CN203728126U - Dedusting bucket elevator with self-cleaning device - Google Patents
Dedusting bucket elevator with self-cleaning device Download PDFInfo
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- CN203728126U CN203728126U CN201420064501.1U CN201420064501U CN203728126U CN 203728126 U CN203728126 U CN 203728126U CN 201420064501 U CN201420064501 U CN 201420064501U CN 203728126 U CN203728126 U CN 203728126U
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Abstract
本实用新型涉及清灰领域,尤其涉及一种除尘斗式提升机。一种带自清装置的除尘斗式提升机,该除尘斗式提升机外壳的底部设置有若干吹扫喷管,所述吹扫喷管与现场的高压气路相连通,高压气路上设置有流量调节阀,所述外壳的侧壁底部开设有抽灰口,所述抽灰口与抽吸管路相连通,所述抽吸管路上设置有切断阀。本实用新型达到了将堆积的粉尘清空的效果。喷吹管的气流是从灰斗底端喷出,一不会增加提升机上升的阻力,二不会在提升机内部产生扬尘。抽灰口由于接近提升机底部,积灰在切断阀打开时就被抽走,且不会影响提升机的功效。锯齿状面板可将结块的粉尘处理成松散状,提高吹、吸效率,确保了环保设备稳定运行,减少了维修费,节约了企业的生产成本。
The utility model relates to the field of dust removal, in particular to a dust removal bucket elevator. A dust-removing bucket elevator with a self-cleaning device. The bottom of the dust-removing bucket elevator shell is provided with a number of purge nozzles. The purge nozzles are connected with the high-pressure gas circuit on site. As for the flow regulating valve, the bottom of the side wall of the casing is provided with an ash suction port, and the ash suction port is connected with a suction pipeline, and a cut-off valve is arranged on the suction pipeline. The utility model achieves the effect of emptying the accumulated dust. The airflow of the blowing pipe is ejected from the bottom of the ash hopper, which will not increase the rising resistance of the hoist, and will not generate dust inside the hoist. As the ash pumping port is close to the bottom of the hoist, the ash deposit will be sucked away when the cut-off valve is opened, and the function of the hoist will not be affected. The serrated panel can treat the agglomerated dust into a loose shape, improve the efficiency of blowing and suction, ensure the stable operation of environmental protection equipment, reduce maintenance costs, and save the production cost of the enterprise.
Description
技术领域 technical field
本实用新型涉及清灰领域,尤其涉及一种除尘斗式提升机。 The utility model relates to the field of dust removal, in particular to a dust removal bucket elevator.
背景技术 Background technique
如图1所示,现有的斗式提升机的本体包括有灰斗1、灰斗链2、头 /尾轮3,3′、驱动电机4、驱动链5和外壳6,所述灰斗链2缠绕在头尾轮3上构成一个循环,所述灰斗1设置在灰斗链2上,驱动电机4通过驱动链5带动头尾轮转动,头尾轮3通过灰斗链2带动灰斗1运动送灰。刮板输送机的灰通过落灰口7进入到持续运转的灰斗1中,在斗式提升机顶部再通过顶部的斜管8进入到除尘灰仓内。除尘正常状态下,仓室处理的灰量是相对恒定的,斗式提升机能将除尘灰全部输送至除尘灰仓,由于灰是细小的粉末,在自然下落的过程中,部分的粉末会下落在斗提机的底部;一旦除尘出现异常,某个时间段的灰量会增加,超出斗提机的处理能力,斗提机底部的积灰就多。新建的除尘此类现象少,运行时间长的除尘,由于设备状态变差及运行维护没有跟上等原因,大量的落灰堆积在斗提机的底部,灰斗不能将底部的灰带走,这样底部的灰就会越聚越多,灰经挤压变硬后,尾轮3′受到灰的堆积和挤压后被抬高、偏位,这样灰斗脱离正常的运行轨迹发生碰擦变形、尾轮与轨链啮合不好出轨等故障就会发生,产生维修费用的同时还会影响环境。 As shown in Figure 1, the body of the existing bucket elevator includes an ash hopper 1, an ash hopper chain 2, head/tail wheels 3, 3', a drive motor 4, a drive chain 5 and a housing 6, the ash hopper The chain 2 is wound on the head and tail wheels 3 to form a cycle, the ash hopper 1 is set on the ash hopper chain 2, the drive motor 4 drives the head and tail wheels to rotate through the drive chain 5, and the head and tail wheels 3 drive the ash hopper chain 2 to drive the ash hopper. Bucket 1 moves to send ash. The ash from the scraper conveyor enters the continuously running ash hopper 1 through the ash outlet 7, and enters the dust removal ash bin through the inclined pipe 8 at the top of the bucket elevator. In the normal state of dust removal, the amount of ash processed in the warehouse is relatively constant, and the bucket elevator can transport all the dust to the dust bin. Since the ash is a fine powder, part of the powder will fall on the ground during the natural falling process. The bottom of the bucket elevator; once the dust removal is abnormal, the amount of ash in a certain period of time will increase, exceeding the processing capacity of the bucket elevator, and the bottom of the bucket elevator will accumulate a lot of dust. The newly built dust removal has few such phenomena, and