CN205225768U - Marine immersed pump of vertical low temperature - Google Patents
Marine immersed pump of vertical low temperature Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种船用泵,特备设计一种立式低温泵。The utility model relates to a marine pump, especially a vertical cryogenic pump.
背景技术Background technique
目前,在LNG(液化天然气)运输船中输送低温介质需使用低温输送泵,由于介质具有低温、易燃、易爆、易汽化的特性,因此对输送此类介质的泵设备要求具有密封可靠、运行液体损耗小及结构安全且稳定可靠的特点。此类泵设计难度大、制造和试验困难,因此目前,国内此种立式低温船用潜液泵大多依靠进口,存在产品价格昂贵、技术支持跟不上等问题。立式低温船用潜液泵设备的国产化有利于LNG运输环节的成本控制,有利于立式低温船用潜液泵在丙烷、乙烯等项目的应用拓展,有利于国内大型低温潜液泵设计和制造水平的提升。At present, low-temperature pumps are required to transport low-temperature medium in LNG (liquefied natural gas) carriers. Since the medium is low-temperature, flammable, explosive, and easy to vaporize, the pump equipment for transporting such medium is required to have reliable sealing, The operating liquid loss is small and the structure is safe and stable and reliable. This type of pump is difficult to design, manufacture and test. Therefore, at present, most of this kind of vertical cryogenic marine submersible pumps in China rely on imports, and there are problems such as high product prices and insufficient technical support. The localization of vertical cryogenic submersible pump equipment is conducive to the cost control of LNG transportation, the application expansion of vertical cryogenic marine submersible pumps in propane, ethylene and other projects, and the design and manufacture of domestic large-scale cryogenic submersible pumps Level up.
现有技术中,低温船舱内液体通常采用外置普通电机与泵塔处叶轮连接,由船舱外电机提供动力的方法,由于输送介质均为易燃易爆类,对电机有防爆要求,同时,由于船舱外电机与泵的连接需要通过中间联轴器来实现,因此会带来一定的对中问题。普通的立式泵,为防止泵内介质向外泄漏,均需使用动密封对轴进行密封,其不能达到零泄漏,存在由于密封泄漏引起的危险。外置电机的立式泵需要外部专门供给冷却水或风扇对其冷却,需要增加辅助的冷却水或电力设备,使得整体设备庞大,并且其轴承需要经常添加润滑脂或润滑油对其进行润滑。In the prior art, the liquid in the low-temperature cabin is usually connected with the impeller at the pump tower by an external ordinary motor, and the power is provided by the motor outside the cabin. Since the conveying medium is flammable and explosive, there are explosion-proof requirements for the motor. At the same time, Since the connection between the motor and the pump outside the cabin needs to be realized through an intermediate coupling, it will bring certain alignment problems. Ordinary vertical pumps, in order to prevent the medium in the pump from leaking out, need to use dynamic seals to seal the shaft, which cannot achieve zero leakage, and there is a danger caused by seal leakage. Vertical pumps with external motors need external cooling water or fans to cool them, and auxiliary cooling water or electric equipment need to be added, making the overall equipment bulky, and its bearings need to be lubricated by adding grease or lubricating oil frequently.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种立式低温船用潜液泵,解决了现有技术中泵与电机通过联轴器连接带来对中性的问题,并且不需要额外对泵的电机提供散热,冷却效果更好,节省空间和成本。In order to solve the above problems, the utility model provides a vertical low-temperature marine submersible pump, which solves the problem of neutralization caused by the connection between the pump and the motor through a coupling in the prior art, and does not require additional support for the motor of the pump. Heat dissipation, better cooling effect, saving space and cost.
为实现上述目的,本实用新型采用的技术方案如下:提出立式低温船用潜液泵,包括潜液电机及潜液泵,潜液电机包括电机轴、电机室及电机壳体,电机轴上装配有轴承,潜液泵包括设置于过流部件中的叶轮、叶轮盖板及轴向力平衡装置,潜液电机与潜液泵一体封装并安装于船舱内的泵塔下端,所述轴向力平衡装置位于潜液电机与叶轮之间;所述叶轮与潜液电机共轴,叶轮的出口端通过轴向力平衡装置上的间隙与电机室连通,电机室内设置有平衡回路且平衡回路的入口端位于电机室内。In order to achieve the above object, the technical scheme adopted by the utility model is as follows: a vertical low-temperature marine submersible pump is proposed, including a submersible motor and a submersible pump, and the submersible motor includes a motor shaft, a motor room and a motor housing, and Equipped with bearings, the submersible pump includes an impeller, an impeller cover plate and an axial force balance device arranged in the flow-passing part. The submersible motor and the submersible pump are integrally packaged and installed at the lower end of the pump tower in the cabin. The force balance device is located between the submersible motor and the impeller; the impeller is coaxial with the submersible motor, and the outlet end of the impeller communicates with the motor room through the gap on the axial force balance device. The inlet port is located in the motor compartment.
