CN207346830U - Cut-parts separator - Google Patents
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- CN207346830U CN207346830U CN201721450202.1U CN201721450202U CN207346830U CN 207346830 U CN207346830 U CN 207346830U CN 201721450202 U CN201721450202 U CN 201721450202U CN 207346830 U CN207346830 U CN 207346830U
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Abstract
本实用新型公开了一种裁片分离装置,包括:用于放置待分离裁片的上料板;用于驱动上料板升降的上料板升降控制机构,上料板升降控制机构连接于上料板;用于获取放置在上料板上的顶层裁片的获取装置,获取装置设于上料板的上方。此种裁片分离装置中,通过对上料板与获取装置之间在竖直方向上的相对距离的控制,可以由获取装置对单片裁片进行获取从而实现裁片的分离,分离过程自动化程度较高,便于实现与其他自动化设备的对接,同时,提高了分离效率,有利于节约人工成本。
The utility model discloses a cutting piece separating device, which comprises: a feeding plate for placing the cutting pieces to be separated; A material plate; an acquisition device for obtaining the top layer of cut pieces placed on the upper material plate, and the acquisition device is arranged above the upper material plate. In this kind of piece separation device, through the control of the relative distance between the feeding plate and the acquisition device in the vertical direction, the acquisition device can acquire a single piece to realize the separation of the pieces, and the separation process is automated. The degree is high, which is convenient for docking with other automation equipment. At the same time, it improves the separation efficiency and helps save labor costs.
Description
技术领域technical field
本实用新型涉及服装生产技术领域,特别涉及一种裁片分离装置。The utility model relates to the technical field of garment production, in particular to a cutting piece separating device.
背景技术Background technique
在服装生产领域,如何将从裁床裁下来的成摞裁片单片分离出来一直是一个亟待解决的技术难点。现有的一般做法是通过人工分拣,人工分离的劣势在于三点,第一人工的效率较低,第二是无法与其他自动化设备对接,第三是在当前环境下,用人成本高。为解决上述问题,我们需要设计出一种可以自动分离成摞裁片装置,使其能与上下游自动化产品对接,提高生产效率,降低人工成本。In the field of garment production, how to separate the piles of cut pieces cut from the cutting bed has always been a technical difficulty that needs to be solved urgently. The existing general method is to sort by manual. The disadvantages of manual separation are three points. The first is that the efficiency of manual labor is low. The second is that it cannot be connected with other automation equipment. The third is that in the current environment, the cost of employment is high. In order to solve the above problems, we need to design a device that can automatically separate into stacks of cutting pieces, so that it can be connected with upstream and downstream automation products, improve production efficiency and reduce labor costs.
因此,如何提高裁片分离的自动化程度与分离效率,是本领域技术人员目前需要解决的技术问题。Therefore, how to improve the degree of automation and separation efficiency of the separation of pieces is a technical problem that those skilled in the art need to solve.
实用新型内容Utility model content
鉴于此,本实用新型的目的是提供一种裁片分离装置,提高了裁片分离的自动化程度与分离效率In view of this, the purpose of this utility model is to provide a piece separation device, which improves the automation and separation efficiency of the piece separation.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种裁片分离装置,包括:A piece separating device, comprising:
用于放置待分离裁片的上料板;A feeding plate for placing the pieces to be separated;
用于驱动所述上料板升降的上料板升降控制机构,所述上料板升降控制机构连接于所述上料板;A lifting control mechanism for driving the lifting of the loading plate, the lifting control mechanism of the loading plate is connected to the lifting plate;
用于获取放置在所述上料板上的顶层裁片的获取装置,所述获取装置设于所述上料板的上方。The acquiring device is used for acquiring the top cut pieces placed on the feeding board, and the acquiring device is arranged above the feeding board.
优选地,所述获取装置为粘取装置,且所述粘取装置的表面设有用于粘住裁片的粘胶件。Preferably, the acquiring device is an adhering device, and the surface of the adhering device is provided with adhesive pieces for adhering the cutting pieces.
优选地,所述粘取装置设置在固定架上,所述固定架连接于支架,所述支架上设有用于使所述固定架具有下移趋势的弹簧,且所述支架上设有用于限定所述固定架下移的最低极限位置的限位部,所述弹簧连接有压力传感器,所述压力传感器电性连接所述上料板升降控制机构。Preferably, the sticking device is arranged on a fixed frame, the fixed frame is connected to a bracket, the bracket is provided with a spring for making the fixed frame move downward, and the bracket is provided with a spring for limiting The limit part of the lowest limit position of the downward movement of the fixed frame, the spring is connected with a pressure sensor, and the pressure sensor is electrically connected with the lifting control mechanism of the feeding plate.
