The drier oil hydrostatic lubrication system of heavy-duty numerical control roll grinder center rest holder watt
Technical field
The utility model relates to a kind of auxiliary system of heavy-duty numerical control roll grinder, the drier oil hydrostatic lubrication system of particularly a kind of heavy-duty numerical control roll grinder center rest holder watt.
Background technique
At present, the lubrication system of the center rest holder of roll grinder watt all adopts thin oil lubricant, and the filler opening of oil hydraulic pump 3 is connected with oil feeding reservoirs 1 through first filter 2; The oil outlet one tunnel of oil hydraulic pump is connected with the filler opening of second filter 11, and another road is connected with relief valve 6, and second filter is connected with one-way valve 5; One-way valve one tunnel is connected with four throttle valve 8, and another road is connected with pressure relay 7, and four throttle valve are connected with the oil inlet passage 10 of a holder watt respectively; The holder watt oil discharge passage be connected with oil sump tank 9; Pressure gauge 4 is connected with the oil outlet of oil hydraulic pump and shows oil pressure, and this lubrication system adopts thin oil lubricant, variety of problems in long-term using process, occurred:
First: center rest holder watt thin oil lubricant can not solve the heating problem than center rest holder in the regrate roller grinding process watt; Because roll is heavier; Thin oil runs off very fast in holder watt, make can not obtain between Tuo Wa and the roller shoulder lubricated fully, thereby frictional force is increased; Cause holder watt heating serious (temperature is up to 150 °), normally grinding;
Second: the large usage quantity of thin oil, because thin oil more liquid, if in grinding process, contact badly between Tuo Wa and the roller shoulder, a large amount of thin oils that will run off cause the waste of resource;
The 3rd: the center rest holder watt replacement cycle is very fast, because lubricated insufficient, makes holder watt wearing and tearing very fast, for better grinding roller, will constantly change holder watt, thereby increase cost.
To the problems referred to above, adopt thin oil static pressure holder watt minimizing lubricant oil to run off, concrete oil circuit is following: the filler opening of oil hydraulic pump 3 is connected with oil feeding reservoirs 1 through first filter 2; The oil outlet of oil hydraulic pump is connected with one-way valve 5; One-way valve is connected with second filter 11, and second filter one tunnel is connected with eight throttle valve 8, and another road is connected with pressure relay 7; Tuo Wa adopts two oil inlet passage structures; Eight throttle valve are connected with each oil inlet passage 10 of four holders watt respectively, and the oil discharge passage of holder watt is connected with oil sump tank 9, and the liquid outlet place of the liquid outlet of said each throttle valve and second filter is provided with pressure gauge 4 real-time pressure of monitoring oil circuits respectively;
The holder of thin oil static pressure watt in use many problems also occur:
The first, Tuo Wa and roll neck area of contact are less, and the oil film that between two surface of contact, be difficult for to form flows, fluid usually watt ooze out from holder, can't form hydrostatic support, cause roll to rotate;
The second, during grinding roller; Cooling water can be sprayed onto the holder watt on; Water flows into the hydraulic oil of recycle, can contaminated oil with cause oily emulsification, the emulsified liquid that contains dust and other fouls can cause that hydraulic oil is rotten, deterioration, generation greasy filth and sludge; Block conduit and valve, the lubricity of reduction hydraulic oil;
Three, static-pressure system is very high for the turbidity test requirement of oil, and is very dirty from the work roll roll neck that milling train is pulled down, after oil is contaminated; Can make fuel feeding not enough in the blocking filter hole, produce cavitation erosion, vibration and noise take place; Also can influence the reliability and the accuracy of moving between holder watt and roll neck, make sliding position produce wearing and tearing, cause the friction increase of Tuo Wa and roll neck; Tuo Wayi is ground, need often scrape watt and change oil.
The model utility content
In order to remedy above deficiency, the utility model provides the drier oil hydrostatic lubrication system of a kind of heavy-duty numerical control roll grinder center rest holder watt, and the hydrostatic lubrication system of this heavy-duty numerical control roll grinder center rest holder watt adopts grease lubrication; Be difficult for leaking, support pressure is big, can not cause oil pollution and emulsification; Need not to change oil, a holder watt heating reduces, and wearing and tearing reduce; Reduced and changed a watt number of times, practiced thrift the grinding cost.