所述轴向力平衡装置包括平衡鼓及平衡盘,平衡鼓位于叶轮盖板与过流部件的连接处且固定于叶轮盖板上,平衡鼓与过流部件间留有间隙;平衡盘位于叶轮盖板及电机壳体之间,平衡盘固定于电机壳体上,平衡盘与电机壳体之间留有连通电机室的间隙。The axial force balance device includes a balance drum and a balance disc. The balance drum is located at the junction of the impeller cover plate and the flow-passing component and is fixed on the impeller cover plate. There is a gap between the balance drum and the flow-passing component; the balance disc is located at the Between the cover plate and the motor housing, the balance disc is fixed on the motor housing, and there is a gap communicating with the motor chamber between the balance disc and the motor housing.
所述潜液电机的冷却液为泵送介质,冷却液的入口端位于电机室内,出口端穿过低温电缆接线箱或电机轴内部连通至船舱内,该电机轴为空心轴。The coolant of the submersible motor is the pumping medium, the inlet of the coolant is located in the motor chamber, and the outlet passes through the low-temperature cable junction box or the inside of the motor shaft to communicate with the cabin, and the motor shaft is a hollow shaft.
所述平衡回路的流回管路设置在电机壳体外或潜液电机壳体内,或者设置在电机轴内,该电机轴为空心轴。The return pipeline of the balance circuit is arranged outside the motor casing or inside the submersible motor casing, or inside the motor shaft, and the motor shaft is a hollow shaft.
所述轴承为滚动轴承。The bearing is a rolling bearing.
所述潜液电机连接低温电缆,低温电缆通过电气贯穿接头与大气侧动力电缆连接。The submersible motor is connected with a low-temperature cable, and the low-temperature cable is connected with the atmospheric side power cable through an electrical penetration joint.
所述潜液电机及潜液泵通过泵塔支架悬挂在泵塔的下端。The submersible motor and the submersible pump are suspended at the lower end of the pump tower through the pump tower bracket.
所述潜液泵的入口前端设置有诱导轮。The front end of the inlet of the submersible pump is provided with an inducer.
所述潜液泵的入口处设置有过滤装置。A filtering device is arranged at the inlet of the submersible pump.
所述潜液泵的出口端经出口弯管连通出口管,出口弯管上设置有单向阀。The outlet end of the submersible pump is connected to the outlet pipe through an outlet elbow, and a check valve is arranged on the outlet elbow.
本实用新型与与现有技术相比,其结构采用泵与电机一体连接的潜液式结构,不用联轴器,减少了由于泵与联轴器不对中引起的故障;本实用新型中的泵与电机整体安装在输送LNG、烷类、烃类等介质的大型船舱中的泵塔下端,采用潜液电机,由于潜液电机直接浸泡在泵送介质中,介质中无氧气存在,因此电机不需要防爆,安全性更高;普通的立式泵,为防止泵内介质向外泄漏,均需使用动密封对轴进行密封,因其不能达到零泄漏,存在由于密封泄漏引起的危险,本实用新型中的泵组无动密封,由于电机为潜液式,可以防止泵内介质向环境的泄漏;本实用新型中的输送液体经过轴向力平衡装置流通到潜液电机的腔体内,不需要额外对泵的电机提供散热,与普通电机采用风冷或水冷的形式相比,冷却效果更好,同时节省工程消耗、节省空间和成本。Compared with the prior art, the utility model adopts a submersible structure in which the pump and the motor are integrally connected, without a coupling, which reduces failures caused by misalignment between the pump and the coupling; the pump in the utility model It is integrally installed with the motor at the lower end of the pump tower in the large cabin conveying LNG, alkanes, hydrocarbons and other media. The submersible motor is used. Since the submersible motor is directly immersed in the pumping medium, there is no oxygen in the medium, so the motor does not Explosion-proof is required, and the safety is higher; ordinary vertical pumps, in order to prevent the medium in the pump from leaking outward, must use dynamic seals to seal the shaft, because it cannot achieve zero leakage, and there is a danger caused by seal leakage. The pump set in the new model has no dynamic seal. Since the motor is submersible, it can prevent the medium in the pump from leaking to the environment; Additional heat dissipation is provided for the motor of the pump. Compared with the air-cooled or water-cooled form of ordinary motors, the cooling effect is better, and at the same time, it saves engineering consumption, space and cost.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的潜液电机冷却回路示意图;Fig. 2 is a schematic diagram of the cooling circuit of the submersible motor of the present invention;
图3是图2的Ⅰ处局部放大图。Fig. 3 is a partial enlarged view of I in Fig. 2 .
