CN120515744A - A water-based cleaning machine using double impellers for enhanced cleaning - Google Patents
A water-based cleaning machine using double impellers for enhanced cleaningInfo
- Publication number
- CN120515744A CN120515744A CN202510791899.1A CN202510791899A CN120515744A CN 120515744 A CN120515744 A CN 120515744A CN 202510791899 A CN202510791899 A CN 202510791899A CN 120515744 A CN120515744 A CN 120515744A
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- CN
- China
- Prior art keywords
- cleaning
- impeller
- cleaning machine
- water
- basket
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/06—Cleaning involving contact with liquid using perforated drums in which the article or material is placed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
- B08B3/104—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid using propellers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明属于水基清洗机技术领域，涉及一种应用双波轮强化清洗的水基清洗机。本发明，包括清洗机主体，所述清洗机主体包括密封盖、清洗机箱体、支撑柱、排水管、单向阀和排水口，所述清洗机箱体下方设有超声波换能器，所述清洗机箱体内具有清洗腔室，所述清洗腔室内可沿轴向转动的清洗篮和旋转框架。本发明通过设置双向旋转波轮装置和超声波换能器，将涡流清洗覆盖广精度粗与超声清洗精度高范围窄的清洗特点相结合，针对工件盲孔狭缝结构复杂、污渍粘附力强的清洗痛点，利用超声波微尺度穿透特性实现定向破障，驱动空化泡在狭缝(≤1mm)内溃灭产生高压微射流，突破传统清洗的单一清洗尺度局限。
The present invention belongs to the technical field of water-based cleaning machines, and relates to a water-based cleaning machine that uses dual impellers for enhanced cleaning. The present invention includes a cleaning machine body, which includes a sealing cover, a cleaning machine housing, a support column, a drain pipe, a one-way valve, and a drain port. An ultrasonic transducer is provided below the cleaning machine housing, and a cleaning chamber is provided in the cleaning machine housing. A cleaning basket and a rotating frame that can rotate axially in the cleaning chamber are provided. The present invention combines the wide coverage and rough precision of eddy current cleaning with the high precision and narrow range of ultrasonic cleaning by providing a bidirectional rotating impeller device and an ultrasonic transducer. Aiming at the cleaning pain points of complex blind hole and slit structures of workpieces and strong adhesion of stains, the present invention utilizes the micro-scale penetration characteristics of ultrasonic waves to achieve directional barrier breaking, drive cavitation bubbles to collapse in the slits (≤1mm) to generate high-pressure microjets, and break through the single cleaning scale limitation of traditional cleaning.
Description
Technical Field
The invention belongs to the technical field of water-based cleaning machines, and relates to a water-based cleaning machine applying double-impeller reinforced cleaning.
Background
Industrial cleaners are devices that utilize vacuum technology and chemical cleaning to clean parts such as metal workpieces. The existing water-based cleaning machine still has the problems of cleaning blind areas and residues due to the single dependent cavitation effect, uneven cavitation bubble distribution, lack of the synergistic effect of vortex auxiliary cleaning and the like during ultrasonic cleaning, and the cleaning machine is usually in unidirectional spraying during spraying cleaning, has a single spraying angle and insufficient liquid flow coverage rate, so that large-area cleaning blind areas exist during cleaning, and the cleaning effect is poor. It is therefore highly desirable to design a water-based cleaning machine that overcomes the above drawbacks using dual-impeller enhanced cleaning.
In order to overcome the defects of the prior art, various solutions are provided through continuous exploration, such as China patent discloses a water-based screen plate cleaning machine [ application number: 201110412265.9] which comprises a machine case main body, wherein a cleaning liquid tank, a rinsing liquid tank, a pneumatic diaphragm pump, a water pump, a rinsing liquid filtering device and a cleaning liquid filtering device are arranged at the lower part of the machine case main body, a hot air box, a blower, a gear transmission device, a pressure regulating filtering device, a spraying device and a cleaning chamber are arranged at the upper part of the machine case main body, and all parts in the machine case main body are simply and reasonably connected through pipelines. The cleaning solution tank is internally provided with a stirring device, heating pipes are arranged in the cleaning solution tank and the rinsing solution tank, the shells of the cleaning solution tank and the rinsing solution tank are of a sandwich structure, the spraying device is provided with an air knife device, the cleaning solution tank and the rinsing solution tank can move up and down in the cleaning chamber under the drive of a gear transmission structure, and cleaning solution and rinsing solution respectively flow through the cleaning solution filtering device or the rinsing solution filtering device and are recycled or discharged after being used. However, in the cleaning process, the scheme still depends on a single cavitation effect, lacks vortex auxiliary cleaning, and has the defects of uneven cavitation bubble distribution, cleaning blind areas and residual problems.
