CN118161647A - A method for preparing a silk fibroin-based ultrafine monofilament suture - Google Patents

A method for preparing a silk fibroin-based ultrafine monofilament suture Download PDF

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CN118161647A
CN118161647A CN202410278624.3A CN202410278624A CN118161647A CN 118161647 A CN118161647 A CN 118161647A CN 202410278624 A CN202410278624 A CN 202410278624A CN 118161647 A CN118161647 A CN 118161647A
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silk fibroin
silk
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monofilament suture
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杨鑫
张昕
闫涛
潘志娟
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Abstract

本发明公开了一种丝素蛋白基超细单丝缝合线的制备方法,将丝素蛋白/聚乙烯醇/丝素纳米原纤复合纤维牵伸处理获得超细纤维,再在超细纤维表面涂覆壳聚糖制备超细单丝缝合线。该缝合线表面光滑,结构均匀,直径为36.6~42.9μm,断裂强力为0.25~0.31N,满足缝合所需强力要求,且具有良好的抗菌性,可以有效抑制细菌滋生,减少伤口感染。此外,该缝合线所使用的丝素蛋白、聚乙烯醇以及壳聚糖均具有优异的生物相容性,可起到促进伤口愈合,减少疤痕增生的作用,在医用缝合材料领域有较大的应用潜力。

The present invention discloses a method for preparing a silk fibroin-based ultrafine monofilament suture, wherein ultrafine fibers are obtained by drafting a silk fibroin/polyvinyl alcohol/silk fibroin nanofibril composite fiber, and chitosan is coated on the surface of the ultrafine fibers to prepare the ultrafine monofilament suture. The suture has a smooth surface and a uniform structure, a diameter of 36.6 to 42.9 μm, and a breaking strength of 0.25 to 0.31 N, which meets the strength requirements for suture, and has good antibacterial properties, can effectively inhibit bacterial growth, and reduce wound infection. In addition, the silk fibroin, polyvinyl alcohol, and chitosan used in the suture all have excellent biocompatibility, can promote wound healing, and reduce scar hyperplasia, and have great application potential in the field of medical suture materials.

Description

一种丝素蛋白基超细单丝缝合线的制备方法A method for preparing a silk fibroin-based ultrafine monofilament suture

技术领域Technical Field

本发明属于生物医用材料技术领域,涉及一种丝素蛋白基超细单丝缝合线的制备方法。The invention belongs to the technical field of biomedical materials and relates to a method for preparing a silk fibroin-based ultra-fine monofilament suture thread.

背景技术Background technique

手术缝合线是外科手术中一种用以缝合伤口、缔结组织的医用材料,也是最为普遍的可植入人体的材料。外科手术中一般根据伤口的大小、缝合部位的不同选用不同型号的缝合线,各型号缝合线的直径、韧性、强度以及穿透组织造成的损伤、引起的组织反应等均有所区别。直径较大的缝合线抗拉强度大,易于操作,但易引起组织炎症和排异反应,易产生疤痕,适用于创面大、强力需求大的部位,如躯干及四肢表皮缝合;直径较小的缝合线对组织损伤小,引起的毛细现象小,伤口恢复速度快,但对缝合技术要求高,适用于创面小、强力需求小的部位,如眼部、口腔、血管及脏器缝合。总的来说,在满足伤口缝合所需强力的前提下,直径更小的缝合线是外科手术中更优的选择。Surgical sutures are a type of medical material used to suture wounds and connect tissues in surgical operations. They are also the most common materials that can be implanted in the human body. In surgical operations, different types of sutures are generally selected according to the size of the wound and the different suture sites. The diameter, toughness, strength, damage caused by penetrating tissues, and tissue reactions caused by each type of suture are different. Sutures with larger diameters have high tensile strength and are easy to operate, but they are prone to cause tissue inflammation and rejection reactions, and are prone to scarring. They are suitable for areas with large wounds and high strength requirements, such as epidermal sutures on the trunk and limbs; sutures with smaller diameters cause less tissue damage, cause less capillary phenomena, and recover faster, but have high requirements for suture technology. They are suitable for areas with small wounds and low strength requirements, such as sutures of the eyes, mouth, blood vessels, and organs. In general, sutures with smaller diameters are a better choice in surgical operations on the premise of meeting the strength required for wound sutures.

蚕丝作为一种天然蛋白质纤维,富含甘氨酸、丙氨酸、丝氨酸等多种氨基酸,具有良好的力学性能、生物相容性和低免疫原性,是国内外最主要的缝合材料之一。医用蚕丝缝合线具有优异的吸湿性、柔软性和打结稳定性,广泛应用于伤口缝合、组织固定以及血管结扎等手术中,按照制备方式主要可分为加捻缝合线、编织缝合线、倒刺缝合线以及单丝缝合线。在专利CN101244288A中,发明人公开了一种加捻型天蚕丝外科手术缝合线的制备方法,该缝合线制备工艺简单,表面光滑,强度高,但定型效果不稳定,使用过程中易出现扭结变形;在专利CN103816564A中,发明人公开了一种编织型真丝缝合线的制备方法,该缝合线易操作,易打结,结构稳定不易变形,但缝合线直径较大,表面存在大量缝隙,容易藏匿细菌,增加术后手术伤口感染的风险;在专利CN113197705A中,发明人公开了一种倒刺型蚕丝缝合线的制备方法,该缝合线操作简单,无需打结,但倒刺形成工艺不成熟,缝线整体强度不均匀,存在手术过程中和术后断裂的风险。与以上三种缝合线相比,单丝缝合线表面光滑,直径小,穿透组织时所产生的摩擦阻力弱,能有效避免较大的伤口创面,减轻疼痛反应,减缓炎症,规避伤口感染风险,不易产生瘢痕和皮下硬块,但单丝缝合线的强力相对较低,存在伤口崩裂的隐患。Silk, as a natural protein fiber, is rich in glycine, alanine, serine and other amino acids. It has good mechanical properties, biocompatibility and low immunogenicity, and is one of the most important suture materials at home and abroad. Medical silk sutures have excellent hygroscopicity, softness and knot stability, and are widely used in wound suture, tissue fixation and vascular ligation. According to the preparation method, they can be mainly divided into twisted sutures, braided sutures, barbed sutures and monofilament sutures. In patent CN101244288A, the inventors disclosed a method for preparing a twisted silk surgical suture, which has a simple preparation process, a smooth surface, and high strength, but an unstable shaping effect, and is prone to kinking and deformation during use; in patent CN103816564A, the inventors disclosed a method for preparing a braided silk suture, which is easy to operate and tie a knot, has a stable structure and is not easy to deform, but has a large diameter and a large number of gaps on the surface, which can easily harbor bacteria and increase the risk of postoperative surgical wound infection; in patent CN113197705A, the inventors disclosed a method for preparing a barbed silk suture, which is simple to operate and does not require knotting, but the barb formation process is immature, the overall strength of the suture is uneven, and there is a risk of breakage during and after surgery. Compared with the above three types of sutures, monofilament sutures have a smooth surface, a small diameter, and weak friction resistance when penetrating tissues. They can effectively avoid larger wounds, reduce pain reactions, slow down inflammation, avoid the risk of wound infection, and are less likely to produce scars and subcutaneous lumps. However, the strength of monofilament sutures is relatively low, and there is a risk of wound rupture.