优选地,还包括用于检测所述粘取装置是否粘住裁片的布料检测装置,所述布料检测装置电性连接第一提醒装置。Preferably, it also includes a cloth detection device for detecting whether the sticking device sticks to the cutting piece, and the cloth detection device is electrically connected to the first reminding device.
优选地,还包括收料轮和用于放置胶带的胶带固定轮,所述收料轮连接有收料轮转动控制机构,所述胶带固定轮上的所述胶带经所述粘取装置绕卷至所述收料轮上。Preferably, it also includes a receiving wheel and an adhesive tape fixing wheel for placing the adhesive tape, the receiving wheel is connected with a rotation control mechanism of the receiving wheel, and the adhesive tape on the adhesive tape fixing wheel is wound by the sticking device onto the receiving wheel.
优选地,还包括用于检测胶带的使用情况的胶带检测装置,所述胶带检测装置电性连接第二提醒装置。Preferably, it also includes a tape detection device for detecting the use of the tape, and the tape detection device is electrically connected to the second reminding device.
优选地,所述上料板上设有用于放置裁片的放布盒,所述放布盒通过第一滑轨滑块组件连接于所述上料板上,且所述放布盒能够通过所述第一滑轨滑块组件实现在预设上料方向的滑动。Preferably, the feeding board is provided with a cloth placing box for placing cut pieces, the cloth placing box is connected to the feeding board through the first slide rail slider assembly, and the cloth placing box can pass through The slider assembly of the first slide rail realizes sliding in a preset feeding direction.
优选地,所述上料板的一侧面上设有若干个沿所述预设上料方向依次设置的限位槽,且所述上料板的一侧固定设有与所述限位槽一一配合的限位杆,所述放布盒上靠近所述限位杆的一侧开口设置且所述放布盒上设有与所述开口相对的立板,所述第一滑轨滑块组件与所述上料板之间设有用于使所述放布盒在垂直于所述预设上料方向上滑动的第二滑轨滑块组件。Preferably, one side of the feeding plate is provided with a plurality of limiting grooves sequentially arranged along the preset feeding direction, and one side of the feeding plate is fixedly provided with a A matching limit rod, the cloth release box is provided with an opening on one side close to the limit rod, and the cloth release box is provided with a vertical plate opposite to the opening, and the first slide rail slider A second slide rail slider assembly for sliding the cloth placing box perpendicular to the preset feeding direction is provided between the assembly and the feeding plate.
优选地,所述放布盒包括垂直于所述立板的立置的布料摩擦挡板,所述布料摩擦挡板的内表面上设有摩擦层。Preferably, the cloth dispensing box includes an upright cloth friction baffle perpendicular to the vertical plate, and a friction layer is provided on the inner surface of the cloth friction baffle.
优选地,所述上料板升降控制机构包括上料丝杠驱动电机、连接于所述上料丝杠驱动电机的上料丝杠、螺纹连接于所述上料丝杠的丝杠螺母,所述丝杠螺母固定连接于所述上料板。Preferably, the lifting control mechanism of the feeding plate includes a feeding screw driving motor, a feeding screw connected to the feeding screw driving motor, and a screw nut threadedly connected to the feeding screw, the The screw nut is fixedly connected to the feeding plate.
本实用新型提供的裁片分离装置包括:用于放置待分离裁片的上料板;用于驱动上料板升降的上料板升降控制机构,上料板升降控制机构连接于上料板;用于获取放置在上料板上的顶层裁片的获取装置,获取装置设于上料板的上方。The cutting piece separating device provided by the utility model includes: a feeding plate for placing the cutting pieces to be separated; a lifting control mechanism of the feeding plate for driving the lifting of the feeding plate, and the lifting control mechanism of the feeding plate is connected to the feeding plate; The acquiring device is used to acquire the top cut pieces placed on the feeding board, and the obtaining device is arranged above the feeding board.
此种裁片分离装置中,通过对上料板与获取装置之间在竖直方向上的相对距离的控制,可以由获取装置对单片裁片进行获取从而实现裁片的分离,分离过程自动化程度较高,便于实现与其他自动化设备的对接,同时,提高了分离效率,有利于节约人工成本。In this kind of piece separation device, through the control of the relative distance between the feeding plate and the acquisition device in the vertical direction, the acquisition device can acquire a single piece to realize the separation of the pieces, and the separation process is automated. The degree is high, which is convenient for docking with other automation equipment. At the same time, it improves the separation efficiency and helps save labor costs.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本实用新型所提供裁片分离装置的结构示意图;Fig. 1 is the structural representation of the cut piece separation device provided by the utility model;
图2为本实用新型所提供裁片分离装置中获取装置的结构示意图;Fig. 2 is a schematic structural view of the acquisition device in the cut piece separation device provided by the present invention;
图3为本实用新型所提供裁片分离装置中上料板升降控制机构的结构示意图;Fig. 3 is a structural schematic diagram of the lifting control mechanism of the feeding plate in the cutting piece separation device provided by the utility model;
图4为本实用新型所提供裁片分离装置中上料板升降控制机构的底部结构示意图。Fig. 4 is a schematic diagram of the bottom structure of the lifting control mechanism of the feeding plate in the cutting piece separation device provided by the utility model.
