检测方法Detection method
实验一、纤维抗静电性能:按照FZ/T 50035—2016《合成纤维长丝电阻试验方法》测定制备例2-12所制得改性再生涤纶纤维的抗静电性能。取一段100mm长的纤维,在纤维两端粘上导电胶,采用EST121型数字超高阻微电流仪测试纤维100mm间距的电阻值,测试电压为(100±5)V,测量5次取平均值,计算纤维的体积比电阻。Experiment 1, fiber antistatic performance: According to FZ/T 50035-2016 "Synthetic Filament Filament Resistance Test Method", the antistatic performance of the modified regenerated polyester fiber prepared in Preparation Example 2-12 was measured. Take a 100mm-long fiber, stick conductive glue on both ends of the fiber, use EST121 digital ultra-high resistance micro-current meter to test the resistance value of the fiber at a distance of 100mm, the test voltage is (100±5)V, measure 5 times to get the average value , to calculate the volume specific resistance of the fiber.
实验二、纤维拉伸性能:根据GB/T 14344—2003《合成纤维长丝拉伸性能试验方法》测试制备例2-12所制得改性再生涤纶纤维的拉伸性能,设置拉伸速度100mm/min,隔距25cm,预张力0.05cN/dtex。采用仪器为YG-061-1500型拉伸强力机。Experiment 2. Tensile properties of fibers: According to GB/T 14344-2003 "Test Method for Tensile Properties of Synthetic Fiber Filaments", test the tensile properties of the modified regenerated polyester fiber prepared in Preparation Example 2-12, and set the tensile speed to 100mm /min, gauge 25cm, pretension 0.05cN/dtex. The instrument used is YG-061-1500 tensile strength machine.
实验三、织物透气性能:裁剪试样尺寸为100mm*100mm,按照GB/T 5453-1997《纺织品织物透气性的测定》对水洗30次前后的实施例1/8/9以及对比例5/6/7所织造的面料进行透气性能测试,采用的仪器为透气度测试仪TQD-G1。Experiment 3. Air permeability of fabrics: The size of the cut sample is 100mm*100mm, according to GB/T 5453-1997 "Determination of the air permeability of textile fabrics", the embodiment 1/8/9 and the comparative example 5/6 before and after washing 30 times /7 The air permeability of the woven fabric is tested, and the instrument used is the air permeability tester TQD-G1.
实验四、织物吸湿性能:采用101-0电热鼓风干燥箱、YG175型恒温恒湿箱,按照GB/T 9995-1997《纺织材料含水率和回潮率的测定—烘箱干燥法》测试水洗30次前后的实施例1/8/9以及对比例5/6/7所织造的面料进行吸湿性能测试。Experiment 4. Hygroscopicity of fabrics: use 101-0 electric blast drying oven, YG175 constant temperature and humidity box, and test washing 30 times according to GB/T 9995-1997 "Determination of moisture content and moisture regain of textile materials - oven drying method" The fabrics woven in Examples 1/8/9 and Comparative Examples 5/6/7 before and after were tested for hygroscopicity.
实验五、织物抗静电性能:裁剪试样尺寸为10mm*10mm,于恒温恒湿环境下(20℃,湿度70%)平衡12h以上,用绝缘电阻测试仪测试电阻值,取20次值的平均值,得出水洗30次前后的实施例1-9以及对比例1-7试样的表面比电阻值以评定织造面料的抗静电性能。Experiment 5. Fabric antistatic performance: cut the sample size to 10mm*10mm, and balance it for more than 12 hours in a constant temperature and humidity environment (20°C, humidity 70%), test the resistance value with an insulation resistance tester, and take the average value of 20 times Value, obtain the embodiment 1-9 before and after washing 30 times and the surface specific resistance value of comparative example 1-7 sample to evaluate the antistatic performance of woven fabric.
检测结果Test results
制备例2-12、实施例1-9以及对比例1-7的各性能测试实验结果如表1-3所示。The performance test results of Preparation Examples 2-12, Examples 1-9 and Comparative Examples 1-7 are shown in Table 1-3.
