CN121753617A - Hop picking, conveying and sorting integrated machine - Google Patents

Hop picking, conveying and sorting integrated machine

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Publication number
CN121753617A
CN121753617A CN202512030589.0A CN202512030589A CN121753617A CN 121753617 A CN121753617 A CN 121753617A CN 202512030589 A CN202512030589 A CN 202512030589A CN 121753617 A CN121753617 A CN 121753617A
Authority
CN
China
Prior art keywords
hop
separation
fixedly connected
box
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202512030589.0A
Other languages
Chinese (zh)
Inventor
张建军
谢贤德
卢旭东
郭程建
高兴鹏
苗建清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiuquan Maisichuang Technology Co ltd
Original Assignee
Jiuquan Maisichuang Technology Co ltd
Filing date
Publication date
Application filed by Jiuquan Maisichuang Technology Co ltd filed Critical Jiuquan Maisichuang Technology Co ltd
Publication of CN121753617A publication Critical patent/CN121753617A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a hop picking, conveying and selecting integrated machine, which relates to the technical field of hop treatment and comprises a shell, wherein one end of the shell is provided with a step, two sides of the shell are provided with an access door, the novel multifunctional street lamp is characterized in that a baffle is arranged at the position, close to the step, of one end of the shell, a vine box and a blade box are arranged at the other end of the shell, two mounting frames are fixedly connected to the inner wall of one side of the shell, and an isolation box is arranged at the bottom of each mounting frame. The hop picking, conveying and selecting integrated machine disclosed by the invention scrapes hop fruits on hop vines from the vines through a plurality of scrapers, guides the vines, stems and leaves and the hop fruits between two secondary separation rollers through a receiving hopper, peels the hop fruits from branches with hop fruits and leaves through friction through the two secondary separation rollers, thoroughly separates the hop fruits from the branches and leaves through secondary separation, and plays a role in thoroughly removing impurities.

Description

Hop picking, conveying and selecting integrated machine
Technical Field
The invention relates to the technical field of hop treatment, in particular to a hop picking, conveying and selecting integrated machine.
Background
The hop processing technology plays a vital role in beer production, along with the continuous expansion of the beer market and the increase of the demands of consumers for high-quality beer, the application and development of the technology are increasingly important, the hop is an indispensable raw material in beer brewing, the aroma and the bitter taste of the hop have great influence on the mouthfeel of finished products, in recent years, along with the development of automation and intellectualization technologies, the links of harvesting, drying, processing and the like of the hop are gradually mechanized, the production efficiency and the product quality are improved, and the modern hop processing equipment can keep the characteristics and the aroma of the hop, and simultaneously, the technological progress of the technology is pushing the technical innovation of the beer industry.
The existing hop treatment equipment still has some remarkable limitations in practical application, after hop fruits are separated from hop vines, vines are often separated, and the vines are not only provided with fruits but also doped with leaves, and the shorter vines not only influence the difficulty of separating subsequent fruits, but also cause blockage in the equipment, even cause equipment failure when serious, influence the normal operation of a production line, and impurities such as doped branched leaves can reduce the quality of the final product, increase the workload of subsequent impurity removal, further prolong the production period and cannot meet the requirements of the existing treatment hops.
Disclosure of Invention
The invention discloses a hop picking, conveying and selecting integrated machine, and aims to solve the technical problem that the sorting effect is not thorough in the technical background.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the hop picking, conveying and selecting integrated machine comprises a shell, wherein one end of the shell is provided with a step, two sides of the shell are provided with access doors, a baffle is arranged at the position, close to the step, of one end of the shell, the other end of the shell is provided with a vine box and a blade box, two mounting frames are fixedly connected to the inner wall of one side of the shell, and an isolation box is arranged at the bottom of each mounting frame;
The conveying mechanism comprises a conveying chain belt and a plurality of rubber clamping blocks, one end of a hop vine is clamped between the two rubber clamping blocks, and the conveying chain belt drives the plurality of rubber clamping blocks to reciprocate, so that the hop vine is continuously conveyed forwards;
The secondary separation mechanism comprises a separation belt and secondary separation rollers, a plurality of scraping plates are arranged on the surface of the separation belt, stem leaves and hop fruits are scraped off together through the scraping plates, and the stem leaves and the hop fruits are secondarily separated through relative rotation of the two secondary separation rollers;
The separating and drying mechanism comprises a hot air pipe, a first sieve plate and a second sieve plate, wherein the first sieve plate is used for separating hop fruits and stems and leaves for the first time, the hot air pipe is used for blowing air to the bottom of the second sieve plate, so that the rest crushed leaves are thoroughly separated, and the fruits are primarily dried;
the crushing mechanism is arranged at the other end of the shell and is used for crushing the vines of the hops, and the crushed vines are used for manufacturing animal feed.
The conveying mechanism further comprises a motor fixedly connected to the inner wall of one side of the mounting frame, one end of the motor output shaft is fixedly connected with two driving sprockets, one end outer wall of the mounting frame is located at the bottom of the driving sprockets and is rotationally connected with two first tensioning sprockets, one end inner wall of the outer shell is rotationally connected with two rotating shafts, one end of each rotating shaft is fixedly connected with two driving sprockets respectively, the other end outer wall of the mounting frame is rotationally connected with two second tensioning sprockets, the driving sprockets, the first tensioning sprockets, the driving sprockets and the second tensioning sprockets are respectively in contact with conveying chain belts, and the conveying chain belts respectively drive the driving sprockets, the first tensioning sprockets and the second tensioning sprockets to rotate.
