CN1969101A - Reinforcement binder and wire reel - Google Patents
Reinforcement binder and wire reel Download PDFInfo
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- CN1969101A CN1969101A CNA200580020005XA CN200580020005A CN1969101A CN 1969101 A CN1969101 A CN 1969101A CN A200580020005X A CNA200580020005X A CN A200580020005XA CN 200580020005 A CN200580020005 A CN 200580020005A CN 1969101 A CN1969101 A CN 1969101A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/025—Hand-held tools
- B65B13/027—Hand-held tools for applying straps having preformed connecting means, e.g. cable ties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/185—Details of tools
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/12—Mounting of reinforcing inserts; Prestressing
- E04G21/122—Machines for joining reinforcing bars
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/12—Mounting of reinforcing inserts; Prestressing
- E04G21/122—Machines for joining reinforcing bars
- E04G21/123—Wire twisting tools
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- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种钢筋捆扎机和钢丝卷筒,特别涉及一种由非接触型传感器识别被卷绕在钢丝卷筒上的钢丝种类的钢筋捆扎机和钢丝卷筒。The invention relates to a steel bar binding machine and a steel wire reel, in particular to a steel bar binding machine and a steel wire reel which use a non-contact sensor to identify the type of steel wire wound on the steel wire reel.
背景技术Background technique
特开平08-114034和特开平08-114035公开了一种电机驱动式的钢筋捆扎机,其包括一边将捆扎线(钢丝)进行折弯一边将其送出并将其绕挂在钢筋上的捆扎线输送机构、扭转卷绕在钢筋上的捆扎线并进行捆扎的捆扎线扭转机构,根据触发器操作,通过捆扎线输送动作和捆扎线扭转动作而进行一个循环的捆扎动作。JP-08-114034 and JP-08-114035 disclose a motor-driven steel bar binding machine, which includes a binding wire (steel wire) that is sent out while bending the binding wire (steel wire) and is wound around the steel bar. The conveying mechanism and the binding wire twisting mechanism that twists and binds the binding wire wound on the reinforcing bar perform a cyclic binding operation through the binding wire conveying operation and the binding wire twisting operation according to the trigger operation.
而且,日本专利3050369号公开了一种钢筋捆扎机,其在钢丝卷筒上设置有显示钢丝种类的显示装置,还在上述钢筋捆扎机上设置了对钢丝卷筒的钢丝种类显示装置进行检测的装置和对应于钢丝的种类对钢丝扭矩进行控制的装置,利用上述检测装置对钢丝种类进行检测,由上述控制装置,对应于钢丝种类将钢丝扭矩自动地设定为适合值。Moreover, Japanese Patent No. 3050369 discloses a steel bar binding machine, which is provided with a display device for displaying the type of steel wire on the steel wire reel, and is also provided with a device for detecting the steel wire type display device of the steel wire reel on the above-mentioned steel bar binding machine. And the device for controlling the wire torque according to the type of wire, the detection means detects the type of wire, and the control means automatically sets the wire torque to an appropriate value corresponding to the type of wire.
在日本专利3050369号中,作为读取钢丝种类等信息的装置,公开了由反射型光电传感器对附设在钢丝卷筒上的反射密封或条形码密封进行读取的结构、由霍尔元件或舌簧接点开关等磁传感器对埋设在钢丝卷筒上的磁铁进行读取的结构,还公开了下述结构,即在钢丝卷筒的侧面上形成凹部或凸部,使杆的前端与钢丝卷筒的侧面弹性接触,在钢丝卷筒转动时,由追随凹部或凸部进行开闭的杆型开关进行检测。In Japanese Patent No. 3050369, as a device for reading information such as the type of steel wire, a reflective photoelectric sensor is disclosed to read the reflective seal or barcode seal attached to the steel wire reel. A structure in which a magnetic sensor such as a contact switch reads a magnet embedded in a wire reel also discloses a structure in which a concave portion or a convex portion is formed on the side surface of the wire reel so that the front end of the rod is aligned with the wire reel. The elastic contact on the side is detected by the rod-type switch that opens and closes following the concave or convex part when the wire reel rotates.