表1制备例2-12的纤维性能测试数据The fiber property test data of table 1 preparation example 2-12
对比制备例2与制备例3所得改性再生涤纶纤维并结合表1可知,在对PET回收料先进行加热密炼再与各组分改性物质进行混合,可以使所制得改性再生涤纶纤维的抗静电性能、拉伸性能有所提升,说明对PET回收料的密炼处理,有利于改性物质更好的与PET材料结合,对其进行抗静电、抗菌改性。Comparing the modified regenerated polyester fiber obtained in Preparation Example 2 and Preparation Example 3 and combining it with Table 1, it can be known that the recycled PET material is first heated and banburyed and then mixed with the modified substances of each component, so that the modified recycled polyester fiber obtained can be The antistatic properties and tensile properties of the fibers have been improved, indicating that the banburying treatment of PET recycled materials is conducive to better combination of modified substances with PET materials, and antistatic and antibacterial modification of them.
对比制备例2与制备例4/5/9/10并结合表1可知,在纳米氧化锌与纳米银粉体的总用量不变的情况下,纳米氧化锌与纳米银粉体材料的用量对改性再生涤纶纤维的抗静电性能有较大的影响,当纳米氧化锌的占比过大或过小,纤维的抗静电性能改善效果均有所减弱,且考虑到纳米材料所耗费的成本,综合效果来看,纳米氧化锌与纳米银粉体的总用量不变时,采用纳米氧化锌与纳米银粉体的重量比为1.1:0.6,纤维的抗静电性能最佳。Comparing Preparation Example 2 and Preparation Example 4/5/9/10 and in conjunction with Table 1, it can be seen that under the constant situation of the total consumption of nano-zinc oxide and nano-silver powder, the consumption of nano-zinc oxide and nano-silver powder material is relatively The antistatic properties of modified recycled polyester fibers have a greater impact. When the proportion of nano-zinc oxide is too large or too small, the effect of improving the antistatic properties of fibers is weakened, and considering the cost of nanomaterials, From the overall effect, when the total amount of nano-zinc oxide and nano-silver powder is constant, the antistatic performance of the fiber is the best when the weight ratio of nano-zinc oxide to nano-silver powder is 1.1:0.6.
对比制备例5与制备例6/7/8/11/12并结合表1可知,在纳米氧化锌与纳米银粉体的比例固定时,衣康酸酐-醋酸乙烯酯共聚物微球与纳米材料的总用量之间的比例对于纤维的抗静电改性同样有很大的影响。当纳米材料的总用量过大,会导致衣康酸酐共聚物微球的结合量达到顶点,而超量的纳米材料直接与PET材料结合,连接不够紧密且分散性不佳,而当纳米材料的总用量过小,抗静电改善效果不佳,综合效果来看,纳米氧化锌、纳米银粉体的总质量与衣康酸酐-醋酸乙烯酯共聚物微球的质量之比为1.4:1时,所制得改性再生涤纶纤维的抗静电性能以及力学性能均较好。Comparing Preparation Example 5 with Preparation Example 6/7/8/11/12 and in conjunction with Table 1, it can be seen that when the ratio of nano-zinc oxide and nano-silver powder is fixed, itaconic anhydride-vinyl acetate copolymer microspheres and nanomaterials The ratio between the total amount of fiber also has a great influence on the antistatic modification. When the total amount of nanomaterials is too large, the binding amount of itaconic anhydride copolymer microspheres will reach the peak, and the excess nanomaterials are directly combined with PET materials, the connection is not tight enough and the dispersion is not good, and when the nanomaterials If the total amount is too small, the effect of antistatic improvement is not good. From the comprehensive effect, when the ratio of the total mass of nano-zinc oxide and nano-silver powder to the mass of itaconic anhydride-vinyl acetate copolymer microspheres is 1.4:1, The antistatic property and mechanical property of the modified recycled polyester fiber obtained are good.