The novel belt conveyer is characterized in that the rubber clamping blocks are fixedly connected with the conveyer belt, a plurality of grooves are formed in one side of each rubber clamping block, one end of each rotating shaft, provided with a driving sprocket, is inclined upwards, the center of the circle of each driving sprocket is taken as a midpoint, the distance between the two driving sprockets is ten millimeters above the center of the circle, three millimeters below the center of the circle, and two auxiliary plates are fixedly connected to the inner wall of one end of the outer shell respectively.
The secondary separating mechanism further comprises third bevel gears which are fixedly connected to one sides of the two first tensioning sprockets respectively, two upper rollers are respectively connected to the outer wall of one side of the mounting frame in a rotating mode, two lower rollers are respectively connected to the outer wall of one side of the mounting frame in a rotating mode, fourth bevel gears are arranged at one ends of the upper rollers, first bevel gears are respectively fixedly connected to one ends of the lower rollers, a material receiving funnel is fixedly connected to one side of the mounting frame at the bottom of the separating belt, a material receiving funnel is fixedly connected to the bottom of the mounting frame, second bevel gears are respectively fixedly connected to the top of the secondary separating roller, and the third bevel gears are meshed with the fourth bevel gears.
The second bevel gear is meshed with the first bevel gear, the bottom of the mounting frame is rotationally connected with two secondary separation rollers, the separation belt is sleeved on the upper roller and the lower roller, the separation belt drives the upper roller and the lower roller to rotate, a plurality of friction rods are arranged on the outer wall of the secondary separation roller, and the positions of the friction rods on the outer surfaces of the two secondary separation rollers are mutually separated by ten millimeters.
In a preferred scheme, separation stoving mechanism still includes the air heater of fixed connection on shell one side inner wall, the one end fixedly connected with flabellum of air heater output shaft, the position that shell one side inner wall is close to flabellum one side is provided with the separator box, the position that the one end of separator box is close to the flabellum is provided with the baffle, the one end of separator box is located the baffle bottom position and peg graft there are a plurality of hot air pipes, the other end of separator box is provided with discharge gate and secondary separation chamber respectively.
One side inner wall of separator box rotates with first sieve to be connected, the upper surface of first sieve is provided with a plurality of first screening holes, the inside of separator box is located the inside position and the second sieve fixed connection in secondary separation chamber, the upper surface of second sieve is provided with a plurality of second screening holes, the bottom of separator box is provided with accepts the case, the one end of hot air pipe runs through accepts the case and stretches to the bottom position of second sieve, the one end of hot air pipe is provided with two first being in charge of.
The position that the one end of hot-blast pipe is close to first branch pipe peg graft has the bleeder, the one end of bleeder is provided with two second branch pipes, the one end of hot-blast pipe, first branch pipe and second branch pipe is provided with the gas outlet respectively, the edge of gas outlet is provided with the screen cloth, and the screen cloth prevents that the hops fruit from falling into the gas outlet, the bottom of accepting the case is provided with the fruit case.
In a preferred scheme, the crushing mechanism comprises a fifth bevel gear fixedly connected to one side of the second tensioning chain wheel, the bottom of the mounting frame is respectively connected with a first crushing roller, a second crushing roller and a third crushing roller in a rotating mode, and a plurality of crushing cutters are respectively arranged on the outer surfaces of the first crushing roller, the second crushing roller and the third crushing roller.
The top fixedly connected with sixth bevel gear of third crushing roller, fifth bevel gear and sixth bevel gear meshing, the bottom of first crushing roller, second crushing roller and third crushing roller is provided with the band pulley respectively, is provided with the linkage belt between a plurality of band pulleys.
From the above, the hop picking, conveying and selecting integrated machine provided by the invention has the following technical effects.
The first tensioning chain wheel and the upper roller are driven to rotate through the conveying chain belt, the plurality of scrapers are driven to scrape hop fruits on hop vines from the vines, the vine stems and leaves on the hop vines and the hop fruits fall onto the material receiving hopper together, the vine stems and leaves and the hop fruits are guided between the two secondary separating rollers through the material receiving hopper, the hop fruits are peeled off from the branches through friction through the relative rotation of the two secondary separating rollers, the hop fruits are thoroughly separated from the branches and the leaves through secondary separation, the effect of thoroughly removing impurities is achieved, and the hop fruits can be primarily dried.
Secondly, fruits enter the fruit box through the first screening holes and the carrying box, wind in the separating box breaks She Chuizou inside, part of fruits and broken leaves enter the blade box through the discharge hole, the fruits and the broken leaves fall onto the upper surface of the second screening plate through the first screening plate, hop fruits fall into the collecting channel through the second screening holes, enter the fruit box through the collecting channel, part of air is heated through the heating wires and is guided into the hot air pipe through the partition plate, and the branches on the upper surface of the second screening plate are broken She Chuizou through the hot air pipe and blow into the blade box, so that the effect of thoroughly separating hop fruits and blades is achieved.
