CN118683048A - Wrinkle-proof film blowing machine and method for producing packaging materials - Google Patents
Wrinkle-proof film blowing machine and method for producing packaging materials Download PDFInfo
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- CN118683048A CN118683048A CN202411171122.7A CN202411171122A CN118683048A CN 118683048 A CN118683048 A CN 118683048A CN 202411171122 A CN202411171122 A CN 202411171122A CN 118683048 A CN118683048 A CN 118683048A
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- 238000010096 film blowing Methods 0.000 title claims abstract description 78
- 239000005022 packaging material Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000002985 plastic film Substances 0.000 claims abstract description 87
- 229920006255 plastic film Polymers 0.000 claims abstract description 87
- 230000000087 stabilizing effect Effects 0.000 claims description 62
- 238000001816 cooling Methods 0.000 claims description 48
- 230000005540 biological transmission Effects 0.000 claims description 44
- 239000004033 plastic Substances 0.000 claims description 27
- 238000000926 separation method Methods 0.000 claims description 12
- 230000001153 anti-wrinkle effect Effects 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 230000006978 adaptation Effects 0.000 abstract 1
- 230000007246 mechanism Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/28—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of blown tubular films, e.g. by inflation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及吹膜机领域,特别涉及一种包装材料生产用防褶皱吹膜机及方法。The invention relates to the field of film blowing machines, and in particular to an anti-wrinkle film blowing machine and a method for producing packaging materials.
背景技术Background Art
包装材料可以根据其物理性质、来源、可持续性等因素进行分类,吹膜机是一种用来生产塑料薄膜的关键设备,这些薄膜被广泛用作包装材料;吹膜过程涉及将塑料颗粒加热至熔融状态并通过挤出头挤出,然后通过吹气的方式在模具内形成薄膜泡状物。通过控制拉伸比、冷却和固化过程,可以得到不同厚度和宽度的薄膜,这些薄膜具有良好的物理和化学性质,比如阻隔性、强度和透明度,因此非常适合作为包装材料使用。Packaging materials can be classified according to their physical properties, sources, sustainability and other factors. Film blowing machine is a key equipment used to produce plastic films, which are widely used as packaging materials. The film blowing process involves heating plastic particles to a molten state and extruding them through an extruder, and then blowing air to form a film bubble in the mold. By controlling the stretching ratio, cooling and curing process, films of different thicknesses and widths can be obtained. These films have good physical and chemical properties, such as barrier properties, strength and transparency, making them very suitable for use as packaging materials.
由于包装袋的用途不同一些包装袋的侧面具有折边,即包装袋的两侧向内折弯,在吹膜后需要使用折边器(也叫压边、插边等)对塑料膜进行插边。Due to the different uses of packaging bags, some packaging bags have folded edges on the sides, that is, the two sides of the packaging bags are bent inward. After the film is blown, a folding device (also called pressing edge, inserting edge, etc.) is needed to insert the edge of the plastic film.
中国专利申请CN109822874A公开了一种防止薄膜褶皱的吹膜机,包括机体,所述机体的内部安装有电磁加热器,所述机体的内壁安装有温度传感器,所述收卷架的一侧设置有张紧机构,所述张紧机构的下方设置有牵引辊,所述收卷架靠近张紧机构的一侧设置有三相异步电机、收卷辊和电控箱,所述收卷辊的底端安装有转速传感器。本发明通过设置的温度传感器检测机体内部熔体的温度,通过调节电磁加热器的温度,在模头挤出时比较结实,通过设置的转速传感器检测收卷辊的转速,通过张紧机构与牵引辊的配合控制薄膜的张力,并控制三相异步电机的转速,避免收卷辊上的薄膜过多时产生过大的张力把薄膜拉皱;Chinese patent application CN109822874A discloses a film blowing machine for preventing film wrinkles, including a machine body, an electromagnetic heater installed inside the machine body, a temperature sensor installed on the inner wall of the machine body, a tensioning mechanism arranged on one side of the winding frame, a traction roller arranged below the tensioning mechanism, a three-phase asynchronous motor, a winding roller and an electric control box arranged on the side of the winding frame close to the tensioning mechanism, and a speed sensor installed at the bottom end of the winding roller. The present invention detects the temperature of the melt inside the machine body by means of a temperature sensor, adjusts the temperature of the electromagnetic heater, and is relatively strong during die extrusion, detects the speed of the winding roller by means of a speed sensor, controls the tension of the film by means of the coordination of the tensioning mechanism and the traction roller, and controls the speed of the three-phase asynchronous motor to avoid excessive tension and wrinkling of the film when there is too much film on the winding roller;
中国专利申请CN114603840A公开了一种防褶皱的塑料袋制造用吹膜辅助设备,包括辅助机构,所述辅助机构包括主动轴,所述主动轴的外围固定连接有半锥齿,所述半锥齿的上侧通过锥齿轮传动连接有从动轴,所述从动轴的中部固定连接有中心柱,所述中心柱的上下两端铰接有铰杆,吹膜时,将膜袋穿过伸展块后,主动轴带动半锥齿先后依次啮合锥齿轮,使从动轴循环正转和反转,在离心力作用下,伸展块带动缓冲带接触膜袋内壁,辅助张紧膜袋,避免因吹膜时直径不稳定性造成褶皱产生,通过转动调节蜗杆,使左右两侧蜗轮带动夹板相向转动减小夹板间夹角,配合辊子转动减小与膜袋接触面的摩擦,减少膜袋压扁时产生的褶皱;Chinese patent application CN114603840A discloses an auxiliary film blowing device for manufacturing wrinkle-proof plastic bags, including an auxiliary mechanism, wherein the auxiliary mechanism includes a driving shaft, the periphery of the driving shaft is fixedly connected with a semi-bevel gear, the upper side of the semi-bevel gear is connected to a driven shaft through a bevel gear transmission, the middle part of the driven shaft is fixedly connected with a center column, and the upper and lower ends of the center column are hinged with hinge rods. When blowing film, after the film bag passes through the stretching block, the driving shaft drives the semi-bevel gear to mesh with the bevel gear in sequence, so that the driven shaft rotates forward and reversely in a cycle. Under the action of centrifugal force, the stretching block drives the buffer belt to contact the inner wall of the film bag, and assists in tensioning the film bag to avoid wrinkles caused by diameter instability during film blowing. By rotating the adjusting worm, the worm wheels on the left and right sides drive the clamps to rotate towards each other to reduce the angle between the clamps, and the rotation of the rollers is coordinated to reduce the friction with the contact surface of the film bag, thereby reducing wrinkles generated when the film bag is flattened.
中国专利CN109968645B公开了吹膜设备多功能插边机构,每个三角形插板组件的底部利用摆轴与升降支架形成铰接关系,三角形插板组件能横向摆动地安装在对应的升降支架上;在机架上还设有驱动三角形插板组件左右摆动的横向驱动机构;在每个三角形插板组件中还安装有扶泡组件,扶泡组件随同整个三角形插板组件绕所述摆轴摆动,既适合于将膜泡对折成为四折,也适合于将膜泡对折成为两折。Chinese patent CN109968645B discloses a multifunctional edge inserting mechanism for film blowing equipment, wherein the bottom of each triangular inserting plate assembly is hingedly connected to a lifting bracket by a swing shaft, and the triangular inserting plate assembly can be installed on the corresponding lifting bracket in a lateral swinging manner; a lateral driving mechanism for driving the triangular inserting plate assembly to swing left and right is also provided on the frame; a bubble supporting assembly is also installed in each triangular inserting plate assembly, and the bubble supporting assembly swings around the swing shaft together with the entire triangular inserting plate assembly, which is suitable for folding the film bubble in half into four folds, and also suitable for folding the film bubble in half into two folds.