Disclosure of Invention
The invention aims to solve the problems and provide a water-based cleaning machine applying double-impeller reinforced cleaning.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an use dual impeller to strengthen abluent water-based cleaning machine, includes the cleaning machine main part, the cleaning machine main part includes sealed lid, cleaning machine box, support column, drain pipe, check valve and outlet, cleaning machine box below is equipped with ultrasonic transducer, cleaning machine box internal has the washing cavity, can follow axial pivoted cleaning basket and revolving frame in the washing cavity, fix mutually through the joint structure between cleaning basket and the revolving frame, be equipped with in the cleaning machine box and be used for spraying abluent spray set to cleaning basket, the cleaning basket below is equipped with rotatable two-way rotatory impeller device, and the revolving frame below is equipped with and is used for driving revolving frame and two-way rotatory impeller device and carries out pivoted rotating power structure.
In the water-based cleaning machine for reinforced cleaning by using the double-impeller, the bidirectional rotary impeller device comprises the impeller arranged below the cleaning basket, the impeller is arranged at the central position of the bottom of the cleaning box body, the diameter of the impeller is the same as that of the rotary frame, the impeller consists of an outer impeller and an inner impeller, the inner impeller is tangent to the inner side and the outer side of the outer impeller, the inner impeller is connected with the rotary power structure through a rotary shaft, and the rotary direction is opposite to that of the outer impeller.
In the water-based cleaning machine applying the double-impeller intensified cleaning, the surface of the outer impeller is provided with a plurality of blades, the blades are arc-shaped, the inner impeller is positioned at the center of the impeller, and the surface of the inner impeller is provided with a plurality of blades.
In the water-based cleaning machine applying the double-impeller reinforced cleaning, the cleaning basket is in a cylindrical shell shape, a plurality of circular small holes which are regularly distributed are formed in the outer side of the cleaning basket, and the diameters of the small holes are the same.
In the water-based cleaning machine applying the double-impeller reinforced cleaning, the spraying device comprises a liquid inlet pipeline, a spraying pipe and a nozzle, wherein the spraying pipe is in a cylindrical shape and is horizontally arranged above the cleaning box body, the nozzle is arranged on the spraying pipe, a round hole is formed in the nozzle, and the included angle between the nozzle and the horizontal direction is 30 degrees.
In the water-based cleaning machine applying the double-impeller reinforced cleaning, the clamping structure comprises four T-shaped grooves arranged in the rotating frame, the included angle between every two adjacent T-shaped grooves is 90 degrees, four T-shaped clamping strips are arranged on the outer ring of the cleaning basket, and the T-shaped clamping strips are matched with the T-shaped grooves in a clamping manner.
In the water-based cleaning machine applying the double-impeller reinforced cleaning, a chassis is arranged at the bottom of the rotary frame, and the chassis is disc-shaped.
In the water-based cleaning machine for reinforced cleaning by using the double impeller, the rotating power structure comprises a driving wheel, a rotating motor, a driven wheel and a basket bottom gear, wherein the rotating motor is arranged at the center of the outer side of the cleaning box body, the rotating motor is connected with the driving wheel through a rotating shaft, the driven wheel is arranged on one side of the driving wheel and is provided with a transmission gear ring meshed with the driving wheel, the outer side of the basket bottom gear is provided with a transmission gear ring meshed with the driven wheel, the chassis is connected with the basket bottom gear in an up-down mode and rotates in the same direction, and the inner impeller is connected with the driving wheel through the rotating shaft.
In the water-based cleaning machine for reinforced cleaning by using the double-impeller, the sealing cover is located above the box body of the cleaning machine and is in a cuboid shape, the sealing cover is arranged above the box body of the cleaning machine in a sealing mode through the hinge structure, the box body of the cleaning machine is in a cuboid shape, the inner wall surface and the outer wall surface are made of stainless steel materials, and the supporting columns are located at four corners of the base of the box body of the cleaning machine and are integrally in a cuboid shape.
