CN205129489U - CD pattern processing equipment with variable speed feed - Google Patents
CD pattern processing equipment with variable speed feed Download PDFInfo
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- CN205129489U CN205129489U CN201520847570.4U CN201520847570U CN205129489U CN 205129489 U CN205129489 U CN 205129489U CN 201520847570 U CN201520847570 U CN 201520847570U CN 205129489 U CN205129489 U CN 205129489U
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Abstract
Description
技术领域technical field
本实用新型涉及一种机加工设备,尤其涉及一种CD纹加工设备。The utility model relates to a machining equipment, in particular to a CD grain processing equipment.
背景技术Background technique
CD纹加工主要以CD纹加工设备在接通电源后,产品通过真空夹具吸紧工件、加工刀具进给行程和切削加工行程。待产品通过真空夹具吸紧工件后,启动加工按钮,进给气缸驱动加工刀具向产品加工面做进给运动,电机同时开启以驱动主轴,主轴连接真空夹具和工件作高速进转动,当加工刀具进给切入工件表面后,横向进给气缸推动加工刀具作横向切屑加工,使工件表面获得渐进扩大半径状的CD纹路效果。The CD pattern processing mainly uses the CD pattern processing equipment to suck the workpiece through the vacuum fixture, process the tool feed stroke and the cutting process stroke after the power is turned on. After the product is sucked tightly by the vacuum fixture, the processing button is started, and the feed cylinder drives the machining tool to feed the product to the processing surface. After the feed cuts into the surface of the workpiece, the horizontal feed cylinder pushes the processing tool for horizontal chip processing, so that the surface of the workpiece can obtain the CD pattern effect of gradually expanding radius.
当前的CD纹加工设备,进给气缸驱动加工刀具向工件加工面做进给运动的过程中,进给速度比较快,加工刀具快速切入高速转动的工件加工面时,一方面会导致加工刀具受力过大容易受损,另一方面工件表面切入点圆心点容易产生排屑不良,圆点发白,圆心点过大影响产品外观效果。In the current CD pattern processing equipment, when the feed cylinder drives the processing tool to the workpiece processing surface, the feed speed is relatively fast. When the processing tool quickly cuts into the high-speed rotating workpiece processing surface, on the one hand, the processing tool will be damaged. Excessive force is easy to damage. On the other hand, the center point of the cutting point on the surface of the workpiece is prone to poor chip removal, white dots, and too large center point will affect the appearance of the product.
实用新型内容Utility model content
本实用新型的目的是提供一种CD纹加工设备,其能够保证加工刀具进给速度的同时,避免加工刀具切入工件加工面时速度过快。The purpose of the utility model is to provide a CD pattern processing equipment, which can ensure the feed speed of the processing tool and at the same time avoid the excessive speed when the processing tool cuts into the processing surface of the workpiece.
为了实现上述目的,本实用新型公开了一种变速进给的CD纹加工设备,包括进给气缸、连接于所述进给气缸输出端的定位板,及由所述进给气缸驱动的加工刀具,所述变速进给的CD纹加工设备还包括限位基准面,和连接于所述定位板且位于所述限位基准面一侧的缓冲器;当所述进给气缸驱动所述加工刀具向工件移动时,所述缓冲器逐渐靠近并抵顶所述限位基准面。In order to achieve the above purpose, the utility model discloses a CD pattern processing equipment with variable speed feeding, which includes a feeding cylinder, a positioning plate connected to the output end of the feeding cylinder, and a processing tool driven by the feeding cylinder, The CD pattern processing equipment with variable speed feed also includes a limit reference surface, and a buffer connected to the positioning plate and located on one side of the limit reference surface; when the feed cylinder drives the processing tool to When the workpiece moves, the buffer gradually approaches and abuts against the limiting datum surface.