And thirdly, the hop vines are continuously conveyed forwards through the conveying chain belt, the third crushing roller, the second crushing roller and the first crushing roller are sequentially driven to rotate through the linkage belt and the belt wheel, the hop vines are crushed through the first crushing roller, the second crushing roller and the third crushing roller in sequence, and the hop vines fall into the vine box, so that the effect of thoroughly crushing and recycling the hop vines is achieved.
Drawings
Fig. 1 is a schematic diagram of an axial measurement structure according to the present invention.
Fig. 2 is a schematic cross-sectional view of the present invention.
Fig. 3 is a schematic top view of the present invention.
Fig. 4 is a schematic side view of the present invention.
Fig. 5 is a schematic view of a partial structure according to the present invention.
Fig. 6 is a schematic view of a branch pipe according to the present invention.
Fig. 7 is a schematic diagram of an internal structure according to the present invention.
Fig. 8 is a schematic diagram of a linkage belt structure according to the present invention.
Fig. 9 is a schematic view of a friction lever according to the present invention.
Fig. 10 is a schematic view of a separator according to the present invention.
Fig. 11 is a schematic diagram of a second screen plate according to the present invention.
Fig. 12 is a schematic side view of a rubber clamping block according to the present invention.
In the figure, 1, a shell; 2, a door, 3, a baffle plate, 4, a step, 5, a separation box, 6, a conveying chain belt, 7, a motor, 8, a mounting rack, 9, a separation belt, 10, a vine box, 11, a blade box, 12, a branch pipe, 13, a collecting channel, 14, a fruit box, 15, a receiving box, 16, a hot air pipe, 17, a fan blade, 18, a hot air fan, 19, a secondary separation roller, 20, a driving chain wheel, 21, a first tensioning chain wheel, 22, a driving chain wheel, 23, a first crushing roller, 24, a second tensioning chain wheel, 25, a second crushing roller, 26, a third crushing roller, 27, a secondary separation chamber, 28, a first bevel gear, 29, a second bevel gear, 30, a discharge hole, 31, a separation box, 32, a rubber clamping block, 33, an auxiliary plate, 34, a groove, 35, a first separation pipe, 36, a first screening hole, 37, a first separation pipe, 38, a second screening hole, 39, a second screening plate, 40, a second separation pipe, 41, a third bevel gear, 42, a fourth bevel gear, 27, a third bevel gear, 27, a secondary separation plate, a fifth bevel gear, a friction roller, a sixth bevel gear, a friction roller, a 46, a friction roller, a bevel gear, a partition, a 50.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-12, the hop picking, conveying and selecting integrated machine comprises a shell 1, wherein one end of the shell 1 is provided with a step 4, both sides of the shell 1 are provided with an access door 2, a baffle 3 is arranged at a position, close to the step 4, of one end of the shell 1, the other end of the shell 1 is provided with a vine box 10 and a leaf box 11, two mounting frames 8 are fixedly connected to the inner wall of one side of the shell 1, and the bottom of each mounting frame 8 is provided with a separation box 5;
a conveying mechanism is arranged on the inner side of the mounting frame 8 and comprises a conveying chain belt 6 and a plurality of rubber clamping blocks 32, one end of the hop vines is clamped between the two rubber clamping blocks 32, and the conveying chain belt 6 drives the plurality of rubber clamping blocks 32 to reciprocate, so that the hop vines are continuously conveyed forwards;
The inner side of the mounting frame 8 is provided with a secondary separation mechanism, the secondary separation mechanism comprises a separation belt 9 and secondary separation rollers 19, the surface of the separation belt 9 is provided with a plurality of scraping plates 43, stem leaves and hop fruits are scraped off together through the plurality of scraping plates 43, and the stem leaves and hop fruits are secondarily separated through the relative rotation of the two secondary separation rollers 19;
the bottom of the inner wall of the shell 1 is provided with a separation and drying mechanism which comprises a hot air pipe 16, a first sieve plate 35 and a second sieve plate 39, wherein the first sieve plate 35 is used for separating hop fruits and stems and leaves for the first time, the hot air pipe 16 is used for blowing air to the bottom of the second sieve plate 39, so that the rest crushed leaves are thoroughly separated, and the fruits are primarily dried;
the crushing mechanism is arranged at the other end of the shell 1 and is used for crushing the vines of the hops, and the crushed vines are used for manufacturing animal feed.
The conveying mechanism further comprises a motor 7 fixedly connected to the inner wall of one side of the mounting frame 8, one end of an output shaft of the motor 7 is fixedly connected with two driving sprockets 22, one end outer wall of the mounting frame 8 is located at the bottom of the driving sprockets 22 and is rotationally connected with two first tensioning sprockets 21, one end inner wall of the housing 1 is rotationally connected with two rotating shafts, one end of each rotating shaft is fixedly connected with two driving sprockets 20 respectively, the other end outer wall of the mounting frame 8 is rotationally connected with two second tensioning sprockets 24, the driving sprockets 20, the first tensioning sprockets 21, the driving sprockets 22 and the second tensioning sprockets 24 are respectively in contact with the conveying chain belt 6, and the conveying chain belt 6 respectively drives the driving sprockets 20, the first tensioning sprockets 21 and the second tensioning sprockets 24 to rotate.