In the water-based cleaning machine applying the double-impeller reinforced cleaning, one end of the water draining pipe is connected with the water draining hole, the other end of the water draining pipe is connected to the outside, the one-way valve is arranged on the water draining pipe, the water draining hole is positioned at the bottom of the box body of the cleaning machine, and a plurality of small holes for water draining are formed in the water draining hole.
Compared with the prior art, the invention has the advantages that:
1. According to the invention, by arranging the bidirectional rotary impeller device and the ultrasonic transducer, the characteristics of wide vortex cleaning coverage, wide precision and narrow ultrasonic cleaning precision range are combined, and the directional barrier breaking is realized by utilizing the ultrasonic microscale penetration characteristic aiming at cleaning pain points with complex slit structures of blind holes of workpieces and strong stain adhesion, so that cavitation bubbles are driven to collapse in slits (less than or equal to 1 mm) to generate high-pressure microjet, and the limitation of single cleaning scale of traditional cleaning is broken through.
2. The invention sets the bidirectional rotary impeller device and ultrasonic transducer cooperative cleaning mode, breaks through the step-by-step cleaning mode of the traditional cleaning mode of macroscopic first and microscopic second, carries out coupling superposition on the ultrasonic cavitation effect and the eddy shear force in the cleaning cavity, greatly shortens the cleaning time compared with the traditional distributed cleaning, and realizes the double breakthrough of cleaning efficiency and energy conservation.
3. The rotary frame provided by the invention can be fixed with the cleaning basket, so that the cleaning basket rotates during spray cleaning, and is matched with the spray device to form multidirectional dead-angle-free cleaning, thereby improving the cleaning efficiency, eliminating the cleaning dead zone, realizing the mechanical centrifugal spin-drying function in the hot air drying stage, improving the drying efficiency and achieving the multipurpose function
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a block diagram of the present invention
FIG. 2 is a top view of the present invention
FIG. 3 is a block diagram of a cleaning basket and a rotating frame
FIG. 4 is another view of the wash basket and swivel frame
FIG. 5 is a schematic view of the structure of the cleaning basket
FIG. 6 is a schematic view of a structure of a rotating frame
FIG. 7 is a schematic view of a pulsator
FIG. 8 is a schematic view of the rotation direction of the present invention
Fig. 9 is a schematic view of the vortex cleaning of the present invention.
In the figure, a cleaner main body 1, a sealing cover 11, a cleaner box 12, an ultrasonic transducer 13, a supporting column 14, a drain pipe 15, a one-way valve 16, a drain port 17, a cleaning chamber 2, a spray device 21, a liquid inlet pipeline 211, a spray pipe 212, a cleaning basket 22, a T-shaped clamping strip 221, a pulsator 23, an outer pulsator 231, an inner pulsator 232, a rotating frame 31, a T-shaped groove 311, a chassis 312, a driving wheel 32, a rotating motor 33, a driven wheel 34, a basket bottom gear 35, a clamping structure 100, a bidirectional rotating pulsator device 200 and a rotating power structure 300.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1-9, a water-based cleaning machine using dual-impeller reinforced cleaning comprises a cleaning machine main body 1, wherein the cleaning machine main body 1 comprises a sealing cover 11, a cleaning machine box 12, a supporting column 14, a drain pipe 15, a one-way valve 16 and a drain outlet 17, an ultrasonic transducer 13 is arranged below the cleaning machine box 12, a cleaning chamber 2 is arranged in the cleaning machine box 12, a cleaning basket 22 and a rotating frame 31 which can rotate along the axial direction in the cleaning chamber 2 are fixed through a clamping structure 100, a spraying device 21 for spraying and cleaning the cleaning basket 22 is arranged in the cleaning machine box 12, a rotatable bidirectional rotating impeller device 200 is arranged below the cleaning basket 22, and a rotating power structure 300 for driving the rotating frame 31 and the bidirectional rotating impeller device 200 to rotate is arranged below the rotating frame 31.