与现有技术相比,本实用新型提供的变速进给的CD纹加工设备,增设一限位基准面和一缓冲器,其中,缓冲器通过定位板使得其与进给气缸保持同于移动,当进给气缸驱动加工刀具向工件移动的过程中,缓冲器逐渐靠近限位基准面,并当进给气缸驱动加工刀具至比较靠近工件的位置时,缓冲器与限位基准面相接触,并随进给气缸的进一步进给,缓冲器与限位基准面相抵顶。因而在进给气缸驱动加工刀具向工件移动的过程中,加工刀具离工件尚远时,加工刀具的进给速度与现有CD纹加工设备相当,而当加工刀具进给至离工件较近的位置时,缓冲器与限位基准面抵顶产生的缓冲力减缓加工刀具的进给速度,使得加工刀具与工件加工面接触时处于较低的速度。根据本实用新型提供的变速进给的CD纹加工设备,在不影响加工刀具进给速度的同时,避免加工刀具受力过大容易受损,同时避免工件表面切入点圆心点过大影响产品外观效果。Compared with the prior art, the CD pattern processing equipment with variable speed feeding provided by the utility model adds a limit reference plane and a buffer, wherein the buffer keeps moving with the feed cylinder through the positioning plate, When the feed cylinder drives the machining tool to move to the workpiece, the buffer gradually approaches the limit reference plane, and when the feed cylinder drives the machining tool to a position closer to the workpiece, the buffer contacts the limit reference plane and follows For further feeding of the feed cylinder, the buffer is against the limit reference plane. Therefore, when the feed cylinder drives the machining tool to move to the workpiece, when the machining tool is still far away from the workpiece, the feeding speed of the machining tool is equivalent to that of the existing CD pattern processing equipment, and when the machining tool is fed to a position closer to the workpiece position, the buffer force generated by the bumper and the limit datum surface slows down the feed speed of the processing tool, so that the processing tool is at a lower speed when it contacts the workpiece processing surface. According to the CD pattern processing equipment with variable speed feeding provided by the utility model, while not affecting the feed speed of the processing tool, it can avoid the processing tool from being easily damaged due to excessive force, and at the same time avoid the excessive center point of the cutting point on the surface of the workpiece from affecting the appearance of the product Effect.
较佳的,所述缓冲器的一端外侧设置有限位板,所述限位板朝向所述缓冲器的一侧构成所述限位基准面。Preferably, a limiting plate is provided outside one end of the buffer, and the side of the limiting plate facing the buffer constitutes the limiting reference plane.
较佳的,所述限位基准面位于所述缓冲器沿所述进给气缸进给方向的一侧。Preferably, the limiting reference plane is located on one side of the buffer along the feeding direction of the feeding cylinder.
较佳的,所述缓冲器为弹性件;缓冲器的弹性力,使得缓冲器与限位基准面相抵顶时,能够产生减缓加工刀具的进给速度的缓冲力。Preferably, the buffer is an elastic member; the elastic force of the buffer enables the buffer to generate a buffer force that slows down the feed speed of the processing tool when it abuts against the limit reference plane.
具体的,所述缓冲器为为弹性顶针或弹性柱销;缓冲器的一端固定连接于定位板,缓冲器的另一端抵顶至限位基准面后,依靠弹性顶针或弹性柱销内的弹簧件提供缓冲力。Specifically, the buffer is an elastic thimble or an elastic pin; one end of the buffer is fixedly connected to the positioning plate, and the other end of the buffer is pushed against the limit reference plane, and the spring in the elastic thimble or the elastic pin is parts provide cushioning.
较佳的,所述变速进给的CD纹加工设备还包括定位器,所述定位器连接于所述定位板且所述定位器朝向所述限位基准面;所述进给气缸驱动所述加工刀具向工件移动,直至所述定位器的一端抵顶于所述限位基准面;定位器用于对加工刀具的进给最大深度进行定位,进给气缸驱动加工刀具进给直至定位器抵顶与限位基准面。Preferably, the variable-speed feeding CD pattern processing equipment further includes a positioner, the positioner is connected to the positioning plate and the positioner faces the limit reference plane; the feeding cylinder drives the The processing tool moves toward the workpiece until one end of the locator touches the limit reference plane; the locator is used to position the maximum feeding depth of the processing tool, and the feed cylinder drives the processing tool to feed until the locator touches the top with the limit reference plane.
附图说明Description of drawings
图1为本实用新型变速进给的CD纹加工设备的结构示意图。Fig. 1 is a structural schematic diagram of the CD pattern processing equipment with variable speed feed of the present invention.
图2为图1中A部的放大图。Fig. 2 is an enlarged view of part A in Fig. 1 .
图3为本实用新型变速进给的CD纹加工设备另一角度上的局部结构示意图。Fig. 3 is a schematic view of the partial structure of the CD pattern processing equipment with variable speed feed of the present invention from another angle.
图4a、图4b、图4c为本实用新型变速进给的CD纹加工设备的加工状态示意图。Fig. 4a, Fig. 4b and Fig. 4c are schematic diagrams of the processing state of the CD pattern processing equipment with variable speed feed of the present invention.
