CN116727770A - Device and method for processing tooth shape of clutch inner disc - Google Patents

Device and method for processing tooth shape of clutch inner disc Download PDF

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Publication number
CN116727770A
CN116727770A CN202310946268.3A CN202310946268A CN116727770A CN 116727770 A CN116727770 A CN 116727770A CN 202310946268 A CN202310946268 A CN 202310946268A CN 116727770 A CN116727770 A CN 116727770A
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CN
China
Prior art keywords
side wall
gear
fixedly connected
sliding
cutting
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Granted
Application number
CN202310946268.3A
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Chinese (zh)
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CN116727770B (en
Inventor
许道生
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Wuhu Hefeng Clutch Co ltd
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Wuhu Hefeng Clutch Co ltd
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Priority to CN202310946268.3A priority Critical patent/CN116727770B/en
Publication of CN116727770A publication Critical patent/CN116727770A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/15Devices for holding work using magnetic or electric force acting directly on the work
    • B23Q3/154Stationary devices
    • B23Q3/1546Stationary devices using permanent magnets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Gear Processing (AREA)

Abstract

The invention belongs to the technical field of clutch gear machining, in particular to a device and a method for machining a tooth shape of an inner disc of a clutch, comprising a base; the side wall of the base is fixedly connected with a cutting device; the side wall of the base is fixedly connected with a cutting table; the cutting device and the cutting table are correspondingly arranged; the side wall of the cutting table is fixedly connected with a fixed column; a first sliding groove is formed in the middle of the fixed column; through being equipped with the spring on the slip post lateral wall, increased grip block and cutting bench to the centre gripping effect of gear when processing, through being equipped with the elastic telescopic link, increased the effect that arc rubber slab withstood the gear to under mutually supporting the use with the grip block, increased the fixed effect when processing the gear, reduced the gear appear rocking or remove when processing, lead to the cutting size to appear the deviation, cause the condition of defective goods, made things convenient for the effect that the staff changed the gear angle simultaneously.

Description

Device and method for processing tooth shape of clutch inner disc
Technical Field
The invention belongs to the technical field of clutch gear machining, and particularly relates to a device and a method for machining a tooth shape of an inner disc of a clutch.
Background
The clutch is a part positioned in a flywheel shell between an engine and a gearbox and used for cutting off or transmitting power input by the engine to the gearbox and separating or connecting a transmission system at any time, and is commonly provided with an electromagnetic clutch and a magnetic powder clutch.
Since the clutch pair is capable of performing system separation and engagement of the automobile power, the clutch plays an important role in the whole automobile system, and the core part of the clutch is operated through the gear, so that the gear is required to have good wear resistance.
In the prior art, in long-time use observation, the gear is required to be cut according to a certain size when being produced, the angle of the gear is required to be changed frequently when the gear is cut, and the fixing device in the prior art is required to be used by means of a special tool when the angle of the gear is changed, so that the gear is inconvenient to use.
The invention provides a device and a method for processing tooth shapes of inner discs of clutches.
Disclosure of Invention
In order to overcome the defects in the prior art and solve at least one technical problem in the background art, the invention provides a device and a method for processing the tooth shape of an inner disc of a clutch.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a device and a method for processing the tooth shape of an inner disc of a clutch, which comprises a base; the side wall of the base is fixedly connected with a cutting device; the side wall of the base is fixedly connected with a cutting table; the cutting device and the cutting table are correspondingly arranged; the side wall of the cutting table is fixedly connected with a fixed column; a first sliding groove is formed in the middle of the fixed column; the side wall of the first sliding groove is fixedly connected with a spring; the middle part of the first sliding groove is connected with a sliding column in a sliding way; the other end of the spring is fixedly connected to the side wall of the sliding column; a pair of clamping plates are connected with the side wall of the sliding column; the clamping plate is arranged on the side wall of the sliding column through a torsion spring; a pair of elastic telescopic rods are fixedly connected to the side walls of the fixed columns; the side wall of the first elastic telescopic rod is fixedly connected with an arc-shaped rubber plate; this step has increased grip block and cutting bench through being equipped with the spring on the slip post lateral wall to the centre gripping effect of gear when processing, through being equipped with the elastic telescopic link, has increased the effect that arc rubber slab withstands the gear to under the use of mutually supporting with the grip block, increased the fixed effect when processing the gear, reduced the gear appear rocking or remove when processing, lead to the cutting size to appear the deviation, cause the condition of defective goods, made things convenient for the effect that the staff changed the gear angle simultaneously.
