CN116727770B - A clutch inner disc tooth profile machining device and method - Google Patents
A clutch inner disc tooth profile machining device and methodInfo
- Publication number
- CN116727770B CN116727770B CN202310946268.3A CN202310946268A CN116727770B CN 116727770 B CN116727770 B CN 116727770B CN 202310946268 A CN202310946268 A CN 202310946268A CN 116727770 B CN116727770 B CN 116727770B
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- China
- Prior art keywords
- side wall
- gear
- fixedly connected
- sliding
- cutting table
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
- B23Q3/1546—Stationary devices using permanent magnets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Gear Processing (AREA)
Abstract
本发明属于离合器齿轮加工技术领域，具体地说是一种离合器内盘齿形加工装置及方法，包括底座；所述底座侧壁固接有切割装置；所述底座侧壁固接有切割台；所述切割装置与切割台为对应设置；所述切割台侧壁固接有固定柱；所述固定柱中部开设有一号滑动槽；通过设有滑动柱侧壁上的弹簧，增加了夹持板与切割台对齿轮在加工时的夹持效果，通过设有一号弹性伸缩杆，增加了弧形橡胶板将齿轮顶住的效果，并且与夹持板相互配合使用下，增加了对齿轮加工时的固定效果，减小了齿轮在加工时出现晃动或者移动，导致切割尺寸出现偏差，造成残次品的情况，同时方便了工作人员对齿轮角度进行改变的效果。
This invention belongs to the field of clutch gear processing technology, specifically a clutch inner disc gear processing device and method, including a base; a cutting device is fixedly connected to the side wall of the base; a cutting table is fixedly connected to the side wall of the base; the cutting device and the cutting table are correspondingly arranged; a fixing column is fixedly connected to the side wall of the cutting table; a sliding groove is formed in the middle of the fixing column; by providing a spring on the side wall of the sliding column, the clamping effect of the clamping plate and the cutting table on the gear during processing is increased; by providing a first elastic telescopic rod, the effect of the arc-shaped rubber plate holding the gear is increased, and when used in conjunction with the clamping plate, the fixing effect on the gear during processing is increased, reducing the possibility of the gear shaking or moving during processing, which could lead to deviations in cutting dimensions and the creation of defective products. At the same time, it facilitates the operator in changing the gear angle.
Description
Technical Field
The invention belongs to the technical field of clutch gear machining, and particularly relates to a device and a method for machining a tooth shape of an inner disc of a clutch.
Background
The clutch is a part positioned in a flywheel shell between an engine and a gearbox and used for cutting off or transmitting power input by the engine to the gearbox and separating or connecting a transmission system at any time, and is commonly provided with an electromagnetic clutch and a magnetic powder clutch.
Since the clutch pair is capable of performing system separation and engagement of the automobile power, the clutch plays an important role in the whole automobile system, and the core part of the clutch is operated through the gear, so that the gear is required to have good wear resistance.
In the prior art, in long-time use observation, the gear is required to be cut according to a certain size when being produced, the angle of the gear is required to be changed frequently when the gear is cut, and the fixing device in the prior art is required to be used by means of a special tool when the angle of the gear is changed, so that the gear is inconvenient to use.
The invention provides a device and a method for processing tooth shapes of inner discs of clutches.
Disclosure of Invention
In order to overcome the defects in the prior art and solve at least one technical problem in the background art, the invention provides a device and a method for processing the tooth shape of an inner disc of a clutch.
The technical scheme includes that the tooth-shaped machining device and method for the clutch inner disc comprises a base, a cutting device is fixedly connected to the side wall of the base, a cutting table is fixedly connected to the side wall of the base, the cutting device and the cutting table are correspondingly arranged, a fixed column is fixedly connected to the side wall of the cutting table, a first sliding groove is formed in the middle of the fixed column, a spring is fixedly connected to the side wall of the first sliding groove, the middle of the first sliding groove is connected with the sliding column in a sliding mode, the other end of the spring is fixedly connected to the side wall of the sliding column, a pair of clamping plates are connected to the side wall of the sliding column in a connecting mode, the clamping plates are mounted on the side wall of the sliding column through torsion springs, a pair of elastic telescopic rods are fixedly connected to the side wall of the fixed column, an arc-shaped rubber plate is fixedly connected to the side wall of the first elastic telescopic rod, the clamping effect of the clamping plates and the cutting table on gears in machining is improved, the effect of the arc-shaped rubber plate on the side wall of the gears is improved, the clamping effect of the gears in the working process is improved, the clamping effect of the arc-shaped rubber plate on the gears is matched with the clamping plates in the use, the middle of the sliding plates is increased, the clamping plates in the sliding effect on the gears in the machining process of the poor dimension is reduced, and the working effect of the working condition is reduced, and the working condition is convenient to change.