上述专利和现有技术中还存在以下缺陷:The above patents and prior art also have the following defects:
现有吹膜机在塑料膜内侧通入压力气体,将塑料膜膨胀,在塑料膜外侧使用风环将塑料膜冷却,但塑料膜内侧的气体被长时间加热,导致塑料膜的冷却速度降低,冷却效果差,对不同宽度的塑料膜进行生产或对塑料膜折边的深度不同时,均需要更换不同尺寸的插边器,操作麻烦,现有的吹膜机在收束时,仅通过外部的人字板进行支撑收束,塑料膜内部没有支撑,容易产生褶皱,生产塑料膜质量差。The existing film blowing machine introduces pressurized gas into the inside of the plastic film to expand the plastic film, and uses an air ring on the outside of the plastic film to cool the plastic film. However, the gas inside the plastic film is heated for a long time, which causes the cooling speed of the plastic film to decrease and the cooling effect to be poor. When producing plastic films of different widths or when the depths of the folded edges of the plastic films are different, it is necessary to replace edge inserters of different sizes, which is troublesome to operate. When the existing film blowing machine is converging, it is supported and converged only by the external herringbone plate. The plastic film has no support inside, which is prone to wrinkles, and the quality of the produced plastic film is poor.
因此,本申请提供了一种包装材料生产用防褶皱吹膜机及方法来满足需求。Therefore, the present application provides an anti-wrinkle film blowing machine and method for producing packaging materials to meet the needs.
发明内容Summary of the invention
本申请的目的在于提供一种包装材料生产用防褶皱吹膜机及方法,同时内插边框和外插边框对塑料膜的内外进行支撑,防止塑料膜在收束成片的过程中褶皱,防皱效果更好,且能够调整内插边框和外插边框的位置,从而对不同宽度的塑料膜提供支撑,切换组件在同向模式下带动内插边框和外插边框同向移动,使对塑料膜插边深度不变的情况下适配不同的塑料膜宽度,切换组件在反向模式下带动内插边框和外插边框反向移动,调整对塑料模插边的深度,适应性更广。The purpose of the present application is to provide an anti-wrinkle film blowing machine and method for the production of packaging materials, wherein the inner frame and the outer frame support the inside and outside of the plastic film at the same time to prevent the plastic film from wrinkling in the process of being gathered into sheets, and the anti-wrinkle effect is better. The positions of the inner frame and the outer frame can be adjusted to provide support for plastic films of different widths. The switching component drives the inner frame and the outer frame to move in the same direction in the same direction mode, so that different plastic film widths can be adapted without changing the depth of the plastic film inserting edge. The switching component drives the inner frame and the outer frame to move in the opposite direction in the reverse mode to adjust the depth of the plastic mold inserting edge, and has a wider adaptability.
为实现上述目的,本申请提供如下技术方案:一种包装材料生产用防褶皱吹膜机,包括挤出机和吹膜模具,所述吹膜模具安装在所述挤出机上,所述吹膜模具的上方设置有收束擦板,所述收束擦板的两侧均设置有外插边组件,所述吹膜模具上开设有吹膜口,所述吹膜模具上安装有内插边组件并位于吹膜口内侧;To achieve the above-mentioned purpose, the present application provides the following technical solutions: an anti-wrinkle film blowing machine for producing packaging materials, comprising an extruder and a film blowing mold, the film blowing mold being mounted on the extruder, a convergence wiping plate being arranged above the film blowing mold, outer insert edge components being arranged on both sides of the convergence wiping plate, a film blowing port being opened on the film blowing mold, an inner insert edge component being installed on the film blowing mold and being located inside the film blowing port;
所述内插边组件包括内冷却单元和内插边框;The inner insert edge assembly comprises an inner cooling unit and an inner insert edge frame;
所述外插边组件包括外插边框,所述外插边框位于两个所述内插边框之间;The external insert frame assembly includes an external insert frame, and the external insert frame is located between the two internal insert frames;
所述吹膜模具的一侧还设置有切换组件,所述切换组件具有同向模式、反向模式和分离模式,当所述切换组件为同向模式时,所述切换组件能够带动所述内插边框和所述外插边框同向移动,当所述切换组件为反向模式时,所述切换组件能够带动所述内插边框和所述外插边框反向移动,当所述切换组件为分离模式时,所述切换组件能够分别带动所述内插边框和所述外插边框移动。A switching component is also provided on one side of the film blowing mold, and the switching component has a same-direction mode, a reverse mode and a separation mode. When the switching component is in the same-direction mode, the switching component can drive the inner frame and the outer frame to move in the same direction. When the switching component is in the reverse mode, the switching component can drive the inner frame and the outer frame to move in the opposite direction. When the switching component is in the separation mode, the switching component can drive the inner frame and the outer frame to move respectively.
优选的,所述切换组件包括矩形杆、主动齿轮、同向齿轮、反向齿轮和输出杆,所述矩形杆转动时能够带动所述外插边框移动,所述输出杆转动时能够带动所述内插边框移动,所述主动齿轮上开设有矩形孔,所述矩形杆通过矩形孔贯穿所述主动齿轮并与所述主动齿轮滑动配合,所述同向齿轮转动时能够带动所述输出杆同向转动,所述反向齿轮转动时能够带动所述输出杆反向转动,当所述主动齿轮在所述矩形杆上移动能依次与同向齿轮和反向齿轮啮合。Preferably, the switching assembly includes a rectangular rod, a driving gear, a co-directional gear, a reverse gear and an output rod. When the rectangular rod rotates, it can drive the outer frame to move, and when the output rod rotates, it can drive the inner frame to move. A rectangular hole is provided on the driving gear, and the rectangular rod passes through the driving gear through the rectangular hole and slides with the driving gear. When the co-directional gear rotates, it can drive the output rod to rotate in the same direction, and when the reverse gear rotates, it can drive the output rod to rotate in the reverse direction. When the driving gear moves on the rectangular rod, it can mesh with the co-directional gear and the reverse gear in sequence.
优选的,所述外插边组件还包括外驱动皮带件、外驱动螺杆、外驱动螺筒和固定杆;Preferably, the outer edge inserting assembly further comprises an outer drive belt, an outer drive screw, an outer drive screw barrel and a fixing rod;
所述外驱动螺杆插设在所述外驱动螺筒内并与所述外驱动螺筒螺纹配合,所述外插边框固定安装在所述外驱动螺杆和固定杆的一端;The external drive screw is inserted into the external drive barrel and matched with the thread of the external drive barrel, and the external insert frame is fixedly mounted on the external drive screw and one end of the fixed rod;
所述外驱动皮带件包括外插边主动皮带轮、外插边被动皮带轮和外插边驱动皮带,外插边主动皮带轮固定安装在所述矩形杆上,外插边被动皮带轮固定安装在所述外驱动螺筒上,外插边驱动皮带连接在外插边主动皮带轮和外插边被动皮带轮上。The external drive belt member includes an external insert edge driving pulley, an external insert edge passive pulley and an external insert edge driving belt. The external insert edge driving pulley is fixedly mounted on the rectangular rod, the external insert edge passive pulley is fixedly mounted on the external drive barrel, and the external insert edge driving belt is connected to the external insert edge driving pulley and the external insert edge passive pulley.
优选的,所述切换组件还包括切换皮带件、切换主动齿轮和切换被动齿轮,所述切换皮带件包括切换主动皮带轮、切换被动皮带轮和切换驱动皮带,切换主动皮带轮固定安装在所述同向齿轮上,切换被动皮带轮固定安装在所述输出杆上,切换驱动皮带连接在切换主动皮带轮和切换被动皮带轮上,所述切换主动齿轮固定安装在所述反向齿轮上,所述切换被动齿轮固定安装在所述输出杆上,所述切换主动齿轮和所述切换被动齿轮相啮合。Preferably, the switching component also includes a switching belt member, a switching driving gear and a switching passive gear, the switching belt member includes a switching driving pulley, a switching passive pulley and a switching drive belt, the switching driving pulley is fixedly mounted on the same-direction gear, the switching passive pulley is fixedly mounted on the output rod, the switching drive belt is connected to the switching driving pulley and the switching passive pulley, the switching driving gear is fixedly mounted on the reverse gear, the switching passive gear is fixedly mounted on the output rod, and the switching driving gear and the switching passive gear are meshed.