表2实施例1/8/9和对比例5-7的吸湿透气性测试数据The moisture absorption and gas permeability test data of table 2 embodiment 1/8/9 and comparative examples 5-7
对比实施例1/8/9与对比例5/6/7并结合表2可知,改性再生涤纶纤维与sorona植物纤维、大豆蛋白纤维的混纺比例在本申请限定的比例范围之内,既能对废旧PET塑料有较大的利用率,同时也能保证所织造面料具有很好的吸湿透气性能,当混纺中采用的改性再生涤纶纤维与大豆蛋白纤维的占比过大或过小,面料的吸湿性和透气性均会有所降低,且在限定三种纤维的混纺比例中,综合来看,当55%改性再生涤纶纤维、27%sorona植物纤维与18%大豆蛋白纤维进行混纺所织造的再生面料吸湿透气性最佳。Comparing Example 1/8/9 and Comparative Example 5/6/7 and in conjunction with Table 2, it can be known that the blending ratio of modified regenerated polyester fiber and sorona plant fiber and soybean protein fiber is within the range of ratios defined by the application. It has a large utilization rate for waste PET plastics, and can also ensure that the woven fabric has good moisture absorption and air permeability. When the proportion of modified recycled polyester fiber and soybean protein fiber used in blending is too large or too small, the fabric The hygroscopicity and air permeability will be reduced, and in the blending ratio of the three fibers, in general, when 55% modified recycled polyester fiber, 27% sorona plant fiber and 18% soybean protein fiber are blended Woven recycled fabrics are optimal for moisture wicking and breathability.
表3实施例1-9和对比例1-7的抗静电性测试数据The antistatic property test data of table 3 embodiment 1-9 and comparative example 1-7
结合表3,对比实施例1与实施例2-7、对比例1-4,在改善改性再生涤纶纤维制备的各组分占比及其混合步骤的条件下,可以使制得改性再生涤纶纤维的抗静电性有所提高,且使改性再生涤纶纤维可以更好的与sorona植物纤维、大豆蛋白纤维混纺,织造面料的抗静电性有较大提升;对比实施例1、实施例8、实施例9和对比例5-7,在改进三种纤维混纺比例的情况下,织物的抗静电性能同样会产生较大变化,由于sorona植物纤维、大豆蛋白纤维也具有一定的抗静电性能,在与改性再生涤纶纤维混纺时,一定范围内可以产生协同配合作用,进一步提升织物的抗静电性能,综合效果来看,当混纺比例为55%改性再生涤纶纤维、27%sorona植物纤维、18%大豆蛋白纤维时,再生面料的抗静电性能最好。In combination with Table 3, comparing Example 1 with Examples 2-7, and Comparative Examples 1-4, under the conditions of improving the proportion of each component prepared by the modified regenerated polyester fiber and its mixing steps, the modified regenerated polyester fiber can be obtained. The antistatic property of polyester fiber is improved to some extent, and the modified regenerated polyester fiber can be better blended with sorona plant fiber and soybean protein fiber, and the antistatic property of the woven fabric is greatly improved; comparative example 1, embodiment 8 , embodiment 9 and comparative examples 5-7, under the situation of improving three kinds of fiber blending ratios, the antistatic performance of fabric can produce bigger change equally, because sorona plant fiber, soybean protein fiber also have certain antistatic performance, When blended with modified recycled polyester fiber, a synergistic effect can be produced within a certain range to further improve the antistatic performance of the fabric. From the perspective of comprehensive effects, when the blending ratio is 55% modified recycled polyester fiber, 27% sorona plant fiber, The antistatic properties of recycled fabrics are best when 18% soy protein fibers are used.
综上所述,本申请的再生面料在加工制造过程中,有效提升了再生涤纶纤维的抗静电性,使得混纺加工易于进行,且通过改性再生涤纶,并采用sorona植物纤维、大豆蛋白纤维进行混纺织造,面料的吸湿透气性显著提升,大大拓宽了再生面料的应用范围。In summary, during the processing and manufacturing process of the recycled fabric of this application, the antistatic property of the recycled polyester fiber is effectively improved, so that the blending process is easy to carry out, and the recycled polyester is modified, and the sorona plant fiber and soybean protein fiber are used. Made of blended fabric, the moisture absorption and breathability of the fabric are significantly improved, which greatly broadens the application range of recycled fabrics.
本具体实施例仅仅是对本申请的解释,其并不是对本申请的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本申请的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of this application, and it is not a limitation of this application. Those skilled in the art can make modifications to this embodiment without creative contribution according to needs after reading this specification, but as long as the rights of this application All claims are protected by patent law.
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