The method comprises the steps of installing a first collecting tank on the side wall of a base, installing a second collecting tank on the side wall of the base, wherein the first collecting tank and the second collecting tank are symmetrically arranged, a pair of limiting blocks are fixedly connected to the side wall of the first collecting tank, which is close to the second collecting tank, a pair of one-to-one limiting tanks are arranged on the side wall of the second collecting tank, the first limiting tanks and the limiting blocks are correspondingly arranged, the first limiting tanks and the limiting blocks are all in T-shaped, the first collecting tank and the second collecting tank are arranged, the collecting effect of cutting scraps and residues is improved, the recycling effect of the residues and the scraps is improved, the limiting blocks and the first limiting tanks are all in T-shaped, the fixing effect of installing the first collecting tank and the second collecting tank on the side wall of the base is improved, and the first collecting tank and the second collecting tank are conveniently detached and cleaned.
The side wall of one side of the cutting table is provided with a pair of second sliding grooves, the middle part of each second sliding groove is connected with a sliding block in a sliding mode, the side wall of each sliding block is fixedly connected with an elastic rope, the other side wall of each elastic rope is fixedly connected to the side wall of each second sliding groove, the side wall of each sliding block is fixedly connected with a pair of scraping plates, the end part of each second sliding groove is fixedly connected with a pulling rope, the side wall of the cutting table is provided with a pair of second limiting grooves, the side wall of the base is fixedly connected with a pair of second elastic telescopic rods, the second elastic telescopic rods are connected in the middle part of each second limiting groove in a sliding mode, the other end of each pulling rope is fixedly connected to the end part of each second elastic telescopic rod, the step reduces the accumulation of scraps and residues on the side wall of the cutting table through the inclined surface of the side wall of the cutting table, the effect of the sliding blocks and the side wall of each scraping plate to the side wall of the second sliding grooves through the pulling ropes during gear processing is improved, the scraping effect of the side wall of the scraping plates to the side wall of the second sliding grooves is improved when the scraping plates are matched with the elastic ropes, the effect of the second elastic ropes is improved, and the scraping effect of the second collecting groove is further improved when the scraping effect of the scraping plates is detached after the side processing of the gears is finished is used.
Preferably, the side wall of the clamping plate is provided with a plurality of groups of third limit grooves, the middle part of each third limit groove is fixedly connected with a fixing rod, the side wall of each fixing rod is rotatably connected with a rotary drum, and the smoothness of the gear during installation is improved through the rotary drums.
Preferably, the side wall of the cutting table, which is close to the base, is fixedly connected with a magnet, and the step increases the magnetic attraction effect on the gear during processing and reduces the shaking condition of the gear by arranging the magnet.
Preferably, a rubber pad is fixedly connected to the side wall of one side, far away from the third limit groove, of the clamping plate, and the step increases friction force when the gear is clamped by the clamping plate and the cutting table through the rubber pad.
Preferably, the first collecting tank and the second collecting tank are fixedly connected with pull rings, the pull rings are provided with anti-skidding patterns on the side walls, and the step increases convenience in use when the first collecting tank is separated from the second collecting tank by the aid of the pull rings, and increases friction force on the side walls of the pull rings by the aid of the anti-skidding patterns.