因此,如何研发一种光滑均匀、强力满足缝合要求、可生物降解的超细单丝缝合线,是目前需要解决的问题。Therefore, how to develop an ultra-fine monofilament suture that is smooth, uniform, strong enough to meet suturing requirements, and biodegradable is a problem that needs to be solved at present.

发明内容Summary of the invention

本发明目的是提供一种丝素蛋白基超细单丝缝合线的制备方法,解决现有单丝缝合线的强力相对较低,存在伤口崩裂的隐患等问题。The present invention aims to provide a method for preparing a silk fibroin-based ultrafine monofilament suture thread, so as to solve the problems that the existing monofilament suture thread has relatively low strength and the hidden danger of wound rupture.

本发明的技术方案是:The technical solution of the present invention is:

一种丝素蛋白基超细单丝缝合线的制备方法,包括以下步骤:A method for preparing a silk fibroin-based ultrafine monofilament suture thread comprises the following steps:

(1)将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维从卷绕辊上退绕并牵伸浸入浴液中浸润使其湿润软化,再被牵引出浴液,通过导纱装置进入牵伸装置并在所述牵伸装置的两道滚轮间进行牵伸,最后在循环往复导纱装置的引导下均匀地卷绕到收集装置上,获得牵伸后的纤维;(1) unwinding the silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fiber from a winding roller, drawing it, immersing it in a bath liquid to moisten and soften it, then pulling it out of the bath liquid, passing through a yarn guide device into a drawing device, and drawing it between two rollers of the drawing device, and finally evenly winding it onto a collecting device under the guidance of a cyclic reciprocating yarn guide device to obtain the drawn fiber;

(2)以去离子水为溶剂,称取壳聚糖粉末溶于抗坏血酸溶液中,配制成壳聚糖溶液,将所述牵伸后的纤维的两端固定,完全浸没在所述壳聚糖溶液中浸泡,将浸泡后的纤维取出置于真空烘箱中干燥,获得丝素蛋白基超细单丝缝合线。(2) Using deionized water as solvent, weigh chitosan powder and dissolve it in ascorbic acid solution to prepare a chitosan solution, fix the two ends of the stretched fiber, completely immerse it in the chitosan solution, take out the soaked fiber and place it in a vacuum oven to dry, so as to obtain a silk fibroin-based ultrafine monofilament suture thread.

进一步的,在步骤(1)中,所述丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维的制备方法,包括以下步骤:Furthermore, in step (1), the method for preparing the silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fiber comprises the following steps:

(1.1)将废旧蚕丝按照1:400的浴比在浓度为0.25wt.%的碳酸钠水溶液中煮沸25min,适当搅拌使其充分脱胶,将脱胶后的废旧蚕丝置于9.3mol/L的溴化锂水溶液中,按照1:10的质量比在60℃条件下溶解,再经透析、离心、除杂、浓缩,制得浓度为20wt.%的丝素蛋白水溶液;(1.1) boiling the waste silk in a sodium carbonate aqueous solution with a bath ratio of 1:400 for 25 minutes, stirring appropriately to fully degummed the waste silk, placing the degummed waste silk in a 9.3 mol/L lithium bromide aqueous solution, dissolving it at a mass ratio of 1:10 at 60° C., and then dialyzing, centrifuging, removing impurities, and concentrating to obtain a silk fibroin aqueous solution with a concentration of 20 wt.%;

(1.2)将所述脱胶后的废旧蚕丝剪成5mm长的短纤维,按照1:100的质量比浸泡在去离子水中,机械研磨30~90min,然后将丝素浆液通过100~500目的滤网过滤、离心、二次过滤,最终获得浓度为1wt.%的丝素纳米原纤水溶液,所述丝素纳米原纤水溶液中的丝素纳米原纤的长度分布区间为10~150μm,直径分布区间为20~250nm;(1.2) cutting the degummed waste silk into short fibers of 5 mm in length, soaking them in deionized water at a mass ratio of 1:100, mechanically grinding them for 30 to 90 min, and then filtering the silk slurry through a 100 to 500 mesh filter, centrifuging, and secondary filtering to finally obtain a silk fibroin nanofibril aqueous solution with a concentration of 1 wt.%, wherein the length distribution range of the silk fibroin nanofibril in the silk fibroin nanofibril aqueous solution is 10 to 150 μm, and the diameter distribution range is 20 to 250 nm;