The secondary separating mechanism further comprises third bevel gears 41 which are fixedly connected to one sides of the two first tensioning chain wheels 21 respectively, two upper rollers 44 are respectively connected to one side outer wall of the mounting frame 8 in a rotating mode, two lower rollers 50 are respectively connected to one side outer wall of the mounting frame 8 in a rotating mode, a fourth bevel gear 42 is arranged at one end of each upper roller 44, one end of each lower roller 50 is fixedly connected with the first bevel gear 28 respectively, a receiving hopper 48 is fixedly connected to one side of the mounting frame 8 at the bottom of the separating belt 9, a receiving hopper 48 is fixedly connected to the bottom of the mounting frame 8, a second bevel gear 29 is fixedly connected to the top of the secondary separating roller 19 respectively, the third bevel gear 41 is meshed with the fourth bevel gear 42, and a protecting shell can be arranged at all bevel gear positions for dust protection.
The second bevel gear 29 is meshed with the first bevel gear 28, the bottom of the mounting frame 8 is rotationally connected with the two secondary separation rollers 19, the separation belt 9 is sleeved on the upper roller 44 and the lower roller 50, the separation belt 9 drives the upper roller 44 and the lower roller 50 to rotate, a plurality of friction rods 49 are arranged on the outer wall of the secondary separation roller 19, and the positions of the friction rods 49 on the outer surfaces of the two secondary separation rollers 19 are mutually separated by ten millimeters.
Further, as shown in fig. 12, the rubber clamping block 32 is fixedly connected with the conveyor belt 6, one side of the rubber clamping block 32 is provided with a plurality of grooves 34, the two driving sprockets 20 are distributed in a V shape, the distance between the upper ends of the two driving sprockets 20 is larger than the distance between the lower ends, and the inner wall of one end of the housing 1 is fixedly connected with two auxiliary plates 33 respectively;
Specifically, the worker stands on one side of the step 4 near the auxiliary plate 33, clamps one end of the hop vine between the grooves 34 on the surfaces of the two rubber clamping blocks 32, and the two driving sprockets 20 are in V-shaped distribution with wide upper parts and narrow lower parts, so that the rubber clamping blocks 32 can clamp one end of the hop vine gradually in the process of moving along with the driving sprockets 20, thereby being convenient to clamp and improving the clamping stability.
Wherein, two accessory plates 33 are located the both sides of drive sprocket 20 respectively, and the one end of accessory plate 33 is provided with the swash plate, and the swash plate guides the rattan, makes the rattan accurately press from both sides between two rubber clamp pieces 32, has reduced the risk that the worker's hand was pressed from both sides by rubber clamp piece 32 when guaranteeing the centre gripping accuracy, has played the effect of protection personal safety.
In this embodiment, the starting motor 7 drives the transmission chain belt 6 to rotate through the driving chain wheel 22, drives the transmission chain wheel 20, the first tensioning chain wheel 21 and the second tensioning chain wheel 24 to rotate through the transmission chain belt 6, so as to drive the plurality of rubber clamping blocks 32 and the hop vines to be transmitted forwards, drives the first tensioning chain wheel 21 and the upper roller 44 to rotate through the transmission chain belt 6, so as to drive the separating belt 9 and the lower roller 50 to rotate, and because the edges of the scraping plates 43 are sharp, the separating belt 9 is provided with two separating belts and is respectively positioned on two sides of the vines, and the plurality of scraping plates 43 are driven to scrape hop fruits on the hop vines from the vines through the relative rotation of the two separating belts 9.
Further, since the stem leaves and the hop fruits on the hop vines fall onto the receiving hopper 48 together, the stem leaves and the hop fruits are guided between the two secondary separating rollers 19 through the receiving hopper 48, the scraped stem branches contain the hop fruits and the hop leaves, the two secondary separating rollers 19 are driven to rotate relatively through the lower roller 50, the first bevel gear 28 and the second bevel gear 29, the hop fruits are peeled off from the branches through friction, and the hop fruits are thoroughly separated from the branches and the hop leaves through secondary separation, so that the effect of thoroughly removing impurities is achieved.
Referring to fig. 1, 2, 4 and 6, in a preferred embodiment, the separation and drying mechanism further includes a hot air blower 18 fixedly connected to an inner wall of one side of the housing 1, one end of an output shaft of the hot air blower 18 is fixedly connected with a fan blade 17, a separation box 31 is disposed at a position of the inner wall of one side of the housing 1 near the fan blade 17, a partition plate 51 is disposed at a position of one end of the separation box 31 near the fan blade 17, a plurality of hot air pipes 16 are inserted at a position of one end of the separation box 31 at a bottom of the partition plate 51, and a discharge port 30 and a secondary separation cavity 27 are disposed at the other end of the separation box 31.
The inner wall of one side of separator box 31 rotates with first sieve 35 to be connected, and the upper surface of first sieve 35 is provided with a plurality of first screening holes 36, and the inside of separator box 31 is located the inside position and the second sieve 39 fixed connection of secondary separation chamber 27, and the upper surface of second sieve 39 is provided with a plurality of second screening holes 38, and the bottom of separator box 31 is provided with accepts the case 15, and the one end of hot air pipe 16 runs through accepts the bottom position that case 15 stretched to second sieve 39, and the one end of hot air pipe 16 is provided with two first being in charge of 37.