The method is suitable for the multichannel data ferrying device, and comprises the following steps:
When the gear is installed, a worker pulls the sliding column through the magnet, the gear is clamped between the clamping plate and the cutting table through the spring on the side wall of the sliding column, meanwhile, the rubber pad on the side wall of the clamping plate is contacted with the gear, friction force is increased, the arc-shaped rubber plate on the side wall of the first elastic telescopic rod is contacted with the middle hole part of the gear, the gear is clamped under the mutual matching use, at the moment, the gear on the side wall of the cutting table can be further fixed under the magnetic attraction effect of the magnet, and the edge of the gear on the side wall of the cutting table is cut through the cutting device;
S2, the cutting device is used for collecting residues and scraps generated by cutting at the edge of the gear, which fall into the first collecting tank and the second collecting tank, when the first collecting tank and the second collecting tank are required to be disassembled, the first collecting tank and the second collecting tank are pulled through the pull ring, and the first collecting tank and the second collecting tank are assembled and disassembled through the first limiting tank and the limiting block;
S3, driving the clamping plate to contact with the gear by the gravity of the gear and the force of the spring on the side wall of the sliding column, so that the second elastic telescopic rod stretches and contracts, the copper drum k magnet pulls the sliding block to move in the middle of the second sliding groove, and the sliding block scrapes and cleans the side wall of the cutting table after the cutting device finishes cutting the edge of the gear;
and S4, the gear is installed to be in contact with the side wall of the clamping plate, and when the gear is in contact with the rotary drum, the rotary drum starts to rotate on the side wall of the fixed rod until the gear is installed on the side wall of the cutting table.
The beneficial effects of the invention are as follows:
1. According to the tooth-shaped machining device and method for the clutch inner disc, the spring arranged on the side wall of the sliding column increases the clamping effect of the clamping plate and the cutting table on the gear during machining, the first elastic telescopic rod is arranged, the effect of the arc-shaped rubber plate on supporting the gear is increased, the fixing effect on the gear during machining is increased under the mutual matching with the clamping plate, the phenomenon that the gear shakes or moves during machining, the cutting size is deviated, defective products are caused, and meanwhile the effect of changing the gear angle by workers is facilitated.
2. According to the tooth-shaped processing device and method for the inner disc of the clutch, the first collecting groove and the second collecting groove are arranged, so that the collecting effect on cutting scraps and residues is improved, the recycling effect on the residues and the scraps is improved, the limiting block and the first limiting groove are arranged and are in T shapes, the fixing effect of mounting the first collecting groove and the second collecting groove on the side wall of the base is improved, and the first collecting groove and the second collecting groove are convenient to detach and clean.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic view of the structure of the cutting table of the present invention;
FIG. 4 is a bottom view of the present invention;
FIG. 5 is a schematic view of the structure of the clamping plate according to the present invention;
FIG. 6 is a flow chart of a method in the present invention;
The device comprises a base, a cutting device, a cutting table, a fixing column, a first sliding groove, a second sliding groove, a 15 sliding column, a 16 clamping plate, a 17 elastic telescopic rod, a 18 arc-shaped rubber plate, a 2 collecting groove, a 21 collecting groove, a second collecting groove, a 22 limiting block, a 23 limiting groove, a 3 sliding groove, a second sliding groove, a 31 elastic rope, a 32 sliding block, a 33 scraping plate, a 34 limiting groove, a 35 pulling rope, a 36 elastic telescopic rod, a 4 elastic telescopic rod, a third limiting groove, a 41 fixing rod, a 42 elastic telescopic rod, a 5, a magnet, a6 elastic rubber pad, a 7 pull ring, a 71 anti-skid pattern, a 8 elastic rope and a fourth limiting groove.