优选的,所述内冷却单元包括内冷却风环、内冷却风管和内排风管,所述内冷却风环固定安装在所述吹膜模具上,所述内排风管固定安装在所述吹膜模具上,所述内排风管靠近顶部的侧壁上开设有若干个排风孔,所述内排风管的底部贯穿所述吹膜模具并向外延伸,所述内冷却风管固定安装在所述内冷却风环的底部并与所述内冷却风环连通,所述内冷却风管贯穿所述吹膜模具并连接有内冷却风机。Preferably, the internal cooling unit includes an internal cooling air ring, an internal cooling air duct and an internal exhaust duct, the internal cooling air ring is fixedly mounted on the blown film mold, the internal exhaust duct is fixedly mounted on the blown film mold, a plurality of exhaust holes are provided on the side wall of the internal exhaust duct near the top, the bottom of the internal exhaust duct passes through the blown film mold and extends outward, the internal cooling air duct is fixedly mounted on the bottom of the internal cooling air ring and is connected to the internal cooling air ring, the internal cooling air duct passes through the blown film mold and is connected to an internal cooling fan.
优选的,所述内插边组件还包括内驱动单元,所述内驱动单元包括内驱动轴、内驱动齿轮和两根内驱动齿条,所述内驱动齿轮固定安装在所述内驱动轴的顶部,两根所述内驱动齿条分别固定安装在对应的所述内插边框上,两根所述内驱动齿条分别位于所述内驱动齿轮的两侧并与所述内驱动齿轮啮合。Preferably, the inner insert edge assembly also includes an inner drive unit, which includes an inner drive shaft, an inner drive gear and two inner drive racks, the inner drive gear is fixedly mounted on the top of the inner drive shaft, the two inner drive racks are respectively fixedly mounted on the corresponding inner insert edge frames, and the two inner drive racks are respectively located on both sides of the inner drive gear and mesh with the inner drive gear.
优选的,所述内驱动单元还包括固定壳、滑动块和防脱板,所述固定壳固定安装在所述内排风管上,所述内驱动轴转动连接在所述固定壳上,所述滑动块固定安装在所述固定壳内,所述内驱动齿条上开设有滑动槽,所述滑动块滑动配合在滑动槽内,所述固定壳的两侧开设有滑动孔,所述内驱动齿条滑动配合在滑动孔内,所述防脱板固定安装在所述内驱动齿条远离所述内插边框的一端。Preferably, the internal drive unit also includes a fixed shell, a sliding block and an anti-slip plate, the fixed shell is fixedly installed on the internal exhaust duct, the internal drive shaft is rotatably connected to the fixed shell, the sliding block is fixedly installed in the fixed shell, a sliding groove is provided on the internal drive rack, the sliding block slides in the sliding groove, sliding holes are provided on both sides of the fixed shell, the internal drive rack slides in the sliding holes, and the anti-slip plate is fixedly installed on the end of the internal drive rack away from the internal insertion frame.
优选的,所述切换组件还包括传动单元,所述传动单元包括连接轴、主动锥齿轮、被动锥齿轮和传动皮带件,所述主动锥齿轮固定安装在所述输出杆上,所述被动锥齿轮固定安装在连接轴上,所述主动锥齿轮与所述被动锥齿轮相啮合,所述传动皮带件包括传动主动皮带轮、传动被动皮带轮和传动驱动皮带,传动主动皮带轮固定安装在连接轴上,传动被动皮带轮固定安装在所述内驱动轴上,传动驱动皮带连接在传动主动皮带轮和传动被动皮带轮上。Preferably, the switching assembly also includes a transmission unit, which includes a connecting shaft, an active bevel gear, a passive bevel gear and a transmission belt member, the active bevel gear is fixedly mounted on the output rod, the passive bevel gear is fixedly mounted on the connecting shaft, the active bevel gear is meshed with the passive bevel gear, and the transmission belt member includes a transmission active pulley, a transmission passive pulley and a transmission drive belt, the transmission active pulley is fixedly mounted on the connecting shaft, the transmission passive pulley is fixedly mounted on the inner drive shaft, and the transmission drive belt is connected to the transmission active pulley and the transmission passive pulley.
优选的,挤出机的一侧设置有框架,所述框架上固定安装有侧板,所述收束擦板固定安装在所述侧板上,所述外驱动螺筒转动连接在所述侧板上,所述固定杆贯穿所述侧板并与所述侧板滑动配合,所述侧板上固定安装有连接箱,所述矩形杆转动连接在连接箱内,所述连接箱内固定安装有转动轴,所述同向齿轮和所述反向齿轮均转动连接在转动轴上,连接轴转动连接在连接箱内,所述输出杆转动连接在所述连接箱内,所述输出杆的一端贯穿所述连接箱并固定安装有转动块,所述主动齿轮上固定安装有转动杆,所述转动杆套设在所述矩形杆上,所述转动杆贯穿所述连接箱并固定安装有转动把手,所述侧板上还转动连接有两个牵引轮,两个牵引轮位于所述收束擦板的上方;Preferably, a frame is provided on one side of the extruder, a side plate is fixedly installed on the frame, the convergence and wiping plate is fixedly installed on the side plate, the external driving screw barrel is rotatably connected to the side plate, the fixing rod passes through the side plate and slidably cooperates with the side plate, a connecting box is fixedly installed on the side plate, the rectangular rod is rotatably connected in the connecting box, a rotating shaft is fixedly installed in the connecting box, the co-directional gear and the reverse gear are both rotatably connected to the rotating shaft, the connecting shaft is rotatably connected in the connecting box, the output rod is rotatably connected in the connecting box, one end of the output rod passes through the connecting box and is fixedly installed with a rotating block, a rotating rod is fixedly installed on the driving gear, the rotating rod is sleeved on the rectangular rod, the rotating rod passes through the connecting box and is fixedly installed with a rotating handle, and two traction wheels are also rotatably connected to the side plate, and the two traction wheels are located above the convergence and wiping plate;
所述主动齿轮上固定安装有稳固板,所述稳固板上固定安装有稳固弹簧,所述稳固弹簧的一端固定安装有稳固卡块,所述稳固卡块靠近所述矩形杆的一端为斜面设置,所述稳固卡块的一端固定安装有稳固杆,所述稳固杆贯穿所述稳固板并与所述稳固板滑动配合,所述矩形杆上开设有稳固槽。A stabilizing plate is fixedly mounted on the driving gear, a stabilizing spring is fixedly mounted on the stabilizing plate, a stabilizing block is fixedly mounted on one end of the stabilizing spring, an end of the stabilizing block close to the rectangular rod is provided with an inclined surface, a stabilizing rod is fixedly mounted on one end of the stabilizing block, the stabilizing rod passes through the stabilizing plate and slidably cooperates with the stabilizing plate, and a stabilizing groove is provided on the rectangular rod.