Preferably, the side wall of the base is provided with a first collecting tank; a second collecting tank is arranged on the side wall of the base; the first collecting tank and the second collecting tank are symmetrically arranged; a pair of limiting blocks are fixedly connected to the side wall of one side, close to the second collecting tank, of the first collecting tank; a one-to-one limiting groove is formed in the side wall of the second collecting groove; the first limiting groove and the limiting block are correspondingly arranged; the first limiting groove and the limiting block are arranged in a T shape; this step has increased the collecting effect to cutting garrulous bits and residue through being equipped with collecting vat and No. two collecting vaults, has improved the recycle effect to residue and piece, through being equipped with stopper and No. one spacing groove, and stopper and No. one spacing groove all are the T shape, have increased the fixed effect of installing No. one collecting vat and No. two collecting vaults on the base lateral wall to through having made things convenient for the dismantlement clearance to No. one collecting vat and No. two collecting vaults.
Preferably, the side wall of one side of the cutting table is inclined; a pair of second sliding grooves are formed in the side wall of the cutting table; the middle part of the second sliding groove is connected with a sliding block in a sliding way; the side wall of the sliding block is fixedly connected with an elastic rope; the other side wall of the elastic rope is fixedly connected to the side wall of the second sliding groove; a pair of scraping plates are fixedly connected to the side walls of the sliding blocks; a pull rope is fixedly connected to the end part of the second sliding groove; a pair of second limiting grooves are formed in the side wall of the cutting table; a pair of second elastic telescopic rods are fixedly connected to the side wall of the base; the second elastic telescopic rod is connected with the middle part of the second limiting groove in a sliding manner; the other end of the pull rope is fixedly connected with the end part of the second elastic telescopic rod; this step is the inclined plane through cutting bench one side lateral wall, has reduced the circumstances that piece and residue are piled up on the cutting bench lateral wall, through being equipped with No. two elastic expansion bars, has increased when gear processing, through the stay cord, pulls sliding block and scraper blade to No. two effects of sliding tray one side lateral walls to under the cooperation elastic cord uses, has increased when dismantling after gear processing is accomplished, the scraper blade has still further improved the collecting effect of No. one collecting vat and No. two collecting vaults to the cutting bench lateral wall.
Preferably, the side wall of the clamping plate is provided with a plurality of groups of third limit grooves; a fixed rod is fixedly connected to the middle of the third limit groove; the side wall of the fixed rod is rotationally connected with a rotary drum; this step increases the smoothness of the gears when installed by providing a drum.
Preferably, a magnet is fixedly connected to the side wall of one side of the cutting table, which is close to the base; the step increases the magnetic attraction effect on the gear during processing and reduces the shaking condition of the gear through the arrangement of the magnet.
Preferably, a rubber pad is fixedly connected to the side wall of one side of the clamping plate, which is far away from the third limit groove; the step increases the friction force between the clamping plate and the cutting table when the gear is clamped by the rubber pad.
Preferably, the side walls of the first collecting tank and the second collecting tank are fixedly connected with pull rings; the side wall of the pull ring is provided with anti-skid patterns; this step has increased the convenience of using when separating No. one collecting vat and No. two collecting vaults through being equipped with the pull ring, through being equipped with anti-skidding line, has increased the frictional force on the pull ring lateral wall.