由于钢筋捆扎机主要在室外的建筑工地等使用,因而暴露在风雨或沙尘中,泥土或灰尘附着在主体上,容易变脏。因而,作为钢丝卷筒识别装置,在使用光电传感器等光元件时,雨滴或泥等附着在主体的光元件或钢丝卷筒的反射密封上,有时不能工作或出现错误操作。Since the steel bar binding machine is mainly used on an outdoor construction site, etc., it is exposed to wind, rain or sand, and dirt or dust adheres to the main body, making it easy to get dirty. Therefore, when optical elements such as photoelectric sensors are used as the wire reel identification device, raindrops or mud adhere to the optical element of the main body or the reflective seal of the wire reel, sometimes failing to work or misoperation.
发明内容Contents of the invention
本发明的一个或一个以上实施例提供一种钢筋捆扎机和钢丝卷筒,其具有稳定的RF识别系统等非接触型钢丝卷筒识别装置的识别性能。One or more embodiments of the present invention provide a steel bar binding machine and a steel wire reel, which have the identification performance of a non-contact steel wire reel identification device such as a stable RF identification system.
根据本发明的一个或一个以上实施例,钢筋捆扎机包括钢丝输送机构、钢丝扭转机构和钢丝切断机构,将卷装在钢丝卷筒上的钢丝以环状送出,并卷绕在钢筋上,扭转该钢丝环,对钢筋进行紧固,将该钢丝环从后续的钢丝上切断,捆扎钢筋,还包括:设置在钢丝卷筒上的用于读取钢丝识别信息的装置;对应于所读取的钢丝识别信息,对钢丝输送量和扭矩进行控制的控制装置;设置在钢筋捆扎机的主体一侧的RF标签阅读器;安装在钢丝卷筒上的RF标签;以及响应上述RF标签阅读器的发送波,根据上述RF标签发出的电波识别钢丝种类,并对钢丝的输送量和扭矩等进行控制的控制装置。According to one or more embodiments of the present invention, the steel bar binding machine includes a steel wire conveying mechanism, a steel wire twisting mechanism and a steel wire cutting mechanism. The steel wire ring fastens the steel bar, cuts the steel wire ring from the subsequent steel wire, and binds the steel bar, and also includes: a device for reading steel wire identification information arranged on the steel wire reel; corresponding to the read Steel wire identification information, a control device for controlling the amount of steel wire feeding and torque; an RF tag reader installed on the main body side of a steel bar binding machine; an RF tag installed on a steel wire reel; and a response to the transmission of the above RF tag reader It is a control device that identifies the type of steel wire based on the radio wave emitted by the above-mentioned RF tag, and controls the feeding amount and torque of the steel wire.
根据本发明的一个或一个以上实施例,上述RF标签安装在上述钢丝卷筒的侧面上,上述RF标签阅读器将天线设置在与装填在钢筋捆扎机中的上述钢丝卷筒的RF标签粘着面相向的位置上。According to one or more embodiments of the present invention, the above-mentioned RF tag is installed on the side of the above-mentioned steel wire reel, and the antenna of the above-mentioned RF tag reader is arranged on the RF tag adhesive surface of the above-mentioned steel wire reel loaded in the steel bar binding machine. to the position.
而且,根据本发明的一个或一个以上实施例,钢筋捆扎机还包括信号收发时间控制装置,对上述钢丝卷筒的转动位置进行检测的光、磁或机械位置检测装置;当上述钢丝卷筒侧面的RF标签处于与上述RF标签阅读器的天线大致相向的位置时,执行RF标签识别动作。Moreover, according to one or more embodiments of the present invention, the steel bar binding machine also includes a signal sending and receiving time control device, an optical, magnetic or mechanical position detection device for detecting the rotational position of the above-mentioned steel wire reel; when the side of the above-mentioned steel wire reel When the RF tag is at a position substantially facing the antenna of the RF tag reader, the RF tag identification operation is performed.