具体实施方式detailed description
为详细说明本实用新型的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved goals and effects of the present utility model in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
如图1和图2所示,本实用新型公开了一种变速进给的CD纹加工设备,包括进给气缸100、连接于进给气缸100输出端的定位板200,及由进给气缸100驱动的加工刀具300,变速进给的CD纹加工设备还包括限位基准面500a,和连接于定位板200且位于限位基准面500a一侧的缓冲器400;当进给气缸100驱动加工刀具300向工件移动时,缓冲器400逐渐靠近并抵顶限位基准面500a。结合图3所示,更具体的:As shown in Figure 1 and Figure 2, the utility model discloses a CD pattern processing equipment with variable speed feeding, which includes a feeding cylinder 100, a positioning plate 200 connected to the output end of the feeding cylinder 100, and driven by the feeding cylinder 100 The processing tool 300 of the variable speed feeding CD pattern processing equipment also includes a limit reference surface 500a, and a buffer 400 connected to the positioning plate 200 and located on the side of the limit reference surface 500a; when the feed cylinder 100 drives the processing tool 300 When moving toward the workpiece, the buffer 400 gradually approaches and abuts against the position-limiting datum surface 500a. As shown in Figure 3, more specifically:
如图1-3所示,定位板200设置于真空夹具700的一侧。其中,进给气缸100的输出端固定连接于定位板200,加工刀具300亦固定连接于定位板200的一侧。应当理解的,进给气缸100的缸体固定连接于其他部件,图中未示出。进给气缸100驱动定位板200移动,使得加工刀具300随定位板200相对被真空夹具700所夹持的工件(图中未示)移动,实现加工刀具300进给。As shown in FIGS. 1-3 , the positioning plate 200 is disposed on one side of the vacuum fixture 700 . Wherein, the output end of the feeding cylinder 100 is fixedly connected to the positioning plate 200 , and the processing tool 300 is also fixedly connected to one side of the positioning plate 200 . It should be understood that the cylinder body of the feed cylinder 100 is fixedly connected to other components, which are not shown in the figure. The feed cylinder 100 drives the positioning plate 200 to move, so that the processing tool 300 moves with the positioning plate 200 relative to the workpiece (not shown in the figure) clamped by the vacuum fixture 700 , and the processing tool 300 is fed.
再请结合图1-3所示,本实用新型公开了一种变速进给的CD纹加工设备,相较于现有的CD纹加工设备,还包括限位基准面500a,和连接于定位板200且位于限位基准面500a一侧的缓冲器400;当进给气缸100驱动加工刀具300向工件移动时,缓冲器400逐渐靠近并抵顶限位基准面500a。具体的,如图3所示,缓冲器400的一端固定连接于定位板200,且缓冲器400的另一端呈悬空;缓冲器400的悬空端外侧设置有限位板500,限位板500朝向缓冲器400的一侧构成限位基准面500a。应当理解的,限位基准面500a位于缓冲器400沿进给气缸100进给方向的一侧,从而当进给气缸100驱动加工刀具300进给的过程中,缓冲器400铸件靠近限位基准面500a。当进给气缸100驱动加工刀具300向工件移动的过程中,缓冲器400逐渐靠近限位基准面500a,并当进给气缸100驱动加工刀具300至比较靠近工件的位置时,缓冲器400与限位基准面500a相接触,并随进给气缸100的进一步进给,缓冲器400与限位基准面500a相抵顶。因而在进给气缸100驱动加工刀具300向工件移动的过程中,加工刀具300离工件尚远时,加工刀具300的进给速度与现有CD纹加工设备相当,而当加工刀具300进给至离工件较近的位置时,缓冲器400与限位基准面500a抵顶产生的缓冲力减缓加工刀具300的进给速度,使得加工刀具300与工件加工面接触时处于较低的速度。Please refer to Fig. 1-3 again, the utility model discloses a CD pattern processing equipment with variable speed feed, compared with the existing CD pattern processing equipment, it also includes a limit reference surface 500a, and is connected to the positioning plate 200 and the buffer 400 located on the side of the limit reference plane 500a; when the feed cylinder 100 drives the processing tool 300 to move toward the workpiece, the buffer 400 gradually approaches and touches the limit reference plane 500a. Specifically, as shown in Figure 3, one end of the buffer 400 is fixedly connected to the positioning plate 200, and the other end of the buffer 400 is suspended; the outside of the suspended end of the buffer 400 is provided with a limiting plate 500, and the limiting plate 500 faces the buffer. One side of the device 400 constitutes a limit reference plane 500a. It should be understood that the limit datum surface 500a is located on one side of the buffer 400 along the feeding direction of the feed cylinder 100, so that when the feed cylinder 100 drives the machining tool 300 to feed, the casting of the buffer 400 is close to the limit datum surface 500a. When the feed cylinder 100 drives the processing tool 300 to move toward the workpiece, the buffer 400 gradually approaches the limit reference plane 500a, and when the feed cylinder 100 drives the processing tool 300 to a position closer to the workpiece, the buffer 400 and the limit The position reference plane 500a is in contact, and as the feed cylinder 100 advances further, the buffer 400 abuts against the limit reference plane 500a. Therefore, when the feed cylinder 100 drives the machining tool 300 to move to the workpiece, when the machining tool 300 is still far away from the workpiece, the feed speed of the machining tool 300 is equivalent to that of the existing CD pattern processing equipment, and when the machining tool 300 is fed to When the position is closer to the workpiece, the buffer force generated by the abutment of the buffer 400 and the limit reference surface 500a slows down the feed speed of the processing tool 300, so that the processing tool 300 is at a lower speed when it contacts the processing surface of the workpiece.