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1,2 and 5, the device and the method for processing the tooth form of the inner disc of the clutch according to the embodiment of the invention comprise a base 1; the side wall of the base 1 is fixedly connected with a cutting device 11; the side wall of the base 1 is fixedly connected with a cutting table 12; the cutting device 11 and the cutting table 12 are correspondingly arranged, a fixed column 13 is fixedly connected to the side wall of the cutting table 12, a first sliding groove 14 is formed in the middle of the fixed column 13, a spring is fixedly connected to the side wall of the first sliding groove 14, a sliding column 15 is slidably connected to the middle of the first sliding groove 14, the other end of the spring is fixedly connected to the side wall of the sliding column 15, a pair of clamping plates 16 are connected to the side wall of the sliding column 15, the clamping plates 16 are arranged on the side wall of the sliding column 15 through torsion springs, a pair of elastic telescopic rods 17 are fixedly connected to the side wall of the fixed column 13, an arc-shaped rubber plate 18 is fixedly connected to the side wall of the first elastic telescopic rods 17, when a gear is processed, a gear middle hole is aligned with the sliding column 15, the gear is further contacted with the side wall of the clamping plates 16, at the moment, the clamping plates 16 are enabled to rotate on the side wall of the sliding column 15, the sliding column 15 is further enabled to be pulled, the middle of the sliding column 14 is enabled to slide, the clamping plates 17 is further enabled to be pushed, the elastic telescopic rods 17 are enabled to be enabled to stretch, the elastic telescopic rods 17 are enabled to be arranged on the side wall of the sliding column 15, the side wall of the sliding column 15 is enabled to be enabled to slide, the side wall of the sliding column 15, the side wall of the first sliding column 15 is enabled to be arranged, the side wall of the sliding column 15 is enabled to be fixedly connected to be, the side wall of the elastic telescopic rods, the elastic rods 16 is enabled to be arranged, the side wall to be mounted on the side wall, the side wall of the sliding column 16, the side wall of the sliding column 16 is and the side and the 16 is required to be and the side, the side 18 is and the side, and the elastic plate 18 is and the side, and the side, and the 18 are arranged, and the type are and the type are and the, the gap appears in arc rubber slab 18 and gear lateral wall, rotate the gear and carry out the angle change, this step is through being equipped with the spring on the 15 lateral walls of slip post, clamping effect to the gear at the processing of grip block 16 and cutting table 12 has been increased, through being equipped with elastic telescopic link 17 No. one, the effect that arc rubber slab 18 withstands the gear has been increased, and under the use of mutually supporting with grip block 16, fixed effect when having increased processing the gear, the gear appears rocking or moving when processing has been reduced, the deviation appears in the cutting size, cause the condition of defective goods, the staff has been made things convenient for simultaneously to the effect that the gear angle changed.
The base is characterized in that a first collecting tank 2 is arranged on the side wall of the base 1, a second collecting tank 21 is arranged on the side wall of the base 1, the first collecting tank 2 and the second collecting tank 21 are symmetrically arranged, a pair of limiting blocks 22 are fixedly connected to the side wall of the first collecting tank 2, which is close to the second collecting tank 21, a pair of limiting grooves 23 are formed in the side wall of the second collecting tank 21, the first limiting grooves 23 and the limiting blocks 22 are correspondingly arranged, the first limiting grooves 23 and the limiting blocks 22 are both arranged in a T shape, when a cutting device 11 cuts gears on the side wall of the cutting table 12, chips and residues generated by cutting fall into the first collecting tank 2 and the second collecting tank 21, when the first collecting tank 2 and the second collecting tank 21 are required to be cleaned, the first collecting tank 2 is lifted or the second collecting tank 21 is lifted, the limiting blocks 22 on the side wall of the first collecting tank 2 slide in the middle of the first limiting grooves 23 until the limiting blocks 22 leave the middle of the first limiting grooves 23, the first collecting tank 2 and the second collecting tank 21 are arranged, the first collecting tank 2 and the second collecting tank 23 are conveniently removed, and the first collecting tank 2 and the second collecting tank are additionally arranged, and the second collecting tank 23 are additionally arranged, and the first collecting tank and the second collecting tank is conveniently removed, and the first collecting tank is used, and the second collecting tank is additionally provided with the first collecting tank and the second collecting tank and the waste tank is additionally provided with the first collecting tank and the second collecting tank.