根据本发明的一个或一个以上实施例,钢筋捆扎机,在上述钢丝卷筒侧面的RF标签与上述RF标签阅读器的天线大致相向的位置上,设置有使钢丝卷筒的转动速度降低的钢丝输送控制装置或钢丝卷筒制动装置。According to one or more embodiments of the present invention, the steel bar binding machine is provided with a steel wire that reduces the rotation speed of the steel wire drum at a position where the RF tag on the side of the steel wire drum is roughly opposite to the antenna of the RF tag reader. Conveyor control or wire drum brake.
根据本发明的一个或一个以上实施例,钢筋捆扎机还包括使上述钢丝卷筒侧面的RF标签在上述RF标签阅读器的收发信号范围内停止的钢丝输送控制装置或钢丝卷筒制动装置。According to one or more embodiments of the present invention, the steel bar binding machine further includes a steel wire conveying control device or a steel wire drum braking device that stops the RF tag on the side of the steel wire drum within the range of the RF tag reader for sending and receiving signals.
而且,根据本发明的一个或一个以上实施例,钢筋捆扎机,设置有使钢丝卷筒在上述钢丝卷筒侧面的RF标签与上述RF标签阅读器的天线大致相向的位置上停止的钢丝输送控制装置或钢丝卷筒制动装置。Moreover, according to one or more embodiments of the present invention, the steel bar binding machine is provided with a steel wire conveying control that stops the steel wire reel at a position where the RF tag on the side of the steel wire reel is roughly opposite to the antenna of the RF tag reader device or wire reel braking device.
而且,根据本发明的一个或一个以上实施例,上述钢丝卷筒的制动装置由设置在钢丝卷筒上的凹部、设置在钢筋捆扎机上并与上述凹部结合或脱离的制动部件构成。Moreover, according to one or more embodiments of the present invention, the braking device of the steel wire reel is composed of a recess provided on the steel wire reel, and a braking member provided on the steel bar binding machine and combined with or disengaged from the recess.
而且,根据本发明的一个或一个以上实施例,作为在钢筋捆扎机的电源投入工作时包含钢丝输送等的初始化操作的一环,钢筋捆扎机执行由上述RF标签阅读器进行的RF标签识别工序。Moreover, according to one or more embodiments of the present invention, as part of initialization operations including steel wire conveyance when the power of the steel bar binding machine is turned on, the steel bar binding machine performs the RF tag identification process performed by the above-mentioned RF tag reader. .
而且,根据本发明的一个或一个以上实施例,钢丝卷筒将卷装在钢丝卷筒上的钢丝以环状送出并卷绕在钢筋上,扭转该钢丝环,对钢筋进行紧固,将该钢丝环从后续的钢丝上切断,捆扎钢筋,其包括响应来自设置在上述钢筋捆扎机上的RF标签阅读器的发送波,发出能够识别出该钢丝种类的信号的RF标签。Moreover, according to one or more embodiments of the present invention, the steel wire reel sends out the steel wire wound on the steel wire reel in a ring shape and winds it on the steel bar, twists the steel wire loop to fasten the steel bar, and the The steel wire loop is cut from the subsequent steel wire, and the steel bar is bundled, which includes an RF tag that emits a signal capable of identifying the type of the steel wire in response to a transmission wave from an RF tag reader installed on the above-mentioned steel bar binding machine.
根据实施例和权利要求书的描述,能够更清楚地理解其他特征和效果。Other features and effects can be more clearly understood from the description of the embodiments and the claims.