(1.3)将所述丝素纳米原纤按照0.1~0.4wt.%的添加量加入至所述丝素蛋白水溶液中,超声处理使其分散均匀,超声时间为20min,温度为5℃,功率为120W,将浓度为20wt.%的聚乙烯醇水溶液加入超声后的溶液中,聚乙烯醇与丝素蛋白的质量比为1:1,搅拌均匀后获得丝素蛋白/聚乙烯醇/丝素纳米原纤复合水溶液,通过干喷湿法纺丝法制备获得丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维,其中,所述干喷湿法纺丝法的推进速度为2.8ml/h,挤出采用的针头内径为0.21mm,空气段的距离为2cm,凝固浴的长度为90cm,卷绕装置的卷绕速度为92.3m/h。(1.3) The silk nanofibrils are added into the silk fibroin aqueous solution in an amount of 0.1-0.4wt.%, and ultrasonic treatment is performed to make them evenly dispersed. The ultrasonic time is 20min, the temperature is 5°C, and the power is 120W. A polyvinyl alcohol aqueous solution with a concentration of 20wt.% is added into the solution after ultrasonic treatment. The mass ratio of polyvinyl alcohol to silk fibroin is 1:1. After stirring evenly, a silk fibroin/polyvinyl alcohol/silk nanofibril composite aqueous solution is obtained. Silk fibroin/polyvinyl alcohol/silk nanofibril primary composite fibers are prepared by dry-jet wet spinning. The propulsion speed of the dry-jet wet spinning method is 2.8ml/h, the inner diameter of the needle used for extrusion is 0.21mm, the distance of the air section is 2cm, the length of the coagulation bath is 90cm, and the winding speed of the winding device is 92.3m/h.

进一步的,在步骤(1)中,所述浴液为乙醇溶液,所述乙醇溶液的浓度为50wt.%,所述浸润时间为30~60s。Furthermore, in step (1), the bath liquid is an ethanol solution, the concentration of the ethanol solution is 50 wt.%, and the immersion time is 30 to 60 s.

进一步的,在步骤(1)中,所述丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维在循环往复导纱装置的引导下均匀地卷绕到收集装置上时,需要调控纤维退绕速度与最终收集速度,使牵伸倍数为130~200%。Furthermore, in step (1), when the silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fiber is evenly wound onto a collecting device under the guidance of a cyclic reciprocating yarn guiding device, it is necessary to regulate the fiber unwinding speed and the final collecting speed so that the drafting multiple is 130 to 200%.

进一步的,在步骤(2)中,所述抗坏血酸溶液的浓度为1wt.%。Furthermore, in step (2), the concentration of the ascorbic acid solution is 1 wt.%.

进一步的,在步骤(2)中,所述壳聚糖粉末的壳聚糖粘度均为≥400mPa·s。Furthermore, in step (2), the chitosan viscosity of the chitosan powder is ≥400 mPa·s.

进一步的,在步骤(2)中,所述壳聚糖溶液的浓度为0.5~3wt.%。Furthermore, in step (2), the concentration of the chitosan solution is 0.5 to 3 wt.%.

进一步的,在步骤(2)中,所述浸泡的时间为1~5min,次数为1~5次。Furthermore, in step (2), the soaking time is 1 to 5 minutes and the number of times is 1 to 5 times.

进一步的,在步骤(2)中,所述干燥的温度为60℃,时间为3min。Furthermore, in step (2), the drying temperature is 60° C. and the drying time is 3 minutes.

进一步的,在步骤(2)中,所述丝素蛋白基超细单丝缝合线的直径为36.6~42.9μm,断裂强力为0.25~0.31N。Furthermore, in step (2), the diameter of the silk fibroin-based ultrafine monofilament suture thread is 36.6-42.9 μm, and the breaking strength is 0.25-0.31N.

本发明提供了一种丝素蛋白基超细单丝缝合线的制备方法,该方法将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维通过湿法后牵伸处理及表面涂覆壳聚糖的工艺获得抗菌型超细单丝缝合线,该方法所制备的纤维可达到国家标准《YY0167-2020非吸收性外科缝线》中9-0号缝合线的要求,在实际应用过程中相比于常规手术缝合线,能够减小缝合创面,减轻疼痛反应,降低炎症反应,促进伤口愈合,减少疤痕增生,尤其适用于面部、眼部、口腔等组织部位的精细缝合。The present invention provides a method for preparing a silk fibroin-based ultrafine monofilament suture. The method obtains an antibacterial ultrafine monofilament suture by subjecting silk fibroin/polyvinyl alcohol/silk nanofibril primary composite fibers to a wet post-drawing treatment and surface coating with chitosan. The fibers prepared by the method can meet the requirements of No. 9-0 sutures in the national standard "YY0167-2020 Non-absorbable Surgical Sutures". Compared with conventional surgical sutures, the fibers can reduce the suture wound surface, alleviate pain reactions, reduce inflammatory reactions, promote wound healing, and reduce scar hyperplasia during actual application. The sutures are particularly suitable for fine sutures of tissue parts such as the face, eyes, and mouth.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中制备的丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维牵伸处理前后内部丝素纳米原纤分布变化图,其中,(a)为牵伸前、(b)为牵伸后;FIG1 is a diagram showing the distribution change of the silk fibroin nanofibrils in the silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fiber prepared in Example 1 before and after the drawing treatment, wherein (a) is before the drawing and (b) is after the drawing;

图2为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线涂层处理前后的表面形貌图,其中(a)为涂层处理前、(b)为涂层处理后;FIG2 is a surface morphology of a silk fibroin-based ultrafine monofilament suture prepared in Example 1 according to the method for preparing a silk fibroin-based ultrafine monofilament suture of the present invention before and after coating treatment, wherein (a) is before coating treatment and (b) is after coating treatment;

图3为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线对大肠杆菌和金黄色葡萄球菌的抗菌效果图,其中,(a)为大肠杆菌,(b)为金黄色葡萄球菌;FIG3 is a diagram showing the antibacterial effect of the silk fibroin-based ultrafine monofilament suture prepared in Example 1 according to the method for preparing a silk fibroin-based ultrafine monofilament suture of the present invention on Escherichia coli and Staphylococcus aureus, wherein (a) is Escherichia coli and (b) is Staphylococcus aureus;

图4为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线在PBS模拟体液中的体外降解情况图,其中,(a)为5天,(b)为10天,(c)为15天,(d)为20天,(e)为25天,(f)为30天;FIG4 is a diagram showing the in vitro degradation of the silk fibroin-based ultrafine monofilament suture prepared in Example 1 according to the method for preparing a silk fibroin-based ultrafine monofilament suture of the present invention in PBS simulated body fluid, wherein (a) is 5 days, (b) is 10 days, (c) is 15 days, (d) is 20 days, (e) is 25 days, and (f) is 30 days;

图5为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线应用于小鼠表皮缝合情况图,其中,(a)为缝合后即时效果,(b)为5天后恢复情况,(c)为10天后恢复情况,(d)为15天后恢复情况。Figure 5 is a diagram showing the application of the silk fibroin-based ultrafine monofilament suture thread prepared in Example 1 according to the preparation method of the silk fibroin-based ultrafine monofilament suture thread described in the present invention in mouse epidermal suture, wherein (a) is the immediate effect after suture, (b) is the recovery condition after 5 days, (c) is the recovery condition after 10 days, and (d) is the recovery condition after 15 days.