图1至图4中:1-收料轮驱动电机,2-同步带,3-收料轮,4-胶带,5-压力传感器,6-弹簧,7-固定架,8-胶粘轮,9-胶带检测装置,10-布料检测装置,11-上料丝杠驱动电机,12-上料丝杠,13-丝杠螺母,14-螺母固定板,15-上料板,16-井字形滑轨滑块组件,17-放布盒,18-限位杆,19-布料摩擦挡板,20-大布料,21-小布料,22-布料存储检测装置,23-立板,24-胶带固定轮。In Fig. 1 to Fig. 4: 1-receiving wheel driving motor, 2-synchronous belt, 3-receiving wheel, 4-tape, 5-pressure sensor, 6-spring, 7-fixed frame, 8-adhesive wheel, 9-tape detection device, 10-cloth detection device, 11-feed screw drive motor, 12-feed screw, 13-lead screw nut, 14-nut fixing plate, 15-feed plate, 16-well shape Slide rail slider assembly, 17-cloth release box, 18-limit rod, 19-fabric friction baffle, 20-large cloth, 21-small cloth, 22-fabric storage detection device, 23-upright, 24-tape Fixed wheels.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型的核心是提供一种裁片分离装置,提高了裁片分离的自动化程度与分离效率。The core of the utility model is to provide a piece separating device, which improves the automation degree and separation efficiency of the piece separation.
请参考图1和图2,图1为本实用新型所提供裁片分离装置的结构示意图;图2为本实用新型所提供裁片分离装置中获取装置的结构示意图。Please refer to Fig. 1 and Fig. 2, Fig. 1 is a schematic structural diagram of the piece separation device provided by the utility model; Fig. 2 is a schematic structural diagram of the acquisition device in the piece separation device provided by the utility model.
本实用新型所提供裁片分离装置的一种具体实施例中,包括上料板15、上料板升降控制机构和获取装置。上料板15用于放置待分离裁片。上料板升降控制机构用于驱动上料板15升降,上料板升降控制机构连接于上料板15。获取装置用于获取放置在上料板15上的顶层裁片,获取装置设于上料板15的上方。A specific embodiment of the cutting piece separation device provided by the utility model includes a feeding plate 15, a lifting control mechanism of the feeding plate and an acquisition device. The feeding board 15 is used for placing the cutting pieces to be separated. The lifting control mechanism of the loading plate is used to drive the lifting of the loading plate 15, and the lifting control mechanism of the loading plate is connected to the loading plate 15. The obtaining device is used to obtain the top layer cut pieces placed on the feeding board 15 , and the obtaining device is arranged above the feeding board 15 .
在进行单层裁片的分离操作时,将待分离裁片放置在上料板15上,待分离裁片通常为包括多个裁片的一摞裁片。上料板升降控制机构控制上料板15上升,使顶层裁片与获取装置相接触并被获取装置获取,从而分离出位于顶层的单层裁片。When performing the separation operation of a single-layer cutting piece, the cutting piece to be separated is placed on the loading plate 15, and the cutting piece to be separated is usually a stack of cutting pieces including a plurality of cutting pieces. The lifting control mechanism of the feeding board controls the lifting of the feeding board 15, so that the top-layer cut piece is in contact with the acquisition device and is captured by the acquisition device, thereby separating the single-layer cut piece located on the top layer.
可见,本实施例中,通过对上料板15与获取装置之间在竖直方向上的相对距离的控制,可以由获取装置对单片裁片进行获取从而实现裁片的分离,分离过程自动化程度较高,便于实现与其他自动化设备的对接,同时,提高了分离效率,有利于节约人工成本。It can be seen that in this embodiment, by controlling the relative distance between the feeding plate 15 and the acquisition device in the vertical direction, the acquisition device can acquire a single cut piece so as to realize the separation of the cut pieces, and the separation process is automated The degree is high, which is convenient for docking with other automation equipment. At the same time, it improves the separation efficiency and helps save labor costs.