图中:1-船舱底部,2-潜液电机,3-泵塔支架,4-低温电缆接线箱,5-低温电缆,6-低温电缆固定装置,7-出口弯管,8-单向阀,9-出口管,10-船舱顶部,11-电气贯穿接头,12-大气侧动力电缆,13-接线箱,14-过滤网,15-诱导轮,16-过流部件,17-轴向力平衡装置,18-电机定子,19-平衡回路,20-电机转子,21-叶轮,22-平衡鼓,23-平衡盘。In the figure: 1-bottom of the cabin, 2-submersible motor, 3-pump tower support, 4-low temperature cable junction box, 5-low temperature cable, 6-low temperature cable fixing device, 7-outlet elbow, 8-one-way valve , 9-Exit pipe, 10-Cabin top, 11-Electrical penetration joint, 12-Atmosphere side power cable, 13-Junction box, 14-Filter screen, 15-Inducing wheel, 16-Overcurrent component, 17-Axial force Balance device, 18-motor stator, 19-balance circuit, 20-motor rotor, 21-impeller, 22-balance drum, 23-balance disc.
具体实施方式detailed description
下面结合实施例对本实用新型进行详细说明:Below in conjunction with embodiment the utility model is described in detail:
实施例1Example 1
如图1、图2所示的立式低温船用潜液泵,包括潜液电机2及潜液泵,潜液电机2连接低温电缆5,潜液电机2与潜液泵一体封装,潜液电机2包括电机轴、电机室及电机壳体,电机壳体内固定安装电机定子18,电机轴上外套电子转子20,电机轴上装配有滚动轴承,潜液泵包括设置于过流部件中的叶轮21、叶轮盖板及轴向力平衡装置17,轴向力平衡装置17位于潜液电机2与叶轮21之间;叶轮21与潜液电机2共轴,叶轮21的出口端通过轴向力平衡装置17上的间隙与电机室连通,电机室内设置有平衡回路19且平衡回路19的入口端位于电机室内。The vertical cryogenic marine submersible pump shown in Figure 1 and Figure 2 includes a submersible motor 2 and a submersible pump. The submersible motor 2 is connected to a low-temperature cable 5. 2 Including the motor shaft, motor chamber and motor housing, the motor stator 18 is fixedly installed in the motor housing, the electronic rotor 20 is covered on the motor shaft, the motor shaft is equipped with rolling bearings, and the submersible pump includes the impeller arranged in the flow-passing part 21. The impeller cover plate and the axial force balance device 17, the axial force balance device 17 is located between the submersible motor 2 and the impeller 21; the impeller 21 is coaxial with the submersible motor 2, and the outlet end of the impeller 21 is balanced by the axial force The gap on the device 17 communicates with the motor chamber, and the motor chamber is provided with a balance circuit 19 and the inlet end of the balance circuit 19 is located in the motor chamber.
潜液电机2及潜液泵一体封装并通过泵塔支架3悬挂在泵塔下端接近船舱底部1的位置,输送液体大部分通过潜液泵的出口端输送到下级设备,输送液体经出口弯管7输出至出口管9,出口弯管7上安装有单向阀8。输送液体在叶轮21流出,部分液体经过叶轮21与潜液电机2壳体间的间隙进入轴向力平衡装置17,经由轴向力平衡装置17进入潜液电机2的电机室,再通过电机室内的平衡回路19返回船舱内或者直接进入下级设备,形成完整的潜液电机冷却回路。The submersible motor 2 and the submersible pump are integrally packaged and suspended at the lower end of the pump tower close to the bottom 1 of the cabin through the pump tower bracket 3. Most of the conveyed liquid is conveyed to the lower-level equipment through the outlet end of the submersible pump, and the conveyed liquid passes through the outlet elbow 7 is output to the outlet pipe 9, and a one-way valve 8 is installed on the outlet elbow 7. The transported liquid flows out from the impeller 21, and part of the liquid enters the axial force balance device 17 through the gap between the impeller 21 and the shell of the submersible motor 2, enters the motor room of the submersible motor 2 through the axial force balance device 17, and then passes through the motor room The balance loop 19 returns to the cabin or directly enters the lower-level equipment to form a complete submersible motor cooling loop.