The utility model for the technological scheme that solves its technical problem and adopt is: the drier oil hydrostatic lubrication system of a kind of heavy-duty numerical control roll grinder center rest holder watt, and a holder watt side that goes up as supporting surface is provided with the lubricated oil sac of groove shape, also is provided with the oil inlet passage that is communicated with lubricated oil sac in the holder watt; Also be provided with oil feeding line, grease static pressure pressure pump and the fuel tank of grease is housed, said oil feeding line comprises pipeline and relief valve, and the oiler of grease static pressure pressure pump is connected with fuel tank; The oil outlet of grease static pressure pressure pump is connected with the filler opening of relief valve through pipeline, and the oil outlet of relief valve is connected with oil inlet passage on holding in the palm watt through pipeline, and the grease of thickness can form mobile oil film between two rubbing surfaces between Tuo Wa and the neck; And the supporting role that plays of the external load of the pressure that utilizes oil film, and oil film itself plays the lubrication to friction pair, grease viscosity is bigger; Be difficult for leaking, support pressure is big, high lubricating effect; The Tuo Wa reduction of generating heat, wearing and tearing reduce, and have reduced and have changed a watt number of times; Practiced thrift the cost of holder watt, during use, even cooling water flows in the holder watt; Because grease does not recycle, so can not cause oil pollution and emulsification, need not to change grease; And grease is automatically break-in between Tuo Wa and roll neck, need not often to scrape watt, and sealability also can be guaranteed.
As the further improvement of the utility model, said oil feeding line also comprises pressure gauge, and said pressure gauge is located on the oil outlet of grease static pressure pressure pump, is convenient to the Real Time Observation oil pressure.
As the further improvement of the utility model, said holder watt is provided with at least two lubricated oil sacs that form loops, and this each lubricated oil sac is interconnected successively, is respectively equipped with oil inlet passage on each lubricated oil sac; Each oil inlet passage is communicated with an oil feeding line respectively, in experiment, has designed the oil sac of multiple structure, and the oil sac of various structures is experimentized; First kind is linear single oil sac structure, and an oil inlet passage is arranged on the oil sac middle position, and second kind for forming single oil sac structure of loop; An oil inlet passage is arranged on the loop, more than the distribution mode of these two kinds of single oil sacs, its effect is all undesirable; After the repetition test test, adopt the innovative design of two oil sacs, two oil-feeds, make oil film even in holder watt surface distributed; High lubricating effect, oil film pressure is big, and supporting effect is good.
As the further improvement of the utility model, the said oil sac structure that assumes diamond in shape respectively, two oil sacs series connection form " 8 " font structures.
As the further improvement of the utility model, on said two oil sacs oil inlet passage lay respectively at two oil sacs each other away from an end.
As the further improvement of the utility model, said grease is the extreme pressure compound lithium base grease.
As the further improvement of the utility model, said grease static pressure pressure pump is electronic dry oil pump.
Below be the actual tests situation, before 67 tons of back-up rolls of mill, according to holding in the palm a watt area of contact that goes up oil sac and support roll neck; Calculate required grease static pressure pressure 25MP; Select 2 25MP grease static pressure pressure pumps (confession leans on the holder of head of a bed side center rest watt lubricated, and confession leans on the tailstock side center rest lubricated), and be equipped with 4 Tuo Wa that amount of grinding is well new; Carry out field experiment then; Certain 2# lithium grease is put into the selected head of a bed side center rest holder watt lubricant grease hydrostatic pumps of leaning on, connect two relief valves, pressure gauge in two outlet ports of pump, and then on the pop-up watt that is connected respectively to headstock side center rest and the lower support tile.Lean on tailstock side center rest holder watt lubricated adopting in the same way to connect.
After pipeline connects, after elder generation makes the grease static pressure with pipeline, owing to there is not load; Manometric reading is very low, and again with on the roll centre frame, just the reading of initiation pressure table has constantly risen has certain fluctuation; Owing to have certain clearance between center rest holder watt and the roll neck, there is part grease static pressure constantly to overflow, along with being on the increase of grease static pressure watt gone up in holder; Just form the grease static pressure film that one deck has certain pressure between Tuo Wa and the roll neck; Manometric reading begins slowly stable, and the grease static pressure that overflows is also fewer and feweri, and the temperature of holder watt also remains on about 45 degree.
