CN204309168U - The insert mechanism of cylinder type metal insert injection mold - Google Patents

The insert mechanism of cylinder type metal insert injection mold Download PDF

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Publication number
CN204309168U
CN204309168U CN201420720881.XU CN201420720881U CN204309168U CN 204309168 U CN204309168 U CN 204309168U CN 201420720881 U CN201420720881 U CN 201420720881U CN 204309168 U CN204309168 U CN 204309168U
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metal insert
type metal
cylinder type
injection mold
magnet
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王敏
王作敏
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Yanfeng Automotive Trim Mould Technology Co Ltd
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Yanfeng Visteon Automotive Tooling Co Ltd
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Abstract

本实用新型提供一种圆筒型金属嵌件注塑模具的嵌件机构,包括圆筒型金属嵌件、圆柱形的定位柱和型芯,其中,型芯具有竖向贯穿的通孔,圆筒型金属嵌件套设于定位柱的上部,定位柱的下部固定于型芯的通孔中,型芯的上表面与通孔相交处沿通孔的圆周均匀的设置水平方向的磁铁安装槽;定位柱中部沿外圆周均匀的挖设与磁铁安装槽相对应的凹槽,磁铁安装槽与凹槽配合以容置磁铁。本实用新型通过磁铁保证圆筒型金属嵌件的固定,使其不会在合模及注塑过程中发生移位,或者掉落导致模具损伤,从而减少模具损伤,提高模具生产稳定性,同时该装置生制造工艺简单,成本低。

The utility model provides an insert mechanism of a cylindrical metal insert injection mold, which comprises a cylindrical metal insert, a cylindrical positioning column and a core, wherein the core has a through hole vertically penetrating, and the cylinder The type metal insert is sleeved on the upper part of the positioning column, and the lower part of the positioning column is fixed in the through hole of the core, and the upper surface of the core and the intersection of the through hole are uniformly provided with horizontal magnet installation grooves along the circumference of the through hole; A groove corresponding to the magnet installation groove is evenly dug in the middle part of the positioning column along the outer circumference, and the magnet installation groove cooperates with the groove to accommodate the magnet. The utility model guarantees the fixation of the cylindrical metal insert through the magnet, so that it will not be displaced during the mold clamping and injection molding process, or the mold will be damaged due to falling, thereby reducing the mold damage and improving the stability of the mold production. The manufacturing process of the device is simple and the cost is low.

Description

圆筒型金属嵌件注塑模具的嵌件机构Insert Mechanism of Cylindrical Metal Insert Injection Mold

技术领域technical field

本实用新型涉及圆筒型金属嵌件注塑模具领域中一种安装定位与位置固定的装置,更具体地涉及一种圆筒型金属嵌件注塑模具的嵌件机构。The utility model relates to a device for installation, positioning and position fixing in the field of cylindrical metal insert injection molds, in particular to an insert mechanism of a cylindrical metal insert injection mold.

背景技术Background technique

为满足塑料件的强度及安装精度的要求,塑料件中包覆金属件的设计方案越来越多,要求也是越来越高。尤其是壁厚在1-1.5mm的薄壁型圆筒金属嵌件,其在模具中定位与固定大都采取人工安装的方式,这种方式安装的嵌件机构中,圆筒型金属嵌件与型芯之间容易发生移位,或者嵌件掉落导致模具损伤,另外,由于金属嵌件放置在模具中,存在位置误差,同时在生产中模具运动时容易松动脱落,因此其稳定性不高,自动化程度较低。薄壁型圆筒金属嵌件的这些不稳定因素会增加自动化生产时的风险。In order to meet the requirements for the strength and installation accuracy of plastic parts, there are more and more design schemes for cladding metal parts in plastic parts, and the requirements are getting higher and higher. Especially for thin-walled cylindrical metal inserts with a wall thickness of 1-1.5mm, most of them are positioned and fixed in the mold by manual installation. In the insert mechanism installed in this way, the cylindrical metal insert and the It is easy to shift between the cores, or the mold is damaged due to the drop of the insert. In addition, because the metal insert is placed in the mold, there is a position error, and at the same time, it is easy to loosen and fall off when the mold moves during production, so its stability is not high. , with a low degree of automation. These unstable factors of thin-walled cylindrical metal inserts will increase the risk of automatic production.