如图3所示的轴向力平衡装置,包括平衡鼓22及平衡盘23,平衡鼓22位于叶轮盖板与过流部件16的连接处且固定于叶轮盖板上,平衡鼓22与过流部件16间留有间隙;平衡盘23位于叶轮盖板及电机壳体之间,平衡盘23固定于电机壳体上,平衡盘23与电机壳体之间留有连通电机室的间隙。轴向力平衡装置17采用能够连续自动调节的平衡盘23与平衡鼓22结合,能够基本完全平衡轴向力,使轴承在很小的推力负荷下运转,延长了轴承的使用寿命,平衡盘23结构紧凑,便于维护。The axial force balance device shown in Figure 3 includes a balance drum 22 and a balance disc 23. The balance drum 22 is located at the junction of the impeller cover plate and the flow-passing component 16 and is fixed on the impeller cover plate. There is a gap between the components 16; the balance disc 23 is located between the impeller cover plate and the motor housing, the balance disc 23 is fixed on the motor housing, and there is a gap connecting the motor chamber between the balance disc 23 and the motor housing . The axial force balance device 17 adopts the combination of the balance disc 23 which can be continuously and automatically adjusted and the balance drum 22, which can basically completely balance the axial force, make the bearing run under a small thrust load, and prolong the service life of the bearing. The balance disc 23 Compact structure and easy maintenance.
与普通的电机与泵通过中间联轴器安装的立式泵相比,本实用新型结构采用泵与电机为一体的潜液式结构,不用联轴器,减少了由于泵与联轴器不对中引起的故障。泵与电机整体安装在大型LNG、烷类、烃类介质等大型船舱中的泵塔下端,由于输送介质均为易燃易爆类,普通电机外装的立式泵,其电机有防爆要求。采用潜液电机,由于介质中无氧气存在,电机不需要防爆,安全性更高。Compared with the ordinary vertical pump in which the motor and the pump are installed through the intermediate coupling, the structure of the utility model adopts the submersible structure in which the pump and the motor are integrated without a coupling, which reduces the misalignment of the pump and the coupling. caused by the failure. The pump and the motor are integrally installed at the lower end of the pump tower in large cabins such as large LNG, alkanes, and hydrocarbons. Since the conveying medium is flammable and explosive, the vertical pump with an external motor has explosion-proof requirements for the motor. The submersible motor is adopted, because there is no oxygen in the medium, the motor does not need to be explosion-proof, and the safety is higher.
该实用新型中的潜液电机,直接浸泡在泵送介质中,潜液电机的冷却液为泵送介质,泵送介质从叶轮21的出口端经平衡鼓22、平衡盘23进入电机室,然后经低温电缆接线箱14或电机轴返回船舱,该处电机轴选用空心轴。为保证运行时电机定子18、电机转子20之间的热量及时带走,对潜液电机冷却液的流量也进行了详细分析计算,保证电机处于良好的冷却状态。该结构与普通电机采用风冷或水冷的形式相比,冷却效果更好,同时节省工程消耗。The submersible motor in this utility model is directly immersed in the pumping medium, the cooling liquid of the submersible motor is the pumping medium, and the pumping medium enters the motor chamber from the outlet end of the impeller 21 through the balance drum 22 and the balance disc 23, and then Return to the cabin through the low-temperature cable junction box 14 or the motor shaft, where the motor shaft is selected as a hollow shaft. In order to ensure that the heat between the motor stator 18 and the motor rotor 20 is taken away in time during operation, the flow rate of the submersible motor coolant is also analyzed and calculated in detail to ensure that the motor is in a good cooling state. Compared with the air-cooled or water-cooled form of ordinary motors, this structure has a better cooling effect and saves engineering consumption.
普通的立式泵,其轴承均需要添加润滑脂或润滑油对其进行润滑,且润滑脂或润滑油的添加量对轴承的寿命影响较大,该实用新型中,泵组采用滚动轴承,由泵送介质直接进行冷却润滑,减少了由于使用润滑脂或润滑油在质量以及添加量等方面带来的故障问题。For ordinary vertical pumps, the bearings need to be lubricated by adding grease or lubricating oil, and the amount of grease or lubricating oil added has a great influence on the life of the bearings. In this utility model, the pump set uses rolling bearings, and the pump set The transmission medium is directly cooled and lubricated, which reduces the failure problems caused by the quality and amount of lubricating grease or lubricating oil used.