In the embodiment, a main cleaner body 1 is used as a basic frame, a sealing cover 11 is arranged above a cleaner box 12 through a hinge, a cleaning chamber 2 can be completely sealed when the main cleaner body is closed to prevent splashing of cleaning liquid and dissipation of ultrasonic energy, a supporting column 14 is arranged at four corners of a base of the cleaner box 12 to ensure the stability of equipment in operation, one end of a water discharge pipe 15 is connected with a water discharge outlet 17, the other end of the water discharge pipe is led to the outside, a one-way valve 16 is arranged on the water discharge pipe 15 and keeps the closing in the cleaning process to prevent the cleaning liquid from flowing back, the cleaning liquid is opened after the cleaning is finished, a sewage is discharged, an ultrasonic transducer 13 is fixed below the cleaner box 12, electric energy is converted into high-frequency mechanical vibration in operation to generate cavitation effect in the cleaning liquid, a cleaning basket 22 and the rotary frame 31 are connected through a clamping structure 100 and can rotate along with the rotary frame 31, a spraying device 21 is arranged in the cleaner box 12 to spray the cleaning basket 22, a bidirectional rotary impeller device 200 is arranged below the rotary frame 31, a rotary power structure 300 is arranged below the rotary power device 22 to provide rotary power for the cleaning basket 22, the rotary power device 200 and the bidirectional rotary power device 200, and the ultrasonic energy is cooperated with the rotary power device 200, and the cleaning effect is realized, and the cleaning efficiency is improved, and the bidirectional rotary power device is realized, and the cleaning efficiency is improved, and the cleaning efficiency is realized;
Wherein the ultrasonic transducer 13 emits ultrasonic waves, which induce micro-jet in the boundary layer, reducing the laminar bottom layer thickness d:
Referring to fig. 1-9, the bidirectional rotary pulsator device 200 includes a pulsator 23 disposed below the washing basket 22, the pulsator 23 is mounted at a bottom center position of the washing tank 12, a diameter of the pulsator 23 is the same as that of the rotary frame 31, the pulsator 23 is composed of an outer pulsator 231 and an inner pulsator 232, the inner pulsator 232 is tangent to the outer pulsator 231, the inner pulsator 232 is connected with the rotary power structure 300 through a rotary shaft, and a rotary direction is opposite to that of the outer pulsator 231.
Specifically, the pulsator 23 in the bidirectional rotary pulsator device 200 is installed at the bottom center position of the washing machine box 12, the diameter of the pulsator 23 is the same as that of the rotary frame 31, so that the generated vortex can cover the whole washing area, the pulsator 23 is composed of an outer pulsator 231 and an inner pulsator 232, the inner pulsator 232 is tangent to the inner side and the outer side of the outer pulsator 231, the inner pulsator 232 is connected with the driving wheel 32 in the rotary power structure 300 through a rotating shaft, and when in operation, the rotary power structure 300 drives the inner pulsator 232 to rotate, because of the special tangent structure of the outer pulsator 231 and the inner pulsator 232, and the outer pulsator 231 is influenced by water flow resistance, so that the outer pulsator 231 and the inner pulsator 232 reversely rotate, the water flow is stirred by blades on the surfaces of the outer pulsator 231 and the inner pulsator 232, double circulation vortex is formed in the washing chamber 2, the washing range of the washing liquid is enlarged, the washing force to the surface of the workpiece is enhanced, the traditional single pulsator washing mode is broken through reverse rotation, more complex water flow movement is generated, and the washing force is improved;
The vortex forms spiral centripetal flow, cavitation bubbles are directionally conveyed to a traditional ultrasonic blind area, and coverage rate is improved according to the formula:
ηc＝1-e-kt。
As shown in fig. 1-9, the outer pulsator 231 has a plurality of blades mounted on a surface thereof, the blades are circular arc-shaped, the inner pulsator 232 is positioned at the center of the pulsator 23, and the plurality of blades are mounted on the surface thereof.
In this embodiment, the circular arc-shaped blades on the surface of the outer impeller 231 can more efficiently push water flow in the rotating process to form vortex with stronger impact force, the inner impeller 232 is positioned at the center of the impeller 23, and the blades on the surface of the inner impeller and the blades of the outer impeller 231 work cooperatively, so that the water flow generates a complex motion track of spiral ascending or descending by the opposite rotation of the blades, and the blade structural design increases the contact area and the scouring force of the water flow and the workpiece on one hand, thereby being beneficial to removing large-area stains, and on the other hand, the complex water flow motion can enable cleaning liquid to better permeate into the gaps and holes of the workpiece, and further improves the cleaning effect on the microstructure by matching with the cavitation effect generated by the ultrasonic transducer 13.