一种包装材料生产用防褶皱吹膜方法,包括以下步骤:A wrinkle-proof blown film method for producing packaging materials comprises the following steps:
步骤一:挤出机将熔融塑料通入吹膜模具内,吹膜模具将熔融塑料通过吹膜口挤出,在熔融塑料内通入压力气体,熔融塑料在压力气体的作用下膨胀成塑料膜;Step 1: The extruder passes the molten plastic into the film blowing mold, and the film blowing mold extrude the molten plastic through the film blowing port, and pressurized gas is passed into the molten plastic, and the molten plastic expands into a plastic film under the action of the pressurized gas;
步骤二:内插边框在塑料膜内部对塑料膜支撑,外插边框在塑料膜外部对塑料膜支撑并将塑料膜向内折弯;Step 2: the inner frame supports the plastic film inside the plastic film, and the outer frame supports the plastic film outside the plastic film and bends the plastic film inward;
步骤三:折弯后塑料膜通过收束擦板挤压成片状;Step 3: The bent plastic film is squeezed into a sheet through a gathering wiper;
步骤四:切换组件在同向模式下带动内插边框和外插边框同向移动,使内插边框和外插边框匹配不同宽度的塑料膜;Step 4: The switching component drives the inner frame and the outer frame to move in the same direction in the same direction, so that the inner frame and the outer frame match plastic films of different widths;
步骤五:切换组件在反向模式下带动内插边框和外插边框反向移动,调整将塑料膜向内折弯的宽度;Step 5: Switch the component to the reverse mode to drive the inner frame and the outer frame to move in the opposite direction, and adjust the width of the plastic film to be bent inward;
步骤六:切换组件在分离模式下分别带动内插边框和外插边框移动,更方便的调整内插边框和外插边框的位置。Step 6: Switch the component to separate mode to move the inset border and the external border respectively, so that the position of the inset border and the external border can be adjusted more conveniently.
综上,本发明的技术效果和优点:In summary, the technical effects and advantages of the present invention are as follows:
1、本发明中,两个内插边框在塑料膜内部将塑料模支撑,外插边框对塑料膜外部支撑,外插边框位于两个内插边框之间,将塑料膜的侧边向中心推动,使塑料膜的侧面向内插边,同时内插边框和外插边框对塑料膜的内外进行支撑,防止塑料膜在收束成片的过程中褶皱,防皱效果更好,且能够调整内插边框和外插边框的位置,从而对不同宽度的塑料膜提供支撑,切换组件在同向模式下带动内插边框和外插边框同向移动,使对塑料膜插边深度不变的情况下适配不同的塑料膜宽度,切换组件在反向模式下带动内插边框和外插边框反向移动,调整对塑料模插边的深度,适应性更广,切换组件在分离模式下能够单独带动内插边框和外插边框移动,单独调整内插边框和外插边框的位置更方便;1. In the present invention, two inner insert frames support the plastic mold inside the plastic film, and the outer insert frame supports the outside of the plastic film. The outer insert frame is located between the two inner insert frames, and the side edges of the plastic film are pushed toward the center so that the side edges of the plastic film are inserted inward. At the same time, the inner insert frame and the outer insert frame support the inside and outside of the plastic film to prevent the plastic film from wrinkling in the process of being bundled into a sheet, and the anti-wrinkle effect is better. The positions of the inner insert frame and the outer insert frame can be adjusted to provide support for plastic films of different widths. The switching component drives the inner insert frame and the outer insert frame to move in the same direction in the same direction mode, so that different plastic film widths can be adapted without changing the insertion depth of the plastic film. The switching component drives the inner insert frame and the outer insert frame to move in the opposite direction in the reverse mode to adjust the insertion depth of the plastic mold, and the adaptability is wider. The switching component can drive the inner insert frame and the outer insert frame to move separately in the separation mode, and it is more convenient to adjust the positions of the inner insert frame and the outer insert frame separately.
2、本发明中,内冷却风机将压力气体通入内冷却风环,内冷却风环将压力气体通入塑料膜内,压力气体将塑料膜膨胀,同时压力气体将塑料模的热量带走,形成循环气流,将塑料模冷却定型,提高对塑料膜的冷却速度,压力气体通过内排风管,内排风管内设置有控压阀,保证对塑料膜膨胀的压力;2. In the present invention, the internal cooling fan passes the pressurized gas into the internal cooling air ring, and the internal cooling air ring passes the pressurized gas into the plastic film, the pressurized gas expands the plastic film, and at the same time, the pressurized gas takes away the heat of the plastic mold to form a circulating airflow, cools the plastic mold and shapes it, and improves the cooling speed of the plastic film. The pressurized gas passes through the internal exhaust pipe, and a pressure control valve is provided in the internal exhaust pipe to ensure the pressure on the expansion of the plastic film;
3、本发明中,主动齿轮带动稳固板、稳固杆和稳固卡块移动,稳固卡块移动至稳固槽位置时,稳固弹簧推动稳固卡块进入稳固槽内,能够对主动齿轮进行限位,防止主动齿轮在未操作时移动,同时主动齿轮带动稳固卡块移动,稳固卡块能够通过斜面从稳固槽内脱离。3. In the present invention, the driving gear drives the stabilizing plate, the stabilizing rod and the stabilizing block to move. When the stabilizing block moves to the stabilizing groove position, the stabilizing spring pushes the stabilizing block into the stabilizing groove, which can limit the driving gear to prevent the driving gear from moving when not operated. At the same time, the driving gear drives the stabilizing block to move, and the stabilizing block can be detached from the stabilizing groove through the inclined surface.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还能够根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
图1为本发明中挤出机、吹膜模具、收束擦板和牵引轮的结构示意图;FIG1 is a schematic diagram of the structure of an extruder, a film blowing die, a convergence wiper plate and a traction wheel in the present invention;
图2为本发明中挤出机、吹膜模具、侧板和内冷却单元的结构示意图;FIG2 is a schematic structural diagram of an extruder, a film blowing die, a side plate and an internal cooling unit in the present invention;
图3为本发明图2中A部分的放大图;FIG3 is an enlarged view of part A in FIG2 of the present invention;
图4为本发明中吹膜模具、侧板和连接箱的结构示意图;FIG4 is a schematic structural diagram of a film blowing mold, a side plate and a connection box in the present invention;
图5为本发明图4中B部分的放大图;FIG5 is an enlarged view of portion B in FIG4 of the present invention;
图6为本发明中吹膜模具和内冷却单元的结构示意图;FIG6 is a schematic structural diagram of a film blowing mold and an internal cooling unit in the present invention;
图7为本发明图6中C部分的放大图;FIG7 is an enlarged view of portion C in FIG6 of the present invention;
图8为本发明中吹膜模具和侧板的结构示意图;FIG8 is a schematic structural diagram of a film blowing mold and a side plate in the present invention;
图9为本发明图8中D部分的放大图;FIG9 is an enlarged view of portion D in FIG8 of the present invention;
图10为本发明中侧板、连接箱、切换组件和传动单元的结构示意图;FIG10 is a schematic structural diagram of the side plate, the connection box, the switching assembly and the transmission unit in the present invention;
图11为本发明图10中E部分的放大图;FIG11 is an enlarged view of part E in FIG10 of the present invention;
图12为本发明中内冷却风环、内冷却风管、内排风管和内驱动轴的结构示意图。FIG. 12 is a schematic diagram of the structure of the inner cooling air ring, the inner cooling air duct, the inner exhaust duct and the inner drive shaft in the present invention.