As shown in fig. 3, a side wall of one side of the cutting table 12 is inclined; a pair of second sliding grooves 3 are formed in the side wall of the cutting table 12; the middle part of the second sliding groove 3 is connected with a sliding block 32 in a sliding way; the side wall of the sliding block 32 is fixedly connected with an elastic rope 31, the other side wall of the elastic rope 31 is fixedly connected to the side wall of the second sliding groove 3, a pair of scraping plates 33 are fixedly connected to the side wall of the sliding block 32, the end part of the second sliding groove 3 is fixedly connected with a pull rope 35, the side wall of the cutting table 12 is provided with a pair of second limiting grooves 34, the side wall of the base 1 is fixedly connected with a pair of second elastic telescopic rods 36, the second elastic telescopic rods 36 are connected in a sliding manner in the middle of the second limiting grooves 34, the other end of the pull rope 35 is fixedly connected to the end part of the second elastic telescopic rods 36, when a gear is placed on the side wall of the cutting table 12, the gear is clamped by the clamping plate 16 and the cutting table 12, the gear is contacted with the side wall of the second elastic telescopic rods 36, and slides in the middle of the second limiting grooves 34, at the moment, the expansion of the second elastic telescopic rods 36 can pull the sliding block 32 in the middle of the second sliding groove 3 until the middle of the second sliding groove 3 is slid, the gear is placed on the side wall of the cutting table 12 until the side wall of the second limiting grooves is cut, the length of the elastic telescopic rods 31 is prolonged, debris and residues generated by cutting are cut along the side edges 12 and the side walls of the second sliding table 12 are cut into inclined surfaces, and the side surfaces of the second side walls are cut 2 and the side walls are cut into the inclined surfaces, and the side surfaces of the side walls are cut 32 are cut and the side surfaces of the side walls are cut 2 and are cut and separated again, and are cut and 2, the residues and the scraps attached to the side wall of the cutting table 12 are scraped into the first collecting tank 2 and the second collecting tank 21, the side wall of one side of the cutting table 12 is inclined, the situation that the scraps and the scraps are piled up on the side wall of the cutting table 12 is reduced, the effect of pulling the sliding block 32 and the scraping plate 33 to the side wall of the second collecting tank 3 during gear processing is improved through the second elastic telescopic rod 36, the scraping effect of the scraping plate 33 on the side wall of the cutting table 12 after the gear processing is finished is improved under the condition that the elastic rope 31 is matched, and the collecting effect of the first collecting tank 2 and the second collecting tank 21 is further improved.
As shown in FIG. 5, a plurality of groups of third limit grooves 4 are formed in the side wall of the clamping plate 16, a fixing rod 41 is fixedly connected to the middle of the third limit grooves 4, a rotary drum 42 is rotatably connected to the side wall of the fixing rod 41, when a gear is firstly in contact with the side wall of the clamping plate 16 during installation, the gear is influenced by a torsion spring on the side wall of the clamping plate 16, the gear is in contact with the side wall of the rotary drum 42 on the side wall of the fixing rod 41, and the rotary drum 42 rotates on the side wall of the fixing rod 41 along with the installation of the gear, and the smoothness of the gear during installation is improved through the rotary drum 42.
As shown in FIG. 4, the side wall of the cutting table 12, which is close to the base 1, is fixedly connected with a magnet 5, and when the gear is cut on the side wall of the cutting table 12, the magnet 5 always has a magnetic attraction effect on the side wall of the gear, and in this step, by arranging the magnet 5, the magnetic attraction effect on the gear during processing is increased, and the shaking condition of the gear is reduced.
As shown in fig. 5, a rubber pad 6 is fixedly connected to a side wall of the clamping plate 16 far from the third limit groove 4, and when the clamping plate 16 and the cutting table 12 clamp the gear, the rubber pad 6 contacts with the side wall of the gear, and in this step, by providing the rubber pad 6, the friction force between the clamping plate 16 and the cutting table 12 when clamping the gear is increased.
As shown in FIG. 2, the side walls of the first collecting tank 2 and the second collecting tank 21 are fixedly connected with pull rings 7, the side walls of the pull rings 7 are provided with anti-skidding patterns 71, when the first collecting tank 2 and the second collecting tank 21 are required to be disassembled, a worker pulls the pull rings 7, and further drives a limiting block 22 on the side wall of the first collecting tank 2 to slide in the middle of the first limiting groove 23, and in this step, through the arrangement of the pull rings 7, the convenience of use in separating the first collecting tank 2 from the second collecting tank 21 is improved, and through the arrangement of the anti-skidding patterns 71, the friction force on the side walls of the pull rings 7 is increased.