具体实施方式Detailed ways

本发明的目的是提供一种丝素蛋白基超细单丝缝合线的制备方法,将柔韧性好、断裂伸长大的丝素蛋白/聚乙烯醇/丝素纳米原纤复合纤维牵伸处理获得超细纤维,在超细纤维表面涂覆壳聚糖制备超细单丝缝合线。仅牵伸处理后的缝合线表面粗糙,若直接用于缝合,缝合线与组织摩擦大,表面沟槽处易藏匿细菌,因此选用成膜效果好的壳聚糖对其进行涂层处理,且壳聚糖可额外赋予缝合线一定的抗菌功能。The purpose of the present invention is to provide a method for preparing a silk fibroin-based ultrafine monofilament suture, wherein a silk fibroin/polyvinyl alcohol/silk fibroin nanofibril composite fiber with good flexibility and large elongation at break is subjected to a drawing process to obtain an ultrafine fiber, and chitosan is coated on the surface of the ultrafine fiber to prepare an ultrafine monofilament suture. The surface of the suture after only the drawing process is rough. If it is directly used for suture, the friction between the suture and the tissue is large, and the surface grooves are easy to hide bacteria. Therefore, chitosan with good film-forming effect is selected to coat it, and chitosan can additionally give the suture a certain antibacterial function.

具体步骤如下:Specific steps are as follows:

(1)将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维从卷绕辊上退绕并牵伸浸入50wt.%的乙醇溶液中使其湿润软化,经过30~60s的浸润后被牵引出浴液,通过导纱装置进入牵伸装置并在牵伸装置的两道滚轮间进行牵伸,最后在循环往复导纱装置的引导下均匀地卷绕到收集装置上,调控纤维退绕速度与最终收集速度,当牵伸倍数低于130%时,纤维平均直径较大,约为45μm,超过国标9-0号缝线的要求;当牵伸倍数高于200%时,纤维在实际操作过程中易断裂,难以实现连续牵伸。因此,较为合适的牵伸倍数为130~200%。(1) The silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fiber is unwound from the winding roller and drawn into a 50wt.% ethanol solution to make it wet and softened. After 30-60s of immersion, it is pulled out of the bath liquid, enters the drawing device through the yarn guide device, and is drawn between the two rollers of the drawing device. Finally, it is evenly wound onto the collecting device under the guidance of the reciprocating yarn guide device, and the fiber unwinding speed and the final collection speed are regulated. When the drawing ratio is lower than 130%, the average fiber diameter is larger, about 45μm, which exceeds the requirements of the national standard 9-0 suture; when the drawing ratio is higher than 200%, the fiber is easy to break during the actual operation, and it is difficult to achieve continuous drawing. Therefore, the more appropriate drawing ratio is 130-200%.

上述步骤中提及的丝素蛋白/聚乙烯醇/丝素纳米原纤复合纤维制备方法如下:The preparation method of the silk fibroin/polyvinyl alcohol/silk fibroin nanofibril composite fiber mentioned in the above steps is as follows:

(1.1)将废旧蚕丝按照1∶400的浴比在浓度为0.25wt.%的碳酸钠水溶液中煮沸25min,适当搅拌使其充分脱胶。将脱胶后的废旧蚕丝置于9.3mol/L的溴化锂水溶液中,按照1∶10的质量比在60℃条件下溶解,再经透析、离心、除杂、浓缩制得浓度为20wt.%的丝素蛋白水溶液。(1.1) Boil the waste silk in a sodium carbonate aqueous solution with a concentration of 0.25wt.% at a bath ratio of 1:400 for 25 minutes, and stir appropriately to fully degummed the waste silk. The degummed waste silk is placed in a 9.3mol/L lithium bromide aqueous solution, dissolved at a mass ratio of 1:10 at 60°C, and then dialyzed, centrifuged, impurity removed, and concentrated to obtain a silk fibroin aqueous solution with a concentration of 20wt.%.

(1.2)将脱胶后的废旧蚕丝纤维剪成5mm长的短纤维,按照1∶100的质量比浸泡在去离子水中,机械研磨30~90min,然后将丝素浆液通过100~500目的滤网过滤、离心、二次过滤,最终获得浓度为1wt.%的丝素纳米原纤水溶液,其中丝素纳米原纤的长度分布区间为10~150μm,直径分布区间为20~250nm。(1.2) The degummed waste silk fibers were cut into short fibers of 5 mm in length, immersed in deionized water at a mass ratio of 1:100, and mechanically ground for 30 to 90 min. The silk slurry was then filtered through a 100 to 500 mesh filter, centrifuged, and filtered again to finally obtain a 1 wt.% silk nanofibril aqueous solution, wherein the length distribution range of the silk nanofibrils was 10 to 150 μm, and the diameter distribution range was 20 to 250 nm.