A method for processing the tooth shape of the inner disk of a clutch is suitable for the multichannel data ferrying device; the method comprises the following steps:
s1: when the gear is installed, a worker pulls the sliding column through the magnet, the gear is clamped between the clamping plate and the cutting table through the spring on the side wall of the sliding column, meanwhile, the rubber pad on the side wall of the clamping plate is contacted with the gear, friction force is increased, the arc-shaped rubber plate on the side wall of the first elastic telescopic rod is contacted with the middle hole part of the gear, the gear is clamped under the mutual matching use, at the moment, the gear on the side wall of the cutting table can be further fixed under the magnetic attraction effect of the magnet, and the edge of the gear on the side wall of the cutting table is cut through the cutting device;
s2: the cutting device is used for collecting residues and scraps generated by cutting at the edge of the gear, which fall into the first collecting tank and the second collecting tank, when the first collecting tank and the second collecting tank are required to be disassembled, the first collecting tank and the second collecting tank are pulled through the pull ring, and the first collecting tank and the second collecting tank are assembled and disassembled through the first limiting tank and the limiting block;
s3: the gravity of the gear and the force of the contact between the clamping plate and the gear are driven by the spring on the side wall of the sliding column, so that the second elastic telescopic rod stretches and contracts, the copper drum iron magnet pulls the sliding block to move in the middle of the second sliding groove, and the sliding block scrapes and cleans the side wall of the cutting table after the cutting device finishes cutting the edge of the gear;
s4: the gear is mounted in contact with the clamping plate sidewall and in contact with the drum, the drum begins to rotate on the fixed rod sidewall until the gear is mounted to the cutting table sidewall.
The beneficial effects of the invention are as follows:
1. according to the tooth-shaped machining device and method for the clutch inner disc, the spring arranged on the side wall of the sliding column increases the clamping effect of the clamping plate and the cutting table on the gear during machining, the first elastic telescopic rod is arranged, the effect of the arc-shaped rubber plate on supporting the gear is increased, the fixing effect on the gear during machining is increased under the mutual matching with the clamping plate, the phenomenon that the gear shakes or moves during machining, the cutting size is deviated, defective products are caused, and meanwhile the effect of changing the gear angle by workers is facilitated.
2. According to the tooth-shaped processing device and method for the inner disc of the clutch, the first collecting groove and the second collecting groove are arranged, so that the collecting effect on cutting scraps and residues is improved, the recycling effect on the residues and the scraps is improved, the limiting block and the first limiting groove are arranged and are in T shapes, the fixing effect of mounting the first collecting groove and the second collecting groove on the side wall of the base is improved, and the first collecting groove and the second collecting groove are convenient to detach and clean.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic view of the structure of the cutting table of the present invention;
FIG. 4 is a bottom view of the present invention;
FIG. 5 is a schematic view of the structure of the clamping plate according to the present invention;
FIG. 6 is a flow chart of a method in the present invention;
in the figure: 1. a base; 11. a cutting device; 12. a cutting table; 13. fixing the column; 14. a first sliding groove; 15. a sliding column; 16. a clamping plate; 17. a first elastic telescopic rod; 18. an arc-shaped rubber plate; 2. a first collection tank; 21. a second collecting tank; 22. a limiting block; 23. a first limit groove; 3. a second sliding groove; 31. an elastic rope; 32. a sliding block; 33. a scraper; 34. a second limit groove; 35. a pull rope; 36. a second elastic telescopic rod; 4. a third limit groove; 41. a fixed rod; 42. a rotating drum; 5. a magnet; 6. a rubber pad; 7. a pull ring; 71. anti-skid lines; 8. and a fourth limit groove.