As shown in FIG. 5, the side wall of the sliding column 15 is provided with a pair of fourth limiting grooves 8, when a worker needs to pull the sliding column 15, the worker fastens fingers inside the fourth limiting grooves 8 and pulls the sliding column 15, and the convenience of the worker in pulling the sliding column 15 is improved by the aid of the fourth limiting grooves 8.
The method is suitable for the multichannel data ferrying device, and comprises the following steps:
S1, when a gear is installed, a worker pulls a sliding column 15 through a magnet 5, clamps the gear between a clamping plate 16 and a cutting table 12 through a spring on the side wall of the sliding column 15, meanwhile, a rubber pad 6 on the side wall of the clamping plate 16 contacts the gear, friction force is increased, an arc-shaped rubber plate 18 on the side wall of a first elastic telescopic rod 17 contacts a middle hole part of the gear, the gear is clamped under the mutual matching use, and at the moment, the gear on the side wall of the cutting table 12 is further fixed under the magnetic attraction effect of the magnet 5, and the edge of the gear on the side wall of the cutting table 12 is cut through a cutting device 11;
S2, the cutting device 11 is used for collecting residues and scraps generated by cutting at the edge of the gear, which fall into the first collecting tank 2 and the second collecting tank 21, when the first collecting tank 2 and the second collecting tank 21 need to be disassembled, the first collecting tank 2 and the second collecting tank 21 are pulled by the pull ring 7, and the first collecting tank 2 and the second collecting tank 21 are assembled and disassembled by the first limiting tank 23 and the limiting block 22;
S3, driving the clamping plate 16 to contact with the gear by the gravity of the gear and the force of the spring on the side wall of the sliding column 15, enabling the second elastic telescopic rod 36 to stretch and retract, enabling the bronze drum aur 5 to pull the sliding block 32 to move in the middle of the second sliding groove 3, and scraping and cleaning the side wall of the cutting table 12 by the sliding block 32 after the cutting device 11 finishes cutting the edge of the gear;
s4, the gear is mounted in contact with the sidewall of the clamping plate 16 and with the drum 42, the drum 42 starts to rotate on the sidewall of the fixed bar 41 until the gear is mounted to the sidewall of the cutting table 12.
Working principle: when the gear is processed, the gear middle hole part is aligned with the sliding column 15, the gear is further contacted with the side wall of the clamping plate 16, at the moment, the gear is pressed, the clamping plate 16 rotates on the side wall of the sliding column 15, the sliding column 15 is pulled, the sliding column 15 slides in the middle of the first sliding groove 14, the first elastic telescopic rod 17 is pressed again, the first elastic telescopic rod 17 stretches out and draws back, the gear is placed on the side wall of the cutting table 12, the sliding column 15 and the first elastic telescopic rod 17 are further loosened, the arc-shaped rubber plate 18 is attached to the side wall of the gear middle hole, the spring on the side wall of the sliding column 15 enables the clamping plate 16 and the cutting table 12 to clamp the gear, when the angle of the gear is required to be changed, the sliding column 15 is pulled or the arc-shaped rubber plate 18 is pushed until a gap appears between the clamping plate 16 and the cutting table 12, the arc-shaped rubber plate 18 and the side wall of the gear are in gaps to rotate the gear for changing angles, when the cutting device 11 cuts the gear on the side wall of the cutting table 12, fragments and residues generated by cutting fall into the first collecting tank 2 and the second collecting tank 21, when the residues and the garbage in the first collecting tank 2 and the second collecting tank 21 need to be cleaned, the first collecting tank 2 is lifted or the second collecting tank 21 is lifted, the limiting block 22 on the side wall of the first collecting tank 2 slides in the middle part of the first limiting tank 23 until the limiting block 22 leaves the middle part of the first limiting tank 23, when the gear is placed on the side wall of the cutting table 12, the gear is clamped by the clamping plate 16 and the cutting table 12, the gear contacts with the side wall of the second elastic telescopic rod 36, slides and stretches in the middle part of the second limiting tank 34, at the moment, through the pull rope 35, the flexible sliding block 32 that can drag of No. two elastic expansion rods 36 slides at No. two sliding tray 3 middle parts until sliding to the other end, the gear is placed and is cut on cutting table 12 lateral wall, and the length of elastic rope 31 gets longer, the piece and