The position that one end of the hot air pipe 16 is close to the first branched pipe 37 is inserted with the branched pipe 12, one end of the branched pipe 12 is provided with two second branched pipes 40, one ends of the hot air pipe 16, the first branched pipe 37 and the second branched pipes 40 are respectively provided with an air outlet, the edge of the air outlet is provided with a screen, the screen prevents hops from falling into the air outlet, and the bottom of the receiving box 15 is provided with a fruit box 14.
In this embodiment, the hop fruit falls into the separating box 31, and still contains a small amount of broken branches, the hop fruit and stems and leaves are screened for the first time by the first sieve plate 35 in the separating box 31, the air heater 18 is started to drive the fan blades 17 to rotate, and air is blown into the separating box 31, the fruits roll to one end through the first sieve plate 35 due to the inclined surface of the first sieve plate 35, the fruits enter the fruit box 14 through the first screening hole 36 and the receiving box 15, and the wind in the separating box 31 breaks She Chuizou and enters the blade box 11 through the discharge hole 30.
Further, since a part of fruits and crushed leaves fall to the upper surface of the second screen plate 39 through the first screen plate 35 and the diameter of the second screen holes 38 is larger than that of the first screen holes 36, hop fruits fall into the inside of the collecting channel 13 through the second screen holes 38, enter the inside of the fruit box 14 through the collecting channel 13, introduce a part of air into the inside of the hot air pipe 16 through the partition plate 51, blow air to the bottom of the second screen plate 39 through the hot air pipe 16, the first branch pipe 37 and the second branch pipe 40, crush She Chuizou branches with lighter upper surface quality of the second screen plate 39, and blow into the inside of the leaf box 11, thereby achieving the effect of thoroughly separating hop fruits and leaves.
Referring to fig. 1,2, 4 and 7, in a preferred embodiment, the pulverizing mechanism includes a fifth bevel gear 45 fixedly coupled to one side of the second tension sprocket 24, and the bottom of the mounting frame 8 is rotatably coupled with a first pulverizing roller 23, a second pulverizing roller 25 and a third pulverizing roller 26, respectively, and the outer surfaces of the first pulverizing roller 23, the second pulverizing roller 25 and the third pulverizing roller 26 are provided with a plurality of pulverizing knives, respectively.
The top of the third crushing roller 26 is fixedly connected with a sixth bevel gear 46, the fifth bevel gear 45 is meshed with the sixth bevel gear 46, belt wheels are respectively arranged at the bottoms of the first crushing roller 23, the second crushing roller 25 and the third crushing roller 26, and a linkage belt 47 is arranged between the belt wheels.
In the present embodiment, the hop vines continue to be conveyed forward by the conveying chain belt 6, the third crushing roller 26, the second crushing roller 25 and the first crushing roller 23 are sequentially driven to rotate by the linkage belt 47 and the belt pulley, the hop vines are crushed by the first crushing roller 23, the second crushing roller 25 and the third crushing roller 26 in sequence, and the hop vines fall into the vine box 10, so that the effect of thoroughly crushing and recycling the hop vines is achieved.
Further, the heights of the first crushing roller 23, the second crushing roller 25 and the third crushing roller 26 are sequentially increased, the first crushing roller 23 is firstly contacted with the bottom of the hop vines to start crushing the vines, then the second crushing roller 25 crushes the vines at the middle position of the hop vines, and finally the third crushing roller 26 thoroughly crushes the vines, so that the conditions of winding and incomplete crushing are reduced.
When the hop vine cutting machine is used, a worker stands on one side of the step 4 close to the auxiliary plate 33, clamps one end of a hop vine between grooves 34 on the surfaces of two rubber clamping blocks 32, the rubber clamping blocks 32 clamp one end of the hop vine in the process of moving along with the conveying chain belt 6, the driving motor 7 drives the conveying chain belt 6 to rotate anticlockwise through the driving chain wheel 22, and simultaneously drives the driving chain wheel 20, the first tensioning chain wheel 21 and the second tensioning chain wheel 24 to rotate through the conveying chain belt 6, so that the plurality of rubber clamping blocks 32 and the hop vine are driven to rotate through the conveying chain belt 6, the first tensioning chain wheel 21 and the upper roller 44 are driven to rotate, the separating belt 9 and the lower roller 50 are driven to rotate, and the two separating belts 9 are driven to scrape hop fruits on the hop vine from the vine because the edges of the scraping plates 43 are sharp, and the separating belts 9 are arranged on two sides of the vine and are respectively rotated relatively from top to bottom;