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1, 2 and 5, the device and the method for processing the tooth form of the inner disc of the clutch according to the embodiment of the invention comprise a base 1; the side wall of the base 1 is fixedly connected with a cutting device 11; the side wall of the base 1 is fixedly connected with a cutting table 12; the cutting device 11 and the cutting table 12 are correspondingly arranged; the side wall of the cutting table 12 is fixedly connected with a fixed column 13; a first sliding groove 14 is formed in the middle of the fixed column 13; the side wall of the first sliding groove 14 is fixedly connected with a spring; the middle part of the first sliding groove 14 is connected with a sliding column 15 in a sliding way; the other end of the spring is fixedly connected to the side wall of the sliding column 15; a pair of clamping plates 16 are connected to the side walls of the sliding column 15; the clamping plate 16 is arranged on the side wall of the sliding column 15 through a torsion spring; a pair of elastic telescopic rods 17 are fixedly connected to the side walls of the fixed columns 13; the side wall of the first elastic telescopic rod 17 is fixedly connected with an arc-shaped rubber plate 18; when the gear is processed, the gear middle hole part is aligned with the sliding column 15, and then the gear is enabled to be in contact with the side wall of the clamping plate 16, the gear is pressed at the moment, the clamping plate 16 is enabled to rotate on the side wall of the sliding column 15, and then the sliding column 15 is pulled, the sliding column 15 slides in the middle of the first sliding groove 14, the first elastic telescopic rod 17 is pressed again, the first elastic telescopic rod 17 stretches out and draws back, the gear is placed on the side wall of the cutting table 12, the sliding column 15 and the first elastic telescopic rod 17 are loosened, the arc-shaped rubber plate 18 is attached to the side wall of the gear middle hole, the clamping plate 16 and the cutting table 12 are enabled to clamp the gear, when the gear is required to change in angle, the sliding column 15 is pulled or the arc-shaped rubber plate 18 is pushed until the clamping plate 16 and the cutting table 12 are in a gap, the arc-shaped rubber plate 18 and the side wall of the gear are rotated, the angle is changed, the spring on the side wall of the first sliding column 15 is pressed again, the first elastic telescopic rod 17 stretches out and draws back the clamping plate 16 and the cutting table 12 to the gear, the clamping effect of the gear is increased when the gear is processed, the size of the gear is increased, the mutual size of the gear is reduced, and the error of the cutting effect is reduced when the gear is reduced, and the size of the gear is reduced, and the working effect of the gear is reduced when the size is compared with the cutting effect of the gear is increased, and the cutting effect is compared with the cutting effect when the gear and the cutting effect is changed.
As shown in fig. 1, a first collecting tank 2 is arranged on the side wall of the base 1; a second collecting tank 21 is arranged on the side wall of the base 1; the first collecting tank 2 and the second collecting tank 21 are symmetrically arranged; a pair of limiting blocks 22 are fixedly connected to the side wall of the first collecting tank 2, which is close to the second collecting tank 21; a one-to-one limiting groove 23 is formed in the side wall of the second collecting groove 21; the first limit groove 23 and the limit block 22 are correspondingly arranged; the first limiting groove 23 and the limiting block 22 are arranged in a T shape; when cutting device 11 cuts the gear on the cutting table 12 lateral wall, the piece and the residue that the cutting produced can fall into inside collecting vat 2 and No. two collecting vaults 21, when need clear up the residue and rubbish inside collecting vat 2 and No. two collecting vaults 21, lift up collecting vat 2 or lift up No. two collecting vaults 21, make stopper 22 on the collecting vat 2 lateral wall slide at No. one spacing groove 23 middle part, until stopper 22 leaves No. one spacing groove 23 middle part, this step has increased the collecting effect to cutting piece and residue through being equipped with collecting vat 2 and No. two collecting vaults 21, the recycle effect to residue and piece has been improved, through being equipped with stopper 22 and No. one spacing groove 23, and stopper 22 and No. one spacing groove 23 all are T shape, the fixed effect of installing collecting vat 2 and No. two collecting vat 21 on base 1 lateral wall has been increased, and the dismantlement clearance to collecting vat 2 and No. two collecting vat 21 has been made things convenient for.