实施例2Example 2
实施例2基本结构与实施例1相同,本实施例提供优选方案以提高潜液泵工作效率。The basic structure of embodiment 2 is the same as that of embodiment 1, and this embodiment provides a preferred solution to improve the working efficiency of the submersible pump.
平衡回路19的入口端位于电机室内。平衡回路19的流回管路设置在电机壳体外或潜液电机壳体内;当电机轴为电空心轴时,平衡回路19的流回管路也可以设置在电机轴内。多种平衡回路19可以减小设备的整体体积,占用空间更小。The inlet port of the balancing circuit 19 is located in the motor chamber. The return pipeline of the balance circuit 19 is arranged outside the motor housing or inside the submersible motor housing; when the motor shaft is an electric hollow shaft, the return pipeline of the balance circuit 19 can also be arranged inside the motor shaft. Various balancing circuits 19 can reduce the overall volume of the equipment and occupy less space.
潜液电机连接低温电缆5,低温电缆5穿过设置在船舱顶部10的电气贯穿接头11与大气侧动力电缆12连接。在潜液泵内低温电缆5与外部大气侧动力电缆12的连接处,采用电气贯穿接头11,该接头采用金属与陶瓷焊接、金属与玻璃封装的气体密封技术,在进行电力传输的同时,也防止了泵送易燃易爆介质沿低温电缆向船舱外的接线箱13泄漏,可达到介质的零泄漏,密封更加安全可靠。提高了整机运行的安全性及可靠性。低温电缆5采用特殊的电缆固定装置6进行固定,避免安装及运行时的大幅摆动,与泵塔、船舱内壁发生碰撞,产生火花。The submersible motor is connected to the low-temperature cable 5, and the low-temperature cable 5 is connected to the power cable 12 on the atmospheric side through the electrical penetration joint 11 arranged on the top 10 of the cabin. At the connection between the low-temperature cable 5 inside the submersible pump and the power cable 12 on the external atmospheric side, an electrical penetration joint 11 is used. This joint adopts the gas sealing technology of metal and ceramic welding, metal and glass packaging, and is also used for power transmission. It prevents the pumped flammable and explosive medium from leaking along the low-temperature cable to the junction box 13 outside the cabin, achieves zero leakage of the medium, and makes the seal more secure and reliable. Improve the safety and reliability of the whole machine operation. The low-temperature cable 5 is fixed by a special cable fixing device 6 to avoid large swings during installation and operation, and collision with the pump tower and the inner wall of the cabin to generate sparks.
潜液泵入口处设有过滤网14,可以防止可能存在的杂质进入泵内,从而延长泵的维护周期。A filter screen 14 is provided at the inlet of the submersible pump, which can prevent possible impurities from entering the pump, thereby prolonging the maintenance period of the pump.
潜液泵入口前端设有诱导轮15,有利于提高潜液泵的抗气蚀能力。The front end of the inlet of the submersible pump is provided with an inducer 15, which is beneficial to improving the cavitation resistance of the submersible pump.
安装过程中,采用泵塔整体安装方式,在安装泵塔之前,已经将潜液泵及潜液电机安装在泵塔下端,然后将泵塔整体吊运安装至船舱内。During the installation process, the overall installation method of the pump tower is adopted. Before the installation of the pump tower, the submersible pump and the submersible motor have been installed at the lower end of the pump tower, and then the whole pump tower is hoisted and installed in the cabin.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105386984A (en) * | 2015-12-14 | 2016-03-09 | 大连深蓝泵业有限公司 | Vertical-type low-temperature immersed pump used for ship |
| US11808268B2 (en) | 2020-10-19 | 2023-11-07 | Milwaukee Electric Tool Corporation | Stick pump assembly |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105386984A (en) * | 2015-12-14 | 2016-03-09 | 大连深蓝泵业有限公司 | Vertical-type low-temperature immersed pump used for ship |
| US11808268B2 (en) | 2020-10-19 | 2023-11-07 | Milwaukee Electric Tool Corporation | Stick pump assembly |
| US12163524B2 (en) | 2020-10-19 | 2024-12-10 | Milwaukee Electric Tool Corporation | Stick pump assembly |
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