(1.3)将丝素纳米原纤按照0.1~0.4wt.%的添加量加入丝素蛋白水溶液中,超声处理使其分散均匀,超声时间20min,温度5℃,功率120W。将浓度为20wt.%的聚乙烯醇水溶液加入超声后的溶液中,聚乙烯醇与丝素蛋白的质量比为1∶1,搅拌均匀获得丝素纳米原纤/丝素蛋白/聚乙烯醇复合水溶液,并通过干喷湿法纺丝方式制备丝素纳米原纤/丝素蛋白/聚乙烯醇复合纤维。其中,溶液的推进速度为2.8ml/h,挤出采用的针头内径为0.21mm,空气段的距离为2cm,凝固浴的长度为90cm,卷绕装置的卷绕速度为92.3m/h。(1.3) Add 0.1-0.4wt.% of silk nanofibrils to the silk protein aqueous solution, and perform ultrasonic treatment to make it dispersed evenly, the ultrasonic time is 20min, the temperature is 5°C, and the power is 120W. Add 20wt.% of polyvinyl alcohol aqueous solution to the solution after ultrasonic treatment, the mass ratio of polyvinyl alcohol to silk protein is 1:1, stir evenly to obtain a silk nanofibril/silk protein/polyvinyl alcohol composite aqueous solution, and prepare silk nanofibril/silk protein/polyvinyl alcohol composite fiber by dry-jet wet spinning. Among them, the propulsion speed of the solution is 2.8ml/h, the inner diameter of the needle used for extrusion is 0.21mm, the distance of the air section is 2cm, the length of the coagulation bath is 90cm, and the winding speed of the winding device is 92.3m/h.

(2)以去离子水为溶剂,配制浓度为1wt.%的抗坏血酸溶液,称取不同质量的壳聚糖粉末(壳聚糖粘度为≥400mPa·s)溶于抗坏血酸溶液中,配制浓度为0.5~3wt.%的壳聚糖溶液。将牵伸后纤维的两端固定,完全浸没在壳聚糖溶液中,浸泡时间为1~5min,浸泡次数为1~5次,将浸泡后的纤维取出置于真空烘箱中干燥,温度为60℃,时间3min。(2) Using deionized water as solvent, prepare an ascorbic acid solution with a concentration of 1 wt.%, weigh different masses of chitosan powder (chitosan viscosity is ≥ 400 mPa·s) and dissolve it in the ascorbic acid solution to prepare a chitosan solution with a concentration of 0.5-3 wt.%. Fix both ends of the drawn fiber and completely immerse it in the chitosan solution for 1-5 min and 1-5 times. Take out the soaked fiber and dry it in a vacuum oven at 60°C for 3 min.

在本步骤中,称取不同质量的壳聚糖粉末是因为制备的壳聚糖溶液的浓度在0.5~3wt.%之间,不同浓度对应不同质量的壳聚糖粉末。不同浓度的壳聚糖溶液均具有较好的抗菌效果,抑菌圈宽度随壳聚糖浓度的增加而增大,浓度最低的0.5wt.%壳聚糖溶液抗菌效果以达到较优水平。In this step, different masses of chitosan powder are weighed because the concentration of the prepared chitosan solution is between 0.5 and 3 wt.%, and different concentrations correspond to different masses of chitosan powder. Chitosan solutions of different concentrations all have good antibacterial effects, and the width of the inhibition zone increases with the increase of chitosan concentration. The antibacterial effect of the chitosan solution with the lowest concentration of 0.5 wt.% reaches a better level.

通过上述方法制备获得的丝素蛋白基超细单丝缝合线表面光滑,结构均匀,直径为36.6~42.9μm,断裂强力为0.25~0.31N,满足国家标准《YY0167-2020非吸收性外科缝线》中9-0号缝合线的要求,且具有良好的抗菌、消炎、促愈功能。The silk fibroin-based ultrafine monofilament suture prepared by the above method has a smooth surface, uniform structure, a diameter of 36.6-42.9 μm, and a breaking strength of 0.25-0.31 N, which meets the requirements of No. 9-0 suture in the national standard "YY0167-2020 Non-absorbable Surgical Suture" and has good antibacterial, anti-inflammatory, and healing functions.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合具体实施例进一步说明本发明的技术方案。但是本发明不限于所列出的实施例,还应包括在本发明所要求的权利范围内其他任何公知的改变。In order to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the technical solutions of the present invention are further described below in conjunction with specific embodiments. However, the present invention is not limited to the embodiments listed, and should also include any other known changes within the scope of the rights claimed by the present invention.

此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。The term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

实施例1Example 1

下述实施例展示一种丝素蛋白基超细单丝缝合线的制备方法,具体步骤如下:The following example shows a method for preparing a silk fibroin-based ultrafine monofilament suture, and the specific steps are as follows:

(1)将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维从卷绕辊上退绕并牵伸浸入50wt.%的乙醇溶液中使其湿润软化,经过30s的浸润后被牵引出浴液,通过导纱装置进入牵伸装置并在牵伸装置的两道滚轮间进行牵伸,最后在循环往复导纱装置的引导下均匀地卷绕到收集装置上,调控纤维退绕速度与最终收集速度,使牵伸倍数为150%。请参阅图1,图1为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中制备的丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维牵伸处理前后内部丝素纳米原纤分布变化图,从图1中可以看出,牵伸处理前纤维内部的原纤分散不均、互相缠结、取向杂乱,牵伸处理后纤维内部的原纤分散均匀、排列规整、取向整齐,纤维结晶度增加,强度与韧性增加,纤维力学性能整体增强。(1) The fibroin/polyvinyl alcohol/silk nanofibril primary composite fiber is unwound from the winding roller and drawn into a 50wt.% ethanol solution to make it wet and softened. After 30s of immersion, it is pulled out of the bath liquid, enters the drawing device through the yarn guide device, and is drawn between two rollers of the drawing device. Finally, it is evenly wound onto the collecting device under the guidance of the cyclic reciprocating yarn guide device, and the fiber unwinding speed and the final collection speed are adjusted to make the drawing multiple 150%. Please refer to Figure 1, which is a diagram of the distribution change of the silk fibroin/polyvinyl alcohol/silk nanofibril primary composite fiber before and after the drawing treatment of the fibroin/polyvinyl alcohol/silk nanofibril primary composite fiber prepared in Example 1 of the preparation method of a fibroin-based ultrafine monofilament suture according to the present invention. It can be seen from Figure 1 that before the drawing treatment, the fibrils inside the fiber are unevenly dispersed, entangled with each other, and have a disordered orientation. After the drawing treatment, the fibrils inside the fiber are evenly dispersed, arranged regularly, and oriented neatly. The fiber crystallinity increases, the strength and toughness increase, and the overall mechanical properties of the fiber are enhanced.