The cleaning basket 22 is in a cylindrical shell shape, and a plurality of circular small holes which are distributed regularly are formed in the outer side of the cleaning basket 22, and the diameters of the small holes are the same.
In this embodiment, the cleaning basket 22 is in a cylindrical shell shape, and a plurality of round small holes with the same diameter are uniformly distributed on the outer side of the cleaning basket, and the small holes are arranged so as to be convenient for the free circulation of cleaning liquid in the cleaning process, so that the cleaning liquid can fully contact the surface of a workpiece to ensure the cleaning uniformity, and simultaneously, in the drying stage, the small holes can be used as a water discharge channel to cooperate with the rotary centrifugal action of the cleaning basket 22, the speed of separating water from the workpiece and the cleaning basket 22 is increased, the drying efficiency is improved, and compared with a cleaning basket with no holes or irregularly distributed holes, the cleaning basket 22 optimizes the circulation path and drainage performance of cleaning liquid through the design of the small holes which are regularly distributed, ensures the efficient cleaning and drying process, and avoids influencing the cleaning quality and the drying effect due to the residual cleaning liquid or unsmooth drainage.
Referring to fig. 1-9, the spraying device 21 includes a liquid inlet pipe 211, a spraying pipe 212 and a nozzle, the spraying pipe 212 is cylindrical, and horizontally disposed above the cleaning box 12, the nozzle is mounted on the spraying pipe 212, and the nozzle is provided with a circular hole, and an included angle between the nozzle and the horizontal direction is 30 °.
In this embodiment, in the stage of spray cleaning, the washing liquid enters the spray pipe 212 through the liquid inlet pipe 211, then jets to the cleaning basket 22 from the spout of 30 contained angles, when the rotary power structure 300 drives the cleaning basket 22 to rotate, the washing liquid that different angles jetted can carry out the omnidirectional washing to the work piece in the cleaning basket 22, avoid appearing wasing the dead angle, compare with the spray set that horizontal jet or other angles jetted, the spout design of 30 contained angles can form more even, more extensive cleaning coverage area in the rotatory in-process of cleaning basket 22, show promotion sprays abluent effect and efficiency.
The clamping structure 100 comprises four T-shaped grooves 311 arranged in the rotating frame 31, the included angle between every two adjacent T-shaped grooves 311 is 90 °, four T-shaped clamping strips 221 are arranged on the outer ring of the cleaning basket 22, and the T-shaped clamping strips 221 are matched with the T-shaped grooves 311 in a clamping manner.
In this embodiment, four T-shaped grooves 311 are disposed in the rotating frame 31, the included angle between two adjacent T-shaped grooves 311 is 90 °, four T-shaped clamping strips 221 are disposed on the outer ring of the cleaning basket 22, the T-shaped clamping strips 221 are engaged with the T-shaped grooves 311, when the cleaning basket 22 is placed into the cleaning chamber 2, the cleaning basket 22 and the rotating frame 31 can be quickly and fixedly connected by inserting the T-shaped clamping strips 221 into the T-shaped grooves 311, and in the cleaning process, the rotating frame 31 drives the cleaning basket 22 to synchronously rotate through the clamping structure 100, and the clamping structure 100 can ensure stable connection of the two through centrifugal drying in the spraying cleaning stage or the drying stage.
The bottom of the rotating frame 31 is provided with a chassis 312, and the chassis 312 is disc-shaped.
In this embodiment, the bottom plate 312 at the bottom of the rotating frame 31 is disc-shaped, the bottom plate 312 is vertically connected with the basket bottom gear 35, under the driving of the rotating power structure 300, the bottom plate 312 is driven to rotate in the same direction when the basket bottom gear 35 rotates, so as to drive the whole rotating frame 31 and the cleaning basket 22 clamped with the whole rotating frame 31 to rotate, the bottom plate 312 serves as a basic supporting component of the rotating frame 31, on one hand, the rotating stability of the rotating frame 31 is ensured, shaking or offset in the rotating process is avoided, and on the other hand, the bottom plate 312 can bear the centrifugal force generated by the rotation of the cleaning basket 22 and the workpiece in the centrifugal drying process in the drying stage, so that the smooth realization of the centrifugal drying function is ensured, the stress can be uniformly distributed due to the disc-shaped design, and the integral structural strength and reliability of the rotating frame 31 are improved.