图中:1、挤出机;2、吹膜模具;3、收束擦板;4、外插边组件;41、外插边框;42、外驱动皮带件;43、外驱动螺杆;44、外驱动螺筒;45、固定杆;5、内插边组件;51、内冷却单元;511、内冷却风环;512、内冷却风管;513、内排风管;52、内插边框;53、内驱动单元;531、内驱动轴;532、内驱动齿轮;533、内驱动齿条;534、固定壳;535、滑动块;536、防脱板;6、切换组件;61、矩形杆;62、主动齿轮;63、同向齿轮;64、反向齿轮;65、输出杆;66、切换皮带件;67、切换主动齿轮;68、切换被动齿轮;69、传动单元;691、主动锥齿轮;692、被动锥齿轮;693、传动皮带件;7、框架;8、侧板;9、连接箱;10、转动杆;11、牵引轮;12、稳固板;13、稳固弹簧;14、稳固卡块;15、稳固杆。In the figure: 1. extruder; 2. film blowing mold; 3. convergence wiper; 4. external insert edge assembly; 41. external insert frame; 42. external drive belt; 43. external drive screw; 44. external drive barrel; 45. fixed rod; 5. internal insert edge assembly; 51. internal cooling unit; 511. internal cooling air ring; 512. internal cooling air duct; 513. internal exhaust duct; 52. internal insert frame; 53. internal drive unit; 531. internal drive shaft; 532. internal drive gear; 533. internal drive rack; 534. fixed shell; 535. sliding block ;536, anti-slip plate;6, switching assembly;61, rectangular rod;62, driving gear;63, same-direction gear;64, reverse gear;65, output rod;66, switching belt member;67, switching driving gear;68, switching passive gear;69, transmission unit;691, driving bevel gear;692, passive bevel gear;693, transmission belt member;7, frame;8, side plate;9, connecting box;10, rotating rod;11, traction wheel;12, stabilizing plate;13, stabilizing spring;14, stabilizing block;15, stabilizing rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:参考图1-图12所示的一种包装材料生产用防褶皱吹膜机,包括挤出机1和吹膜模具2,吹膜模具2安装在挤出机1上,吹膜模具2的上方设置有收束擦板3,收束擦板3的两侧均设置有外插边组件4,吹膜模具2上开设有吹膜口,吹膜模具2上安装有内插边组件5并位于吹膜口内侧;Embodiment: Referring to FIG. 1 to FIG. 12 , an anti-wrinkle film blowing machine for producing packaging materials comprises an extruder 1 and a film blowing mold 2, the film blowing mold 2 is mounted on the extruder 1, a convergence wiping plate 3 is arranged above the film blowing mold 2, both sides of the convergence wiping plate 3 are provided with an outer insert edge assembly 4, a film blowing port is opened on the film blowing mold 2, and an inner insert edge assembly 5 is installed on the film blowing mold 2 and is located inside the film blowing port;
内插边组件5包括内冷却单元51和内插边框52;The inner insert edge assembly 5 includes an inner cooling unit 51 and an inner insert frame 52;
外插边组件4包括外插边框41,外插边框41位于两个内插边框52之间;The external insert frame assembly 4 includes an external insert frame 41, and the external insert frame 41 is located between the two internal insert frames 52;
吹膜模具2的一侧还设置有切换组件6,切换组件6具有同向模式、反向模式和分离模式,当切换组件6为同向模式时,切换组件6能够带动内插边框52和外插边框41同向移动,当切换组件6为反向模式时,切换组件6能够带动内插边框52和外插边框41反向移动,当切换组件6为分离模式时,切换组件6能够分别带动内插边框52和外插边框41移动。A switching component 6 is also provided on one side of the film blowing mold 2. The switching component 6 has a same-direction mode, a reverse mode and a separation mode. When the switching component 6 is in the same-direction mode, the switching component 6 can drive the inner frame 52 and the outer frame 41 to move in the same direction. When the switching component 6 is in the reverse mode, the switching component 6 can drive the inner frame 52 and the outer frame 41 to move in the opposite direction. When the switching component 6 is in the separation mode, the switching component 6 can drive the inner frame 52 and the outer frame 41 to move respectively.
挤出机1将熔融塑料通入吹膜模具2内,吹膜模具2将熔融塑料通过吹膜口挤出,在熔融塑料内通入压力气体,熔融塑料在压力气体的作用下膨胀成塑料膜,内插边框52在塑料膜内部对塑料膜支撑,外插边框41在塑料膜外部对塑料膜支撑并将塑料膜向内折弯,折弯后塑料膜通过收束擦板3挤压成片状,切换组件6在同向模式下带动内插边框52和外插边框41同向移动,使内插边框52和外插边框41匹配不同宽度的塑料膜,切换组件6在反向模式下带动内插边框52和外插边框41反向移动,调整将塑料膜向内折弯的宽度,切换组件6在分离模式下分别带动内插边框52和外插边框41移动,更方便的调整内插边框52和外插边框41的位置。The extruder 1 passes the molten plastic into the film blowing mold 2, and the film blowing mold 2 extrude the molten plastic through the film blowing port, and pressurized gas is passed into the molten plastic. The molten plastic expands into a plastic film under the action of the pressurized gas, and the inner frame 52 supports the plastic film inside the plastic film, and the outer frame 41 supports the plastic film outside the plastic film and bends the plastic film inwardly. After bending, the plastic film is squeezed into a sheet by the convergence wiper 3, and the switching component 6 drives the inner frame 52 and the outer frame 41 to move in the same direction in the same direction mode, so that the inner frame 52 and the outer frame 41 match plastic films of different widths, and the switching component 6 drives the inner frame 52 and the outer frame 41 to move in the opposite direction in the reverse mode to adjust the width of the inward bending of the plastic film, and the switching component 6 drives the inner frame 52 and the outer frame 41 to move in the separation mode respectively, so as to more conveniently adjust the positions of the inner frame 52 and the outer frame 41.
两个内插边框52在塑料膜内部将塑料模支撑,外插边框41对塑料膜外部支撑,外插边框41位于两个内插边框52之间,将塑料膜的侧边向中心推动,使塑料膜的侧面向内插边,同时内插边框52和外插边框41对塑料膜的内外进行支撑,防止塑料膜在收束成片的过程中褶皱,防皱效果更好,且能够调整内插边框52和外插边框41的位置,从而对不同宽度的塑料膜提供支撑,切换组件6在同向模式下带动内插边框52和外插边框41同向移动,使对塑料膜插边深度不变的情况下适配不同的塑料膜宽度,切换组件6在反向模式下带动内插边框52和外插边框41反向移动,调整对塑料模插边的深度,适应性更广,切换组件6在分离模式下能够单独带动内插边框52和外插边框41移动,单独调整内插边框52和外插边框41的位置更方便。The two inner insert frames 52 support the plastic mold inside the plastic film, and the outer insert frame 41 supports the outside of the plastic film. The outer insert frame 41 is located between the two inner insert frames 52, and pushes the side of the plastic film toward the center so that the side of the plastic film is inserted inward. At the same time, the inner insert frame 52 and the outer insert frame 41 support the inside and outside of the plastic film to prevent the plastic film from wrinkling in the process of shrinking into a sheet, and the anti-wrinkle effect is better. The positions of the inner insert frame 52 and the outer insert frame 41 can be adjusted to provide support for plastic films of different widths. The switching component 6 drives the inner insert frame 52 and the outer insert frame 41 to move in the same direction in the same direction mode, so that different plastic film widths can be adapted without changing the insertion depth of the plastic film. The switching component 6 drives the inner insert frame 52 and the outer insert frame 41 to move in the opposite direction in the reverse mode to adjust the depth of the plastic mold insertion edge, and has a wider adaptability. The switching component 6 can drive the inner insert frame 52 and the outer insert frame 41 to move separately in the separation mode, and it is more convenient to adjust the positions of the inner insert frame 52 and the outer insert frame 41 separately.
进一步地,参照图1-图12,切换组件6包括矩形杆61、主动齿轮62、同向齿轮63、反向齿轮64和输出杆65,矩形杆61转动时能够带动外插边框41移动,输出杆65转动时能够带动内插边框52移动,主动齿轮62上开设有矩形孔,矩形杆61通过矩形孔贯穿主动齿轮62并与主动齿轮62滑动配合,同向齿轮63转动时能够带动输出杆65同向转动,反向齿轮64转动时能够带动输出杆65反向转动,当主动齿轮62在矩形杆61上移动能依次与同向齿轮63和反向齿轮64啮合。Further, referring to Figures 1 to 12, the switching assembly 6 includes a rectangular rod 61, a driving gear 62, a co-directional gear 63, a reverse gear 64 and an output rod 65. When the rectangular rod 61 rotates, it can drive the external frame 41 to move, and when the output rod 65 rotates, it can drive the internal frame 52 to move. A rectangular hole is provided on the driving gear 62, and the rectangular rod 61 passes through the driving gear 62 through the rectangular hole and slides with the driving gear 62. When the co-directional gear 63 rotates, it can drive the output rod 65 to rotate in the same direction. When the reverse gear 64 rotates, it can drive the output rod 65 to rotate in the reverse direction. When the driving gear 62 moves on the rectangular rod 61, it can mesh with the co-directional gear 63 and the reverse gear 64 in sequence.