(2)以去离子水为溶剂,配制浓度为1wt.%的抗坏血酸溶液,称取不同质量的壳聚糖粉末(壳聚糖粘度为≥400mPa·s)溶于抗坏血酸溶液中,配制浓度为0.5wt.%的壳聚糖溶液。将牵伸后纤维的两端固定,完全浸没在壳聚糖溶液中,浸泡时间为1min,浸泡次数为3次,将浸泡后的纤维取出置于真空烘箱中干燥,温度为60℃,时间3min。(2) Using deionized water as solvent, prepare an ascorbic acid solution with a concentration of 1 wt.%, weigh different masses of chitosan powder (chitosan viscosity ≥ 400 mPa·s) and dissolve it in the ascorbic acid solution to prepare a chitosan solution with a concentration of 0.5 wt.%. Fix both ends of the drawn fiber and completely immerse it in the chitosan solution for 1 min and 3 times. Take out the soaked fiber and dry it in a vacuum oven at 60°C for 3 min.

通过上述制备方法和工艺参数制得的丝素蛋白基超细单丝缝合线直径为39.4μm,断裂强力为0.31N。请参阅表1,表1为实施例1与其他相关专利制备的缝合线的性能对比表。The diameter of the silk fibroin-based ultrafine monofilament suture prepared by the above preparation method and process parameters is 39.4 μm, and the breaking strength is 0.31 N. Please refer to Table 1, which is a performance comparison table of sutures prepared in Example 1 and other related patents.

表1:Table 1:

如表1所示,实施例1获得的缝合线兼具超细、抗菌、生物相容性良好以及可降解等诸多优点。请参阅图2,图2为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线涂层处理前后的表面形貌图,从图2中可以看出,未进行涂层处理的缝合线表面粗糙,缝合过程中与皮肤组织摩擦大,且沟槽处易藏匿细菌;而涂层处理后的缝合线表面光滑,缝合过程中穿透组织时摩擦阻力小,引起的疼痛反应轻。请参阅图3,图3为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线对大肠杆菌和金黄色葡萄球菌的抗菌效果图,从图3中可以看出,实施例1对大肠杆菌的抑菌圈宽度为0.64mm,对金黄色葡萄球菌的抑菌圈宽度为0.87mm,表明该缝合线具有较好的抗菌作用。请参阅图4,图4为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线在PBS模拟体液中的体外降解情况图,从图4中可以看出,随着浸泡时间的增加,缝合线表面的壳聚糖先被溶解、脱落,随后内部的丝素蛋白基超细纤维也逐渐发生降解。当浸泡时间为30天时,缝合线的重量损失率达到了43.09%。请参阅图5,图5为本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法在实施例1中所制备的丝素蛋白基超细单丝缝合线应用于小鼠表皮缝合情况图,从图5中可以看出,缝合过程中缝合线可牢固固定皮肤组织,避免伤口开裂;缝合后5天,伤口即有较大程度的恢复,未产生伤口感染与组织炎症;缝合后10天,伤口近乎完全恢复,无明显针眼;缝合后15天,伤口完全恢复,未留下明显疤痕,表明该缝合线具有良好的促进伤口愈合,减少疤痕增生的作用。As shown in Table 1, the suture obtained in Example 1 has many advantages such as ultra-fine, antibacterial, good biocompatibility and degradability. Please refer to Figure 2, which is a surface morphology of the suture before and after coating treatment of the suture without coating treatment in Example 1 of the preparation method of a suture based on silk protein protein. It can be seen from Figure 2 that the surface of the suture without coating treatment is rough, the friction with the skin tissue is large during the suture process, and the groove is easy to hide bacteria; while the surface of the suture after coating treatment is smooth, the friction resistance is small when penetrating the tissue during the suture process, and the pain reaction caused is light. Please refer to Figure 3, which is a suture based on the preparation method of a suture based on silk protein ... Please refer to Figure 4, which is a diagram of the in vitro degradation of the silk fibroin-based ultrafine monofilament suture prepared in Example 1 of the preparation method of the silk fibroin-based ultrafine monofilament suture of the present invention in PBS simulated body fluid. As can be seen from Figure 4, as the immersion time increases, the chitosan on the surface of the suture is first dissolved and falls off, and then the silk fibroin-based ultrafine fibers inside are gradually degraded. When the immersion time is 30 days, the weight loss rate of the suture reaches 43.09%. Please refer to Figure 5, which is a diagram of the application of the silk fibroin-based ultrafine monofilament suture thread prepared in Example 1 according to the preparation method of the silk fibroin-based ultrafine monofilament suture thread described in the present invention in mouse epidermal suture. It can be seen from Figure 5 that the suture thread can firmly fix the skin tissue during the suturing process to avoid wound cracking; 5 days after suturing, the wound has recovered to a large extent, and no wound infection and tissue inflammation have occurred; 10 days after suturing, the wound has almost completely recovered without obvious needle holes; 15 days after suturing, the wound has completely recovered without leaving obvious scars, indicating that the suture thread has a good effect of promoting wound healing and reducing scar hyperplasia.

实施例2Example 2

下述实施例展示一种丝素蛋白基超细单丝缝合线的制备方法,具体步骤如下:The following example shows a method for preparing a silk fibroin-based ultrafine monofilament suture, and the specific steps are as follows:

(1)将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维从卷绕辊上退绕并牵伸浸入50wt.%的乙醇溶液中使其湿润软化,经过40s的浸润后被牵引出浴液,通过导纱装置进入牵伸装置并在牵伸装置的两道滚轮间进行牵伸,最后在循环往复导纱装置的引导下均匀地卷绕到收集装置上,调控纤维退绕速度与最终收集速度,使牵伸倍数为130%。(1) The silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fibers are unwound from a winding roller and stretched and immersed in a 50wt.% ethanol solution to make them wet and softened. After 40 seconds of immersion, they are pulled out of the bath liquid, enter a stretching device through a yarn guide device, and are stretched between two rollers of the stretching device. Finally, they are evenly wound onto a collecting device under the guidance of a reciprocating yarn guide device, and the fiber unwinding speed and the final collecting speed are adjusted to make the stretching multiple 130%.