Then the scraped vine branches are connected with stems and leaves and hop fruits, the vine stems and leaves and hop fruits are guided between two secondary separation rollers 19 through a receiving hopper 48, the two secondary separation rollers 19 are driven to rotate relatively through a lower roller 50, a first bevel gear 28 and a second bevel gear 29, the hop fruits are peeled off from the branches through friction, and the hop fruits are thoroughly separated from the branches and leaves through secondary separation;
Immediately after the hop fruits fall into the separating box 31, a small amount of broken leaves are still contained in the hop fruits, the hop fruits and stems and leaves are screened for the first time through the first screen plate 35 in the separating box 31, the air heater 18 is started to drive the fan blades 17 to rotate, air is blown into the separating box 31, because the first screen plate 35 is inclined, the fruits roll to one end through the first screen plate 35, most of the fruits enter the interior of the fruit box 14 through the first screen plate 36 and the carrying box 15, the wind in the separating box 31 breaks She Chuizou in the interior, enters the interior of the blade box 11 through the discharge hole 30, a small amount of the fruits and broken leaves fall onto the upper surface of the second screen plate 39 through the first screen plate 35, because the diameter of the second screen plate 38 is larger than that of the first screen plate 36, the hop fruits fall into the interior of the collecting channel 13 through the second screen plate 38, the fruit box 14 is internally provided with a collecting channel 13, part of air is guided into the hot air pipe 16 through a partition plate 51, the hot air pipe 16, the first branch pipe 37 and the second branch pipe 40 blow air to the bottom of the second sieve plate 39, one half of the surface of the second sieve plate 39 is inclined, the other half of the surface of the second sieve plate 39 is horizontal, as shown in fig. 11, branch crushed leaves with lighter texture on the horizontal surface of the second sieve plate 39 are blown up through the second branch pipe 40 and blown obliquely upwards through the first branch pipe 37, the branch crushed leaves are blown to the leaf box 11 to be collected, the hop vines are continuously conveyed forwards through a conveying chain belt 6, the third crushing roller 26, the second crushing roller 25 and the first crushing roller 23 are sequentially driven to rotate through a linkage belt 47 and a belt wheel, and the hop vines are crushed sequentially through the first crushing roller 23, the second crushing roller 25 and the third crushing roller 26.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1.啤酒花采摘输送精选一体机,包括外壳(1),其特征在于,所述外壳(1)的一端设置有台阶(4),所述外壳(1)的另一端设置有藤蔓箱(10)和叶片箱(11),所述外壳(1)的一侧内壁固定连接有两个安装架(8),安装架(8)的底部设置有隔离箱(5);1. A hop picking, conveying and sorting integrated machine, comprising a shell (1), characterized in that a step (4) is provided at one end of the shell (1), a vine box (10) and a leaf box (11) are provided at the other end of the shell (1), and two mounting brackets (8) are fixedly connected to the inner wall of one side of the shell (1), and an isolation box (5) is provided at the bottom of the mounting bracket (8). 所述安装架(8)的内侧安装有输送机构,输送机构包括传送链带(6)和多个橡胶夹块(32),将啤酒花藤蔓的一端夹在两个橡胶夹块(32)之间,通过传送链带(6)带动多个橡胶夹块(32)进行往复运动,从而将啤酒花藤蔓不断向前传送;The inner side of the mounting frame (8) is equipped with a conveying mechanism, which includes a conveyor belt (6) and multiple rubber clamps (32). One end of the hop vine is clamped between two rubber clamps (32), and the multiple rubber clamps (32) are driven to reciprocate by the conveyor belt (6), thereby continuously conveying the hop vine forward. 所述安装架(8)的内侧安装有二次分离机构,二次分离机构包括分离带(9)和二次分离辊(19),所述分离带(9)的表面设置有多个刮板(43),通过多个刮板(43)将茎叶和啤酒花果实一起刮掉,通过两个二次分离辊(19)相对转动,将茎叶和啤酒花果实进行二次分离;The inner side of the mounting frame (8) is equipped with a secondary separation mechanism, which includes a separation belt (9) and a secondary separation roller (19). The surface of the separation belt (9) is provided with multiple scrapers (43). The multiple scrapers (43) scrape off the stems, leaves and hops together. The two secondary separation rollers (19) rotate relative to each other to separate the stems, leaves and hops in a secondary manner. 所述外壳(1)的内壁底部安装有分离烘干机构,分离烘干机构包括热气管(16)、第一筛板(35)和第二筛板(39),通过第一筛板(35)对啤酒花果实和茎叶进行第一次分离,通过热气管(16)向第二筛板(39)的底部吹气,对剩余的碎叶进行彻底分离,并对果实初步烘干,筛分后的啤酒花果实掉落至下方的收集道(13)内。