较佳的,缓冲器400为弹性件;缓冲器400的弹性力,使得缓冲器400与限位基准面500a相抵顶时,能够产生减缓加工刀具300的进给速度的缓冲力。进一步的,缓冲器400为为弹性顶针或弹性柱销;缓冲器400的一端固定连接于定位板200,缓冲器400的另一端抵顶至限位基准面500a后,依靠弹性顶针或弹性柱销内的弹簧件提供缓冲力。Preferably, the buffer 400 is an elastic member; the elastic force of the buffer 400 enables the buffer 400 to generate a buffer force that slows down the feed speed of the processing tool 300 when it abuts against the limit reference surface 500a. Further, the buffer 400 is an elastic thimble or an elastic pin; one end of the buffer 400 is fixedly connected to the positioning plate 200, and the other end of the buffer 400 abuts against the position-limiting reference plane 500a, and relies on the elastic thimble or the elastic pin. The inner spring element provides cushioning force.
较佳的,变速进给的CD纹加工设备还包括定位器600,定位器600连接于定位板200且定位器600朝向限位基准面500a;进给气缸100驱动加工刀具300向工件移动,直至定位器600的一端抵顶于限位基准面500a;定位器600用于对加工刀具300的进给最大深度进行定位,进给气缸100驱动加工刀具300进给直至定位器600抵顶与限位基准面500a。Preferably, the CD pattern processing equipment with variable speed feed also includes a positioner 600, the positioner 600 is connected to the positioning plate 200 and the positioner 600 faces the limit reference plane 500a; the feed cylinder 100 drives the processing tool 300 to move towards the workpiece until One end of the locator 600 abuts against the limit reference surface 500a; the locator 600 is used to position the maximum feeding depth of the processing tool 300, and the feed cylinder 100 drives the processing tool 300 to feed until the locator 600 touches the top and limits Datum plane 500a.
结合图1-图4c所示,对本实用新型提供的变速进给的CD纹加工设备的工作过程做一详细说明:Combined with Fig. 1-Fig. 4c, the working process of the CD pattern processing equipment with variable speed feeding provided by the utility model is described in detail:
进给气缸100驱动定位板200向真空夹具700的一侧移动,使得加工刀具300向靠近工件的方向移动。在此过程中:当加工刀具300离工件尚远时,缓冲器400的悬空端与限位基准面500a呈间隙,如图4a所示,缓冲器400和限位基准面500a对加工刀具300的进给速度不会有影响,进给气缸100能够以较快的进给速度驱动加工刀具300进给靠近工件;当进给驱动驱动定位板200至缓冲器400的悬空端与限位基准面500a相接后,如图4b所示,缓冲器400内的弹簧件提供缓冲力,减缓加工刀具300的进给速度;当进给驱动驱动定位板200进一步进给至定位器600抵顶于限位基准面500a时,如图4c所示,此时加工刀具300进给至最大深度,定位器600的设置使得进给气缸100不得进一步进给。The feeding cylinder 100 drives the positioning plate 200 to move to one side of the vacuum fixture 700, so that the machining tool 300 moves toward the workpiece. During this process: when the processing tool 300 is still far away from the workpiece, there is a gap between the floating end of the buffer 400 and the limit reference surface 500a, as shown in Figure 4a, the buffer 400 and the limit reference surface 500a have a gap between the processing tool 300. The feed speed will not be affected, and the feed cylinder 100 can drive the processing tool 300 to feed close to the workpiece at a faster feed speed; After connecting, as shown in Figure 4b, the spring element in the buffer 400 provides a buffer force to slow down the feed speed of the processing tool 300; when the feed drive drives the positioning plate 200 to further feed to the positioner 600 against the limit When the reference plane 500a is shown in FIG. 4c, the machining tool 300 is fed to the maximum depth at this time, and the setting of the positioner 600 prevents the feeding cylinder 100 from further feeding.