附图说明Description of drawings
图1是拆下钢筋捆扎机的卷轴罩后的状态的侧视图;Fig. 1 is the side view of the state after pulling down the reel cover of steel bar binding machine;
图2是钢筋捆扎机的电路框图;Fig. 2 is the circuit block diagram of steel bar binding machine;
图3(a)是钢丝卷筒的纵向剖视图;Fig. 3 (a) is the longitudinal sectional view of steel wire reel;
图3(b)是钢丝卷筒的正视图;Fig. 3 (b) is the front view of steel wire reel;
图4是钢筋捆扎机的后视图;Fig. 4 is the rear view of steel bar binding machine;
图5是钢筋捆扎机的初始化动作的流程图;Fig. 5 is the flowchart of the initialization action of steel bar binding machine;
图6是表示钢丝卷筒的另一实施例的正视图;Figure 6 is a front view showing another embodiment of the wire reel;
图7是表示另一实施例的拆下钢筋捆扎机的卷轴罩后的状态的侧视图;Fig. 7 is a side view showing the state after the reel cover of the reinforcing bar binding machine is removed according to another embodiment;
图8(a)是钢丝卷筒的纵向剖视图;Fig. 8 (a) is the longitudinal sectional view of steel wire reel;
图8(b)是钢丝卷筒的正视图;Fig. 8 (b) is the front view of steel wire reel;
图9是钢筋捆扎机的平面剖视图;Fig. 9 is a plane sectional view of a steel bar binding machine;
图10是钢筋捆扎机的平面剖视图;Fig. 10 is a plane sectional view of a steel bar binding machine;
图11是钢筋捆扎机的平面剖视图;Fig. 11 is the plane sectional view of steel bar binding machine;
图12是表示钢丝卷筒的另一实施例的正视图。Fig. 12 is a front view showing another embodiment of the wire drum.
附图标记说明Explanation of reference signs
1 钢筋捆扎机1 steel bar binding machine
3 钢丝卷筒收容部3 Steel wire reel housing
6 卷轴支撑凸台6 Reel support bosses
7 环形天线7 loop antenna
8 反射型光电传感器8 reflective photoelectric sensor
9 RF标签阅读器9 RF tag reader
10 控制部10 Control Department
21 钢筋捆扎机21 steel bar binding machine
22 圆孔22 round holes
23 螺线管23 solenoid
24 铁心24 iron core
25 平板25 tablet
26 微型开关26 micro switch
27 弹簧27 spring
31 钢丝卷筒31 wire reel
32 衬套32 Bushing
33、34 卷轴凸缘33, 34 Reel flange
36 RF标签36 RF tags
38 反射标记38 reflective marker
39 反射标记39 reflective marker
41 钢丝卷筒41 Steel wire reel
42 衬套42 Bushing
43、44 卷轴凸缘43, 44 Reel flange
46 圆孔46 round hole
47 RF标签47 RF tags
48 长孔48 long holes
具体实施方式Detailed ways
下文将参照附图对本发明的一个或一个以上实施例进行说明。One or more embodiments of the invention are described below with reference to the accompanying drawings.