the residue that the cutting produced can slide to No. one collecting vat 2 and No. two collecting tray 21 inside along one side lateral wall that cutting table 12 is the inclined plane, when the cutting is accomplished after taking out the gear, no. two elastic expansion rods 36 slide once more, and the elastic rope 31 can drag sliding block 32 slides at No. two sliding tray 3 middle parts once more, and scraper blade 33 on the sliding block 32 lateral wall is the scraping to one side lateral wall of cutting table 12 that is the inclined plane, scrape the residue and the piece that are attached to on the cutting table 12 lateral wall to No. one collecting tray 2 and No. two collecting tray 21 inside, when the gear is at the installation first with grip block 16 lateral wall contact, receive the influence on the grip block 16 lateral wall, the gear contacts with rotary drum 42 on the dead lever 41 lateral wall, and rotate on the dead lever 41 lateral wall along with the installation of the gear, when the gear is cut on cutting table 12 lateral wall, magnet 5 can always pull the gear 5 and draw the stopper 2 and No. 2, when the side wall is required to be removed from the position-limited, no. 2 and No. 2 is removed from the side wall is required to be cut to the position-limited, and No. 2 is carried out on the side wall and is required to be cut on the side wall 2.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A tooth-shaped machining device for an inner disc of a clutch comprises a base (1), and is characterized in that a cutting device (11) is fixedly connected to the side wall of the base (1), a cutting table (12) is fixedly connected to the side wall of the base (1), the cutting device (11) and the cutting table (12) are correspondingly arranged, a fixed column (13) is fixedly connected to the side wall of the cutting table (12), a first sliding groove (14) is formed in the middle of the fixed column (13), a spring is fixedly connected to the side wall of the first sliding groove (14), a sliding column (15) is slidably connected to the middle of the first sliding groove (14), the other end of the spring is fixedly connected to the side wall of the sliding column (15), a pair of clamping plates (16) are hinged to the side wall of the sliding column (15), the clamping plates (16) are mounted on the side wall of the sliding column (15) through torsion springs, a pair of first elastic telescopic rods (17) are fixedly connected to the side wall of the fixed column (13), and arc-shaped rubber plates (18) are fixedly connected to the side wall of the first elastic telescopic rods (17).
The side wall of one side of the cutting table (12) is an inclined plane, a pair of second sliding grooves (3) are formed in the side wall of the cutting table (12), a sliding block (32) is connected to the middle of the second sliding grooves (3) in a sliding mode, an elastic rope (31) is fixedly connected to the side wall of the sliding block (32), the other side wall of the elastic rope (31) is fixedly connected to the side wall of the second sliding grooves (3), a pair of scraping plates (33) are fixedly connected to the side wall of the sliding block (32), a pull rope (35) is fixedly connected to the end portion of the second sliding grooves (3), a pair of second limiting grooves (34) are formed in the side wall of the cutting table (12), a pair of second elastic telescopic rods (36) are fixedly connected to the side wall of the base (1) in a sliding mode, the second elastic telescopic rods (36) are fixedly connected to the middle of the second limiting grooves (34), and the other end portion of the pull rope (35) is fixedly connected to the end portion of the second elastic telescopic rods (36).
2. The tooth-shaped machining device for the clutch inner disc is characterized in that a first collecting groove (2) is arranged on the side wall of a base (1), a second collecting groove (21) is arranged on the side wall of the base (1), the first collecting groove (2) and the second collecting groove (21) are symmetrically arranged, a pair of limiting blocks (22) are fixedly connected to the side wall, close to the second collecting groove (21), of the first collecting groove (2), a pair of first limiting grooves (23) are formed in the side wall of the second collecting groove (21), the first limiting grooves (23) and the limiting blocks (22) are correspondingly arranged, and the first limiting grooves (23) and the limiting blocks (22) are all arranged in a T shape.
3. The clutch inner disc tooth form machining device is characterized in that a plurality of groups of three-number limiting grooves (4) are formed in the side wall of the clamping plate (16), a fixing rod (41) is fixedly connected to the middle of the three-number limiting grooves (4), and a rotary drum (42) is rotatably connected to the side wall of the fixing rod (41).