其中,获取装置有多种设置方式。优选地,获取装置可以为粘取装置,且粘取装置的表面设有用于粘住裁片的粘胶件。将获取装置设置为粘取装置,通过粘取的方式实现对裁片的分离,分离操作方便可靠,在一层裁片被粘住后,该裁片相邻下层的裁片可通过上料板15的下移与被粘住的裁片可靠分离,能够长时间较稳定地分离出单层裁片,克服布料之间存在的黏合以及线毛勾结而造成的分离困难的问题,适用范围广,特别是对于一些较软或者气孔较大的布料,采用粘胶分离可以保证分离的成功率。Among them, the acquisition device has multiple configuration methods. Preferably, the obtaining device may be an adhesive device, and the surface of the adhesive device is provided with adhesive pieces for adhering the cutting pieces. The acquisition device is set as a sticking device, and the separation of the cut pieces is realized by sticking. The separation operation is convenient and reliable. After one layer of cut pieces is stuck, the cut pieces adjacent to the lower layer of the cut piece can pass through the feeding plate The downward movement of 15 and the stuck pieces can be reliably separated, and the single-layer pieces can be separated stably for a long time, overcoming the problem of separation difficulties caused by the adhesion between the fabrics and the collusion of threads and hairs, and has a wide range of applications. Especially for some soft or porous fabrics, the use of viscose separation can ensure the success rate of separation.
在进行单层裁片的分离操作时,将待分离裁片放置在上料板15上,待分离裁片通常为包括多个裁片的一摞裁片。上料板升降控制机构控制上料板15上升,使顶层裁片与粘胶件相接触并被粘胶件粘住,从而分离出位于顶层的单层裁片。在取走粘胶件上的裁片时,具体可以通过上料板升降控制机构带动上料板15下降,使被粘住的裁片与其他裁片间隔开,待被粘住的裁片被取走后,通过上料板升降控制机构控制上料板15上升并重复上述过程,即可实现对各裁片的分离。When performing the separation operation of a single-layer cutting piece, the cutting piece to be separated is placed on the loading plate 15, and the cutting piece to be separated is usually a stack of cutting pieces including a plurality of cutting pieces. The lifting control mechanism of the feeding plate controls the rising of the feeding plate 15, so that the top layer of cutting pieces is in contact with the adhesive parts and stuck by the adhesive parts, thereby separating the single layer cutting pieces positioned at the top layer. When taking away the cut pieces on the adhesive parts, specifically, the feeding plate 15 can be driven down by the lifting control mechanism of the feeding plate, so that the stuck cut pieces are separated from other cut pieces, and the cut pieces to be stuck are removed. After taking it away, control the rising of the feeding board 15 through the lifting control mechanism of the feeding board and repeat the above-mentioned process to realize the separation of each cut piece.
具体地,粘取装置可以设置在固定架上,固定架连接于支架,支架上设有用于使固定架具有下移趋势的弹簧,且支架上设有用于限定固定架下移的最低极限位置的限位部,弹簧连接有压力传感器5,压力传感器5电性连接上料板升降控制机构。Specifically, the sticking device can be arranged on a fixed frame, the fixed frame is connected to the bracket, the bracket is provided with a spring for making the fixed frame move downward, and the bracket is provided with a bottom limit position for limiting the downward movement of the fixed frame. The limit part is connected with a pressure sensor 5 by the spring, and the pressure sensor 5 is electrically connected with the lifting control mechanism of the loading plate.
在初始状态下,固定架与其上的粘取装置在弹簧的作用下位于最低极限位置,随着上料板15的上升,顶层裁片逐渐靠近粘取装置并接触粘取装置,在裁片接触到粘取装置后,若上料板15继续上移,粘取装置会受到裁片向上的压力,粘取装置与固定架会克服弹簧的弹力上移,粘胶件粘取裁片的压力通过弹簧的线性变形量传到压力传感器5,当压力传感器5检测到的压力达到预设压力时,粘取装置与固定架运动至预设粘取位置,压力传感器5可以向上料板升降控制机构发送信号,避免上料板15继续上移,进一步地,上料板升降控制机构可以根据压力传感器5的信号控制上料板15反向运动,使上料板15下移。In the initial state, the fixed frame and the sticking device on it are located at the lowest limit position under the action of the spring. As the feeding plate 15 rises, the top layer of cuts gradually approaches the sticking device and contacts the sticking device. After arriving at the sticking device, if the feeding plate 15 continues to move up, the sticking device will be pressed upward by the cut piece, the sticking device and the fixing frame will overcome the elastic force of the spring and move up, and the pressure of the glued part to pick up the cut piece will pass through. The linear deformation of the spring is transmitted to the pressure sensor 5, and when the pressure detected by the pressure sensor 5 reaches the preset pressure, the sticking device and the fixed frame move to the preset sticking position, and the pressure sensor 5 can send a message to the lifting control mechanism of the upper material plate. signal, to prevent the feeding plate 15 from continuing to move upwards, and further, the feeding plate lifting control mechanism can control the reverse movement of the feeding plate 15 according to the signal of the pressure sensor 5, so that the feeding plate 15 is moved down.