图1表示本发明的一个或一个以上实施例中的钢筋捆扎机1的右侧面。钢筋捆扎机1,包括捆扎线输送机构、捆扎线切断机构以及捆扎线扭转机构,将钢丝卷筒装填到形成在壳体2的右侧面后部的钢丝卷筒收容部3内。在钢丝卷筒收容部3的前方设置了由相互啮合的一对齿轮型带轮构成的捆扎线输送机构(图中未示),卷绕在钢丝卷筒上的钢丝由捆扎线输送机构向前输送,沿着前部弯曲的钢丝导尖4以环状送出,并卷绕在钢筋上。将钢丝送出规定长度并在钢筋上卷绕多圈以后,捆扎线输送机构停止,位于设置在捆扎线扭转机构前端的钩部罩5的内侧的钩部(图中未示)握持住钢丝环,同时设置在钢丝导尖4的基部附近的捆扎线切断机构(图中未示)将钢丝环的后端切断,从后续的钢丝将该钢丝环切离。然后,驱动钩部转动,扭转钢丝环的一个部位,从而将钢筋捆扎起来。Figure 1 shows the right side of a steel bar binding machine 1 in one or more embodiments of the invention. The steel bar binding machine 1 includes a binding wire conveying mechanism, a binding wire cutting mechanism and a binding wire twisting mechanism, and loads the steel wire reel into the steel wire
在钢丝卷筒收容部3的中心设置了圆形的卷筒支撑凸台6,将RF标签阅读器(无线电频率标签阅读器)和平板状的环形天线7设置在卷筒支撑凸台6上方的里面。在卷筒支撑凸台6的表面上,设置了发光部和受光部形成一体的反射型光电传感器8,以卷筒支撑凸台6为中心,环形天线7和反射型光电传感器8具有大致呈90度的位置关系。A circular reel support boss 6 is arranged at the center of the steel wire
图2是表示钢筋捆扎机的电路结构的框图,RF标签阅读器(RF收发机)9和反射型光电传感器8,与控制部10相连。当控制部10在主电源投入时执行初始化动作(向钢丝导尖4输送钢丝,由捆扎线切断机构将前端部分切断)时,由反射型光电传感器8读取后述的钢丝卷筒的转动位置,由RF标签阅读器9读取钢丝卷筒的RF标签的信息,并对应钢丝种类自动地设定输送量、扭矩等。一旦从触发器开关11向控制部10输入触发信号,则根据自动设定的输送量和扭矩等,对钢丝输送电机驱动电路12和钢丝扭转电机驱动电路14进行控制,依次驱动钢丝输送电机13和钢丝扭转电机15,执行一个周期的钢筋捆扎动作。2 is a block diagram showing the circuit configuration of the steel bar binding machine. An RF tag reader (RF transceiver) 9 and a reflective
图3(a)和(b)表示钢丝卷筒31,是在圆筒形的衬套32的两侧面上一体形成卷轴凸缘33、34的树脂成形品,在卷轴凸缘33的外侧面上形成有长方形的RF标签安装座35,粘着在该RF标签安装座35上的片状的RF标签36与钢筋捆扎机1的环形天线7相向地装填在钢筋捆扎机1上。而且,在形成于衬套32内的销支撑柱37上安装了白色反射标记38,RF标签36和反射标记38的位置关系与环形天线7和反射型光电传感器8的位置关系对应,在钢丝卷筒31转动之际,当反射标记38与反射型光电传感器8相向时,RF标签36与环形天线7相向。图4中表示了将钢丝卷筒31装填到钢筋捆扎机1上后的状态。此外,9表示RF标签阅读器9。Fig. 3 (a) and (b) show the
存在下述类型的RF标签36,即:在电介质薄膜的两个面上形成铝箔的线圈图形和电容器图形,对线圈图形和电容器图形进行连接而形成RF共振电路的读出专用的RF标签(实开平5-75890号公报等);除此之外,还存在搭载了EEP-ROM等IC芯片而能够读取数据的RF标签(特开2000-148950号公报等),虽然可以是任一形式的RF标签,但是如果仅仅识别钢丝的种类,采用不搭载IC芯片的RF标签36即可,能够抑制成本。此外,在搭载了IC芯片的RF标签的情况下,除了钢丝识别数据之外,也可以写入制造者数据和制造批量编号等各种数据,根据需要也可以采用下述结构:能够利用钢筋捆扎机的RF收发机读取钢丝的余量和使用开始日期等数据。There is a type of
下面,对由读出专用的RF标签和RF标签阅读器构成的系统进行说明。搭载在钢筋捆扎机上的RF标签阅读器9,包括信号发送部、接收部和收发控制部。RF标签阅读器9的信号发送部,以规定的频率带阶段性地改变发送波的频率而进行扫描,在发出频率与RF标签36的共振频率相同的电波时,RF标签36的共振电路与发送波发生共振,产生感应电流,从RF标签发出频率与RF标签阅读器9的发送波相同的电波,RF标签阅读器9的接收部,接收从RF标签36的共振电路发出的电波,收发控制部根据接收波频率而识别出RF标签的固有共振频率,由此确定RF标签36的频率波道。