4. The device for machining the tooth form of the clutch inner disc according to claim 3, wherein the side wall of one side, close to the base (1), of the cutting table (12) is fixedly connected with a magnet (5).
5. The device for machining the tooth form of the inner disc of the clutch according to claim 4, wherein a rubber pad (6) is fixedly connected to the side wall of one side, far away from the third limiting groove (4), of the clamping plate (16).
6. The tooth-shaped machining device for the clutch inner disc is characterized in that pull rings (7) are fixedly connected to the side walls of the first collecting groove (2) and the second collecting groove (21), and anti-slip patterns (71) are formed in the side walls of the pull rings (7).
7. A method for processing a tooth form of an inner disk of a clutch is characterized in that the method is suitable for a tooth form processing device of the inner disk of the clutch according to any one of claims 1 to 6, and comprises the following steps:
the gear is mounted, a worker pulls the sliding column (15) through the magnet (5), clamps the gear between the clamping plate (16) and the cutting table (12) through the spring on the side wall of the sliding column (15), meanwhile, the rubber pad (6) on the side wall of the clamping plate (16) is contacted with the gear, friction force is increased, the arc-shaped rubber plate (18) on the side wall of the first elastic telescopic rod (17) is contacted with the middle hole part of the gear, the gear is clamped under the mutual matching use, at the moment, the gear on the side wall of the cutting table (12) is further fixed under the magnetic attraction effect of the magnet (5), and the edge of the gear on the side wall of the cutting table (12) is cut through the cutting device (11);
S2, the cutting device (11) can drop residues and scraps generated by cutting at the edge of the gear into the first collecting tank (2) and the second collecting tank (21) to be collected, when the first collecting tank (2) and the second collecting tank (21) are required to be disassembled, the first collecting tank (2) and the second collecting tank (21) are pulled by the pull ring (7), and the first collecting tank (2) and the second collecting tank (21) are installed and disassembled by the first limiting tank (23) and the limiting block (22);
S3, driving a clamping plate (16) to contact with the gear by the gravity of the gear and the force of a spring on the side wall of a sliding column (15) to enable a second elastic telescopic rod (36) to stretch and retract, enabling a copper drum magnet (5) to pull a sliding block (32) to move in the middle of a second sliding groove (3), and enabling the sliding block (32) to scrape and clean the side wall of a cutting table (12) after the cutting device (11) completes cutting of the edge of the gear;
s4, when the gear is mounted to contact the side wall of the clamping plate (16) and contacts the rotary drum (42), the rotary drum (42) starts to rotate on the side wall of the fixed rod (41) until the gear is mounted to the side wall of the cutting table (12).
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| CN208613932U (en) * | 2018-07-18 | 2019-03-19 | 盐城瑞升齿轮有限公司 | A kind of gear stationary fixture |
| CN215036884U (en) * | 2021-07-12 | 2021-12-07 | 苏州恒源盛模塑有限公司 | Multipurpose clamp |
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| KR101326828B1 (en) * | 2011-12-07 | 2013-11-11 | 현대자동차주식회사 | Rotating module for clamping device |
| CN107687486B (en) * | 2017-08-31 | 2019-07-02 | 芜湖禾丰离合器有限公司 | A kind of hydraulic rotary joint mechanical drive clutch |
| CN112008164B (en) * | 2020-08-28 | 2021-06-29 | 重庆交通职业学院 | Anchor clamps suitable for multiple type gear |
| CN114260514B (en) * | 2022-02-11 | 2022-08-19 | 深圳美新隆制罐有限公司 | Metal cutting equipment is used in metal can processing |
| CN216938540U (en) * | 2022-03-31 | 2022-07-12 | 重庆市隆桓机械有限公司 | Driven gear changes hole processing equipment |
| CN114985822B (en) * | 2022-07-22 | 2023-12-01 | 济南四通机械有限公司 | High-efficient aluminium alloy cutting equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208613932U (en) * | 2018-07-18 | 2019-03-19 | 盐城瑞升齿轮有限公司 | A kind of gear stationary fixture |
| CN215036884U (en) * | 2021-07-12 | 2021-12-07 | 苏州恒源盛模塑有限公司 | Multipurpose clamp |
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