主动齿轮62移动至与同向齿轮63和反向齿轮64均不啮合时,此时切换组件6为分离模式,此时操作主动齿轮62转动带动矩形杆61转动,矩形杆61带动外插边框41移动,操作输出杆65转动,输出杆65带动内插边框52移动;When the driving gear 62 moves to a point where it is not meshed with the same direction gear 63 and the reverse direction gear 64, the switching assembly 6 is in the separation mode. At this time, the driving gear 62 is operated to rotate to drive the rectangular rod 61 to rotate, and the rectangular rod 61 drives the outer insert frame 41 to move. The output rod 65 is operated to rotate, and the output rod 65 drives the inner insert frame 52 to move.
主动齿轮62移动至与同向齿轮63啮合时,此时操作主动齿轮62转动,主动齿轮62带动矩形杆61转动,矩形杆61带动外插边框41移动,主动齿轮62带动同向齿轮63转动,同向齿轮63带动输出杆65同向转动,输出杆65带动内插边框52移动,且内插边框52和外插边框41的移动方向一致;When the driving gear 62 moves to mesh with the same direction gear 63, the driving gear 62 is operated to rotate, the driving gear 62 drives the rectangular rod 61 to rotate, the rectangular rod 61 drives the external frame 41 to move, the driving gear 62 drives the same direction gear 63 to rotate, the same direction gear 63 drives the output rod 65 to rotate in the same direction, the output rod 65 drives the internal frame 52 to move, and the movement directions of the internal frame 52 and the external frame 41 are consistent;
主动齿轮62移动至与反向齿轮64啮合时,此时操作主动齿轮62转动,主动齿轮62带动矩形杆61转动,矩形杆61带动外插边框41移动,主动齿轮62带动反向齿轮64转动,反向齿轮64带动输出杆65反向转动,输出杆65带动内插边框52移动,且内插边框52与外插边框41的移动方向相反。When the driving gear 62 moves to engage with the reverse gear 64, the driving gear 62 is operated to rotate, the driving gear 62 drives the rectangular rod 61 to rotate, the rectangular rod 61 drives the external frame 41 to move, the driving gear 62 drives the reverse gear 64 to rotate, the reverse gear 64 drives the output rod 65 to rotate in the opposite direction, the output rod 65 drives the internal frame 52 to move, and the movement direction of the internal frame 52 is opposite to that of the external frame 41.
主动齿轮62通过与矩形杆61的配合,主动齿轮62在矩形杆61上移动的同时转动能够带动矩形杆61转动。The driving gear 62 cooperates with the rectangular rod 61 , and the driving gear 62 moves on the rectangular rod 61 and rotates to drive the rectangular rod 61 to rotate.
进一步地,参照图1-图12,外插边组件4还包括外驱动皮带件42、外驱动螺杆43、外驱动螺筒44和固定杆45;Further, referring to FIGS. 1 to 12 , the outer insert edge assembly 4 further includes an outer drive belt member 42 , an outer drive screw rod 43 , an outer drive screw barrel 44 and a fixing rod 45 ;
外驱动螺杆43插设在外驱动螺筒44内并与外驱动螺筒44螺纹配合,外插边框41固定安装在外驱动螺杆43和固定杆45的一端;The external drive screw 43 is inserted into the external drive screw barrel 44 and is threadedly matched with the external drive screw barrel 44. The external insert frame 41 is fixedly mounted on the external drive screw 43 and one end of the fixing rod 45.
外驱动皮带件42包括外插边主动皮带轮、外插边被动皮带轮和外插边驱动皮带,外插边主动皮带轮固定安装在矩形杆61上,外插边被动皮带轮固定安装在外驱动螺筒44上,外插边驱动皮带连接在外插边主动皮带轮和外插边被动皮带轮上。The external drive belt member 42 includes an external plug-in edge driving pulley, an external plug-in edge driven pulley and an external plug-in edge driving belt. The external plug-in edge driving pulley is fixedly mounted on the rectangular rod 61, the external plug-in edge driven pulley is fixedly mounted on the external drive barrel 44, and the external plug-in edge driving belt is connected to the external plug-in edge driving pulley and the external plug-in edge driven pulley.
矩形杆61转动时,矩形杆61带动外插边主动皮带轮转动,外插边主动皮带轮带动外插边驱动皮带转动,外插边驱动皮带使外插边被动皮带轮转动,外插边被动皮带轮带动外驱动螺筒44转动,外驱动螺筒44带动外驱动螺杆43在外驱动螺筒44内移动,外驱动螺杆43带动外插边框41移动。When the rectangular rod 61 rotates, the rectangular rod 61 drives the outer plug-in side active pulley to rotate, the outer plug-in side active pulley drives the outer plug-in side driving belt to rotate, the outer plug-in side driving belt causes the outer plug-in side passive pulley to rotate, the outer plug-in side passive pulley drives the outer drive barrel 44 to rotate, the outer drive barrel 44 drives the outer drive screw 43 to move in the outer drive barrel 44, and the outer drive screw 43 drives the outer plug-in frame 41 to move.
两个外插边组件4中的外插边主动皮带轮均固定安装在矩形杆61上。The external insert edge driving pulleys in the two external insert edge assemblies 4 are both fixedly mounted on the rectangular rod 61 .
进一步地,参照图1-图12,切换组件6还包括切换皮带件66、切换主动齿轮67和切换被动齿轮68,切换皮带件66包括切换主动皮带轮、切换被动皮带轮和切换驱动皮带,切换主动皮带轮固定安装在同向齿轮63上,切换被动皮带轮固定安装在输出杆65上,切换驱动皮带连接在切换主动皮带轮和切换被动皮带轮上,切换主动齿轮67固定安装在反向齿轮64上,切换被动齿轮68固定安装在输出杆65上,切换主动齿轮67和切换被动齿轮68相啮合。Further, referring to Figures 1-12, the switching assembly 6 also includes a switching belt member 66, a switching driving gear 67 and a switching passive gear 68. The switching belt member 66 includes a switching driving pulley, a switching passive pulley and a switching drive belt. The switching driving pulley is fixedly mounted on the same-direction gear 63, the switching passive pulley is fixedly mounted on the output rod 65, the switching drive belt is connected to the switching driving pulley and the switching passive pulley, the switching driving gear 67 is fixedly mounted on the reverse gear 64, the switching passive gear 68 is fixedly mounted on the output rod 65, and the switching driving gear 67 and the switching passive gear 68 are meshed.
当主动齿轮62与同向齿轮63啮合并转动时,主动齿轮62带动同向齿轮63转动,同向齿轮63带动切换主动皮带轮转动,切换主动皮带轮带动切换驱动皮带转动,切换驱动皮带使切换被动皮带轮转动,切换被动皮带轮带动输出杆65转动,且输出杆65与矩形杆61转动方向一致,当主动齿轮62与反向齿轮64啮合并转动时,反向齿轮64带动切换主动齿轮67转动,切换主动齿轮67带动切换被动齿轮68转动,切换被动齿轮68带动输出杆65转动,且输出杆65与矩形杆61的转动方向相反。When the driving gear 62 meshes with the same-direction gear 63 and rotates, the driving gear 62 drives the same-direction gear 63 to rotate, the same-direction gear 63 drives the switching driving pulley to rotate, the switching driving pulley drives the switching driving belt to rotate, the switching driving belt causes the switching passive pulley to rotate, the switching passive pulley drives the output rod 65 to rotate, and the output rod 65 rotates in the same direction as the rectangular rod 61. When the driving gear 62 meshes with the reverse gear 64 and rotates, the reverse gear 64 drives the switching driving gear 67 to rotate, the switching driving gear 67 drives the switching passive gear 68 to rotate, the switching passive gear 68 drives the output rod 65 to rotate, and the output rod 65 rotates in the opposite direction to the rectangular rod 61.