实用新型内容Utility model content

本实用新型的目的是提供一种圆筒型金属嵌件注塑模具的嵌件机构,从而解决现有技术中圆筒型金属嵌件在注塑安装中的不稳定性。The purpose of the utility model is to provide an insert mechanism of a cylindrical metal insert injection mold, so as to solve the instability of the cylindrical metal insert in the injection molding installation in the prior art.

本实用新型提供的圆筒型金属嵌件注塑模具的嵌件机构,包括圆筒型金属嵌件、圆柱形的定位柱和型芯,其中,型芯具有竖向贯穿的通孔,圆筒型金属嵌件套设于定位柱的上部,定位柱的下部固定于型芯的通孔中,型芯的上表面与通孔相交处沿通孔的圆周均匀的设置水平方向的磁铁安装槽;定位柱中部沿外圆周均匀的挖设与磁铁安装槽相对应的凹槽,磁铁安装槽与凹槽配合以容置磁铁。The insert mechanism of the cylindrical metal insert injection mold provided by the utility model includes a cylindrical metal insert, a cylindrical positioning column and a core, wherein the core has a vertical through hole, and the cylindrical The metal insert is set on the upper part of the positioning column, and the lower part of the positioning column is fixed in the through hole of the core. The upper surface of the core and the intersection of the through hole are uniformly provided with horizontal magnet installation grooves along the circumference of the through hole; positioning A groove corresponding to the magnet installation groove is evenly dug along the outer circumference in the middle of the column, and the magnet installation groove cooperates with the groove to accommodate the magnet.

圆筒型金属嵌件通过机械手安装于定位柱上部,圆筒型金属嵌件的内圆周大致贴合定位柱的外圆周。The cylindrical metal insert is installed on the upper part of the positioning column by the manipulator, and the inner circumference of the cylindrical metal insert roughly fits the outer circumference of the positioning column.

通孔具有上下设置的第一部分和第二部分,定位柱下部容置于第一部分,定位柱的下部与穿过第二部分内六角螺钉螺合,从而将定位柱沿竖向固定于型芯。The through hole has a first part and a second part arranged up and down, the lower part of the positioning column is accommodated in the first part, and the lower part of the positioning column is screwed with the hexagon socket head screw passing through the second part, thereby vertically fixing the positioning column to the core.

第一部分的直径大于第二部分的直径。The diameter of the first portion is greater than the diameter of the second portion.

磁铁安装槽为月牙形,磁铁安装槽的内弧的与通孔的圆周重叠。The magnet mounting groove is crescent-shaped, and the inner arc of the magnet mounting groove overlaps with the circumference of the through hole.

凹槽与磁铁安装槽配合组成一圆柱形凹槽,磁铁容置于圆柱形凹槽中。The groove cooperates with the magnet installation groove to form a cylindrical groove, and the magnet is accommodated in the cylindrical groove.

磁铁安装槽与凹槽均为4个。There are 4 magnet mounting slots and grooves.

型芯的磁铁安装槽的外圆周与圆筒形金属嵌件的外圆周之间具有0.3-0.5mm的间距。There is a distance of 0.3-0.5 mm between the outer circumference of the magnet mounting groove of the core and the outer circumference of the cylindrical metal insert.

磁铁为模具用耐高温磁铁。The magnet is a high temperature resistant magnet for the mould.

本实用新型通过模具结构的设计优化,通过磁铁的吸附力保证圆筒型金属嵌件的固定,使圆筒型金属嵌件不会在合模及注塑过程中发生移位,或者掉落导致模具损伤,从而减少因金属嵌件松动以及脱落引起的模具损伤问题,提高模具生产安全性及生产节拍稳定性,有利于实现在后续生产中的自动化生产。另外,本实用新型的装置简单、工作稳定可靠,生产信号灵敏度高;制造工艺简单,成本低。The utility model ensures the fixation of the cylindrical metal insert through the design optimization of the mold structure and the adsorption force of the magnet, so that the cylindrical metal insert will not be displaced during the mold clamping and injection molding process, or the mold will not be caused by falling. Damage, thereby reducing the mold damage caused by metal insert loosening and falling off, improving the safety of mold production and the stability of production cycle, which is conducive to the realization of automatic production in subsequent production. In addition, the utility model has the advantages of simple device, stable and reliable operation, high sensitivity of production signal, simple manufacturing process and low cost.