即,通过设置压力传感器5能够可靠地确定上料板15的最高上升位置,即使随着裁片的逐渐分离剩余的待分离裁片的总高度会逐渐减小,也可以保证上料板15能够将每层裁片送达至与粘胶件相接触。同时,压力传感器5检测压力的实时性较好,能够保证粘取裁片平稳牢靠,通过压力传感器5实时监测粘取裁片布料的压力情况自动调节压力值,可使粘胶件与裁片紧密接触,同时可以避免粘胶件与裁片粘的过牢而对布料表面有损坏、无法夹取或者使布料上残留粘性物质。另外,由于裁片本身具有较为柔软的物理特性,其在叠放过程中势必会形成一定的高度起伏,弹簧的设置可以使粘取装置具有一定的柔性,能够较好地适应不平整的布料,保证粘胶件与裁片能够紧密可靠接触,降低分离过程中存在的不确定性,提高分离的成功率。That is, by setting the pressure sensor 5, the highest rising position of the feeding plate 15 can be reliably determined, even if the total height of the remaining pieces to be separated gradually decreases as the pieces are gradually separated, it can be ensured that the feeding plate 15 can Each ply is brought into contact with the adhesive. At the same time, the real-time performance of the pressure sensor 5 detecting the pressure is good, which can ensure the stable and reliable adhesion of the cutting pieces. The pressure of the pressure of the sticking and taking the cutting pieces can be monitored in real time by the pressure sensor 5. The pressure value can be automatically adjusted to make the adhesive parts and the cutting pieces tightly At the same time, it can prevent the adhesive parts from sticking too tightly to the cut pieces, which will damage the surface of the fabric, make it impossible to clamp or leave sticky substances on the fabric. In addition, due to the relatively soft physical characteristics of the cut pieces, they will inevitably form a certain height fluctuation during the stacking process. The setting of the spring can make the sticking device have a certain degree of flexibility, which can better adapt to uneven fabrics. Ensure that the adhesive parts and the cut pieces can be in close and reliable contact, reduce the uncertainty in the separation process, and improve the success rate of separation.
具体地,该裁片分离装置还可以包括用于检测粘取装置是否粘住裁片的布料检测装置10,布料检测装置10电性连接第一提醒装置,从而进一步提高分离的可靠性。Specifically, the piece separation device may further include a cloth detection device 10 for detecting whether the sticking device sticks to the cut piece, and the cloth detection device 10 is electrically connected to the first reminder device, thereby further improving the reliability of separation.
更具体地,布料检测装置10可以为光纤传感器,具体可以用于检测裁片的边部是否挡住光纤传感器的发射器与接收器。在进行粘取操作后,如果成功粘取裁片,裁片的边部会挡在该光纤传感器的发射器与接收器之间,否则,第一提醒装置进行未成功分离裁片的提醒。More specifically, the fabric detection device 10 can be a fiber optic sensor, and can be used to detect whether the edge of the cut piece blocks the transmitter and receiver of the fiber optic sensor. After the sticking operation, if the cutting piece is successfully glued, the edge of the cutting piece will be blocked between the transmitter and the receiver of the optical fiber sensor; otherwise, the first reminding device will remind of the unsuccessful separation of the cutting piece.
进一步地,该裁片分离装置还可以包括收料轮3和用于放置胶带4的胶带固定轮24,收料轮3连接有收料轮转动控制机构,胶带固定轮24上的胶带4经粘取装置绕卷至收料轮3上,该胶带4即为粘胶件,胶带固定轮24上的为未使用的新胶带,收料轮3上的为使用过的废胶带。由于在粘取过一定量的裁片后,胶带4粘性会变差,通过收料轮转动控制机构控制收料轮3转动,从而带动胶带4移动以更换粘取装置处的胶带4,更换方便,有利于提高使用的可靠性。Further, the piece separation device can also include a receiving wheel 3 and a fixed tape wheel 24 for placing the adhesive tape 4, the receiving wheel 3 is connected with a rotation control mechanism of the receiving wheel, and the adhesive tape 4 on the fixed tape wheel 24 is glued Get device and wind on the rewinding wheel 3, this adhesive tape 4 is viscose parts, on the adhesive tape fixed wheel 24 is the unused new adhesive tape, on the rewinding wheel 3 is used waste tape. Since the adhesive tape 4 will become less viscous after a certain amount of cut pieces have been stuck, the rotation of the receiving wheel 3 is controlled by the receiving wheel rotation control mechanism, thereby driving the adhesive tape 4 to move to replace the adhesive tape 4 at the sticking device, which is convenient for replacement , which is conducive to improving the reliability of use.