进一步地,参照图1-图12,内冷却单元51包括内冷却风环511、内冷却风管512和内排风管513,内冷却风环511固定安装在吹膜模具2上,内排风管513固定安装在吹膜模具2上,内排风管513靠近顶部的侧壁上开设有若干个排风孔,内排风管513的底部贯穿吹膜模具2并向外延伸,内冷却风管512固定安装在内冷却风环511的底部并与内冷却风环511连通,内冷却风管512贯穿吹膜模具2并连接有内冷却风机。Further, referring to Figures 1 to 12, the internal cooling unit 51 includes an internal cooling air ring 511, an internal cooling air duct 512 and an internal exhaust duct 513. The internal cooling air ring 511 is fixedly installed on the blown film mold 2, and the internal exhaust duct 513 is fixedly installed on the blown film mold 2. A plurality of exhaust holes are provided on the side wall of the internal exhaust duct 513 near the top. The bottom of the internal exhaust duct 513 penetrates the blown film mold 2 and extends outward. The internal cooling air duct 512 is fixedly installed at the bottom of the internal cooling air ring 511 and is connected to the internal cooling air ring 511. The internal cooling air duct 512 penetrates the blown film mold 2 and is connected to an internal cooling fan.
内冷却风机将压力气体通入内冷却风环511,内冷却风环511将压力气体通入塑料膜内,压力气体将塑料膜膨胀,同时压力气体将塑料模的热量带走,将塑料模冷却定型,压力气体通过内排风管513,内排风管513内设置有控压阀,保证对塑料膜膨胀的压力。The internal cooling fan passes the pressurized gas into the internal cooling air ring 511, and the internal cooling air ring 511 passes the pressurized gas into the plastic film. The pressurized gas expands the plastic film and at the same time takes away the heat of the plastic mold to cool and shape the plastic mold. The pressurized gas passes through the internal exhaust pipe 513, and a pressure control valve is provided in the internal exhaust pipe 513 to ensure the pressure on the expansion of the plastic film.
吹膜模具2上还安装有外冷却风环并位于吹膜口外侧,在塑料膜外侧将塑料膜冷却。The film blowing mold 2 is also provided with an external cooling air ring located outside the film blowing port to cool the plastic film outside the plastic film.
进一步地,参照图1-图12,内插边组件5还包括内驱动单元53,内驱动单元53包括内驱动轴531、内驱动齿轮532和两根内驱动齿条533,内驱动齿轮532固定安装在内驱动轴531的顶部,两根内驱动齿条533分别固定安装在对应的内插边框52上,两根内驱动齿条533分别位于内驱动齿轮532的两侧并与内驱动齿轮532啮合。Further, referring to Figures 1 to 12, the inner insert edge assembly 5 also includes an inner drive unit 53, which includes an inner drive shaft 531, an inner drive gear 532 and two inner drive racks 533. The inner drive gear 532 is fixedly mounted on the top of the inner drive shaft 531, and the two inner drive racks 533 are respectively fixedly mounted on the corresponding inner insert edge frame 52. The two inner drive racks 533 are respectively located on both sides of the inner drive gear 532 and mesh with the inner drive gear 532.
内驱动轴531转动时,内驱动轴531带动内驱动齿轮532转动,内驱动齿轮532带动两根内驱动齿条533移动,且两根内驱动齿条533的移动方向相反,内驱动齿条533带动对应的内插边框52移动。When the inner driving shaft 531 rotates, the inner driving shaft 531 drives the inner driving gear 532 to rotate, and the inner driving gear 532 drives the two inner driving racks 533 to move, and the movement directions of the two inner driving racks 533 are opposite, and the inner driving racks 533 drive the corresponding inner insert frame 52 to move.
进一步地,参照图1-图12,内驱动单元53还包括固定壳534、滑动块535和防脱板536,固定壳534固定安装在内排风管513上,内驱动轴531转动连接在固定壳534上,滑动块535固定安装在固定壳534内,内驱动齿条533上开设有滑动槽,滑动块535滑动配合在滑动槽内,固定壳534的两侧开设有滑动孔,内驱动齿条533滑动配合在滑动孔内,防脱板536固定安装在内驱动齿条533远离内插边框52的一端。Further, referring to Figures 1 to 12, the internal drive unit 53 also includes a fixed shell 534, a sliding block 535 and an anti-slip plate 536. The fixed shell 534 is fixedly installed on the internal exhaust duct 513, the internal drive shaft 531 is rotatably connected to the fixed shell 534, the sliding block 535 is fixedly installed in the fixed shell 534, a sliding groove is provided on the internal drive rack 533, the sliding block 535 slides in the sliding groove, sliding holes are provided on both sides of the fixed shell 534, the internal drive rack 533 slides in the sliding holes, and the anti-slip plate 536 is fixedly installed on the end of the internal drive rack 533 away from the inner insert frame 52.
内驱动齿条533移动时带动滑动块535移动,滑动块535在滑动槽内移动,使内驱动齿条533移动更稳固,不易晃动。When the inner driving rack 533 moves, it drives the sliding block 535 to move. The sliding block 535 moves in the sliding groove, so that the inner driving rack 533 moves more stably and is not easy to shake.
进一步地,参照图1-图12,切换组件6还包括传动单元69,传动单元69包括连接轴、主动锥齿轮691、被动锥齿轮692和传动皮带件693,主动锥齿轮691固定安装在输出杆65上,被动锥齿轮692固定安装在连接轴上,主动锥齿轮691与被动锥齿轮692相啮合,传动皮带件693包括传动主动皮带轮、传动被动皮带轮和传动驱动皮带,传动主动皮带轮固定安装在连接轴上,传动被动皮带轮固定安装在内驱动轴531上,传动驱动皮带连接在传动主动皮带轮和传动被动皮带轮上。Further, referring to Figures 1-12, the switching assembly 6 also includes a transmission unit 69, which includes a connecting shaft, an active bevel gear 691, a passive bevel gear 692 and a transmission belt member 693. The active bevel gear 691 is fixedly mounted on the output rod 65, the passive bevel gear 692 is fixedly mounted on the connecting shaft, the active bevel gear 691 is meshed with the passive bevel gear 692, and the transmission belt member 693 includes a transmission active pulley, a transmission passive pulley and a transmission drive belt. The transmission active pulley is fixedly mounted on the connecting shaft, the transmission passive pulley is fixedly mounted on the inner drive shaft 531, and the transmission drive belt is connected to the transmission active pulley and the transmission passive pulley.
输出杆65转动时带动主动锥齿轮691转动,主动锥齿轮691带动被动锥齿轮692转动,被动锥齿轮692带动连接轴转动,连接轴带动传动主动皮带轮转动,传动主动皮带轮带动传动驱动皮带转动,传动驱动皮带使传动被动皮带轮转动,传动被动皮带轮带动内驱动轴531转动。When the output rod 65 rotates, it drives the active bevel gear 691 to rotate, the active bevel gear 691 drives the passive bevel gear 692 to rotate, the passive bevel gear 692 drives the connecting shaft to rotate, the connecting shaft drives the transmission active pulley to rotate, the transmission active pulley drives the transmission driving belt to rotate, the transmission driving belt causes the transmission passive pulley to rotate, and the transmission passive pulley drives the inner drive shaft 531 to rotate.