Referring to fig. 4-7, the rotary power structure 300 includes a driving wheel 32, a rotating motor 33, a driven wheel 34 and a bottom gear 35, the rotating motor 33 is mounted at the center of the outer side of the cleaning box 12, the rotating motor 33 is connected with the driving wheel 32 through a rotating shaft, the driven wheel 34 is mounted on one side of the driving wheel 32, a transmission gear ring engaged with the driving wheel 32 is arranged on the outer side of the bottom gear 35, a transmission gear ring engaged with the driven wheel 34 is arranged on the outer side of the bottom gear 35, a chassis 312 is connected with the bottom gear 35 up and down, and rotates in the same direction, and the inner impeller 232 is connected with the driving wheel 32 through a rotating shaft.
In this embodiment, during operation, rotating electrical machines 33 start, drive action wheel 32 rotation, action wheel 32 passes through the transmission ring gear and gives the driving wheel 34 with power, from driving wheel 34 again gives basket bottom gear 35 with power transmission to drive chassis 312 and revolving frame 31 rotation, realize the rotation of cleaning basket 22, simultaneously, action wheel 32 direct drive inner pulsator 232 rotates, realize the counter-rotation of duplex impeller, this kind of gear drive structure, transmission efficiency is high, stability is good, can accurate control the rotation speed and the direction of each part, through reasonable gear ratio, can adjust the rotation speed of cleaning basket 22 and the rotation rate of duplex impeller according to different washing demands, when guaranteeing the cleaning effect, improve the suitability and the flexibility of equipment.
Referring to fig. 1, the sealing cover 11 is located above the cleaning machine box 12 and is in a cuboid shape, and is mounted above the cleaning machine box 12 in a sealing manner through a hinge structure, the cleaning machine box 12 is in a cuboid shape, the inner wall surface and the outer wall surface are made of 304 stainless steel materials, and the supporting columns 14 are located at four corners of the base of the cleaning machine box 12 and are integrally in a cuboid shape.
In this embodiment, closing cap 11 is located cleaning machine box 12 top, realize sealed installation through hinge structure, this kind of mounting means is convenient for open and close, guaranteed the leakproofness of wasing cavity 2 simultaneously, cleaning machine box 12 adopts 304 stainless steel material, its inside and outside wall is smooth corrosion-resistant, not only can resist the erosion of various washing liquids, extension equipment life still is convenient for wash and maintain, prevent that the dirt remains, support column 14 is located cleaning machine box 12 base four corners, cuboid shape support column 14 can provide stable holding power, ensure that the cleaning machine keeps steady in the course of the work, avoid influencing cleaning effect and equipment safety because of vibration or rocking.
Referring to fig. 1-2, one end of the drain pipe 15 is connected to a drain port 17, the other end is connected to the outside, the check valve 16 is mounted on the drain pipe 15, the drain port 17 is located at the bottom of the cleaning machine box 12, and a plurality of small drain holes are formed.
In the embodiment, one end of a drain pipe 15 is connected with a drain port 17 at the bottom of a cleaning machine box 12, the drain port 17 is provided with a plurality of small holes for draining water so as to be convenient for quickly draining sewage, the other end of the drain pipe is connected with an external drain pipe, a one-way valve 16 is arranged on the drain pipe 15, the one-way valve 16 is in a closed state in the cleaning process so as to prevent cleaning liquid from flowing out of the drain pipe 15 and ensure stable liquid level and cleaning environment in a cleaning chamber 2, when the cleaning is finished, the one-way valve 16 is opened, solution mixed with pollutants flows into the drain pipe 15 through the small holes of the drain port 17 under the action of gravity, and finally, the device is drained, and the effective management of the liquid in the cleaning process is realized through the control of the one-way valve 16 and the special structure of the drain port 17, so that the waste and the backflow pollution of the cleaning liquid are avoided, and the smoothness and the high efficiency of the sewage drainage are ensured.