As shown in fig. 3, a side wall of one side of the cutting table 12 is inclined; a pair of second sliding grooves 3 are formed in the side wall of the cutting table 12; the middle part of the second sliding groove 3 is connected with a sliding block 32 in a sliding way; the side wall of the sliding block 32 is fixedly connected with an elastic rope 31; the other side wall of the elastic rope 31 is fixedly connected to the side wall of the second sliding groove 3; a pair of scrapers 33 are fixedly connected to the side walls of the sliding block 32; the end part of the second sliding groove 3 is fixedly connected with a pull rope 35; a pair of second limiting grooves 34 are formed in the side wall of the cutting table 12; a pair of second elastic telescopic rods 36 are fixedly connected to the side wall of the base 1; the second elastic telescopic rod 36 is slidably connected with the middle part of the second limiting groove 34; the other end of the pull rope 35 is fixedly connected with the end part of the second elastic telescopic rod 36; when the gear is placed on the side wall of the cutting table 12, the gear is clamped by the clamping plate 16 and the cutting table 12, the gear is contacted with the side wall of the second elastic telescopic rod 36 and slides and stretches in the middle of the second limiting groove 34, at this time, the stretching of the second elastic telescopic rod 36 pulls the sliding block 32 to slide in the middle of the second sliding groove 3 until sliding to the other end, the gear is placed on the side wall of the cutting table 12 for cutting, the length of the elastic rope 31 is prolonged, chips and residues generated by cutting slide to the inside of the first collecting groove 2 and the second collecting groove 21 along the side wall of the inclined surface of the cutting table 12, when the gear is taken out after cutting is completed, the second elastic telescopic rod 36 slides again, and the elastic rope 31 pulls the sliding block 32 to slide again in the middle of the second sliding groove 3, and the scraper blade 33 on the sliding block 32 lateral wall scrapes the lateral wall of cutting table 12 in the inclined plane, scrape the residue and the piece that adhere to on the cutting table 12 lateral wall to inside collecting vat 2 and the collecting vat 21 No. two, this step is the inclined plane through cutting table 12 lateral wall, the condition that piece and residue pile up on the cutting table 12 lateral wall has been reduced, through being equipped with No. two elastic telescopic links 36, when gear processing, the effect of pulling sliding block 32 and scraper blade 33 to No. two sliding vat 3 lateral walls through stay cord 35 has been increased, and under the cooperation elastic cord 31 use, the scraping effect of scraper blade 33 to cutting table 12 lateral wall when dismantling after gear processing is accomplished has been increased, the collecting effect of collecting vat 2 and No. two collecting vat 21 has still further been improved.
As shown in fig. 5, a plurality of groups of third limit grooves 4 are formed in the side wall of the clamping plate 16; a fixing rod 41 is fixedly connected to the middle of the third limit groove 4; the side wall of the fixed rod 41 is rotatably connected with a rotary drum 42; when the gear is first in contact with the side wall of the holding plate 16 at the time of installation, the gear is in contact with the side wall of the rotary drum 42 on the side wall of the fixed lever 41 by the influence of the torsion spring on the side wall of the holding plate 16, and the rotary drum 42 rotates on the side wall of the fixed lever 41 with the installation of the gear, this step increases the smoothness of the gear at the time of installation by providing the rotary drum 42.
As shown in fig. 4, a magnet 5 is fixedly connected to the side wall of the cutting table 12, which is close to the base 1; when the gear is cut on the side wall of the cutting table 12, the magnet 5 always has a magnetic attraction effect on the side wall of the gear, and the step increases the magnetic attraction effect on the gear during processing by the aid of the magnet 5, so that the shaking condition of the gear is reduced.
As shown in fig. 5, a rubber pad 6 is fixedly connected to the side wall of the side of the clamping plate 16 away from the third limit groove 4; when the clamping plate 16 and the cutting table 12 clamp the gear, the rubber pad 6 contacts with the side wall of the gear, and the friction force when the clamping plate 16 and the cutting table 12 clamp the gear is increased by arranging the rubber pad 6.
As shown in fig. 2, the side walls of the first collecting tank 2 and the second collecting tank 21 are fixedly connected with pull rings 7; the side wall of the pull ring 7 is provided with anti-skid patterns 71; when need dismantle collecting vat 2 and No. two collecting vaults 21, the staff pulls pull ring 7, and then drives stopper 22 on the collecting vat 2 lateral wall and slide at No. one spacing groove 23 middle part, and this step has increased the convenience of using when separating collecting vat 2 and No. two collecting vaults 21 through being equipped with pull ring 7, through being equipped with anti-skidding line 71, has increased the frictional force on the pull ring 7 lateral wall.