(2)以去离子水为溶剂,配制浓度为1wt.%的抗坏血酸溶液,称取不同质量的壳聚糖粉末(壳聚糖粘度为≥400mPa·s)溶于抗坏血酸溶液中,配制浓度为2wt.%的壳聚糖溶液。将牵伸后纤维的两端固定,完全浸没在壳聚糖溶液中,浸泡时间为3min,浸泡次数为1次,将浸泡后的纤维取出置于真空烘箱中干燥,温度为60℃,时间3min。(2) Using deionized water as solvent, prepare an ascorbic acid solution with a concentration of 1wt.%, weigh different masses of chitosan powder (chitosan viscosity ≥ 400mPa·s) and dissolve them in the ascorbic acid solution to prepare a chitosan solution with a concentration of 2wt.%. Fix the two ends of the drawn fiber and completely immerse it in the chitosan solution for 3 minutes and once. Take out the immersed fiber and dry it in a vacuum oven at 60°C for 3 minutes.

通过上述制备方法和工艺参数制得的抗菌型丝素蛋白基超细单丝缝合线直径为42.9μm,断裂强力为0.25N。The antibacterial silk fibroin-based ultrafine monofilament suture thread prepared by the above-mentioned preparation method and process parameters has a diameter of 42.9 μm and a breaking strength of 0.25N.

实施例3Example 3

下述实施例展示一种丝素蛋白基超细单丝缝合线的制备方法,具体步骤如下:The following example shows a method for preparing a silk fibroin-based ultrafine monofilament suture, and the specific steps are as follows:

(1)将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维从卷绕辊上退绕并牵伸浸入50wt.%的乙醇溶液中使其湿润软化,经过50s的浸润后被牵引出浴液,通过导纱装置进入牵伸装置并在牵伸装置的两道滚轮间进行牵伸,最后在循环往复导纱装置的引导下均匀地卷绕到收集装置上,调控纤维退绕速度与最终收集速度,使牵伸倍数为200%。(1) The silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fibers are unwound from a winding roller and stretched and immersed in a 50wt.% ethanol solution to make them wet and softened. After 50s of immersion, they are pulled out of the bath solution, enter a stretching device through a yarn guide device, and are stretched between two rollers of the stretching device. Finally, they are evenly wound onto a collecting device under the guidance of a reciprocating yarn guide device, and the fiber unwinding speed and the final collecting speed are adjusted to make the stretching multiple 200%.

(2)以去离子水为溶剂,配制浓度为1wt.%的抗坏血酸溶液,称取不同质量的壳聚糖粉末(壳聚糖粘度为≥400mPa·s)溶于抗坏血酸溶液中,配制浓度为1wt.%的壳聚糖溶液。将牵伸后纤维的两端固定,完全浸没在壳聚糖溶液中,浸泡时间为5min,浸泡次数为5次,将浸泡后的纤维取出置于真空烘箱中干燥,温度为60℃,时间3min。(2) Using deionized water as solvent, prepare an ascorbic acid solution with a concentration of 1 wt.%, weigh different masses of chitosan powder (chitosan viscosity is ≥ 400 mPa·s) and dissolve it in the ascorbic acid solution to prepare a chitosan solution with a concentration of 1 wt.%. Fix the two ends of the drawn fiber and completely immerse it in the chitosan solution for 5 min and 5 times. Take out the soaked fiber and place it in a vacuum oven for drying at 60°C for 3 min.

通过上述制备方法和工艺参数制得的抗菌型丝素蛋白基超细单丝缝合线直径为36.6μm,断裂强力为0.28N。The antibacterial silk fibroin-based ultrafine monofilament suture thread prepared by the above-mentioned preparation method and process parameters has a diameter of 36.6 μm and a breaking strength of 0.28N.

实施例4Example 4

下述实施例展示一种丝素蛋白基超细单丝缝合线的制备方法,具体步骤如下:The following example shows a method for preparing a silk fibroin-based ultrafine monofilament suture, and the specific steps are as follows:

(1)将丝素蛋白/聚乙烯醇/丝素纳米原纤初生复合纤维从卷绕辊上退绕并牵伸浸入50wt.%的乙醇溶液中使其湿润软化,经过60s的浸润后被牵引出浴液,通过导纱装置进入牵伸装置并在牵伸装置的两道滚轮间进行牵伸,最后在循环往复导纱装置的引导下均匀地卷绕到收集装置上,调控纤维退绕速度与最终收集速度,使牵伸倍数为180%。(1) The silk fibroin/polyvinyl alcohol/silk fibroin nanofibril primary composite fibers are unwound from a winding roller and stretched and immersed in a 50wt.% ethanol solution to make them wet and softened. After 60s of immersion, they are pulled out of the bath solution, enter a stretching device through a yarn guide device, and are stretched between two rollers of the stretching device. Finally, they are evenly wound onto a collecting device under the guidance of a reciprocating yarn guide device, and the fiber unwinding speed and the final collecting speed are adjusted to make the stretching multiple 180%.

(2)以去离子水为溶剂,配制浓度为1wt.%的抗坏血酸溶液,称取不同质量的壳聚糖粉末(壳聚糖粘度为≥400mPa·s)溶于抗坏血酸溶液中,配制浓度为3wt.%的壳聚糖溶液。将牵伸后纤维的两端固定,完全浸没在壳聚糖溶液中,浸泡时间为3min,浸泡次数为3次,将浸泡后的纤维取出置于真空烘箱中干燥,温度为60℃,时间3min。(2) Using deionized water as solvent, prepare an ascorbic acid solution with a concentration of 1wt.%, weigh different masses of chitosan powder (chitosan viscosity ≥ 400mPa·s) and dissolve them in the ascorbic acid solution to prepare a chitosan solution with a concentration of 3wt.%. Fix the two ends of the stretched fiber and completely immerse it in the chitosan solution for 3 minutes and 3 times. Take out the immersed fiber and place it in a vacuum oven for drying at 60°C for 3 minutes.

通过上述制备方法和工艺参数制得的抗菌型丝素蛋白基超细单丝缝合线直径为39.9μm,断裂强力为0.28N。The antibacterial silk fibroin-based ultrafine monofilament suture thread prepared by the above-mentioned preparation method and process parameters has a diameter of 39.9 μm and a breaking strength of 0.28N.