The working principle of the invention is as follows:
Placing the cleaning basket 22 into the cleaning chamber 2 and fixing the cleaning basket 22 with the rotating frame 31 through the T-shaped clamping strips 221 and the T-shaped grooves 311, closing the cleaning chamber door, ensuring the tightness of the cleaning environment, starting the power supply, closing the one-way valve 16, firstly entering a spray cleaning stage, spraying cleaning liquid from the spraying pipes 212 on two sides to the cleaning basket 22 on the right center for cleaning, starting the rotating motor 33, driving the rotating frame 31 to rotate through the driving wheel 32, then driving the rotating frame 31 to rotate the cleaning basket 22 in the vertical direction, forming multi-azimuth dead-angle-free cleaning by matching the cleaning basket 22 with the spraying pipes 212 on two sides in the rotating process, closing the spraying pipes 212, ending the spray cleaning, starting the immersion cleaning, submerging cleaning parts with cleaning solution, reversely rotating double-wave wheels at the bottom under the rotation of the driving wheel 32 and the driven wheel 35, the double-circulation vortex which rotates spirally around the vortex axis is formed in the cleaning cavity, meanwhile, the ultrasonic transducer 13 at the bottom of the box body is started, high-frequency ultrasonic waves are transmitted to a medium of the cleaning solution, so that a large amount of vacuum bubbles are generated in the cleaning solution, the vacuum bubbles are instantaneously exploded to continuously impact pollutants attached to industrial parts, then the double-circulation vortex is matched, a coupling cleaning field of mechanical energy and acoustic energy is formed, the flow turbulence energy in the immersing cleaning process is improved, the pollutants can be effectively and rapidly dropped from the industrial parts, after immersing cleaning is finished, the one-way valve 16 is opened, the solution mixed with the pollutants is discharged to the drain pipe 15 through the drain hole 17 at the bottom, hot air enters a cleaning area, the hot air is matched with the rotating cleaning basket, the mechanical centrifugal drying function is realized, the industrial parts are rapidly dried, the cleaning cavity door is opened after drying is finished, and the cleaning basket 22 is taken out.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention.
Although terms such as the cleaner body 1, the sealing cover 11, the cleaner case 12, the ultrasonic transducer 13, the support column 14, the drain pipe 15, the check valve 16, the drain port 17, the cleaning chamber 2, the shower device 21, the liquid inlet pipe 211, the shower pipe 212, the cleaning basket 22, the T-shaped clip 221, the pulsator 23, the outer pulsator 231, the inner pulsator 232, the rotating frame 31, the T-shaped groove 311, the chassis 312, the driving wheel 32, the rotating motor 33, the driven wheel 34, the basket bottom gear 35, the fastening structure 100, the bidirectional rotary pulsator device 200, the rotating power structure 300, etc. are used more herein, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the nature of the invention and should be construed in a manner consistent with their spirit and scope.
Claims (10)
1. The utility model provides an use dual impeller to strengthen abluent water-based cleaning machine, includes cleaning machine main part (1), cleaning machine main part (1) include sealed lid (11), cleaning machine box (12), support column (14), drain pipe (15), check valve (16) and outlet (17), a serial communication port, cleaning machine box (12) below is equipped with ultrasonic transducer (13), cleaning chamber (2) have in cleaning machine box (12), but follow axial pivoted cleaning basket (22) and revolving frame (31) in cleaning chamber (2), be fixed mutually through joint structure (100) between cleaning basket (22) and revolving frame (31), be equipped with in cleaning machine box (12) and be used for spraying abluent spray set (21) to cleaning basket (22), cleaning basket (22) below is equipped with rotatable bidirectional rotary impeller device (200), and revolving frame (31) below is equipped with and is used for driving revolving frame (31) and bidirectional rotary impeller device (200) and carries out pivoted rotating power structure (300).
2. The water-based cleaning machine for reinforced cleaning by using the double-impeller according to claim 1, wherein the bidirectional rotary impeller device (200) comprises an impeller (23) arranged below the cleaning basket (22), the impeller (23) is arranged at the bottom center position of the cleaning box body (12), the diameter of the impeller (23) is the same as that of the rotary frame (31), the impeller (23) consists of an outer impeller (231) and an inner impeller (232), the inner impeller (232) is tangent to the outer impeller (231), the inner impeller (232) is connected with the rotary power structure (300) through a rotary shaft, and the rotary direction is opposite to that of the outer impeller (231).
3. A water-based cleaning machine using a twin pulsator for enhanced cleaning according to claim 2, wherein the outer pulsator (231) is surface-mounted with a plurality of blades, the blades are circular arc-shaped, the inner pulsator (232) is located at the center of the pulsator (23), and the surface-mounted with a plurality of blades.