进一步地,参照图1-图12,挤出机1的一侧设置有框架7,框架7上固定安装有侧板8,收束擦板3固定安装在侧板8上,外驱动螺筒44转动连接在侧板8上,固定杆45贯穿侧板8并与侧板8滑动配合,侧板8上固定安装有连接箱9,矩形杆61转动连接在连接箱9内,连接箱9内固定安装有转动轴,同向齿轮63和反向齿轮64均转动连接在转动轴上,连接轴转动连接在连接箱9内,输出杆65转动连接在连接箱9内,输出杆65的一端贯穿连接箱9并固定安装有转动块,主动齿轮62上固定安装有转动杆10,转动杆10套设在矩形杆61上,转动杆10贯穿连接箱9并固定安装有转动把手,侧板8上还转动连接有两个牵引轮11,两个牵引轮11位于收束擦板3的上方;Further, referring to Figures 1 to 12, a frame 7 is provided on one side of the extruder 1, a side plate 8 is fixedly mounted on the frame 7, the convergence wiper plate 3 is fixedly mounted on the side plate 8, the external drive screw barrel 44 is rotatably connected to the side plate 8, the fixed rod 45 passes through the side plate 8 and slidably cooperates with the side plate 8, a connecting box 9 is fixedly mounted on the side plate 8, a rectangular rod 61 is rotatably connected in the connecting box 9, a rotating shaft is fixedly mounted in the connecting box 9, a co-directional gear 63 and a reverse gear 64 are both rotatably connected to the rotating shaft, the connecting shaft is rotatably connected in the connecting box 9, an output rod 65 is rotatably connected in the connecting box 9, one end of the output rod 65 passes through the connecting box 9 and is fixedly mounted with a rotating block, a rotating rod 10 is fixedly mounted on the driving gear 62, the rotating rod 10 is sleeved on the rectangular rod 61, the rotating rod 10 passes through the connecting box 9 and is fixedly mounted with a rotating handle, and two traction wheels 11 are also rotatably connected to the side plate 8, and the two traction wheels 11 are located above the convergence wiper plate 3;
主动齿轮62上固定安装有稳固板12,稳固板12上固定安装有稳固弹簧13,稳固弹簧13的一端固定安装有稳固卡块14,稳固卡块14靠近矩形杆61的一端为斜面设置,稳固卡块14的一端固定安装有稳固杆15,稳固杆15贯穿稳固板12并与稳固板12滑动配合,矩形杆61上开设有稳固槽。A stabilizing plate 12 is fixedly mounted on the driving gear 62, a stabilizing spring 13 is fixedly mounted on the stabilizing plate 12, a stabilizing block 14 is fixedly mounted on one end of the stabilizing spring 13, an end of the stabilizing block 14 close to the rectangular rod 61 is arranged as an inclined surface, a stabilizing rod 15 is fixedly mounted on one end of the stabilizing block 14, the stabilizing rod 15 passes through the stabilizing plate 12 and slidably cooperates with the stabilizing plate 12, and a stabilizing groove is provided on the rectangular rod 61.
两个牵引轮11将塑料膜牵引并引导至收卷辊上,转动杆10能够带动主动齿轮62在矩形杆61上移动并能够带动主动齿轮62转动,主动齿轮62带动稳固板12、稳固杆15和稳固卡块14移动,稳固卡块14移动至稳固槽位置时,稳固弹簧13推动稳固卡块14进入稳固槽内,能够对主动齿轮62进行限位,防止主动齿轮62在未操作时移动,同时主动齿轮62带动稳固卡块14移动,稳固卡块14能够通过斜面从稳固槽内脱离。The two traction wheels 11 pull and guide the plastic film onto the winding roller, the rotating rod 10 can drive the driving gear 62 to move on the rectangular rod 61 and can drive the driving gear 62 to rotate, the driving gear 62 drives the stabilizing plate 12, the stabilizing rod 15 and the stabilizing block 14 to move, when the stabilizing block 14 moves to the stabilizing groove position, the stabilizing spring 13 pushes the stabilizing block 14 into the stabilizing groove, and can limit the driving gear 62 to prevent the driving gear 62 from moving when not operated, and at the same time the driving gear 62 drives the stabilizing block 14 to move, and the stabilizing block 14 can be detached from the stabilizing groove through the inclined surface.
一种包装材料生产用防褶皱吹膜方法,包括以下步骤:A wrinkle-proof blown film method for producing packaging materials comprises the following steps:
步骤一:挤出机1将熔融塑料通入吹膜模具2内,吹膜模具2将熔融塑料通过吹膜口挤出,在熔融塑料内通入压力气体,熔融塑料在压力气体的作用下膨胀成塑料膜;Step 1: The extruder 1 passes the molten plastic into the film blowing mold 2, and the film blowing mold 2 extrude the molten plastic through the film blowing port, and pressurized gas is passed into the molten plastic, and the molten plastic expands into a plastic film under the action of the pressurized gas;
步骤二:内插边框52在塑料膜内部对塑料膜支撑,两个外插边框41在塑料膜外部对塑料膜支撑并将塑料膜向内折弯;Step 2: The inner frame 52 supports the plastic film inside the plastic film, and the two outer frames 41 support the plastic film outside the plastic film and bend the plastic film inwards;
步骤三:折弯后塑料膜通过收束擦板3挤压成片状;Step 3: The bent plastic film is squeezed into a sheet through a gathering wiper 3;
步骤四:切换组件6在同向模式下带动内插边框52和外插边框41同向移动,使内插边框52和外插边框41匹配不同宽度的塑料膜;Step 4: The switching component 6 drives the inner frame 52 and the outer frame 41 to move in the same direction in the same direction, so that the inner frame 52 and the outer frame 41 match plastic films of different widths;
步骤五:切换组件6在反向模式下带动内插边框52和外插边框41反向移动,调整将塑料膜向内折弯的宽度;Step 5: The switching component 6 drives the inner frame 52 and the outer frame 41 to move in the opposite direction in the reverse mode to adjust the width of the plastic film to be bent inwards;
步骤六:切换组件6在分离模式下分别带动内插边框52和外插边框41移动,更方便的调整内插边框52和外插边框41的位置。Step 6: The switching component 6 drives the inner frame 52 and the outer frame 41 to move respectively in the separation mode, so as to more conveniently adjust the positions of the inner frame 52 and the outer frame 41 .
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然能够对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| JPS51142069A (en) * | 1975-02-19 | 1976-12-07 | Buse Kohlensaeure | Method and device for continuously producing plastic film tube |
| CN213618327U (en) * | 2020-08-24 | 2021-07-06 | 孙依 | Edge inserting device of film blowing machine |
| CN113306214A (en) * | 2021-06-07 | 2021-08-27 | 刘海波 | Plastic bag and preparation process thereof |
| CN116409654A (en) * | 2023-03-27 | 2023-07-11 | 青岛禹瑞包装有限公司 | Film blowing machine with edge folding mechanism |
| CN219523034U (en) * | 2023-03-17 | 2023-08-15 | 临海市佳宝包装有限公司 | Plastic bag's inflation film manufacturing extension device |
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| JPS51142069A (en) * | 1975-02-19 | 1976-12-07 | Buse Kohlensaeure | Method and device for continuously producing plastic film tube |
| CN213618327U (en) * | 2020-08-24 | 2021-07-06 | 孙依 | Edge inserting device of film blowing machine |
| CN113306214A (en) * | 2021-06-07 | 2021-08-27 | 刘海波 | Plastic bag and preparation process thereof |
| CN219523034U (en) * | 2023-03-17 | 2023-08-15 | 临海市佳宝包装有限公司 | Plastic bag's inflation film manufacturing extension device |
| CN116409654A (en) * | 2023-03-27 | 2023-07-11 | 青岛禹瑞包装有限公司 | Film blowing machine with edge folding mechanism |
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