附图说明Description of drawings

图1是根据本实用新型一个实施例的塑料件与圆筒型金属嵌件安装示意图;Fig. 1 is a schematic diagram of installation of a plastic part and a cylindrical metal insert according to an embodiment of the present invention;

图2是根据本实用新型一个实施例的圆筒型金属嵌件注塑模具的嵌件机构安装示意图;Fig. 2 is a schematic diagram of the installation of the insert mechanism of the cylindrical metal insert injection mold according to an embodiment of the present invention;

图3是图2所示的嵌件机构的型芯的部分俯视图;Fig. 3 is a partial top view of the core of the insert mechanism shown in Fig. 2;

图4是图2所示的嵌件机构的定位柱的立体示意图;Fig. 4 is a three-dimensional schematic diagram of a positioning column of the insert mechanism shown in Fig. 2;

图5是图4的定位柱的剖视图,示出了磁铁安装槽的分布;Fig. 5 is a cross-sectional view of the positioning column of Fig. 4, showing the distribution of magnet mounting slots;

图6是安装有磁铁的圆筒型金属嵌件注塑模具的嵌件机构的示意图。Fig. 6 is a schematic diagram of an insert mechanism of a cylindrical metal insert injection mold with magnets installed.

具体实施方式Detailed ways

以下结合具体实施例,对本实用新型做进一步说明。应理解,以下实施例仅用于说明本实用新型而非用于限制本实用新型的范围。Below in conjunction with specific embodiment, the utility model is described further. It should be understood that the following examples are only used to illustrate the utility model but not to limit the scope of the utility model.

如图1所示,本实用新型的圆筒型金属嵌件10位于圆筒型的塑料件2内,圆筒型金属嵌件10的外圆周紧贴塑料件2,从而使得圆筒型金属嵌件10与塑料件2结合为一个整体。As shown in Figure 1, the cylindrical metal insert 10 of the present invention is located in the cylindrical plastic part 2, and the outer circumference of the cylindrical metal insert 10 is close to the plastic part 2, so that the cylindrical metal insert Part 10 is combined with plastic part 2 as a whole.

为了保证产品的质量,需要在生产过程中将圆筒型金属嵌件10牢固的固定于模具中。如图2所示,本实用新型提供的圆筒型金属嵌件注塑模具的嵌件机构包括圆筒型金属嵌件10、定位柱30和型芯40,其中,圆筒型金属嵌件10套设于圆柱形的定位柱30的上部,定位柱30的下部固定于型芯40中。在图2所示的实施例中,圆筒型金属嵌件10通过机械手20安装于定位柱30上,安装定位后的圆筒型金属嵌件10的内圆周大致贴合定位柱30的外圆周;型芯40具有竖向贯穿的圆柱形通孔,通孔具有第一部分42和第二部分43,定位柱30容置于型芯40的通孔的第一部分42,内六角螺钉50穿过通孔的第二部分43与定位柱30的下部螺合,从而将定位柱30沿竖向固定于型芯40上。In order to ensure the quality of the product, it is necessary to firmly fix the cylindrical metal insert 10 in the mold during the production process. As shown in Figure 2, the insert mechanism of the cylindrical metal insert injection mold provided by the utility model includes a cylindrical metal insert 10, a positioning column 30 and a core 40, wherein 10 sets of cylindrical metal inserts It is arranged on the upper part of the cylindrical positioning column 30 , and the lower part of the positioning column 30 is fixed in the core 40 . In the embodiment shown in FIG. 2 , the cylindrical metal insert 10 is installed on the positioning column 30 by the manipulator 20 , and the inner circumference of the cylindrical metal insert 10 after installation and positioning approximately fits the outer circumference of the positioning column 30 The core 40 has a vertical cylindrical through hole, the through hole has a first part 42 and a second part 43, the positioning column 30 is accommodated in the first part 42 of the through hole of the core 40, and the hexagon socket head screw 50 passes through the through hole The second part 43 of the hole is screwed with the lower part of the positioning column 30 so as to vertically fix the positioning column 30 on the core 40 .