Next, a system composed of a read-only RF tag and an RF tag reader will be described. The RF tag reader 9 mounted on the steel bar binding machine includes a signal sending unit, a receiving unit and a sending and receiving control unit. The signal transmitting part of the RF tag reader 9 scans by changing the frequency of the transmitting wave step by step in a predetermined frequency band. The wave resonates to generate an induced current, and the radio wave with the same frequency as the transmission wave of the RF tag reader 9 is sent from the RF tag. The receiving part of the RF tag reader 9 receives the radio wave sent from the resonant circuit of the
例如,在从频率波道a1至a20的频率带a中,如果分别将频率波道a1、a8、a15的RF标签粘着到三种钢丝和钢丝卷筒A、B、C上,则可以根据RF标签阅读器9所接收的RF标签36的共振频率a1、a8、a15中的任一个共振频率来识别出钢丝种类。此外,在未对信号发送部进行响应时,则能够判断出钢丝和钢丝卷筒不是正品。For example, in the frequency band a from frequency channel a1 to a20, if the RF tags of frequency channels a1, a8, a15 are respectively attached to the three kinds of steel wires and steel wire reels A, B, C, then the RF The type of the steel wire can be identified by any one of the resonance frequencies a1, a8, a15 of the
在图5中表示钢筋捆扎机的钢丝卷筒识别动作的流程。首先,将钢丝卷筒31装填到钢筋捆扎机1中,通过接通主电源开关,使钢筋捆扎机1进入初始化操作,将钢丝的前端输送规定长度,直至到达钢丝导尖4。此时,钢丝卷筒31转动,反射标记38到达反射型光电传感器8的前面,当RF标签36位于RF标签阅读器9的环形天线7的正面时,从反射型光电传感器8输出接通信号,当作为控制装置而设置的控制部10接收到该接通信号时,对RF标签阅读器9进行驱动,执行RF标签识别动作。FIG. 5 shows the flow of the wire reel recognition operation of the steel bar binding machine. First, load the
此时,根据从RF标签36反射出的频率来识别出钢丝卷筒的种类(钢丝种类),对应于该种类,控制部10设定适当的扭矩和输送量,停止输送钢丝,结束初始化工序。然后,在主电源开关断开之前,每次操作触发器开关时,以在初始化工序中设定的扭矩和输送量进行捆扎操作。这样一来,由于在设置于钢丝卷筒31上的RF标签36与RF标签阅读器9的环形天线7的正面相向时执行RF标签识别动作,所以能够可靠地识别出钢丝卷筒。At this time, the type of the wire reel (wire type) is identified based on the frequency reflected from the
此外,当反射型光电传感器8检测出钢丝卷筒31的反射标记38时,也就是钢丝卷筒31的RF标签36与RF标签阅读器9的环形天线7的正面相向时,也可以进行减速输送钢丝或停止钢丝输送的控制,使钢丝卷筒31的转动速度降低或停止转动,从而可靠地进行RF标签识别动作。而且,如图6所示,钢丝31的反射标记可以不是点型,作为形状向转动方向延长的反射标记39,也可以扩大反射标记的检测范围。而且,在初始化工序结束后的捆扎操作时,也可以不妨碍继续实施RF标签识别动作。In addition, when the reflective
实施例2Example 2
实施例1虽然描述了由光电传感器对钢丝卷筒的转动位置进行检测的结构,但是在下文说明使钢丝卷筒机械性地暂时停止,来实施RF标签识别动作,进一步降低识别错误的可能性的实施例。Although Embodiment 1 describes the structure in which the rotation position of the wire reel is detected by the photoelectric sensor, the method of temporarily stopping the wire reel mechanically to implement the RF tag recognition operation and further reducing the possibility of recognition errors will be described below. Example.