As shown in fig. 5, a pair of fourth limiting grooves 8 are formed in the side wall of the sliding column 15; when the staff needs to pull the sliding column 15, the staff fastens the fingers inside the fourth limiting groove 8, and then pulls the sliding column 15, and the convenience of the staff in pulling the sliding column 15 is improved by arranging the fourth limiting groove 8.
A method for processing the tooth shape of the inner disk of a clutch is suitable for the multichannel data ferrying device; the method comprises the following steps:
s1: when the gear is installed, a worker pulls the sliding column 15 through the magnet 5, clamps the gear between the clamping plate 16 and the cutting table 12 through the spring on the side wall of the sliding column 15, meanwhile, the rubber pad 6 on the side wall of the clamping plate 16 contacts with the gear to increase friction, and the arc-shaped rubber plate 18 on the side wall of the first elastic telescopic rod 17 contacts with the middle hole part of the gear to clamp the gear when being matched with each other, at the moment, the gear on the side wall of the cutting table 12 can be further fixed by the magnetic attraction effect of the magnet 5, and the edge of the gear on the side wall of the cutting table 12 is cut through the cutting device 11;
s2: the cutting device 11 can drop into the first collecting tank 2 and the second collecting tank 21 to collect residues and chips generated by cutting at the edge of the gear, when the first collecting tank 2 and the second collecting tank 21 need to be disassembled, the first collecting tank 2 and the second collecting tank 21 are pulled by the pull ring 7, and the first collecting tank 2 and the second collecting tank 21 are assembled and disassembled by the first limiting tank 23 and the limiting block 22;
s3: the gravity of the gear and the force of the spring on the side wall of the sliding column 15 driving the clamping plate 16 to contact with the gear enable the second elastic telescopic rod 36 to stretch and retract, the bronze drum k magnet 5 pulls the sliding block 32 to move in the middle of the second sliding groove 3, and after the cutting device 11 cuts the edge of the gear, the sliding block 32 scrapes and cleans the side wall of the cutting table 12;
s4: the gear is mounted in contact with the sidewall of the clamping plate 16 and with the drum 42, the drum 42 begins to rotate on the sidewall of the fixed bar 41 until the gear is mounted to the sidewall of the cutting table 12.
Working principle: when the gear is processed, the gear middle hole part is aligned with the sliding column 15, the gear is further contacted with the side wall of the clamping plate 16, at the moment, the gear is pressed, the clamping plate 16 rotates on the side wall of the sliding column 15, the sliding column 15 is pulled, the sliding column 15 slides in the middle of the first sliding groove 14, the first elastic telescopic rod 17 is pressed again, the first elastic telescopic rod 17 stretches out and draws back, the gear is placed on the side wall of the cutting table 12, the sliding column 15 and the first elastic telescopic rod 17 are further loosened, the arc-shaped rubber plate 18 is attached to the side wall of the gear middle hole, the spring on the side wall of the sliding column 15 enables the clamping plate 16 and the cutting table 12 to clamp the gear, when the angle of the gear is required to be changed, the sliding column 15 is pulled or the arc-shaped rubber plate 18 is pushed until a gap appears between the clamping plate 16 and the cutting table 12, the arc-shaped rubber plate 18 and the side wall of the gear are in gaps to rotate the gear for changing angles, when the cutting device 11 cuts the gear on the side wall of the cutting table 12, fragments and residues generated by cutting fall into the first collecting tank 2 and the second collecting tank 21, when the residues and the garbage in the first collecting tank 2 and the second collecting tank 21 need to be cleaned, the first collecting tank 2 is lifted or the second collecting tank 21 is lifted, the limiting block 22 on the side wall of the first collecting tank 2 slides in the middle part of the first limiting tank 23 until the limiting block 22 leaves the middle part of the first limiting tank 23, when the gear is placed on the side wall of the cutting table 12, the gear is clamped by the clamping plate 16 and the cutting table 12, the gear contacts with the side wall of the second elastic telescopic rod 36, slides and stretches in the middle part of the second limiting tank 34, at the moment, through the pull rope 35, the flexible sliding block 32 that can drag of No. two elastic expansion rods 36 slides at No. two sliding