图3示出了根据本实用新型一个实施例的型芯40的通孔结构,其中,型芯40上表面与通孔相交处沿通孔的圆周均匀设置四个水平方向的磁铁安装槽41,磁铁安装槽41为月牙形,磁铁安装槽41的内弧与通孔圆周重叠。通孔的第一部分42的直径大于第二部分43的直径。另外,还需注意,型芯40的磁铁安装槽41的外圆周与圆筒形金属嵌件10的外圆周O之间具有0.3-0.5mm的间距,由于金属嵌件10是由塑料件2包覆(如图1所示),如果磁铁安装槽41的最大外形大于金属嵌件10的外圆周O,塑料就可能会进入磁铁安装槽41,导致产品外观异常。Fig. 3 shows the through hole structure of the core 40 according to an embodiment of the present invention, wherein, the intersection of the upper surface of the core 40 and the through hole is uniformly provided with four horizontal magnet mounting slots 41 along the circumference of the through hole, The magnet mounting groove 41 is crescent-shaped, and the inner arc of the magnet mounting groove 41 overlaps with the circumference of the through hole. The diameter of the first portion 42 of the through hole is larger than the diameter of the second portion 43 . In addition, it should also be noted that there is a distance of 0.3-0.5 mm between the outer circumference of the magnet mounting groove 41 of the core 40 and the outer circumference O of the cylindrical metal insert 10, since the metal insert 10 is made of plastic parts 2 Covering (as shown in Figure 1), if the maximum profile of the magnet mounting groove 41 is greater than the outer circumference O of the metal insert 10, plastics may enter the magnet mounting groove 41, resulting in abnormal appearance of the product.

图4示出了根据本实用新型一个实施例的定位柱30,该定位柱30的主体为一圆柱体31,圆柱体31的上下两端对称的设置有柱头32,圆柱体31的底部沿竖向设置有与内六角螺钉配合的螺钉孔。圆柱体31中部沿外圆周均匀的设置四个与磁铁安装槽41相对应的凹槽33,该凹槽33沿圆柱体31径向向内挖设,其设置高度与磁铁安装槽41匹配。Fig. 4 shows a positioning column 30 according to an embodiment of the present invention, the main body of the positioning column 30 is a cylinder 31, and the upper and lower ends of the cylinder 31 are symmetrically provided with column heads 32, and the bottom of the cylinder 31 is vertically There are screw holes matched with hexagon socket head cap screws. Four grooves 33 corresponding to the magnet installation grooves 41 are evenly arranged in the middle of the cylinder 31 along the outer circumference.

如图5所示为凹槽的剖面示意图,在图5所示的实施例中,凹槽33为大致圆形,凹槽33与磁铁安装槽41互补,二者构成一个完整的圆形槽,从而用以容置磁铁。本领域技术人员应当理解,凹槽33与磁铁安装槽41的形状与数量在此仅作为示例而非限制,凹槽33与磁铁安装槽41可以为任何能够容置磁铁的形状,比如矩形等,且其数量以使磁铁的吸引力足以稳定嵌件结构即可。另外,本实用新型所采用的磁铁类型是模具用耐高温磁铁,磁铁的大小及型号可以根据金属嵌件的尺寸设计。As shown in Figure 5, it is a schematic cross-sectional view of the groove. In the embodiment shown in Figure 5, the groove 33 is approximately circular, and the groove 33 is complementary to the magnet mounting groove 41, and the two form a complete circular groove. So as to accommodate the magnet. Those skilled in the art should understand that the shape and quantity of the groove 33 and the magnet mounting groove 41 are only examples and not limiting. The groove 33 and the magnet mounting groove 41 can be any shape capable of accommodating magnets, such as a rectangle, etc. And the amount is such that the attractive force of the magnet is enough to stabilize the embedded structure. In addition, the type of magnet used in the utility model is a high-temperature-resistant magnet for molds, and the size and type of the magnet can be designed according to the size of the metal insert.

本实用新型在使用过程中,首先将磁铁60通过月牙形安装槽41安装于定位柱30中;将定位柱30通过内六角螺钉50固定于型芯40中;圆筒型金属嵌件10由机械手20安装于定位柱30上部,圆筒型金属嵌件10通过耐高温磁铁60进行位置固定,磁铁60可保证圆筒型金属嵌件10始终处于竖直方向上的稳定状态。通过磁铁的吸附力保证圆筒型金属嵌件的固定,从而减少因金属嵌件松动以及脱落引起的模具损伤问题,提高模具生产安全性及生产节拍稳定性。本实用新型的装置简单、工作稳定可靠,生产信号灵敏度高;制造工艺简单,成本低。During the use of the utility model, the magnet 60 is first installed in the positioning column 30 through the crescent-shaped mounting groove 41; the positioning column 30 is fixed in the core 40 through the hexagon socket head screw 50; the cylindrical metal insert 10 is fixed by the manipulator 20 is installed on the upper part of the positioning column 30, and the position of the cylindrical metal insert 10 is fixed by the high temperature resistant magnet 60. The magnet 60 can ensure that the cylindrical metal insert 10 is always in a stable state in the vertical direction. The adsorption force of the magnet ensures the fixation of the cylindrical metal insert, thereby reducing the mold damage caused by the loosening and falling of the metal insert, and improving the safety of mold production and the stability of production cycle. The utility model has the advantages of simple device, stable and reliable operation, high production signal sensitivity, simple manufacturing process and low cost.