the dust removal with a long running time, due to the deterioration of the equipment state and the failure to keep up with the operation and maintenance, a large amount of falling ash accumulates at the bottom of the bucket elevator, and the ash bucket cannot take the ash at the bottom away. In this way, the ash at the bottom will accumulate more and more. After the ash is squeezed and hardened, the tail wheel 3' will be raised and deflected after being accumulated and squeezed by the ash, so that the ash bucket deviates from the normal running track and rubs and deforms. Faults such as derailment will occur if the tail wheel and the rail chain are not meshed well, which will affect the environment while generating maintenance costs.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种带自清装置的除尘斗式提升机,该斗提机通过在斗式提升机底部设置喷吹管,并将灰尘用负压抽吸走,达到了将堆积的粉尘清空的效果,确保了环保设备稳定运行,减少了维修费,节约了企业的生产成本。 The technical problem to be solved by the utility model is to provide a dust-removing bucket elevator with a self-cleaning device. The bucket elevator is equipped with a blowing pipe at the bottom of the bucket elevator and sucks the dust away with negative pressure to achieve The effect of emptying the accumulated dust ensures the stable operation of environmental protection equipment, reduces maintenance costs, and saves the production cost of the enterprise.
本实用新型是这样实现的:一种带自清装置的除尘斗式提升机,该除尘斗式提升机外壳的底部设置有若干吹扫喷管,所述吹扫喷管与现场的高压气路相连通,高压气路上设置有流量调节阀,所述外壳的侧壁底部开设有抽灰口,所述抽灰口与抽吸管路相连通,所述抽吸管路上设置有切断阀。 The utility model is achieved in the following way: a dust removal bucket elevator with a self-cleaning device, the bottom of the dust removal bucket elevator shell is provided with a number of blowing nozzles, and the blowing nozzles are connected with the high-pressure gas path on site A flow regulating valve is set on the high-pressure gas line, and the bottom of the side wall of the casing is provided with an ash pumping port, and the ash pumping port is connected with the suction pipeline, and a shut-off valve is set on the suction pipeline.
所述的抽灰口与抽吸管路之间设置有集尘罩。 A dust collection hood is arranged between the ash suction port and the suction pipeline.
所述的除尘斗式提升机的灰斗相邻四个为一组,一组中的两个灰斗的端口上还分别设置有一个锯齿状面板,两个锯齿状面板的锯齿交错设置。 The ash hoppers of the dust-removing bucket elevator are four adjacent to each other in a group, and the ports of the two ash hoppers in a group are respectively provided with a saw-toothed panel, and the saw teeth of the two saw-toothed panels are arranged alternately.
所述的抽吸管路的一端连通到抽灰口,抽吸管路的另一端连通到除尘系统的进风管。 One end of the suction pipeline is connected to the ash suction port, and the other end of the suction pipeline is connected to the air inlet pipe of the dust removal system.
所述抽吸管路连通在进风管的顶部。 The suction pipeline communicates with the top of the air inlet pipe.
所述的吹扫喷管共有两组,两组吹扫喷管中心对称设置在外壳的底部。 There are two groups of purging nozzles, and the two groups of purging nozzles are symmetrically arranged on the bottom of the casing.
本实用新型带自清装置的除尘斗式提升机通过在斗式提升机底部设置喷吹管,并将灰尘用负压抽吸走,达到了将堆积的粉尘清空的效果。喷吹管的气流是从灰斗底端喷出,一不会增加提升机上升的阻力,二不会在提升机内部产生扬尘。抽灰口由于接近提升机底部,积灰在切断阀打开时就被抽走,且不会影响提升机的功效。锯齿状面板可将结块的粉尘处理成松散状,提高“吹、吸”效率,确保了环保设备稳定运行,减少了维修费,节约了企业的生产成本。 The dust-removing bucket elevator with self-cleaning device of the utility model achieves the effect of emptying the accumulated dust by setting a spray pipe at the bottom of the bucket elevator and sucking the dust away with negative pressure. The airflow of the blowing pipe is ejected from the bottom of the ash hopper, which will not increase the rising resistance of the hoist, and will not generate dust inside the hoist. As the ash pumping port is close to the bottom of the hoist, the ash deposit will be sucked away when the cut-off valve is opened, and the function of the hoist will not be affected. The serrated panel can treat the agglomerated dust into a loose shape, improve the efficiency of "blowing and suction", ensure the stable operation of environmental protection equipment, reduce maintenance costs, and save the production cost of the enterprise.