4.A water-based cleaning machine using double-impeller intensified cleaning according to any one of claims 1-3, wherein the cleaning basket (22) is in a cylindrical shell shape, and a plurality of circular small holes are arranged on the outer side of the cleaning basket (22) in a regular distribution, and the diameters of the small holes are the same.
5. A water-based cleaning machine using double-impeller intensified cleaning according to any one of claims 1-3, wherein the spraying device (21) comprises a liquid inlet pipeline (211), a spraying pipe (212) and a nozzle, the spraying pipe (212) is in a cylinder shape and horizontally arranged above the cleaning box body (12), the nozzle is arranged on the spraying pipe (212), the nozzle is provided with a round hole, and the included angle between the nozzle and the horizontal direction is 30 °.
6. The water-based cleaning machine applying the double-impeller reinforced cleaning according to claim 1, wherein the clamping structure (100) comprises four T-shaped grooves (311) arranged in the rotating frame (31), the included angle between every two adjacent T-shaped grooves (311) is 90 degrees, four T-shaped clamping strips (221) are arranged on the outer ring of the cleaning basket (22), and the T-shaped clamping strips (221) are matched with the T-shaped grooves (311) in a clamping manner.
7. A water-based cleaning machine using a double-impeller reinforcing cleaning according to claim 3, characterized in that the bottom of the rotating frame (31) is provided with a chassis (312), and the chassis (312) is disc-shaped.
8. The water-based cleaning machine for reinforced cleaning by using double-impeller according to claim 7, wherein the rotary power structure (300) comprises a driving wheel (32), a rotary motor (33), a driven wheel (34) and a basket bottom gear (35), the rotary motor (33) is arranged at the center of the outer side of the cleaning box body (12), the rotary motor (33) is connected with the driving wheel (32) through a rotary shaft, the driven wheel (34) is arranged on one side of the driving wheel (32), a transmission gear ring meshed with the driving wheel (32) is arranged on the outer side of the basket bottom gear (35), the transmission gear ring meshed with the driven wheel (34) is arranged on the outer side of the basket bottom gear (35), the chassis (312) is connected with the basket bottom gear (35) in an up-down mode and rotates in the same direction, and the inner impeller (232) is connected with the driving wheel (32) through the rotary shaft.
9. The water-based cleaning machine for reinforced cleaning by using the double-impeller according to claim 1, wherein the sealing cover (11) is located above the cleaning machine box (12) and is in a cuboid shape, the sealing cover is arranged above the cleaning machine box (12) in a sealing manner through a hinge structure, the cleaning machine box (12) is in a cuboid shape, the inner wall surface and the outer wall surface are made of 304 stainless steel, and the supporting columns (14) are located at four corners of the base of the cleaning machine box (12) and are integrally in a cuboid shape.
10. The water-based cleaning machine for reinforced cleaning by using the double-impeller according to claim 1, wherein one end of the water discharge pipe (15) is connected with the water discharge port (17) and the other end is connected to the outside, the one-way valve (16) is arranged on the water discharge pipe (15), the water discharge port (17) is positioned at the bottom of the cleaning machine box (12), and a plurality of small holes for water discharge are arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510791899.1A CN120515744A (en) | 2025-06-13 | 2025-06-13 | A water-based cleaning machine using double impellers for enhanced cleaning |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510791899.1A CN120515744A (en) | 2025-06-13 | 2025-06-13 | A water-based cleaning machine using double impellers for enhanced cleaning |
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| CN120515744A true CN120515744A (en) | 2025-08-22 |
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| CN202510791899.1A Pending CN120515744A (en) | 2025-06-13 | 2025-06-13 | A water-based cleaning machine using double impellers for enhanced cleaning |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121491079A (en) * | 2026-01-13 | 2026-02-10 | 连云港师范学院 | Ultrasonic-assisted high-pressure spray cleaning equipment for NdFeB waste regeneration |
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2025
- 2025-06-13 CN CN202510791899.1A patent/CN120515744A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121491079A (en) * | 2026-01-13 | 2026-02-10 | 连云港师范学院 | Ultrasonic-assisted high-pressure spray cleaning equipment for NdFeB waste regeneration |
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