其中,收料轮转动控制机构具体可以包括收料轮驱动电机1和连接于收料轮驱动电机1的输出轴与收料轮3的中心轴之间的同步带2,收料轮驱动电机1带动同步带2使收料轮3转动,从而提供分离过程中需要粘取布料的新胶带,保证粘取布料的可靠性。Wherein, the receiving wheel rotation control mechanism can specifically include the receiving wheel driving motor 1 and the synchronous belt 2 connected between the output shaft of the receiving wheel driving motor 1 and the central axis of the receiving wheel 3, and the receiving wheel driving motor 1 Drive the synchronous belt 2 to rotate the receiving wheel 3, thereby providing a new adhesive tape that needs to stick to the cloth during the separation process, and ensure the reliability of sticking to the cloth.
进一步地,该裁片分离装置还可以包括用于检测胶带4的使用情况的胶带检测装置9,胶带检测装置9电性连接第二提醒装置,通过第二提醒装置提醒工作人员及时更换胶带4,保证可靠使用。Further, the piece separation device may also include a tape detection device 9 for detecting the use of the tape 4, the tape detection device 9 is electrically connected to the second reminder device, and the second reminder device reminds the staff to replace the tape 4 in time, Guaranteed reliable use.
具体地,胶带检测装置9可以为光纤传感器,在胶带4的厚度超过预设厚度时,光纤传感器中的发射器的光线被胶带4挡住,当胶带4使用至厚度不超过预设厚度时,光纤传感器中的接收器接收到光线从而生成信号,第二提醒装置进行提醒。又或者,胶带检测装置9可以为设置在胶带固定轮24上的压力传感器,胶带检测装置9检测胶带固定轮24上的胶带4对胶带固定轮24的压力,当压力低于预设值时即向第二提醒装置发送信号进行提醒。Specifically, the adhesive tape detection device 9 can be an optical fiber sensor. When the thickness of the adhesive tape 4 exceeds a preset thickness, the light of the transmitter in the optical fiber sensor is blocked by the adhesive tape 4. When the adhesive tape 4 is used until the thickness does not exceed the preset thickness, the optical fiber The receiver in the sensor receives the light to generate a signal, and the second alerting device alerts. Alternatively, the adhesive tape detection device 9 can be a pressure sensor arranged on the adhesive tape fixed wheel 24. The adhesive tape detection device 9 detects the pressure of the adhesive tape 4 on the adhesive tape fixed wheel 24 to the adhesive tape fixed wheel 24. When the pressure is lower than the preset value, the Send a signal to the second reminding device for reminding.
更进一步地,粘取装置可以为胶粘轮,胶粘轮可转动地套接于固定架上的固定杆上,即,在更换胶带4的过程中,胶粘轮是可以转动的,从而可以减小胶粘轮与胶带4之间的磨损,有利于延长粘取装置的使用寿命。Furthermore, the sticking device can be an adhesive wheel, and the adhesive wheel is rotatably sleeved on the fixed rod on the fixed frame, that is, in the process of replacing the adhesive tape 4, the adhesive wheel can be rotated, so that Reducing the abrasion between the adhesive wheel and the adhesive tape 4 is beneficial to prolonging the service life of the sticking device.
更进一步地,该裁片分离装置还可以包括止退铜套,胶带固定轮24上的胶带4依次经粘取装置、止退铜套绕卷至收料轮3上。止退铜套可以防止胶带4反转,能够进一步提高分离操作的可靠性。Furthermore, the piece separating device may also include a backstop copper sleeve, and the adhesive tape 4 on the tape fixing wheel 24 is wound onto the take-up wheel 3 sequentially through the sticking device and the backstop copper sleeve. The anti-retreat copper sleeve can prevent the tape 4 from reversing, and can further improve the reliability of the separation operation.
请参考图3和图4,图3为本实用新型所提供裁片分离装置中上料板升降控制机构的结构示意图;图4为本实用新型所提供裁片分离装置中上料板升降控制机构的底部结构示意图。Please refer to Fig. 3 and Fig. 4, Fig. 3 is a structural schematic diagram of the lifting control mechanism of the feeding plate in the piece separating device provided by the utility model; Fig. 4 is a lifting control mechanism of the feeding plate in the piece separating device provided by the utility model Schematic diagram of the bottom structure.