综上所述,本发明所述的一种丝素蛋白基超细单丝缝合线的制备方法,将丝素蛋白/聚乙烯醇/丝素纳米原纤复合纤维牵伸处理获得超细纤维,再在超细纤维表面涂覆壳聚糖制备超细单丝缝合线。该缝合线表面光滑,结构均匀,直径为36.6~42.9μm,断裂强力为0.25~0.31N,满足缝合所需强力要求,且具有良好的抗菌性,可以有效抑制细菌滋生,减少伤口感染。此外,该缝合线所使用的丝素蛋白、聚乙烯醇以及壳聚糖均具有优异的生物相容性,可起到促进伤口愈合,减少疤痕增生的作用,在医用缝合材料领域有较大的应用潜力。In summary, the preparation method of a silk fibroin-based ultrafine monofilament suture thread described in the present invention is to obtain ultrafine fibers by drawing silk fibroin/polyvinyl alcohol/silk fibroin nanofibril composite fibers, and then coat chitosan on the surface of the ultrafine fibers to prepare ultrafine monofilament suture threads. The suture thread has a smooth surface, a uniform structure, a diameter of 36.6 to 42.9 μm, and a breaking strength of 0.25 to 0.31 N, which meets the strength requirements for suture, and has good antibacterial properties, which can effectively inhibit bacterial growth and reduce wound infection. In addition, the silk fibroin, polyvinyl alcohol, and chitosan used in the suture thread all have excellent biocompatibility, can promote wound healing, and reduce scar hyperplasia, and have great application potential in the field of medical suture materials.

应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims (10)

1. The preparation method of the silk fibroin-based superfine monofilament suture is characterized by comprising the following steps of:
(1) Unwinding silk fibroin/polyvinyl alcohol/silk fibroin nano fibril primary composite fibers from a winding roller, drafting, immersing in bath liquid for wetting and softening, then drawing the bath liquid, entering a drawing device through a yarn guide device, drafting between two rollers of the drawing device, and finally uniformly winding the silk fibroin/polyvinyl alcohol/silk fibroin nano fibril primary composite fibers on a collecting device under the guidance of a circulating reciprocating yarn guide device to obtain drawn fibers;
(2) Taking deionized water as a solvent, weighing chitosan powder, dissolving the chitosan powder in an ascorbic acid solution to prepare a chitosan solution, fixing two ends of the drawn fiber, completely immersing the fiber in the chitosan solution for soaking, taking out the soaked fiber, and drying in a vacuum oven to obtain the silk fibroin-based superfine monofilament suture.
2. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (1), the preparation method of the silk fibroin/polyvinyl alcohol/silk fibroin nano-fibril primary composite fiber comprises the following steps:
(1.1) the waste silk is processed according to the following steps: 400 in a sodium carbonate aqueous solution with the concentration of 0.25wt.% for 25min, properly stirring to fully degumm the waste silk, and placing the degummed waste silk in a lithium bromide aqueous solution with the concentration of 9.3mol/L according to the following formula 1:10, dissolving at 60 ℃, dialyzing, centrifuging, removing impurities, concentrating to obtain a silk fibroin aqueous solution with the concentration of 20 wt.%;
(1.2) shearing the degummed waste silk into short fibers with the length of 5mm according to the following steps of 1:100 mass ratio is soaked in deionized water, mechanically grinded for 30-90 min, then silk fibroin slurry is filtered through a 100-500 mesh filter screen, centrifuged and secondarily filtered, and finally silk fibroin aqueous solution with the concentration of 1wt.% is obtained, wherein the length distribution interval of silk fibroin in the silk fibroin aqueous solution is 10-150 mu m, and the diameter distribution interval is 20-250 nm;
(1.3) adding the silk fibroin nano-fibrils into the silk fibroin aqueous solution according to the addition amount of 0.1-0.4 wt.%, uniformly dispersing the silk fibroin nano-fibrils by ultrasonic treatment, wherein the ultrasonic treatment time is 20min, the temperature is 5 ℃, the power is 120W, adding a polyvinyl alcohol aqueous solution with the concentration of 20wt.% into the ultrasonic solution, and the mass ratio of the polyvinyl alcohol to the silk fibroin is 1:1, uniformly stirring to obtain a silk fibroin/polyvinyl alcohol/silk fibroin nano fibril composite aqueous solution, and preparing the silk fibroin/polyvinyl alcohol/silk fibroin nano fibril nascent composite fiber by a dry-jet wet spinning method, wherein the propelling speed of the dry-jet wet spinning method is 2.8ml/h, the inner diameter of a needle head adopted by extrusion is 0.21mm, the distance of an air section is 2cm, the length of a coagulating bath is 90cm, and the winding speed of a winding device is 92.3m/h.
3. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (1), the bath liquid is an ethanol solution, the concentration of the ethanol solution is 50wt.%, and the infiltration time is 30-60 s.
4. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (1), when the silk fibroin/polyvinyl alcohol/silk fibroin nano-fibril primary composite fiber is uniformly wound on the collecting device under the guidance of the circulating reciprocating yarn guiding device, the fiber unwinding speed and the final collecting speed need to be regulated so that the draft multiple is 130-200%.
5. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in step (2), the concentration of the ascorbic acid solution is 1wt.%.
6. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (2), the chitosan viscosity of the chitosan powder is more than or equal to 400 mPas.
7. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in step (2), the chitosan solution has a concentration of 0.5 to 3wt.%.
8. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (2), the soaking time is 1-5 min, and the times are 1-5 times.
9. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (2), the drying temperature is 60 ℃ and the drying time is 3min.
10. The method for preparing the silk fibroin-based ultrafine monofilament suture according to claim 1, wherein the method comprises the following steps: in the step (2), the diameter of the silk fibroin-based ultrafine monofilament suture is 36.6-42.9 mu m, and the breaking strength is 0.25-0.31N.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119777016A (en) * 2025-03-11 2025-04-08 祥符实验室 A kind of rare earth ion reinforced silk protein fiber and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119777016A (en) * 2025-03-11 2025-04-08 祥符实验室 A kind of rare earth ion reinforced silk protein fiber and preparation method thereof

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