图7表示钢筋捆扎机21,环形天线7和RF标签阅读器的配置方式虽然与图1中的钢筋捆扎机相同,但是在图7中具有下述替代光电传感器的结构:在钢丝卷筒收容部3的卷筒支撑凸台6的后方的壁面上形成圆孔22,使设置在钢丝卷筒收容部3的里面的螺线管的铁心从圆孔22向钢丝卷筒收容部3的表面(图6的纸面的前方)突出,从而使钢丝卷筒停止。Fig. 7 shows steel
图8(a)和图8(b)表示钢丝卷筒41。42表示衬套,43、44表示卷轴凸缘,45表示RF标签安装座,在衬套43上,在从转动中心看来与RF标签安装座45呈90度的位置上形成了圆孔46。RF标签安装座45和RF标签47与圆孔46之间的位置关系,与图3的钢丝卷筒31中的RF标签36和反射标记38之间的位置关系相同。而且,在图7的钢筋捆扎机21中的钢丝卷筒收容部3的圆孔22的位置对应于图8(a)和图8(b)的钢丝卷筒41的圆孔46。Fig. 8 (a) and Fig. 8 (b) represent
如图9所示,设置在钢丝卷筒收容部3的里面的螺线管23的铁心24,贯穿上述钢丝卷筒收容部3的壁面的圆孔12,当向螺线管23通电时,铁心24向钢丝卷筒收容部3内突出。在铁心24的后端安装有平板25。当铁心24前进并嵌合到钢丝卷筒41的圆孔46内时,平板25按压配置在螺线管23附近的微型开关26,使微型开关26接通。此外,27表示弹簧,钢丝卷筒41的前方(图中的上方)的28表示钢丝输送机构。As shown in Figure 9, the
图9表示钢筋捆扎机21的初始状态,装填了钢丝卷筒41后,一旦接通电源,则进入初始化工序,开始输送钢丝,同时向螺线管23通电,向前进方向驱动铁心24。由此,如图10所示,铁心24处于与钢丝卷筒41的卷轴凸缘43弹性接触的状态,钢丝卷筒41转动,当钢丝卷筒41的圆孔46到达铁心24的位置时,如图11所示,铁心24与圆孔46嵌合,在RF标签47与RF标签阅读器9的环形天线7相向的位置上,钢丝卷筒41停止转动。Fig. 9 shows the initial state of steel
此时,由螺旋管23的平板25使微型开关26接通,控制部根据该接通信号开始RF标签识别动作。当读取RF标签47的共振频率并识别钢丝的种类完毕时,则控制部对应于钢丝种类而设定适当的扭矩和输送量,同时停止向螺线管23通电,铁心24通过弹簧27向初始位置后退,脱离钢丝卷筒41的圆孔46,结束初始化工序。At this time, the
这样一来,在钢丝卷筒41的RF标签47处于与RF标签阅读器9的环形天线7相向的位置上,暂时停止转动并执行RF标签识别动作,从而能够可靠地对钢丝种类进行判断。In this way, when the
此外,如图12所示,钢丝卷筒41的孔也可以与图6的钢丝卷筒31的反射标记39相同地形成圆周方向较长的形状的长孔48,此时,铁心24能够容易地嵌合到转动的钢丝卷筒41的孔中,能够可靠地使钢丝卷筒停止,同时能够减轻铁心24的弹性接触力,降低卷轴的转动阻力和消耗电力。In addition, as shown in FIG. 12, the hole of the
此外,本发明并不局限于上述实施例,可以在本发明的技术范围内进行各种改变。例如替代钢丝的扭矩,也可以设定钢丝的扭转动作时间,或设定执行钢丝扭转动作的电机的过负荷停止电流值。而且,也可以在RF标签的表面上显示能够识别出钢丝种类的文字、标记、颜色等,通过视觉预先识别钢丝卷筒,上述改变显然包括在本发明的范围内。In addition, the present invention is not limited to the above-described embodiments, and various changes can be made within the technical scope of the present invention. For example, instead of the torque of the wire, it is also possible to set the twisting operation time of the wire, or set the overload stop current value of the motor performing the wire twisting operation. Moreover, it is also possible to display characters, marks, colors, etc. that can identify the type of steel wire on the surface of the RF tag, and to identify the steel wire reel in advance visually. The above changes are obviously included in the scope of the present invention.