在上述任意一个实施例中,上料板15上可以设有用于放置裁片的放布盒17。放布盒17通过第一滑轨滑块组件连接于上料板15上,且放布盒17能够通过第一滑轨滑块组件实现在预设上料方向的滑动。在上料过程中,将放布盒17沿预设上料方向拉出,放入裁片后将放布盒17推回,上料便捷且效率较高。In any one of the above-mentioned embodiments, a cloth placing box 17 for placing cut pieces may be provided on the feeding plate 15 . The cloth dispensing box 17 is connected to the feeding plate 15 through the first slide rail slider assembly, and the cloth dispensing box 17 can slide in a preset feeding direction through the first slide rail slider assembly. During the feeding process, the cloth placing box 17 is pulled out along the preset feeding direction, and the cloth placing box 17 is pushed back after the cut pieces are put in, so that the feeding is convenient and efficient.
进一步地,上料板15的一侧面上可以设有若干个沿预设上料方向依次设置的限位槽,且上料板15的一侧固定设有与限位槽一一配合的限位杆18,放布盒17上靠近限位杆18的一侧开口设置且放布盒17上设有与开口相对的立板23,第一滑轨滑块组件与上料板15之间设有用于使放布盒17在垂直于预设上料方向上滑动的第二滑轨滑块组件。Further, one side of the feeding plate 15 may be provided with a plurality of limiting grooves which are sequentially arranged along the preset feeding direction, and one side of the feeding plate 15 is fixedly provided with limiting grooves which cooperate with the limiting grooves one by one. Rod 18, on the cloth box 17 close to the one side opening of limit bar 18 and is provided with the vertical plate 23 opposite with opening on the cloth box 17, is provided with between the first slide rail slider assembly and the feeding plate 15 It is used to make the cloth placing box 17 slide on the second slide rail slider assembly perpendicular to the preset feeding direction.
在裁片放入放布盒17后,放布盒17通过第二滑轨滑块组件在上料板15上滑动,限位杆18在限位槽中的相对位置改变,限位杆18与立板23相配合对裁片进行限位,无论裁片是大布料20还是小布料21,均可避免裁片在垂直于预设上料方向上任意移动,保证不同尺寸裁片定位以及粘取最优化。其中,第一滑轨滑块组件与第二滑轨滑块组件可以形成井字形滑轨滑块组件16。After the cut piece is put into the cloth box 17, the cloth box 17 slides on the feeding plate 15 by the second slide rail slider assembly, the relative position of the stop bar 18 in the stop slot changes, and the stop bar 18 and The vertical plate 23 cooperates to limit the cutting pieces, no matter whether the cutting pieces are large fabrics 20 or small fabrics 21, it can prevent the pieces from moving arbitrarily in the direction perpendicular to the preset feeding direction, and ensure the positioning and sticking of different sizes of pieces optimize. Wherein, the first slide rail slider assembly and the second slide rail slider assembly can form a well-shaped slide rail slider assembly 16 .
具体地,放布盒17可以包括垂直于立板23的立置的布料摩擦挡板19,布料摩擦挡板19的内表面上设有摩擦层,裁片与布料摩擦挡板19的内表面相接触。在上层裁片被粘取后,相邻下层裁片在摩擦层的摩擦力的作用下不会跟随上层裁片上移,进一步提高裁片分离的可靠性。Concretely, cloth putting box 17 can comprise the vertical cloth friction baffle 19 that is perpendicular to vertical plate 23, and the inner surface of cloth friction baffle 19 is provided with friction layer, and the inner surface of cutting piece and cloth friction baffle 19 touch. After the upper-layer cutting pieces are glued, the adjacent lower-layer cutting pieces will not follow the upper-layer cutting pieces to move up under the action of the friction force of the friction layer, further improving the reliability of cutting pieces separation.
进一步地,上料板升降控制机构可以包括上料丝杠驱动电机11、连接于上料丝杠驱动电机11的上料丝杠12、螺纹连接于上料丝杠12的丝杠螺母13,丝杠螺母13固定连接于上料板15。其中,上料板15上具体可以设置螺母固定板14来固定丝杠螺母13,上料丝杠驱动电机11驱动上料丝杠12带动丝杠螺母13运动,丝杠螺母13通过螺母固定板14、上料板15使放布盒17在竖直方向升降以适应随着分离进行而高度不断减小的裁片摞。Further, the lifting control mechanism of the feeding plate can include a feeding screw drive motor 11, a feeding screw 12 connected to the feeding screw driving motor 11, a screw nut 13 threadedly connected to the feeding screw 12, and a screw nut 13 connected to the feeding screw 12. The bar nut 13 is fixedly connected to the feeding plate 15 . Wherein, on the feeding plate 15, a nut fixing plate 14 can be specifically set to fix the screw nut 13, and the feeding screw drive motor 11 drives the feeding screw 12 to drive the screw nut 13 to move, and the screw nut 13 passes through the nut fixing plate 14 1. The feeding plate 15 makes the cloth box 17 lift in the vertical direction to adapt to the stack of cut pieces whose height is continuously reduced along with the separation.