tray 3 middle parts until sliding to the other end, the gear is placed and is cut on cutting table 12 lateral wall, and the length of elastic rope 31 gets longer, the piece and the residue that the cutting produced can slide to No. one collecting vat 2 and No. two collecting tray 21 inside along one side lateral wall that cutting table 12 is the inclined plane, when the cutting is accomplished after taking out the gear, no. two elastic expansion rods 36 slide once more, and the elastic rope 31 can drag sliding block 32 slides at No. two sliding tray 3 middle parts once more, and scraper blade 33 on the sliding block 32 lateral wall is the scraping to one side lateral wall of cutting table 12 that is the inclined plane, scrape the residue and the piece that are attached to on the cutting table 12 lateral wall to No. one collecting tray 2 and No. two collecting tray 21 inside, when the gear is at the installation first with grip block 16 lateral wall contact, receive the influence on the grip block 16 lateral wall, the gear contacts with rotary drum 42 on the dead lever 41 lateral wall, and rotate on the dead lever 41 lateral wall along with the installation of the gear, when the gear is cut on cutting table 12 lateral wall, magnet 5 can always pull the gear 5 and draw the stopper 2 and No. 2, when the side wall is required to be removed from the position-limited, no. 2 and No. 2 is removed from the side wall is required to be cut to the position-limited, and No. 2 is carried out on the side wall and is required to be cut on the side wall 2.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. A tooth form processing device of a clutch inner disc comprises a base (1); the method is characterized in that: the side wall of the base (1) is fixedly connected with a cutting device (11); a cutting table (12) is fixedly connected to the side wall of the base (1); the cutting device (11) and the cutting table (12) are correspondingly arranged; the side wall of the cutting table (12) is fixedly connected with a fixed column (13); a first sliding groove (14) is formed in the middle of the fixed column (13); the side wall of the first sliding groove (14) is fixedly connected with a spring; the middle part of the first sliding groove (14) is connected with a sliding column (15) in a sliding way; the other end of the spring is fixedly connected to the side wall of the sliding column (15); a pair of clamping plates (16) are connected to the side walls of the sliding column (15); the clamping plate (16) is arranged on the side wall of the sliding column (15) through a torsion spring; a pair of elastic telescopic rods (17) are fixedly connected to the side walls of the fixed columns (13); the side wall of the first elastic telescopic rod (17) is fixedly connected with an arc-shaped rubber plate (18).
2. The clutch inner disc tooth form machining device according to claim 1, wherein: a first collecting tank (2) is arranged on the side wall of the base (1); a second collecting tank (21) is arranged on the side wall of the base (1); the first collecting tank (2) and the second collecting tank (21) are symmetrically arranged; a pair of limiting blocks (22) are fixedly connected to the side wall of one side, close to the second collecting groove (21), of the first collecting groove (2); a one-to-one limiting groove (23) is formed in the side wall of the second collecting groove (21); the first limiting groove (23) and the limiting block (22) are correspondingly arranged; the first limiting groove (23) and the limiting block (22) are arranged in a T shape.
3. The clutch inner disc tooth form machining device according to claim 2, wherein: the side wall of one side of the cutting table (12) is an inclined plane; a pair of second sliding grooves (3) are formed in the side wall of the cutting table (12); the middle part of the second sliding groove (3) is connected with a sliding block (32) in a sliding way; an elastic rope (31) is fixedly connected to the side wall of the sliding block (32); the other side wall of the elastic rope (31) is fixedly connected to the side wall of the second sliding groove (3); a pair of scraping plates (33) are fixedly connected to the side walls of the sliding blocks (32); a pull rope (35) is fixedly connected to the end part of the second sliding groove (3); a pair of second limit grooves (34) are formed in the side wall of the cutting table (12); a pair of second elastic telescopic rods (36) are fixedly connected to the side wall of the base (1); the second elastic telescopic rod (36) is connected with the middle part of the second limiting groove (34) in a sliding manner; the other end of the pull rope (35) is fixedly connected with the end part of the second elastic telescopic rod (36).