The bottom of the inner wall of the outer shell (1) is equipped with a separation and drying mechanism. The separation and drying mechanism includes a hot air pipe (16), a first sieve plate (35), and a second sieve plate (39). The first sieve plate (35) is used to separate the hop fruit and stems and leaves for the first time. The hot air pipe (16) blows air to the bottom of the second sieve plate (39) to completely separate the remaining broken leaves and preliminarily dry the fruit. The hop fruit after sieving falls into the collection channel (13) below. 2.根据权利要求1所述的啤酒花采摘输送精选一体机,其特征在于,所述输送机构还包括固定连接于安装架(8)一侧内壁上的电机(7),所述电机(7)输出轴的一端固定连接有两个主动链轮(22),所述安装架(8)的一端外壁位于主动链轮(22)底部位置转动连接有两个第一张紧链轮(21),所述外壳(1)的一端内壁上转动连接有两个转动轴,每个所述转动轴的一端分别固定连接有两个传动链轮(20),所述安装架(8)的另一端外壁上转动连接有两个第二张紧链轮(24),所述传动链轮(20)、第一张紧链轮(21)、主动链轮(22)和第二张紧链轮(24)分别与传送链带(6)接触,传送链带(6)分别带动传动链轮(20)、第一张紧链轮(21)和第二张紧链轮(24)转动。2. The hop picking, conveying and sorting integrated machine according to claim 1, characterized in that the conveying mechanism further includes a motor (7) fixedly connected to the inner wall of one side of the mounting frame (8), one end of the output shaft of the motor (7) is fixedly connected to two drive sprockets (22), one end of the outer wall of the mounting frame (8) is rotatably connected to two first tension sprockets (21) at the bottom position of the drive sprockets (22), one end of the inner wall of the outer shell (1) is rotatably connected to two rotating shafts, one end of each rotating shaft is fixedly connected to two transmission sprockets (20), the other end of the outer wall of the mounting frame (8) is rotatably connected to two second tension sprockets (24), the transmission sprockets (20), the first tension sprockets (21), the drive sprockets (22) and the second tension sprockets (24) are respectively in contact with the conveyor belt (6), and the conveyor belt (6) respectively drives the transmission sprockets (20), the first tension sprockets (21) and the second tension sprockets (24) to rotate. 3.根据权利要求2所述的啤酒花采摘输送精选一体机,其特征在于,所述橡胶夹块(32)与传送链带(6)之间固定连接,所述橡胶夹块(32)的一侧设置有多个凹槽(34),两个所述传动链轮(20)呈V型分布,两个所述传动链轮(20)上端之间的距离大于下端之间的距离,所述外壳(1)一端的内壁分别固定连接有两个辅助板(33)。3. The hop picking, conveying and sorting integrated machine according to claim 2 is characterized in that the rubber clamp (32) is fixedly connected to the conveyor belt (6), a plurality of grooves (34) are provided on one side of the rubber clamp (32), the two transmission sprockets (20) are distributed in a V shape, the distance between the upper ends of the two transmission sprockets (20) is greater than the distance between the lower ends, and two auxiliary plates (33) are fixedly connected to the inner wall of one end of the outer shell (1). 4.根据权利要求2所述的啤酒花采摘输送精选一体机,其特征在于,所述二次分离机构还包括分别固定连接于两个第一张紧链轮(21)一侧的第三锥齿轮(41),所述安装架(8)的一侧外壁分别转动连接有两个上辊(44),所述安装架(8)的一侧外壁分别转动连接有两个下辊(50),所述上辊(44)的一端设置有第四锥齿轮(42),所述下辊(50)的一端分别固定连接有第一锥齿轮(28),所述安装架(8)的一侧位于分离带(9)底部位置固定连接有接料漏斗(48),所述安装架(8)的底部固定连接有接料漏斗(48),所述二次分离辊(19)的顶部分别固定连接有第二锥齿轮(29),所述第三锥齿轮(41)和第四锥齿轮(42)啮合。4. The hop picking, conveying and sorting integrated machine according to claim 2, characterized in that the secondary separation mechanism further includes a third bevel gear (41) fixedly connected to one side of the two first tensioning sprockets (21), two upper rollers (44) rotatably connected to one side of the outer wall of the mounting frame (8), two lower rollers (50) rotatably connected to one side of the outer wall of the mounting frame (8), a fourth bevel gear (42) is provided at one end of the upper roller (44), a first bevel gear (28) is fixedly connected to one end of the lower roller (50), a receiving funnel (48) is fixedly connected to one side of the mounting frame (8) at the bottom of the separation belt (9), a receiving funnel (48) is fixedly connected to the bottom of the mounting frame (8), a second bevel gear (29) is fixedly connected to the top of the secondary separation roller (19), and the third bevel gear (41) and the fourth bevel gear (42) mesh. 5.根据权利要求4所述的啤酒花采摘输送精选一体机,其特征在于,所述第二锥齿轮(29)和第一锥齿轮(28)啮合,所述安装架(8)的底部与两个二次分离辊(19)转动连接,所述分离带(9)套在上辊(44)和下辊(50)上,分离带(9)带动上辊(44)和下辊(50)转动,所述二次分离辊(19)的外壁上设置有多个摩擦杆(49),两个二次分离辊(19)外表面多个摩擦杆(49)的位置相互间隔十毫米。5. The hop picking, conveying and sorting integrated machine according to claim 4, characterized in that the second bevel gear (29) and the first bevel gear (28) mesh, the bottom of the mounting frame (8) is rotatably connected to two secondary separation rollers (19), the separation belt (9) is sleeved on the upper roller (44) and the lower roller (50), the separation belt (9) drives the upper roller (44) and the lower roller (50) to rotate, and a plurality of friction rods (49) are provided on the outer wall of the secondary separation roller (19), and the positions of the plurality of friction rods (49) on the outer surface of the two secondary separation rollers (19) are spaced 10 mm apart. 