Experiment shows: emerging clear extraordinary Iron And Steel Co., Ltd 4300 projects are used existing oil lubricating system grinding machine roll, use oil mass to be: 1 barrel of (160Kg)/3 day, and holder watt breakage is: 1 pair (four)/6 days; Use the grinding machine roll of the grease lubrication system of the utility model, use oil mass to be: 10 liters of extreme pressure compound lithium base grease/3 day; Holder watt breakage is: 1 pair (four)/60 days; Above data show that the utility model has reduced the loss of holder watt greatly, have saved the renewal cost of holder watt, have improved the efficient of grinding; The also relative lubricant oil of the consumption of lubrication oil fat will lack a lot; And it is cheap that the relative lubricant oil of the price of lubricating grease is wanted, and integral body greatly reduces the grinding cost, has improved grinding speed.
The useful technique effect of the utility model is: the utility model adopts grease that the holder of heavy-duty numerical control roll grinder center rest watt is carried out hydrostatic lubrication, because grease viscosity is bigger, is difficult for leaking, and support pressure is big; Lubricated fully a holder watt heating reduces, watt wearing and tearing reduce, and have reduced and have changed a watt number of times, has practiced thrift the cost of holder watt; During use,,,, need not to change oil so can not cause oil pollution and emulsification because grease do not recycle even cooling water flows in the holder watt; Grease is automatically break-in between Tuo Wa and roll neck, need not often to scrape watt, and sealability also can be guaranteed; The grease static-pressure system is simple in structure, and is economical and practical, and grease is cheap, practices thrift cost.
Description of drawings
Fig. 1 is existing holder watt lubrication system schematic diagram;
Fig. 2 is a thin oil static pressure holder watt lubrication system schematic diagram;
The lubrication system schematic diagram of Fig. 3 the utility model;
Fig. 4 is first kind of linear single oil sac structure principle chart;
Fig. 5 is second kind of linear single oil sac structure principle chart;
Fig. 6 is first kind of single oil sac structure principle chart that forms loop;
Fig. 7 is second kind of single oil sac structure principle chart that forms loop;
Fig. 8 is two oil sacs of the utility model, two oil-feed structure principle chart.
Embodiment
Embodiment: the drier oil hydrostatic lubrication system of a kind of heavy-duty numerical control roll grinder center rest holder watt, a holder watt side that goes up as supporting surface is provided with the lubricated oil sac 12 of groove shape, also is provided with the oil inlet passage 10 that is communicated with lubricated oil sac 12 in the holder watt; Also be provided with oil feeding line, grease static pressure pressure pump 13 and the fuel tank 14 of grease is housed, said oil feeding line comprises pipeline and relief valve 6, and the oiler of grease static pressure pressure pump 13 is connected with fuel tank 14; The oil outlet of grease static pressure pressure pump 13 is connected with the filler opening of relief valve 6 through pipeline, and the oil outlet of relief valve 6 is connected with oil inlet passage 10 on holding in the palm watt through pipeline, and the grease of thickness can form mobile oil film between two rubbing surfaces between Tuo Wa and the neck; And the supporting role that plays of the external load of the pressure that utilizes oil film, and oil film itself plays the lubrication to friction pair, grease viscosity is bigger; Be difficult for leaking, support pressure is big, high lubricating effect; The Tuo Wa reduction of generating heat, wearing and tearing reduce, and have reduced and have changed a watt number of times; Practiced thrift the cost of holder watt, during use, even cooling water flows in the holder watt; Because grease does not recycle, so can not cause oil pollution and emulsification, need not to change grease; And grease is automatically break-in between Tuo Wa and roll neck, need not often to scrape watt, and sealability also can be guaranteed.
Said oil feeding line also comprises pressure gauge 4, and said pressure gauge is located on the oil outlet of grease static pressure pressure pump 13, is convenient to the Real Time Observation oil pressure.