4. A clutch inner disc tooth form machining apparatus according to claim 3, wherein: a plurality of groups of third limit grooves (4) are formed in the side wall of the clamping plate (16); a fixing rod (41) is fixedly connected to the middle of the third limit groove (4); the side wall of the fixed rod (41) is rotatably connected with a rotary drum (42).
5. The clutch inner disc tooth form machining device according to claim 4, wherein: the side wall of one side of the cutting table (12) close to the base (1) is fixedly connected with a magnet (5).
6. The clutch inner disc tooth form machining device according to claim 5, wherein: and a rubber pad (6) is fixedly connected to the side wall of one side, far away from the third limit groove (4), of the clamping plate (16).
7. The clutch inner disc tooth form machining device according to claim 6, wherein: the side walls of the first collecting tank (2) and the second collecting tank (21) are fixedly connected with pull rings (7); the side wall of the pull ring (7) is provided with anti-skid patterns (71).
8. A method for processing the tooth shape of an inner disc of a clutch is characterized by comprising the following steps: the method is applicable to the one multi-channel data ferrying device in claims 1-7; the method comprises the following steps:
s1: when the gear is installed, a worker pulls the sliding column (15) through the magnet (5), clamps the gear between the clamping plate (16) and the cutting table (12) through the spring on the side wall of the sliding column (15), meanwhile, the rubber pad (6) on the side wall of the clamping plate (16) is contacted with the gear, friction force is increased, the arc-shaped rubber plate (18) on the side wall of the first elastic telescopic rod (17) is contacted with the middle hole part of the gear, the gear is clamped under the mutual matching use, at the moment, the gear on the side wall of the cutting table (12) is further fixed under the magnetic attraction effect of the magnet (5), and the edge of the gear on the side wall of the cutting table (12) is cut through the cutting device (11);
s2: the cutting device (11) can fall into the first collecting tank (2) and the second collecting tank (21) to collect residues and scraps generated by cutting at the edge of the gear, when the first collecting tank (2) and the second collecting tank (21) are required to be disassembled, the first collecting tank (2) and the second collecting tank (21) are pulled by the pull ring (7), and the first collecting tank (2) and the second collecting tank (21) are installed and disassembled by the first limiting tank (23) and the limiting block (22);
s3: the gravity of the gear and the force of the contact between the clamping plate (16) and the gear are driven by the spring on the side wall of the sliding column (15), so that the second elastic telescopic rod (36) stretches and contracts, the copper drum aurora magnet (5) pulls the sliding block (32) to move in the middle of the second sliding groove (3), and after the cutting device (11) completes cutting of the edge of the gear, the sliding block (32) scrapes and cleans the side wall of the cutting table (12);
s4: the gear is mounted in contact with the sidewall of the clamping plate (16) and with the drum (42), the drum (42) begins to rotate on the sidewall of the fixed bar (41) until the gear is mounted to the sidewall of the cutting table (12).
CN202310946268.3A 2023-07-31 2023-07-31 A clutch inner disc tooth profile machining device and method Active CN116727770B (en)

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CN114260514A (en) * 2022-02-11 2022-04-01 深圳美新隆制罐有限公司 Metal cutting equipment is used in metal can processing
CN216938540U (en) * 2022-03-31 2022-07-12 重庆市隆桓机械有限公司 Driven gear changes hole processing equipment
CN114985822A (en) * 2022-07-22 2022-09-02 济南四通机械有限公司 High-efficient aluminium alloy cutting equipment

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CN107687486A (en) * 2017-08-31 2018-02-13 芜湖禾丰离合器有限公司 A kind of hydraulic rotary joint mechanical drive clutch
CN208613932U (en) * 2018-07-18 2019-03-19 盐城瑞升齿轮有限公司 A kind of gear stationary fixture
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