与现有技术相比,本实用新型提供的变速进给的CD纹加工设备,增设一限位基准面500a和一缓冲器400,其中,缓冲器400通过定位板200使得其与进给气缸100保持同于移动,当进给气缸100驱动加工刀具300向工件移动的过程中,缓冲器400逐渐靠近限位基准面500a,并当进给气缸100驱动加工刀具300至比较靠近工件的位置时,缓冲器400与限位基准面500a相接触,并随进给气缸100的进一步进给,缓冲器400与限位基准面500a相抵顶。因而在进给气缸100驱动加工刀具300向工件移动的过程中,加工刀具300离工件尚远时,加工刀具300的进给速度与现有CD纹加工设备相当,而当加工刀具300进给至离工件较近的位置时,缓冲器400与限位基准面500a抵顶产生的缓冲力减缓加工刀具300的进给速度,使得加工刀具300与工件加工面接触时处于较低的速度。根据本实用新型提供的变速进给的CD纹加工设备,在不影响加工刀具300进给速度的同时,避免加工刀具300受力过大容易受损,同时避免工件表面切入点圆心点过大影响产品外观效果。Compared with the prior art, the CD pattern processing equipment with variable speed feed provided by the utility model adds a limit reference surface 500a and a buffer 400, wherein the buffer 400 passes through the positioning plate 200 so that it is compatible with the feed cylinder 100 Keeping the same movement, when the feed cylinder 100 drives the processing tool 300 to move towards the workpiece, the buffer 400 gradually approaches the limit reference plane 500a, and when the feed cylinder 100 drives the processing tool 300 to a position closer to the workpiece, The buffer 400 is in contact with the limiting reference surface 500a, and with the further advance of the feed cylinder 100, the buffer 400 abuts against the limiting reference surface 500a. Therefore, when the feed cylinder 100 drives the machining tool 300 to move to the workpiece, when the machining tool 300 is still far away from the workpiece, the feed speed of the machining tool 300 is equivalent to that of the existing CD pattern processing equipment, and when the machining tool 300 is fed to When the position is closer to the workpiece, the buffer force generated by the abutment of the buffer 400 and the limit reference surface 500a slows down the feed speed of the processing tool 300, so that the processing tool 300 is at a lower speed when it contacts the processing surface of the workpiece. According to the CD pattern processing equipment with variable speed feeding provided by the utility model, while not affecting the feed speed of the processing tool 300, it can avoid the processing tool 300 from being easily damaged due to excessive force, and at the same time avoid the influence of too large center point of the cutting point on the workpiece surface. Product appearance effect.
以上所揭露的仅为本实用新型的优选实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属本实用新型所涵盖的范围。What is disclosed above is only the preferred embodiment of the present utility model, and of course the scope of rights of the present utility model cannot be limited with this. Therefore, the equivalent changes made according to the patent scope of the utility model still belong to the scope covered by the utility model .
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106624279A (en) * | 2016-12-26 | 2017-05-10 | 中国核工业第二二建设有限公司 | Automatic welding method for large-diameter pipe |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106624279A (en) * | 2016-12-26 | 2017-05-10 | 中国核工业第二二建设有限公司 | Automatic welding method for large-diameter pipe |
| CN106624279B (en) * | 2016-12-26 | 2018-12-28 | 中国核工业第二二建设有限公司 | Large-diameter pipe automatic soldering method |
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Address after: 523000, No. 89, Tong Tong Industrial Zone, Lin village, Tangxia Town, Guangdong, Dongguan Patentee after: Dongguan fast Precision Technology Co.,Ltd. Address before: 523000, No. 89, Tong Tong Industrial Zone, Lin village, Tangxia Town, Guangdong, Dongguan Patentee before: DONGGUAN FAST PRECISION HARDWARE Co.,Ltd. |
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