附图说明 Description of drawings
图1为一种现有的除尘斗式提升机结构示意图; Fig. 1 is a kind of structural schematic diagram of existing dedusting bucket elevator;
图2为本实用新型除尘斗式提升机结构示意图; Fig. 2 is a structural schematic diagram of the dust removal bucket elevator of the present invention;
图3为装有锯齿状面板的灰斗的侧视示意图。 Figure 3 is a schematic side view of an ash hopper fitted with serrated panels.
图中:1灰斗、2灰斗链、3头轮、3′尾轮、4驱动电机、5驱动链、6外壳、7落灰口、8斜管、9吹扫喷管、10流量调节阀、11抽灰口、12抽吸管路、13切断阀、14集尘罩、15进风管、16锯齿状面板。 In the figure: 1 ash hopper, 2 ash hopper chain, 3 head wheel, 3′ tail wheel, 4 drive motor, 5 drive chain, 6 shell, 7 ash drop port, 8 inclined pipe, 9 purge nozzle, 10 flow adjustment Valve, 11 ash suction port, 12 suction pipeline, 13 cut-off valve, 14 dust collection cover, 15 air inlet pipe, 16 serrated panel.
具体实施方式 Detailed ways
下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型表述的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。 Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content of the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
实施例1 Example 1
一种带自清装置的除尘斗式提升机,该除尘斗式提升机外壳6的底部设置有若干吹扫喷管9,所述吹扫喷管9与现场的高压气路相连通,高压气路上设置有流量调节阀10,所述外壳6的侧壁底部开设有抽灰口11,所述抽灰口11与抽吸管路12相连通,所述抽吸管路12上设置有切断阀13。在本实施例中,如图2所示,该除尘斗式提升机的本体包括有灰斗1、灰斗链2、头轮3、尾轮3′、驱动电机4、驱动链5和外壳6,所述灰斗链2缠绕在头轮3和尾轮3′上构成一个循环,所述灰斗1设置在灰斗链2上,驱动电机4通过驱动链5带动头尾轮转动,头尾轮3通过灰斗链2带动灰斗1运动送灰。刮板输送机的灰通过落灰口7进入到持续运转的灰斗1中,在斗式提升机顶部再通过顶部的斜管8进入到除尘灰仓内;但是不排除本实用新型也可以应用于其他类型的除尘斗式提升机;吹扫喷管9喷吹的流量利用流量调节阀10进行控制,除尘斗式提升机底部清灰作业停止时,该流量调节阀10关闭,此时切断阀13同时关闭。 A dust-removing bucket elevator with a self-cleaning device. The bottom of the dust-removing bucket elevator housing 6 is provided with a number of purge nozzles 9, and the purge nozzles 9 are connected with the high-pressure gas circuit on site. A flow regulating valve 10 is set on the road, and the bottom of the side wall of the housing 6 is provided with an ash pumping port 11, and the ash pumping port 11 is connected with a suction pipeline 12, and a shut-off valve is arranged on the suction pipeline 12 13. In this embodiment, as shown in Figure 2, the body of the dust-removing bucket elevator includes an ash hopper 1, an ash hopper chain 2, a head wheel 3, a tail wheel 3', a drive motor 4, a drive chain 5 and a casing 6 , the ash hopper chain 2 is wound on the head wheel 3 and the tail wheel 3' to form a cycle, the ash hopper 1 is arranged on the ash hopper chain 2, the drive motor 4 drives the head and tail wheels to rotate through the drive chain 5, and the head and tail Wheel 3 drives ash hopper 1 to move through ash hopper chain 2 to send ash. The ash from the scraper conveyor enters the continuously running ash hopper 1 through the ash outlet 7, and enters the dust removal ash bin through the inclined pipe 8 on the top of the bucket elevator; however, the utility model can also be applied Compared with other types of dust-removing bucket elevators; the flow rate of the blowing nozzle 9 is controlled by a flow regulating valve 10. When the dust cleaning operation at the bottom of the dust-removing bucket elevator stops, the flow regulating valve 10 is closed, and the shut-off valve 13 off at the same time.
在本实用新型中,为了能确保抽吸效率,提高抽吸能力,所述的抽灰口11与抽吸管路12之间设置有集尘罩14,集尘罩14通常为一个渐缩的半弧形罩壳。 In the utility model, in order to ensure the suction efficiency and improve the suction capacity, a dust collection cover 14 is arranged between the ash suction port 11 and the suction pipeline 12, and the dust collection cover 14 is usually a tapered Semi-arc shell.