虽然参照特定实施例对本发明进行了详细说明,但是对于本领域技术人员来说,能够在本发明的精神和范围内进行各种变更或修改。Although this invention was demonstrated in detail with reference to the specific Example, it is possible for those skilled in the art to make various changes and modifications within the spirit and range of this invention.
本申请是根据2004年6月18日申请的日本专利申请(专利申请2004-181732)而提出的,其内容参考了该申请的内容。This application is based on Japanese Patent Application (Patent Application No. 2004-181732) filed on June 18, 2004, the contents of which are referred to herein.
工业实用性Industrial Applicability
根据本发明的1个或1个以上实施例,钢筋捆扎机的结构为,在钢丝卷筒上设置了RF标签,利用配备在钢筋捆扎机上的RF标签阅读器读取钢丝种类的信息,从而对钢丝输送量和扭矩进行控制。因而,与利用光电传感器读取信息的现有技术相比,受雨等气候条件或泥等污垢的影响少,能够可靠地获取钢丝信息。而且,当RF标签处于RF标签阅读器的收发信号范围内时,通过使钢丝卷筒的转动减速或停止转动,能够防止RF标签识别错误。According to one or more embodiments of the present invention, the structure of the steel bar binding machine is that an RF tag is set on the steel wire reel, and the information of the type of steel wire is read by the RF tag reader equipped on the steel bar binding machine, so as to Wire feeding volume and torque are controlled. Therefore, it is less affected by weather conditions such as rain and dirt such as mud than the conventional technology that uses a photoelectric sensor to read information, and wire information can be reliably acquired. Moreover, when the RF tag is within the range of the RF tag reader for transmitting and receiving signals, by slowing down or stopping the rotation of the wire reel, it is possible to prevent the RF tag from identifying errors.
Claims (35)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004181732A JP4140561B2 (en) | 2004-06-18 | 2004-06-18 | Reinforcing bar binding machine and wire reel |
| JP181732/2004 | 2004-06-18 |
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| Publication Number | Publication Date |
|---|---|
| CN1969101A true CN1969101A (en) | 2007-05-23 |
| CN100522745C CN100522745C (en) | 2009-08-05 |
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| CNB200580020005XA Expired - Fee Related CN100522745C (en) | 2004-06-18 | 2005-05-23 | Reinforcement binder and wire reel |
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| Country | Link |
|---|---|
| US (1) | US20070227613A1 (en) |
| EP (1) | EP1777360A1 (en) |
| JP (1) | JP4140561B2 (en) |
| CN (1) | CN100522745C (en) |
| AU (1) | AU2005254821A1 (en) |
| CA (1) | CA2570367A1 (en) |
| WO (1) | WO2005124060A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CA2570367A1 (en) | 2005-12-29 |
| US20070227613A1 (en) | 2007-10-04 |
| JP4140561B2 (en) | 2008-08-27 |
| WO2005124060A1 (en) | 2005-12-29 |
| EP1777360A1 (en) | 2007-04-25 |
| CN100522745C (en) | 2009-08-05 |
| JP2006002500A (en) | 2006-01-05 |
| AU2005254821A1 (en) | 2005-12-29 |
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