Said holder watt is provided with at least two lubricated oil sacs 12 that form loops, and this each lubricated oil sac 12 is interconnected successively, is respectively equipped with oil inlet passage 10 on each lubricated oil sac 12, and each oil inlet passage 10 is communicated with an oil feeding line respectively; In experiment, designed the oil sac 12 of multiple structure, and the oil sac 12 of various structures has been experimentized; First kind is linear single oil sac 12 structures, and an oil inlet passage 10 is arranged on oil sac 12 middle positions, and second kind for forming single oil sac 12 structures of loop; An oil inlet passage 10 is arranged on the loop, more than the distribution mode of these two kinds of single oil sacs 12, its effect is all undesirable; After the repetition test test, adopt the innovative design of two oil sacs 12, two oil-feeds, make oil film even in holder watt surface distributed; High lubricating effect, oil film pressure is big, and supporting effect is good.
Said oil sac 12 structure that assumes diamond in shape respectively, two oil sacs 12 series connection form " 8 " font structures.
On said two oil sacs 12 the oil-feed path 10 lay respectively at two oil sacs 12 each other away from an end.
Said grease is the extreme pressure compound lithium base grease.
Said grease static pressure pressure pump 13 is electronic dry oil pump.
Below be the actual tests situation, before 67 tons of back-up rolls of mill, according to holding in the palm a watt area of contact that goes up oil sac and support roll neck; Calculate required grease static pressure pressure 25MP; Select 2 25MP grease static pressure pressure pumps (confession leans on the holder of head of a bed side center rest watt lubricated, and confession leans on the tailstock side center rest lubricated), and be equipped with 4 Tuo Wa that amount of grinding is well new; Carry out field experiment then; Certain 2# lithium grease is put into the selected head of a bed side center rest holder watt lubricant grease hydrostatic pumps of leaning on, connect two relief valves, pressure gauge in two outlet ports of pump, and then on the pop-up watt that is connected respectively to headstock side center rest and the lower support tile.Lean on tailstock side center rest holder watt lubricated adopting in the same way to connect.
After pipeline connects, after elder generation makes the grease static pressure with pipeline, owing to there is not load; Manometric reading is very low, and again with on the roll centre frame, just the reading of initiation pressure table has constantly risen has certain fluctuation; Owing to have certain clearance between center rest holder watt and the roll neck, there is part grease static pressure constantly to overflow, along with being on the increase of grease static pressure watt gone up in holder; Just form the grease static pressure film that one deck has certain pressure between Tuo Wa and the roll neck; Manometric reading begins slowly stable, and the grease static pressure that overflows is also fewer and feweri, and the temperature of holder watt also remains on about 45 degree.
Experiment shows: emerging clear extraordinary Iron And Steel Co., Ltd 4300 projects are used existing oil lubricating system grinding machine roll, use oil mass to be: 1 barrel of (160Kg)/3 day, and holder watt breakage is: 1 pair (four)/6 days; Use the grinding machine roll of the grease lubrication system of the utility model, use oil mass to be: 10 liters of extreme pressure compound lithium base grease/3 day; Holder watt breakage is: 1 pair (four)/60 days; Above data show that the utility model has reduced the loss of holder watt greatly, have saved the renewal cost of holder watt, have improved the efficient of grinding; The also relative lubricant oil of the consumption of lubrication oil fat will lack a lot; And it is cheap that the relative lubricant oil of the price of lubricating grease is wanted, and integral body greatly reduces the grinding cost, has improved grinding speed.
During actual the use; At first calculate the parameter that needs in the system; Select needed element in the system; Then pipeline is connected, each outlet port of grease static pressure pressure pump 13 connects pressure gauge 4, relief valve 6 respectively, and the oil inlet passage 10 that the oil outlet of relief valve 6 holds in the palm watt through pipeline and a center rest (lean on head of a bed side or lean on the tailstock side) is connected.In order to reach better effect; The two oil sacs 12 of center rest holder watt employing, two oil-feed; Said oil sac 12 structure that assumes diamond in shape respectively, two oil sac 12 series connection form " 8 " font structures and in use will note manometric reading constantly, so that understand the situation that implementation process occurs.
Above-mentioned instance only is the technical conceive and the characteristics of explanation the utility model, and its purpose is to let the personage who is familiar with this technology can understand content of the utility model and enforcement according to this, can not limit the utility model protection domain with this.All equivalences of being done according to the utility model spirit change or modify, and all should be encompassed within the protection domain of the utility model.