通过上料丝杠驱动电机11、上料丝杠12与丝杠螺母13的配合传动实现对上料板15的升降,设置方便且控制可靠。当然,上料板升降控制机构也可以为气缸、液压缸等装置。The lifting of the feeding plate 15 is realized through the cooperative transmission of the feeding screw drive motor 11, the feeding screw 12 and the screw nut 13, which is convenient to set and reliable to control. Of course, the lifting control mechanism of the feeding plate can also be devices such as air cylinders and hydraulic cylinders.
其中,上料板15可上升的高度可以设置为大于堆叠裁片的高度,以保证最后一层裁片与粘取装置可靠接触。Wherein, the rising height of the feeding plate 15 can be set to be greater than the height of the stacked cut pieces, so as to ensure reliable contact between the last layer of cut pieces and the sticking device.
进一步地,该裁片分离装置还可以包括用于检测放布盒17中裁片有无的布料存储检测装置22,具体可以为压力传感器、光纤传感器或其他装置,布料存储检测装置22连接有第三提醒装置,以便在放布盒17中没有裁片时进行提醒。Further, the piece separation device may also include a cloth storage detection device 22 for detecting the presence or absence of a cut piece in the cloth delivery box 17, which may specifically be a pressure sensor, an optical fiber sensor or other devices, and the cloth storage detection device 22 is connected to a second Three reminders, to remind when there is no cutting piece in the cloth box 17.
当然,获取装置的设置方式不限于上述实施例。在另一种具体实施例中,获取装置可以为能够吸取顶层裁片的气吸装置。又或者,获取装置可以为摩擦轮,在裁片与摩擦轮相接触时,摩擦轮转动并依靠摩擦轮与顶层裁片之间的摩擦力将顶层裁片沿水平方向推出。Certainly, the arrangement manner of the acquisition device is not limited to the above-mentioned embodiments. In another specific embodiment, the obtaining device may be an air suction device capable of suctioning the top layer of cut pieces. Alternatively, the acquiring device may be a friction wheel, and when the cutting piece is in contact with the friction wheel, the friction wheel rotates and pushes the top cutting piece out in the horizontal direction depending on the friction force between the friction wheel and the top cutting piece.
在上述各个实施例中,裁片分离装置中上料板15的数量可以根据实际情况进行设置。例如,上料板15可以设置有两个且并列设置,两个上料板15分别对应有上料板升降控制机构以及获取装置。两个上料板15可以分别运动,两个上料板15上的裁片可以有高度差,以补偿不同布料厚度带来的高度差,上料板15所对应的上料板升降控制机构控制上料板15运动至对应的获取装置处进行裁片的分离。当然,两个上料板15也可以配合实现同一摞裁片的分离。In each of the above embodiments, the number of feeding boards 15 in the piece separating device can be set according to actual conditions. For example, two feeding boards 15 may be provided and arranged side by side, and the two feeding boards 15 are respectively corresponding to a feeding board lifting control mechanism and an acquisition device. The two feeding boards 15 can move separately, and the cutting pieces on the two feeding boards 15 can have a height difference to compensate for the height difference caused by different cloth thicknesses. The feeding board lifting control mechanism corresponding to the feeding board 15 controls The feeding plate 15 moves to the corresponding acquiring device to separate the cutting pieces. Of course, the two feeding plates 15 can also cooperate to realize the separation of the same stack of cutting pieces.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
以上对本实用新型所提供的裁片分离装置进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The cut piece separating device provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
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| CN115998028A (en) * | 2021-10-21 | 2023-04-25 | 杰克科技股份有限公司 | A piece separation auxiliary device and a piece separation method |
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| CN112789231B (en) * | 2018-08-20 | 2024-03-01 | 康丽数码有限公司 | Loading mechanism for shirts |
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| CN111250876A (en) * | 2020-03-30 | 2020-06-09 | 济南惠川服饰有限公司 | Novel cutting device of textile fabric |
| CN112478840A (en) * | 2020-11-28 | 2021-03-12 | 昆山科望快速印务有限公司 | Printing production line |
| CN115998028A (en) * | 2021-10-21 | 2023-04-25 | 杰克科技股份有限公司 | A piece separation auxiliary device and a piece separation method |
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