6.根据权利要求1所述的啤酒花采摘输送精选一体机,其特征在于,所述分离烘干机构还包括固定连接于外壳(1)一侧内壁上的热风机(18),所述热风机(18)输出轴的一端固定连接有扇叶(17),所述外壳(1)一侧内壁靠近扇叶(17)一侧的位置设置有分离箱(31),所述分离箱(31)的一端靠近扇叶(17)的位置设置有隔板(51),所述分离箱(31)的一端位于隔板(51)底部位置插接有多个热气管(16),所述分离箱(31)的另一端分别设置有出料口(30)和二次分离腔(27)。6. The hop picking, conveying and sorting integrated machine according to claim 1, characterized in that the separation and drying mechanism further includes a hot air blower (18) fixedly connected to the inner wall of one side of the outer shell (1), a fan blade (17) fixedly connected to one end of the output shaft of the hot air blower (18), a separation box (31) is provided on the inner wall of one side of the outer shell (1) near the fan blade (17), a partition (51) is provided on one end of the separation box (31) near the fan blade (17), a plurality of hot air pipes (16) are inserted at the bottom of the partition (51) at one end of the separation box (31), and a discharge port (30) and a secondary separation chamber (27) are respectively provided on the other end of the separation box (31). 7.根据权利要求6所述的啤酒花采摘输送精选一体机,其特征在于,所述分离箱(31)的一侧内壁与第一筛板(35)转动连接,所述第一筛板(35)的上表面设置有多个第一筛分孔(36),所述分离箱(31)的内部位于二次分离腔(27)的内部位置与第二筛板(39)固定连接,所述第二筛板(39)的上表面设置有多个第二筛分孔(38),所述分离箱(31)的底部设置有承接箱(15),所述热气管(16)的一端贯穿承接箱(15)伸到第二筛板(39)的底部位置,所述热气管(16)的一端设置有两个第一分管(37)。7. The hop picking, conveying and sorting integrated machine according to claim 6, characterized in that the inner wall of one side of the separation box (31) is rotatably connected to the first sieve plate (35), the upper surface of the first sieve plate (35) is provided with a plurality of first screening holes (36), the interior of the separation box (31) is located inside the secondary separation chamber (27) and is fixedly connected to the second sieve plate (39), the upper surface of the second sieve plate (39) is provided with a plurality of second screening holes (38), the bottom of the separation box (31) is provided with a receiving box (15), one end of the hot air pipe (16) passes through the receiving box (15) and extends to the bottom of the second sieve plate (39), and one end of the hot air pipe (16) is provided with two first branch pipes (37). 8.根据权利要求7所述的啤酒花采摘输送精选一体机,其特征在于,所述热气管(16)的一端靠近第一分管(37)的位置插接有分支管(12),所述分支管(12)的一端设置有两个第二分管(40),所述热气管(16)、第一分管(37)和第二分管(40)的一端分别设置有出气口,所述出气口的边缘设置有筛网,筛网防止啤酒花果实掉入出气口,所述承接箱(15)的底部设置有果实箱(14)。8. The hop picking, conveying and sorting integrated machine according to claim 7, characterized in that a branch pipe (12) is inserted into one end of the hot air pipe (16) near the first branch pipe (37), and two second branch pipes (40) are provided at one end of the branch pipe (12). An air outlet is provided at one end of the hot air pipe (16), the first branch pipe (37) and the second branch pipe (40), respectively. A screen is provided at the edge of the air outlet to prevent hop fruits from falling into the air outlet. A fruit box (14) is provided at the bottom of the receiving box (15). 9.根据权利要求2所述的啤酒花采摘输送精选一体机,其特征在于,所述外壳(1)的另一端安装有粉碎机构,所述粉碎机构包括固定连接于第二张紧链轮(24)一侧的第五锥齿轮(45),所述安装架(8)的底部分别转动连接有第一粉碎辊(23)、第二粉碎辊(25)和第三粉碎辊(26),所述第一粉碎辊(23)、第二粉碎辊(25)和第三粉碎辊(26)的外表面分别设置有多个粉碎刀。9. The hop picking, conveying and sorting integrated machine according to claim 2, characterized in that a crushing mechanism is installed at the other end of the outer shell (1), the crushing mechanism includes a fifth bevel gear (45) fixedly connected to one side of the second tension sprocket (24), and a first crushing roller (23), a second crushing roller (25) and a third crushing roller (26) are rotatably connected to the bottom of the mounting frame (8), and a plurality of crushing blades are respectively provided on the outer surface of the first crushing roller (23), the second crushing roller (25) and the third crushing roller (26). 10.根据权利要求9所述的啤酒花采摘输送精选一体机,其特征在于,所述外壳(1)的两侧设置有出入门(2),所述外壳(1)一端靠近台阶(4)的位置设置有挡板(3);10. The hop picking, conveying and sorting integrated machine according to claim 9, characterized in that, the outer shell (1) is provided with door openings (2) on both sides, and a baffle (3) is provided at one end of the outer shell (1) near the step (4). 所述第三粉碎辊(26)的顶部固定连接有第六锥齿轮(46),所述第五锥齿轮(45)与第六锥齿轮(46)啮合,所述第一粉碎辊(23)、第二粉碎辊(25)和第三粉碎辊(26)的底部分别设置有带轮,多个带轮之间设置有联动皮带(47)。The top of the third crushing roller (26) is fixedly connected to the sixth bevel gear (46), and the fifth bevel gear (45) meshes with the sixth bevel gear (46). The bottom of the first crushing roller (23), the second crushing roller (25) and the third crushing roller (26) are respectively provided with pulleys, and a linkage belt (47) is provided between the multiple pulleys.
CN202512030589.0A 2025-12-30 Hop picking, conveying and sorting integrated machine Pending CN121753617A (en)

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CN121753617A true CN121753617A (en) 2026-03-31

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