另外,因为沉底的灰被挤压后会结成硬块,普通的灰斗1有时候已经无法顺利的铲动这些硬块,所以在本实施例中,所述的除尘斗式提升机的灰斗1相邻四个为一组,一组中的两个灰斗1的端口上还分别设置有一个锯齿状面板16,两个锯齿状面板16的锯齿交错设置,利用锯齿的铲口,提高灰斗1对硬块的破碎能力。 In addition, because the ash that sinks to the bottom will form hard lumps after being squeezed, the common ash hopper 1 sometimes cannot smoothly shovel these hard lumps, so in this embodiment, the ash hopper of the dust removal bucket elevator described 1. Four adjacent ones form a group. The ports of the two ash hoppers 1 in one group are respectively provided with a sawtooth panel 16. The sawtooth of the two sawtooth panels 16 are interlaced, and the sawtooth shovel is used to increase the ash Bucket 1 is capable of crushing hard blocks.
为了便于现场的设备布置,充分利用现场的条件,抽吸管路12中不再独立安装泵机产生负压,在本实施例中的,所述的抽吸管路12的一端连通到抽灰口11,抽吸管路12的另一端连通到除尘系统的进风管15,利用除尘系统原本就有的负压管路对抽灰口11进行抽吸;为了避免进风管15内积灰堵塞,影响到进风管15的通气性能,在本实施例中,抽吸管路12与进风管15的接口位于进风管15的顶部。 In order to facilitate on-site equipment layout and make full use of on-site conditions, no pump is installed independently in the suction pipeline 12 to generate negative pressure. In this embodiment, one end of the suction pipeline 12 is connected to the ash pumping port 11, the other end of the suction pipeline 12 is connected to the air inlet pipe 15 of the dust removal system. Blockage will affect the ventilation performance of the air inlet pipe 15 . In this embodiment, the interface between the suction pipeline 12 and the air inlet pipe 15 is located at the top of the air inlet pipe 15 .
本实施例中的吹扫喷管9共有两组,两组吹扫喷管9中心对称设置在外壳6的底部。 There are two groups of purge nozzles 9 in this embodiment, and the two groups of purge nozzles 9 are symmetrically arranged on the bottom of the casing 6 .
Claims (6)
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| CN201420064501.1U CN203728126U (en) | 2014-02-13 | 2014-02-13 | Dedusting bucket elevator with self-cleaning device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150191A (en) * | 2014-07-28 | 2014-11-19 | 德清龙溪农业科技有限公司 | Rice or grain lifting device |
| CN104163313A (en) * | 2014-08-15 | 2014-11-26 | 张英华 | Bucket elevator |
| CN104258646A (en) * | 2014-10-14 | 2015-01-07 | 无锡锡通工程机械有限公司 | Built-in exhaust device in the hoist box |
| CN113619997A (en) * | 2020-05-07 | 2021-11-09 | 李宏 | Full-mixed ration light fiber raw material pneumatic power-assisted adding device |
| CN119683273A (en) * | 2025-02-21 | 2025-03-25 | 广州天地实业有限公司 | A self-cleaning elevator with a blowing device |
-
2014
- 2014-02-13 CN CN201420064501.1U patent/CN203728126U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150191A (en) * | 2014-07-28 | 2014-11-19 | 德清龙溪农业科技有限公司 | Rice or grain lifting device |
| CN104163313A (en) * | 2014-08-15 | 2014-11-26 | 张英华 | Bucket elevator |
| CN104258646A (en) * | 2014-10-14 | 2015-01-07 | 无锡锡通工程机械有限公司 | Built-in exhaust device in the hoist box |
| CN113619997A (en) * | 2020-05-07 | 2021-11-09 | 李宏 | Full-mixed ration light fiber raw material pneumatic power-assisted adding device |
| CN119683273A (en) * | 2025-02-21 | 2025-03-25 | 广州天地实业有限公司 | A self-cleaning elevator with a blowing device |
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Inventor after: Xu Xianfeng Inventor after: Li Lianghua Inventor after: Zhang Fuxing Inventor after: Fu Yi Inventor after: Gu Min Inventor before: Xu Xianfeng Inventor before: Li Lianghua Inventor before: Zhang Fuxing |
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Free format text: CORRECT: INVENTOR; FROM: XU XIANFENG LI LIANGHUA ZHANG FUXING TO: XU XIANFENG LI LIANGHUA ZHANG FUXING FU YI GU MIN |
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Granted publication date: 20140723 |