以上所述的,仅为本实用新型的较佳实施例,并非用以限定本实用新型的范围,本实用新型的上述实施例还可以做出各种变化。即凡是依据本实用新型申请的权利要求书及说明书内容所作的简单、等效变化与修饰,皆落入本实用新型专利的权利要求保护范围。本实用新型未详尽描述的均为常规技术内容。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model, and various changes can also be made to the above-mentioned embodiments of the present utility model. That is to say, all simple and equivalent changes and modifications made according to the claims of the utility model application and the contents of the description all fall within the protection scope of the claims of the utility model patent. What the utility model does not describe in detail is conventional technical contents.

Claims (9)

1. the insert mechanism of a cylinder type metal insert injection mold, comprise cylinder type metal insert, columniform locating dowel and core, wherein, described core has the through hole vertically run through, described cylinder type metal insert is sheathed on the top of described locating dowel, the bottom of described locating dowel is fixed in the described through hole of described core, it is characterized in that, the upper surface of described core and described through hole intersection are along the magnet mounting groove arranging horizontal direction of the even circumferential of described through hole; Dig the groove corresponding with described magnet mounting groove uniformly along excircle in the middle part of described locating dowel, described magnet mounting groove and described groove fit are with accommodating magnet.
2. the insert mechanism of cylinder type metal insert injection mold according to claim 1, it is characterized in that, described cylinder type metal insert is installed on described locating dowel top by manipulator, and the inner periphery of described cylinder type metal insert is fitted the excircle of described locating dowel.
3. the insert mechanism of cylinder type metal insert injection mold according to claim 1, it is characterized in that, described through hole has Part I setting up and down and Part II, described locating dowel bottom is placed in described Part I, the bottom of described locating dowel screws togather with through described Part II soket head cap screw, thus described locating dowel is vertically fixed on described core.
4. the insert mechanism of cylinder type metal insert injection mold according to claim 3, is characterized in that, the diameter of described Part I is greater than the diameter of Part II.
5. the insert mechanism of cylinder type metal insert injection mold according to claim 1, is characterized in that, described magnet mounting groove is crescent, the inner arc of described magnet mounting groove overlapping with the circumference of described through hole.
6. the insert mechanism of cylinder type metal insert injection mold according to claim 5, is characterized in that, described groove coordinates composition one cylinder shape groove with described magnet mounting groove, and described magnet is placed in described cylinder shape groove.
7. the insert mechanism of cylinder type metal insert injection mold according to claim 6, is characterized in that, described magnet mounting groove and described groove are 4.
8. the insert mechanism of cylinder type metal insert injection mold according to claim 5, is characterized in that, has the spacing of 0.3-0.5mm between the excircle of the magnet mounting groove of described core and the excircle of described cylindrical metal inserts.
9. the insert mechanism of cylinder type metal insert injection mold according to claim 1, is characterized in that, described magnet is the high temperature resistant magnet of mould.
CN201420720881.XU 2014-11-25 2014-11-25 The insert mechanism of cylinder type metal insert injection mold Expired - Lifetime CN204309168U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729725A (en) * 2016-04-29 2016-07-06 镇江仕德汽车零部件有限公司 Floating wave bead device for accurately positioning inserts on die
CN110625911A (en) * 2019-09-09 2019-12-31 宁波方正汽车模具股份有限公司 Automobile oil tank insert mounting mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729725A (en) * 2016-04-29 2016-07-06 镇江仕德汽车零部件有限公司 Floating wave bead device for accurately positioning inserts on die
CN110625911A (en) * 2019-09-09 2019-12-31 宁波方正汽车模具股份有限公司 Automobile oil tank insert mounting mechanism

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Address before: 201206 Shanghai Pudong New Area City Jingqiao export processing zone Jinsui Road No. 778

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